Complete Secondary Packaging
Automation Solutions
Last modified: 10/2014
Founded in 1955
Invented the first automated 6-Pack Carrier Erector
19,000+ machines deployed world-wide
Serving the food, beverage, house-hold/chemical/personal care, consumer durable goods, warehouse automation indus-tries
Equipment 35 years+ operational in the field
Systems Solutions
Equipment Portfolio
User Centric Design
Complete Care
About Pearson Packaging Systems ERECT
Case ErectorsBliss FormersTray Formers
Beverage Systems
Carton PackersCase PackersBag Inserters
Hand Pack Systems
Robotic Palletizers
Case Sealers Bag UncuffersSide Sealers
PACK
SEAL
PALLETIZE
INTE
GR
ATE
Real Partners - That Simple.This has been our guiding principle in working with our customers, industry partners and suppliers. Cemented in our pledge for Collaboration, Integration and Guaranteed Performance, this mantra has prompted many leading-edge solutions across the entire product and service platform as well as continuous growth above market rates.
We are a company full of people passionate about technology, innovation and continuous improvement - ready to serve you. With one of the industry’s largest lines of secondary packaging equipment, designed, manufactured and serviced under one roof, accompanied by extensive, professional project management, dedicated integration experts and experienced aftermarket specialists, we address and minimize Total Cost of Ownership in a holistic way.
Full end-of-line system design & integration capabilities
Comprehensive after-sale service portfolio with an unwavering commitment to stand behind our products
Machine & HMI design optimized around user needs
Broadest portfolio of secondary packaging solutions in the market
The Pearson Systems Solutions Group (PSSG) provides secondary packaging line design and build, cycle analysis, simulation
and validation, mechanical and electrical engineering, project management, technical training, productivity support, and material
handling solutions. As a vertically integrated, single-source provider of full end-of-line packaging solutions and integration services,
the Pearson Systems Solutions Group is dedicated to providing complete turnkey solutions, maximizing Overall Equipment
Effectiveness (OEE) and minimizing Total Cost of Ownership (TCO).
System Line Design
Material & Product Handling
Electrical & Controls Systems
Vendor & Project Management
Installation & Site Management
Validation & Acceptance
INTEGRATEERECT PACK SEAL PALLETIZE
Systems Solutions
VENDOR MANAGEMENT
RISK MANAGEMENT
SUPPORT
VALIDATION
Complete vertical integration minimizes contracts for our customers. Pearson takes full responsibility for procurement logistics of third-party equipment, components and services.
Having Pearson as your single point of contact also means that we accept full responsibility and accountability for managing and mitigating any scope changes and unanticipated challenges.
From design to selection of third-party equipment, build, install and start-up, expect reliable expert support to ensure smooth project completion. In-field and remote technical service, parts and comprehensive aftermarket support complete our total care package.
No integration project will be complete without verifying that previously-identified performance metrics are being met.
Contact Us
800.732.7766509.838.6226
Please contact us for your Regional Sales Manager details.
Case Erector Bliss Former Tray Former Carrier ErectorCE15 CE25 CE35 CE50 CE60 CE70 BF25 BF30 BF40 TF60 BE60
Speed Up to 15 cases / min Up to 25 cases / min Up to 35 cases / min Up to 50 cases / min Servo motion, real-time, on- demand speed adjustments
Up to 60 cases / min Servo motion, real-time, on- demand speed adjustments
Up to 70 cases / min Servo motion, real-time, on- demand speed adjustments
Up to 25 cases / min Up to 30 cases / min Up to 40 cases / min Up to 60 trays / min Up to 60 carriers / min Speed
Case Size Range (in) * L 7.5-24 | W 7.5-16 | D 3-18.5 L 8-24 | W 5.5-16 | D 3-18.5 L 5-30 | W 3.5-24 | D 3.5-26 L 5-23.5 | W 3.5-16 | D 3.5-18.5 L 12-23 | W 5-16 | OD 5-22.5 L 10-19 | W 5-16 | OD 5-18.5 L 9-25 | W 8-25 | D 5-14 L 8-24 | W 8-24 | D 4-12 L 8-20 | W 8-20 | D 4-12 L 9-24 | W 5-22 | D 1.5-10 L 5-11.25 | W 4.5-5.5 Case Size
Range (in)Output Capabilities
HSCRSC
HSCRSC | RSC w/ integral dividerCSSC
HSCRSC | RSC w/ integral dividerCSSCUltra-small case sizesOversized case sizes
HSCRSCRSC w/ integral dividerCSSCUltra-small case sizes
HSC | HSC w/ integral dividerHSC telescopingRSC | RSC w/ integral dividerRSC tab lockCSSC POLFOL
HSC | HSC w/ integral dividerRSC | RSC w/ integral dividerRSC tab lockCSSCPOLFOL
2-piece bliss box with H divider for high stacking strength(display/retail-ready or shipper)
Three-piece bliss box for high stacking strength(display/retail-ready or shipper)
Three-piece bliss box for high stacking strength(display/retail-ready or shipper)
Inside glued tabOutside glued tabStadium styleLidded (tri-seal, etc.)Flange seal top flapsSplit-minorLeak-proof
Four-pack US style carriersSix-pack US style carriersEight-pack US style carriers
Output Capabilities
Sealing Tape Hot melt glue Tape
Hot melt glueTape
Hot melt glue Hot melt glue Cold glue
Hot melt glue Cold glue
Hot melt glue closure with positive glue compression
Hot melt glue closure with positive glue compression
Hot melt glue closure with positive glue compression
Hot melt glue closure with positive glue compression
N/AW Sealing
Controls Allen-Bradley PLC Allen-Bradley CompactLogix PLC PanelView Color HMI
Allen-Bradley CompactLogix PLC PanelView Color HMI
Allen-Bradley CompactLogix PLC PanelView Color HMI
Allen-Bradley CompactLogix PLC PanelView Color HMI
Allen-Bradley CompactLogix PLC PanelView Color HMI
Allen-Bradley CompactLogix PLC PanelView Color HMI
Allen-Bradley CompactLogix PLC PanelView Color HMI
Allen-Bradley CompactLogix PLC PanelView Color HMI
Allen-Bradley CompactLogix PLC PanelView Color HMI
Allen-Bradley PLC Controls
Changeover Fast - supported by scales, pointers, quick-release handles
Fast - supported by scales, pointers, quick-release handles HMI graphical guided instructions
Fast - supported by scales, pointers, quick-release handles HMI graphical guided instructions
Fast - supported by scales, pointers, quick-release handles HMI graphical guided instructions
Fast - supported by scales, pointers, quick-release handles HMI graphical guided instructions
Fast - supported by scales, pointers, quick-release handles HMI graphical guided instructions
Fast - supported by scales, pointers, quick-release handles HMI graphical guided instructions
Fast - supported by scales, point-ers, quick-release handles HMI graphical guided instructions
Fast - supported by scales, point-ers, quick-release handles HMI graphical guided instructions
Fast - supported by scales, point-ers, quick-release handles HMI graphical guided instructions
Fast - supported by scales, pointers, quick-release handles
Changeover
Standards UL listed control panel PackML compliant UL listed control panel
PackML compliant UL listed control panel
PackML compliant UL listed control panel
PackML compliant UL listed control panel
PackML compliant UL listed control panel
PackML compliant UL listed control panel
PackML compliant UL listed control panel
PackML compliant UL listed control panel
PackML compliant UL listed control panel
UL listed control panel Standards
Construction Heavy-duty, welded tubular frameMild steel Stainless steel
Heavy-duty, welded tubular frameMild steel Stainless steelLow-pressure wash-down
Heavy-duty, welded tubular frameMild steel Stainless steelLow-pressure wash-down
Heavy-duty, welded tubular frameMild steel Stainless steelLow-pressure wash-down
Heavy-duty, welded tubular frameMild steel
Heavy-duty, welded tubular frameMild steel
Heavy-duty, welded tubular frameMild steel Stainless steel
Heavy-duty, welded tubular frameMild steel Stainless steel
Heavy-duty, welded tubular frameMild steel Stainless steel
Heavy-duty, welded tubular frameMild steelStainless steel
Heavy-duty, welded tubular frameMild steel
Construction
Approx. Size of Machine (ft) L 8 | W 8 | H 7 L 12-13 | W 5 | H 6-7 L 15-20 | W 6-10 | H 6-8 L 20 | W 8 | H 8-9 L 27-33 | W 10 | H 8-9 L 23-28 | W 10 | H 8-9 L 14 | W 7 | H 11 L 13 | W 11 | H 10 L 12 | W 13 | H 8 L 14 | W 6 | H 9.5 L 15 | W 3 | H 6 Approx. Size
of Machine (ft)Key Differentiators
Dual opposed case erectingPositive case selection / transferTolerant of knock-down case variances
Dual opposed case erectingPositive case selection / transferTolerant of knock-down case variances
Dual opposed case erectingPositive case selection / transferTolerant of knock-down case variances
Dual opposed case erectingPositive case selection / transferTolerant of knock-down case variances Servo-controlled major motionsReal-time, on demand speed adjustments
Dual opposed case erectingPositive case selection / transferTolerant of knock-down case variancesServo-controlled major motionsReal-time, on demand speed adjustmentsLinear motor compression ram
Dual opposed case erectingPositive case selection /transferTolerant of knock-down case variancesServo-controlled major motionsReal-time, on demand speed adjustmentsLinear motor compression ram
Active forming section and positive glue compression ensure strong, square boxesHigh stacking strength
Active forming section and positive glue compression ensure strong, square boxesHigh stacking strengthPowered end-panel magazines
Active forming section and positive glue compression ensure strong, square boxesHigh stacking strengthPowered end-panel magazines
Active, fully-adjustable forming sectionErgonomic high-capacity magazineElevated discharge & layout flexibility
Dual opposed carrier erectingPositive carrier selection /transferTolerant of carrier variances
Key Differentiators
ERECT ERECT
Equipment Portfolio
Photos may show non-standard options
Please consult your sales representatives for specific applications
Contact Us
800.732.7766509.838.6226
Please contact us for your Regional Sales Manager details.
* Visit PearsonPkg.com for popular options per model
to extend case size ranges & performance.
Carton / Case Packer Hand Pack System Bag Inserter Multi-PackerRTL - Robotic Top Loader DTL - 2-Axis Delta Top Loader DTL - 3-Axis Delta Top Loader BI18 BI25 MP35
Speed Variable dependent on application Typically 50-300 products / min
Variable dependent on application Typically 50-200 products / min
Variable dependent on application Typically 150-1,500 products / min
Up to 25 CPMVariable dependent on application
18 cases / min 25 cases / min 30 cases or trays / min Speed
Case Size Range (in) * Variable dependent on application requirements Variable dependent on application requirements Variable dependent on application requirements L 6-24 | W 4-16 | D 3-18.5 L 9.5-24 | W 9.5-17 | D 10-24 L 9.5-24 | W 9.5-17 | D 10-24 L 10-20 | W 9-17 | D 2.75-10 Case Size
Range (in)Output Capabilities
Rigid | Semi-Rigid | Flexible products RSC (display/retail-ready or shipper)HSCBliss boxes Trays
Rigid | Semi-Rigid | Flexible products CartonsRSCHSCBliss boxes Trays
Rigid | Semi-Rigid | Flexible products CartonsRSCHSCBliss boxes Trays
Manual top loading Rigid | Semi-Rigid | Flexible products RSCCSSCTrays
Inserts poly bag into RSCHSC Three-piece bliss shipper
Inserts poly bag into RSCHSC Three-piece bliss shipper
Six 4-packsFour 6-packs Three 8-packs RSCTrays
Output Capabilities
Product Handling/ Pack Conf.
Wide range of pack patterns and product handling solutions Horizontal or vertical packing configurations
Wide range of pack patterns and product handling solutions Horizontal or vertical packing configurations
Wide range of pack patterns and product handling solutions Horizontal or vertical packing configurations
Custom hand-pack station and product infeed options
Flexible carrier-infeed option to support single or dual carrier erector configuration
Product Handling/ Pack Conf.
Controls Allen-Bradley PLC10 in PanelView Color HMIServo-controlled pick & place motions / case transfers
FANUC PMC / Allen-Bradley CompactLogix PLC10 in PanelView Color HMIServo-controlled pick & place motions / case transfers
FANUC PMC / Allen-Bradley CompactLogix PLC10 in PanelView Color HMIServo-controlled pick & place motions / case transfers
Allen-Bradley CompactLogix PLC PanelView Color HMI
Allen-Bradley CompactLogix PLC PanelView Color HMI
Allen-Bradley CompactLogix PLC PanelView Color HMI
Allen-Bradley MicroLogix PLC Controls
Changeover Fast - supported by scales, pointers, quick-release handles HMI graphical guided instructions
Fast - supported by scales, pointers, quick-release handles HMI graphical guided instructions
Fast - supported by scales, pointers, quick-release handles HMI graphical guided instructions
Fast - supported by scales, pointers, quick-releaseHMI graphical guided instructions
Fast - supported by scales, pointers, quick-release handles HMI graphical guided instructions
Fast - supported by scales, pointers, quick-release handles HMI graphical guided instructions
Fast - supported by scales, pointers, quick-release handlesHMI graphical guided instructions
Changeover
Standards PackML compliant UL listed control panel
PackML compliant UL listed control panel
PackML compliant UL listed control panel
UL listed control panel PackML compliant UL listed control panel
PackML compliant UL listed control panel
UL listed control panel Standards
Construction Heavy-duty, welded tubular frameMild steel Stainless steel
Heavy-duty, welded tubular frameMild steel Stainless steel
Heavy-duty, welded tubular frameMild steel Stainless steel
Heavy-duty, welded tubular frameMild steel Stainless steel
Heavy-duty, welded tubular frameMild steel Stainless steel
Heavy-duty, welded tubular frameMild steel Stainless steel
Heavy-duty, welded tubular frameMild steel
Construction
Approx. Size of Machine (ft) Variable dependent on application Small footprint; variable dependent on application Variable dependent on application Dependent on application L 10 | W 8 | H 8 L 10 | W 8 | H 9 L 5 | W 4 | H 7 Approx. Size
of Machine (ft)Key Differentiators
Articulated-arm robot modelsCustom end-of-arm toolVision and line tracking solutions
High-speed top loading High to ultra-high-speed top loadingVision and line-tracking solutions reduce need for product conditioning
Automatic case erect and seal systemVarious configurations including In-line, L-shaped and U-shaped
Patented mandrel design for consistent bag placementAnti-static bars for optimized bag handling
Patented servo-controlled mandrel for consistent bag placementAnti-static bars for optimized bag handling
Small footprintVersatile packing configurationsInfeed/outfeed crossflow flexibility
Key Differentiators
PACK
Erector, Hand-Pack Station, Sealer
Photos may show non-standard options
Please consult your sales representatives for specific applications
Equipment Portfolio
Contact Us
800.732.7766509.838.6226
Please contact us for your Regional Sales Manager details.
* Visit PearsonPkg.com for popular options per model
to extend case size ranges & performance.
SEAL/PALLETIZE
Case Sealer Bag Uncuffer Bliss/Tray Side SealerCS15 CS25 CS30 CS40 CS50 UC15 SS45
Speed 15 to 29 cases / min depending on case length 25 to 42 cases / min depending on case length up to 30 cases / min 40 to 69 cases / min depending on case length Up to 50 cases / min Up to 15 cases / min Up to 45 cases / min
Case Size Range (in) * L 6-24 | W 4-16 | D 3-18.5 L 8-24 | W 5-16 | D 4.5-18.5 L 8-36 | W 8-26 | D 3-26 L 8-24 | W 5-16 | D 4.5-18.5 L 5-16 | W 3.5-12 | D 3.5-14 L 9.5-28 | W 6.5-17 | D 4.75-19.25 L 7-18 | W 8-20 | D 4-14
Output Capabilities
RSCCSSC
RSCCSSCFOLBliss shipperOversized case sizes
RSCCSSCBliss shipperOversized case sizesFully random sealer
RSCCSSCFOLBliss shipper
RSCCSSCUltra-small casesBliss shipper
RSCHSC
Bliss shipper
Sealing Tape Hot melt glueTape
Tape Hot melt glueTape
Hot melt glue Fan FoldTape
Side flange seal Hot melt glue with positive glue compression
Controls Allen-Bradley PLC Allen-Bradley CompactLogix PLC PanelView Color HMI
Allen-Bradley CompactLogix PLC PanelView Color HMI
Allen-Bradley CompactLogix PLC PanelView Color HMI
Allen-Bradley CompactLogix PLC PanelView Color HMI
Allen-Bradley PLCPanelView Color HMI
Allen-Bradley PLC PanelView Color HMI
Changeovers Fast, tool-free changeover and externally accessible adjustments
Fast - supported by scales, pointers, quick-release handles, cranks, HMI graphical guided instructions
Fast - supported by scales, pointers, quick-release handles HMI graphical guided instructions
Fast - supported by scales, pointers, quick-release handles, cranks, HMI graphical guided instructions
Fast - supported by scales, pointers, quick-release handles, cranks, HMI graphical guided instructions
Fast - supported by scales, pointers, quick-release handles HMI graphical guided instructions
Fast - supported by scales, pointers, quick-release handles HMI graphical guided instructions
Standards UL listed control panel PackML compliant UL listed control panel
PackML compliant UL listed control panel
PackML compliant UL listed control panel
PackML compliant UL listed control panel
PackML compliant UL listed control panel
PackML compliant UL listed control panel
Construction Heavy-duty, welded tubular frameMild steel Stainless steel
Heavy-duty, welded tubular frameMild steel Stainless steelLow-pressure washdown
Heavy-duty, welded tubular frameMild steel Stainless steelLow-pressure washdown
Heavy-duty, welded tubular frameMild steel Stainless steelLow-pressure washdown
Heavy-duty, welded tubular frameMild steel Stainless steelLow-pressure washdown
Heavy-duty, welded tubular frameMild steel Stainless steel
Heavy-duty, welded tubular frameMild steel
Approx. Size of Machine (ft) L 6 | W 4 | H 5 L 8-9 | W 4-5 | H 5-6 L 16-19 | W 6 | H 4-8 L 8-12 | W 5 | H 5 L 13 | W 5 | H 5 L 12-15 | W 6 | H 6-7 L 14 | W 5 | H 5
Key Differentiators
Fully automatic Continuous-motion operation Independent roller system for smooth & reliable case transfer (patented)
Fully automatic with powered minor flap folding Continuous-motion operation Independent roller system for smooth and reliable case transfer (patented) Synchronous drive system eliminates chain tensioning
Fully automatic Continuous-motion operation Powered case centeringFlights and top case squaringMajor flap folding Sealed case pass-through capabilityFully random for high-volume distribution center applications
Fully automatic Continuous-motion operation Independent roller system for smooth & reliable case transfer (patented)
Fully automatic Continuous-motion operation Independent roller system for smooth & reliable case transfer (patented)Synchronous drive system eliminates chain tensioning
Uncuffs and fan folds or ties polybag previously inserted in caseIntermittant motionPositive case transfer
Fully automatic Continuous-motion operationMinimizes flagging and skewing issuesSpecially-designed urethane wheels
Small footprintVersatile packing configurationsInfeed/outfeed crossflow flexibility
Photos may show non-standard options
Please consult your sales representatives for specific applications
Robotic PalletizerRPCMultiple palletsPallet conveyingApplying slip sheetsComplex pallet patterns
Multi-line palletizing with single robot or multiple robotsPallet conveyingFlexible and programmable palletizing patterns
FANUC PMC / Allen-Bradley CompactLogix PLC PanelView Color HMIServo-controlled pick and place motions and case transfer
Highly reliable robotic arm design with MTBF of over 120,000 hours
Automatic end of arm tool change over available
PackML compliant UL listed control panelCustom designed for each project requirements and plant layout Flexibility to palletize a variety of product andpallet patternsFully-interlocked perimeter guard packageMultiple infeed/discharge configurationsFlexibility to palletize multiple lines witha single robotCustomizable end-of-arm tooling
Output Capabilities
Product Handling/ Palletize Conf.
Controls
Robotics
Changeover
Standards
Key Differentiators
Equipment Portfolio
* Visit PearsonPkg.com for popular options per model
to extend case size ranges & performance.
Contact Us
800.732.7766509.838.6226
Please contact us for your Regional Sales Manager details.
User Centric Design
EASE OF USE
Contact Us
Want a demonstration of our UCD features?
800.732.7766 509.838.6226
Become a part of our development process by sharing your unique user
experiences and challenges.
SCIENTIFICALLY ACCOMPLISHED
Simplified Changeover An interactive map, step-by-step instructions, numbered changeover points with scales, pointers, counters & cranks support speed & reliability.
AccountabilityMaintenance task date/time stamps are saved in the HMI’s History log.
Fault Recovery Guide An interactive map indicates fault location with steps for diagnostics & recovery.
Troubleshooting SupportOutput Test allows manual control over individual air cylinders & vacuum sections for functional testing. A Sensor Map shows status of photo eyes & proximity switches.
Alarms & Messages Important notifications display on the HMI home screen, identifying location& recommended actions.
Preventive MaintenanceRecommended/configurablemaintenance task alerts & instructions facilitate inspect, clean & lubricate procedures.
OPERATOR FOCUS
MAINTENANCEFOCUS
GREATER STANDARDIZATION
Reduced screen count, streamlined content and interactive maps increase
intuitive learning
The use of symbols and images minimizes language barriers and helps
operators easily recognize screen functions
Standard screen format and terminology increases user comprehension
IMPROVEDTRAINING
SIMPLIFIED NAVIGATION
To achieve optimal Overall Equipment Effectiveness (OEE), the human element cannot be overlooked. Making machine operation and maintenance easy to learn, fast to perform and free of operator errors requires dedicated attention to users and their individual challenges. Pearson’s User Centric Design team exclusively focuses on identifying specific user needs and obstacles, developing solutions and validating them.Standard on most of our equipment, our user optimized graphical and mechanical machine interface assists operators and technicians to independently and efficiently operate and maintain the equipment.
Reduces user time dedicated to any particular machine
Opens up labor pool to a broader range of skill & experience levels
Enables new users to be independent faster
Improves changeover & fault-recovery speed
Promotes equipment maintenance & extended machine life
Contact Us
PARTS866.866.1424509.838.6226
24/7 SERVICE 800.732.7766509.838.6226
AFTER MARKET800.732.7766509.838.6226
Please contact us for your AMS representative details.
Complete Care
Parts• Parts Identification• Spare & Replacement Parts• Emergency Order Fulfillment• Machine Manuals
Machine Rebuilds• Return equipment to like-new operating condition• Increase production, optimize performance & extend the life of your equipment with in-field or factory rebuilds
Equipment Upgrades• Electrical• Mechanical • Safety
Custom ModificationsMachine design changes to suit your needs & consultitive solutions to accommodate case or bag size changes, product or pack pattern changes, new pallet configuations, etc.
Technical Service• 24/7 Live Support• Customized Commissioning & Training Programs• Production Run Support• Technical Consulting• Machine Audits & Safety Inspections
Remote Access• Secure, remote connectivity for fast, efficient help without the expense of an onsite service technician• Increase response time & lower your maintenance cost
Pearson Packaging Systems | 8120 W. Sunset Highway, Spokane, WA 99224 | www.PearsonPkg.com | 509.838.6226 | 800.732.7766