For more information contact sales on 01279 638700
or email [email protected] www.ronacrete.co.uk
Co
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Concrete dustproofer Epoxy flooring Polyurethane coatings Floor repair
RonaFloor Concrete Dustproofer
Surface dustproofer and hardener
A world class company
( Formerly Monotect )
Benefits
Easy to apply; no special tools or skills needed
Durable; improved resistance to physical and mild
chemical attack
Dustproofing; binds surface to reduce or eliminate dust
formation
Economical; low cost material and application system
Key Performance Indicators
Can be opened to traffic next day
Dustproofing; binds surface to reduce or eliminate dust
formation
Project references include:
DHL
Britsh Telecom
Courier services
Tesco
Specification Clause
The dustproofer shall be 2 coats (state if more than 2) of
RonaFloor Concrete Dustproofer by Ronacrete Ltd, tel.
+44 (0) 1279 638700. All materials to be applied in
accordance with manufacturers instructions.
Description
RonaFloor Concrete Dustproofer is a liquid surface
hardener and dustproofer for the treatment of new and old
concrete floors. It reduces dusting and wear and enhances
the performance of the floor surface.
RonaFloor Concrete Dustproofer is supplied in concentrated
form and is diluted with clean water before use. It is quick
and easy to apply. Within 48 hours the floor surface is
treated and ready to use.
RonaFloor Concrete Dustproofer is designed for application
on to porous and dusting floors and not those which have a
dense surface finish or are waterproof (eg. contain Ronafix
BBA Approved)
Uses
Use on porous and dusting floors
Internal and external application
Can be used as a surface hardener
Doc Ref: RONC 174.1 20th May 2010
Site Attendance
When on site Ronacrete representatives are able, if asked,
to give a general indication of the correct method of
installing a Ronacrete product. It is important to bear in
mind that Ronacrete Ltd is a manufacturer and not an
application contractor and it is therefore the responsibility of
the contractor and his employer to ensure he is aware of
and implements the correct practices and procedures to
ensure the correct installation of the product and that liability
for its correct installation lies with the contractor and not
with Ronacrete Ltd.
Guarantee
Ronacrete products are guaranteed fit for purpose and of
merchantable quality. Materials are supplied subject to our
standard Terms and Conditions of Sale, available on
request. Additional details on the Insurance Backed
Warranty can be provided by our Technical Department.
Technical Service and Support
Refer to full technical data sheet; this document is a
summary only.
Ronacrete provide free technical advice and support during
design and installation of all systems for flooring, concrete
repair, bonding, bedding and waterproofing. If you need
any further information or a full technical data sheet contact
the Ronacrete Technical Department on +44 (0) 1279 638
700.
More Information
Ronacrete Technical Support:
+44 (0) 1279 638 700 [email protected]
Ronacrete Limited, Ronac House, Flex Meadow, Merring Way, Harlow, Essex, CM19 5TD UK
Tel: +44 (0) 1279 638 700 Fax: +44 (0) 1279 638 701 E-mail: [email protected] Web: www.ronacrete.co.uk
DisclaimerThe information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers areadvised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making furtherenquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product,or for any loss or damage arising out of such use. All data shown are typical laboratory results achieved in ideal conditions; site results may differ.
Application
Preparation
Surfaces must be clean, sound and free of loose material.
The floor surface should be clean, free of oil and grease
and dry (slight dampness is acceptable). New concrete
floors should be left for 7-14 days before applying
RonaFloor Concrete Dustproofer.
Remove contamination and lightly abrade surface by wire
brushing or similar to open up the matrix of the floor so that
the RonaFloor Concrete Dustproofer can soak in and react.
Installation
First Coat
Dilute RonaFloor Concrete Dustproofer with between 4 and
8 parts of clean potable water. The dilution depends on the
porosity of the floor – a dense surface will need more
dilution (a greater addition of water) than a porous surface.
For a very porous surface the dilution need only be 4 parts
water.
Pour the diluted material over the floor and sweep in all
directions with a brush, broom or squeegee until no more is
absorbed. Any dry spots should be re-treated. Remove
excess RonaFloor Concrete Dustproofer with a soft broom
or squeegee.
Allow the RonaFloor Concrete Dustproofer to be absorbed
into the concrete leaving a dry surface. A drying period of
12 – 24 hours is normally sufficient. Avoid ponding as this
will prevent the material correctly functioning.
Second coat
Dilute RonaFloor Concrete Dustproofer with 4 parts of clean
potable quality water. Apply as the first coat. Remove
excess and allow to dry. After 12 – 24 hours sweep the
floor to remove surface crystal growth. Sweeping may need
to be repeated for some time whilst the reaction continues.
Packaging
RonaFloor Concrete Dustproofer is supplied in 16.5 and
205 litre containers.
Shelf Life And Storage
Shelf life 9 months. Store in a cool dry place. Protect from
frost.
Health And Safety
Avoid splashing RonaFloor Concrete Dustproofer onto skin
and in eyes. Wash any splashes off with water as soon as
possible. Rubber gloves and eye shields may be worn.
Other Products in the Commercial / Industrial Flooring
Range
RonaFloor Curing Membrane
RonaFloor Epoxy DPM
RonaFloor Epoxy Floor Mortar
RonaFloor Epoxy Floor Mortar Rapid
RonaFloor HB100
RonaFloor HB200
RonaFloor HB Vertical Grade
RonaFloor PU Coating
RonaFloor PU Coating WB
RonaFloor Repair 1 Hour 2-6mm
RonaFloor Repair 1 Hour 6-50mm
RonaFloor Repair 1 Hour 25mm+
A world class company
Doc Ref: RONC 174.1 20th May 2010
Description RonaFloor Concrete Dustproofer is a liquid surface hardener and dustproofer for the treatment of new and old concrete floors. It reduces dusting and wear and enhances the performance of the floor surface. It is supplied in concentrated form and diluted with clean water before use. It is quick and easy to apply. Within 48 hours the floor surface is treated and ready to use. RonaFloor Concrete Dustproofer is designed for application on to porous and dusting floors and not those which have a dense surface finish or are waterproof (eg. contain Ronafix or are based on a similar product). The chemicals in RonaFloor Concrete Dustproofer aid the penetration, increasing the depth to which it will reach and react. Its combination and reaction with free lime in the floor screed matrix converts the particles to hard, stable crystals. These crystals are bonded to, and become an integral part of, the floor. Floor Repairs Any floor repairs must first be carried out using suitable mortars from the Ronafix, Monoset, Ronascreed or other range of Ronacrete flooring products. These repairs, provided properly applied, will not need treatment with RonaFloor Concrete Dustproofer. Application Procedure Surfaces must be clean, sound and free of loose material. The floor surface should be clean, free of oil and grease and dry (slight dampness is acceptable). New concrete floors should be left for 7-14 days before applying RonaFloor Concrete Dustproofer. Preparation Remove contamination and lightly abrade surface by wire brushing or similar to open up the matrix of the floor so that the RonaFloor Concrete Dustproofer can soak in and react. First Coat Dilute RonaFloor Concrete Dustproofer with between 4 and 8 parts of clean potable water. The dilution depends on the porosity of the floor – a dense surface will need more dilution (a greater addition of water) than a porous surface. For a very porous surface the dilution need only be 4 parts water. Pour or spray the diluted material over the floor and sweep in all directions with a brush, broom or squeegee until no more is absorbed. Any dry spots should be re-treated. Remove excess RonaFloor Concrete Dustproofer with a soft broom or squeegee. Allow the RonaFloor Concrete Dustproofer to be absorbed into the concrete leaving a dry surface. A drying period of 12 – 24 hours is normally sufficient. Avoid ponding as this will prevent the material correctly functioning. Second coat Dilute RonaFloor Concrete Dustproofer with 4 parts of clean potable quality water. Apply as the first coat. Remove excess and allow to dry. After 12 – 24 hours sweep the floor to remove surface crystal growth. Sweeping may need to be repeated for some time whilst the reaction continues. Coverage Coverage is determined by the porosity of the concrete. For estimating purposes a figure of 12–14m² per litre of diluted RonaFloor Concrete
Dustproofer per coat can be used. Packaging RonaFloor Concrete Dustproofer is supplied in 16.5 and 205 litre containers. Tools and Equipment Tools and equipment should be washed in clean water after use. Painted surfaces, metal and glass should be protected during application. Application Temperatures RonaFloor Concrete Dustproofer should be stored in dry, warehouse conditions out of direct heat and sunlight and applied at temperatures between 5°C and 25°C. Health & Safety Avoid splashing RonaFloor Concrete Dustproofer onto skin and in eyes. Wash any splashes off with water as soon as possible. Rubber gloves and eye shields may be worn. In case of skin contact wash immediately with water. In case of eye contact flush with copious quantities of water and seek medical advice if irritation persists. In case of ingestion do not induce vomiting. Drink plenty of water and seek medical advice. Other Floor Coatings Ronacrete manufacture Ronascreed epoxy, polyurethane and other resin coatings providing chemical resistance, waterproofing, wear resistance and decoration. For full information on their performance and application contact the Ronacrete Technical Department. Site Attendance When on site Ronacrete representatives are able, if asked, to give a general indication of the correct method of installing a Ronacrete product. It is important to bear in mind that Ronacrete Ltd is a manufacturer and not an application contractor and it is therefore the responsibility of the contractor and his employer to ensure he is aware of and implements the correct practices and procedures to ensure the correct installation of the product and that liability for its correct installation lies with the contractor and not with Ronacrete Ltd.
dilution coverage
1st coat 1 litre RonaFloor Concrete Dustproofer diluted with 4 litres water = 5 litres diluted RonaFloor Concrete Dustproofer
5 litres diluted RonaFloor Concrete Dustproofer will cover 5 x 12m2 = 60m2
2nd coat 1 litre RonaFloor Concrete Dustproofer diluted with 4 litres water = 5 litres diluted RonaFloor Concrete Dustproofer
5 litres diluted RonaFloor Concrete Dustproofer will cover 5 x 12m2 = 60m2
Typical guide: 1 litre of undiluted RonaFloor Concrete Dustproofer is sufficient for applying two coats over an area of 30m2 based on average porosity
Estimating Guide
RONL 023 Issue 6 3 June 2010
FEATURES
√ easy to apply; no special tools or skills needed
√ durable; improved resistance to physical and mild chemical attack
√ dustproofing; binds surface to reduce or eliminate dust formation
√ economical; low cost material and application system
The information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers are advised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making further enquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product, or for any loss or damage arising out of such use.
Ronacrete Ltd, Ronac House, Flex Meadow, Merring Way, Harlow, Essex CM19 5TD, U.K. Tel: +44 (0)1279 638700 www.ronacrete.co.uk [email protected]
RonaFloor Concrete Dustproofer Surface dustproofer and hardener
Technical Data Sheet
Chemical Synonyms: Silicate of Soda Specific Gravity: @ 20°C: 1.42g/ml
Solubility in Water: Complete Vapour Pressure: As water vapour
Vapour in Density: As water Boiling Point: 100-101°C
Freezing Point: Approximately 0°C pH: 11.6
Risk Phrases: Recommended 38,41. Safety Phrases: Recommended 2, 26, 37/39. Primary Risk: Irritant. S.I. Number: None. CAS Number: 1344-09-8. Hazchem Code: Recommended 2R. UK Customs Number: CUS 23379. Irritating to skin. Risk of serious damage to eyes. Keep out of reach of children. In case of contact with eyes, rinse immediately with plenty of water and seek medical advice. Wear suitable gloves and eye/fact protection. Spillage will effect vegetation. Toxic to aquatic life. An alkaline material which may cause caustic burns to skin and eyes, the danger being greater when hot. Harmful by ingestion, causing internal irritation. Inhalation: Move from exposure. Keep warm and at rest. If there is
respiratory distress give oxygen. If respiration stops or shows signs of falling, apply artificial respiration. Do not use mouth to mouth ventilation. Obtain medical attention urgently.
Skin Contact: Remove contaminated clothing. Wash affected area with copious quantities of water until no soapy feeling remains. Obtain medical attention if irritation persists.
Eye Contact: Speed is essential. The eye should be thoroughly irrigated for not less than 20 minutes with clean water. This prolonged irrigation is of extreme importance and must be done at once otherwise permanent damage will result. Continue irrigation until medical attention can be obtained.
Ingestion: Wash out mouth with water and give sips of water or milk to drink to soothe the affected parts. Obtain medical attention. Do not induce vomiting.
Non-combustible. May generate toxic fumes in a fire. Therefore fire fighters should wear self-contained breathing apparatus and full body protective clothing. Compatible with all standard fire fighting techniques. No special procedures required. Select extinguishing medium appropriate to other materials involved in and/or to the circumstances of the fire. Non-flammable. Contact with certain metals liberates highly flammable hydrogen gas which may form an explosive mixture with air.
Ronacrete Limited Ronac House
Flex Meadow, Merring Way Harlow, Essex CM19 5TD
Tel: 01279 638700 Fax: 01279 638701
HEALTH AND SAFETY INFORMATION RonaFloor Concrete Dustproofer
1. COMPOSITION
2. HAZARDS IDENTIFICATION
3. FIRST AID MEASURES
4. FIRE FIGHTING MEASURES
Small or large spills:- Contain with dry sand and transfer solids to polythene buckets, for neutralisation and disposal. Wash residual liquid to drain with copious amounts of water and possibly detergent. Disposal of hazardous waste in accordance with waste disposal and water authority regulations. Personal Precautions Avoid contact with the product. Ventilate the area to dispel airborne concentrations, protective clothing and (under severe conditions) breathing apparatus should be worn when dealing with spillage. Environmental Precautions If size of spillage warrants and has contaminated water courses, drains or vegetation - advise appropriate authorities. Handling: Exposure by inhalation or skin contact should be minimised
by good industrial hygiene practice. Wear appropriate protective clothing. See exposure control. Safety showers and eye baths should be available in areas where accidental exposure is possible. If freezing occurs, a solution may be reconstituted by warming and agitating with no change in properties. The products should be kept in a closed system away from strong acids.
Storage: Store in well ventilated area away from incompatible chemicals or materials. See stability and reactivity. Store in closed steel or other suitable vessels which prevent the free circulation of air over the surface of the material. If not exposed to the atmosphere solution will keep indefinitely. Drums must be kept closed when not in use. The product absorbs carbon dioxide on exposure to the atmosphere and may even loose water resulting in a formation of a gel, initially turning clouding then eventually solidifying. Avoid exposure to low temperature. Dilute solutions may freeze and ice crystals may separate, rising to the surface. Do not pack into containers which may be attacked or which absorb more moisture from the solution - see materials to avoid.
Hand: Wear impermeable plastic or rubber gloves. Eye: Wear chemical goggles and a dust mask to prevent
inhalation of the product. Eye baths should be provided at places where accidental exposure may be possible.
Skin: Wear impervious boots and poly cotton overalls. Where significant exposure is possible (for example in dealing with spillage or fire), wear imperious body covering. Showers should be provided at places where accidental exposure may occur.
Respiratory: Occupation exposure limits not assessed by HSE or ACGIH. Note: Sodium Hydroxide has an exposure standard of 2mg/m3 (10
minutes twa). It is recommended that exposure to alkalinity calculated as NaOH should be kept below this limit. In the case of mist and spray exposure wear self-contained breathing apparatus.
5. ACCIDENTAL RELEASE MEASURES
6. HANDLING AND STORAGE
7. EXPOSURE CONTROLS/PERSONAL PROTECTION
Appearance: Viscous, aqueous solution Odour: Odourless
Conditions to avoid:- Avoid exposure to atmospheric draughts and low temperature.
Materials to avoid:- Contact with acids will cause the liquid to gel. Absorbs Carbon Dioxide from the air. Ignites and maintains combustion in fluorine. Contact with wood will cause discolouration. Solutions will react with new surfaces of aluminium, zinc and their alloys to liberate hazardous decomposition fumes.
Hazardous Decomposition products: Contact with aluminium, brass, zinc and tin will product highly flammable and explosive hydrogen gas.
Acute effects:- Liquid and mist causes severe irritation and corrosion to skin, eyes, respiratory and digestive tracts. There is little danger of cold solutions causing acute damage to the skin.
Prolonged contact may cause dryness and reddening. Hot solutions may cause chemical damage. Corrosive to eyes and may cause corneal damage.
Inhalation effects respiration and may cause pulmonary oedema.
Ingestion causes systemic dehydration and nausea. Ingestion of large amounts may result it severe abdominal pain, vomiting, diarrhoea, convulsions and collapse.
Chronic effects:- No known hazards are associates with the use of this compound under conditions of good industrial hygiene.
Exotoxicity:- Increase in pH to 10 or more is lethal to aquatic life.
No evidence of bioaccumulation or tainting of seafood. Practical non-toxic to living resources - 96 hrs LC50 = 100-1000mg/l.
DISPOSAL CONSIDERATIONS
Disposal Dangers:- Treat as for spillage. Wear appropriate protective clothing - see accidental release measures. Care should be taken to ensure accidental mixing with acids, in drains is avoided.
Do not attempt to neutralise with strong acids. Neutralisation generates much heat. See disposal methods. Disposal Methods:- Treat as for spillage. See accidental release measures.
Disposal of hazardous waste in accordance with special waste regulations - (control pollution act regulations 1980). First neutralise with careful addition of soda ash (Sodium Carbonate). Carefully mix and then spray with water and transfer the slurry into larger containers. Decant off liquid into another container and neutralise to litmus with 6m Hydrochloric Acid. Wash to drain with plenty of water. Arrange for removal of containers by a licensed contractor, in accordance with waste disposal regulations.
8. PHYSICAL AND CHEMICAL PROPERTIES
9. STABILITY AND REACTIVITY
10. TOXICOLOGICAL INFORMATION
11. ECOLOGICAL INFORMATION
12. DISPOSAL CONSIDERATIONS
Not assigned in the following:- S1 1981/1059 Dangerous substance (conveyance by road in road tankers
and tanker containers) regulations. S1 1984/1244 Classification, packing and labelling of dangerous substance
regulations. S1 1986/1951 Road traffic (carriage of dangerous substance in packages
etc) regulations. Classification: Not classified under the classification, packing and labelling
of dangerous substances. Supply Recommended: Irritant. Conveyance: Not classed in part IA2 of the CPL. Recommended Phrases: Irritating to skin. Risk of serious damage to eyes. Keep out of reach of children.
In case of contact with eyes, rinse immediately with plenty of water and seek medical advice.
Wear suitable gloves and eye/face protection. Voluntary label "splashes can damage eyes". Training Advice:- Dilute Silicate Solutions are a dispersion of molecular
species, indistinguishable from natural dissolved silica. However the pH of most Silicate solutions if above the acceptable limits for direct discharge of sewers or water courses.
Recommended Use:- As a dust proof/hardener for concrete. Data Sources:- HSE Guidance note EH40 occupational exposure limits
(latest edition). ACGIH (threshold limit values and biological exposure indices) 1985-86. Classification, packing and labelling of dangerous substances regulations 1984. IMO reports and studies No 35 (the evaluation of hazards of harmful substances carried by ships) 1989. IMDG code (International Maritime Dangerous Goods Codes) 1990. Control of substances hazardous to health regulations (SI 1988 - 1657).
Control of pollution act 1974. Hazchem list no 6 (Emergency action codes and supplementary information) 1990.
13. TRANSPORT INFORMATION
14. REGULATORY INFORMATION
15. OTHER INFORMATION
Liquid applied epoxy damp proof membrane
A world class company
( Formerly Ronadeck Epoxy DPM )
Benefits
Reduces project timescale
Can be applied on substrates with a Relative Humidityup to 97%
Easy to apply
Solvent free; low odour
Use prior to application of Ronacrete screeds andcoatings
Key Performance Indicators
Meets industry acceptable level of vapour permeability;3gm/m²/day
Excellent dry adhesion to wet concrete
Superb adhesion to wet concrete
Project references include:
Oxford University
Eden Project
Tesco
Specification Clause
The damp proof membrane shall be 2 coats of RonaFloorEpoxy DPM by Ronacrete Ltd, tel. +44 (0) 1279 638700. All materials to be applied in accordance withmanufacturers instructions.
Description
RonaFloor Epoxy DPM is a two pack, solvent free, liquidapplied damp proof membrane.
It significantly reduces the passage of water vapour andsuppresses residual moisture. It allows early application ofresin floor finishes including RonaFloor HB100 and HB200and other moisture sensitive floor finishes, even when theRelative Humidity (RH) of the surface is as high as 97%.
Uses
Allows early installation of moisture sensitive finishes
Reduces water and water vapour permeability toacceptable levels
Provides a damp proof membrane prior to applying bondedscreeds including Ronascreed and Ronafix
Substitute for failed preformed membranes
Doc Ref: RONC 169.1 20th May 2010
Site Attendance
When on site Ronacrete representatives are able, if asked,to give a general indication of the correct method ofinstalling a Ronacrete product. It is important to bear inmind that Ronacrete Ltd is a manufacturer and not anapplication contractor and it is therefore the responsibility ofthe contractor and his employer to ensure he is aware ofand implements the correct practices and procedures toensure the correct installation of the product and that liabilityfor its correct installation lies with the contractor and notwith Ronacrete Ltd.
Guarantee
Ronacrete products are guaranteed fit for purpose and ofmerchantable quality. Materials are supplied subject to ourstandard Terms and Conditions of Sale, available onrequest. Additional details on the Insurance BackedWarranty can be provided by our Technical Department.
Technical Service and Support
Refer to full technical data sheet; this document is asummary only.
Ronacrete provide free technical advice and support duringdesign and installation of all systems for flooring, concreterepair, bonding, bedding and waterproofing. If you needany further information or a full technical data sheet contactthe Ronacrete Technical Department on +44 (0) 1279 638700.
Technical Data @ 20ºC
Pot Life 30 minutes
Intercoat Period 6-24 hours
Bond Strength > cohesive strength ofconcrete
Water Vapour Permeability <3 gms/m²/day
Coverage: 1st coat 3.5-4.5m²/kg
Coverage: 2nd coat 3.5-4.5m²/kg
More InformationRonacrete Technical Support:+44 (0) 1279 638 700 [email protected]
Ronacrete Limited, Ronac House, Flex Meadow, Merring Way, Harlow, Essex, CM19 5TD UKTel: +44 (0) 1279 638 700 Fax: +44 (0) 1279 638 701 E-mail: [email protected] Web: www.ronacrete.co.uk
DisclaimerThe information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers areadvised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making furtherenquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product,or for any loss or damage arising out of such use. All data shown are typical laboratory results achieved in ideal conditions; site results may differ.
Application
Preparation
Prepare the surface by light vacuum shot blasting or similarapproved.
Mixing
Mix with a slow speed drill and spiral mixing paddle(Ronacrete Mixer Attachment E1) for 3-4 minutes.
Installation
Apply the first coat of RonaFloor Epoxy DPM by roller atthe stated coverage. Allow to cure until tack free - typically12 hours @ 20°C.
Within 24 hours of applying the first coat, mix and apply thesecond coat of RonaFloor Epoxy DPM by roller. Within 24hours apply the relevant Ronadeck coating/screed.
If not being immediately covered with a coating or screed,apply a third coat and broadcast 60 mesh dry silica sand into the wet resin at up to 2kg per m² and allow to cure.
Colours
Colour BS ref. given as a guide only
Mid Grey 00 A 05
Brick Red 04 C 39
Clear -
Packaging
RonaFloor HB Vertical Grade is supplied in 5kg packs.
Shelf Life And Storage
Store in unopened containers in dry warehouse conditionsbetween 10°C and 25°C and protected from direct sunlightand frost. Shelf life is approximately 9 months in theseconditions.
Health And Safety
Protective clothing such as goggles, overalls and gloves isrecommended to prevent any effect from prolonged skincontact, inhalation or ingestion. Refer to Health and SafetyData Sheet.
Other Products in the Commercial / Industrial FlooringRange
Ronacrete Curing MembraneRonaFloor Epoxy Floor MortarRonaFloor Epoxy Floor Mortar RapidRonaFloor Concrete DustprooferRonaFloor HB 100 and 200 CoatingsRonaFloor HB Vertical GradeRonaFloor PU CoatingRonaFloor PU Coating WBRonaFloor Repair 1 Hour 2-6mmRonaFloor Repair 1 Hour 6-50mmRonaFloor Repair 1 Hour 25mm+
A world class company
Doc Ref: RONC 169.1 20th May 2010
Description RonaFloor Epoxy DPM is a two pack, solvent free, liquid applied surface damp proof membrane designed to reduce the passage of water vapour. It allows epoxy resins to be placed onto concrete even when the Relative Humidity (RH) of the concrete is high—up to 97%. Advantages � Reduces water and water vapour permeability � Reduces project timescale � Excellent adhesion to concretes and screeds � Can be applied on substrates with a Relative Humidity up to 97% � Easy to apply � Solvent free, low odour.
SPECIFICATION
Surface Preparation Because RonaFloor Epoxy DPM can be covered with a bonded Ronafix or other Ronacrete modified screed or topping it is essential that the substrate is sound and stable and strong enough to restrain the screed or topping. The instructions given in the appropriate Ronacrete screed specification must therefore be followed. This includes substrate testing to BS 8204 Part 3, 1993. When mechanically abrading surfaces, vacuum blasting rather than scabbling is preferable. A heavy surface profile should be avoided in order to minimise the risk of the RonaFloor Epoxy DPM ponding or not covering high points. When overlaying with an unbonded screed surface preparation requires the substrate to be clean, sound and free of contamination including oil and dirt. If an unbonded screed is being laid on top of RonaFloor Epoxy DPM install a separating layer between the RonaFloor Epoxy DPM and screed to prevent partial adhesion. The substrate should be surface dry before the application of RonaFloor Epoxy DPM. Mixing Pour all of Hardener B into Base A container and mix thoroughly
using a slow speed industrial hand drill and helical spinner. Do not mix by hand or attempt to part mix as performance will be affected. Pour onto surface and apply as described below. Any residual resin remaining on the sides or base of the mixing container should be discarded. Do not use as will not be fully mixed. Application 1. Apply the first coat of RonaFloor Epoxy DPM by squeegee or
roller at the stated coverage. 2. Allow to cure until tack free - typically 12 hours @ 20°C. 3. Within 24 hours of applying the first coat, mix and apply the
second coat of RonaFloor Epoxy DPM by squeegee or roller. 4. Within 24 hours apply the relevant Ronadeck coating/
screed. 5. If not being immediately covered with a coating or screed,
broadcast 60 mesh dry silica sand in to the wet resin at 2kg per m² and allow to cure. Protect dpm with boards or excess sand. Prior to overcoating remove excess sand. Overcoat within 24 hours.
6. In order to prevent the RonaFloor Epoxy DPM being damaged before it is overcoated it should be protected with either boards or excess sand left on the surface. RonaFloor Epoxy DPM can be overlaid with: � Ronadeck EWB water based epoxy floor
coating � Ronadeck HB 100, HB 200 high build solvent free
epoxy floor coatings � Ronadeck SL self smoothing epoxy floor
screed � Ronadeck Epoxy Floor Mortar trowel applied epoxy
floor repair mortar and screed
� most Ronafix, Ronascreed and other Ronacrete cementitious and polymer screeds and toppings
Physical Properties
20°C
Pot life 30 mins
Intercoat period between 1st and 2nd coats
24 hours
Overcoat 2nd coat within 24 hours
ISAT 0.0ml/m²/sec
Bond strength dry >4.0N/mm² wet >1.5N/mm²
In each case failure is in the concrete
Water vapour permeability <3 gms/m²/day
Coverage
First coat 3.5-4.5m²/kg
Second coat 3.5-4.5m²/kg
Coverage is based on smooth, non porous surface.
FEATURES √ damp proof membrane √ epoxy resin based √ liquid applied system √ two coat system √ will receive and restrain bonded screed √ solvent free; low odour SPECIFICATION CLAUSES 1. Damp Proof Membrane The damp proof membrane shall be RonaFloor Epoxy DPM by Ronacrete Ltd, telephone +44 (0) 1279 638700. All materials to be applied in accordance with manufacturers instructions.
SUMMARY APPLICATION PROCEDURE 1. prepare surface 2. mix and apply two coats of RonaFloor Epoxy DPM 3. allow to cure
RonaFloor Epoxy DPM (formerly Ronadeck Epoxy DPM)
Solvent free, liquid applied surface damp proof membrane
Continued on following page………
Technical Data Sheet
Site Attendance When on site Ronacrete representatives are able, if asked, to give a general indication of the correct method of installing a Ronacrete product. It is important to bear in mind that Ronacrete Ltd is a manufacturer and not an application contractor and it is therefore the responsibility of the contractor and his employer to ensure he is aware of and implements the correct practices and procedures to ensure the correct installation of the product and that liability for its correct installation lies with the contractor and not with Ronacrete Ltd. Temperature RonaFloor Epoxy DPM should not be applied at material or floor temperatures below 10°C. Above 25°C pot life will be significantly shorter. Temperatures should not fall below 5°C in the 24 hours after application. Cleaning Clean tools with Ronabond EP/PU Cleaner before the material has set. Packaging Available in 4.8kg composite packs, consisting of Base A and Hardener B. Available in clear, brick red or mid grey. Storage and Shelf Life RonaFloor Epoxy DPM should be stored in unopened containers in dry warehouse conditions between 10°C and 25°C and protected from direct sunlight and frost. Shelf life is approximately 9 months in these conditions. Health and Safety First aid - Skin contact, wash immediately with soap and water. Eye contact - wash immediately with copious quantities of water for 10 minutes. Seek immediate medical advice. Ingestion - wash mouth thoroughly with water. Drink water. Do not induce vomiting. Seek immediate medical advice. Spillage - extinguish any ignition sources. Wash small spills away with water, soak large spills with earth or sand; avoid contact; inform authorities of major spillage occurs. Notify Fire Brigade if spillage enters drains. For full health and safety data refer to Ronacrete Technical Department.
RonaFloor Epoxy DPM
Solvent free, liquid applied surface damp proof membrane
RONL 035 Issue 5 29th March 2010
The information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers are advised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making further enquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product, or for any loss or damage arising out of such use.
Ronacrete Ltd, Ronac House, Flex Meadow, Merring Way, Harlow, Essex CM19 5TD, U.K. Tel: +44 (0)1279 638700 www.ronacrete.co.uk [email protected]
% CAS NO LD50 TLV CLASSIFICATION Bisphenol A/ >50% 25068-36-6 >2000mg/kg oral ND Xi R36/38-46 Epichlorohydrin Epoxy Resin Irritating to skin and eyes. May cause sensitisation in contact with skin. Skin Contact: Wash with soap and water. Eye Contact: Flush with copious quantities of clean water. Use foam, water mist, carbon dioxide or dry powder to extinguish fires. Absorb with earth, sand or non flammable absorbent. Do not eat or drink during use - observe good industrial hygiene. Store in sealed containers at temperatures between 10°C and 30°C. Avoid skin contact - rubber gloves should be worn. Appearance: Blue or buff coloured liquid Odour: Very faint odour pH: Not applicable Boiling point: >250°C Melting point: Not applicable Flash point: >150°C Autoignition Temp °C >450°C Specific Gravity 1.1 Solubility Insoluble
Ronacrete Limited Ronac House
Flex Meadow, Merring Way Harlow, Essex CM19 5TD
Tel: 01279 638700 Fax: 01279 638701
HEALTH AND SAFETY INFORMATION RonaFloor Epoxy DPM Base Pack A
1. COMPOSITION
2. HAZARDS IDENTIFICATION
3. FIRST AID MEASURES
4. FIRE FIGHTING MEASURES
5. ACCIDENTAL RELEASE MEASURES
6. HANDLING AND STORAGE
7. EXPOSURE CONTROLS/PERSONAL PROTECTION
8. PHYSICAL AND CHEMICAL PROPERTIES
Chemical Stability - Yes Incompatibility with other substances - No Skin contact may cause irritation and sensitisation leading to dermatitis. No significant data. Incinerate or dispose of at an approved industrial waste site. Not restricted. Label Classification: Xi - Irritant. Risk Phrases: R36/38 - Irritating to eyes and skin. R43 - May cause sensitisation by skin contact. Safety Phrases: S28 - In case of skin contact wash immediately with plenty of soap and water. S37/39 - Wear suitable protective clothing, gloves and eye/face protection.
9. STABILITY AND REACTIVITY
10. TOXICOLOGICAL INFORMATION
11. ECOLOGICAL INFORMATION
12. DISPOSAL CONSIDERATIONS
13. TRANSPORT INFORMATION
14. REGULATORY INFORMATION
% CAS NO LD50 TLV CLASSIFICATION
Propylene Glycol Diamine 15-20 9046-10-0 ND ND C R21/22, 34
Nonyl Phenol 5-10 25154-53-3 ND ND C R22, 34
Benzyl Alcohol 10-15 100-51-6 1230mg/kg oral ND Xn R20/22
Para Tertiary-Butyl Phenol 10-15 98-54-4 ND ND Xi R36,38
Meta Xylene Diamine 20-25 1477-55-0 ND ND C R 20/21, 35
Trimethyl Hexamethylene Diamine 25-30 25513-64-8 ND ND C R35, 22, 43
Causes burns Harmful by inhalation, in contact with skin and if swallowed. May cause sensitisation by skin contact. Skin Contact: Remove contaminated clothing and footwear immediately
unless stuck to skin. Drench the affected skin with running water for 10 minutes or longer if substance is still on skin. Transfer to hospital if there are burns or symptoms of poisoning.
Eye Contact: Bathe the eye with running water for 15 minutes. Transfer
to hospital for specialist examination. Ingestion: Do not induce vomiting. If conscious, give half a litre of
water to drink immediately. Give 1 cup of water to drink every 10 minutes. If unconscious, check for breathing and apply artificial respiration if necessary. If unconscious and breathing OK, place in recovery position. Transfer to hospital as soon as possible.
Inhalation: Remove casualty from exposure ensuring one’s own safety
whilst doing so. If unconscious, check for breathing and apply artificial respiratory if necessary. If unconscious and breathing is OK, place in recovery position. If conscious, ensure the casualty sits or lies down. If breathing becomes bubbly, have the casualty sit and provide oxygen if available. Transfer to hospital as soon as possible.
Extinguishing media: Water spray. Carbon dioxide. Alcohol or polymer foam. Dry
chemical powder. Unsuitable extinguishing media is water in a jet.
Exposure hazards: In combustion emits toxic fumes. In combustion emits toxic
fumes of nitrogen oxides. Also produces carbon oxides.
Ronacrete Limited Ronac House
Flex Meadow, Merring Way Harlow, Essex CM19 5TD
Tel: 01279 638700 Fax: 01279 638701
HEALTH AND SAFETY INFORMATION RonaFloor Epoxy DPM Base Pack B
1. COMPOSITION
2. HAZARDS IDENTIFICATION
3. FIRST AID MEASURES
4. FIRE FIGHTING MEASURES
Protection of fire-fighters: Wear self-contained breathing apparatus. Wear protective clothing to prevent contact with skin and eyes.
Personal precautions: Refer to section 7 for personal protection details. Eliminate
all sources of ignition. No smoking. If outside do not approach from downwind.
Environmental precautions: Contain the spillage using bunding. Do not discharge into
drains or rivers. Clean up precautions: Absorb into dry earth or sand. Dispose of as hazardous
waste. Handling requirements: Ensure there is sufficient ventilation of the area. Smoking is
forbidden. Avoid the formation or spread of dust in the air. Avoid the formation or spread of dust in the air. Avoid direct contact with the substance.
Storage conditions: Keep away from sources of ignition. Keep container tightly
closed. Store at ambient temperature. Keep away from food and drink.
Hazardous ingredients: BISPHENOL A WEL (8 hr exposure limit): 5 mg/m³ WEL (15 min exposure limit): 5 mg/m³ Respiratory protection: In poorly ventilated areas use an approved organic vapour
cartridge mask. Hand protection: Protective gloves Eye protection: Safety goggles, face-shield Skin protection: Protective clothing with elasticated cuffs and closed neck.
Boots made of PVC. State: Liquid Colour: Brown Solubility in water: Slightly soluble Viscosity: Dynamic 20….40mPa*s @ 25°C Boiling point/range°C: 135°C Flash point°C: 85.5-DIN51758 Relative density: 1.03g/cm³@20°C-51757 pH: approx: 11 Conditions to avoid: Take necessary action to avoid static electricity discharge. Materials to avoid: Strong acids. Strong bases. Strong oxidising agents. Haz. Decomp. Products: In combustion emits toxic fumes. In combustion emits toxic
fumes of nitrogen oxides. Combustion will generate oxides of carbon.
5. ACCIDENTAL RELEASE MEASURES
6. HANDLING AND STORAGE
7. EXPOSURE CONTROLS/PERSONAL PROTECTION
8. PHYSICAL AND CHEMICAL PROPERTIES
9. STABILITY AND REACTIVITY
Hazardous ingredients: BENZYL ALCOHOL IVN RAT LD50 53 mg/kg ORL MUS LD50 1360 mg/kg ORL RAT LD50 1230 mg/kg
• 3-AMINOPROPYLDIMETHYLAMINE ORL RAT LD50 1870 mg/kg SKN RBT LD50 600 µl/kg • 2,4,6-TRIS(DIMETHYLAMINOMETHYL)PHENOL ORL RAT LD50 1200 mg/kg SKN RAT LD50 1280 mg/kg • BISPHENOL A ORL MUS LD50 2400 mg/kg ORL RAT LD50 3250 mg/kg
Route of exposure: Corrosive to the skin of a rabbit Persistence and degradability: Avoid subsoil penetration. Prevent product from entering drains. Do not contaminate surface water. Disposal of packaging: Dispose of in a regulated landfill site or other method for
hazardous or toxic wastes. NB: The user’s attention is drawn to the possible existence of
regional or national regulations regarding disposal. ADR/RID UN no: 2735 ADR Class: 8 Shipping name: AMINES OR POLYAMINES, LIQUID, CORROSIVE N.O.S Labelling: 8 Hazardous ID no: 80 IMDG/IMO UN no: 2735 Class: 8 Packaging group: III EmS: 8-05 Marine pollutant: YES Labelling: 8 IATA/ICAO UN no: 2735 Class: 8 Packaging group: III Packaging instructions: 820 Labelling: 8 Label Classification: C - Corrosive. Risk Phrases: R20/21/22 - Harmful by inhalation, in contact with skin and
if swallowed. R35 - Causes sever burns. R43 – May cause sensitisation by skin contact.
10. TOXICOLOGICAL INFORMATION
11. ECOLOGICAL INFORMATION
12. DISPOSAL CONSIDERATIONS
13. TRANSPORT INFORMATION
14. REGULATORY INFORMATION
Safety Phrases: S26 - In case of eye contact rinse immediately with water - seek medical advice.
S28 - After skin contact wash with plenty of soap and water. S36/37/39 - Wear suitable protective clothing, gloves and eye/face protection. S45 – In case of accident or if you feel unwell, seek medical advice immediately (show the label where possible)
Risk phrases used in s.2: R20/22 – Harmful by inhalation and if swallowed. R21/22 – Harmful in contact with skin and if swallowed. R34 – Causes burns R43 – May cause sensitisation by skin contact.
R52/53 – Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic environment. R10 – Flammable R22 – Harmful if swallowed. R36/38 – Irritating to eyes and skin. R37 – Irritating to respiratory system. R41 – Risk of serious damage to eyes. R62 – Possible risk of impaired fertility.
Legal disclaimer: The above information is believed to be correct but does not purport to be all inclusive and shall be used only as a guide. This company shall not be held liable for any damage resulting from handling or from contact with the above product.
15. OTHER INFORMATION
A world class company
( Formerly Ronadeck Epoxy Floor Mortar )
Benefits
Resin rich formulation
Good chemical resistance
Easy to clean
Rapid strength development
Impermeable to water
Can be used in conjunction with RonaFloor Epoxy DPM
Key Performance Indicators
Meets the requirements of FeRFA Classification Type 8
High compressive strength; in excess of 60N/mm² at 28days
Project references include:
Royal and Sun AllianceLocal Government buildingsFord Motor CompanyLittlewoods
Specification Clause
The wearing screed / screed repair shall be RonaFloorEpoxy Floor Mortar by Ronacrete Ltd, tel. +44 (0) 1279638700. The screed shall be laid at a 2-10mm thick (orstate thickness). The primer is to be RonaFloor EpoxyPrimer. All materials to be applied in accordance withmanufacturers instructions.
Description
RonaFloor Epoxy Floor Mortar is a high performance epoxyresin screed for repairing existing floors and providing newwearing surfaces. Its formulation allows thin sectionapplication from 2mm. It is suitable for forming coves,skirtings and upstands.
It offers good mechanical resistance and will resist attackfrom most industrial chemicals including acids, alkalis, oils,fats, solvents and foodstuffs. Surfaces laid or repaired withRonaFloor Epoxy Floor Mortar can be accessed by foottraffic after 10-12 hours and by heavy loads after 16 hours(at 20°C). RonaFloor Epoxy Floor Mortar has beendesigned for ease of use and practicality of application.
Uses
High strength thin bonded patch repairs and resurfacing inheavy duty high demand flooring applications
Factories, warehouses, ramps, bunds, chemical and foodprocessing areas
Suitable for forming and repairing screeds to meet theHeavy Duty category of BS8204: Part 6: 2001
Doc Ref: RONC 163.1 20th May 2010
Site Attendance
When on site Ronacrete representatives are able, if asked,to give a general indication of the correct method ofinstalling a Ronacrete product. It is important to bear inmind that Ronacrete Ltd is a manufacturer and not anapplication contractor and it is therefore the responsibility ofthe contractor and his employer to ensure he is aware ofand implements the correct practices and procedures toensure the correct installation of the product and that liabilityfor its correct installation lies with the contractor and notwith Ronacrete Ltd.
Guarantee
Ronacrete products are guaranteed fit for purpose and ofmerchantable quality. Materials are supplied subject to ourstandard Terms and Conditions of Sale, available onrequest. Additional details on the Insurance BackedWarranty can be provided by our Technical Department.
Technical Data @ 20ºC
Pot Life 30-45 minutes
Foot Traffic 10-12 hours
Full Traffic 16 hours
Full Chemical Resistance 6 days
Compressive Strength 70N/mm² at 28 days
Flexural Strength 30N/mm² at 28 days
Yield 96 x 25kg packs per m³
480 x 5kg packs per m³
More InformationRonacrete Technical Support:+44 (0) 1279 638 700 [email protected]
Ronacrete Limited, Ronac House, Flex Meadow, Merring Way, Harlow, Essex, CM19 5TD UKTel: +44 (0) 1279 638 700 Fax: +44 (0) 1279 638 701 E-mail: [email protected] Web: www.ronacrete.co.uk
DisclaimerThe information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers areadvised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making furtherenquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product,or for any loss or damage arising out of such use. All data shown are typical laboratory results achieved in ideal conditions; site results may differ.
Application
Preparation
Mechanically prepare substrate in accordance with BS8204:Part 6: 2001. Provide structurally sound and clean substrateto receive high strength screed.
Mixing
Mix using a forced action mixer. If using a drill and paddlemixer use Ronacrete Mixer Attachment C2.
Installation
Trowel apply screed onto tacky primer. Finish with float ortrowel.
Packaging
RonaFloor Epoxy Floor Mortar is supplied in 5kg and 25kgpacks.
RonaFloor Epoxy Primer is supplied in 2.25kg and 4.5kgpacks.
Shelf Life And Storage
Shelf life 9 months. Store in a cool dry place. Protect fromfrost.
Health And Safety
Protective clothing such as goggles, overalls and gloves isrecommended to prevent any effect from prolonged skincontact, inhalation or ingestion. Refer to Health and SafetyData Sheet.
Other Products in the Commercial / Industrial FlooringRange
Ronacrete Curing MembraneRonaFloor Concrete DustprooferRonaFloor Epoxy DPMRonaFloor HB100RonaFloor HB200RonaFloor HB Vertical GradeRonaFloor PU CoatingRonaFloor PU Coating WBRonaFloor Repair 1 Hour 2-6mmRonaFloor Repair 1 Hour 6-50mmRonaFloor Repair 1 Hour 25mm+
A world class company
Doc Ref: RONC 163.1 20th May 2010
Description RonaFloor Epoxy Floor Mortar Standard and Rapid are high performance epoxy resin mortars for repairing existing floors and providing new wearing surfaces in light and heavy traffic areas. Its formulation allows thin section application down to 2mm and feather edge. RonaFloor Epoxy Floor Mortar offers good mechanical resistance and will resist attack from most industrial chemicals including acids, alkalis, oils, fats, solvents and foodstuffs. RonaFloor Epoxy Floor Mortar Standard RonaFloor Epoxy Floor Mortar Standard can be used to lay floor screeds and to repair floors. Surfaces laid or repaired with RonaFloor Epoxy Floor Mortar Standard can be accessed by foot traffic after 10-12 hours and by heavy loads after 16 hours (at 20°C). RonaFloor Epoxy Floor Mortar Rapid The rapid strength gain properties of RonaFloor Epoxy Floor Mortar Rapid shortens the pot life and working time of the mixed mortar. Whilst it is suitable for floor repairs its short pot life makes it unsuitable for laying floor screeds. Surfaces repaired with RonaFloor Epoxy Floor Mortar Rapid can be accessed by foot and heavy traffic after 4 hours (at 20°C). Advantages
� Good workability for small and large areas
� Can be feather edged
� Good surface finish
� Resistant to mechanical and chemical attack
� Can be left with a slip resistant finish
� Rapid grade can be trafficked after only 4 hours at 20°C
� Seven colours available Mixing RonaFloor Epoxy Floor Mortar Standard and Rapid are supplied as a three component materials in a plastic container. Remove all materials from the container; pour the base and activator into the container and mix. When thoroughly mixed slowly add the supplied aggregate and mix until homogeneous. The product has been designed to be used as a full pack; do not part mix. Mix with a drill and paddle or similar. Mixing time should be approximately 3-4 minutes by machine and 5-6 minutes by hand. The Standard grade will have
a pot life of approximately 30-45 minutes at 20°C; Rapid grade has a pot life of 15 minutes at 20°C. Application Place the mixed material onto the wet primer. If the primer has dried it must be reapplied. Spread and smooth the material with either a wood or steel float. Working the material will bring resin to the surface to allow it to be finished; avoid overworking the surface. Day joints should be at 90° to the floor. Feather edging can be used at ramps and doorways etc but is not recommended for day joints. RonaFloor Epoxy Floor Mortar should not be used at temperatures lower than 10°C. Ideally store materials at 15°C to 20°C for 24 hours before use. Working time - Rapid grade Note that the working time of the Rapid grade is limited to only 15 minutes at a material, air and substrate temperature of 20oC (Standard 30 - 45 minutes) and within this time it must be transported to the point of application, laid and finished. After this time the mortar will lose workability. Working Temperatures RonaFloor Epoxy Floor Mortar Standard or Rapid can be used in most weather conditions and in a wide temperature range, typically from +5°C to 25°C The minimum working temperature is +5oC. Note that at high ambient temperatures the working time of the mix will be reduced; it will be increased at lower temperatures. Ideally store materials between 10oC and 20oC before use. In areas exposed to sunlight, the substrate can be hotter than the air and material temperature. Work must stop if material, air or substrate temperature exceeds 25oC. “Feather edging” Whilst it is possible to lay the mortar very thin and to a feather edge, feather edged repairs are less durable than thicker repairs and it is always recommended that the repair area is cut out to allow not less than 2mm—3mm to be applied. Colour Range RonaFloor Epoxy Floor Mortar is available in grey (standard colour), red, green, brown, blue, yellow and charcoal. Note that colour consistency cannot be guaranteed and differences in colour and shading should be expected. Cleaning Clean all tools and equipment immediately with RonaFloor Epoxy Floor Mortar Cleaner. RonaFloor Epoxy Floor Mortar is a hardwearing, durable, epoxy floor
screed and repair mortar for medium and heavy duty industrial and commercial floors. Its design provides texture and grip for dry and wet environments. As with all flooring of this type there is a compromise between slip resistance and ease of cleaning. In areas where ease of cleaning and hygiene are important such as laboratories, kitchens and food processing areas, RonaFloor Epoxy Floor Mortar may not be suitable and the Ronacrete Technical Department should be consulted. To ensure the suitability of any product, a sample area should be laid and its performance and ease of cleaning assessed. For additional information please refer to FeRFA publications on the selection
and cleaning of resin flooring.
Health and Safety Wear protective clothing to protect skin and eyes. In case of skin contact wash with soap and water. In case of eye contact flush immediately with clean water. In case of ingestion drink milk or water, do not induce vomiting. Seek medical attention. This product contains no volatile solvents and should cause no problems due to inhalation during use. Although non-flammable RonaFloor Epoxy Floor Mortar will burn in the event of a fire. Extinguish with foam, water mist, CO2 or dry powder. Breathing apparatus should be worn. Storage/Shelf Life RonaFloor Epoxy Floor Mortar should be stored unopened between 10°C and 20°C in dry warehouse conditions and out of direct sunlight. In these conditions shelf life is approximately 12 months. Site Attendance When on site Ronacrete representatives are able, if asked, to give a general indication of the correct method of installing a Ronacrete product. It is important to bear in mind that Ronacrete Ltd is a manufacturer and not an application contractor and it is therefore the responsibility of the contractor
FEATURES
√ Epoxy resin screed and floor repair mortars
√ Can be laid very thin and to a feather edge
√ Suitable for light and heavy duty floors
√ Smooth surface finish
√ Rapid grade: foot traffic after 4 hours, heavy traffic after 4 hours
√ Standard grade: foot traffic after 10 hours, heavy traffic 16 hours SPECIFICATION CLAUSES 1. Floor Screed / Floor Repair - Standard Set The floor screed or floor repair shall be RonaFloor Epoxy Floor Mortar Standard by Ronacrete Ltd, telephone +44 (0) 1279 638700. The primer is to be RonaFloor Epoxy Floor Mortar Primer. All materials to be applied in accordance with manufacturers instructions. The screed or repair can be opened to foot / heavy traffic after 10 / 16 hours at 20oC. 2. Floor Repair - Rapid Set The floor repair shall be RonaFloor Epoxy Floor Mortar Rapid by Ronacrete Ltd, telephone +44 (0) 1279 638700. The primer is to be RonaFloor Epoxy Floor Mortar Primer. All materials to be applied in accordance with manufacturers instructions. The repair can be opened to foot / heavy traffic after 4 hours at 20oC.
SUMMARY APPLICATION PROCEDURE 1. prepare surface 2. Apply primer 3. apply RonaFloor Epoxy Floor Mortar Standard or Rapid 4. cure and protect 5. optionally apply epoxy RonaFloor epoxy floor coating
Continued on following page………
RonaFloor Epoxy Floor Mortar Epoxy floor screed and floor repair mortar
Technical Data Sheet
RONL067 Issue 7 29 March 2010
Technical Summary at 20ºC
volume solids 100%
min/max thickness Feather edge/50mm
minimum / maximum application temperature (air, material and substrate)
10°C / 25oC
pot life (approx). 30-45 minutes
hard dry/foot traffic 10-12 hours
full traffic 16 hours
shelf life 12 months unopened
full chemical resistance 6 days
compressive strength 49N/mm² at 1 day 70N/mm² at 28 days
flexural strength 30N/mm² at 28 days
100%
Feather edge/50mm
10°C / 25oC
12—15 minutes
3 - 4 hours
4 hours
12 months unopened
6 days
26N/mm² at 4 hours 84N/mm² at 28 days
25N/mm² at 24 hours
Standard Grade Rapid Grade
Packaging and Coverage (approx.)
RonaFloor Epoxy Floor Mortar Standard and Rapid
5kg 0.35m² @ 6mm
RonaFloor Epoxy Floor Mortar Standard and Rapid
25kg 1.75m² @ 6mm
RonaFloor Epoxy Floor Mortar Primer 2.25kg 12.5m²
RonaFloor Epoxy Floor Mortar Primer 4.5kg 25m²
Coverage rates are based on smooth, flat, non-porous surfaces
Chemical Resistance Chart
Chemical Chemical Resistance
Chemical Chemical Resistance
Tap water R 16% Bleach S
Xylene S Animal fats R
50% Sodium Hydroxide
S 10% Lactic Acid S
25% Ammonia S 10% Nitric Acid S
50% Sulphuric Acid
S High Octane Petrol
R
30% Hydrochloric Acid
S Acetone NR
30% Chromic Acid R Engine Oil R
10% Acetic Acid S Methanol S
Skydrol S Toluene S
Teepol 10% R 50% Phosphoric Acid
S
White spirit R 50% Sugar solution
S
NR - Not recommended R - Resistant S - Resistant to spillage only
The information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers are advised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making further enquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product, or for any loss or damage arising out of such use. All goods supplied subject tour Terms and Conditions of Sales; see www.ronacrete.co.uk.
Ronacrete Ltd, Ronac House, Flex Meadow, Merring Way, Harlow, Essex CM19 5TD, U.K. Tel: +44 (0)1279 638700 www.ronacrete.co.uk [email protected]
RonaFloor Epoxy Floor Mortar
A 3 pack system comprising resin, hardener and aggregate which are supplied in separate containers to be mixed together at the site of application. % By weight CAS No Hazard R-phrases Symbols
Composition of Resin:
Epoxy resin 5-20% 68609-97-2 Xi, N R36/38,43,51/53
Epoxy resin 10-40% 9003-36-5 Xi, N R36/38,43,51/53
Epoxy resin 10-40% 25068-38-6 Xi, N R36/38,43,51/53
Non-toxic additives < 1%
Epoxide derivatives 4-10% Xi, N R36/R38-43,51,53
Combination of high bonding
solvents <1% R37-43,50-53
Composition of Hardener:
Benzyl Alcohol 25-50% 100-51-6 Xn R20,22
Isophoronediamine 10-30% 2855-13-2 C R21,22,34,43
4-Tert-butylphenol <10% 98-54-4 Xi R36,37,38,42,43
Nonylphenol <5 25154-52-3 C, N R22,34,50,53
n-Xylenediamine 10-25% 1477-55-0 C R20/21,31,45
Composition of Aggregate: Natural aggregates, which are produced from naturally occurring rock and gravel deposits and consist of combinations of various minerals including silica. Resin: - Hazard Designation i Irritant N Dangerous to the environment
- Information pertaining to particular dangers for man and environment.
R36/38 Irritating to eyes and skin R51/53 Toxic to aquatic organisms, may cause long-term adverse
effects in the aquatic environment. R43 May cause sensitisation by skin contact. Contains epoxy constituents. Hardener: - Hazard Designation C Corrosive
- Information pertaining to particular dangers for man and environment
R20/21/22 Harmful by inhalation, in contact with skin and if swallowed R34 Causes burns R43 May cause sensitisation by skin contact. Aggregate: Dust inhaled over a prolonged period can be hazardous to health. When the respirable dust contains silica, the risks are increased. Advice on the silica content on individual aggregates is available on request.
Ronacrete Limited Ronac House
Flex Meadow, Merring Way Harlow, Essex CM19 5TD
Tel: 01279 638700 Fax: 01279 638701
HEALTH AND SAFETY INFORMATION RonaFloor Epoxy Floor Mortar
1. COMPOSITION
2. HAZARDS IDENTIFICATION
Eye Contact: Rinse immediately with water, continuing for 15 minutes. Seek medical attention. Skin Contact: Rinse immediately with plenty of soap and water. Remove contaminated clothing.
In case of persistent irritation, or if a rash develops, seek medical attention.
Inhalation: Remove the affected person to fresh air and allow to rest. In case of breathing difficulty, or distress, seek medical attention.
Ingestion: Immediately rinse mouth with water and seek medical attention. If this is not immediately available, drink 1 or 2 pints of water.
Aggregate: Eye Contact: Wash with copious amounts of water and seek medical
advice. Skin Contact: Wash with water. Inhalation: Remove from exposure to a ventilated area. Ingestion: Remove from exposure to a ventilated area. Special hazards: If involved in a fire, may generate noxious or toxic vapours. Protective equipment: Wear full protective suit. Fire fighters wear self-contained breathing apparatus. Extinguishing agents: Foam, dry powder, CO2 or water spray. Aggregate: None needed. Personal precautions: Wear full protective clothing when dealing with a spillage. Keep unprotected persons away. Environmental precautions: Prevent from entering sewer system, surface water, or soil. Methods for cleaning up: Absorb with earth, sand or other absorbent materials.
Dispose of contaminated material as waste according to item 13.
Aggregate: Personal precautions: In the event of a spillage avoid breathing dust. Wear dust
mask/respirator and goggles as per section 8. Environmental precautions: Releasing the dust into the environment does not constitute
a significant hazard. Methods for cleaning up: Vacuum cleaning, dampen area avoid brushing dry dust
where possible. - Handling: - Information for safe handling.
Ensure good ventilation/exhaustion at the work place. Wear goggles or a face shield, impervious gloves and protective clothing.
- Information about protection against explosion and fires. No special measures required. - Storage: - Requirements to be met by storerooms and containers. Prevent any penetration into the ground. - Further information about storage conditions. Store in cool, dry conditions in well-sealed containers.
3. FIRST AID MEASURES
4. FIRE FIGHTING MEASURES
5. ACCIDENTAL RELEASE MEASURES
6. HANDLING AND STORAGE
Aggregate: The product should be stored in such a way as to reduce airborne dust. When bagged the material should be kept dry and palletised. During application: Wear goggles or a face shield, impervious gloves and
protective clothing. Apply in a well-ventilated area. Aggregate: Occupational exposure levels. Total inhalable dust 10mg/m3 OES Respirable dust 4mg/m3 OES Respirable dust silica 0.3mg/m3 Wear goggles or a face shield, abrasive resistant gloves and protective clothing. Apply in a well-ventilated area. Resin: Physical state: liquid resin. Colour: pale yellow, slightly milky. Odour: weak odour. Vapour pressure: <0.01kPa at 20@C. Boiling point: >200@C. Flash point: >250@C. Density: 1.10 at 20oC. Solubility (water) insoluble. Viscosity: 700cPs at 25oC. Hardener: Physical state: liquid. Colour: pale yellow. Odour: amine-like. Vapour pressure: 0.28mbar at 20oC. Boiling point: >200°C. Flash point: >100@C. Density: 1.05g/cm3 at 20@C. Solubility: slightly soluble. Viscosity: 400cPs at 25oC. Aggregate: Odourless solid particles of crushed stone gravel with
various colours. Chemical properties not applicable. Resin: May react exothermally with amines and mercaptans, also
with acids. In case of a fire, carbon monoxide, carbon dioxide and other harmful gases may be formed.
Hardener: Reacts exothermally with acids. Liberates ammonia when heated. In case of a fire, toxic fumes of nitrogen oxides, amines and carbon monoxide may be formed. Nitrogen oxide can react with water vapours to form corrosive nitric acid.
Aggregate: Not applicable.
7. EXPOSURE CONTROLS/PERSONAL PROTECTION
8. PHYSICAL AND CHEMICAL PROPERTIES
9. STABILITY AND REACTIVITY
Resin: LD50 oral, rat: >5000mg/kg.
Epoxy resins such as contained in this product have been shown to cause irritation in humans on skin and eyes. Sensitisation by skin contact may also occur.
Hardener: LD50 oral, rat: >1620mg/kg. The amine/diamine constituents of this product are irritant to skin and mucous membranes, irritant to eyes, and may cause sensitisation.
Aggregate: May cause transient irritation to eyes. Inhalation of large quantities of respirable silica may lead to progressive lung damage. Chronic exposure to high levels of silica may cause progressive silicosis.
Environmental precautions: Prevent from entering sewer system, surface water or soil. Aggregate: No adverse effect foreseen. DISPOSAL CONSIDERATIONS Waste: Remove according to local authority recommendations, e.g.
Convey to a licensed incinerator. Do not re-use containers.
Aggregate: Non hazardous. Resin: Land Transport ADR/RID (Cross-border) ADR/RID Class: 9 Various dangerous materials and objects. Number/Letter: 11c) Hazard Index Number: 90 Substance Index Number: 3082 Designation of goods: 3082 Maritime transport IMDG IMDG Class: 9 Page: 9082 UN Number: 3082 Packaging group: III EMS Number: - MFAG: - Correct technical name: Environmentally hazardous substance, liquid, n.o.s. (epoxide
derivative) Air transport ICAO-TI and IATA-DGR ICAO/IATA Class: 9 UN/ID Number: 3082 Packaging group: III Correct technical name: Environmentally hazardous substance, liquid, n.o.s. (epoxide
derivative) Transport/Additional Information No dangerous goods according to international transport regulations. Hardener: Land transport ADR/RID (Cross-border) ADR/RID Class: 8 Corrosive materials. Number/Letter: 53c) Hazard index number: 80
10. TOXICOLOGICAL INFORMATION
11. ECOLOGICAL INFORMATION
12. DISPOSAL CONSIDERATIONS
13. TRANSPORT INFORMATION
Substance index number: 2735 Label: 8 Designation of goods: Polyamines, liquid, corrosive, n.o.s. (isophoronediamine) Maritime transport IMDG IMDG Class 8 Page 8109-2 UN Number: 2735 Packaging group: III MFAG: 320 Marine pollutant: - Correct technical name: Polyamines, liquid, corrosive, n.o.s. (isophoronediamine) Air transport ICAO-TI and IATA-DGR ICAO/IATA Class: 8 UN/ID Number: 2735 Packaging group: III Correct technical name: Polyamines, liquid, corrosive, n.o.s. (isophoronediamine) Aggregate: Non hazardous, no transport labelling required. Resin: Hazard labels: Xi Irritant. N Dangerous for the environment. R-phrases: 51/53 toxic to aquatic organisms. R36/38 Irritating to eyes and skin. R43 May cause sensitisation by skin contact. S-phrases: S26 In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice. S28 After contact with skin, wash immediately with plenty of soap and water.
S36 Wear suitable protective clothing. S61 Avoid release to environment. Refer to special instructions.
Hardener: Hazard labels: C Corrosive. R-phrases: R20/21/22 Harmful by inhalation, in contact with skin and if
swallowed. R34/R35 Causes burns. R43 May cause sensitisation by skin contact. S-phrases: S26 In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice. S28 After contact with skin, wash immediately with plenty of soap and water. S36/37/39 Wear suitable protective clothing, gloves and eye/face protection. S45 In case of accident or if you feel unwell, seek medical advice immediately.
Aggregate: Not classified as dangerous for supply within the UK. The above information and advice are given when the material is used as intended. If purchasing on behalf of a third party, it is your duty to take all necessary steps to secure that the person handling or using the material is provided with the information in the data sheet. All the foregoing information should be regarded as being applicable to the finished paint as well as to the individual components.
14. REGULATORY INFORMATION
15. OTHER INFORMATION
( Formerly Ronadeck Epoxy Floor Mortar Rapid )
Rapid strength gain trowel applied epoxy floor screed
A world class company
Benefits
Rapid strength gain
Foot traffic after 3 hours; heavy traffic after 4 hours
Good chemical resistance
Easy to clean
Impermeable to water
Can be used in conjunction with RonaFloor Epoxy DPM
Key Performance Indicators
Meets the requirements of FeRFA Classification Type 8
Rapid strength gain; 23N/mm² at 4 hours
Project references include:
Royal and Sun AllianceLocal Government buildingsFord Motor CompanyLittlewoods
Specification Clause
The wearing screed / screed repair shall be RonaFloorEpoxy Floor Mortar Rapid by Ronacrete Ltd, tel. +44 (0)1279 638700. The screed shall be laid at a 2-10mm thick(or state thickness). The primer is to be RonaFloor EpoxyFloor Mortar Primer. All materials to be applied inaccordance with manufacturers instructions.
Description
RonaFloor Epoxy Floor Mortar Rapid is a rapid version ofRonadeck Epoxy Floor Mortar, a rapid strength gain highperformance epoxy resin screed for repairing existing floorsand providing new wearing surfaces. Its formulation allowsthin section application from 2mm. It is suitable for formingcoves, skirtings and upstands.
It offers good mechanical resistance and will resist attackfrom most industrial chemicals including acids, alkalis, oils,fats, solvents and foodstuffs. Surfaces laid or repaired withRonaFloor Epoxy Floor Mortar can be accessed by foottraffic after only 3 hours and by heavy loads after 4 hours(at 20°C). RonaFloor Epoxy Floor Mortar has beendesigned for ease of use and practicality of application.
Uses
Emergency and rapid thin bonded patch repairs andresurfacing in heavy duty high demand flooring applications
Factories, warehouses, ramps, bunds, chemical and foodprocessing areas
Suitable for forming and repairing screeds to meet theHeavy Duty category of BS8204: Part 6: 2001
Doc Ref: RONC 164.1 20th May 2010
Site Attendance
When on site Ronacrete representatives are able, if asked,to give a general indication of the correct method ofinstalling a Ronacrete product. It is important to bear inmind that Ronacrete Ltd is a manufacturer and not anapplication contractor and it is therefore the responsibility ofthe contractor and his employer to ensure he is aware ofand implements the correct practices and procedures toensure the correct installation of the product and that liabilityfor its correct installation lies with the contractor and notwith Ronacrete Ltd.
Guarantee
Ronacrete products are guaranteed fit for purpose and ofmerchantable quality. Materials are supplied subject to ourstandard Terms and Conditions of Sale, available onrequest. Additional details on the Insurance BackedWarranty can be provided by our Technical Department.
Technical Service and Support
Refer to full technical data sheet; this document is asummary only.
Ronacrete provide free technical advice and support duringdesign and installation of all systems for flooring, concreterepair, bonding, bedding and waterproofing. If you needany further information or a full technical data sheet contactthe Ronacrete Technical Department on +44 (0) 1279 638700.
Technical Data @ 20ºC
Pot Life 30-45 minutes
Foot Traffic 3-4 hours
Full Traffic 4 hours
Full Chemical Resistance 6 days
Compressive Strength 23N/mm² at 4 hours
Flexural Strength 30N/mm² at 24 hours
Yield 96 x 25kg packs per m³
480 x 5kg packs per m³
More InformationRonacrete Technical Support:+44 (0) 1279 638 700 [email protected]
Ronacrete Limited, Ronac House, Flex Meadow, Merring Way, Harlow, Essex, CM19 5TD UKTel: +44 (0) 1279 638 700 Fax: +44 (0) 1279 638 701 E-mail: [email protected] Web: www.ronacrete.co.uk
DisclaimerThe information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers areadvised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making furtherenquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product,or for any loss or damage arising out of such use. All data shown are typical laboratory results achieved in ideal conditions; site results may differ.
Application
Preparation
Mechanically prepare substrate in accordance with BS8204:Part 6: 2001. Provide structurally sound and clean substrateto receive high strength screed.
Mixing
Mix using a forced action mixer. If using a drill and paddlemixer use Ronacrete Mixer Attachment C2.
Installation
Trowel apply screed onto tacky primer. Finish with float ortrowel.
Packaging
RonaFloor Epoxy Floor Mortar is supplied in 5kg and 25kgpacks.
RonaFloor Epoxy Floor Primer is supplied in 2.25kg and4.5kg packs.
Shelf Life And Storage
Shelf life 9 months. Store in a cool dry place. Protect fromfrost.
Health And Safety
Protective clothing such as goggles, overalls and gloves isrecommended to prevent any effect from prolonged skincontact, inhalation or ingestion. Refer to Health and SafetyData Sheet.
Other Products in the Commercial / Industrial FlooringRange
Ronacrete Curing MembraneRonaFloor Concrete DustprooferRonaFloor Epoxy DPMRonaFloor HB100RonaFloor HB200RonaFloor HB Vertical GradeRonaFloor PU CoatingRonaFloor PU Coating WBRonaFloor Repair 1 Hour 2-6mmRonaFloor Repair 1 Hour 6-50mmRonaFloor Repair 1 Hour 25mm+
A world class company
Doc Ref: RONC 164.1 20th May 2010
Description RonaFloor Epoxy Floor Mortar Standard and Rapid are high performance epoxy resin mortars for repairing existing floors and providing new wearing surfaces in light and heavy traffic areas. Its formulation allows thin section application down to 2mm and feather edge. RonaFloor Epoxy Floor Mortar offers good mechanical resistance and will resist attack from most industrial chemicals including acids, alkalis, oils, fats, solvents and foodstuffs. RonaFloor Epoxy Floor Mortar Standard RonaFloor Epoxy Floor Mortar Standard can be used to lay floor screeds and to repair floors. Surfaces laid or repaired with RonaFloor Epoxy Floor Mortar Standard can be accessed by foot traffic after 10-12 hours and by heavy loads after 16 hours (at 20°C). RonaFloor Epoxy Floor Mortar Rapid The rapid strength gain properties of RonaFloor Epoxy Floor Mortar Rapid shortens the pot life and working time of the mixed mortar. Whilst it is suitable for floor repairs its short pot life makes it unsuitable for laying floor screeds. Surfaces repaired with RonaFloor Epoxy Floor Mortar Rapid can be accessed by foot and heavy traffic after 4 hours (at 20°C). Advantages
� Good workability for small and large areas
� Can be feather edged
� Good surface finish
� Resistant to mechanical and chemical attack
� Can be left with a slip resistant finish
� Rapid grade can be trafficked after only 4 hours at 20°C
� Seven colours available Mixing RonaFloor Epoxy Floor Mortar Standard and Rapid are supplied as a three component materials in a plastic container. Remove all materials from the container; pour the base and activator into the container and mix. When thoroughly mixed slowly add the supplied aggregate and mix until homogeneous. The product has been designed to be used as a full pack; do not part mix. Mix with a drill and paddle or similar. Mixing time should be approximately 3-4 minutes by machine and 5-6 minutes by hand. The Standard grade will have
a pot life of approximately 30-45 minutes at 20°C; Rapid grade has a pot life of 15 minutes at 20°C. Application Place the mixed material onto the wet primer. If the primer has dried it must be reapplied. Spread and smooth the material with either a wood or steel float. Working the material will bring resin to the surface to allow it to be finished; avoid overworking the surface. Day joints should be at 90° to the floor. Feather edging can be used at ramps and doorways etc but is not recommended for day joints. RonaFloor Epoxy Floor Mortar should not be used at temperatures lower than 10°C. Ideally store materials at 15°C to 20°C for 24 hours before use. Working time - Rapid grade Note that the working time of the Rapid grade is limited to only 15 minutes at a material, air and substrate temperature of 20oC (Standard 30 - 45 minutes) and within this time it must be transported to the point of application, laid and finished. After this time the mortar will lose workability. Working Temperatures RonaFloor Epoxy Floor Mortar Standard or Rapid can be used in most weather conditions and in a wide temperature range, typically from +5°C to 25°C The minimum working temperature is +5oC. Note that at high ambient temperatures the working time of the mix will be reduced; it will be increased at lower temperatures. Ideally store materials between 10oC and 20oC before use. In areas exposed to sunlight, the substrate can be hotter than the air and material temperature. Work must stop if material, air or substrate temperature exceeds 25oC. “Feather edging” Whilst it is possible to lay the mortar very thin and to a feather edge, feather edged repairs are less durable than thicker repairs and it is always recommended that the repair area is cut out to allow not less than 2mm—3mm to be applied. Colour Range RonaFloor Epoxy Floor Mortar is available in grey (standard colour), red, green, brown, blue, yellow and charcoal. Note that colour consistency cannot be guaranteed and differences in colour and shading should be expected. Cleaning Clean all tools and equipment immediately with RonaFloor Epoxy Floor Mortar Cleaner. RonaFloor Epoxy Floor Mortar is a hardwearing, durable, epoxy floor
screed and repair mortar for medium and heavy duty industrial and commercial floors. Its design provides texture and grip for dry and wet environments. As with all flooring of this type there is a compromise between slip resistance and ease of cleaning. In areas where ease of cleaning and hygiene are important such as laboratories, kitchens and food processing areas, RonaFloor Epoxy Floor Mortar may not be suitable and the Ronacrete Technical Department should be consulted. To ensure the suitability of any product, a sample area should be laid and its performance and ease of cleaning assessed. For additional information please refer to FeRFA publications on the selection
and cleaning of resin flooring.
Health and Safety Wear protective clothing to protect skin and eyes. In case of skin contact wash with soap and water. In case of eye contact flush immediately with clean water. In case of ingestion drink milk or water, do not induce vomiting. Seek medical attention. This product contains no volatile solvents and should cause no problems due to inhalation during use. Although non-flammable RonaFloor Epoxy Floor Mortar will burn in the event of a fire. Extinguish with foam, water mist, CO2 or dry powder. Breathing apparatus should be worn. Storage/Shelf Life RonaFloor Epoxy Floor Mortar should be stored unopened between 10°C and 20°C in dry warehouse conditions and out of direct sunlight. In these conditions shelf life is approximately 12 months. Site Attendance When on site Ronacrete representatives are able, if asked, to give a general indication of the correct method of installing a Ronacrete product. It is important to bear in mind that Ronacrete Ltd is a manufacturer and not an application contractor and it is therefore the responsibility of the contractor
FEATURES
√ Epoxy resin screed and floor repair mortars
√ Can be laid very thin and to a feather edge
√ Suitable for light and heavy duty floors
√ Smooth surface finish
√ Rapid grade: foot traffic after 4 hours, heavy traffic after 4 hours
√ Standard grade: foot traffic after 10 hours, heavy traffic 16 hours SPECIFICATION CLAUSES 1. Floor Screed / Floor Repair - Standard Set The floor screed or floor repair shall be RonaFloor Epoxy Floor Mortar Standard by Ronacrete Ltd, telephone +44 (0) 1279 638700. The primer is to be RonaFloor Epoxy Floor Mortar Primer. All materials to be applied in accordance with manufacturers instructions. The screed or repair can be opened to foot / heavy traffic after 10 / 16 hours at 20oC. 2. Floor Repair - Rapid Set The floor repair shall be RonaFloor Epoxy Floor Mortar Rapid by Ronacrete Ltd, telephone +44 (0) 1279 638700. The primer is to be RonaFloor Epoxy Floor Mortar Primer. All materials to be applied in accordance with manufacturers instructions. The repair can be opened to foot / heavy traffic after 4 hours at 20oC.
SUMMARY APPLICATION PROCEDURE 1. prepare surface 2. Apply primer 3. apply RonaFloor Epoxy Floor Mortar Standard or Rapid 4. cure and protect 5. optionally apply epoxy RonaFloor epoxy floor coating
Continued on following page………
RonaFloor Epoxy Floor Mortar Epoxy floor screed and floor repair mortar
Technical Data Sheet
RONL067 Issue 7 29 March 2010
Technical Summary at 20ºC
volume solids 100%
min/max thickness Feather edge/50mm
minimum / maximum application temperature (air, material and substrate)
10°C / 25oC
pot life (approx). 30-45 minutes
hard dry/foot traffic 10-12 hours
full traffic 16 hours
shelf life 12 months unopened
full chemical resistance 6 days
compressive strength 49N/mm² at 1 day 70N/mm² at 28 days
flexural strength 30N/mm² at 28 days
100%
Feather edge/50mm
10°C / 25oC
12—15 minutes
3 - 4 hours
4 hours
12 months unopened
6 days
26N/mm² at 4 hours 84N/mm² at 28 days
25N/mm² at 24 hours
Standard Grade Rapid Grade
Packaging and Coverage (approx.)
RonaFloor Epoxy Floor Mortar Standard and Rapid
5kg 0.35m² @ 6mm
RonaFloor Epoxy Floor Mortar Standard and Rapid
25kg 1.75m² @ 6mm
RonaFloor Epoxy Floor Mortar Primer 2.25kg 12.5m²
RonaFloor Epoxy Floor Mortar Primer 4.5kg 25m²
Coverage rates are based on smooth, flat, non-porous surfaces
Chemical Resistance Chart
Chemical Chemical Resistance
Chemical Chemical Resistance
Tap water R 16% Bleach S
Xylene S Animal fats R
50% Sodium Hydroxide
S 10% Lactic Acid S
25% Ammonia S 10% Nitric Acid S
50% Sulphuric Acid
S High Octane Petrol
R
30% Hydrochloric Acid
S Acetone NR
30% Chromic Acid R Engine Oil R
10% Acetic Acid S Methanol S
Skydrol S Toluene S
Teepol 10% R 50% Phosphoric Acid
S
White spirit R 50% Sugar solution
S
NR - Not recommended R - Resistant S - Resistant to spillage only
The information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers are advised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making further enquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product, or for any loss or damage arising out of such use. All goods supplied subject tour Terms and Conditions of Sales; see www.ronacrete.co.uk.
Ronacrete Ltd, Ronac House, Flex Meadow, Merring Way, Harlow, Essex CM19 5TD, U.K. Tel: +44 (0)1279 638700 www.ronacrete.co.uk [email protected]
RonaFloor Epoxy Floor Mortar
A 3 pack system comprising resin, hardener and aggregate which are supplied in separate containers to be mixed together at the site of application. % By weight CAS No Hazard R-phrases Symbols
Composition of Resin:
Epoxy resin 5-20% 68609-97-2 Xi, N R36/38,43,51/53
Epoxy resin 10-40% 9003-36-5 Xi, N R36/38,43,51/53
Epoxy resin 10-40% 25068-38-6 Xi, N R36/38,43,51/53
Non-toxic additives < 1%
Epoxide derivatives 4-10% Xi, N R36/R38-43,51,53
Combination of high bonding
solvents <1% R37-43,50-53
Composition of Hardener:
Benzyl Alcohol 25-50% 100-51-6 Xn R20,22
Isophoronediamine 10-30% 2855-13-2 C R21,22,34,43
4-Tert-butylphenol <10% 98-54-4 Xi R36,37,38,42,43
Nonylphenol <5 25154-52-3 C, N R22,34,50,53
n-Xylenediamine 10-25% 1477-55-0 C R20/21,31,45
Composition of Aggregate: Natural aggregates, which are produced from naturally occurring rock and gravel deposits and consist of combinations of various minerals including silica. Resin: - Hazard Designation i Irritant N Dangerous to the environment
- Information pertaining to particular dangers for man and environment.
R36/38 Irritating to eyes and skin R51/53 Toxic to aquatic organisms, may cause long-term adverse
effects in the aquatic environment. R43 May cause sensitisation by skin contact. Contains epoxy constituents. Hardener: - Hazard Designation C Corrosive
- Information pertaining to particular dangers for man and environment
R20/21/22 Harmful by inhalation, in contact with skin and if swallowed R34 Causes burns R43 May cause sensitisation by skin contact. Aggregate: Dust inhaled over a prolonged period can be hazardous to health. When the respirable dust contains silica, the risks are increased. Advice on the silica content on individual aggregates is available on request.
Ronacrete Limited Ronac House
Flex Meadow, Merring Way Harlow, Essex CM19 5TD
Tel: 01279 638700 Fax: 01279 638701
HEALTH AND SAFETY INFORMATION RonaFloor Epoxy Floor Mortar
1. COMPOSITION
2. HAZARDS IDENTIFICATION
Eye Contact: Rinse immediately with water, continuing for 15 minutes. Seek medical attention. Skin Contact: Rinse immediately with plenty of soap and water. Remove contaminated clothing.
In case of persistent irritation, or if a rash develops, seek medical attention.
Inhalation: Remove the affected person to fresh air and allow to rest. In case of breathing difficulty, or distress, seek medical attention.
Ingestion: Immediately rinse mouth with water and seek medical attention. If this is not immediately available, drink 1 or 2 pints of water.
Aggregate: Eye Contact: Wash with copious amounts of water and seek medical
advice. Skin Contact: Wash with water. Inhalation: Remove from exposure to a ventilated area. Ingestion: Remove from exposure to a ventilated area. Special hazards: If involved in a fire, may generate noxious or toxic vapours. Protective equipment: Wear full protective suit. Fire fighters wear self-contained breathing apparatus. Extinguishing agents: Foam, dry powder, CO2 or water spray. Aggregate: None needed. Personal precautions: Wear full protective clothing when dealing with a spillage. Keep unprotected persons away. Environmental precautions: Prevent from entering sewer system, surface water, or soil. Methods for cleaning up: Absorb with earth, sand or other absorbent materials.
Dispose of contaminated material as waste according to item 13.
Aggregate: Personal precautions: In the event of a spillage avoid breathing dust. Wear dust
mask/respirator and goggles as per section 8. Environmental precautions: Releasing the dust into the environment does not constitute
a significant hazard. Methods for cleaning up: Vacuum cleaning, dampen area avoid brushing dry dust
where possible. - Handling: - Information for safe handling.
Ensure good ventilation/exhaustion at the work place. Wear goggles or a face shield, impervious gloves and protective clothing.
- Information about protection against explosion and fires. No special measures required. - Storage: - Requirements to be met by storerooms and containers. Prevent any penetration into the ground. - Further information about storage conditions. Store in cool, dry conditions in well-sealed containers.
3. FIRST AID MEASURES
4. FIRE FIGHTING MEASURES
5. ACCIDENTAL RELEASE MEASURES
6. HANDLING AND STORAGE
Aggregate: The product should be stored in such a way as to reduce airborne dust. When bagged the material should be kept dry and palletised. During application: Wear goggles or a face shield, impervious gloves and
protective clothing. Apply in a well-ventilated area. Aggregate: Occupational exposure levels. Total inhalable dust 10mg/m3 OES Respirable dust 4mg/m3 OES Respirable dust silica 0.3mg/m3 Wear goggles or a face shield, abrasive resistant gloves and protective clothing. Apply in a well-ventilated area. Resin: Physical state: liquid resin. Colour: pale yellow, slightly milky. Odour: weak odour. Vapour pressure: <0.01kPa at 20@C. Boiling point: >200@C. Flash point: >250@C. Density: 1.10 at 20oC. Solubility (water) insoluble. Viscosity: 700cPs at 25oC. Hardener: Physical state: liquid. Colour: pale yellow. Odour: amine-like. Vapour pressure: 0.28mbar at 20oC. Boiling point: >200°C. Flash point: >100@C. Density: 1.05g/cm3 at 20@C. Solubility: slightly soluble. Viscosity: 400cPs at 25oC. Aggregate: Odourless solid particles of crushed stone gravel with
various colours. Chemical properties not applicable. Resin: May react exothermally with amines and mercaptans, also
with acids. In case of a fire, carbon monoxide, carbon dioxide and other harmful gases may be formed.
Hardener: Reacts exothermally with acids. Liberates ammonia when heated. In case of a fire, toxic fumes of nitrogen oxides, amines and carbon monoxide may be formed. Nitrogen oxide can react with water vapours to form corrosive nitric acid.
Aggregate: Not applicable.
7. EXPOSURE CONTROLS/PERSONAL PROTECTION
8. PHYSICAL AND CHEMICAL PROPERTIES
9. STABILITY AND REACTIVITY
Resin: LD50 oral, rat: >5000mg/kg.
Epoxy resins such as contained in this product have been shown to cause irritation in humans on skin and eyes. Sensitisation by skin contact may also occur.
Hardener: LD50 oral, rat: >1620mg/kg. The amine/diamine constituents of this product are irritant to skin and mucous membranes, irritant to eyes, and may cause sensitisation.
Aggregate: May cause transient irritation to eyes. Inhalation of large quantities of respirable silica may lead to progressive lung damage. Chronic exposure to high levels of silica may cause progressive silicosis.
Environmental precautions: Prevent from entering sewer system, surface water or soil. Aggregate: No adverse effect foreseen. DISPOSAL CONSIDERATIONS Waste: Remove according to local authority recommendations, e.g.
Convey to a licensed incinerator. Do not re-use containers.
Aggregate: Non hazardous. Resin: Land Transport ADR/RID (Cross-border) ADR/RID Class: 9 Various dangerous materials and objects. Number/Letter: 11c) Hazard Index Number: 90 Substance Index Number: 3082 Designation of goods: 3082 Maritime transport IMDG IMDG Class: 9 Page: 9082 UN Number: 3082 Packaging group: III EMS Number: - MFAG: - Correct technical name: Environmentally hazardous substance, liquid, n.o.s. (epoxide
derivative) Air transport ICAO-TI and IATA-DGR ICAO/IATA Class: 9 UN/ID Number: 3082 Packaging group: III Correct technical name: Environmentally hazardous substance, liquid, n.o.s. (epoxide
derivative) Transport/Additional Information No dangerous goods according to international transport regulations. Hardener: Land transport ADR/RID (Cross-border) ADR/RID Class: 8 Corrosive materials. Number/Letter: 53c) Hazard index number: 80
10. TOXICOLOGICAL INFORMATION
11. ECOLOGICAL INFORMATION
12. DISPOSAL CONSIDERATIONS
13. TRANSPORT INFORMATION
Substance index number: 2735 Label: 8 Designation of goods: Polyamines, liquid, corrosive, n.o.s. (isophoronediamine) Maritime transport IMDG IMDG Class 8 Page 8109-2 UN Number: 2735 Packaging group: III MFAG: 320 Marine pollutant: - Correct technical name: Polyamines, liquid, corrosive, n.o.s. (isophoronediamine) Air transport ICAO-TI and IATA-DGR ICAO/IATA Class: 8 UN/ID Number: 2735 Packaging group: III Correct technical name: Polyamines, liquid, corrosive, n.o.s. (isophoronediamine) Aggregate: Non hazardous, no transport labelling required. Resin: Hazard labels: Xi Irritant. N Dangerous for the environment. R-phrases: 51/53 toxic to aquatic organisms. R36/38 Irritating to eyes and skin. R43 May cause sensitisation by skin contact. S-phrases: S26 In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice. S28 After contact with skin, wash immediately with plenty of soap and water.
S36 Wear suitable protective clothing. S61 Avoid release to environment. Refer to special instructions.
Hardener: Hazard labels: C Corrosive. R-phrases: R20/21/22 Harmful by inhalation, in contact with skin and if
swallowed. R34/R35 Causes burns. R43 May cause sensitisation by skin contact. S-phrases: S26 In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice. S28 After contact with skin, wash immediately with plenty of soap and water. S36/37/39 Wear suitable protective clothing, gloves and eye/face protection. S45 In case of accident or if you feel unwell, seek medical advice immediately.
Aggregate: Not classified as dangerous for supply within the UK. The above information and advice are given when the material is used as intended. If purchasing on behalf of a third party, it is your duty to take all necessary steps to secure that the person handling or using the material is provided with the information in the data sheet. All the foregoing information should be regarded as being applicable to the finished paint as well as to the individual components.
14. REGULATORY INFORMATION
15. OTHER INFORMATION
( Formerly Ronadeck HB100 )
A world class company
Benefits
High build coating for superior chemical resistance
Can incorporate fine aggregate to achieve slipresistance
Provides decoration; wide colour range
Easy to apply
Low maintenance
Vertical Grade for application to covings and walls
Can be used in conjunction with RonaFloor Epoxy DPM
Key Performance Indicators
Meets the requirements of FeRFA Classification Type 2and 3
Excellent Abrasion Resistance; mean depth of wear <0.01mm as defined in BS8204:Part 2:1999
Superb adhesion properties to concrete
Project references include:
Royal Mail N.H.S.
Sainsbury’s Eden Project
Carlsberg Brewery Glaxo Smith Kline
Specification Clause
The epoxy floor coating shall be RonaFloor HB100 byRonacrete Ltd, tel. +44 (0) 1279 638700. All materials tobe applied in accordance with manufacturers instructions.
Description
RonaFloor HB100 is a solvent free high build epoxy resinfloor coating for use on concrete, screeded and granolithicfloors. It provides excellent abrasion and chemicalresistance for floors subject to constant traffic. Two coatswill provide an easy to clean gloss finish and achieve a dryfilm thickness of 200 microns.
Uses
High performance epoxy coating for floors
Use in factories, warehouses, laboratories, hospitals andshowrooms
Use in areas where chemical resistance and easy cleaningrequired
Internal and external use
Use different colours to identify safety and hazard areas
Also available in Vertical Grade for vertical applications
Doc Ref: RONC 161.1 20th May 2010
Site Attendance
When on site Ronacrete representatives are able, if asked,to give a general indication of the correct method ofinstalling a Ronacrete product. It is important to bear inmind that Ronacrete Ltd is a manufacturer and not anapplication contractor and it is therefore the responsibility ofthe contractor and his employer to ensure he is aware ofand implements the correct practices and procedures toensure the correct installation of the product and that liabilityfor its correct installation lies with the contractor and notwith Ronacrete Ltd.
Guarantee
Ronacrete products are guaranteed fit for purpose and ofmerchantable quality. Materials are supplied subject to ourstandard Terms and Conditions of Sale, available onrequest. Additional details on the Insurance BackedWarranty can be provided by our Technical Department.
Technical Service and Support
Refer to full technical data sheet; this document is asummary only.
Ronacrete provide free technical advice and support duringdesign and installation of all systems for flooring, concreterepair, bonding, bedding and waterproofing. If you needany further information or a full technical data sheet contactthe Ronacrete Technical Department on +44 (0) 1279 638700.
Technical Data @ 20ºC
Pot Life 30-45 minutes
Initial Cure Time 6-8 hours
Coverage Rate 25m² per pack per coat
Abrasion Resistance 0.04mm classified as “SpecialClass”*
*Classified as “Special Class” as defined in BS 8204
More InformationRonacrete Technical Support:+44 (0) 1279 638 700 [email protected]
Ronacrete Limited, Ronac House, Flex Meadow, Merring Way, Harlow, Essex, CM19 5TD UKTel: +44 (0) 1279 638 700 Fax: +44 (0) 1279 638 701 E-mail: [email protected] Web: www.ronacrete.co.uk
DisclaimerThe information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers areadvised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making furtherenquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product,or for any loss or damage arising out of such use. All data shown are typical laboratory results achieved in ideal conditions; site results may differ.
Application
Preparation
Prepare and test the surface to achieve a structurally soundand clean substrate.
Mixing
Mix with a slow speed drill and spiral mixing paddle(Ronacrete Mixer Attachment E1) for 3-4 minutes.
Installation
Apply by short nap mohair or lambswool roller directly froma paint tray. Use coverage rates as a guide to thickness;monitor with wet film thickness gauge.
Packaging
RonaFloor HB100 is supplied in 5kg packs.
Shelf Life And Storage
Store in unopened containers in dry warehouse conditionsbetween 10°C and 25°C and protected from direct sunlightand frost. Shelf life is approximately 9 months in theseconditions.
Health And Safety
Protective clothing such as goggles, overalls and gloves isrecommended to prevent any effect from prolonged skincontact, inhalation or ingestion. Refer to Health and SafetyData Sheet.
Other Products in the Commercial / Industrial FlooringRange
Ronacrete Curing MembraneRonaFloor Epoxy DPMRonaFloor Epoxy Floor MortarRonaFloor Epoxy Floor Mortar RapidRonaFloor Concrete DustprooferRonaFloor HB Vertical GradeRonaFloor PU CoatingRonaFloor PU Coating WBRonaFloor Repair 1 Hour 2-6mmRonaFloor Repair 1 Hour 6-50mmRonaFloor Repair 1 Hour 25mm+
A world class company
Doc Ref: RONC 161.1 20th May 2010
Description RonaFloor HB 100 and HB 200 are solvent free high build epoxy floor coatings for use on concrete, screeded and granolithic floors. They provide excellent abrasion and chemical resistance to floors subject to constant traffic. Two coats of RonaFloor HB 100 or HB 200 also provide an easy to clean gloss finish. Cured dry film thickness is between 0.1mm and 0.4mm depending on grade, application rate and number of coats. Grade Selection RonaFloor HB 100 exhibits superior physical and chemical resistance over HB 200. RonaFloor HB 200 should be used where a thicker film build is required. RonaFloor HB Vertical Grade is applied to vertical surfaces only. Rapid Grades Where speed of cure and traffic is important the rapid curing versions of RonaFloor HB resins should be used. RonaFloor HB100 Rapid, HB200 Rapid and HB Vertical Grade Rapid can be foot trafficked after only 4-6 hours (standard grade: 12-24 hours) and by fork truck traffic after 12-24 hours (24-48 hours). The Rapid Grade has a shorter working time and pot life and material must therefore be mixed close to the area of application. The mixed resin must be immediately discharged onto the floor and spread before it begins to cure. Typical Applications RonaFloor HB 100 and HB 200 coatings are used in areas requiring good wear and chemical resistance. They are suitable for use in chemical plant storage areas, warehousing, toilets, laboratories, food preparation areas. They adhere well to concrete, granolithic and polymer floors. Surface Preparation To achieve maximum adhesion it is essential that RonaFloor HB coatings are applied to a structurally sound, clean and dry substrate. Prepare the surface by removing all loose material and making good any structural defects (for fast cure repairs refer to Monoset data sheet). Surfaces must be clean, dry and free from grease, oil, dirt, laitance etc. New concrete, mortar or plaster should be allowed to dry out for up to 28 days prior to coating. RH at the
surface must be below 75% when measured with a Hygrometer, or less than 6% when measured with a Protimeter. It is good practice on such surfaces, new or old, to remove laitance by light mechanical abrasion. The surface should then be vacuum cleaned, washed with clean water and allowed to dry. As with the application of any coating, surfaces should be tested to BS8204 Part 3 1993 to determine its suitability to receive Ronadeck coatings. Application Conditions The workability and ease of application of RonaFloor HB100 and 200 are adversely affected by low temperature; viscosity and curing time will increase. Therefore the material should ideally be stored, mixed and applied at 15°C to 20°C. At lower application temperatures the material should be stored at or warmed to 15°C to 20°C prior to use. Do not use when air and substrate temperature is below 10°C. Surface Sealing When applying to weak or porous concrete it is advisable to seal the prepared surface with Ronadeck Epoxy Floor Mortar Primer, applied at 6-7m² per kg. Mixing Add full contents of hardener container to full contents of resin container and mix with a slow speed drill and spiral mixing paddle until a homogeneous colour is achieved. Typical mixing time is 3-4 minutes. Transfer to a shallow paint tray immediately after mixing to dissipate heat to prolong pot life and extend working time. This is of even greater importance when using Rapid Grade Application Technique Apply by short or medium nap mohair or lambswool (not foam) roller directly from a paint tray. Push the resin well in to the surface making sure the floor is fully wetted and then pull back lightly with the roller to the required thickness. Use coverage rates as a guide to thickness; monitor with wet film thickness gauge. Cleaning Brushes and tools should be cleaned immediately with Ronascreed Cleaning Solvent. Slip Deterrent Surfaces Sprinkle A/S Aggregate onto the first coat whilst wet at the rate of approximately 0.1 to 0.2kg per m² and allow to cure. Brush or vacuum excess A/S Aggregate and apply second coat to achieve desired profile. Coverage rate for RonaFloor HB 100 and 200 on to A/S Aggregate will be considerably reduced. The use of A/S Aggregate will reduce the ease with which the floor can be cleaned. Colours RonaFloor HB coatings are supplied in a range of colours including unpigmented. Refer to colour chart available on request. Maintenance Cleaning Clean the cured surface with Ronadeck Cleaners as required. Use Ronadeck GP Cleaner for oil and grease removal and for general cleaning of the entire surface, and Ronadeck HD Cleaner for heavy localised oil and grease removal. Both are solvent free. See data sheet. Storage and Packaging RonaFloor HB 100 and HB 200 should be stored in unopened containers in dry warehouse conditions between 10°C and 25°C and protected from direct sunlight and frost. Shelf life is approximately 12 months in these conditions. Both RonaFloor HB 100 and 200 are supplied in 5kg packs. Health and Safety First aid - Skin contact, wash immediately with soap and water. Eye contact - wash immediately with copious quantities of water for 10 minutes. Seek immediate medical advice. Ingestion - wash mouth thoroughly with water. Drink water. Do not induce vomiting. Seek immediate medical advice. Spillage - extinguish any ignition sources. Wash small spills away with water, soak large spills with earth or sand; avoid contact; inform authorities of major spillage occurs. Notify Fire Brigade if spillage enters drains.
FEATURES
√ high performance high build epoxy floor coating
√ for chemical resistance, decoration, mechanical wear resistance
√ slip-reducing when used with A/S Aggregate
√ colour range SPECIFICATION CLAUSES 1. Epoxy Floor Coating - Highest Performance The epoxy floor coating shall be RonaFloor HB100 by Ronacrete Ltd, telephone +44 (0) 1279 638700. All materials to be applied in accordance with manufacturers instructions. 2. Epoxy Floor Coating - Medium Performance The epoxy floor coating shall be RonaFloor HB200 by Ronacrete Ltd, telephone +44 (0) 1279 638700. All materials to be applied in accordance with manufacturers instructions.
SUMMARY APPLICATION PROCEDURE RonaFloor HB100 1. prepare surface 2. mix and apply two coats of RonaFloor HB100 3. protect 4. traffic RonaFloor HB200 1. prepare surface 2. mix and apply two coats of RonaFloor HB200 3. protect
RonaFloor HB100, HB200, HB Vertical Grade and Rapid Grade
Medium and high build solvent free epoxy floor coating systems
Technical Data Sheet
Coverage rates (based on smooth non-porous surface)
RonaFloor HB 100
1st coat @ 100 microns 25-28m²/5kg
2nd coat @ 100 microns 25-28m²/5kg
RonaFloor HB 200
1st coat @ 200 microns 18-20m2/5kg
2nd coat @ 150 microns 18-20m²/5kg
1st coat @ 100 - 150 microns 18-20m2/5kg
2nd coat @ 100 - 150 microns 18-20m²/5kg
RonaFloor HB Vertical Grade
Technical Data (all at 20oC)
Pot Life 30-45 minutes 10-15 minutes
Initial Cure Time 6-8 hours 4-6 hours
Intercoat Period between 6 and 24 4-6 hours
Foot traffic 12-24 hours 4-6 hours
Fork lift 24-48 hours 12-24 hours
Full chemical cure 7 days 7 days
Compressive Strength (HB 100) 55N/mm² 55N/mm²
Flexural Strength (HB 100) 28N/mm² 28N/mm²
Compressive Strength (HB 200) 60N/mm² 60N/mm²
Elastic Modulus (HB 200) ASTM 3.9kN/mm2 3.9kN/mm2
Abrasion Resistance (HB100) 0.04mm classified as “Special Class” as defined in BS
8204
0.04mm classified as “Special Class” as defined in BS
8204
Abrasion Resistance (HB200) 0.01mm classified as “Special Class” as specified in
BS 8204
0.01mm classified as “Special Class” as specified in
BS 8204
Standard grades Rapid Grade Note This product is a carefully formulated blend of resin, hardener and other chemicals, it is designed to be applied as sold. Any on-site dilution, however small, can affect the physical characteristics of the final finish as well as the application properties and curing times. Chemical Resistance Both RonaFloor HB100 and HB200 are resistant to a wide range of chemicals including Skydrol. To achieve optimum performance and appearance in shade and sheen, store and apply material at a constant ambient temperature, humidity and with the same air movement throughout the project. Avoid storage and application at air, substrate and material temperatures below 10oC. RonaFloor HB100 and 200 Packs should be used in strict batch rotation. Individual areas or rooms should be treated with material from a single batch to avoid the inevitable minor variations in shade resulting from batch manufacture, otherwise matched batches should be used to minimise these variations (an extract from FeRFA Guide To The Specification And Application Of Synthetic Resin Flooring). Osmotic blistering In a few cases severe blistering of thin synthetic resin floorings can occur between 3 months and two years after laying. These blisters commonly vary in size from a few mm in diameter up to 100 mm, with heights up to 15 mm. When drilled into or otherwise broken the blisters are found to contain an aqueous liquid under very high pressure. The mechanism of their formation is not fully understood but it is assumed because of their physical state that they are caused by a process of osmosis. Because the mechanism is not fully understood it is not possible to be specific about the steps which should be taken to avoid osmotic blistering. However it is considered good practice to take steps in order to minimise the risk (an extract from FeRFA Guidance Note No 2: Osmosis in Resin Flooring ISBN 0 9538020 5 1). Site Attendance When on site Ronacrete representatives are able, if asked, to give a general indication of the correct method of installing a Ronacrete product. It is important to bear in mind that Ronacrete Ltd is a manufacturer and not an application contractor and it is therefore the responsibility of the contractor and his employer to ensure he is aware of and implements the correct practices and procedures to ensure the correct installation of the product and that liability for its correct installation lies with the contractor and not with Ronacrete Ltd.
SRV Surface Roughness µ Potential for slip
25 and below Below 10 High
25 to 35 10 to 20 Moderate
Slip Resistance— ‘Guidelines recommended by the UK Slip Resistance Group’
35 to 65 20 to 30 Low
Above 65 Above 30 Extremely low
SRV value Dry 70
SRV value Wet 64
Surface roughness 63µ
RonaFloor HB200 with a scatter of AS Aggregate 0.1-0.3mm
SRV value Dry 71
SRV value Wet 62
Surface roughness 95µ
RonaFloor HB200 with a scatter of AS Aggregate 0.4-0.8mm
RonaFloor HB100, HB200, HB Vertical Grade and Rapid Grade
Chemical Resistant Chart
Chemical RonaFloor HB100 RonaFloor HB200
Tap Water R R
Xylene S S
50% Sodium Hydroxide R R
16% Bleach R R
25% Ammonia R R
50% Sulphuric Acid R R
30% Hydrochloric Acid R R
30% Chromic Acid R R
10% Acetic Acid R R
Skydrol R R
10% Teepol R R
White Spirit R R
50% Sugar Solution R R
50% Phosphoric Acid S S
Animal Fats R R
10% Lactic Acid S S
10% Nitric Acid S S
Petrol R R
Acetone NR NR
Engine Oil R R
Methanol S S
Toluene S S
NR - Not recommended R - Resistant S - Resistant to spillage only
Citric Acid R R
Industrial Methylated Spirits S S
RONL 132 Issue 8 6 December 2006
The information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers are advised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making further enquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product, or for any loss or damage arising out of such use.
Ronacrete Ltd, Ronac House, Flex Meadow, Merring Way, Harlow, Essex CM19 5TD, U.K. Tel: +44 (0)1279 638700 www.ronacrete.co.uk [email protected]
RONL 132 Issue 10 29 March 2010
RonaFloor HB100, HB200, HB Vertical Grade and Rapid Grade
A 2 pack system comprising resin and hardener which are supplied in separate
containers to be mixed together at the site of application.
% By weight CAS No Hazard R-phrases Symbols Composition of Resin: Epoxy resin 5-20% 68609-97-2 Xi, N R36/38,43,51/53 Epoxy resin 10-30% 9003-36-5 Xi, N R36/38,43,51/53 Epoxy resin 10-30% 25068-38-6 Xi, N R36/38,43,51/53 Non-toxic pigments & Additives 40-70% Epoxide derivatives 4-10% Xi, N R36/R38-43,51,53 Combination of high bonding solvents <1% R37-43,50-53
Composition of Hardener: Benzyl Alcohol 25-50% 100-51-6 Xn R20,22 Isophoronediamine 10-30% 2855-13-2 C R21,22,34,43 4-Tert-butylphenol <10% 98-54-4 Xi R36,37,38,42,43 Nonylphenol <5 25154-52-3 C, N R22,34,50,53 n-Xylenediamine 10-25% 1477-55-0 C R20/21,31,45
Resin:
- Hazard Designation
Xi Irritant
N Dangerous to the environment
- Information pertaining to particular dangers for man and environment.
R36/38 Irritating to eyes and skin.
R51/53 Toxic to aquatic organisms, may cause long-term adverse
effects in the aquatic environment.
R43 May cause sensitisation by skin contact.
Contains epoxy constituents.
Hardener:
- Hazard Designation
C Corrosive
- Information pertaining to particular dangers for man and environment
R20/21/22 Harmful by inhalation, in contact with skin and if swallowed.
R34 Causes burns
R43 May cause sensitisation by skin contact.
Eye Contact: Rinse immediately with water, continuing for 15 minutes.
Seek medical attention.
Skin Contact: Rinse immediately with plenty of soap and water.
Remove contaminated clothing.
In case of persistent irritation, or if a rash develops, seek
medical attention.
Ronacrete Limited
Ronac House
Flex Meadow, Merring Way
Harlow, Essex CM19 5TD
Tel: 01279 638700 Fax: 01279 638701
HEALTH AND SAFETY INFORMATION
RonaFloor HB100
1. COMPOSITION
2. HAZARDS IDENTIFICATION
3. FIRST AID MEASURES
Inhalation: Remove the affected person to fresh air and allow to rest.
In case of breathing difficulty, or distress, seek medical
attention.
Ingestion: Immediately rinse mouth with water and seek medical
attention. If this is not immediately available, drink 1 or 2
pints of water.
Special hazards: If involved in a fire, may generate noxious or toxic vapours.
Protective equipment: Wear full protective suit.
Fire fighters wear self-contained breathing apparatus.
Extinguishing agents: Foam, dry powder, CO2 or water spray.
Personal precautions: Wear full protective clothing when dealing with a spillage.
Keep unprotected persons away.
Environmental precautions: Prevent from entering sewer system, surface water, or soil.
Methods for cleaning up: Absorb with earth, sand or other absorbent materials.
Dispose of contaminated material as waste according to
item 13.
- Handling:
- Information for safe handling.
Ensure good ventilation/exhaustion at the work place.
Wear goggles or a face shield, impervious gloves and protective clothing.
- Information about protection against explosion and fires.
No special measures required.
- Storage:
Requirements to be met by storerooms and containers.
Prevent any penetration into the ground.
- Further information about storage conditions.
Store in cool, dry conditions in well-sealed containers.
During application: Wear goggles or a face shield, impervious gloves and
protective clothing. Apply in a well-ventilated area.
Resin: Physical state: pigment dispersion in liquid resin.
Colour: varies according to shade of finish
required.
Odour: weak odour.
Vapour pressure: <0.01kPa at 20°C.
Boiling point: >200°C.
Flash point: >250°C.
Density: 1.54 at 20oC.
Solubility (water) insoluble.
Viscosity: 2000cPs at 25oC.
4. FIRE FIGHTING MEASURES
5. ACCIDENTAL RELEASE MEASURES
6. HANDLING AND STORAGE
7. EXPOSURE CONTROLS/PERSONAL PROTECTION
8. PHYSICAL AND CHEMICAL PROPERTIES
Hardener: Physical state: liquid.
Colour: pale yellow.
Odour: amine-like.
Vapour pressure: 0.28mbar at 20oC.
Boiling point: >200°C.
Flash point: >100°C.
Density: 1.05g/cm3 at 20°C.
Solubility: slightly soluble.
Viscosity: 400cPs at 25oC.
Resin: May react exothermally with amines and mercaptans, also
with acids.
In case of a fire, carbon monoxide, carbon dioxide and other
harmful gases may be formed.
Hardener: Reacts exothermally with acids. Liberates ammonia when
heated. In case of a fire, toxic fumes of nitrogen oxides,
amines and carbon monoxide may be formed. Nitrogen
oxide can react with water vapours to form corrosive nitric
acid.
Resin: LD50 oral, rat: >5000mg/kg.
Epoxy resins such as contained in this product have been
shown to cause irritation in humans on skin and eyes.
Sensitisation by skin contact may also occur.
Hardener: LD50 oral, rat: >1620mg/kg.
The amine/diamine constituents of this product are irritant
to skin and mucous membranes, irritant to eyes, and may
cause sensitisation.
Environmental precautions: Prevent from entering sewer system, surface water or soil.
DISPOSAL CONSIDERATIONS
Waste: Remove according to local authority recommendations, e.g.
Convey to a licensed incinerator.
Do not re-use containers.
Resin:
Land Transport ADR/RID (Cross-border)
ADR/RID Class: 9 Various dangerous materials and
objects.
Number/Letter: 11c)
Hazard Index Number: 90
Substance Index Number: 3082
Designation of goods: 3082
9. STABILITY AND REACTIVITY
10. TOXICOLOGICAL INFORMATION
11. ECOLOGICAL INFORMATION
12. DISPOSAL CONSIDERATIONS
13. TRANSPORT INFORMATION
Maritime transport IMDG
IMDG Class: 9
Page: 9082
UN Number: 3082
Packaging group: III
EMS Number: -
MFAG: -
Correct technical name: Environmentally hazardous substance, liquid, n.o.s.
(epoxide derivative)
Air transport ICAO-TI and IATA-DGR
ICAO/IATA Class: 9
UN/ID Number: 3082
Packaging group: III
Correct technical name: Environmentally hazardous substance, liquid, n.o.s.
(epoxide derivative)
Transport/Additional Information No dangerous goods according to international
transport regulations.
Hardener:
Land transport ADR/RID (Cross-border)
ADR/RID Class: 8 Corrosive materials.
Number/Letter: 53c)
Hazard index number: 80
Substance index number: 2735
Label: 8
Designation of goods: Polyamines, liquid,
corrosive, n.o.s. (isophoronediamine)
Maritime transport IMDG
IMDG Class 8
Page 8109-2
UN Number: 2735
Packaging group: III
MFAG: 320
Marine pollutant: -
Correct technical name: Polyamines, liquid,
corrosive, n.o.s. (isophoronediamine)
Air transport ICAO-TI and IATA-DGR
ICAO/IATA Class: 8
UN/ID Number: 2735
Packaging group: III
Correct technical name: Polyamines, liquid, corrosive, n.o.s. (isophoronediamine)
Resin: Hazard labels: Xi Irritant.
N Dangerous for the environment.
R-phrases: 51/53 toxic to aquatic organisms.
R36/38 Irritating to eyes and skin.
R43 May cause sensitisation by skin contact.
S-phrases: S26 In case of contact with eyes, rinse immediately with
plenty of water and seek
medical advice.
S28 After contact with skin, wash immediately with plenty of
soap and water.
S36 Wear suitable protective clothing.
S61 Avoid release to environment. Refer to special
instructions.
14. REGULATORY INFORMATION
Hardener: Hazard labels: C Corrosive.
R-phrases: R20/21/22 Harmful by inhalation, in contact with skin and if
swallowed.
R34/R35 Causes burns.
R43 May cause sensitisation by skin contact.
S-phrases: S26 In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice.
S28 After contact with skin, wash immediately with plenty of
soap and water.
S36/37/39 Wear suitable protective clothing, gloves and
eye/face protection.
S45 In case of accident or if you feel unwell, seek medical
advice immediately.
The resin and hardener are mixed together in the approximate ratio as follows:
resin: 78-82% by weight
hardener: 18-22% by weight
All the foregoing information should be regarded as being applicable to the finished paint
as well as to the individual resin and hardener components.
15. OTHER INFORMATION
A 2 pack system comprising resin and hardener which are supplied in separate
containers to be mixed together at the site of application.
% By weight CAS No Hazard R-phrases Symbols Composition of Resin: Epoxy resin 5-20% 68609-97-2 Xi, N R36/38,43,51/53 Epoxy resin 10-30% 9003-36-5 Xi, N R36/38,43,51/53 Epoxy resin 10-30% 25068-38-6 Xi, N R36/38,43,51/53 Non-toxic pigments & Additives 40-70% Epoxide derivatives 4-10% Xi, N R36/R38-43,51,53 Combination of high bonding solvents <1% R37-43,50-53 Composition of Hardener: Benzyl Alcohol 25-50% 100-51-6 Xn R20,22 Isophoronediamine 10-30% 2855-13-2 C R21,22,34,43 4-Tert-butylphenol <10% 98-54-4 Xi R36,37,38,42,43 Nonylphenol <5 25154-52-3 C, N R22,34,50,53 n-Xylenediamine 10-25% 1477-55-0 C R20/21,31,45
Resin:
- Hazard Designation Xi Irritant
N Dangerous to the environment
- Information pertaining to particular dangers for man and environment.
R36/38 Irritating to eyes and skin.
R51/53 Toxic to aquatic organisms, may cause long-term adverse
effects in the aquatic environment.
R43 May cause sensitisation by skin contact.
Contains epoxy constituents.
Hardener:
- Hazard Designation C Corrosive
- Information pertaining to particular dangers for man and environment
R20/21/22 Harmful by inhalation, in contact with skin and if swallowed.
R34 Causes burns
R43 May cause sensitisation by skin contact.
Eye Contact: Rinse immediately with water, continuing for 15 minutes.
Seek medical attention.
Skin Contact: Rinse immediately with plenty of soap and water.
Remove contaminated clothing.
In case of persistent irritation, or if a rash develops, seek
medical attention.
Inhalation: Remove the affected person to fresh air and allow to rest.
In case of breathing difficulty, or distress, seek medical
attention.
Ronacrete Limited
Ronac House
Flex Meadow, Merring Way
Harlow, Essex CM19 5TD
Tel: 01279 638700 Fax: 01279 638701
HEALTH AND SAFETY INFORMATION
RonaFloor HB200
1. COMPOSITION
2. HAZARDS IDENTIFICATION
3. FIRST AID MEASURES
Ingestion: Immediately rinse mouth with water and seek medical
attention. If this is not immediately available, drink 1 or 2
pints of water.
Special hazards: If involved in a fire, may generate noxious or toxic vapours.
Protective equipment: Wear full protective suit.
Fire fighters wear self-contained breathing apparatus.
Extinguishing agents: Foam, dry powder, CO2 or water spray.
Personal precautions: Wear full protective clothing when dealing with a spillage.
Keep unprotected persons away.
Environmental precautions: Prevent from entering sewer system, surface water, or soil.
Methods for cleaning up: Absorb with earth, sand or other absorbent materials.
Dispose of contaminated material as waste according to
item 13.
- Handling:
- Information for safe handling.
Ensure good ventilation/exhaustion at the work place.
Wear goggles or a face shield, impervious gloves and protective clothing.
- Information about protection against explosion and fires.
No special measures required.
- Storage:
- Requirements to be met by storerooms and containers.
Prevent any penetration into the ground.
- Further information about storage conditions.
Store in cool, dry conditions in well-sealed containers.
During application: Wear goggles or a face shield, impervious gloves and
protective clothing. Apply in a well-ventilated area.
Resin: Physical state: pigment dispersion in liquid resin.
Colour: varies according to shade of finish
required.
Odour: weak odour.
Vapour pressure: <0.01kPa at 20°C.
Boiling point: >200°C.
Flash point: >250°C.
Density: 1.72 at 20oC.
Solubility (water) insoluble.
Viscosity: 10000cPs at 25oC.
Hardener: Physical state:
Colour: pale yellow.
Odour: amine-like.
Vapour pressure: 0.28mbar at 20oC.
Boiling point: >200°C.
Flash point: >100°C.
Density: 1.05g/cm3 at 20°C.
Solubility: slightly soluble.
Viscosity: 400cPs at 25oC.
4. FIRE FIGHTING MEASURES
5. ACCIDENTAL RELEASE MEASURES
6. HANDLING AND STORAGE
7. EXPOSURE CONTROLS/PERSONAL PROTECTION
8. PHYSICAL AND CHEMICAL PROPERTIES
Resin: May react exothermally with amines and mercaptans, also
with acids.
In case of a fire, carbon monoxide, carbon dioxide and other
harmful gases may be formed.
Hardener: Reacts exothermally with acids. Liberates ammonia when
heated. In case of a fire, toxic fumes of nitrogen oxides,
amines and carbon monoxide may be formed. Nitrogen
oxide can react with water vapours to form corrosive nitric
acid.
Resin: LD50 oral, rat: >5000mg/kg.
Epoxy resins such as contained in this product have been
shown to cause irritation in humans on skin and eyes.
Sensitisation by skin contact may also occur.
Hardener: LD50 oral, rat: >1620mg/kg.
The amine/diamine constituents of this product are irritant
to skin and mucous membranes, irritant to eyes, and may
cause sensitisation.
Environmental precautions: Prevent from entering sewer system, surface water or soil.
DISPOSAL CONSIDERATIONS
Waste: Remove according to local authority recommendations, e.g.
Convey to a licensed incinerator.
Do not re-use containers.
Resin:
Land Transport ADR/RID (Cross-border)
ADR/RID Class: 9 Various dangerous materials
and objects.
Number/Letter: 11c)
Hazard Index Number: 90
Substance Index Number: 3082
Designation of goods: 3082
Maritime transport IMDG
IMDG Class: 9
Page: 9082
UN Number: 3082
Packaging group: III
EMS Number: -
MFAG: -
Correct technical name: Environmentally hazardous substance, liquid, n.o.s.
(epoxide derivative)
Air transport ICAO-TI and IATA-DGR
ICAO/IATA Class: 9
UN/ID Number: 3082
Packaging group: III
Correct technical name: Environmentally hazardous substance, liquid, n.o.s.
(epoxide derivative)
9. STABILITY AND REACTIVITY
10. TOXICOLOGICAL INFORMATION
11. ECOLOGICAL INFORMATION
12. DISPOSAL CONSIDERATIONS
13. TRANSPORT INFORMATION
Transport/Additional Information
No dangerous goods according to international transport regulations.
Hardener:
Land transport ADR/RID (Cross-border)
ADR/RID Class: 8 Corrosive materials.
Number/Letter: 53c)
Hazard index number: 80
Substance index number: 2735
Label: 8
Designation of goods: Polyamines, liquid, corrosive,
n.o.s. (isophoronediamine)
Maritime transport IMDG
IMDG Class 8
Page 8109-2
UN Number: 2735
Packaging group: III
MFAG: 320
Marine pollutant: -
Correct technical name: Polyamines, liquid, corrosive, n.o.s. (isophoronediamine)
Air transport ICAO-TI and IATA-DGR
ICAO/IATA Class: 8
UN/ID Number: 2735
Packaging group: III
Correct technical name: Polyamines, liquid, corrosive, n.o.s. (isophoronediamine)
Resin: Hazard labels: Xi Irritant.
N Dangerous for the environment.
R-phrases: 51/53 toxic to aquatic organisms.
R36/38 Irritating to eyes and skin.
R43 May cause sensitisation by skin contact.
S-phrases: S26 In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice.
S28 After contact with skin, wash immediately with plenty of
soap and water.
S36 Wear suitable protective clothing.
S61 Avoid release to environment. Refer to special
instructions.
Hardener: Hazard labels: C Corrosive.
R-phrases: R20/21/22 Harmful by inhalation, in contact with skin and if
swallowed.
R34/R35 Causes burns.
R43 May cause sensitisation by skin contact.
S-phrases: S26 In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice.
S28 After contact with skin, wash immediately with plenty of
soap and water.
S36/37/39 Wear suitable protective clothing, gloves and
eye/face protection.
S45 In case of accident or if you feel unwell, seek medical
advice immediately.
14. REGULATORY INFORMATION
The resin and hardener are mixed together in the approximate ratio as follows:
resin: 80-84% by weight
hardener: 16-20% by weight
All the foregoing information should be regarded as being applicable to the finished paint
as well as to the individual resin and hardener components.
15. OTHER INFORMATION
( Formerly Ronadeck HB100 Rapid )
High build rapid cure epoxy floor coating
A world class company
Benefits
Rapid cure saves time and money, minimises disruption
High build coating for superior chemical resistance
Can incorporate fine aggregate to achieve slipresistance
Provides decoration; wide colour range
Easy to apply
Vertical Grade for application to covings and walls
Can be used in conjunction with RonaFloor Epoxy DPM
Key Performance Indicators
Foot traffic after 4 hours, heavy traffic after 12 hours
Meets the requirements of FeRFA Classification Type 2and 3
Excellent Abrasion Resistance; mean depth of wear <0.01mm as defined in BS8204:Part 2:1999
Project references include:
Royal Mail N.H.S.
Sainsbury’s Eden Project
Carlsberg Brewery Glaxo Smith Kline
Specification Clause
The epoxy floor coating shall be RonaFloor HB100 Rapidby Ronacrete Ltd, tel. +44 (0) 1279 638700. All materialsto be applied in accordance with manufacturersinstructions.
Description
RonaFloor HB100 Rapid is a rapid cure solvent free highbuild epoxy resin floor coating for use on concrete,screeded and granolithic floors. It provides excellentabrasion and chemical resistance for floors subject toconstant traffic. Two coats will provide an easy to cleangloss finish and achieve a dry film thickness of 200 microns.
Uses
High performance epoxy coating for floors
Use in factories, warehouses, laboratories, hospitals andshowrooms
Use in areas where chemical resistance and easy cleaningrequired
Internal and external use
Use different colours to identify safety and hazard areas
Also available in Vertical Grade for vertical applications
Doc Ref: RONC 170.1 20th May 2010
Site Attendance
When on site Ronacrete representatives are able, if asked,to give a general indication of the correct method ofinstalling a Ronacrete product. It is important to bear inmind that Ronacrete Ltd is a manufacturer and not anapplication contractor and it is therefore the responsibility ofthe contractor and his employer to ensure he is aware ofand implements the correct practices and procedures toensure the correct installation of the product and that liabilityfor its correct installation lies with the contractor and notwith Ronacrete Ltd.
Guarantee
Ronacrete products are guaranteed fit for purpose and ofmerchantable quality. Materials are supplied subject to ourstandard Terms and Conditions of Sale, available onrequest. Additional details on the Insurance BackedWarranty can be provided by our Technical Department.
Technical Service and Support
Refer to full technical data sheet; this document is asummary only.
Ronacrete provide free technical advice and support duringdesign and installation of all systems for flooring, concreterepair, bonding, bedding and waterproofing. If you needany further information or a full technical data sheet contactthe Ronacrete Technical Department on +44 (0) 1279 638700.
Technical Data
Pot Life 10-15 minutes
Initial Cure Time 4-6 hours
Coverage Rate 25m² per pack per coat
Abrasion Resistance 0.04mm classified as “SpecialClass”*
*Classified as “Special Class” as defined in BS 8204
More InformationRonacrete Technical Support:+44 (0) 1279 638 700 [email protected]
Ronacrete Limited, Ronac House, Flex Meadow, Merring Way, Harlow, Essex, CM19 5TD UKTel: +44 (0) 1279 638 700 Fax: +44 (0) 1279 638 701 E-mail: [email protected] Web: www.ronacrete.co.uk
DisclaimerThe information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers areadvised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making furtherenquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product,or for any loss or damage arising out of such use. All data shown are typical laboratory results achieved in ideal conditions; site results may differ.
Application
Preparation
Prepare and test the surface to achieve a structurally soundand clean substrate.
Mixing
Mix with a slow speed drill and spiral mixing paddle(Ronacrete Mixer Attachment E1) for 3-4 minutes.
Installation
Apply by short nap mohair or lambswool roller directly froma paint tray. Use coverage rates as a guide to thickness;monitor with wet film thickness gauge.
Packaging
RonaFloor HB100 Rapid is supplied in 5kg packs.
Shelf Life And Storage
Store in unopened containers in dry warehouse conditionsbetween 10°C and 25°C and protected from direct sunlightand frost. Shelf life is approximately 9 months in theseconditions.
Health And Safety
Protective clothing such as goggles, overalls and gloves isrecommended to prevent any effect from prolonged skincontact, inhalation or ingestion. Refer to Health and SafetyData Sheet.
Other Products in the Commercial / Industrial FlooringRange
Ronacrete Curing MembraneRonaFloor Epoxy DPMRonaFloor Epoxy Floor MortarRonaFloor Epoxy Floor Mortar RapidRonaFloor Concrete DustprooferRonaFloor HB Vertical GradeRonaFloor PU CoatingRonaFloor PU Coating WBRonaFloor Repair 1 Hour 2-6mmRonaFloor Repair 1 Hour 6-50mmRonaFloor Repair 1 Hour 25mm+
A world class company
Doc Ref: RONC 170.1 20th May 2010
Description RonaFloor HB 100 and HB 200 are solvent free high build epoxy floor coatings for use on concrete, screeded and granolithic floors. They provide excellent abrasion and chemical resistance to floors subject to constant traffic. Two coats of RonaFloor HB 100 or HB 200 also provide an easy to clean gloss finish. Cured dry film thickness is between 0.1mm and 0.4mm depending on grade, application rate and number of coats. Grade Selection RonaFloor HB 100 exhibits superior physical and chemical resistance over HB 200. RonaFloor HB 200 should be used where a thicker film build is required. RonaFloor HB Vertical Grade is applied to vertical surfaces only. Rapid Grades Where speed of cure and traffic is important the rapid curing versions of RonaFloor HB resins should be used. RonaFloor HB100 Rapid, HB200 Rapid and HB Vertical Grade Rapid can be foot trafficked after only 4-6 hours (standard grade: 12-24 hours) and by fork truck traffic after 12-24 hours (24-48 hours). The Rapid Grade has a shorter working time and pot life and material must therefore be mixed close to the area of application. The mixed resin must be immediately discharged onto the floor and spread before it begins to cure. Typical Applications RonaFloor HB 100 and HB 200 coatings are used in areas requiring good wear and chemical resistance. They are suitable for use in chemical plant storage areas, warehousing, toilets, laboratories, food preparation areas. They adhere well to concrete, granolithic and polymer floors. Surface Preparation To achieve maximum adhesion it is essential that RonaFloor HB coatings are applied to a structurally sound, clean and dry substrate. Prepare the surface by removing all loose material and making good any structural defects (for fast cure repairs refer to Monoset data sheet). Surfaces must be clean, dry and free from grease, oil, dirt, laitance etc. New concrete, mortar or plaster should be allowed to dry out for up to 28 days prior to coating. RH at the
surface must be below 75% when measured with a Hygrometer, or less than 6% when measured with a Protimeter. It is good practice on such surfaces, new or old, to remove laitance by light mechanical abrasion. The surface should then be vacuum cleaned, washed with clean water and allowed to dry. As with the application of any coating, surfaces should be tested to BS8204 Part 3 1993 to determine its suitability to receive Ronadeck coatings. Application Conditions The workability and ease of application of RonaFloor HB100 and 200 are adversely affected by low temperature; viscosity and curing time will increase. Therefore the material should ideally be stored, mixed and applied at 15°C to 20°C. At lower application temperatures the material should be stored at or warmed to 15°C to 20°C prior to use. Do not use when air and substrate temperature is below 10°C. Surface Sealing When applying to weak or porous concrete it is advisable to seal the prepared surface with Ronadeck Epoxy Floor Mortar Primer, applied at 6-7m² per kg. Mixing Add full contents of hardener container to full contents of resin container and mix with a slow speed drill and spiral mixing paddle until a homogeneous colour is achieved. Typical mixing time is 3-4 minutes. Transfer to a shallow paint tray immediately after mixing to dissipate heat to prolong pot life and extend working time. This is of even greater importance when using Rapid Grade Application Technique Apply by short or medium nap mohair or lambswool (not foam) roller directly from a paint tray. Push the resin well in to the surface making sure the floor is fully wetted and then pull back lightly with the roller to the required thickness. Use coverage rates as a guide to thickness; monitor with wet film thickness gauge. Cleaning Brushes and tools should be cleaned immediately with Ronascreed Cleaning Solvent. Slip Deterrent Surfaces Sprinkle A/S Aggregate onto the first coat whilst wet at the rate of approximately 0.1 to 0.2kg per m² and allow to cure. Brush or vacuum excess A/S Aggregate and apply second coat to achieve desired profile. Coverage rate for RonaFloor HB 100 and 200 on to A/S Aggregate will be considerably reduced. The use of A/S Aggregate will reduce the ease with which the floor can be cleaned. Colours RonaFloor HB coatings are supplied in a range of colours including unpigmented. Refer to colour chart available on request. Maintenance Cleaning Clean the cured surface with Ronadeck Cleaners as required. Use Ronadeck GP Cleaner for oil and grease removal and for general cleaning of the entire surface, and Ronadeck HD Cleaner for heavy localised oil and grease removal. Both are solvent free. See data sheet. Storage and Packaging RonaFloor HB 100 and HB 200 should be stored in unopened containers in dry warehouse conditions between 10°C and 25°C and protected from direct sunlight and frost. Shelf life is approximately 12 months in these conditions. Both RonaFloor HB 100 and 200 are supplied in 5kg packs. Health and Safety First aid - Skin contact, wash immediately with soap and water. Eye contact - wash immediately with copious quantities of water for 10 minutes. Seek immediate medical advice. Ingestion - wash mouth thoroughly with water. Drink water. Do not induce vomiting. Seek immediate medical advice. Spillage - extinguish any ignition sources. Wash small spills away with water, soak large spills with earth or sand; avoid contact; inform authorities of major spillage occurs. Notify Fire Brigade if spillage enters drains.
FEATURES
√ high performance high build epoxy floor coating
√ for chemical resistance, decoration, mechanical wear resistance
√ slip-reducing when used with A/S Aggregate
√ colour range SPECIFICATION CLAUSES 1. Epoxy Floor Coating - Highest Performance The epoxy floor coating shall be RonaFloor HB100 by Ronacrete Ltd, telephone +44 (0) 1279 638700. All materials to be applied in accordance with manufacturers instructions. 2. Epoxy Floor Coating - Medium Performance The epoxy floor coating shall be RonaFloor HB200 by Ronacrete Ltd, telephone +44 (0) 1279 638700. All materials to be applied in accordance with manufacturers instructions.
SUMMARY APPLICATION PROCEDURE RonaFloor HB100 1. prepare surface 2. mix and apply two coats of RonaFloor HB100 3. protect 4. traffic RonaFloor HB200 1. prepare surface 2. mix and apply two coats of RonaFloor HB200 3. protect
RonaFloor HB100, HB200, HB Vertical Grade and Rapid Grade
Medium and high build solvent free epoxy floor coating systems
Technical Data Sheet
Coverage rates (based on smooth non-porous surface)
RonaFloor HB 100
1st coat @ 100 microns 25-28m²/5kg
2nd coat @ 100 microns 25-28m²/5kg
RonaFloor HB 200
1st coat @ 200 microns 18-20m2/5kg
2nd coat @ 150 microns 18-20m²/5kg
1st coat @ 100 - 150 microns 18-20m2/5kg
2nd coat @ 100 - 150 microns 18-20m²/5kg
RonaFloor HB Vertical Grade
Technical Data (all at 20oC)
Pot Life 30-45 minutes 10-15 minutes
Initial Cure Time 6-8 hours 4-6 hours
Intercoat Period between 6 and 24 4-6 hours
Foot traffic 12-24 hours 4-6 hours
Fork lift 24-48 hours 12-24 hours
Full chemical cure 7 days 7 days
Compressive Strength (HB 100) 55N/mm² 55N/mm²
Flexural Strength (HB 100) 28N/mm² 28N/mm²
Compressive Strength (HB 200) 60N/mm² 60N/mm²
Elastic Modulus (HB 200) ASTM 3.9kN/mm2 3.9kN/mm2
Abrasion Resistance (HB100) 0.04mm classified as “Special Class” as defined in BS
8204
0.04mm classified as “Special Class” as defined in BS
8204
Abrasion Resistance (HB200) 0.01mm classified as “Special Class” as specified in
BS 8204
0.01mm classified as “Special Class” as specified in
BS 8204
Standard grades Rapid Grade Note This product is a carefully formulated blend of resin, hardener and other chemicals, it is designed to be applied as sold. Any on-site dilution, however small, can affect the physical characteristics of the final finish as well as the application properties and curing times. Chemical Resistance Both RonaFloor HB100 and HB200 are resistant to a wide range of chemicals including Skydrol. To achieve optimum performance and appearance in shade and sheen, store and apply material at a constant ambient temperature, humidity and with the same air movement throughout the project. Avoid storage and application at air, substrate and material temperatures below 10oC. RonaFloor HB100 and 200 Packs should be used in strict batch rotation. Individual areas or rooms should be treated with material from a single batch to avoid the inevitable minor variations in shade resulting from batch manufacture, otherwise matched batches should be used to minimise these variations (an extract from FeRFA Guide To The Specification And Application Of Synthetic Resin Flooring). Osmotic blistering In a few cases severe blistering of thin synthetic resin floorings can occur between 3 months and two years after laying. These blisters commonly vary in size from a few mm in diameter up to 100 mm, with heights up to 15 mm. When drilled into or otherwise broken the blisters are found to contain an aqueous liquid under very high pressure. The mechanism of their formation is not fully understood but it is assumed because of their physical state that they are caused by a process of osmosis. Because the mechanism is not fully understood it is not possible to be specific about the steps which should be taken to avoid osmotic blistering. However it is considered good practice to take steps in order to minimise the risk (an extract from FeRFA Guidance Note No 2: Osmosis in Resin Flooring ISBN 0 9538020 5 1). Site Attendance When on site Ronacrete representatives are able, if asked, to give a general indication of the correct method of installing a Ronacrete product. It is important to bear in mind that Ronacrete Ltd is a manufacturer and not an application contractor and it is therefore the responsibility of the contractor and his employer to ensure he is aware of and implements the correct practices and procedures to ensure the correct installation of the product and that liability for its correct installation lies with the contractor and not with Ronacrete Ltd.
SRV Surface Roughness µ Potential for slip
25 and below Below 10 High
25 to 35 10 to 20 Moderate
Slip Resistance— ‘Guidelines recommended by the UK Slip Resistance Group’
35 to 65 20 to 30 Low
Above 65 Above 30 Extremely low
SRV value Dry 70
SRV value Wet 64
Surface roughness 63µ
RonaFloor HB200 with a scatter of AS Aggregate 0.1-0.3mm
SRV value Dry 71
SRV value Wet 62
Surface roughness 95µ
RonaFloor HB200 with a scatter of AS Aggregate 0.4-0.8mm
RonaFloor HB100, HB200, HB Vertical Grade and Rapid Grade
Chemical Resistant Chart
Chemical RonaFloor HB100 RonaFloor HB200
Tap Water R R
Xylene S S
50% Sodium Hydroxide R R
16% Bleach R R
25% Ammonia R R
50% Sulphuric Acid R R
30% Hydrochloric Acid R R
30% Chromic Acid R R
10% Acetic Acid R R
Skydrol R R
10% Teepol R R
White Spirit R R
50% Sugar Solution R R
50% Phosphoric Acid S S
Animal Fats R R
10% Lactic Acid S S
10% Nitric Acid S S
Petrol R R
Acetone NR NR
Engine Oil R R
Methanol S S
Toluene S S
NR - Not recommended R - Resistant S - Resistant to spillage only
Citric Acid R R
Industrial Methylated Spirits S S
RONL 132 Issue 8 6 December 2006
The information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers are advised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making further enquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product, or for any loss or damage arising out of such use.
Ronacrete Ltd, Ronac House, Flex Meadow, Merring Way, Harlow, Essex CM19 5TD, U.K. Tel: +44 (0)1279 638700 www.ronacrete.co.uk [email protected]
RONL 132 Issue 10 29 March 2010
RonaFloor HB100, HB200, HB Vertical Grade and Rapid Grade
A 2 pack system comprising resin and hardener which are supplied in separate
containers to be mixed together at the site of application.
% By weight CAS No Hazard R-phrases Symbols Composition of Resin: Epoxy resin 5-20% 68609-97-2 Xi, N R36/38,43,51/53 Epoxy resin 10-30% 9003-36-5 Xi, N R36/38,43,51/53 Epoxy resin 10-30% 25068-38-6 Xi, N R36/38,43,51/53 Non-toxic pigments & Additives 40-70% Epoxide derivatives 4-10% Xi, N R36/R38-43,51,53 Combination of high bonding solvents <1% R37-43,50-53
Composition of Hardener: Benzyl Alcohol 25-50% 100-51-6 Xn R20,22 Isophoronediamine 10-30% 2855-13-2 C R21,22,34,43 4-Tert-butylphenol <10% 98-54-4 Xi R36,37,38,42,43 Nonylphenol <5 25154-52-3 C, N R22,34,50,53 n-Xylenediamine 10-25% 1477-55-0 C R20/21,31,45
Resin:
- Hazard Designation
Xi Irritant
N Dangerous to the environment
- Information pertaining to particular dangers for man and environment.
R36/38 Irritating to eyes and skin.
R51/53 Toxic to aquatic organisms, may cause long-term adverse
effects in the aquatic environment.
R43 May cause sensitisation by skin contact.
Contains epoxy constituents.
Hardener:
- Hazard Designation
C Corrosive
- Information pertaining to particular dangers for man and environment
R20/21/22 Harmful by inhalation, in contact with skin and if swallowed.
R34 Causes burns
R43 May cause sensitisation by skin contact.
Eye Contact: Rinse immediately with water, continuing for 15 minutes.
Seek medical attention.
Skin Contact: Rinse immediately with plenty of soap and water.
Remove contaminated clothing.
In case of persistent irritation, or if a rash develops, seek
medical attention.
Ronacrete Limited
Ronac House
Flex Meadow, Merring Way
Harlow, Essex CM19 5TD
Tel: 01279 638700 Fax: 01279 638701
HEALTH AND SAFETY INFORMATION
RonaFloor HB100
1. COMPOSITION
2. HAZARDS IDENTIFICATION
3. FIRST AID MEASURES
Inhalation: Remove the affected person to fresh air and allow to rest.
In case of breathing difficulty, or distress, seek medical
attention.
Ingestion: Immediately rinse mouth with water and seek medical
attention. If this is not immediately available, drink 1 or 2
pints of water.
Special hazards: If involved in a fire, may generate noxious or toxic vapours.
Protective equipment: Wear full protective suit.
Fire fighters wear self-contained breathing apparatus.
Extinguishing agents: Foam, dry powder, CO2 or water spray.
Personal precautions: Wear full protective clothing when dealing with a spillage.
Keep unprotected persons away.
Environmental precautions: Prevent from entering sewer system, surface water, or soil.
Methods for cleaning up: Absorb with earth, sand or other absorbent materials.
Dispose of contaminated material as waste according to
item 13.
- Handling:
- Information for safe handling.
Ensure good ventilation/exhaustion at the work place.
Wear goggles or a face shield, impervious gloves and protective clothing.
- Information about protection against explosion and fires.
No special measures required.
- Storage:
Requirements to be met by storerooms and containers.
Prevent any penetration into the ground.
- Further information about storage conditions.
Store in cool, dry conditions in well-sealed containers.
During application: Wear goggles or a face shield, impervious gloves and
protective clothing. Apply in a well-ventilated area.
Resin: Physical state: pigment dispersion in liquid resin.
Colour: varies according to shade of finish
required.
Odour: weak odour.
Vapour pressure: <0.01kPa at 20°C.
Boiling point: >200°C.
Flash point: >250°C.
Density: 1.54 at 20oC.
Solubility (water) insoluble.
Viscosity: 2000cPs at 25oC.
4. FIRE FIGHTING MEASURES
5. ACCIDENTAL RELEASE MEASURES
6. HANDLING AND STORAGE
7. EXPOSURE CONTROLS/PERSONAL PROTECTION
8. PHYSICAL AND CHEMICAL PROPERTIES
Hardener: Physical state: liquid.
Colour: pale yellow.
Odour: amine-like.
Vapour pressure: 0.28mbar at 20oC.
Boiling point: >200°C.
Flash point: >100°C.
Density: 1.05g/cm3 at 20°C.
Solubility: slightly soluble.
Viscosity: 400cPs at 25oC.
Resin: May react exothermally with amines and mercaptans, also
with acids.
In case of a fire, carbon monoxide, carbon dioxide and other
harmful gases may be formed.
Hardener: Reacts exothermally with acids. Liberates ammonia when
heated. In case of a fire, toxic fumes of nitrogen oxides,
amines and carbon monoxide may be formed. Nitrogen
oxide can react with water vapours to form corrosive nitric
acid.
Resin: LD50 oral, rat: >5000mg/kg.
Epoxy resins such as contained in this product have been
shown to cause irritation in humans on skin and eyes.
Sensitisation by skin contact may also occur.
Hardener: LD50 oral, rat: >1620mg/kg.
The amine/diamine constituents of this product are irritant
to skin and mucous membranes, irritant to eyes, and may
cause sensitisation.
Environmental precautions: Prevent from entering sewer system, surface water or soil.
DISPOSAL CONSIDERATIONS
Waste: Remove according to local authority recommendations, e.g.
Convey to a licensed incinerator.
Do not re-use containers.
Resin:
Land Transport ADR/RID (Cross-border)
ADR/RID Class: 9 Various dangerous materials and
objects.
Number/Letter: 11c)
Hazard Index Number: 90
Substance Index Number: 3082
Designation of goods: 3082
9. STABILITY AND REACTIVITY
10. TOXICOLOGICAL INFORMATION
11. ECOLOGICAL INFORMATION
12. DISPOSAL CONSIDERATIONS
13. TRANSPORT INFORMATION
Maritime transport IMDG
IMDG Class: 9
Page: 9082
UN Number: 3082
Packaging group: III
EMS Number: -
MFAG: -
Correct technical name: Environmentally hazardous substance, liquid, n.o.s.
(epoxide derivative)
Air transport ICAO-TI and IATA-DGR
ICAO/IATA Class: 9
UN/ID Number: 3082
Packaging group: III
Correct technical name: Environmentally hazardous substance, liquid, n.o.s.
(epoxide derivative)
Transport/Additional Information No dangerous goods according to international
transport regulations.
Hardener:
Land transport ADR/RID (Cross-border)
ADR/RID Class: 8 Corrosive materials.
Number/Letter: 53c)
Hazard index number: 80
Substance index number: 2735
Label: 8
Designation of goods: Polyamines, liquid,
corrosive, n.o.s. (isophoronediamine)
Maritime transport IMDG
IMDG Class 8
Page 8109-2
UN Number: 2735
Packaging group: III
MFAG: 320
Marine pollutant: -
Correct technical name: Polyamines, liquid,
corrosive, n.o.s. (isophoronediamine)
Air transport ICAO-TI and IATA-DGR
ICAO/IATA Class: 8
UN/ID Number: 2735
Packaging group: III
Correct technical name: Polyamines, liquid, corrosive, n.o.s. (isophoronediamine)
Resin: Hazard labels: Xi Irritant.
N Dangerous for the environment.
R-phrases: 51/53 toxic to aquatic organisms.
R36/38 Irritating to eyes and skin.
R43 May cause sensitisation by skin contact.
S-phrases: S26 In case of contact with eyes, rinse immediately with
plenty of water and seek
medical advice.
S28 After contact with skin, wash immediately with plenty of
soap and water.
S36 Wear suitable protective clothing.
S61 Avoid release to environment. Refer to special
instructions.
14. REGULATORY INFORMATION
Hardener: Hazard labels: C Corrosive.
R-phrases: R20/21/22 Harmful by inhalation, in contact with skin and if
swallowed.
R34/R35 Causes burns.
R43 May cause sensitisation by skin contact.
S-phrases: S26 In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice.
S28 After contact with skin, wash immediately with plenty of
soap and water.
S36/37/39 Wear suitable protective clothing, gloves and
eye/face protection.
S45 In case of accident or if you feel unwell, seek medical
advice immediately.
The resin and hardener are mixed together in the approximate ratio as follows:
resin: 78-82% by weight
hardener: 18-22% by weight
All the foregoing information should be regarded as being applicable to the finished paint
as well as to the individual resin and hardener components.
15. OTHER INFORMATION
A 2 pack system comprising resin and hardener which are supplied in separate
containers to be mixed together at the site of application.
% By weight CAS No Hazard R-phrases Symbols Composition of Resin: Epoxy resin 5-20% 68609-97-2 Xi, N R36/38,43,51/53 Epoxy resin 10-30% 9003-36-5 Xi, N R36/38,43,51/53 Epoxy resin 10-30% 25068-38-6 Xi, N R36/38,43,51/53 Non-toxic pigments & Additives 40-70% Epoxide derivatives 4-10% Xi, N R36/R38-43,51,53 Combination of high bonding solvents <1% R37-43,50-53 Composition of Hardener: Benzyl Alcohol 25-50% 100-51-6 Xn R20,22 Isophoronediamine 10-30% 2855-13-2 C R21,22,34,43 4-Tert-butylphenol <10% 98-54-4 Xi R36,37,38,42,43 Nonylphenol <5 25154-52-3 C, N R22,34,50,53 n-Xylenediamine 10-25% 1477-55-0 C R20/21,31,45
Resin:
- Hazard Designation Xi Irritant
N Dangerous to the environment
- Information pertaining to particular dangers for man and environment.
R36/38 Irritating to eyes and skin.
R51/53 Toxic to aquatic organisms, may cause long-term adverse
effects in the aquatic environment.
R43 May cause sensitisation by skin contact.
Contains epoxy constituents.
Hardener:
- Hazard Designation C Corrosive
- Information pertaining to particular dangers for man and environment
R20/21/22 Harmful by inhalation, in contact with skin and if swallowed.
R34 Causes burns
R43 May cause sensitisation by skin contact.
Eye Contact: Rinse immediately with water, continuing for 15 minutes.
Seek medical attention.
Skin Contact: Rinse immediately with plenty of soap and water.
Remove contaminated clothing.
In case of persistent irritation, or if a rash develops, seek
medical attention.
Inhalation: Remove the affected person to fresh air and allow to rest.
In case of breathing difficulty, or distress, seek medical
attention.
Ronacrete Limited
Ronac House
Flex Meadow, Merring Way
Harlow, Essex CM19 5TD
Tel: 01279 638700 Fax: 01279 638701
HEALTH AND SAFETY INFORMATION
RonaFloor HB200
1. COMPOSITION
2. HAZARDS IDENTIFICATION
3. FIRST AID MEASURES
Ingestion: Immediately rinse mouth with water and seek medical
attention. If this is not immediately available, drink 1 or 2
pints of water.
Special hazards: If involved in a fire, may generate noxious or toxic vapours.
Protective equipment: Wear full protective suit.
Fire fighters wear self-contained breathing apparatus.
Extinguishing agents: Foam, dry powder, CO2 or water spray.
Personal precautions: Wear full protective clothing when dealing with a spillage.
Keep unprotected persons away.
Environmental precautions: Prevent from entering sewer system, surface water, or soil.
Methods for cleaning up: Absorb with earth, sand or other absorbent materials.
Dispose of contaminated material as waste according to
item 13.
- Handling:
- Information for safe handling.
Ensure good ventilation/exhaustion at the work place.
Wear goggles or a face shield, impervious gloves and protective clothing.
- Information about protection against explosion and fires.
No special measures required.
- Storage:
- Requirements to be met by storerooms and containers.
Prevent any penetration into the ground.
- Further information about storage conditions.
Store in cool, dry conditions in well-sealed containers.
During application: Wear goggles or a face shield, impervious gloves and
protective clothing. Apply in a well-ventilated area.
Resin: Physical state: pigment dispersion in liquid resin.
Colour: varies according to shade of finish
required.
Odour: weak odour.
Vapour pressure: <0.01kPa at 20°C.
Boiling point: >200°C.
Flash point: >250°C.
Density: 1.72 at 20oC.
Solubility (water) insoluble.
Viscosity: 10000cPs at 25oC.
Hardener: Physical state:
Colour: pale yellow.
Odour: amine-like.
Vapour pressure: 0.28mbar at 20oC.
Boiling point: >200°C.
Flash point: >100°C.
Density: 1.05g/cm3 at 20°C.
Solubility: slightly soluble.
Viscosity: 400cPs at 25oC.
4. FIRE FIGHTING MEASURES
5. ACCIDENTAL RELEASE MEASURES
6. HANDLING AND STORAGE
7. EXPOSURE CONTROLS/PERSONAL PROTECTION
8. PHYSICAL AND CHEMICAL PROPERTIES
Resin: May react exothermally with amines and mercaptans, also
with acids.
In case of a fire, carbon monoxide, carbon dioxide and other
harmful gases may be formed.
Hardener: Reacts exothermally with acids. Liberates ammonia when
heated. In case of a fire, toxic fumes of nitrogen oxides,
amines and carbon monoxide may be formed. Nitrogen
oxide can react with water vapours to form corrosive nitric
acid.
Resin: LD50 oral, rat: >5000mg/kg.
Epoxy resins such as contained in this product have been
shown to cause irritation in humans on skin and eyes.
Sensitisation by skin contact may also occur.
Hardener: LD50 oral, rat: >1620mg/kg.
The amine/diamine constituents of this product are irritant
to skin and mucous membranes, irritant to eyes, and may
cause sensitisation.
Environmental precautions: Prevent from entering sewer system, surface water or soil.
DISPOSAL CONSIDERATIONS
Waste: Remove according to local authority recommendations, e.g.
Convey to a licensed incinerator.
Do not re-use containers.
Resin:
Land Transport ADR/RID (Cross-border)
ADR/RID Class: 9 Various dangerous materials
and objects.
Number/Letter: 11c)
Hazard Index Number: 90
Substance Index Number: 3082
Designation of goods: 3082
Maritime transport IMDG
IMDG Class: 9
Page: 9082
UN Number: 3082
Packaging group: III
EMS Number: -
MFAG: -
Correct technical name: Environmentally hazardous substance, liquid, n.o.s.
(epoxide derivative)
Air transport ICAO-TI and IATA-DGR
ICAO/IATA Class: 9
UN/ID Number: 3082
Packaging group: III
Correct technical name: Environmentally hazardous substance, liquid, n.o.s.
(epoxide derivative)
9. STABILITY AND REACTIVITY
10. TOXICOLOGICAL INFORMATION
11. ECOLOGICAL INFORMATION
12. DISPOSAL CONSIDERATIONS
13. TRANSPORT INFORMATION
Transport/Additional Information
No dangerous goods according to international transport regulations.
Hardener:
Land transport ADR/RID (Cross-border)
ADR/RID Class: 8 Corrosive materials.
Number/Letter: 53c)
Hazard index number: 80
Substance index number: 2735
Label: 8
Designation of goods: Polyamines, liquid, corrosive,
n.o.s. (isophoronediamine)
Maritime transport IMDG
IMDG Class 8
Page 8109-2
UN Number: 2735
Packaging group: III
MFAG: 320
Marine pollutant: -
Correct technical name: Polyamines, liquid, corrosive, n.o.s. (isophoronediamine)
Air transport ICAO-TI and IATA-DGR
ICAO/IATA Class: 8
UN/ID Number: 2735
Packaging group: III
Correct technical name: Polyamines, liquid, corrosive, n.o.s. (isophoronediamine)
Resin: Hazard labels: Xi Irritant.
N Dangerous for the environment.
R-phrases: 51/53 toxic to aquatic organisms.
R36/38 Irritating to eyes and skin.
R43 May cause sensitisation by skin contact.
S-phrases: S26 In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice.
S28 After contact with skin, wash immediately with plenty of
soap and water.
S36 Wear suitable protective clothing.
S61 Avoid release to environment. Refer to special
instructions.
Hardener: Hazard labels: C Corrosive.
R-phrases: R20/21/22 Harmful by inhalation, in contact with skin and if
swallowed.
R34/R35 Causes burns.
R43 May cause sensitisation by skin contact.
S-phrases: S26 In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice.
S28 After contact with skin, wash immediately with plenty of
soap and water.
S36/37/39 Wear suitable protective clothing, gloves and
eye/face protection.
S45 In case of accident or if you feel unwell, seek medical
advice immediately.
14. REGULATORY INFORMATION
The resin and hardener are mixed together in the approximate ratio as follows:
resin: 80-84% by weight
hardener: 16-20% by weight
All the foregoing information should be regarded as being applicable to the finished paint
as well as to the individual resin and hardener components.
15. OTHER INFORMATION
( Formerly Ronadeck HB200 )
High build epoxy floor coating
A world class company
Benefits
High build coating for superior wear resistance anddurability
Can incorporate fine aggregate to achieve slipresistance
Provides decoration; wide colour range
Easy to apply
Low maintenance
Vertical Grade for application to covings and walls
Can be used in conjunction with RonaFloor Epoxy DPM
Key Performance Indicators
Meets the requirements of FeRFA Classification Type 2and 3
Excellent Abrasion Resistance; mean depth of wear <0.01mm as defined in BS8204:Part 2:1999
Superb adhesion properties to concrete
Project references include:
Royal Mail N.H.S.
Sainsbury’s Eden Project
Carlsberg Brewery Glaxo Smith Kline
Specification Clause
The epoxy floor coating shall be RonaFloor HB200 byRonacrete Ltd, tel. +44 (0) 1279 638700. All materials tobe applied in accordance with manufacturers instructions.
Description
RonaFloor HB200 is a solvent free high build epoxy resinfloor coating for use on concrete, screeded and granolithicfloors. It provides excellent abrasion and chemicalresistance for floors subject to constant traffic. Two coatswill provide an easy to clean gloss finish and achieve a dryfilm thickness of 400 microns.
Uses
High performance epoxy coating for floors
Use in factories, warehouses, laboratories, hospitals andshowrooms
Use in areas where chemical resistance and easy cleaningrequired
Internal and external use
Use different colours to identify safety and hazard areas
Also available in Vertical Grade for vertical applications
Doc Ref: RONC 162.1 20th May 2010
Site Attendance
When on site Ronacrete representatives are able, if asked,to give a general indication of the correct method ofinstalling a Ronacrete product. It is important to bear inmind that Ronacrete Ltd is a manufacturer and not anapplication contractor and it is therefore the responsibility ofthe contractor and his employer to ensure he is aware ofand implements the correct practices and procedures toensure the correct installation of the product and that liabilityfor its correct installation lies with the contractor and notwith Ronacrete Ltd.
Guarantee
Ronacrete products are guaranteed fit for purpose and ofmerchantable quality. Materials are supplied subject to ourstandard Terms and Conditions of Sale, available onrequest. Additional details on the Insurance BackedWarranty can be provided by our Technical Department.
Technical Service and Support
Refer to full technical data sheet; this document is asummary only.
Ronacrete provide free technical advice and support duringdesign and installation of all systems for flooring, concreterepair, bonding, bedding and waterproofing. If you needany further information or a full technical data sheet contactthe Ronacrete Technical Department on +44 (0) 1279 638700.
Technical Data @ 20ºC
Pot Life 30-45 minutes
Initial Cure Time 6-8 hours
Coverage Rate 18 - 20m² per pack per coat
Abrasion Resistance 0.01mm classified as “SpecialClass”*
*Classified as “Special Class” as defined in BS 8204
More InformationRonacrete Technical Support:+44 (0) 1279 638 700 [email protected]
Ronacrete Limited, Ronac House, Flex Meadow, Merring Way, Harlow, Essex, CM19 5TD UKTel: +44 (0) 1279 638 700 Fax: +44 (0) 1279 638 701 E-mail: [email protected] Web: www.ronacrete.co.uk
DisclaimerThe information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers areadvised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making furtherenquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product,or for any loss or damage arising out of such use. All data shown are typical laboratory results achieved in ideal conditions; site results may differ.
Application
Preparation
Prepare and test the surface to achieve a structurally soundand clean substrate.
Mixing
Mix with a slow speed drill and spiral mixing paddle(Ronacrete Mixer Attachment E1) for 3-4 minutes.
Installation
Apply by short nap mohair or lambswool roller directly froma paint tray. Use coverage rates as a guide to thickness;monitor with wet film thickness gauge.
Packaging
RonaFloor HB200 is supplied in 5kg packs.
Shelf Life And Storage
Store in unopened containers in dry warehouse conditionsbetween 10°C and 25°C and protected from direct sunlightand frost. Shelf life is approximately 9 months in theseconditions.
Health And Safety
Protective clothing such as goggles, overalls and gloves isrecommended to prevent any effect from prolonged skincontact, inhalation or ingestion. Refer to Health and SafetyData Sheet.
Other Products in the Commercial / Industrial FlooringRange
Ronacrete Curing MembraneRonaFloor Epoxy DPMRonaFloor Epoxy Floor MortarRonaFloor Epoxy Floor Mortar RapidRonaFloor Concrete DustprooferRonaFloor HB Vertical GradeRonaFloor PU CoatingRonaFloor PU Coating WBRonaFloor Repair 1 Hour 2-6mmRonaFloor Repair 1 Hour 6-50mmRonaFloor Repair 1 Hour 25mm+
A world class company
Doc Ref: RONC 162.1 20th May 2010
Description RonaFloor HB 100 and HB 200 are solvent free high build epoxy floor coatings for use on concrete, screeded and granolithic floors. They provide excellent abrasion and chemical resistance to floors subject to constant traffic. Two coats of RonaFloor HB 100 or HB 200 also provide an easy to clean gloss finish. Cured dry film thickness is between 0.1mm and 0.4mm depending on grade, application rate and number of coats. Grade Selection RonaFloor HB 100 exhibits superior physical and chemical resistance over HB 200. RonaFloor HB 200 should be used where a thicker film build is required. RonaFloor HB Vertical Grade is applied to vertical surfaces only. Rapid Grades Where speed of cure and traffic is important the rapid curing versions of RonaFloor HB resins should be used. RonaFloor HB100 Rapid, HB200 Rapid and HB Vertical Grade Rapid can be foot trafficked after only 4-6 hours (standard grade: 12-24 hours) and by fork truck traffic after 12-24 hours (24-48 hours). The Rapid Grade has a shorter working time and pot life and material must therefore be mixed close to the area of application. The mixed resin must be immediately discharged onto the floor and spread before it begins to cure. Typical Applications RonaFloor HB 100 and HB 200 coatings are used in areas requiring good wear and chemical resistance. They are suitable for use in chemical plant storage areas, warehousing, toilets, laboratories, food preparation areas. They adhere well to concrete, granolithic and polymer floors. Surface Preparation To achieve maximum adhesion it is essential that RonaFloor HB coatings are applied to a structurally sound, clean and dry substrate. Prepare the surface by removing all loose material and making good any structural defects (for fast cure repairs refer to Monoset data sheet). Surfaces must be clean, dry and free from grease, oil, dirt, laitance etc. New concrete, mortar or plaster should be allowed to dry out for up to 28 days prior to coating. RH at the
surface must be below 75% when measured with a Hygrometer, or less than 6% when measured with a Protimeter. It is good practice on such surfaces, new or old, to remove laitance by light mechanical abrasion. The surface should then be vacuum cleaned, washed with clean water and allowed to dry. As with the application of any coating, surfaces should be tested to BS8204 Part 3 1993 to determine its suitability to receive Ronadeck coatings. Application Conditions The workability and ease of application of RonaFloor HB100 and 200 are adversely affected by low temperature; viscosity and curing time will increase. Therefore the material should ideally be stored, mixed and applied at 15°C to 20°C. At lower application temperatures the material should be stored at or warmed to 15°C to 20°C prior to use. Do not use when air and substrate temperature is below 10°C. Surface Sealing When applying to weak or porous concrete it is advisable to seal the prepared surface with Ronadeck Epoxy Floor Mortar Primer, applied at 6-7m² per kg. Mixing Add full contents of hardener container to full contents of resin container and mix with a slow speed drill and spiral mixing paddle until a homogeneous colour is achieved. Typical mixing time is 3-4 minutes. Transfer to a shallow paint tray immediately after mixing to dissipate heat to prolong pot life and extend working time. This is of even greater importance when using Rapid Grade Application Technique Apply by short or medium nap mohair or lambswool (not foam) roller directly from a paint tray. Push the resin well in to the surface making sure the floor is fully wetted and then pull back lightly with the roller to the required thickness. Use coverage rates as a guide to thickness; monitor with wet film thickness gauge. Cleaning Brushes and tools should be cleaned immediately with Ronascreed Cleaning Solvent. Slip Deterrent Surfaces Sprinkle A/S Aggregate onto the first coat whilst wet at the rate of approximately 0.1 to 0.2kg per m² and allow to cure. Brush or vacuum excess A/S Aggregate and apply second coat to achieve desired profile. Coverage rate for RonaFloor HB 100 and 200 on to A/S Aggregate will be considerably reduced. The use of A/S Aggregate will reduce the ease with which the floor can be cleaned. Colours RonaFloor HB coatings are supplied in a range of colours including unpigmented. Refer to colour chart available on request. Maintenance Cleaning Clean the cured surface with Ronadeck Cleaners as required. Use Ronadeck GP Cleaner for oil and grease removal and for general cleaning of the entire surface, and Ronadeck HD Cleaner for heavy localised oil and grease removal. Both are solvent free. See data sheet. Storage and Packaging RonaFloor HB 100 and HB 200 should be stored in unopened containers in dry warehouse conditions between 10°C and 25°C and protected from direct sunlight and frost. Shelf life is approximately 12 months in these conditions. Both RonaFloor HB 100 and 200 are supplied in 5kg packs. Health and Safety First aid - Skin contact, wash immediately with soap and water. Eye contact - wash immediately with copious quantities of water for 10 minutes. Seek immediate medical advice. Ingestion - wash mouth thoroughly with water. Drink water. Do not induce vomiting. Seek immediate medical advice. Spillage - extinguish any ignition sources. Wash small spills away with water, soak large spills with earth or sand; avoid contact; inform authorities of major spillage occurs. Notify Fire Brigade if spillage enters drains.
FEATURES
√ high performance high build epoxy floor coating
√ for chemical resistance, decoration, mechanical wear resistance
√ slip-reducing when used with A/S Aggregate
√ colour range SPECIFICATION CLAUSES 1. Epoxy Floor Coating - Highest Performance The epoxy floor coating shall be RonaFloor HB100 by Ronacrete Ltd, telephone +44 (0) 1279 638700. All materials to be applied in accordance with manufacturers instructions. 2. Epoxy Floor Coating - Medium Performance The epoxy floor coating shall be RonaFloor HB200 by Ronacrete Ltd, telephone +44 (0) 1279 638700. All materials to be applied in accordance with manufacturers instructions.
SUMMARY APPLICATION PROCEDURE RonaFloor HB100 1. prepare surface 2. mix and apply two coats of RonaFloor HB100 3. protect 4. traffic RonaFloor HB200 1. prepare surface 2. mix and apply two coats of RonaFloor HB200 3. protect
RonaFloor HB100, HB200, HB Vertical Grade and Rapid Grade
Medium and high build solvent free epoxy floor coating systems
Technical Data Sheet
Coverage rates (based on smooth non-porous surface)
RonaFloor HB 100
1st coat @ 100 microns 25-28m²/5kg
2nd coat @ 100 microns 25-28m²/5kg
RonaFloor HB 200
1st coat @ 200 microns 18-20m2/5kg
2nd coat @ 150 microns 18-20m²/5kg
1st coat @ 100 - 150 microns 18-20m2/5kg
2nd coat @ 100 - 150 microns 18-20m²/5kg
RonaFloor HB Vertical Grade
Technical Data (all at 20oC)
Pot Life 30-45 minutes 10-15 minutes
Initial Cure Time 6-8 hours 4-6 hours
Intercoat Period between 6 and 24 4-6 hours
Foot traffic 12-24 hours 4-6 hours
Fork lift 24-48 hours 12-24 hours
Full chemical cure 7 days 7 days
Compressive Strength (HB 100) 55N/mm² 55N/mm²
Flexural Strength (HB 100) 28N/mm² 28N/mm²
Compressive Strength (HB 200) 60N/mm² 60N/mm²
Elastic Modulus (HB 200) ASTM 3.9kN/mm2 3.9kN/mm2
Abrasion Resistance (HB100) 0.04mm classified as “Special Class” as defined in BS
8204
0.04mm classified as “Special Class” as defined in BS
8204
Abrasion Resistance (HB200) 0.01mm classified as “Special Class” as specified in
BS 8204
0.01mm classified as “Special Class” as specified in
BS 8204
Standard grades Rapid Grade Note This product is a carefully formulated blend of resin, hardener and other chemicals, it is designed to be applied as sold. Any on-site dilution, however small, can affect the physical characteristics of the final finish as well as the application properties and curing times. Chemical Resistance Both RonaFloor HB100 and HB200 are resistant to a wide range of chemicals including Skydrol. To achieve optimum performance and appearance in shade and sheen, store and apply material at a constant ambient temperature, humidity and with the same air movement throughout the project. Avoid storage and application at air, substrate and material temperatures below 10oC. RonaFloor HB100 and 200 Packs should be used in strict batch rotation. Individual areas or rooms should be treated with material from a single batch to avoid the inevitable minor variations in shade resulting from batch manufacture, otherwise matched batches should be used to minimise these variations (an extract from FeRFA Guide To The Specification And Application Of Synthetic Resin Flooring). Osmotic blistering In a few cases severe blistering of thin synthetic resin floorings can occur between 3 months and two years after laying. These blisters commonly vary in size from a few mm in diameter up to 100 mm, with heights up to 15 mm. When drilled into or otherwise broken the blisters are found to contain an aqueous liquid under very high pressure. The mechanism of their formation is not fully understood but it is assumed because of their physical state that they are caused by a process of osmosis. Because the mechanism is not fully understood it is not possible to be specific about the steps which should be taken to avoid osmotic blistering. However it is considered good practice to take steps in order to minimise the risk (an extract from FeRFA Guidance Note No 2: Osmosis in Resin Flooring ISBN 0 9538020 5 1). Site Attendance When on site Ronacrete representatives are able, if asked, to give a general indication of the correct method of installing a Ronacrete product. It is important to bear in mind that Ronacrete Ltd is a manufacturer and not an application contractor and it is therefore the responsibility of the contractor and his employer to ensure he is aware of and implements the correct practices and procedures to ensure the correct installation of the product and that liability for its correct installation lies with the contractor and not with Ronacrete Ltd.
SRV Surface Roughness µ Potential for slip
25 and below Below 10 High
25 to 35 10 to 20 Moderate
Slip Resistance— ‘Guidelines recommended by the UK Slip Resistance Group’
35 to 65 20 to 30 Low
Above 65 Above 30 Extremely low
SRV value Dry 70
SRV value Wet 64
Surface roughness 63µ
RonaFloor HB200 with a scatter of AS Aggregate 0.1-0.3mm
SRV value Dry 71
SRV value Wet 62
Surface roughness 95µ
RonaFloor HB200 with a scatter of AS Aggregate 0.4-0.8mm
RonaFloor HB100, HB200, HB Vertical Grade and Rapid Grade
Chemical Resistant Chart
Chemical RonaFloor HB100 RonaFloor HB200
Tap Water R R
Xylene S S
50% Sodium Hydroxide R R
16% Bleach R R
25% Ammonia R R
50% Sulphuric Acid R R
30% Hydrochloric Acid R R
30% Chromic Acid R R
10% Acetic Acid R R
Skydrol R R
10% Teepol R R
White Spirit R R
50% Sugar Solution R R
50% Phosphoric Acid S S
Animal Fats R R
10% Lactic Acid S S
10% Nitric Acid S S
Petrol R R
Acetone NR NR
Engine Oil R R
Methanol S S
Toluene S S
NR - Not recommended R - Resistant S - Resistant to spillage only
Citric Acid R R
Industrial Methylated Spirits S S
RONL 132 Issue 8 6 December 2006
The information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers are advised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making further enquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product, or for any loss or damage arising out of such use.
Ronacrete Ltd, Ronac House, Flex Meadow, Merring Way, Harlow, Essex CM19 5TD, U.K. Tel: +44 (0)1279 638700 www.ronacrete.co.uk [email protected]
RONL 132 Issue 10 29 March 2010
RonaFloor HB100, HB200, HB Vertical Grade and Rapid Grade
A 2 pack system comprising resin and hardener which are supplied in separate
containers to be mixed together at the site of application.
% By weight CAS No Hazard R-phrases Symbols Composition of Resin: Epoxy resin 5-20% 68609-97-2 Xi, N R36/38,43,51/53 Epoxy resin 10-30% 9003-36-5 Xi, N R36/38,43,51/53 Epoxy resin 10-30% 25068-38-6 Xi, N R36/38,43,51/53 Non-toxic pigments & Additives 40-70% Epoxide derivatives 4-10% Xi, N R36/R38-43,51,53 Combination of high bonding solvents <1% R37-43,50-53
Composition of Hardener: Benzyl Alcohol 25-50% 100-51-6 Xn R20,22 Isophoronediamine 10-30% 2855-13-2 C R21,22,34,43 4-Tert-butylphenol <10% 98-54-4 Xi R36,37,38,42,43 Nonylphenol <5 25154-52-3 C, N R22,34,50,53 n-Xylenediamine 10-25% 1477-55-0 C R20/21,31,45
Resin:
- Hazard Designation
Xi Irritant
N Dangerous to the environment
- Information pertaining to particular dangers for man and environment.
R36/38 Irritating to eyes and skin.
R51/53 Toxic to aquatic organisms, may cause long-term adverse
effects in the aquatic environment.
R43 May cause sensitisation by skin contact.
Contains epoxy constituents.
Hardener:
- Hazard Designation
C Corrosive
- Information pertaining to particular dangers for man and environment
R20/21/22 Harmful by inhalation, in contact with skin and if swallowed.
R34 Causes burns
R43 May cause sensitisation by skin contact.
Eye Contact: Rinse immediately with water, continuing for 15 minutes.
Seek medical attention.
Skin Contact: Rinse immediately with plenty of soap and water.
Remove contaminated clothing.
In case of persistent irritation, or if a rash develops, seek
medical attention.
Ronacrete Limited
Ronac House
Flex Meadow, Merring Way
Harlow, Essex CM19 5TD
Tel: 01279 638700 Fax: 01279 638701
HEALTH AND SAFETY INFORMATION
RonaFloor HB100
1. COMPOSITION
2. HAZARDS IDENTIFICATION
3. FIRST AID MEASURES
Inhalation: Remove the affected person to fresh air and allow to rest.
In case of breathing difficulty, or distress, seek medical
attention.
Ingestion: Immediately rinse mouth with water and seek medical
attention. If this is not immediately available, drink 1 or 2
pints of water.
Special hazards: If involved in a fire, may generate noxious or toxic vapours.
Protective equipment: Wear full protective suit.
Fire fighters wear self-contained breathing apparatus.
Extinguishing agents: Foam, dry powder, CO2 or water spray.
Personal precautions: Wear full protective clothing when dealing with a spillage.
Keep unprotected persons away.
Environmental precautions: Prevent from entering sewer system, surface water, or soil.
Methods for cleaning up: Absorb with earth, sand or other absorbent materials.
Dispose of contaminated material as waste according to
item 13.
- Handling:
- Information for safe handling.
Ensure good ventilation/exhaustion at the work place.
Wear goggles or a face shield, impervious gloves and protective clothing.
- Information about protection against explosion and fires.
No special measures required.
- Storage:
Requirements to be met by storerooms and containers.
Prevent any penetration into the ground.
- Further information about storage conditions.
Store in cool, dry conditions in well-sealed containers.
During application: Wear goggles or a face shield, impervious gloves and
protective clothing. Apply in a well-ventilated area.
Resin: Physical state: pigment dispersion in liquid resin.
Colour: varies according to shade of finish
required.
Odour: weak odour.
Vapour pressure: <0.01kPa at 20°C.
Boiling point: >200°C.
Flash point: >250°C.
Density: 1.54 at 20oC.
Solubility (water) insoluble.
Viscosity: 2000cPs at 25oC.
4. FIRE FIGHTING MEASURES
5. ACCIDENTAL RELEASE MEASURES
6. HANDLING AND STORAGE
7. EXPOSURE CONTROLS/PERSONAL PROTECTION
8. PHYSICAL AND CHEMICAL PROPERTIES
Hardener: Physical state: liquid.
Colour: pale yellow.
Odour: amine-like.
Vapour pressure: 0.28mbar at 20oC.
Boiling point: >200°C.
Flash point: >100°C.
Density: 1.05g/cm3 at 20°C.
Solubility: slightly soluble.
Viscosity: 400cPs at 25oC.
Resin: May react exothermally with amines and mercaptans, also
with acids.
In case of a fire, carbon monoxide, carbon dioxide and other
harmful gases may be formed.
Hardener: Reacts exothermally with acids. Liberates ammonia when
heated. In case of a fire, toxic fumes of nitrogen oxides,
amines and carbon monoxide may be formed. Nitrogen
oxide can react with water vapours to form corrosive nitric
acid.
Resin: LD50 oral, rat: >5000mg/kg.
Epoxy resins such as contained in this product have been
shown to cause irritation in humans on skin and eyes.
Sensitisation by skin contact may also occur.
Hardener: LD50 oral, rat: >1620mg/kg.
The amine/diamine constituents of this product are irritant
to skin and mucous membranes, irritant to eyes, and may
cause sensitisation.
Environmental precautions: Prevent from entering sewer system, surface water or soil.
DISPOSAL CONSIDERATIONS
Waste: Remove according to local authority recommendations, e.g.
Convey to a licensed incinerator.
Do not re-use containers.
Resin:
Land Transport ADR/RID (Cross-border)
ADR/RID Class: 9 Various dangerous materials and
objects.
Number/Letter: 11c)
Hazard Index Number: 90
Substance Index Number: 3082
Designation of goods: 3082
9. STABILITY AND REACTIVITY
10. TOXICOLOGICAL INFORMATION
11. ECOLOGICAL INFORMATION
12. DISPOSAL CONSIDERATIONS
13. TRANSPORT INFORMATION
Maritime transport IMDG
IMDG Class: 9
Page: 9082
UN Number: 3082
Packaging group: III
EMS Number: -
MFAG: -
Correct technical name: Environmentally hazardous substance, liquid, n.o.s.
(epoxide derivative)
Air transport ICAO-TI and IATA-DGR
ICAO/IATA Class: 9
UN/ID Number: 3082
Packaging group: III
Correct technical name: Environmentally hazardous substance, liquid, n.o.s.
(epoxide derivative)
Transport/Additional Information No dangerous goods according to international
transport regulations.
Hardener:
Land transport ADR/RID (Cross-border)
ADR/RID Class: 8 Corrosive materials.
Number/Letter: 53c)
Hazard index number: 80
Substance index number: 2735
Label: 8
Designation of goods: Polyamines, liquid,
corrosive, n.o.s. (isophoronediamine)
Maritime transport IMDG
IMDG Class 8
Page 8109-2
UN Number: 2735
Packaging group: III
MFAG: 320
Marine pollutant: -
Correct technical name: Polyamines, liquid,
corrosive, n.o.s. (isophoronediamine)
Air transport ICAO-TI and IATA-DGR
ICAO/IATA Class: 8
UN/ID Number: 2735
Packaging group: III
Correct technical name: Polyamines, liquid, corrosive, n.o.s. (isophoronediamine)
Resin: Hazard labels: Xi Irritant.
N Dangerous for the environment.
R-phrases: 51/53 toxic to aquatic organisms.
R36/38 Irritating to eyes and skin.
R43 May cause sensitisation by skin contact.
S-phrases: S26 In case of contact with eyes, rinse immediately with
plenty of water and seek
medical advice.
S28 After contact with skin, wash immediately with plenty of
soap and water.
S36 Wear suitable protective clothing.
S61 Avoid release to environment. Refer to special
instructions.
14. REGULATORY INFORMATION
Hardener: Hazard labels: C Corrosive.
R-phrases: R20/21/22 Harmful by inhalation, in contact with skin and if
swallowed.
R34/R35 Causes burns.
R43 May cause sensitisation by skin contact.
S-phrases: S26 In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice.
S28 After contact with skin, wash immediately with plenty of
soap and water.
S36/37/39 Wear suitable protective clothing, gloves and
eye/face protection.
S45 In case of accident or if you feel unwell, seek medical
advice immediately.
The resin and hardener are mixed together in the approximate ratio as follows:
resin: 78-82% by weight
hardener: 18-22% by weight
All the foregoing information should be regarded as being applicable to the finished paint
as well as to the individual resin and hardener components.
15. OTHER INFORMATION
A 2 pack system comprising resin and hardener which are supplied in separate
containers to be mixed together at the site of application.
% By weight CAS No Hazard R-phrases Symbols Composition of Resin: Epoxy resin 5-20% 68609-97-2 Xi, N R36/38,43,51/53 Epoxy resin 10-30% 9003-36-5 Xi, N R36/38,43,51/53 Epoxy resin 10-30% 25068-38-6 Xi, N R36/38,43,51/53 Non-toxic pigments & Additives 40-70% Epoxide derivatives 4-10% Xi, N R36/R38-43,51,53 Combination of high bonding solvents <1% R37-43,50-53 Composition of Hardener: Benzyl Alcohol 25-50% 100-51-6 Xn R20,22 Isophoronediamine 10-30% 2855-13-2 C R21,22,34,43 4-Tert-butylphenol <10% 98-54-4 Xi R36,37,38,42,43 Nonylphenol <5 25154-52-3 C, N R22,34,50,53 n-Xylenediamine 10-25% 1477-55-0 C R20/21,31,45
Resin:
- Hazard Designation Xi Irritant
N Dangerous to the environment
- Information pertaining to particular dangers for man and environment.
R36/38 Irritating to eyes and skin.
R51/53 Toxic to aquatic organisms, may cause long-term adverse
effects in the aquatic environment.
R43 May cause sensitisation by skin contact.
Contains epoxy constituents.
Hardener:
- Hazard Designation C Corrosive
- Information pertaining to particular dangers for man and environment
R20/21/22 Harmful by inhalation, in contact with skin and if swallowed.
R34 Causes burns
R43 May cause sensitisation by skin contact.
Eye Contact: Rinse immediately with water, continuing for 15 minutes.
Seek medical attention.
Skin Contact: Rinse immediately with plenty of soap and water.
Remove contaminated clothing.
In case of persistent irritation, or if a rash develops, seek
medical attention.
Inhalation: Remove the affected person to fresh air and allow to rest.
In case of breathing difficulty, or distress, seek medical
attention.
Ronacrete Limited
Ronac House
Flex Meadow, Merring Way
Harlow, Essex CM19 5TD
Tel: 01279 638700 Fax: 01279 638701
HEALTH AND SAFETY INFORMATION
RonaFloor HB200
1. COMPOSITION
2. HAZARDS IDENTIFICATION
3. FIRST AID MEASURES
Ingestion: Immediately rinse mouth with water and seek medical
attention. If this is not immediately available, drink 1 or 2
pints of water.
Special hazards: If involved in a fire, may generate noxious or toxic vapours.
Protective equipment: Wear full protective suit.
Fire fighters wear self-contained breathing apparatus.
Extinguishing agents: Foam, dry powder, CO2 or water spray.
Personal precautions: Wear full protective clothing when dealing with a spillage.
Keep unprotected persons away.
Environmental precautions: Prevent from entering sewer system, surface water, or soil.
Methods for cleaning up: Absorb with earth, sand or other absorbent materials.
Dispose of contaminated material as waste according to
item 13.
- Handling:
- Information for safe handling.
Ensure good ventilation/exhaustion at the work place.
Wear goggles or a face shield, impervious gloves and protective clothing.
- Information about protection against explosion and fires.
No special measures required.
- Storage:
- Requirements to be met by storerooms and containers.
Prevent any penetration into the ground.
- Further information about storage conditions.
Store in cool, dry conditions in well-sealed containers.
During application: Wear goggles or a face shield, impervious gloves and
protective clothing. Apply in a well-ventilated area.
Resin: Physical state: pigment dispersion in liquid resin.
Colour: varies according to shade of finish
required.
Odour: weak odour.
Vapour pressure: <0.01kPa at 20°C.
Boiling point: >200°C.
Flash point: >250°C.
Density: 1.72 at 20oC.
Solubility (water) insoluble.
Viscosity: 10000cPs at 25oC.
Hardener: Physical state:
Colour: pale yellow.
Odour: amine-like.
Vapour pressure: 0.28mbar at 20oC.
Boiling point: >200°C.
Flash point: >100°C.
Density: 1.05g/cm3 at 20°C.
Solubility: slightly soluble.
Viscosity: 400cPs at 25oC.
4. FIRE FIGHTING MEASURES
5. ACCIDENTAL RELEASE MEASURES
6. HANDLING AND STORAGE
7. EXPOSURE CONTROLS/PERSONAL PROTECTION
8. PHYSICAL AND CHEMICAL PROPERTIES
Resin: May react exothermally with amines and mercaptans, also
with acids.
In case of a fire, carbon monoxide, carbon dioxide and other
harmful gases may be formed.
Hardener: Reacts exothermally with acids. Liberates ammonia when
heated. In case of a fire, toxic fumes of nitrogen oxides,
amines and carbon monoxide may be formed. Nitrogen
oxide can react with water vapours to form corrosive nitric
acid.
Resin: LD50 oral, rat: >5000mg/kg.
Epoxy resins such as contained in this product have been
shown to cause irritation in humans on skin and eyes.
Sensitisation by skin contact may also occur.
Hardener: LD50 oral, rat: >1620mg/kg.
The amine/diamine constituents of this product are irritant
to skin and mucous membranes, irritant to eyes, and may
cause sensitisation.
Environmental precautions: Prevent from entering sewer system, surface water or soil.
DISPOSAL CONSIDERATIONS
Waste: Remove according to local authority recommendations, e.g.
Convey to a licensed incinerator.
Do not re-use containers.
Resin:
Land Transport ADR/RID (Cross-border)
ADR/RID Class: 9 Various dangerous materials
and objects.
Number/Letter: 11c)
Hazard Index Number: 90
Substance Index Number: 3082
Designation of goods: 3082
Maritime transport IMDG
IMDG Class: 9
Page: 9082
UN Number: 3082
Packaging group: III
EMS Number: -
MFAG: -
Correct technical name: Environmentally hazardous substance, liquid, n.o.s.
(epoxide derivative)
Air transport ICAO-TI and IATA-DGR
ICAO/IATA Class: 9
UN/ID Number: 3082
Packaging group: III
Correct technical name: Environmentally hazardous substance, liquid, n.o.s.
(epoxide derivative)
9. STABILITY AND REACTIVITY
10. TOXICOLOGICAL INFORMATION
11. ECOLOGICAL INFORMATION
12. DISPOSAL CONSIDERATIONS
13. TRANSPORT INFORMATION
Transport/Additional Information
No dangerous goods according to international transport regulations.
Hardener:
Land transport ADR/RID (Cross-border)
ADR/RID Class: 8 Corrosive materials.
Number/Letter: 53c)
Hazard index number: 80
Substance index number: 2735
Label: 8
Designation of goods: Polyamines, liquid, corrosive,
n.o.s. (isophoronediamine)
Maritime transport IMDG
IMDG Class 8
Page 8109-2
UN Number: 2735
Packaging group: III
MFAG: 320
Marine pollutant: -
Correct technical name: Polyamines, liquid, corrosive, n.o.s. (isophoronediamine)
Air transport ICAO-TI and IATA-DGR
ICAO/IATA Class: 8
UN/ID Number: 2735
Packaging group: III
Correct technical name: Polyamines, liquid, corrosive, n.o.s. (isophoronediamine)
Resin: Hazard labels: Xi Irritant.
N Dangerous for the environment.
R-phrases: 51/53 toxic to aquatic organisms.
R36/38 Irritating to eyes and skin.
R43 May cause sensitisation by skin contact.
S-phrases: S26 In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice.
S28 After contact with skin, wash immediately with plenty of
soap and water.
S36 Wear suitable protective clothing.
S61 Avoid release to environment. Refer to special
instructions.
Hardener: Hazard labels: C Corrosive.
R-phrases: R20/21/22 Harmful by inhalation, in contact with skin and if
swallowed.
R34/R35 Causes burns.
R43 May cause sensitisation by skin contact.
S-phrases: S26 In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice.
S28 After contact with skin, wash immediately with plenty of
soap and water.
S36/37/39 Wear suitable protective clothing, gloves and
eye/face protection.
S45 In case of accident or if you feel unwell, seek medical
advice immediately.
14. REGULATORY INFORMATION
The resin and hardener are mixed together in the approximate ratio as follows:
resin: 80-84% by weight
hardener: 16-20% by weight
All the foregoing information should be regarded as being applicable to the finished paint
as well as to the individual resin and hardener components.
15. OTHER INFORMATION
RonaFloor HB Vertical Grade
Solvent Free High Build Vertical Epoxy Floor Coating
A world class company
( Formerly Ronadeck HB Vertical Grade )
Benefits
High build coating for durability and chemical resistance
Provides decoration; wide colour range
Easy to apply
Low maintenance
Vertical Grade for application to covings and walls
Can be used in conjunction with RonaFloor Epoxy DPM
Key Performance Indicators
Meets the requirements of FeRFA Classification Type 2
and 3
Excellent Abrasion Resistance; mean depth of wear <
0.01mm as defined in BS8204:Part 2:1999
Superb adhesion properties to concrete
Project references include:
Royal Mail N.H.S.
Sainsbury’s Eden Project
Carlsberg Brewery Glaxo Smith Kline
Specification Clause
The epoxy wall coating shall be 2 coats (state if more
than 2) of RonaFloor HB Vertical grade by Ronacrete
Ltd, tel. +44 (0) 1279 638700. All materials to be applied
in accordance with manufacturers instructions.
Description
RonaFloor HB Vertical Grade is the vertical grade of
Ronadeck HB200, modified for application walls. It is often
used when Ronadeck HB 100 or HB 200 are applied to
floors. Ronadeck HB Vertical Grade provides excellent
abrasion and chemical resistance and an easy to clean
gloss finish. Cured dry film thickness is typically 0.2mm per
coat.
Uses
High performance epoxy coating for walls
Use in factories, warehouses, laboratories, hospitals and
showrooms
Use in areas where chemical resistance and easy cleaning
required
Internal and external use
Use different colours to identify safety and hazard areas
Vertical Grade specifically designed for application to walls
Doc Ref: RONC 172.1 20th May 2010
Site Attendance
When on site Ronacrete representatives are able, if asked,
to give a general indication of the correct method of
installing a Ronacrete product. It is important to bear in
mind that Ronacrete Ltd is a manufacturer and not an
application contractor and it is therefore the responsibility of
the contractor and his employer to ensure he is aware of
and implements the correct practices and procedures to
ensure the correct installation of the product and that liability
for its correct installation lies with the contractor and not
with Ronacrete Ltd.
Guarantee
Ronacrete products are guaranteed fit for purpose and of
merchantable quality. Materials are supplied subject to our
standard Terms and Conditions of Sale, available on
request. Additional details on the Insurance Backed
Warranty can be provided by our Technical Department.
Technical Service and Support
Refer to full technical data sheet; this document is a
summary only.
Ronacrete provide free technical advice and support during
design and installation of all systems for flooring, concrete
repair, bonding, bedding and waterproofing. If you need
any further information or a full technical data sheet contact
the Ronacrete Technical Department on +44 (0) 1279 638
700.
Technical Data @ 20ºC
Pot Life 30-45 minutes
Initial Cure Time 6-8 hours
Coverage Rate 15m² per pack per coat
Abrasion Resistance 0.01mm classified as “Special
Class”*
*Classified as “Special Class” as defined in BS 8204
More Information
Ronacrete Technical Support:
+44 (0) 1279 638 700 [email protected]
Ronacrete Limited, Ronac House, Flex Meadow, Merring Way, Harlow, Essex, CM19 5TD UK
Tel: +44 (0) 1279 638 700 Fax: +44 (0) 1279 638 701 E-mail: [email protected] Web: www.ronacrete.co.uk
DisclaimerThe information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers areadvised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making furtherenquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product,or for any loss or damage arising out of such use. All data shown are typical laboratory results achieved in ideal conditions; site results may differ.
Application
Preparation
Prepare and test the surface to achieve a structurally sound
and clean substrate.
Mixing
Mix with a slow speed drill and spiral mixing paddle
(Ronacrete Mixer Attachment E1) for 3-4 minutes.
Installation
Apply by short nap mohair or lambswool roller directly from
a paint tray. Use coverage rates as a guide to thickness;
monitor with wet film thickness gauge.
Packaging
RonaFloor HB Vertical Grade is supplied in 5kg packs.
Shelf Life And Storage
Store in unopened containers in dry warehouse conditions
between 10°C and 25°C and protected from direct sunlight
and frost. Shelf life is approximately 9 months in these
conditions.
Health And Safety
Protective clothing such as goggles, overalls and gloves is
recommended to prevent any effect from prolonged skin
contact, inhalation or ingestion. Refer to Health and Safety
Data Sheet.
Other Products in the Commercial / Industrial Flooring
Range
Ronacrete Curing Membrane
RonaFloor Epoxy DPM
RonaFloor Epoxy Floor Mortar
RonaFloor Epoxy Floor Mortar Rapid
RonaFloor Concrete Dustproofer
RonaFloor HB 100, 200 and Rapid
RonaFloor PU Coating
RonaFloor PU Coating WB
RonaFloor Repair 1 Hour 2-6mm
RonaFloor Repair 1 Hour 6-50mm
RonaFloor Repair 1 Hour 25mm+
A world class company
Doc Ref: RONC 172.1 20th May 2010
Description RonaFloor HB 100 and HB 200 are solvent free high build epoxy floor coatings for use on concrete, screeded and granolithic floors. They provide excellent abrasion and chemical resistance to floors subject to constant traffic. Two coats of RonaFloor HB 100 or HB 200 also provide an easy to clean gloss finish. Cured dry film thickness is between 0.1mm and 0.4mm depending on grade, application rate and number of coats. Grade Selection RonaFloor HB 100 exhibits superior physical and chemical resistance over HB 200. RonaFloor HB 200 should be used where a thicker film build is required. RonaFloor HB Vertical Grade is applied to vertical surfaces only. Rapid Grades Where speed of cure and traffic is important the rapid curing versions of RonaFloor HB resins should be used. RonaFloor HB100 Rapid, HB200 Rapid and HB Vertical Grade Rapid can be foot trafficked after only 4-6 hours (standard grade: 12-24 hours) and by fork truck traffic after 12-24 hours (24-48 hours). The Rapid Grade has a shorter working time and pot life and material must therefore be mixed close to the area of application. The mixed resin must be immediately discharged onto the floor and spread before it begins to cure. Typical Applications RonaFloor HB 100 and HB 200 coatings are used in areas requiring good wear and chemical resistance. They are suitable for use in chemical plant storage areas, warehousing, toilets, laboratories, food preparation areas. They adhere well to concrete, granolithic and polymer floors. Surface Preparation To achieve maximum adhesion it is essential that RonaFloor HB coatings are applied to a structurally sound, clean and dry substrate. Prepare the surface by removing all loose material and making good any structural defects (for fast cure repairs refer to Monoset data sheet). Surfaces must be clean, dry and free from grease, oil, dirt, laitance etc. New concrete, mortar or plaster should be allowed to dry out for up to 28 days prior to coating. RH at the
surface must be below 75% when measured with a Hygrometer, or less than 6% when measured with a Protimeter. It is good practice on such surfaces, new or old, to remove laitance by light mechanical abrasion. The surface should then be vacuum cleaned, washed with clean water and allowed to dry. As with the application of any coating, surfaces should be tested to BS8204 Part 3 1993 to determine its suitability to receive Ronadeck coatings. Application Conditions The workability and ease of application of RonaFloor HB100 and 200 are adversely affected by low temperature; viscosity and curing time will increase. Therefore the material should ideally be stored, mixed and applied at 15°C to 20°C. At lower application temperatures the material should be stored at or warmed to 15°C to 20°C prior to use. Do not use when air and substrate temperature is below 10°C. Surface Sealing When applying to weak or porous concrete it is advisable to seal the prepared surface with Ronadeck Epoxy Floor Mortar Primer, applied at 6-7m² per kg. Mixing Add full contents of hardener container to full contents of resin container and mix with a slow speed drill and spiral mixing paddle until a homogeneous colour is achieved. Typical mixing time is 3-4 minutes. Transfer to a shallow paint tray immediately after mixing to dissipate heat to prolong pot life and extend working time. This is of even greater importance when using Rapid Grade Application Technique Apply by short or medium nap mohair or lambswool (not foam) roller directly from a paint tray. Push the resin well in to the surface making sure the floor is fully wetted and then pull back lightly with the roller to the required thickness. Use coverage rates as a guide to thickness; monitor with wet film thickness gauge. Cleaning Brushes and tools should be cleaned immediately with Ronascreed Cleaning Solvent. Slip Deterrent Surfaces Sprinkle A/S Aggregate onto the first coat whilst wet at the rate of approximately 0.1 to 0.2kg per m² and allow to cure. Brush or vacuum excess A/S Aggregate and apply second coat to achieve desired profile. Coverage rate for RonaFloor HB 100 and 200 on to A/S Aggregate will be considerably reduced. The use of A/S Aggregate will reduce the ease with which the floor can be cleaned. Colours RonaFloor HB coatings are supplied in a range of colours including unpigmented. Refer to colour chart available on request. Maintenance Cleaning Clean the cured surface with Ronadeck Cleaners as required. Use Ronadeck GP Cleaner for oil and grease removal and for general cleaning of the entire surface, and Ronadeck HD Cleaner for heavy localised oil and grease removal. Both are solvent free. See data sheet. Storage and Packaging RonaFloor HB 100 and HB 200 should be stored in unopened containers in dry warehouse conditions between 10°C and 25°C and protected from direct sunlight and frost. Shelf life is approximately 12 months in these conditions. Both RonaFloor HB 100 and 200 are supplied in 5kg packs. Health and Safety First aid - Skin contact, wash immediately with soap and water. Eye contact - wash immediately with copious quantities of water for 10 minutes. Seek immediate medical advice. Ingestion - wash mouth thoroughly with water. Drink water. Do not induce vomiting. Seek immediate medical advice. Spillage - extinguish any ignition sources. Wash small spills away with water, soak large spills with earth or sand; avoid contact; inform authorities of major spillage occurs. Notify Fire Brigade if spillage enters drains.
FEATURES
√ high performance high build epoxy floor coating
√ for chemical resistance, decoration, mechanical wear resistance
√ slip-reducing when used with A/S Aggregate
√ colour range SPECIFICATION CLAUSES 1. Epoxy Floor Coating - Highest Performance The epoxy floor coating shall be RonaFloor HB100 by Ronacrete Ltd, telephone +44 (0) 1279 638700. All materials to be applied in accordance with manufacturers instructions. 2. Epoxy Floor Coating - Medium Performance The epoxy floor coating shall be RonaFloor HB200 by Ronacrete Ltd, telephone +44 (0) 1279 638700. All materials to be applied in accordance with manufacturers instructions.
SUMMARY APPLICATION PROCEDURE RonaFloor HB100 1. prepare surface 2. mix and apply two coats of RonaFloor HB100 3. protect 4. traffic RonaFloor HB200 1. prepare surface 2. mix and apply two coats of RonaFloor HB200 3. protect
RonaFloor HB100, HB200, HB Vertical Grade and Rapid Grade
Medium and high build solvent free epoxy floor coating systems
Technical Data Sheet
Coverage rates (based on smooth non-porous surface)
RonaFloor HB 100
1st coat @ 100 microns 25-28m²/5kg
2nd coat @ 100 microns 25-28m²/5kg
RonaFloor HB 200
1st coat @ 200 microns 18-20m2/5kg
2nd coat @ 150 microns 18-20m²/5kg
1st coat @ 100 - 150 microns 18-20m2/5kg
2nd coat @ 100 - 150 microns 18-20m²/5kg
RonaFloor HB Vertical Grade
Technical Data (all at 20oC)
Pot Life 30-45 minutes 10-15 minutes
Initial Cure Time 6-8 hours 4-6 hours
Intercoat Period between 6 and 24 4-6 hours
Foot traffic 12-24 hours 4-6 hours
Fork lift 24-48 hours 12-24 hours
Full chemical cure 7 days 7 days
Compressive Strength (HB 100) 55N/mm² 55N/mm²
Flexural Strength (HB 100) 28N/mm² 28N/mm²
Compressive Strength (HB 200) 60N/mm² 60N/mm²
Elastic Modulus (HB 200) ASTM 3.9kN/mm2 3.9kN/mm2
Abrasion Resistance (HB100) 0.04mm classified as “Special Class” as defined in BS
8204
0.04mm classified as “Special Class” as defined in BS
8204
Abrasion Resistance (HB200) 0.01mm classified as “Special Class” as specified in
BS 8204
0.01mm classified as “Special Class” as specified in
BS 8204
Standard grades Rapid Grade Note This product is a carefully formulated blend of resin, hardener and other chemicals, it is designed to be applied as sold. Any on-site dilution, however small, can affect the physical characteristics of the final finish as well as the application properties and curing times. Chemical Resistance Both RonaFloor HB100 and HB200 are resistant to a wide range of chemicals including Skydrol. To achieve optimum performance and appearance in shade and sheen, store and apply material at a constant ambient temperature, humidity and with the same air movement throughout the project. Avoid storage and application at air, substrate and material temperatures below 10oC. RonaFloor HB100 and 200 Packs should be used in strict batch rotation. Individual areas or rooms should be treated with material from a single batch to avoid the inevitable minor variations in shade resulting from batch manufacture, otherwise matched batches should be used to minimise these variations (an extract from FeRFA Guide To The Specification And Application Of Synthetic Resin Flooring). Osmotic blistering In a few cases severe blistering of thin synthetic resin floorings can occur between 3 months and two years after laying. These blisters commonly vary in size from a few mm in diameter up to 100 mm, with heights up to 15 mm. When drilled into or otherwise broken the blisters are found to contain an aqueous liquid under very high pressure. The mechanism of their formation is not fully understood but it is assumed because of their physical state that they are caused by a process of osmosis. Because the mechanism is not fully understood it is not possible to be specific about the steps which should be taken to avoid osmotic blistering. However it is considered good practice to take steps in order to minimise the risk (an extract from FeRFA Guidance Note No 2: Osmosis in Resin Flooring ISBN 0 9538020 5 1). Site Attendance When on site Ronacrete representatives are able, if asked, to give a general indication of the correct method of installing a Ronacrete product. It is important to bear in mind that Ronacrete Ltd is a manufacturer and not an application contractor and it is therefore the responsibility of the contractor and his employer to ensure he is aware of and implements the correct practices and procedures to ensure the correct installation of the product and that liability for its correct installation lies with the contractor and not with Ronacrete Ltd.
SRV Surface Roughness µ Potential for slip
25 and below Below 10 High
25 to 35 10 to 20 Moderate
Slip Resistance— ‘Guidelines recommended by the UK Slip Resistance Group’
35 to 65 20 to 30 Low
Above 65 Above 30 Extremely low
SRV value Dry 70
SRV value Wet 64
Surface roughness 63µ
RonaFloor HB200 with a scatter of AS Aggregate 0.1-0.3mm
SRV value Dry 71
SRV value Wet 62
Surface roughness 95µ
RonaFloor HB200 with a scatter of AS Aggregate 0.4-0.8mm
RonaFloor HB100, HB200, HB Vertical Grade and Rapid Grade
Chemical Resistant Chart
Chemical RonaFloor HB100 RonaFloor HB200
Tap Water R R
Xylene S S
50% Sodium Hydroxide R R
16% Bleach R R
25% Ammonia R R
50% Sulphuric Acid R R
30% Hydrochloric Acid R R
30% Chromic Acid R R
10% Acetic Acid R R
Skydrol R R
10% Teepol R R
White Spirit R R
50% Sugar Solution R R
50% Phosphoric Acid S S
Animal Fats R R
10% Lactic Acid S S
10% Nitric Acid S S
Petrol R R
Acetone NR NR
Engine Oil R R
Methanol S S
Toluene S S
NR - Not recommended R - Resistant S - Resistant to spillage only
Citric Acid R R
Industrial Methylated Spirits S S
RONL 132 Issue 8 6 December 2006
The information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers are advised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making further enquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product, or for any loss or damage arising out of such use.
Ronacrete Ltd, Ronac House, Flex Meadow, Merring Way, Harlow, Essex CM19 5TD, U.K. Tel: +44 (0)1279 638700 www.ronacrete.co.uk [email protected]
RONL 132 Issue 10 29 March 2010
RonaFloor HB100, HB200, HB Vertical Grade and Rapid Grade
A 2 pack system comprising resin and hardener which are supplied in separate containers to be mixed together at the site of application. % By weight CAS No Hazard R-phrases Composition of Resin: Epoxy resin 5-20% 68609-97-2 Xi, N R36/38,43,51/53 Epoxy resin 10-30% 9003-36-5 Xi, N R36/38,43,51/53 Epoxy resin 10-30% 25068-38-6 Xi, N R36/38,43,51/53 Non-toxic pigments & Additives 40-70% Epoxide derivatives 4-10% Xi, N R36/R38-43,51,53 Combination of high bonding solvents <1% R37-43,50-53 Composition of Hardener: Benzyl Alcohol 25-50% 100-51-6 Xn R20,22 Isophoronediamine 10-30% 2855-13-2 C R21,22,34,43 4-Tert-butylphenol <10% 98-54-4 Xi R36,37,38,42,43 Nonylphenol <5 25154-52-3 C, N R22,34,50,53 n-Xylenediamine 10-25% 1477-55-0 C R20/21,31,45 Resin: - Hazard Designation Xi Irritant N Dangerous to the environment - Information pertaining to particular dangers for man and environment. R36/38 Irritating to eyes and skin. R51/53 Toxic to aquatic organisms, may cause long-term adverse
effects in the aquatic environment. R43 May cause sensitisation by skin contact. Contains epoxy constituents. Hardener: - Hazard Designation C Corrosive - Information pertaining to particular dangers for man and environment R20/21/22 Harmful by inhalation, in contact with skin and if swallowed. R34 Causes burns R43 May cause sensitisation by skin contact.
Ronacrete Limited Ronac House
Flex Meadow, Merring Way Harlow, Essex CM19 5TD
Tel: 01279 638700 Fax: 01279 638701
HEALTH AND SAFETY INFORMATION
RonaFloor HB Vertical Grade
1. COMPOSITION
2. HAZARDS IDENTIFICATION
Eye Contact: Rinse immediately with water, continuing for 15 minutes. Seek medical attention. Skin Contact: Rinse immediately with plenty of soap and water. Remove contaminated clothing.
In case of persistent irritation, or if a rash develops, seek medical attention.
Inhalation: Remove the affected person to fresh air and allow to rest. In case of breathing difficulty, or distress, seek medical attention.
Ingestion: Immediately rinse mouth with water and seek medical attention. If this is not immediately available, drink 1 or 2 pints of water.
Special hazards: If involved in a fire, may generate noxious or toxic vapours. Protective equipment: Wear full protective suit. Fire fighters wear self-contained breathing apparatus. Extinguishing agents: Foam, dry powder, CO2 or water spray. Personal precautions: Wear full protective clothing when dealing with a spillage. Keep unprotected persons away. Environmental precautions: Prevent from entering sewer system, surface water, or soil. Methods for cleaning up: Absorb with earth, sand or other absorbent materials.
Dispose of contaminated material as waste according to item 13.
- Handling: - Information for safe handling. Ensure good ventilation/exhaustion at the work place. Wear goggles or a face shield, impervious gloves and protective clothing. - Information about protection against explosion and fires. No special measures required. - Storage: - Requirements to be met by storerooms and containers. Prevent any penetration into the ground. - Further information about storage conditions. Store in cool, dry conditions in well-sealed containers. During application: Wear goggles or a face shield, impervious gloves and protective clothing. Apply in a well-ventilated area. Resin: Physical state: pigment dispersion in liquid resin. Colour: varies according to shade of finish required. Odour: weak odour.
3. FIRST AID MEASURES
4. FIRE FIGHTING MEASURES
5. ACCIDENTAL RELEASE MEASURES
6. HANDLING AND STORAGE
7. EXPOSURE CONTROLS/PERSONAL PROTECTION
8. PHYSICAL AND CHEMICAL PROPERTIES
Vapour pressure: <0.01kPa at 20°C. Boiling point: >200°C. Flash point: >250°C. Density: 1.65 at 20oC. Solubility (water) insoluble. Viscosity: 10000cPs at 25oC. Hardener: Physical state: liquid. Colour: pale yellow. Odour: amine-like. Vapour pressure: 0.28mbar at 20oC. Boiling point: >200°C. Flash point: >100°C. Density: 1.05g/cm3 at 20°C. Solubility: slightly soluble. Viscosity: 400cPs at 25oC. Resin: May react exothermally with amines and mercaptans, also
with acids. In case of a fire, carbon monoxide, carbon dioxide and other harmful gases may be formed.
Hardener: Reacts exothermally with acids. Liberates ammonia when heated. In case of a fire, toxic fumes of nitrogen oxides, amines and carbon monoxide may be formed. Nitrogen oxide can react with water vapours to form corrosive nitric acid.
Resin: LD50 oral, rat: >5000mg/kg.
Epoxy resins such as contained in this product have been shown to cause irritation in humans on skin and eyes. Sensitisation by skin contact may also occur.
Hardener: LD50 oral, rat: >1620mg/kg. The amine/diamine constituents of this product are irritant to skin and mucous membranes, irritant to eyes, and may cause sensitisation.
Environmental precautions: Prevent from entering sewer system, surface water or soil. Waste: Remove according to local authority recommendations, e.g.
Convey to a licensed incinerator. Do not re-use containers. Resin: Land Transport ADR/RID (Cross-border) ADR/RID Class: 9 various dangerous materials and objects. Number/Letter: 11c) Hazard Index Number: 90 Substance Index Number: 3082 Designation of goods: 3082 Maritime transport IMDG IMDG Class: 9 Page: 9082
9. STABILITY AND REACTIVITY
10. TOXICOLOGICAL INFORMATION
11. ECOLOGICAL INFORMATION
12. DISPOSAL CONSIDERATIONS
13. TRANSPORT INFORMATION
UN Number: 3082 Packaging group: III EMS Number: - MFAG: - Correct technical name: Environmentally hazardous substance, liquid, n.o.s.
(epoxide derivative) Air transport ICAO-TI and IATA-DGR ICAO/IATA Class: 9 UN/ID Number: 3082 Packaging group: III Correct technical name: Environmentally hazardous substance, liquid, n.o.s.
(epoxide derivative) Transport/Additional Information No dangerous goods according to international transport regulations. Hardener: Land transport ADR/RID (Cross-border) ADR/RID Class: 8 Corrosive materials. Number/Letter: 53c) Hazard index number: 80 Substance index number: 2735 Label: 8 Designation of goods: Polyamines, liquid, corrosive, n.o.s.
(isophoronediamine) Maritime transport IMDG IMDG Class 8 Page 8109-2 UN Number: 2735 Packaging group: III MFAG: 320 Marine pollutant: - Correct technical name: Polyamines, liquid, corrosive, n.o.s.
(isophoronediamine) Air transport ICAO-TI and IATA-DGR ICAO/IATA Class: 8 UN/ID Number: 2735 Packaging group: III Correct technical name: Polyamines, liquid, corrosive, n.o.s.
(isophoronediamine) Resin: Hazard labels: Xi Irritant. N Dangerous for the environment. R-phrases: 51/53 toxic to aquatic organisms. R36/38 Irritating to eyes and skin. R43 May cause sensitisation by skin contact. S-phrases: S26 In case of contact with eyes, rinse immediately
with plenty of water and seek medical advice. S28 After contact with skin, wash immediately with plenty of soap and water.
S36 Wear suitable protective clothing. S61 Avoid release to environment. Refer to special instructions.
Hardener: Hazard labels: C Corrosive. R-phrases: R20/21/22 Harmful by inhalation, in contact with
skin and if swallowed. R34/R35 Causes burns.
14. REGULATORY INFORMATION
R43 May cause sensitisation by skin contact. S-phrases: S26 In case of contact with eyes, rinse immediately
with plenty of water and seek medical advice. S28 After contact with skin, wash immediately with plenty of soap and water. S36/37/39 Wear suitable protective clothing, gloves and eye/face protection. S45 In case of accident or if you feel unwell, seek medical advice immediately.
The resin and hardener are mixed together in the approximate ratio as follows: resin: 80-84% by weight hardener: 16-20% by weight All the foregoing information should be regarded as being applicable to the finished paint as well as to the individual resin and hardener components.
15. OTHER INFORMATION
( Formerly Ronadeck PU Coating )
A world class company
Benefits
Substantially improves abrasion resistance of floors
UV stable PU
Single pack requiring no mixing; easy to apply
Can be supplied clear or with tint packs for on-sitetinting
Can incorporate clear fine aggregate to achieve slipresistance with an aesthetically pleasing finish
Quick curing
Good chemical resistance
Key Performance Indicators
Excellent Abrasion Resistance; mean depth of wear <0.01mm as defined in BS8204: Part 2: 1999
Superb impact resistance
Meets the requirements of FeRFA Classification Type 1
Project references include:
H.M. Prison ServiceShepherd Neame BreweryBritish Airport AuthorityFord Motor Company
Specification Clause
The clear polyurethane coating shall be 2 coats of [stategrade: RonaFloor PU Coating or RonaFloor PU CoatingWB] by Ronacrete Ltd, tel. +44 (0) 1279 638700. Allmaterials to be applied in accordance with manufacturersinstructions.
Description
RonaFloor PU Coating is a clear polyurethane coating forfloors, and a seal coat for floor and wall surfaces. It is usedto provide a hardwearing coating on trafficked floorsurfaces and as a sealer and binder to protect poroussubstrates. Floors coated with RonaFloor PU Coating showexcellent abrasion resistance to foot traffic and medium toheavy duty industrial traffic and vehicles. It is suitable foruse on internal and external concrete, masonry and othersubstrates.
RonaFloor PU Coating WB offers a water based alternativewhere solvents cannot be used.
Uses
Clear coating and sealer for industrial floors, factories andwarehouses
Use in breweries, plant rooms, distribution warehouses,car production, foundries, garages, food preparationareas, hospitals, workshops
Use in areas where chemical resistance and easy cleaningrequired
Internal and external use
Doc Ref: RONC 168.1 20th May 2010
Site Attendance
When on site Ronacrete representatives are able, if asked,to give a general indication of the correct method ofinstalling a Ronacrete product. It is important to bear inmind that Ronacrete Ltd is a manufacturer and not anapplication contractor and it is therefore the responsibility ofthe contractor and his employer to ensure he is aware ofand implements the correct practices and procedures toensure the correct installation of the product and that liabilityfor its correct installation lies with the contractor and notwith Ronacrete Ltd.
Guarantee
Ronacrete products are guaranteed fit for purpose and ofmerchantable quality. Materials are supplied subject to ourstandard Terms and Conditions of Sale, available onrequest. Additional details on the Insurance BackedWarranty can be provided by our Technical Department.
Technical Service and Support
Refer to full technical data sheet; this document is asummary only.
Ronacrete provide free technical advice and support duringdesign and installation of all systems for flooring, concreterepair, bonding, bedding and waterproofing. If you needany further information or a full technical data sheet contactthe Ronacrete Technical Department on +44 (0) 1279 638700.
Technical Data @ 20ºC
Pot Life (approx) 60 minutes (WB 60 minutes)
Touch Dry (approx) 2 - 4 hours (WB 3 - 4 hours)
Recoat (approx) 2 - 4 hours (WB 4 - 16 hours)
Full cure (approx) 24 hours (WB 24 hours)
Foot traffic / fork lift traffic(approx)
4 / 24 hours (WB 24 / 48hours)
Typical coverage (both grades) 8-10m² per litre per coatdepending on porosity and
profile of surface
Abrasion Wear after 1000cycles
65 milligrams (WB 160)
More InformationRonacrete Technical Support:+44 (0) 1279 638 700 [email protected]
Ronacrete Limited, Ronac House, Flex Meadow, Merring Way, Harlow, Essex, CM19 5TD UKTel: +44 (0) 1279 638 700 Fax: +44 (0) 1279 638 701 E-mail: [email protected] Web: www.ronacrete.co.uk
DisclaimerThe information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers areadvised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making furtherenquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product,or for any loss or damage arising out of such use. All data shown are typical laboratory results achieved in ideal conditions; site results may differ.
Preparation
Thoroughly clean all surfaces to remove loose material, dirt,dust, grime etc. The surface to be coated must be dry.
Mixing
No mixing required.
Installation
Apply by roller to form a complete membrane. Apply 3 ormore coats on very porous substrates to satisfy porosity.
Slip Resistant Surfaces
Incorporate RonaFloor SpheriAgg into the first coat orpenultimate coat whilst wet and allow to cure. Apply afurther coat of RonaFloor PU Coating.
Packaging
RonaFloor PU Coating is supplied in 5 litre and 25 litrepacks.
Shelf Life And Storage
Store in unopened containers in dry warehouse conditionsbetween 10°C and 25°C and protected from direct sunlightand frost. Shelf life is approximately 9 months in theseconditions.
Health And Safety
Flammable. Irritant. Protective clothing such as goggles,overalls and gloves is recommended to prevent any effectfrom prolonged skin contact, inhalation or ingestion. Referto Health and Safety Data Sheet. RonaFloor PU CoatingWB is not flammable.
Other Products in the Commercial / Industrial FlooringRange
Ronacrete Curing MembraneRonaFloor Concrete DustprooferRonaFloor Epoxy DPMRonaFloor Epoxy Floor MortarRonaFloor Epoxy Floor Mortar RapidRonaFloor HB100RonaFloor HB200RonaFloor HB Vertical GradeRonaFloor Repair 1 Hour 2-6mmRonaFloor Repair 1 Hour 6-50mmRonaFloor Repair 1 Hour 25mm+
A world class company
Doc Ref: RONC 168.1 20th May 2010
Description RonaFloor PU Coating is a clear polyurethane sealer for use on floor and wall surfaces suitable on internal and external concrete, masonry and other substrates. Two grades are available. RonaFloor PU Coating RonaFloor PU Coating is a solvented polyurethane single component moisture curing coating which offers superior abrasion, chemical and weather resistance and of the two grades is the preferred coating in all locations due to its superior performance. It has a harder film, is UV resistant and non-yellowing. The cure time of RonaFloor PU Coating can be accelerated; see Table 2. RonaFloor PU Coating WB RonaFloor PU Coating WB is a water based polyurethane coating which should be used when low odour is more important than high performance. It is UV resistant and non-yellowing. Uses RonaFloor PU Coating is used to seal, bind and protect porous substrates. Used as a two coat seal the following benefits can be achieved:
� excellent weathering resistance
� increased anti-abrasion properties
� dust elimination due to in-surface seal
� improve frost resistance of concrete
� chemical resistant against a wide range of chemicals and solvents - consult the Ronacrete Technical Department
Advantages
� simple to use
� supplied ready to use
� moisture curing Limitations of use
� must not be applied onto wet surfaces
� do not use RonaFloor PU Coating near naked flame
� protect from rain and adverse weather until fully cured
� adhesion is reduced on non-porous surfaces such as glazed tiles
� do not apply WB grade with a synthetic pile roller.
Surface Preparation Thoroughly clean all surfaces to remove loose material, dirt, dust, grime etc. Remove any standing water to leave the surface as dry as possible. Any moss, algae or fungal growth should be treated with Fongimousse Plus followed by hosing and stiff brushing. Method of Application 1. RonaFloor PU Coatings are supplied ready to use; no dilution is
required. 2. Apply RonaFloor PU Coating by roller to ensure a complete
membrane is formed without breaks or pinholes. 3. Apply RonaFloor PU Coating WB by sponge roller or portable airless
spray equipment suitable for application of emulsion and resin based paints. Do not use synthetic pile rollers as they may leave surface “tram lines”.
4. Apply evenly, recognising that uneven application may result in visible roller marks and shading.
5. Two coats are normally sufficient to seal concrete of normal porosity, porous concrete may require at least three coats. Porous screeds and renders may require four or more coats. When applying coloured RonaFloor PU Coating to concrete, three coats may be required to achieve full opacity.
6. Avoid pooling, ponding and over-treating as this will create a surface glaze.
7. When attempting to consolidate porous and friable surfaces such as screeds or renders, apply successive coats to satisfy the porosity of the surface and until no more is absorbed. The degree to which such surfaces can be improved is variable and dependent on factors including the make up of the surface, the size and nature of pores, the original strength and stability of the surface. Application of this type is not always successful.
Coverage Coverage is shown in Table 1. Note that coverage rates quoted are theoretical and based on application on to smooth non-porous surfaces; actual coverage rates can be assessed only by practical trials on representative areas of the structure and these are recommended in all situations, especially where surfaces are rough texture and / or porous. Health and Safety: RonaFloor PU Coating Do not apply RonaFloor PU Coating by spray gun or in confined spaces unless wearing appropriate breathing apparatus. RonaFloor PU Coating is flammable - contents have a flashpoint of 32°C. Avoid naked flames. RonaFloor PU Coating is classified as an irritant. Avoid inhalation of fumes and skin or eye contact. Wear rubber overalls, goggles and gloves; use barrier cream and breathing apparatus is required by working conditions. In the event of fire use foam, dry chemical carbon dioxide extinguishers or water fog appliances. Health and Safety: RonaFloor PU Coating WB RonaFloor PU Coating WB is not classified as hazardous. If spraying wear particle mask and provide adequate ventilation in confined spaces. Wear cotton/synthetic overalls, goggles and gloves; use barrier cream and breathing apparatus if required by working conditions. In the event of fire use foam, dry chemical carbon dioxide extinguishers. RonaFloor PU Coating WB is not flammable. Please refer to separate Health and Safety data sheets. First aid In the event of skin contact wash immediately with soap and water for 15 minutes. Seek medical attention if necessary. For eye contact wash immediately with copious quantities of water. Seek immediate medical advice. If ingested wash mouth thoroughly with water. Induce vomiting. Seek immediate medical advice. Spillage Wash small spills away with water; soak large spills with earth or sand. Avoid contact; inform authorities if major spillage occurs.
FEATURES
√ clear polyurethane coating
√ in surface sealer for walls and floors
√ suitable for internal and external use
√ increased abrasion and frost resistance
√ improved chemical resistance
√ 2 or 3 coat application
√ UV stable SPECIFICATION CLAUSES 1. In surface sealer for walls and floors using RonaFloor PU Coating The sealer shall be RonaFloor PU Coating by Ronacrete Ltd, telephone +44 (0) 1279 638700. All materials to be applied in accordance with manufacturers instructions. 2. In surface sealer for walls and floors using RonaFloor PU Coating WB The sealer shall be RonaFloor PU Coating WB by Ronacrete Ltd, telephone +44 (0) 1279 638700. All materials to be applied in accordance with manufacturers instructions.
SUMMARY APPLICATION PROCEDURE 1. prepare surfaces 2. apply two coats of RonaFloor PU Coating or PU Coating WB 3. apply third or additional coats if necessary on porous surfaces
RonaFloor PU Coating (& WB) formerly Ronadeck PU Coating Polyurethane and water based polyurethane floor and wall sealer
Technical Data Sheet
Storage Shelf life is 12 months. Replace lid immediately after use. Once opened use the material within 2 days. Store in a cool, dry place. Supply RonaFloor PU Coating and PU Coating WB are supplied in 5 litre cans and 25 litre drums. Site Attendance When on site Ronacrete representatives are able, if asked, to give a general indication of the correct method of installing a Ronacrete product. It is important to bear in mind that Ronacrete Ltd is a manufacturer and not an application contractor and it is therefore the responsibility of the contractor and his employer to ensure he is aware of and implements the correct practices and procedures to ensure the correct installation of the product and that liability for its correct installation lies with the contractor and not with Ronacrete Ltd.
Table 2 The use of RonaFloor PU Coating Accelerator to speed cure and
reduce traffic times Note: not for use with WB
Time to foot traffic and to apply subsequent coats
RonaFloor PU Coating without Accelerator
RonaFloor PU Coating with Accelerator
@ 20oC 2-4 hours 2 hours
@ 15oC 5 hours 3 hours
@ 10oC 8 hours 4 hours
� Rate of addition is 1% by weight of RonaFloor PU Coating.
� Accelerator is supplied as a liquid.
� To use, measure accurately and add to RonaFloor PU Coating. Stir by hand or with a very slow speed drill and paddle for 30 seconds. Do not entrain air or create air bubbles.
� Add immediately before use.
Table 1 Technical Data at 20oC.
All times are approximate and will vary according to site conditions including substrate, temperature and air movement.
Ronadeck PU Coating
Ronadeck PU Coating WB
Coverage (approx.) 8-10m² per litre per coat
8-10m² per litre per coat
Number of coats 2 or 3 2 or 3
Touch dry 2-4 hours 4 hours
Re-coatable 2-4 hours 4 - 16 hours
Full cure 24 hours 24 hours
Flash point 32oC > 100oC
Application temperature 5oC to 25oC 10oC to 25oC
Shelf life 12 months in unopened containers
12 months in unopened containers
Taber Abraser ASTM D4060 31 milligrams 92 milligrams
Abrasion resistance after 1000 cycles
65 milligrams 160 milligrams
Coverage is based on application to smooth, flat, non-porous surfaces. Application to porous profiled surfaces will require additional material,
RONL 133 Issue 12 29th Match 2010
The information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers are advised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making further enquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product, or for any loss or damage arising out of such use. All goods supplied subject to our Terms and Conditions of Sales; see www.ronacrete.co.uk.
Ronacrete Ltd, Ronac House, Flex Meadow, Merring Way, Harlow, Essex CM19 5TD, U.K. Tel: +44 (0)1279 638700 www.ronacrete.co.uk [email protected]
RonaFloor PU Coating (& WB) formerly Ronadeck PU Coating
INGREDIENT NAME CAS no. INECS no. CONTENTS CLASSIFICATION RISK no. Isophorone di-isocyanate 4098-71-9 223-861-6 < 3% T 23, 42/43 52/53 Xylene 1330-20-7 215-535-7 > 20% Xn 10, 20/21, 38 (mixture of isomers)
See section 15 Flammable Toxic by inhalation May cause sensitisation by inhalation and skin contact Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic environment GENERAL: NOTE! Effects may be delayed. Keep affected person
under observation. INHALATION: Move the exposed person to fresh air at once. Perform
artificial respiration if breathing has stopped. Keep the affected warm and at rest. Get prompt medical attention.
INGESTION: DO NOT INDUCE VOMITING! NEVER MAKE AN UNCONSCIOUS PERSON VOMIT OR DRINK FLUIDS! Get medical attention.
SKIN: Remove affected persons from source of contamination. Promptly wash contaminated skin with soap or mild detergent and water. Promptly remove clothing if soaked through and wash as above. Get medical attention if irritant persists after washing.
EYES: Promptly wash eyes with plenty of water while lifting the eyelids. Get medical attention immediately. Continue to rinse.
EXTINGUISING MEDIA: Powder, foam or CO². Larger fires: Water spray, fog or
mist.
Ronacrete Limited Ronac House
Flex Meadow, Merring Way Harlow, Essex CM19 5TD
Tel: 01279 638700 Fax: 01279 638701
HEALTH AND SAFETY INFORMATION RonaFloor PU Coating
1. COMPOSITION/INFORMATION ON INGREDIENTS
2. HAZARDS IDENTIFICATION
3. FIRST AID MEASURES
4. FIRE FIGHTING MEASURES
SPECIAL FIRE FIGHTING PROCEDURES: Keep run off water out of sewers and water source. Dike for water control. Move container from fire area if it can be done without risk. If risk of water pollution occurs, notify appropriate authorities. Keep up wind to avoid fumes.
UNUSUAL FIRE & EXPLOSION HAZARDS: May develop highly toxic or corrosive fumes if heated. SPILL CLEANUP METHODS: DO NOT touch spilled materials. Shovel into dry
containers. Cover and move containers. Flush the area with water. Collect with absorbent, non-combustible material into containers. Wet mop or vacuum. Provide ventilation and confine spill. Do not allow to runoff to sewer.
USAGE PRECAUTIONS: Avoid spilling, skin and eye contact. Ventilate well avoid
breathing vapours. Use approved respirator if air contamination is above accepted level. Wear full protective clothing for prolonged exposure and / or high concentrations. Do not use contact lenses. Avoid contact with water, alcohols, amines and other materials that react with isocyanates.
STORAGE PRECAUTIONS: Keep away from heat, sparks and open flame. Store at moderate temperatures in dry well ventilated area. Isocyanates react with water to liberate carbon dioxide. Any ingress of moisture into an isocyanate container, whether full or empty, can lead to a pressure build up and subsequent explosion. Do not allow to freeze.
INGREDIENT NAME CAS no. STD LT EXP ST EXP (8HRS) (15MINS) Isophorone di-isocyanate 4098-71-9 MEL 0.02mg/m³ 0.07mg/m³ Xylene 1330-20-7 OES 220mg/m³ 441mg/m³ (mixture of isomers)
INGREDIENT COMMENTS: OES = Occupational Exposure Standard. MEL = Maximum Exposure limit. Exposure limits for isocyanates are quoted as NCO.
PROTECTIVE EQUIPMENT VENTILATION: Provide adequate general and local exhaust ventilation. RESPIRATORS: GENERAL RESPIRATORY PROTECTION. No specific
recommendation made, but respiratory protection must be used if the general level exceeds the Occupational Exposure Level (OEL). Use chemical protection with appropriate cartridge filter.
5. ACCIDENTAL RELEASE MEASURES
6. HANDLING AND STORAGE
7. EXPOSURE CONTROLS / PERSONAL PROTECTION
PROTECTIVE GLOVES: GENERAL GUIDANCE ON HAND PROTECTION. Chemical resistance gloves required for prolonged or repeated contact. Protective gloves must be used if there is a risk of direct contact or splash. SPECIFIC RECOMMENDATIONS. Use protective gloves made of Nitrile or Butyl rubber or polyvinyl chloride (PVC).
EYE PROTECTION: Wear splash proof eye goggles to prevent any possibility of eye contact. Contact lenses should not be worn when working with this chemical!
OTHER PROTECTION: Use engineering controls to reduce air contamination to permissible exposure level. Provide eye wash station and safety shower. Wear appropriate clothing to prevent any possibility of skin contact.
HYGIENIC WORK ROUTINES: Wash at the end of each work shift and before eating, smoking and using the toilet. Wash promptly if skin becomes contaminated. Change work clothing daily if contamination is reasonably probable. Promptly remove any clothing that becomes contaminated. Contaminated clothing to be placed in closed container until disposal or decontamination. Warn cleaning personnel of chemicals hazardous properties.
PHYSICAL STATE: Liquid at 20˚C COLOUR: Colourless ODOUR / TASTE: Of xylene SPECIFIC GRAVITY: 0.96 @ 25˚C SOLUBILITY in water: Immiscible FLASH POINT: 24˚ C VISCOSITY: 0.8 poise @ 25˚C STABILITY: Normally stable. Avoid heat, sparks and flames. CONDITIONS TO AVOID: Do not freeze. MATERIALS TO AVOID: Bases, ammonia, primary and secondary amines, water
and acids. HAZARDOUS DECOMPOSITION PRODUCTS:
None expected under normal use conditions. Thermal decomposition can lead to release of irritating gases and vapours.
HEALTH WARNINGS: This chemical can be hazardous when inhaled and / or
touched. INHALATION: Prolonged inhalation of high concentration may damage respiratory system. Severe pulmonary irritant. Recognised allergen. SKIN CONTACT: Irritating to skin. EYE CONTACT: May cause severe irritation to eyes. May cause temporary blindness and severe eye damage. RESPIRATORY SYSTEM: Repeated exposure may cause chronic upper respiratory irritation, asthma, pulmonary sensitisation. DIGESTIVE AND INTERNAL SYSTEM: Swallowing concentrated chemical may cause severe internal injury.
8. PHYSICAL AND CHEMICAL PROPERTIES
9. STABILITY AND REACTIVITY
10. TOXICOLOGICAL INFORMATION
ROUTE OF ENTRY: Inhalation, Ingestion, Skin and / or eye contact. TARGET ORGANS: Respiratory system, lungs. MEDICAL SYMPTOMS: EYE AND MUCOUS MEMBRANES. Irritation, burning,
lachrymation, blurred vision after liquid splash. Respiratory system. Severe pulmonary irritation. General respiratory distress, unproductive cough. Skin. Severe skin irritation. DIGESTIVE SYSTEM: Nausea, vomiting. Severe abdominal pain.
MEDICAL CONSIDERATIONS: Skin disorders and allergies. Chronic respiratory and obstructive airway diseases. Employees ought to be examined by physician prior to work with di-isocyanates. Allergic reactions may develop after inhalation of low concentrations, also several hours after exposure. Regular medical checks, including lung function, are recommended for long term and repeated use of isocyanates.
ENVIRONMENTAL HAZARDS: Dangerous for the environment if discharged into
water courses. WASTE DISPOSAL: Recover or recycle if possible. Otherwise dispose to
licensed waste contractor. CONTAINER DISPOSAL: Drain container thoroughly. Rinse with decontaminated
solution and allow unsealed drum to stand for 24 hours. After use, dispose of decontaminant to licensed disposal contractor. Send container to drum recoverer or metal reclaimer. Puncture to prevent re-use.
ROAD : ADR/RID UN NO : 1992 HAZARD CLASS (ADR) : 3 PACKING GROUP : III PROPER SHIPPING NAME : FLAMMABLE LIQUID, TOXIC, N.O.S. SEA TRANSPORT : IMDG UN NO. 1992 HAZARD CLASS : 3 PACKING GROUP : III PROPER SHIPPING NAME : FLAMMABLE LIQUID, TOXIC, N.O.S. AIR TRANSPORT : ICAO/IATA UN NO. 1992 HAZARD CLASS : 3 PACKING GROUP : III PROPER SHIPPING NAME : FLAMMABLE LIQUID, TOXIC, N.O.S.
11. ECOLOGICAL INFORMATION
12. DISPOSAL CONSIDERATIONS
14. TRANSPORT INFORMATION
LABEL FOR SUPPLY: T – Toxic Xn - Harmful Flammable May cause sensitisation by inhalation and skin contact Contains isocyanates RISK PHRASES: R10 Flammable R23 Toxic by inhalation
R42/43 May cause sensitisation by inhalation and skin contact
R52/53 Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic environment
SAFETY PHRASES: S23 Do not breath vapour / spray S25 Avoid contact with eyes
S26 In case of contact with eyes, rinse immediately with plenty of water and seek medical advice
S28 After contact with skin, wash immediately with plenty of soap and water
S36/37 Wear suitable protective clothing and gloves
S38 In case of insufficient ventilation wear suitable respiratory equipment
S63 In case of accident by inhalation: remove casualty to fresh air and keep at rest
S45 In case of accident or if you feel unwell seek medical advice immediately (show the label where possible)
S61 Avoid release to the environment. Refer to special instructions/safety data sheets
APPLICABLE LEGISLATION: Health & safety at work etc. Act 1974 Control of Substances Hazardous to Health
Regulations, 1999 The chemicals (Hazard Information and
Packaging for supply) Regulations 2002 The information given here is to the best of our knowledge true and accurate and is provided solely for making safety assessments. It is not a sales specification or an indication of suitability for a particular use.
15. REGULATORY INFORMATION
16. OTHER INFORMATION
PRODUCT NAME: RonaFloor PU Coating WB Company: Ronacrete Limited Flex Meadow Merring Way Harlow Essex CM19 5TD Tel: 01279 638700 Fax: 01279 638701 INGREDIENT NAME CAS NO. CONTENTS HEALTHRISK
(CLASS) (R NO.) Substances presenting a health hazard within the meaning of the chemicals (Hazard information & packaging) INGREDIENT CAS NUMBER SUBSTANCE SUBSTANCE CONCENTRATION PRODUCT HAZARD R PHASE HAZARD PRODUCT R PHRASES Hazardous ingredients are in quantities to low to require classification of the
product under the CHIP Regulations
S39 see section 15
Inhalation: Remove to fresh air, keep warm and at rest. Give nothing by mouth. Ingestion: If swallowed drink plenty of clean water and seek medical advice. Keep at rest. Do not induce vomiting. If taken into mouth and not swallowed, swill out with clean water. Skin: Remove affected person from source of contamination. Promptly wash
contaminated skin with soap or mild detergent and water. Promptly remove clothing if soaked through and wash as above. Get medical
Ronacrete Limited Ronac House
Flex Meadow, Merring Way Harlow, Essex CM19 5TD
Tel: 01279 638700 Fax: 01279 638701
HEALTH AND SAFETY INFORMATION RonaFloor PU Coating WB
1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND THE COMPANY
2. COMPOSITION/INFORMATION ON INGREDIENTS:
3. HAZARD IDENTIFICATION:
4. FIRST AID MEASURES:
attention if irritant persists after washing. Do not use solvents or thinners.
Eyes: Promptly wash eyes with plenty of water while lifting the eyelids. Get medical attention immediately. Continue to rinse. Eyewash stations should
be available wherever the product is stored or used. Contact lenses should be removed.
EXTINGUISHER Powder, foam or CO2. Do not use water. A solid stream of MEDIA: water directed into hot burning liquid can cause
splattering. SPEACIAL FIRE FIGHTING Keep up wind to avoid fumes. Air fed breathing
apparatus is PROCEDURES: advised. EXPOSURE HAZARDS: Not flammable, but after evaporation could emit carbon (Sooty) deposits and carbon monoxide and
dioxide. Cool closed, exposed containers with water spray.
Do not allow run off to enter drains or water courses.
PERSONAL PRECAUTIONS: Wear protective equipment as specified in section 8. Avoid contact with eyes. Avoid contact with liquid or vapours. See “EXPOSURE CONTROLS/PERSONAL PROTECTION” ENVIRONMENTAL Avoid material entering drainage system. Avoid discharge to PRECAUTIONS: sewers or natural waters. CLEANING UP Collect for disposal. Scrape, soak or wipe bulk. Residue may METHODS: be removed by detergent, avoid the use of solvent. Avoid
Using anything mentioned in section 10 ‘materials to avoid’. See “DISPOSAL CONSIDERATIONS”
USAGE PRECAUTIONS: Do not breathe fumes/vapour/spray. Provide adequate
ventilation, including forced ventilation in confined spaces such as tanks etc. Where reasonably practical this should be achieved by the use of local exhaust ventilation and good general extraction. In case of
5. FIRE FIGHTING MEASURES
6. ACCIDENTAL RELEASE MEASURES
7. HANDLING AND STORAGE
insufficient ventilation, wear suitable respiratory equipment. Persons with a history of skin sensitization problems should not be employed in a situation where skin contact with this product could occur, nor should those with asthma or similar disorders be exposed to the vapour or spray mist. Good standards of industrial and personal hygiene should be observed.
STORAGE PRECAUTIONS: Containers should always be kept upright and tightly
sealed to avoid leaking. Open only when ready for use and reseal part used containers, preferably the original container. Do not allow to freeze.
OCCUPATIONAL EXPOSURE LIMITS EH40/00 (Check current edition of EH40 to ensure limits have not changed).
OCCUPATIONAL EXPOSURE STANDARD
MAXIMUM EXPOSURE LIMIT
(OES) REFERANCE PERIOD (MEL) REFERENCE PERIOD
INGREDIENT
8 hour TWA 15 minutes STEL
8 hour TWA 15 minutes STEL
ppm Mg/mj ppm MG/mj ppm Mg/ mo
ppm MG/mj
n-methyl-2-pyrrolidone
Sk25 103 75 309 0.02 0.07
Triethylamine 10 42 15 63 TWA Time Weighted Average STEL Short Term Exposure Limit RESPIRATORY: If the measures detailed in section 7 (HANDLING)
are not sufficient to maintain concentration of particulate and/or solvent vapours below the relevant occupational exposure limits, suitable respiratory equipment as shown below should be worn.
Interior use: Particle mask if
spraying, to conform to approval number EN149 Inside tanks or similar confined
spaces: Organic vapour respirator to conform to approval number EN 405
This applies not only to the user,
but to all people who cannot be vacated from the work area.
HAND: Use protective gloves. Suitable
types are pvc, neoprene or nitrile. Other types may be available and used, avoid those which soak up the product and lead to skin contact. If in doubt seek advice from a reputable manufacturer. Barrier creams may help to protect exposed area but not substitutes for full physical protection.
They should not be applied once exposure has occurred.
8. EXPOSURE CONTROLS/PERSONAL PROTECTION:
EYE: Eye protection designed to protect against liquid splashes should be worn e.g. complete enclosure of the eyes to conform to BS 2092 Chemical Grade.
SKIN: Cotton or cotton/synthetic overalls
are normally suitable. Grossly contaminated clothing should be removed and the skin washed with soap and water or a proprietary skin cleaner.
ALL PERSONAL PROTECTION EQUIPMENT MUST BE SELECTED TO MEET THE
REQUIREMENTS OF THE COSHH REGULATIONS. APPEARANCE: Translucent liquid pH: 8-9 ODOUR/TASTE: Slightly ammoniacal SPECIFIC GRAVITY: 1.01@20°C SOLUBILITY: miscible FLASHPOINT: >100°C VISCOSITY: ca 120-mpa.s @25°C FLAMMABILITY: Water Based BOILING POINT: circa 100°C % NVC: 30% W/W STABILITY: Normally stable (see “Handling and Storage) CONDITIONS Do not freeze TO AVOID: MATERIALS Keep away from oxidising agents and strongly alkaline and strongly TO AVOID: acidic materials to prevent the possibility of exothermic reactions. HAZARDOUS DECOMPOSTION PRODUCTS: Carbon (sooty) deposits plus carbon monoxide, dioxide and oxides of nitrogen. INHALATION: Can cause distress, especially when used in
confined/unventilated areas. SKIN: May be an irritant to sensitive skins. EYE: Irritating to eyes INGESTION: If swallowed would cause discomfort. The engineering controls and personal protection equipment advised in this Safety
Data Sheet are to ensure the occupational exposure limits are not exceeded. Should this happen to anybody within the affected area, there could be delayed adverse health effects.
9. PHYSICAL AND CHEMICAL PROPERTIES
10. STABILITY AND REACTIVITY
11. TOXICOLOGIC INFORMATION
There is no data on the product itself, but it should not be allowed to enter drains or watercourses. Do not allow into drains or water courses or dispose of where ground or surface waters may be affected. Wastes, including emptied containers, are controlled wastes and should be disposed of in accordance with regulations made under the Control of Pollution Act. (Using information provided in this data sheet, advice should be obtained from the Waste Regulation Authority whether the special regulations apply). It is recommended that any surplus of the product should be disposed of by incineration. DISPOSE OF IN ACCORDANCE WITH LOCAL AND NATIONAL REGULATIONS
Not classified as hazardous for transport.
ECC HAZARD CLASSIFICATION: Not classified RISK PHRASES: None SAFETY PHRASES: S39 Wear eye/face protection. Occupational exposure limits are advised in publication EH40 from the HSE for the purpose of Regulation 7(1) of the COSHH Regulations. TRAINING ADVICE: Do not use unless trained to do so. RECOMMENDED USES: The product is only supplied for use in accordance with
uses listed in section 1 (concrete sealing). DATA SOURCES: EH40/00 Occupational Exposure Limit 2000 Control of substances Hazardous to
Health Regulations 1988. (consolidated Jan 95).
12. ECOLOGICAL INFORMATION
13. DISPOSAL CONSIDERATIONS
14. TRANSPORT INFORMATION
15. REGULATORY INFORMATION
16. OTHER INFORMATION
A world class company
( Formerly Monoset RXT )
Benefits
Fast – can be trafficked just 1 hour after mixing
Can be laid from 2mm upwards
Can be used down to –10°C
Reduces down time and disruption
Water based low odour formulation
Can be overlaid with impervious floor coverings within 90minutes
Key Performance Indicators
High early strength; 8N/mm² after one hour
Rapid drying; RH < 75% within 90 minutes
Project references include:
London UndergroundRailtrackBritish Airports AuthorityDartmouth Ferry SlipwayFord Motor CompanyLocal Authorities
Specification Clause
The floor repair mortar shall be RonaFloor Repair 1 Hour2-6mm by Ronacrete Ltd, tel. +44 (0) 1279 638700. Theprimer shall be Ronacrete Rapid Primer. Apply inaccordance with manufacturers instructions.
Description
RonaFloor Repair 1 Hour is a prepacked rapid hardeningpolymer modified mortar which reaches high compressivestrength after just one hour. The repaired surface can beopened to traffic after 1 hour. RonaFloor Repair 1 Hour canbe used from 2mm upwards. As well as achieving rapidstrength, RonaFloor Repair 1 Hour can be used down to atemperature of –10°C, when conventional mortars cannotbe used.
Uses
Emergency repairs to floors, ramps and aisles
Filling bolt holes, kerb repairs, freezer room repairs
Platforms, stairs, bridge repairs, tidal zone repairs
Doc Ref: RONC 165.1 20th May 2010
Site Attendance
When on site Ronacrete representatives are able, if asked,to give a general indication of the correct method ofinstalling a Ronacrete product. It is important to bear inmind that Ronacrete Ltd is a manufacturer and not anapplication contractor and it is therefore the responsibility ofthe contractor and his employer to ensure he is aware ofand implements the correct practices and procedures toensure the correct installation of the product and that liabilityfor its correct installation lies with the contractor and notwith Ronacrete Ltd.
Guarantee
Ronacrete products are guaranteed fit for purpose and ofmerchantable quality. Materials are supplied subject to ourstandard Terms and Conditions of Sale, available onrequest. Additional details on the Insurance BackedWarranty can be provided by our Technical Department.
Technical Data @ 20ºC
Traffic after 60 minutes
Compressive strength 1 hour 8N/mm²
Compressive Strength 28 days 51N/mm²
Minimum application thickness 2mm
Minimum applicationtemperature
-10°C
Yield 90 packs per m³
More InformationRonacrete Technical Support:+44 (0) 1279 638 700 [email protected]
Ronacrete Limited, Ronac House, Flex Meadow, Merring Way, Harlow, Essex, CM19 5TD UKTel: +44 (0) 1279 638 700 Fax: +44 (0) 1279 638 701 E-mail: [email protected] Web: www.ronacrete.co.uk
DisclaimerThe information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers areadvised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making furtherenquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product,or for any loss or damage arising out of such use. All data shown are typical laboratory results achieved in ideal conditions; site results may differ.
Application
Preparation
Mechanically prepare substrate in accordance with BS 8204Part 3:1993. Provide structurally sound and clean substrateto receive high strength screed. Ensure the surface is freefrom grease, oil, dirt and other deleterious material.
Mixing
Mix components using drill and paddle or by hand close toarea of use. The material is rapid and will lose workabilitywithin minutes.
Installation
Trowel apply onto wet or tacky primer. Compact and finishwith float or trowel.
Packaging
RonaFloor Repair 1 Hour is supplied in 25kg packs.Ronacrete Rapid Primer is supplied in 2kg and 10kg packs.
Shelf Life And Storage
Shelf life 9 months. Store in a cool dry place. Protect fromfrost.
Health And Safety
Protective clothing such as goggles, overalls and gloves isrecommended to prevent any effect from prolonged skincontact, inhalation or ingestion. Refer to Health and SafetyData Sheet.
Other Products in the Commercial / Industrial FlooringRange
Ronacrete Curing MembraneRonaFloor Concrete DustprooferRonaFloor Epoxy DPMRonaFloor Epoxy Floor MortarRonaFloor Epoxy Floor Mortar RapidRonaFloor HB100RonaFloor HB200RonaFloor HB Vertical GradeRonaFloor PU CoatingRonaFloor PU Coating WB
A world class company
Doc Ref: RONC 165.1 20th May 2010
Applications for RonaFloor Repair 1 Hour
� bedding and securing kerbs
� emergency floor repairs
� concrete carriageway repairs
� securing copings
� filling potholes
� casting rapid set concrete
� airport runway hardstanding repairs
Working Time and Mixing RonaFloor Repair 1 Hour is a rapid set mortar system, designed for hand mixing in small volume. The working time is approximately 10-15 minutes, dependent on material and ambient temperature. It must therefore be mixed close to the area of application so that it can be placed and finished before initial set.
For larger volume work where hand mixing is not possible but rapid strength gain is required, please contact the Ronacrete Technical Department.
Advantages
� ultra-rapid strength gain
� traffic within 1-2 hours of mixing
� low temperature working down to -10°C
� prepacked for ease of use and site control
� high strengths within hours
� thin section applications down to 2mm depending on grade
� established track record since 1981
� economical and durable Working Temperatures RonaFloor Repair 1 Hour can be used in most weather conditions and in a wide temperature range, from -10°C to 25°C and above. At high ambient temperature the working time of the mix will be considerably reduced; it will be increased at lower temperatures. Care must be taken when using RonaFloor Repair 1 Hour in extreme temperatures to ensure that the water used for damping, and the primer, does not freeze or dry/evaporate on contact with the substrate. In very low temperatures for additional speed warm water or warmed gauging liquid may be used for mixing. Machine mixing may also be possible; consult Ronacrete Technical Department. Health & Safety RonaFloor Repair 1 Hour is non-hazardous although protective clothing such as goggles, overalls and gloves is recommended to prevent any effect from prolonged skin contact, inhalation or ingestion.
In the event of skin contact, wash with soap and water. Seek medical advice if irritation or pain occurs. In the event of eye contact, irrigate with plenty of clean water and seek immediate medical advice. In the event of ingestion, do not induce vomiting. Seek immediate medical advice. A. Working Instructions - Floor Repair
1. prepare repair area by mechanical abrasion to remove loose, unsound and friable material; provide a vertical saw cut around the periphery of the area. Remove oil and grease and other contamination which may impair adhesion. Vacuum clean to remove dust and debris.
2. the substrate can be tested to ensure it is strong enough to restrain the repair; refer to BS8204 Part 3:1993
3. damp the surface with clean water; soak very porous surfaces for 24 hours; remove all standing and surplus water leaving the surface damp 4. mix and apply Ronacrete Rapid Primer ensuring total uniform coverage. Only prime an area which can be covered by the mortar within the working time of the primer (typically 15-60 minutes
Continued on following page………
Description
RonaFloor Repair 1 Hour is a range of mortars and fine concretes designed for rapid strength gain and low temperature use. Within one hour of mixing (depending on temperature) the material will have gained sufficient strength to take foot and vehicle traffic including cars, lorries, fork trucks and other machinery.
The speed of RonaFloor Repair 1 Hour makes it ideal for use on roads, motorways, slipways and ramps, tidal areas, airports and stations, in factories, warehouses and goods depots and in all other areas where speed and rapid strength gain is of paramount importance. After just one hour of mixing a surface repaired with RonaFloor Repair 1 Hour or a component bedded on RonaFloor Repair 1 Hour can be opened to foot and vehicle traffic.
As well as achieving rapid strength RonaFloor Repair 1 Hour also works at low temperatures when conventional mortars cannot be used.
RonaFloor Repair 1 Hour (formerly Monoset RX, RXT and Concrete RX)
Ultra-rapid floor repair and bedding mortars
Technical Data Sheet
FEATURES
� high early strength mortar and concrete
� will take heavy traffic after 1 hour
� for floor screeds, floor repairs
� bedding mortar for bricks, blocks, paviours
� selected grades are waterproof SPECIFICATION CLAUSES 1. Floor repairs 2mm-6mm thick The floor repair shall be RonaFloor Repair 1 Hour 2-6mm by Ronacrete Ltd, telephone +44 (0) 1279 638700. The primer is to be Ronacrete Rapid Primer. All materials to be applied in accordance with manufacturers instructions. 2. Floor repairs 6mm-50mm thick The floor repair shall be RonaFloor Repair 1 Hour 6-50mm by Ronacrete Ltd, telephone +44 (0) 1279 638700. The primer is to be Ronacrete Rapid Primer. All materials to be applied in accordance with manufacturers instructions. 3. Floor repairs 26mm-150mm thick The floor repair shall be RonaFloor Repair 1 Hour 25-150mm by Ronacrete Ltd, telephone +44 (0) 1279 638700. The primer is to be Ronacrete Rapid Primer. All materials to be applied in accordance with manufacturers instructions. 4. Bedding kerbs and paviours The bedding mortar shall be RonaFloor Repair 1 Hour 6-50mm by Ronacrete Ltd, telephone +44 (0) 1279 638700. The primer is to be Ronacrete Rapid Primer. All materials to be applied in accordance with manufacturers instructions.
SUMMARY APPLICATION PROCEDURE Floor repairs (see Specification Clause 1 to 3 above) 1. prepare surface 2. apply Ronacrete Rapid Primer 3. mix and apply the appropriate grade of RonaFloor Repair 1 Hour 4. optionally apply epoxy floor coating (contact Technical Department) 5. traffic Bedding mortar (see Specification Clause 4 above) 1. prepare surface 2. mix and apply Ronacrete Rapid Primer to substrate and back of
component 3. mix and apply RonaFloor Repair 1 Hour 6-50mm 4. bed component in wet mortar 5. protect
depending on temperature, air movement and surface porosity). 5. hand mix the appropriate grade of RonaFloor Repair 1 Hour, close to the area of application by dry mixing the powders and sands (and aggregates) and adding sufficient of the supplied gauging liquid to provide the required consistency 6. apply the mixed RonaFloor Repair 1 Hour on to the wet or tacky primer, compact and close the surface with a float or trowel. If the primer dries, scarify by close cross hatch scratching and reapply 7. where the total repair thickness exceeds the Maximum Depth per Layer quoted in “Materials Selection Guide”, lay in more than one layer, ensuring each is not less than the Minimum Depth Per Layer. If the previous layer begins to firm up before the next is placed, scratch the surface and apply Ronacrete Rapid Primer between layers 8. protect the surface until hard enough to traffic (typically 1 hour at 20°C) B. Working Instructions - Bedding Kerbs, Paviours, Copings 1. mechanically abrade substrate; remove all contamination, grease, oil and
loose material to provide a sound substrate strong enough to receive the high strength bedding mortar
2. damp substrate and underside of component with clean water; remove excess
3. apply Ronacrete Rapid Primer to both surfaces whilst damp; do not allow to dry. If surface dries scarify and remove dried primer and reapply.
4. working close to the area of application hand mix RonaFloor Repair 1 Hour 6-50mm by dry mixing the powder and sand and adding sufficient gauging liquid to provide the desired consistency mortar
5. apply the mixed RonaFloor Repair 1 Hour 6-50mm to the wet/tacky primer and place component in to wet mortar. Compact ensuring contact. Remove excess mortar. Avoid staining face of component. Bed depth is typically 10mm but may be between 6mm and 50mm.
6. protect the surface until hard (typically 1 hour at 20°C) 7. if required rake out joints and repoint RonaFloor Repair 1 Hour Technology It is important to note that RonaFloor Repair 1 Hour is designed for small volume application where rapid strength gain is of prime importance. The hydration of RonaFloor Repair 1 Hour creates an exotherm; this allows the material to be used at low temperatures. This reaction is controlled in small volume mixes although heat and shrinkage cracking can occur when using larger volumes. For bonded applications such minor cracking is not detrimental to the performance of the material. Substrate Testing It is important when carrying out floor repairs with RonaFloor Repair 1 Hour that the substrate is suitably prepared with aggregate exposed and that the substrate is sufficiently strong to receive a high strength repair. The recommendations given in BS8204 Part 3 1993 refer to the testing of substrates before applying mortars and fine concretes and these recommendations can be followed for repairs in strategic locations. Shelf Life and Storage RonaFloor Repair 1 Hour should be stored unopened between 5°C and 25°C in dry warehouse conditions and out of direct sunlight. In these conditions shelf life is approximately 9 months. Site Attendance When on site Ronacrete representatives are able, if asked, to give a general indication of the correct method of installing a Ronacrete product. It is important to bear in mind that Ronacrete Ltd is a manufacturer and not an application contractor and it is therefore the responsibility of the contractor and his employer to ensure he is aware of and implements the correct practices and procedures to ensure the correct installation of the product and that liability for its correct installation lies with the contractor and not with Ronacrete Ltd.
Continued on following page………
RONL 014 Issue 6 1st April 2010
PROPERTIES OF CURED MORTARS
RESULTS ARE IN N/MM²; 100mm CUBES TESTED AT 20°C. SITE MIXED CUBES WILL PRODUCE LOWER STRENGTHS
DESIGNED FOR WEARING SURFACE
MIN DEPTH PER
LAYER
MAX DEPTH PER
LAYER
1 HOUR COMPRESSIVE STRENGTH
2 HOUR COMPRESSIVE STRENGTH
24 HOUR COMPRESSIVE STRENGTH
7 DAY COMPRESSIVE STRENGTH
28 DAY COMPRESSIVE STRENGTH
WATERPROOF FROSTPROOF
RonaFloor Repair 1 Hour 25-150mm
yes 25mm 150mm 17 21 29 42 54 yes
RonaFloor Repair 1 Hour 6-50mm
yes 6mm 50mm 12 15 28 40 53 yes
RonaFloor Repair 1 Hour 2-6mm
yes 2mm 6mm 8 16 26 38 51 yes
FLOOR REPAIR GRADES SELECTION TABLE
depth product min. depth per layer max. depth per layer
6mm-50mm RonaFloor Repair 1 Hour 6-50mm 6mm 50mm
12mm-50mm RonaFloor Repair 1 Hour 6-50mm 12mm 50mm
25mm-150mm RonaFloor Repair 1 Hour 25-150mm 25mm 100mm
YIELDS
Pack Size Yield (approx) Coverage (approx)
RonaFloor Repair 1 Hour 25-150mm 28kg 95 packs per m3 0.4m² @ 25mm
RonaFloor Repair 1 Hour 6-50mm 28kg 90 packs per m3 1m² @ 11mm
RonaFloor Repair 1 Hour 2-6mm 24kg 72 packs per m3 1.6m² @ 5mm
Ronacrete Rapid Primer 2kg, 10kg 3-4m², 15-20m² -
The information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers are advised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making further enquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product, or for any loss or damage arising out of such use.
Ronacrete Ltd, Ronac House, Flex Meadow, Merring Way, Harlow, Essex CM19 5TD, U.K. Tel: +44 (0)1279 638700 www.ronacrete.co.uk [email protected]
APPLICATION GRADE MIN/MAX DEPTH PER LAYER
DESCRIPTION/SUPPLY SEE WORKING INSTRUCTIONS
repairs to floors, hard standings; 2mm to 6mm deep
RonaFloor Repair 1 Hour 2-6mm;
bond with Ronacrete Rapid Primer
2mm/6mm light to medium duty areas; supplied ready to use with gauging liquid
A
repairs to floors, hard standings, fill potholes; 6mm to 50mm deep
RonaFloor Repair 1 Hour 6-50mm; bond with Ronacrete Rapid Primer
6mm/50mm medium duty areas; supplied ready to use with gauging liquid
A
repairs to floors, hard standings, fill potholes; 26mm to 150mm deep
RonaFloor Repair 1 Hour 25-150mm;
bond with Ronacrete Rapid Primer
26mm/150mm heavy duty areas; supplied ready to use with gauging liquid
A
bedding mortar for kerbs, bricks and copings, typical bed depth 10mm
RonaFloor Repair 1 Hour 6-50mm; bond with Ronacrete Rapid Primer
6mm/50mm supplied ready to use with gauging liquid
B
The principle constituents are:-
Hydraulic powder combined with siliceous aggregate an accelerator and rheological
additives.
CAS No: 65997-16-2
ECC No: 266-045-5
Classification: IRRITANT.
Human effects: Dry powder, has no effects on dry skin. When mixed with
water, an alkaline solution is produced. A dust problem
may occur in confined areas.
Environmental effects: No effects, RonaFloor Repair 1 Hour 2-6mm is insoluble in
water.
Skin Contact: Wash affected areas with plenty of clean water.
Eye Contact: Wash eyes immediately with plenty of clean water and if
necessary, seek medical advice.
Inhalation: If irritation occurs move to fresh air. If nose or airways
become inflamed, seek medical advice.
Ingestion: Do not induce vomiting. Wash out mouth with water and
give patient plenty of water to drink.
RonaFloor Repair 1 Hour 2-6mm is not flammable and does not support burning or
dangerous synergistic reactions with other materials, provided that these substances
themselves are stable.
On Spillage: Spilt material maybe collected for re-use, provided that no
contamination has occurred.
Personal Precautions: See section 8.
Environmental Precautions: Do not empty material into drains, sewers/water courses as
substance hardens when in contact with water.
Storage: Store in dry conditions, preferably above ground on pallets
protected by shrink-wrapping. This will prevent moisture
ingress and prolong shelf life.
Handling: Wear personal protective equipment and clothing to avoid
contact with the skin and eyes.
Ronacrete Limited
Ronac House
Flex Meadow, Merring Way
Harlow, Essex CM19 5TD
Tel: 01279 638700 Fax: 01279 638701
HEALTH AND SAFETY INFORMATION
RonaFloor Repair 1 Hour 2-6mm
1. COMPOSITION
2. HAZARDS IDENTIFICATION
3. FIRST AID MEASURES
4. FIRE FIGHTING MEASURES
5. ACCIDENTAL RELEASE MEASURES
6. HANDLING AND STORAGE
Occupation Exposure Standards (OES), 8 hours.
Time Weighted Average (TWA).
Total Inhalable Dust: 10mg/m3.
Total Respirable Dust: 5mg/m3.
Personnel protection: Dust proof goggles should be worn whenever there is a risk
of powder or wet mix entering the eyes.
Skin protection: Protective clothing should be worn, including waterproof
gloves, trousers and wellington boots. Any wet material,
contaminating clothing should be removed immediately and
the skin washed thoroughly as well as the protective
clothing/footwear.
Respiratory Protection: Suitable respiratory protection should be worn to ensure
that personnel exposure is less than the OES, ie dust mask.
Physical State: Dark grey granular material
Particle Size Distr: 0-2.0mm
pH Water Solution: 11.0-11.5
Bulk Density: 1100-1500kg/m3
Flammability: Not flammable
Explosive Properties: Not explosive
Conditions Contributing to:-
Chemical Instability: None
Hazardous Decomposition Products: None
Special Precautions: None
This material has no known toxic or carcinogenic effects.
Stable in soil. No photodegredation with sunlight. When mixed with water, the increase
in pH may be lethal to aquatic life.
Dispose of empty bags or material at an authorised disposal site.
Not classified as hazardous for transport purposes.
7. EXPOSURE CONTROLS/PERSONAL PROTECTION
8. PHYSICAL AND CHEMICAL PROPERTIES
9. STABILITY AND REACTIVITY
10. TOXICOLOGICAL INFORMATION
11. ECOLOGICAL INFORMATION
12. DISPOSAL CONSIDERATIONS
13. TRANSPORT INFORMATION
Chemical (Hazard Information and Packaging Regulations 1993).
Classification: Irritant.
Risk Phases: None.
Safety Phases: Wear suitable protective clothing, gloves and eye/face
protection. In case of contact with eyes, rinse immediately
with plenty of clean water, if necessary seek medical advice.
After contact with skin, wash immediately with plenty of
clean water.
Keep out of reach of children.
Health and Safety at Work Act 1974.
HSE Occupational Exposure Criteria Document Summaries 1993 Edition (ISBN
0118821202).
Control of Substances Hazardous to Health (Regulations) 1988.
HSE Guidance Note EH26 (Occupational Skin Diseases - Health and Safety Precautions -
HMSO 1981).
HSE Guidance Note EH40 (Occupational Exposure Limits).
RonaFloor Repair 1 Hour 2-6mm contains chemical additives in such small
concentrations they are not considered hazardous to health.
14. REGULATORY INFORMATION
15. OTHER INFORMATION
A world class company
( Formerly Monoset RX )
Benefits
Fast – can be trafficked after 1 hour @ 20ºC
Can be laid from 6mm to 50mm in a single layer
Can be used down to –10°C
Wearing surface
Waterproof and frost proof
Reduces down time and disruption
Water based low odour formulation
Easy to apply
Can be overlaid with impervious floor coverings within 90minutes
Key Performance Indicators
High compressive strengths after 1 hour
RH < 75% within 90 minutes
Project references include:
London UndergroundRailtrackBritish Airports AuthorityDartmouth ferry slipwayFord Motor CompanyLocal Authorities
Specification Clause
The floor repair mortar shall be RonaFloor Repair 1 Hour(specify grade) by Ronacrete Ltd, tel. +44 (0) 1279638700. The primer shall be Ronacrete Rapid Primer.Apply in accordance with manufacturers instructions.
Description
RonaFloor Repair 1 Hour 6-50mm is a prepacked rapidhardening polymer modified mortar which reaches high earlystrength. The repaired surface can be opened to heavyvehicular traffic after 1 hour. RonaFloor Repair 1 Hour canbe used from 6-50mm. As well as achieving rapid strength,RonaFloor Repair 1 Hour 6-50mm can be used down to atemperature of –10°C, when conventional mortars cannotbe used.
Also use as a rapid bedding mortar for blocks, pavers andother components.
Uses
Emergency repairs to factory, warehouse floors, rampsand aisles, runways, airport pavements
Rapid strength gain bedding mortar for bricks, blocks,pavers, in early and emergency traffic locations
Roads, carriageways, hard standings
Platforms, stairs, bridges
Tidal zone repairs
Doc Ref: RONC 166.1 20th May 2010
Site Attendance
When on site Ronacrete representatives are able, if asked,to give a general indication of the correct method ofinstalling a Ronacrete product. It is important to bear inmind that Ronacrete Ltd is a manufacturer and not anapplication contractor and it is therefore the responsibility ofthe contractor and his employer to ensure he is aware ofand implements the correct practices and procedures toensure the correct installation of the product and that liabilityfor its correct installation lies with the contractor and notwith Ronacrete Ltd.
Guarantee
Ronacrete products are guaranteed fit for purpose and ofmerchantable quality. Materials are supplied subject to ourstandard Terms and Conditions of Sale, available onrequest. Additional details on the Insurance BackedWarranty can be provided by our Technical Department.
Technical Data
Traffic Time 60 minutes
Compressive strength 1 hour 17N/mm²
Compressive strength 28 days 54N/mm²
Minimum application thickness 6mm
Maximum application thickness 50mm
Minimum working temperature -10 °C
Yield 90 packs per m³
More InformationRonacrete Technical Support:+44 (0) 1279 638 700 [email protected]
Ronacrete Limited, Ronac House, Flex Meadow, Merring Way, Harlow, Essex, CM19 5TD UKTel: +44 (0) 1279 638 700 Fax: +44 (0) 1279 638 701 E-mail: [email protected] Web: www.ronacrete.co.uk
DisclaimerThe information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers areadvised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making furtherenquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product,or for any loss or damage arising out of such use. All data shown are typical laboratory results achieved in ideal conditions; site results may differ.
Application
Preparation
Mechanically prepare substrate in accordance with BS 8204Part 3:1993. Provide structurally sound and clean substrateto receive high strength screed.
Ensure the surface is free from grease, oil, dirt and otherdeleterious material.
Mixing
Mix components using drill and paddle or by hand close toarea of use.
Installation
Trowel apply onto wet or tacky primer. Finish with float ortrowel. When bedding, the underside of the componentmust also be primed.
Packaging
RonaFloor Repair 1 Hour is supplied in 25kg packs.
Ronacrete Rapid Primer is supplied in 2kg and 10kg packs.
Shelf Life And Storage
Shelf life 9 months. Store in a cool dry place. Protect fromfrost.
Health And Safety
RonaFloor Repair 1 Hour 6-50mm contains cement.Protective clothing such as goggles, overalls and gloves isrecommended to prevent any effect from prolonged skincontact, inhalation or ingestion. Refer to Health and SafetyData Sheet.
Other Products in the Commercial / Industrial FlooringRange
Ronacrete Curing MembraneRonaFloor Concrete DustprooferRonaFloor Epoxy DPMRonaFloor Epoxy Floor MortarRonaFloor Epoxy Floor Mortar RapidRonaFloor HB100RonaFloor HB200RonaFloor HB Vertical GradeRonaFloor PU CoatingRonaFloor PU Coating WB
A world class company
Doc Ref: RONC 166.1 20th May 2010
Applications for RonaFloor Repair 1 Hour
� bedding and securing kerbs
� emergency floor repairs
� concrete carriageway repairs
� securing copings
� filling potholes
� casting rapid set concrete
� airport runway hardstanding repairs
Working Time and Mixing RonaFloor Repair 1 Hour is a rapid set mortar system, designed for hand mixing in small volume. The working time is approximately 10-15 minutes, dependent on material and ambient temperature. It must therefore be mixed close to the area of application so that it can be placed and finished before initial set.
For larger volume work where hand mixing is not possible but rapid strength gain is required, please contact the Ronacrete Technical Department.
Advantages
� ultra-rapid strength gain
� traffic within 1-2 hours of mixing
� low temperature working down to -10°C
� prepacked for ease of use and site control
� high strengths within hours
� thin section applications down to 2mm depending on grade
� established track record since 1981
� economical and durable Working Temperatures RonaFloor Repair 1 Hour can be used in most weather conditions and in a wide temperature range, from -10°C to 25°C and above. At high ambient temperature the working time of the mix will be considerably reduced; it will be increased at lower temperatures. Care must be taken when using RonaFloor Repair 1 Hour in extreme temperatures to ensure that the water used for damping, and the primer, does not freeze or dry/evaporate on contact with the substrate. In very low temperatures for additional speed warm water or warmed gauging liquid may be used for mixing. Machine mixing may also be possible; consult Ronacrete Technical Department. Health & Safety RonaFloor Repair 1 Hour is non-hazardous although protective clothing such as goggles, overalls and gloves is recommended to prevent any effect from prolonged skin contact, inhalation or ingestion.
In the event of skin contact, wash with soap and water. Seek medical advice if irritation or pain occurs. In the event of eye contact, irrigate with plenty of clean water and seek immediate medical advice. In the event of ingestion, do not induce vomiting. Seek immediate medical advice. A. Working Instructions - Floor Repair
1. prepare repair area by mechanical abrasion to remove loose, unsound and friable material; provide a vertical saw cut around the periphery of the area. Remove oil and grease and other contamination which may impair adhesion. Vacuum clean to remove dust and debris.
2. the substrate can be tested to ensure it is strong enough to restrain the repair; refer to BS8204 Part 3:1993
3. damp the surface with clean water; soak very porous surfaces for 24 hours; remove all standing and surplus water leaving the surface damp 4. mix and apply Ronacrete Rapid Primer ensuring total uniform coverage. Only prime an area which can be covered by the mortar within the working time of the primer (typically 15-60 minutes
Continued on following page………
Description
RonaFloor Repair 1 Hour is a range of mortars and fine concretes designed for rapid strength gain and low temperature use. Within one hour of mixing (depending on temperature) the material will have gained sufficient strength to take foot and vehicle traffic including cars, lorries, fork trucks and other machinery.
The speed of RonaFloor Repair 1 Hour makes it ideal for use on roads, motorways, slipways and ramps, tidal areas, airports and stations, in factories, warehouses and goods depots and in all other areas where speed and rapid strength gain is of paramount importance. After just one hour of mixing a surface repaired with RonaFloor Repair 1 Hour or a component bedded on RonaFloor Repair 1 Hour can be opened to foot and vehicle traffic.
As well as achieving rapid strength RonaFloor Repair 1 Hour also works at low temperatures when conventional mortars cannot be used.
RonaFloor Repair 1 Hour (formerly Monoset RX, RXT and Concrete RX)
Ultra-rapid floor repair and bedding mortars
Technical Data Sheet
FEATURES
� high early strength mortar and concrete
� will take heavy traffic after 1 hour
� for floor screeds, floor repairs
� bedding mortar for bricks, blocks, paviours
� selected grades are waterproof SPECIFICATION CLAUSES 1. Floor repairs 2mm-6mm thick The floor repair shall be RonaFloor Repair 1 Hour 2-6mm by Ronacrete Ltd, telephone +44 (0) 1279 638700. The primer is to be Ronacrete Rapid Primer. All materials to be applied in accordance with manufacturers instructions. 2. Floor repairs 6mm-50mm thick The floor repair shall be RonaFloor Repair 1 Hour 6-50mm by Ronacrete Ltd, telephone +44 (0) 1279 638700. The primer is to be Ronacrete Rapid Primer. All materials to be applied in accordance with manufacturers instructions. 3. Floor repairs 26mm-150mm thick The floor repair shall be RonaFloor Repair 1 Hour 25-150mm by Ronacrete Ltd, telephone +44 (0) 1279 638700. The primer is to be Ronacrete Rapid Primer. All materials to be applied in accordance with manufacturers instructions. 4. Bedding kerbs and paviours The bedding mortar shall be RonaFloor Repair 1 Hour 6-50mm by Ronacrete Ltd, telephone +44 (0) 1279 638700. The primer is to be Ronacrete Rapid Primer. All materials to be applied in accordance with manufacturers instructions.
SUMMARY APPLICATION PROCEDURE Floor repairs (see Specification Clause 1 to 3 above) 1. prepare surface 2. apply Ronacrete Rapid Primer 3. mix and apply the appropriate grade of RonaFloor Repair 1 Hour 4. optionally apply epoxy floor coating (contact Technical Department) 5. traffic Bedding mortar (see Specification Clause 4 above) 1. prepare surface 2. mix and apply Ronacrete Rapid Primer to substrate and back of
component 3. mix and apply RonaFloor Repair 1 Hour 6-50mm 4. bed component in wet mortar 5. protect
depending on temperature, air movement and surface porosity). 5. hand mix the appropriate grade of RonaFloor Repair 1 Hour, close to the area of application by dry mixing the powders and sands (and aggregates) and adding sufficient of the supplied gauging liquid to provide the required consistency 6. apply the mixed RonaFloor Repair 1 Hour on to the wet or tacky primer, compact and close the surface with a float or trowel. If the primer dries, scarify by close cross hatch scratching and reapply 7. where the total repair thickness exceeds the Maximum Depth per Layer quoted in “Materials Selection Guide”, lay in more than one layer, ensuring each is not less than the Minimum Depth Per Layer. If the previous layer begins to firm up before the next is placed, scratch the surface and apply Ronacrete Rapid Primer between layers 8. protect the surface until hard enough to traffic (typically 1 hour at 20°C) B. Working Instructions - Bedding Kerbs, Paviours, Copings 1. mechanically abrade substrate; remove all contamination, grease, oil and
loose material to provide a sound substrate strong enough to receive the high strength bedding mortar
2. damp substrate and underside of component with clean water; remove excess
3. apply Ronacrete Rapid Primer to both surfaces whilst damp; do not allow to dry. If surface dries scarify and remove dried primer and reapply.
4. working close to the area of application hand mix RonaFloor Repair 1 Hour 6-50mm by dry mixing the powder and sand and adding sufficient gauging liquid to provide the desired consistency mortar
5. apply the mixed RonaFloor Repair 1 Hour 6-50mm to the wet/tacky primer and place component in to wet mortar. Compact ensuring contact. Remove excess mortar. Avoid staining face of component. Bed depth is typically 10mm but may be between 6mm and 50mm.
6. protect the surface until hard (typically 1 hour at 20°C) 7. if required rake out joints and repoint RonaFloor Repair 1 Hour Technology It is important to note that RonaFloor Repair 1 Hour is designed for small volume application where rapid strength gain is of prime importance. The hydration of RonaFloor Repair 1 Hour creates an exotherm; this allows the material to be used at low temperatures. This reaction is controlled in small volume mixes although heat and shrinkage cracking can occur when using larger volumes. For bonded applications such minor cracking is not detrimental to the performance of the material. Substrate Testing It is important when carrying out floor repairs with RonaFloor Repair 1 Hour that the substrate is suitably prepared with aggregate exposed and that the substrate is sufficiently strong to receive a high strength repair. The recommendations given in BS8204 Part 3 1993 refer to the testing of substrates before applying mortars and fine concretes and these recommendations can be followed for repairs in strategic locations. Shelf Life and Storage RonaFloor Repair 1 Hour should be stored unopened between 5°C and 25°C in dry warehouse conditions and out of direct sunlight. In these conditions shelf life is approximately 9 months. Site Attendance When on site Ronacrete representatives are able, if asked, to give a general indication of the correct method of installing a Ronacrete product. It is important to bear in mind that Ronacrete Ltd is a manufacturer and not an application contractor and it is therefore the responsibility of the contractor and his employer to ensure he is aware of and implements the correct practices and procedures to ensure the correct installation of the product and that liability for its correct installation lies with the contractor and not with Ronacrete Ltd.
Continued on following page………
RONL 014 Issue 6 1st April 2010
PROPERTIES OF CURED MORTARS
RESULTS ARE IN N/MM²; 100mm CUBES TESTED AT 20°C. SITE MIXED CUBES WILL PRODUCE LOWER STRENGTHS
DESIGNED FOR WEARING SURFACE
MIN DEPTH PER
LAYER
MAX DEPTH PER
LAYER
1 HOUR COMPRESSIVE STRENGTH
2 HOUR COMPRESSIVE STRENGTH
24 HOUR COMPRESSIVE STRENGTH
7 DAY COMPRESSIVE STRENGTH
28 DAY COMPRESSIVE STRENGTH
WATERPROOF FROSTPROOF
RonaFloor Repair 1 Hour 25-150mm
yes 25mm 150mm 17 21 29 42 54 yes
RonaFloor Repair 1 Hour 6-50mm
yes 6mm 50mm 12 15 28 40 53 yes
RonaFloor Repair 1 Hour 2-6mm
yes 2mm 6mm 8 16 26 38 51 yes
FLOOR REPAIR GRADES SELECTION TABLE
depth product min. depth per layer max. depth per layer
6mm-50mm RonaFloor Repair 1 Hour 6-50mm 6mm 50mm
12mm-50mm RonaFloor Repair 1 Hour 6-50mm 12mm 50mm
25mm-150mm RonaFloor Repair 1 Hour 25-150mm 25mm 100mm
YIELDS
Pack Size Yield (approx) Coverage (approx)
RonaFloor Repair 1 Hour 25-150mm 28kg 95 packs per m3 0.4m² @ 25mm
RonaFloor Repair 1 Hour 6-50mm 28kg 90 packs per m3 1m² @ 11mm
RonaFloor Repair 1 Hour 2-6mm 24kg 72 packs per m3 1.6m² @ 5mm
Ronacrete Rapid Primer 2kg, 10kg 3-4m², 15-20m² -
The information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers are advised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making further enquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product, or for any loss or damage arising out of such use.
Ronacrete Ltd, Ronac House, Flex Meadow, Merring Way, Harlow, Essex CM19 5TD, U.K. Tel: +44 (0)1279 638700 www.ronacrete.co.uk [email protected]
APPLICATION GRADE MIN/MAX DEPTH PER LAYER
DESCRIPTION/SUPPLY SEE WORKING INSTRUCTIONS
repairs to floors, hard standings; 2mm to 6mm deep
RonaFloor Repair 1 Hour 2-6mm;
bond with Ronacrete Rapid Primer
2mm/6mm light to medium duty areas; supplied ready to use with gauging liquid
A
repairs to floors, hard standings, fill potholes; 6mm to 50mm deep
RonaFloor Repair 1 Hour 6-50mm; bond with Ronacrete Rapid Primer
6mm/50mm medium duty areas; supplied ready to use with gauging liquid
A
repairs to floors, hard standings, fill potholes; 26mm to 150mm deep
RonaFloor Repair 1 Hour 25-150mm;
bond with Ronacrete Rapid Primer
26mm/150mm heavy duty areas; supplied ready to use with gauging liquid
A
bedding mortar for kerbs, bricks and copings, typical bed depth 10mm
RonaFloor Repair 1 Hour 6-50mm; bond with Ronacrete Rapid Primer
6mm/50mm supplied ready to use with gauging liquid
B
The principle constituents are:-
Hydraulic powder combined with siliceous aggregate an accelerator and rheological
additives.
CAS No: 65997-16-2
ECC No: 266-045-5
Classification: IRRITANT.
Human effects: Dry powder, has no effects on dry skin. When mixed with
water, an alkaline solution is produced. A dust problem
may occur in confined areas.
Environmental effects: No effects, RonaFloor Repair 1 Hour 6-50mm is insoluble in
water.
Skin Contact: Wash affected areas with plenty of clean water.
Eye Contact: Wash eyes immediately with plenty of clean water and if
necessary, seek medical advice.
Inhalation: If irritation occurs move to fresh air. If nose or airways
become inflamed, seek medical advice.
Ingestion: Do not induce vomiting. Wash out mouth with water and
give patient plenty of water to drink.
RonaFloor Repair 1 Hour 6-50mm is not flammable and does not support burning or
dangerous synergistic reactions with other materials, provided that these substances
themselves are stable.
On Spillage: Spilt material maybe collected for re-use, provided that no
contamination has occurred.
Personal Precautions: See section 8.
Environmental Precautions: Do not empty material into drains, sewers/water courses as
substance hardens when in contact with water.
Storage: Store in dry conditions, preferably above ground on pallets
protected by shrink-wrapping. This will prevent moisture
ingress and prolong shelf life.
Handling: Wear personal protective equipment and clothing to avoid
contact with the skin and eyes.
Occupation Exposure Standards (OES), 8 hours.
Ronacrete Limited
Ronac House
Flex Meadow, Merring Way
Harlow, Essex CM19 5TD
Tel: 01279 638700 Fax: 01279 638701
HEALTH AND SAFETY INFORMATION
RonaFloor Repair 1 Hour 6-50mm
1. COMPOSITION
2. HAZARDS IDENTIFICATION
3. FIRST AID MEASURES
4. FIRE FIGHTING MEASURES
5. ACCIDENTAL RELEASE MEASURES
6. HANDLING AND STORAGE
7. EXPOSURE CONTROLS/PERSONAL PROTECTION
Time Weighted Average (TWA).
Total Inhalable Dust: 10mg/m3.
Total Respirable Dust: 5mg/m3.
Personnel protection: Dust proof goggles should be worn whenever there is a risk
of powder or wet mix entering the eyes.
Skin protection: Protective clothing should be worn, including waterproof
gloves, trousers and wellington boots. Any wet material,
contaminating clothing should be removed immediately and
the skin washed thoroughly as well as the protective
clothing/footwear.
Respiratory Protection: Suitable respiratory protection should be worn to ensure
that personnel exposure is less than the OES, ie dust mask.
Physical State: Dark grey granular material
Particle Size Distr: 0-4.0mm
pH Water Solution: 11.0-11.5
Bulk Density: 1100-1500kg/m3
Flammability: Not flammable
Explosive Properties: Not explosive
Conditions Contributing to:-
Chemical Instability: None
Hazardous Decomposition Products: None
Special Precautions: None
This material has no known toxic or carcinogenic effects.
Stable in soil. No photodegredation with sunlight. When mixed with water, the increase
in pH may be lethal to aquatic life.
Dispose of empty bags or material at an authorised disposal site.
Not classified as hazardous for transport purposes.
Chemical (Hazard Information and Packaging Regulations 1993).
Classification: Irritant.
Risk Phases: None.
Safety Phases: Wear suitable protective clothing, gloves and eye/face
protection. In case of contact with eyes, rinse immediately
with plenty of clean water, if necessary seek medical advice.
After contact with skin, wash immediately with plenty of
clean water.
8. PHYSICAL AND CHEMICAL PROPERTIES
9. STABILITY AND REACTIVITY
10. TOXICOLOGICAL INFORMATION
11. ECOLOGICAL INFORMATION
12. DISPOSAL CONSIDERATIONS
13. TRANSPORT INFORMATION
14. REGULATORY INFORMATION
Health and Safety at Work Act 1974.
HSE Occupational Exposure Criteria Document Summaries 1993 Edition (ISBN
0118821202).
Control of Substances Hazardous to Health (Regulations) 1988.
HSE Guidance Note EH26 (Occupational Skin Diseases - Health and Safety Precautions -
HMSO 1981).
HSE Guidance Note EH40 (Occupational Exposure Limits).
RonaFloor Repair 1 Hour 6-50mm contains chemical additives in such small
concentrations they are not considered hazardous to health.
15. OTHER INFORMATION
A world class company
( Formerly Monoset Concrete RX )
Benefits
Fast – can be trafficked just 1 hour after mixing
Can be laid from 2mm upwards
Can be used down to –10°C
Reduces down time and disruption
Water based low odour formulation
Can be overlaid with impervious floor coverings within 90minutes
Key Performance Indicators
High early strength; 8N/mm² after one hour
Rapid drying; RH < 75% within 90 minutes
Project references include:
London UndergroundRailtrackBritish Airports AuthorityDartmouth Ferry SlipwayFord Motor CompanyLocal Authorities
Specification Clause
The floor repair mortar shall be RonaFloor Repair 1 Hour2-6mm by Ronacrete Ltd, tel. +44 (0) 1279 638700. Theprimer shall be Ronacrete Rapid Primer. Apply inaccordance with manufacturers instructions.
Description
RonaFloor Repair 1 Hour is a prepacked rapid hardeningpolymer modified mortar which reaches high compressivestrength after just one hour. The repaired surface can beopened to traffic after 1 hour. RonaFloor Repair 1 Hour canbe used from 2mm upwards. As well as achieving rapidstrength, RonaFloor Repair 1 Hour can be used down to atemperature of –10°C, when conventional mortars cannotbe used.
Uses
Emergency repairs to floors, ramps and aisles
Filling bolt holes, kerb repairs, freezer room repairs
Platforms, stairs, bridge repairs, tidal zone repairs
Doc Ref: RONC 167.1 20th May 2010
Site Attendance
When on site Ronacrete representatives are able, if asked,to give a general indication of the correct method ofinstalling a Ronacrete product. It is important to bear inmind that Ronacrete Ltd is a manufacturer and not anapplication contractor and it is therefore the responsibility ofthe contractor and his employer to ensure he is aware ofand implements the correct practices and procedures toensure the correct installation of the product and that liabilityfor its correct installation lies with the contractor and notwith Ronacrete Ltd.
Guarantee
Ronacrete products are guaranteed fit for purpose and ofmerchantable quality. Materials are supplied subject to ourstandard Terms and Conditions of Sale, available onrequest. Additional details on the Insurance BackedWarranty can be provided by our Technical Department.
Technical Data @ 20ºC
Traffic after 60 minutes
Compressive strength 1 hour 8N/mm²
Compressive Strength 28 days 51N/mm²
Minimum application thickness 2mm
Minimum applicationtemperature
-10°C
Yield 90 packs per m³
More InformationRonacrete Technical Support:+44 (0) 1279 638 700 [email protected]
Ronacrete Limited, Ronac House, Flex Meadow, Merring Way, Harlow, Essex, CM19 5TD UKTel: +44 (0) 1279 638 700 Fax: +44 (0) 1279 638 701 E-mail: [email protected] Web: www.ronacrete.co.uk
DisclaimerThe information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers areadvised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making furtherenquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product,or for any loss or damage arising out of such use. All data shown are typical laboratory results achieved in ideal conditions; site results may differ.
Application
Preparation
Mechanically prepare substrate in accordance with BS 8204Part 3:1993. Provide structurally sound and clean substrateto receive high strength screed. Ensure the surface is freefrom grease, oil, dirt and other deleterious material.
Mixing
Mix components using drill and paddle or by hand close toarea of use. The material is rapid and will lose workabilitywithin minutes.
Installation
Trowel apply onto wet or tacky primer. Compact and finishwith float or trowel.
Packaging
RonaFloor Repair 1 Hour is supplied in 25kg packs.Ronacrete Rapid Primer is supplied in 2kg and 10kg packs.
Shelf Life And Storage
Shelf life 9 months. Store in a cool dry place. Protect fromfrost.
Health And Safety
Protective clothing such as goggles, overalls and gloves isrecommended to prevent any effect from prolonged skincontact, inhalation or ingestion. Refer to Health and SafetyData Sheet.
Other Products in the Commercial / Industrial FlooringRange
Ronacrete Curing MembraneRonaFloor Concrete DustprooferRonaFloor Epoxy DPMRonaFloor Epoxy Floor MortarRonaFloor Epoxy Floor Mortar RapidRonaFloor HB100RonaFloor HB200RonaFloor HB Vertical GradeRonaFloor PU CoatingRonaFloor PU Coating WB
A world class company
Doc Ref: RONC 167.1 20th May 2010
Applications for RonaFloor Repair 1 Hour
� bedding and securing kerbs
� emergency floor repairs
� concrete carriageway repairs
� securing copings
� filling potholes
� casting rapid set concrete
� airport runway hardstanding repairs
Working Time and Mixing RonaFloor Repair 1 Hour is a rapid set mortar system, designed for hand mixing in small volume. The working time is approximately 10-15 minutes, dependent on material and ambient temperature. It must therefore be mixed close to the area of application so that it can be placed and finished before initial set.
For larger volume work where hand mixing is not possible but rapid strength gain is required, please contact the Ronacrete Technical Department.
Advantages
� ultra-rapid strength gain
� traffic within 1-2 hours of mixing
� low temperature working down to -10°C
� prepacked for ease of use and site control
� high strengths within hours
� thin section applications down to 2mm depending on grade
� established track record since 1981
� economical and durable Working Temperatures RonaFloor Repair 1 Hour can be used in most weather conditions and in a wide temperature range, from -10°C to 25°C and above. At high ambient temperature the working time of the mix will be considerably reduced; it will be increased at lower temperatures. Care must be taken when using RonaFloor Repair 1 Hour in extreme temperatures to ensure that the water used for damping, and the primer, does not freeze or dry/evaporate on contact with the substrate. In very low temperatures for additional speed warm water or warmed gauging liquid may be used for mixing. Machine mixing may also be possible; consult Ronacrete Technical Department. Health & Safety RonaFloor Repair 1 Hour is non-hazardous although protective clothing such as goggles, overalls and gloves is recommended to prevent any effect from prolonged skin contact, inhalation or ingestion.
In the event of skin contact, wash with soap and water. Seek medical advice if irritation or pain occurs. In the event of eye contact, irrigate with plenty of clean water and seek immediate medical advice. In the event of ingestion, do not induce vomiting. Seek immediate medical advice. A. Working Instructions - Floor Repair
1. prepare repair area by mechanical abrasion to remove loose, unsound and friable material; provide a vertical saw cut around the periphery of the area. Remove oil and grease and other contamination which may impair adhesion. Vacuum clean to remove dust and debris.
2. the substrate can be tested to ensure it is strong enough to restrain the repair; refer to BS8204 Part 3:1993
3. damp the surface with clean water; soak very porous surfaces for 24 hours; remove all standing and surplus water leaving the surface damp 4. mix and apply Ronacrete Rapid Primer ensuring total uniform coverage. Only prime an area which can be covered by the mortar within the working time of the primer (typically 15-60 minutes
Continued on following page………
Description
RonaFloor Repair 1 Hour is a range of mortars and fine concretes designed for rapid strength gain and low temperature use. Within one hour of mixing (depending on temperature) the material will have gained sufficient strength to take foot and vehicle traffic including cars, lorries, fork trucks and other machinery.
The speed of RonaFloor Repair 1 Hour makes it ideal for use on roads, motorways, slipways and ramps, tidal areas, airports and stations, in factories, warehouses and goods depots and in all other areas where speed and rapid strength gain is of paramount importance. After just one hour of mixing a surface repaired with RonaFloor Repair 1 Hour or a component bedded on RonaFloor Repair 1 Hour can be opened to foot and vehicle traffic.
As well as achieving rapid strength RonaFloor Repair 1 Hour also works at low temperatures when conventional mortars cannot be used.
RonaFloor Repair 1 Hour (formerly Monoset RX, RXT and Concrete RX)
Ultra-rapid floor repair and bedding mortars
Technical Data Sheet
FEATURES
� high early strength mortar and concrete
� will take heavy traffic after 1 hour
� for floor screeds, floor repairs
� bedding mortar for bricks, blocks, paviours
� selected grades are waterproof SPECIFICATION CLAUSES 1. Floor repairs 2mm-6mm thick The floor repair shall be RonaFloor Repair 1 Hour 2-6mm by Ronacrete Ltd, telephone +44 (0) 1279 638700. The primer is to be Ronacrete Rapid Primer. All materials to be applied in accordance with manufacturers instructions. 2. Floor repairs 6mm-50mm thick The floor repair shall be RonaFloor Repair 1 Hour 6-50mm by Ronacrete Ltd, telephone +44 (0) 1279 638700. The primer is to be Ronacrete Rapid Primer. All materials to be applied in accordance with manufacturers instructions. 3. Floor repairs 26mm-150mm thick The floor repair shall be RonaFloor Repair 1 Hour 25-150mm by Ronacrete Ltd, telephone +44 (0) 1279 638700. The primer is to be Ronacrete Rapid Primer. All materials to be applied in accordance with manufacturers instructions. 4. Bedding kerbs and paviours The bedding mortar shall be RonaFloor Repair 1 Hour 6-50mm by Ronacrete Ltd, telephone +44 (0) 1279 638700. The primer is to be Ronacrete Rapid Primer. All materials to be applied in accordance with manufacturers instructions.
SUMMARY APPLICATION PROCEDURE Floor repairs (see Specification Clause 1 to 3 above) 1. prepare surface 2. apply Ronacrete Rapid Primer 3. mix and apply the appropriate grade of RonaFloor Repair 1 Hour 4. optionally apply epoxy floor coating (contact Technical Department) 5. traffic Bedding mortar (see Specification Clause 4 above) 1. prepare surface 2. mix and apply Ronacrete Rapid Primer to substrate and back of
component 3. mix and apply RonaFloor Repair 1 Hour 6-50mm 4. bed component in wet mortar 5. protect
depending on temperature, air movement and surface porosity). 5. hand mix the appropriate grade of RonaFloor Repair 1 Hour, close to the area of application by dry mixing the powders and sands (and aggregates) and adding sufficient of the supplied gauging liquid to provide the required consistency 6. apply the mixed RonaFloor Repair 1 Hour on to the wet or tacky primer, compact and close the surface with a float or trowel. If the primer dries, scarify by close cross hatch scratching and reapply 7. where the total repair thickness exceeds the Maximum Depth per Layer quoted in “Materials Selection Guide”, lay in more than one layer, ensuring each is not less than the Minimum Depth Per Layer. If the previous layer begins to firm up before the next is placed, scratch the surface and apply Ronacrete Rapid Primer between layers 8. protect the surface until hard enough to traffic (typically 1 hour at 20°C) B. Working Instructions - Bedding Kerbs, Paviours, Copings 1. mechanically abrade substrate; remove all contamination, grease, oil and
loose material to provide a sound substrate strong enough to receive the high strength bedding mortar
2. damp substrate and underside of component with clean water; remove excess
3. apply Ronacrete Rapid Primer to both surfaces whilst damp; do not allow to dry. If surface dries scarify and remove dried primer and reapply.
4. working close to the area of application hand mix RonaFloor Repair 1 Hour 6-50mm by dry mixing the powder and sand and adding sufficient gauging liquid to provide the desired consistency mortar
5. apply the mixed RonaFloor Repair 1 Hour 6-50mm to the wet/tacky primer and place component in to wet mortar. Compact ensuring contact. Remove excess mortar. Avoid staining face of component. Bed depth is typically 10mm but may be between 6mm and 50mm.
6. protect the surface until hard (typically 1 hour at 20°C) 7. if required rake out joints and repoint RonaFloor Repair 1 Hour Technology It is important to note that RonaFloor Repair 1 Hour is designed for small volume application where rapid strength gain is of prime importance. The hydration of RonaFloor Repair 1 Hour creates an exotherm; this allows the material to be used at low temperatures. This reaction is controlled in small volume mixes although heat and shrinkage cracking can occur when using larger volumes. For bonded applications such minor cracking is not detrimental to the performance of the material. Substrate Testing It is important when carrying out floor repairs with RonaFloor Repair 1 Hour that the substrate is suitably prepared with aggregate exposed and that the substrate is sufficiently strong to receive a high strength repair. The recommendations given in BS8204 Part 3 1993 refer to the testing of substrates before applying mortars and fine concretes and these recommendations can be followed for repairs in strategic locations. Shelf Life and Storage RonaFloor Repair 1 Hour should be stored unopened between 5°C and 25°C in dry warehouse conditions and out of direct sunlight. In these conditions shelf life is approximately 9 months. Site Attendance When on site Ronacrete representatives are able, if asked, to give a general indication of the correct method of installing a Ronacrete product. It is important to bear in mind that Ronacrete Ltd is a manufacturer and not an application contractor and it is therefore the responsibility of the contractor and his employer to ensure he is aware of and implements the correct practices and procedures to ensure the correct installation of the product and that liability for its correct installation lies with the contractor and not with Ronacrete Ltd.
Continued on following page………
RONL 014 Issue 6 1st April 2010
PROPERTIES OF CURED MORTARS
RESULTS ARE IN N/MM²; 100mm CUBES TESTED AT 20°C. SITE MIXED CUBES WILL PRODUCE LOWER STRENGTHS
DESIGNED FOR WEARING SURFACE
MIN DEPTH PER
LAYER
MAX DEPTH PER
LAYER
1 HOUR COMPRESSIVE STRENGTH
2 HOUR COMPRESSIVE STRENGTH
24 HOUR COMPRESSIVE STRENGTH
7 DAY COMPRESSIVE STRENGTH
28 DAY COMPRESSIVE STRENGTH
WATERPROOF FROSTPROOF
RonaFloor Repair 1 Hour 25-150mm
yes 25mm 150mm 17 21 29 42 54 yes
RonaFloor Repair 1 Hour 6-50mm
yes 6mm 50mm 12 15 28 40 53 yes
RonaFloor Repair 1 Hour 2-6mm
yes 2mm 6mm 8 16 26 38 51 yes
FLOOR REPAIR GRADES SELECTION TABLE
depth product min. depth per layer max. depth per layer
6mm-50mm RonaFloor Repair 1 Hour 6-50mm 6mm 50mm
12mm-50mm RonaFloor Repair 1 Hour 6-50mm 12mm 50mm
25mm-150mm RonaFloor Repair 1 Hour 25-150mm 25mm 100mm
YIELDS
Pack Size Yield (approx) Coverage (approx)
RonaFloor Repair 1 Hour 25-150mm 28kg 95 packs per m3 0.4m² @ 25mm
RonaFloor Repair 1 Hour 6-50mm 28kg 90 packs per m3 1m² @ 11mm
RonaFloor Repair 1 Hour 2-6mm 24kg 72 packs per m3 1.6m² @ 5mm
Ronacrete Rapid Primer 2kg, 10kg 3-4m², 15-20m² -
The information detailed in this leaflet is liable to modification from time to time in the light of experience and of normal product application, and before using, customers are advised to check with Ronacrete Ltd, quoting the reference number, that they possess the latest issue. Any person or company using the product without first making further enquiries as to the suitability of the product for the intended use does so at his own risk, and Ronacrete Ltd can accept no responsibility for the performance of the product, or for any loss or damage arising out of such use.
Ronacrete Ltd, Ronac House, Flex Meadow, Merring Way, Harlow, Essex CM19 5TD, U.K. Tel: +44 (0)1279 638700 www.ronacrete.co.uk [email protected]
APPLICATION GRADE MIN/MAX DEPTH PER LAYER
DESCRIPTION/SUPPLY SEE WORKING INSTRUCTIONS
repairs to floors, hard standings; 2mm to 6mm deep
RonaFloor Repair 1 Hour 2-6mm;
bond with Ronacrete Rapid Primer
2mm/6mm light to medium duty areas; supplied ready to use with gauging liquid
A
repairs to floors, hard standings, fill potholes; 6mm to 50mm deep
RonaFloor Repair 1 Hour 6-50mm; bond with Ronacrete Rapid Primer
6mm/50mm medium duty areas; supplied ready to use with gauging liquid
A
repairs to floors, hard standings, fill potholes; 26mm to 150mm deep
RonaFloor Repair 1 Hour 25-150mm;
bond with Ronacrete Rapid Primer
26mm/150mm heavy duty areas; supplied ready to use with gauging liquid
A
bedding mortar for kerbs, bricks and copings, typical bed depth 10mm
RonaFloor Repair 1 Hour 6-50mm; bond with Ronacrete Rapid Primer
6mm/50mm supplied ready to use with gauging liquid
B
The principle constituents are:-
Hydraulic powder combined with siliceous aggregate an accelerator and rheological
additives.
CAS No: 65997-16-2
ECC No: 266-045-5
Classification: IRRITANT.
Human effects: Dry powder, has no effects on dry skin. When mixed with
water, an alkaline solution is produced. A dust problem
may occur in confined areas.
Environmental effects: No effects, RonaFloor Repair 1 Hour 25mm+ RX is insoluble
in water.
Skin Contact: Wash affected areas with plenty of clean water.
Eye Contact: Wash eyes immediately with plenty of clean water and if
necessary, seek medical advice.
Inhalation: If irritation occurs move to fresh air. If nose or airways
become inflamed, seek medical advice.
Ingestion: Do not induce vomiting. Wash out mouth with water and
give patient plenty of water to drink.
RonaFloor Repair 1 Hour 25mm+ is not flammable and does not support burning or
dangerous synergistic reactions with other materials, provided that these substances
themselves are stable.
On Spillage: Spilt material maybe collected for re-use, provided that no
contamination has occurred.
Personal Precautions: See section 8.
Environmental Precautions: Do not empty material into drains, sewers/water courses as
substance hardens when in contact with water.
Storage: Store in dry conditions, preferably above ground on pallets
protected by shrink-wrapping. This will prevent moisture
ingress and prolong shelf life.
Handling: Wear personal protective equipment and clothing to avoid
contact with the skin and eyes.
Ronacrete Limited
Ronac House
Flex Meadow, Merring Way
Harlow, Essex CM19 5TD
Tel: 01279 638700 Fax: 01279 638701
HEALTH AND SAFETY INFORMATION
RonaFloor Repair 1 Hour 25mm+
1. COMPOSITION
2. HAZARDS IDENTIFICATION
3. FIRST AID MEASURES
4. FIRE FIGHTING MEASURES
5. ACCIDENTAL RELEASE MEASURES
6. HANDLING AND STORAGE
Occupation Exposure Standards (OES), 8 hours.
Time Weighted Average (TWA).
Total Inhalable Dust: 10mg/m3.
Total Respirable Dust: 5mg/m3.
Personnel protection: Dust proof goggles should be worn whenever there is a risk
of powder or wet mix entering the eyes.
Skin protection: Protective clothing should be worn, including waterproof
gloves, trousers and wellington boots. Any wet material,
contaminating clothing should be removed immediately and
the skin washed thoroughly as well as the protective
clothing/footwear.
Respiratory Protection: Suitable respiratory protection should be worn to ensure
that personnel exposure is less than the OES, ie dust mask.
Physical State: Dark grey granular material
Particle Size Distr: 0-4.0mm
pH Water Solution: 11.0-11.5
Bulk Density: 1100-1500kg/m3
Flammability: Not flammable
Explosive Properties: Not explosive
Conditions Contributing to:-
Chemical Instability: None
Hazardous Decomposition Products: None
Special Precautions: None
This material has no known toxic or carcinogenic effects.
Stable in soil. No photodegredation with sunlight. When mixed with water, the increase
in pH may be lethal to aquatic life.
Dispose of empty bags or material at an authorised disposal site.
Not classified as hazardous for transport purposes.
7. EXPOSURE CONTROLS/PERSONAL PROTECTION
8. PHYSICAL AND CHEMICAL PROPERTIES
9. STABILITY AND REACTIVITY
10. TOXICOLOGICAL INFORMATION
11. ECOLOGICAL INFORMATION
12. DISPOSAL CONSIDERATIONS
13. TRANSPORT INFORMATION
Chemical (Hazard Information and Packaging Regulations 1993).
Classification: Irritant.
Risk Phases: None.
Safety Phases: Wear suitable protective clothing, gloves and eye/face
protection. In case of contact with eyes, rinse immediately
with plenty of clean water, if necessary seek medical advice.
After contact with skin, wash immediately with plenty of
clean water.
Health and Safety at Work Act 1974.
HSE Occupational Exposure Criteria Document Summaries 1993 Edition (ISBN
0118821202).
Control of Substances Hazardous to Health (Regulations) 1988.
HSE Guidance Note EH26 (Occupational Skin Diseases - Health and Safety Precautions -
HMSO 1981).
HSE Guidance Note EH40 (Occupational Exposure Limits).
RonaFloor Repair 1 Hour 25mm+ RX contains chemical additives in such small
concentrations they are not considered hazardous to health.
14. REGULATORY INFORMATION
15. OTHER INFORMATION