June 05, 2007
PAKISTAN MACHINE TOOL FACTORYPAKISTAN MACHINE TOOL FACTORY
COMPANY PROFILE
COMPANY PROFILE
STATUS Private Limited CompanyFully Owned by Government of Pakistan
SET UP 1968SHARE CAPITAL Rs 292 million fully subscribed by Government of
Pakistan through SEC.TOTAL AREA
Factory 177 AcresColony 45 Acres As on 31-5-2007
(Nos.)MANPOWER 1- Regular/ Contract Officers 232
2- Regular/ Contract Workers 1105 3- Casual Workers 902
---------------- 2239----------------
Apr 8, 2023
PAKISTAN MACHINE TOOL FACTORY (PVT) LTD.
COMPANY PROFILE (Contd.)COMPANY PROFILE (Contd.)FACILITIES1- FACTORY.
Integrated production facilities including variety of conventional and CNC Machine Tools Like Turning, Shaping, Milling, Grinding, Gear Cutting,
Spark Erosion, Hobbing, Forging, Heat Treatment And Quality Assurance Equipment Etc.2- OTHERS.
Colony, Canteen, Dispensary, School QUALITY RECOGNITION.
ISO-9001:2000 Certified PRODUCTS.
Tractor parts, Automotive Transmission Parts, Machine Tools, Defence Hard Ware, Die-Cast Products, Etc. CUSTOMERS.
Tractor Assemblers,Automobile/ Motorcycle Assemblers, Defence Org., Pak Railways, SSGC, PAEC, KRL, OGDC, etc. MAJOR STRENGTHS.
Precision engineering facilities, diversification capabilities, skilled manpower
IMPORTANT MILESTONES 1964 The Project approved by NEC
1968 Inauguration & Trial Production1970 Start of Regular Production1975 Incorporated as Private Limited Company1986 Implementation of BMR Programme for tractor parts1991 Start of UNIDO TA Project1995 Completion of UNIDO TA Project1997 Establishment of Electronic Lab.
ISO 9001:2000 Certification 2005 Implementation of BMR Programme for motorcycle parts
PAKISTAN MACHINE TOOL FACTORY (PVT) LTD.
CAPABILITIES CAPABILITIES & &
FACILITIESFACILITIES
1. PRODUCT DESIGNING * Conventional and Computer Aided Design (CAD)
2. MACHINING * Turning upto Dia 1000mm : Conventional, NC, and CNC
Length 4000mm * Milling : Conventional and CNC
Spline Milling, and Thread Milling * Drilling Max. Dia 50mm : Conventional and Deep Hole Drilling * Boring Max Dia 620mm : Jig Boring (Vertical and Horizontal) & CNC * Shaping upto 650 x 500 : Conventional & Planing
* Broaching (Vertical) : Plain and Splined Bores * Gearing Max Module = 10 : Shaping, Hobbing, Teeth
Grinding Shaving, St. Bevel and Spiral Bevel Generation
* Cold Rolling Max Dia = 120mm : Spline Rolling
* Grinding Max Dia = 480mm : Centerless, Cylindrical, Internal and Surface Apr 8, 2023
Apr 8, 2023
* Free Forging : * Die Forging : Upto 25 Kg weight & 350 mm Dia Drop Hammers upto 3000 kg,
Presses, Furnaces andShot Blasting Machines
3. FORGING
4. DIE CASTING Upto weight 11 Kg (Alum) Pressure Die Casting & 40 Kg (zinc) Machines upto locking
force 700 M. Ton5. HEAT TREATMENT
Normalizing, Tempering, Gas Carborising, Nitriding, Induction Hardening, Flame Hardening
6. SURFACE TREATMENT Bright Chrome Plating, Cadmium Plating, Nickel Plating, Hard Chrome, Electro-Galvanising, Anodizing, Phosphating, Sand & Shot Blasting
7. MATERIAL TESTING Mechanical, Chemical, Metallographic
8. TOOL DESIGN Conventional and Computer Aided Design (CAD)
* Dies : Pressure Die Casting Dies, Forging Dies and Sheet Metal Dies
* Jigs & Fixtures * Cutting Tools : Turning Tools, Milling Cutters, Hobs, Reamers etc * Measuring Gauges : Snap Gauges Form Gauges and Plug Gauges * Equipments : Various Mechanical Devices
Apr 8, 2023
9. TOOL ROOM Die Sinking, Spark Erosion, Jig Boring, Sharpening, Template Grinding
10. QUALITY ASSURANCE Quality Checking Devices including Coordinate Measuring Machine, Gear Profile Testing Machine, Metrology Lab, etc.
11. TRAINING Training for Apprentices as, Machinist, Draughtsman, Welder, Fitter etc.
PRODUCT RANGE
PMTF is engaged in manufacture of wide range of Gears/Shafts since 1970 and is
a major/regular supplier of Massey Ferguson and Fiat Tractor components to local OEMsApr 8, 2023
TRANSMISSIONS
FOR
MF 240/260
MF 375/385
Fiat 480
Fiat 640
U - 530
Bedford Truck
Nissan Truck
TRANSMISSIONS
High-Tech Pinions/Gears for Traction Motors/Axles of
Locomotives
For Locomotives
HAU / HPU-20EE –554D – 29D – 77HBU – 20GE – 752 ALUGE-761 ALCOGMU – 30
Apr 8, 2023
Crank Case & Covers
TRANSMISSION COMPONENTS OF MOTORCYCLES
DIE CAST COMPONENTS
Gas Meter Parts (G4 & G 1.6)Honda Motorcycle Wheel Parts (CD 70 & CG 125)
Suzuki Motorcycle Wheel PartsWheel parts of Chinese branded Motorcycles
Suzuki Engine Parts
Apr 8, 2023
MACHINE TOOLSMILLING MACHINE
MODEL LK6
Table Size:1300x330 mmUniversal,Horizontal & Vertical
Main Motor : 5 HP
MILLING MACHINEMODEL LK4
Table Size:1050x225 mmUniversal,Horizontal & Vertical
Main Motor : 3 HPWith Accessories
Apr 8, 2023
Apr 8, 2023
Center to Center DistanceC4C:750 mm C4D: 1000 mm C4F: 1500 mm
Swing over bed:365 mmMain Motor : 4 HP with Accessories
PRECISION CENTRE LATHEMODEL C4C,C4D & C4FMACHINE
TOOLS
Apr 8, 2023
TURRET MILLINGMACHINE MODEL LK5
Table Size:1065 x 225 mmMain Motor: 1.5 KW
with Accessories
RADIAL DRILLINGMACHINE MODEL LD1
Working Surface:700 x 800 mmDrilling Capacity in Cast Iron: Ø 32 mm
Boring Capacity: Ø 65 mm with Accessories Apr 8, 2023
MACHINE TOOLS
Apr 8, 2023
MACHINE TOOLSENGRAVING MACHINE
MODEL LP2
Table Size:500x200 mmMotor : 0.3 HP
Pantograph Ratio: 1: 1 to 1:50With Accessories
VERTICAL MILLING &BORING MACHINE LH 4
Table Size:1050x225 mm Main Motor : 3 HPWith Accessories Apr 8, 2023
Apr 8, 2023
MACHINE TOOLSSPECIAL PURPOSE MACHINES FOR SURGICAL INSTRUMENTS
Slitting MachineModel LS1 S00
Table Size : 700 x 180 mmMain Motor : 2HPWith Accessories
Milling MachineModel LK3 H13
Table Size : 700 x 180 mmMain Motor : 2HPWith Accessories
Duplex Milling MachineModel LS1 M00
Table Size : 700 x 180 mmMain Motor : 2HPWith Accessories
Apr 8, 2023
MACHINE TOOLSCNC TURNING CENTRE
MODEL: LC6 N01
SLANT BED WITH SERVO MOTORDISTANCE BETWEEN CENTERS 750 mm
MACHINE DIMENSION 3000 x 1000 x 1800 mm
MACHINE TOOLSDESKTOP CNC MILLING MACHINE
MODEL: LN2 V00
FEAUTURES
2D / 3D GraphicsCAM SoftwareUse Educational / Industrial Purpose
CNC FEAUTURES CAM user friendly software with 3D graphical ISO format machine programming using G & M Codes. Accurate Tool Path graphics continuously displayed line by line during program write, Test Run & Manufacturing Links with major CAD / CAM packages.
ELECTRICALLY OPERATED MECHANICAL DISPENSING PUMP
MODEL: PF1-M05/M11 SINGLE/DOUBLE NOZZLE
SPECIAL PRODUCTSMortar Guns
Caliber 60 mmLength of Barrel 724 mmMax Range 2000 MRate of Fire 8 Round/MinuteType of Firing Mech. ManualTotal Weight 16Kg
81 mm1450 mm
5000 M15 Round/MinuteAutomatic42 Kg
120 mm1746 mm
9000 M12 Round/MinuteManual / Automatic402 Kg Apr 8, 2023
SPECIAL PRODUCTS
Caliber of Rifle 40 mmLength. Of Grenade Launcher 950 mmWeight of Launcher 6.3 KgMax aimed Range 500 MRate of Fire 4-6 Round/MinutesArmour penetration 300 mmShipping volume 0.21 M
ROCKET LAUNCHER (RPG – 7)
Caliber of Recoilless Rifle 106 mm Length. Of Recoilless Rifle 3332 mmWeight of Recoilless Rifle 429 Kg Max Range Direct Fire 2012 MRate of Fire 4-6 Round/Minutes Max Range Indirect Fire 7680 MArmour penetration 500 mm Shipping volume 3 M Apr 8, 2023
SALES
885
761839
926 928882
642
813776
558
344
559461
448510
350
438394421
-
100
200
300
400
500
600
700
800
900
1,00019
89
1990
1991
1992
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
*200
7
YEARS
Mill
RsHISTORICAL OPERATING RESULT
* Estd
PRODUCTION
-
100
200
300
400
500
600
700
800
900
1990
1991
1992
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
*200
7
YEARS
Mill
Rs
At Constant Value At Current Value
HISTORICAL OPERATING RESULT
* Estd
PRE-TAX PROFIT & LOSS
48
61 65
35 3240
(18)(28)
5
(39)
168
46
20
(13)(8)
2331
(11)
(60)
(40)
(20)
-
20
40
60
80
1989
1990
1991
1992
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
*200
7
YEARS
Mill Rs
HISTORICAL OPERATING RESULT
* Estd
RETAINED EARNING
216
10375
(42) (32)
(73) (84)
(42)
1144
97124
204
(100)
(50)
-
50
100
150
200
250
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
*200
7
YEARS
Mill
RsHISTORICAL OPERATING RESULT
* Estd
PRODUCT MIX
1986-87 (Rs 461 Million)
Assy Products : 64%Vendor Parts : 36%
PMTF PRODUCTS - MIX
2005-06 (Rs 928 Million)
Assy Products : 15%Vendor Parts : 85%
DIE CAST 16%
SPECIAL PRODUCTS
10%MACHINE TOOLS
5%
TRANSMISSION 69%
MACHINE TOOLS 3% TRANSMISSION
30%
SPECIAL PRODUCTS
61%
DIE CAST 6%
EXPORTS
S.N PRODUCT DISCRIPTION QTY. IN Nos. SALES VALUE In USD
1. Recoilless Rifle 106 MM 971 26,547,7892. Mortar 120 MM 93 2,259,000 3. Mortar 81 MM 451 4,568,8364. Mortar 60 MM 635 1,219,9355. Rocket Launcher RPG-7 722 1,631,7206. Spares of above products Lot 1,600,000 Total USD 37,827,280
TO FRIENDLY COUNTRIES DURING PERIOD 1975-2007
Offers submitted,under negotiation/consideration
by various friendly countries : USD 2.44 Million
MAJOR CUSTOMERS
TRANSMISSIONS
1. Millat Tractors Ltd2. Al-Ghazi Tractors Ltd.3. Universal Tractors Ltd.4. Pakistan Railways
DIE-CASTINGS
1. Sui Southern Gas Company2. Atlas Honda Limited3. Suzuki Motor Cycle Company4. Delta Innovation Ltd.5. Dewan Motorcycles Ltd.6. Suzuki Motor Company Ltd
Major Customers
MACHINE TOOLS
1. Government Agencies/Research Organizations2. Public Sector Companies
(e.g. Pakistan Steel, SSGC, NRL, OGDC etc.)3. Vocational Training Institutes4. Private Organizations (Automotive, Pharmaceutical,
Textile, Process Industries etc.)
SPECIAL PRODUCTS
1. Armed Forces2. Civil Armed Forces3. Pakistan Ordnance Factories4. Friendly Countries
Major Customers
MACHINERY &
EQUIPMENTS
GROUP-WISE MACHINES / EQUIPMENT QTY(Nos)
1 Broaching/Planing/Shaping/Rifling/Slotting 25- Broaching M/Cs 4- Planing M/Cs 9- Others 12
2 Turning 186- Small Precision Lathes 25- Others Conventional Lathes 108- Turret Lathes 21- CNC Lathes 17
- Copying Lathe 13
- NC Lathes 2
3 Drilling and Boring 99- Boring machine 10- Deep Hole Drilling machine 3- Spark Erosion machine 2- Centering & Facing machines 4- Other Drilling machines 80
MACHINERY/EQUIPMENTS INSTALLED IN PMTF
4 Milling/Sawing 133- CNC Milling Machine 1- CNC Machining Center 3- Thread Milling Machine 5- Boring & Milling M/Cs 6- Sawing/Cut off Machine 18- Other Milling M/Cs 100
5 Grinding 156- Cylindrical/Universal Grinding M/Cs 31- Internal Grinding M/Cs 11- Surface Grinding M/Cs 16- Honing M/Cs 4- Other Grinding M/Cs 94
6 Gear/Splines Cutting 84- Rack type Shaper 4- Circular Shaper 12- Straight Bevel Gear cutting machine 6- Spiral Bevel Gear cutting machine 3- Cold Rolling Machine 1
- Gear Hobbing Machine 26- Gear Shaving Machine 8- Other Gearing Machines 24
MACHINERY/EQUIPMENTS INSTALLED IN PMTF
7 Die Casting 12
8 Heat Treatment 15- Pit type furnaces 4- SQFs 5- Rotary furnace 2- Induction Hardening 4
9 Forging 21- Board Drop Hammers 2
- Pneumatic Hammers 5- Press (Trimming/Forging) 6- Furnaces for forging/Normalizing 8
10 Other Auxiliary/Miscellaneous Machines and Equipment 240
Total 971
MACHINERY/EQUIPMENTS INSTALLED IN PMTF
MARKET SCENARIO
TRACTORS
26,644
68,000
70,000
63,500
26,240
61,000
48,80239,65937,770
31,63534,559
23,801
-10,00020,00030,00040,00050,00060,00070,00080,000
98-99 99-00 00-01 01-02 02-03 03-04 04-05 05-06 06-07 07-08 08-09 09-10
YEARS
QTY
in N
os
MOTORCYCLES
108,85086,95987,504 120,627165,105
322,816484,223
632,395
715,200805,000
1,000,000
912,000
-
200,000
400,000
600,000
800,000
1,000,000
1,200,000
98-99 99-00 00-01 01-02 02-03 03-04 04-05 05-06 06-07 07-08 08-09 09-10
YEARS
QTY
IN N
os
TRUCKS, BUSES & LCVs
18,216
44,17052,560
62,540
10,908
9,409
9,662
74,430
15,300
37,117
88,570
10,189-
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
98-99 99-00 00-01 01-02 02-03 03-04 04-05 05-06 06-07 07-08 08-09 09-10
YEARS
QTY
in N
os
PASSENGER CARS
300,000
201,000
174,000
155,515
124,710100,240
61,81438,682
32,461
39,573
40,088
250,000
-
50,000
100,000
150,000
200,000
250,000
300,000
350,000
98-99 99-00 00-01 01-02 02-03 03-04 04-05 05-06 06-07 07-08 08-09 09-10
YEARS
QTY
in N
os
PROJECTED DEMAND OF AUTOMOTIVE VEHICLESMARKET SCENARIO OF AUTOMOTIVE SECTOR
ACTUAL
ACTUAL
ACTUAL
ACTUAL
ProjectedProjected
ProjectedProjected
PRODUCT DIVERSIFICATION
PRODUCT DIVERSIFICATION
Since its inception, PMTF has kept on diversifying its products in line with market need. Presently it is engaged in manufacturing of a wide range of products relating to machine tools, automotive transmissions, and defence.
Keeping in view current market trends / needs, PMTF can further diversify its
products by utilizing existing production facilities and balancing / adding facilities wherever required. This will substantially increase its annual turnover and improve its operating results.
PMTF has already developed CNC Lathe and CNC Milling Machines for training
purpose. Considering continuous increase in demand of CNC machines of medium size from local manufacturing concerns, PMTF can start production of these machines under technical collaboration / Joint Venture with renowned foreign firms. The government has already exempted custom duty on import of components for CNC machines to encourage its local production.
PMTF has vast experience for manufacture of transmission and axle components and
their assemblies for trucks and tractors. It can join hand with a foreign partner for production of complete tractor to fill the gap in present demand and supply.
PMTF has been manufacturing wheel parts of motorcycles. It has also developed
certain engine parts. During last few years a number of assemblers have entered into the local market and addressed the market segment needing low priced motorcycles. PMTF can focus on assembly of complete Sports Motorcycles for the market segment of youngsters. This motorcycle of good quality with reasonable price can attract thissegment.
PMTF has long history of producing weapons involving barrels. It can select some
weapons of new generation in consultation with Pakistan Armed Forces and produce the same by adding facilities, wherever required.
PROSPECTS OF
PRIVATIZATION
PROSPECTS OF PRIVATIZATION
The following strengths of PMTF can be further exploited after privatization:
Good reputation in the market. Long term goodwill with a number of regular customers. Manufacturing skill and know-how. Proximity with large number of Automotive Assemblers (like Pak Suzuki, Indus Motors.) National Highway, Port Bin Qasim. Integrated Production Facilities. Abundant Land for expansion.
Operational results can be further improved by taking actions as under:
Up-gradation of production facilities for improving quality and productivity. Rationalizing / balancing the strength of employees to reduce wage bill and increase efficiency.
Apr 8, 2023