Parts BookDT8 86-87
DY8 VH E3 -L- DY8 VH E3 -2- Al
PREFACE
When it becomes necessary to replace parts on SUZUKI OUTBOARD MOTORS, always
quality and performance.
,.
INSTRllr.TITJNS FOR QUOTING THE CAYALOGUE
1. DIMENSIONS ;
Dimensions of the parts in this cat&ague are Indicated in unit millimeters.
2. ABDREVIATIORS
Abbreviations used in this catalogue are as follows:
AR : As required NT : Number of teeth
ASSY : Assembly OPT : OptionaL
E.No. : Engine number OS : Over size
F.No. : Frame number SYD : Standard
d : Diameter of material Y : Thickness
: Inside diameter US : Under size
: outside diametez
: Left hand side : Right hand side
-123456 : Up to F.No.0801-123456
123456 : From F.Na. -123456
.-.-*-.-Figures in the description column show the dimensions of parts.
Part name with a dot (.) in front as shown in the description column indicates the component of the assembly also available individually.
:
4. MODIFICATION NOTICE
. . _ A parts bulletin will be sent to you on all occasions when changes in
par&&cur. including interchangeable modifications between new parts and old
ones.
5. NoTE
5-l. There are some different parts from those of production models among spare parts for the administrative reasons and common use of them with other models.
5-2. In respect of rubber hoses and vinyl tubes, please be sure to use them by cutting off,.according to the length mentioned on parts catalogue or what is actually required on the vehicle.
5-3. Note that the drawings on the illustration page are for ready reference of spare parts number, not to be used as an ar,sembly manual. When assembling, use "SUZUKI SERVICE MANUAL".
6. ENGINE NUHBER
DTB VG : 0801-634029-637270
DY6 VH : 0801-737271
8. glLJJ&
: Color No, : Color description
CARDUREYOR....*....&6 ;M:N;UECVER+7 OPTlOYAL.........*.,......E-6 THROTTLE CONTROL.&7 5 CLAMP eRACKFf*....*C-6 . . . .a-8 OPTIONAL : ELECYRICAL.....E-2 Y!?ANSMISSION.....D-5 CLUTCH LEVER.~....*C-3 FUEL YANK....O-9 OPTIONAL : REMOTE CONTROL-E-d WATER PUMP.......8-9 CRANKSHAFT.......-.&4 GEAR CASE.**.D-3 PROPSLLER.................D-4 t
CYLINDER...-...~...&2 !
HANOLE.......D-8 REED VALVE.*..........*"..&5 ENGINE NUMBER DRIVESHAFT HOUSlNG.D-2 LOWER CDVER*.D-6 STARTER....S..............(&Z DYE VG : OSOI-634029y637270 1
_ ELECTRICAL........-C-5 MAGNETO......C-4 SWIVEL BRACKET.~..........C-7 DYE VI; : 0801-737271~
FIG.1 FIG.1 ( B- 2) CYLINXFt Q'TY ,
‘:REF.NO. PART NO. DESCRIPTION REMARKS
1
2
3
4
5
6
7
8
9
10
11 12 13
14 1s
16 17-l
17-2
. LIE 19
09482-00259 SPbWt PLDG (BP6HS)
11110-98100-02M CYLINDER HEAD
llbl-98101 GASKET
01107-08352 BDLT
08321-21082 LOCK rj,HER
08322-21082 WASHER
X501-98192-02M CYLINDER I CRANKCASE PSSY
OllO7-06502 BOLT 2
al107-06302 .DOLY 1
01107-06752 .GDLT 4
01107-06602 .BoLY 3
0110746552 .DOLY 5
01107-06652 .BOLY 6
04211-09109 .PIN
08321-21062 -LOCK WASHER
lltl51-98100 GASKET
14131-98100 PLATE
11131-98101 PLnTE
14141-98100-02M CCVER. exhaust
01107-06752 BOLY (6x75)
2
1
1 8
8
8
1
1 4 1
1 1 1
2
9
2
1
1
1
1
model VG
model VH
IN3 VH E3 DT8 VH E3
Revised Sept. 1986 . I
CARBURETOR.........& 6 ENGINE COVER.D-7 OPTIONAL.........w.*......E- 6 YHROYYLE CONTROL.B-7 CLAMP BRACKET.....4-6~ FUEL PUMP~~-wB-8 OPTIONAL : ELECTRICAL.....& 2 TRANSMlSSION.....C- 5 CLUTCH LEVERe......C- 3 FUEL TANK~~~.D-9 OPTICNAL : REMOTE CONTROL-E-4 WATER PUMP.......& 9 C!7f,NKSHAFT ........ .B-4 GEAR CASE....O- 3 PROPELLER............-“...O- 4 CYLINDER.......“...& 2 HANDLE . ..*...D- 8 REED VALVE..............*.& 5 ENGINE NUMBER ORlVES!4AFY WSINGD-2 LOWER COVER-.O-6 STARTER . ..*..............-C” 2 OTB VG : OGOI-63402M37270 ELECYRICAL.........C- 5 MAGNETO......C- 4 SWIVEL BRACKEY .......... ..+ 7 DT8 VH : 080 l-73727 1%
FIG.1 FIG.1 ( B- 3) CYLINDER P*TY
REF.NO. PAF.T NO. DESCRIPTION REMARKS
20
21 22-1 22-2
23 24 25
26 27
28 29 30-l
30-2
31
32-l
32-2
33
O:'J.O7-06252 BOLT
08322-21062 WASHER
33e.83-98101-02M STAY. high tension cord
338&J-98102-OBi STAY, high tension cord
11411-98500 HOUSING. upper oil seal
02122-06162 SCREW
09283-20006 OIL SEAL
31413-98500 GASKET
19l51-98101-02N RETAINER, stator
09L19-06047 BALL‘ pivot
19172-98102 ’ STOPPER
09320-05010 CIJSHIDN 09343-0x29 CUSHION 09160-05028 WASHER
02112-05122 SCREW 09156-05042 SCREW
11400-98872 GA5KET SET
7
7
1 1
1
4
1
1
1
1 1 1
1
2
2
2
1
model VG
model VH
model VG
model VH
model VG
model VG
model VH
OPT
DT8 VI4 E3 DT8 VH E3
Revised Sept. 1986 I33
.
. UYLJ - ._ ..___
CARDURETOR...~.~~.~&6 ENGINE COVER-D-7 CLAMP ERACKET”..~..C-6 FUEL PUMP....&8
OPTIONAL”.,.“.............E-~ THROTTLE CONTROL.&7 OPTIONAL
CLUTCH LEVER..w-*.-C-3 FUEL TANK.. . .D-9 : ELECTRICAL....-E-2 TP.ANSMlSSlON.....D-5
OPTIONAL CRANKSHAFT.........~~
: REMOTE CONTROL-E-4 GEAR CASE.. . .D-3
WATER PUMP..“....&9 PROPELLER
CYLINDER..........-52 HANOLE . . . . . . . . . . . ..%...0S4
. . . . . ..D-8 DRIVESHAFT HCUSING.O-2
REED VALVE LOWER COVER-.0-B
. . . . . . . . ..“.....&5 ENGINE NUMBER STARTER
. ELECTRICAL...-.-.-.C-5 . . . . . . ..“...“......(32
MAGNETO......C-4 OTO VG : 08Ol-634029~637270
SWIVEL BRACKET . . . . . . . . . . ..c-7 OT8 VH 0801-7372719
FIG.2 FIG.2 ( 5 4) CRANWAFf Q'TY
6-
4@
DT8 VH E3
REF.NO. PART NO. DESCRIPTION REMARKS
l-l 1-2
1-3
2-l
2-2
2-3
3
4
5
6
7
8
9
10
11 12
13
14
15
16
17
18 19 20
2l
.
CARBURETOR.........&6 ENGINE COVER-D-~ cv\M!’ BRACKIZ’T.. . . . .C-fj CLumi LEVER......+3
FUEL PUMP....B-8
CRANKSHAFF FUEL YANK...-D-9
..*...-..&4 CYLINDER...........~2
GEAR CASE....D-3 tkN0LE.......1+8
DRIVESHAFf l+XJSING.O-2 ELECTRICAL
LOWER COVER..D-6 . ..-.....c-5 MAGNETO......C-g
12110-96102 PISTON (STD)
UllO-96102-CI25 PISTON (OS:O.25)
12llO-96102-050 PISTON (0S:O.M)
12140-99603 RING SET (STD)
12140-28630-025 RING SET (OS:O.25)
i2l40-28630-050 RING SET (OS:O.SO)
12151-25000 09381-12001 09263-12020 l2200-98102 l2161-96000 09263-17010 122l.l-96001 12221-98102 l2231-98101 12232-98100 12210-98101 09262-20062 09289-22004 09283-20035 09283-10003 11431-98501 11433-98500 09100-06122 09162-06DO6
PIN
CIRCLIP BEARING
cRAN(sl-lAFl ASSY
.ROD, connecting
.BEARING
‘PIN
.CXAMCSHAFl, upper -WHEEL. upper crankshaft
*WHEEL, lower crankshaft
.cRANKSffl~, lower BEARING .OIL SEAL, middle crankshaft
OIL SEAL, lower crankshaft
OIL SEAL, driveshaft upper
HOUSING
BOLT
LOCK WASHER
2
2 OPT
2 OPT
2
2 OPT
2 OPT
2
4
2
1 2
2
1 1 1 1 1 3 1 1 1 1 1 2
2
B
B
a
B4
--“-
-- ------.----
OPTIoNAi......~...........E-6 OPT I ONAL : ELECTRtCAL.....E-2
‘fHROTTLE CONTROL.&7
OPTIONAL : REMOTE CONTROL.E-4 TRANSt.ilSSlON..~..D-5
PROPELLER WATER PuMP-*.....t3-9
‘................D-4 REED VALVE . . . . . . . . . . . . . . ..&5 STARTER...................&2
ENGINE NUMBER
SWIVEL BRACKET DTB VG : 0801-63402~37270
. . . . . . . . . . ..+y DT8 VH : 0801-737271~
1
FIG.3 FIG.3 ( 5 5) REED VALVE P’TY
REF.NO. PART ND. DESCRIPTION REMARKS
1
2
3
4
5
6
7
8
9
10 ll l2 Y 16 I.5 16
17
18
19
20
08316-16062 NUT
01421-CI6162 STUD BOLT
LW?5-98100 GASKET, carburetor OllOi’-D6302 BOLT
01107-06352 BOLT
08322-22062 WASIER
ul30-98100 NET, inlet case Ulll-98101-02M CASE, inlet 02X!-06162 SCREW. valve seat 08321-21062 LOCK WASHER
08322~2lD62 WASHER
uul-98100 GASKET, inlet 13150-98101 VALVE ASSY, reed
13152-98100 STOPPER. reed valve 13153-98100 .VnLVE, reed
02112-03088 .scREw
D832X!lO32 .LOC% bSHER
l-3122-98101 GAY(ET, valve seat
02l.12-06352 SCREW
D8322-21D62 WASHER
U812-98100 COVER, silencer
U811-98100 CASE, silencer
2
2
1 5 1 6
1
1 1 1 1 1 1 2
2
4
4
1 2
2
1
1
.
DT8 VH E3
DT8 VH E3 . .
: -.-- -.- -.---- -. vy~‘.. --. .-- ..-. -.-----_ _ .._ . .__
CARBUREYOR.........I+6 ENGINE COVER-b7 CLAMP BRACKEY-..-.-C-6
OPT IONAL FUEL Wbi!‘...we-8
.-...............-E-6 OPTIONAL
THROnLE CONTROL.&7
CLUYCH LEVER.......C-3 FUEL TANK.. . -D-9 : ELECyRICAL.....E-2 ~nr~r*~‘r-‘-~- - + Innnam,a3,“N..‘.‘V-,
1
OPTIONAL : REMOTE CONYROL.E-4 CRANKSHAFT.........&4 GEAR CASE....D-3
WATER PUMP.......&g
CYLlNOER...........&2 HANDLE PROPELLER..............;;.i-4
. . . . . . . D-8 DRIVESHAFT HOUSING.D-2
REED VALVE LOWER COVER- .D-6
. . . . . . . . . . . . . . ..&5 ENGINE NUMBER
_ ELECTRICAL STARTER
. . . . . . . ..C-5 [email protected] . . . . . . . . . . . . . . . . . ..c-2 OTB VG
SWIVEL BRACKET : OBOI-634OXh637270
. . . . . . . . . . ..c-7 DYB VH : 0801-737271~
FIG.4
@ .-
DT8 VH E3
FIG.4 < B- 6) IXRBWETCR Q’TY
REF.NO. PART NO. DESCRIPTION REYARKS
l-l 1-2
2
3
4
5
6
7
8
9
10
11 12-1 12-2 13-l
13-Z
u-3
13-d
14
15
lxioo-98l.u 13200-98104
l3267-98100
i3268-3610
09492-50008
09493-24007
l3269-98100
13250-98110
13254-98100
l3251-98100
13343-98100
UbU-98100
09491-95007
09491-20010 09491-85006
09491-90004
09491-97002
09491-21012 13631-93500
09305-04005
-OR ASY (S)
-OR A!ssY (L)
.SUEW. throttle stop
SPRING
.PILOT JET (50)
JET.air .scl?fw. punt air
-FLOAT
.PIN, float
.GASKET. float chamber
.iIasKEl
.MLT
JET, main (95) (5)
JET. main (100) (L)
JET, main (85)
JET, main (PO)
JET, main (97.5)
JET, main (105.5)
KMOf3, starter
BWlIt4G, starter knob
1 1.
1 2 1
1 1
1
1 1
1 1 1
1 1 OPT
1 OPT
1 OPT
1 OPT
1
1
D
B
DTB WI E3 66
.wc=.- ._.. .^ _ _.__ --_~_ _.
CARBURETOR*........&6 ENGINE COVER.D-7 OPTIONAL...............~..E-6 THROTTLE CONTROL.&7 CLAMP BRACKET*.-...C-6 FUEL PUMP. . . .B-8 OPTIONAL : ELECTRICAL.....E-2 TRANSMISSION*~.-*D-5 CLUTCH LEVER-..-.-.03 FUEL TANK.. - . D-9 OPTIONAL : REMOTE CONTROL-E-4 CRANKSI-WT
WATER PUMP”-*....&9 . . . . . . . ..&4 GEAR CASE . . ..D-3 mOPELLER.v..............“D-4
CYLINDER--..-....-.&2 IiANDLE-......D-8 REED VALVE.......*........&5 DRIVESHAFT HOUSING-o-2
ENGINE NUMBER LOWER COVER..D-6 STARTER*..................C-2 DTB VG
XLECTRICAL : 0801-6340292637270
. . . . . . . ..&5 MAGt50......Cy4 SWIVEL BRACKFT . . . . ..“.....Crn7 DY8 VH : 0801-737271%
6
FIG.5 FIG.5 ( & 7) TlmnlE CnNTRm
Q’TY
_ - DTB VH E3
REENO. PART No. DESCRIPTION REMARKS
1 67463-95200 1 CWNECTOR
2 08310-ll.052 HII 1
3 _ 19171-98101 LSW 1
4 0938S-05004 CLIP 3
S 09160-05010 WEilER 3 6 09306-05002 BUWING 2
7 l9lll-98103 LM 1
8 19181-98120 LEVER 1 9 63225-93200 BUSHING 1
10 6322743rnO PIN 1
11 19llO-98100 LEVER. throttle shaft 1
DT8 VH ES
.
. --... ̂ _. ~. ..__ . ..--Hit3 --- ._ - I CA!~@~MTOR...-.....~~ Et&lNE COVER.D-7 OPYIOtaL ..-..-..-....-.-..E-6 MROTTLE CONTROL.*7 1
CLAMP BRACKET......C- 6 FUEL PUMP....& 8 opTlot44L : ELECTRICAL.....E- 2 TRANs~~ss~oN.....D- 5 CLUTCH LEVER.......C- 3 FUEL YANK ... .D-9 OPTIONAL : REMOTE CONTROL.E-4 WATER PUMP-......B- 9 CRANK.WAFT.........B- 4 GEAR cASE....o- 3 PROPELLER.................D- 4 CYLINDER........-..B 2 MDLE.......D- 8 REED VALVE................& 5 ENGINE NUMBER ORIVEsH4R MWSING.D-2 LOWER COVER..D- 6 STARTER ... . ............. -4% 2 OT8 VG : OOOI-63402%637270
.ELECTRICAL.......y..C- 5 M4GNEYO......C- 4 :sWlVEL 8&4CKEY............C- 7 DT8 VH :, 0801-737271~
FIG.6 FIG.6 ( 5 8) FUEL pulp Q’TY
REF.NO. PlRT NO. DESCRIPTION RE!‘lARKS
1
2
3
4
s
6
7
B
9
10
11
I.2
I.3
lk
15100-98100
L5170-96100
l5251-98101
09503-05137
09343-05l37
09343-05l37
lwo-98500
hS?2&98520
08310-22102
08321-11102
09&1-09402
353Lk-98100
09400-US02
OlX.7-06202
.
Puw ESY. fuel
.DIAPWAGM SET
.saEw
HOSE. fuel (pmwxrburetor)
HOSE. fuel (connector-filter)
HOSE, fuel (filter-pum)
FILTER, fuel
PLUG, fuel connector
NUT
LOCXWAWR
CLIP
HOSE, vacua
CIAW
BOLT
L
1
4
1
1
1
1
1
1
1
6
1
2
2
L:270
L:36
L:L95
B8 DYB w E3 DT8 VH ES
I .
b.. _ He? -._-
CARBURETOR...-*.**.&6 ENGINE COVER.D-7 OPTIONAL .“................E-G. CLAMP BRACKET.*....+6 -FUEL PUMP..-.8-e
WROnLE CONTROL.57 OPTIONAL
CLUTCCI lEVER....*..C-3 FUEL YANK*...%9 : ELECTRICAL.....E-2 YRANSMlSSlON.....D-5
OPTIONAL : REMOl’E CONTRDL.E-4 WATER PUMP.. . . . . .8-Q I CKANKSH,q!=r-.......w.B- 4 GEAR CASE..~.D- 3 PROPELLER.................t)- 4 CYLINDER.......~...~- 2 HANDLE~..*...D- 8 REED VALVE................& 5 DRIVESHAR HDUSING.D-2 LOWER COVER- .D-6
ENGINE NUMBER
. ELECTR I CAL STARTER...................G 2
.-.......C -5 J&GNETD.......C- 4 DTB VG : 0801-63402~37270
SWIVEL BRACKET .... ..“.....CM 7 018 VH : 0801-73727!%
FIG.7 FIG.7 ( 5 9) WATER PM’
Q’TY
REENO. PART NO. DESCRIPTION REMARKS
1
e-7
e6
2-l
2-2
3
&
5
6
7
8
9
10 11 12
I.3
14
l.5
16
l.7.
18 19
20
21
22-l
22-z
23
24
25
17563-98500
17561-98510
17561-98520
174s98501
D9289-10002
09108~D6O25
09162-06006
0924506006
176li-98505
094m-03002
17461-98501
17471-98503
17472~98503
OP202-D4008
%l32-98501 09108-06O63
DP162-iXOO6
09160-a6no4
08331-4l309
%UO-98520
09282-10009
09263~35019
17441-985U 374419852l 09l25-05047 O916L-05010
17600-98550
GRmET
TUE. water (5) TUBE. water (L) BUSHING
OIL SEAL STUD BOLT
LOCK WASH&R
NUT
CASE, water pump KEY IbPfXlIR PLATE
GQSKET
PIN
GtSKET
STUD BOLT
LDCKWASIER
Nm
CIRcLIP
HOUSING, drive shaft
.DIL SEAL
k3131N~
GUIDE, w&r tube (5) GUIDE, water tube (1)
SCREW
WASHER
WATER FL@+’ REPAIR KIT
1
1
1
1
1
8
4
4
Y
1
1
1
1
1
1
1
1 1 1 1 2
1 1 1 1. 1 1 OPT
DT8 VH E3 DT8 VH E3
B9
a
--... u4s.P
CAROlJRETOR.........&6 ENGINE COvER.D-7 CLAMP BRACKEY.~....C-6 FUEL l’UMP....B-8
OPYIONAL*..........“......E16 THROY’l’LE CONTROL.&7
ClUYCH LEVER.*--...C-3 OPTIONAL : ELECTRICAL
FUEL YANK.. . .D-9 ***..E-2 TRANSMISSION~....D-5
CJ?AN~~fl.........&4 OPTIONAL : REMTE CONYROL.E-4
GEAR CASE....D-3 WATER PlJMP..~.~..&9
CYLINDER...........G-2 FROPELLER.................D-4
HANDLE-.--...D-8 DRIVESHAFT HDUSI&.D-2 LOWER COVER-.D-6
REED VALVE................&~ ENGINE NUMBER
ELECTRICAL:. . . . . . . .C-5 MAGNETO.. . . . .c-4 STARTER...................&2 DYE VG SWIVEL GRAcKET
: 0801~63402%37270 . . . . . . . . . . ..G-7 rlYA vu r nRnl-7T777iu
FIG. 8
DT8 VH E3
FIG.8 ( C- 2) STARTER P’TY
REF.NO. PART NO. DESCRIPTION REMARKS
1
2 3 4 5 6 7
8 9
10 l.1 12 I.3
14 I.5 16
17 la
_ 19 20 2l
22 23
l8100-98114
18E!.L-98100
18344-98100 18142-98300 18253-98300
18255-98301
18271-98100
18261-98100 18291-98102 18283-98101 18284-98101 18280-98102 L8335-98100
18X52-98100 18200-98100 182lO-93001
01537-06162 09160-05010 0142.l.-06122
08316-26062 lB630-98101
18642-98100 18650-98100
STARTER ASSY. recoil
REEL
.PIN
..SPRXNG, recoil
.BIJSHING
.CIRCLIP
.SPRING. friction
.PINION
.HOUJER. cable
SPACER
SPRING, return STOPPER
.WASHER
.RDLT
.GRIP, starter
..WIP
BOLT
WASHER
STUO‘EOLT
NUT
CABLE ASSY, inter lock
HOLDER. cable ARM, inter lock
1
L
1
1 2
1
1 1
1 1 1 I. '1
1 1 1
1 1
1
z 1
1 L
LlT8 W E3
I
.
B
B
b
c2 g
w+ P -- _- -----.~. _2--.._ -_,_ _._ .- --
CAREUJRETOR........~B- 6 ENGINE COVER-D-‘I OPTIONAL ................ ..E- ,j .,+,,Ri,nLE C(,NTROLm&‘I CLAMP eRACKET”.....C- 6 FUEL PUMP.*-.&8 OPT!ONAL : ELECTRICAL.....E- 2 TRANSklSSION~....D- 5 CLUTCH LEVER....*u*C- 3 FUEL TANK, .. -0-9 OPTIONAL : REMOTE CONTROLME-4 WATER PUMP.......B- 9 CRANKSUAFT....~...~& 4 GEAR CASE....D- 3 pROPELLER.....w...........O- 4 CYLINDER....~..-...& 2 HANoLE.......D- 8 REED VP.L'IE.........~......~- 5 e!!s! f!E !:V!.!oER DRIVESRAFT HOUSING-C-2 LOWER COVER..D- 6 STARTER ............. ..*...c- 2 OTB VG : 0801-634029437270 ELECTRICAL ....... ..c- 5 MAGNETO-....a& 4 SWIVEL BRACKET ........... -c-y OTB VU : 0801-737271~
FIG. 9
C
13
k
d
16-
DY8 VH E3
FIG.9 C C- 3) CLUTCH LEVER Q'TY
/
REF.NO. PART NO. DESCRIPTION REMARKS
1
2
3
4
5
6
7
6
9
m-1 10-2
11
12-1
12-2
l3
14
15
16
17 ltl
19 20 21
22 23 24
25
26
21LlO-98101-02M LEVER, clutch
09260-10005
D9MO-07021
22521-99001
‘21210-98502
09280-09003
09162-08003 09140-08016 09204-03001
23121-98510 23l.l1-98520
09305-06008 251ll.-98llO 25111-98120
09l26-06014 233Ll-99001 233214'9001 09160-06035
09204-01001 25222-93000
25Ul-98501 09280-06006 09280-16005
082l2-06201
08310-11D6Y
253lb93100
03l39-D&335
DP168-06002
BILL . . SPRING
iXEASE NIPPLE, clutch
SHAFT, clutch lever 0 RING
LOCi(WASHER
NUT
COTTER PIN, clutch rod
ROD, clutch (5)
ROD, clutch (L)
BUSHING
ROD. shiftbg (S)
ROD. shifting (L)
BOLT
CONNECTOR, clutch rod 1
CONNECTOR. clutch rod 2
WASHER, shifting rod
COTTER PM, shifting rod
BOOT, shLft.ing rod
GUIDE
D RING
0 RING
WASHER
NUT
CAM. shifting
SCREW
GASKET
DTB VH E3
1
1
1
1
1
2
1
1
2
1
1
1 t 1 1
1 1 I 1 1 1 1
1
1 1
1 1 1 1 1
I
D
.
c3
-2 .-
*......E+j THROTTLE CONTROL.&7 CARBURETOR.........&6 CL.AMP wACKEY......C-6
ENGINE COVER+O-7 OPTIONALwvv......... FUEL PUMP....B-8
CLUTCH LEVER......*C-3 OPTIONAL
FUEL TANK.. . *D-g : ELECTRICAL..,..E-2 YRANSMtSSlON.....D-5
CRANKSHAFT.. . . . . -..&d OPT 1 ONA L
GEAR CASE-...O-3 : REMOTE CONTROLWE-4
~- CVLiNDER...........52 HANDLE.......O-8 PROPELLER.......,.........D-4
WATER wMP.......e-9
DRIVESHAFT HOUSING-D-Z LOWER COVER..O-6 REED VALVE.. . . . . . . . w . . . . . .&5 STARTER
ENG I NE NUMBER
ELECTRICAL ..,...*.&5 . . . . . . . . . . . . . . . . ..-c-2
MAGNEYO DYE VG
*.....&4 SW I VEL BRACKET : 080 I-63402%6
. . . . . . . . . . . .C”7 DT8 VH : 0801-737271%
FIG. 10 FIG.10 ( C- 4) EIAp(ETO
P’TY
REENO. PART NO. DESCRIPTION REMARKS
l-
1 32lOl-98150
2 32140-98120
3 02ll2-05257
4 08321-21057
5 32lso-98110 '2--Q 6 OW2-O4108
13-Q 7 8 083214lO47 32120-98120
9 02212-05308
10 32lO2-98130
ll 08310-22122
12 08321-31122
I.3 08322-11122
14 08341-31039
10 15 02122-05122
DT8 VH E3
.
OTB VI-I E3
.
.
STATOR ASSf
SOIL. ignition
SCREW
-LOCK WA5tiER
.SEtGOFZ
.smEw
-LOW. W&HER
.COIL, lighting Cl2V,BOW)
.smEw
FLYWHEEL
NUT
LOCK ;rlnSH!ZR
WASHER
KEY
SCREW
1
1
2
4
1 2
2
1 2
1
1
1
1
1
2
c4
.._ WY? -._
CAR@URElOR.........&b ENGINE COVER.G-7 OPTIONAL”-~...-.......“...E-6 +iTtROTTLE CONTROL.&7 CLAMP BRACKET--.-.-C-6 FUEL WMP....&B OPTIONAL : ELECTRICALwum.eE-2 TF&JNS~.~ISSION-....D-~ CLUTCH LEVER...-...C-3 FUEL TANK.. . .O-9 OPTIONAL : REMOTE CONTROL.E-4 WATER Pimp......+9 M--d. * I_ ~.p$..?!y~.u.“.~. . . . . . . . .gac ~-~SEAR-CAsE....&-; m”rCLLCII”...“..“~...“....D-~ - -. CYLINOER......s...wB-2 HANDLE-......D-8 REED VALVE..-..v.-.-......B-5 ORIVESHAFT l-kXlSING.O-2
ENGINE NUMBER tOWER COVER. .D-6 STARTER...-.............‘..C-2
ELECTRICAL-........C-5 DT8 VG : 0801-634029y637270
MAGNETO . . . . ..C-4 . ~W!VEL.BRAcKFT . . . . . ,.w....c-7 OT8 VH : 0801-737271~ .t
FIG. 11 'F1GJ.l ( C- 5) ELECTRICAl
P‘TY
IREF.NO. PART NO. DESCRIPTION REMARKS
.
1 2 3
4
5 6 7 8 9
10 11 12 13 16
I.5 16
17
,
33541-93310 33Ya2-98000 37800-98550
37801-98300 0960656201
32VOO-98llO 09ll1-06030 09160-06079 09404-O&12 01107-06208 33510-95510 36895-94400 37820-98102 3795%oa591
02312-o&62 08321~21042
36632-95501
SE&. spark plug
SEAL, high tension cord
SWITCH, engine stop
EAO, stop switch
CUW
co1 UNIT tit IGNIYION COIL
BOLT
SPACER
CLAM
BOLT
CAP. spark Plug
LEAD, engine ground
SWITCH A.SY, emergency
!?RAWET, emergem) _-
SCREW
Locx w!xiHER
CUW
2 2 1
1 1 1
1 1
1 1 2 1 1 1
2 2 1
DT8 VH E3 I I
----.. ._. -----_.J+JL _______ - -_-.. _~.--
CARBURETOR..*.-...-B-6 THROTTLE CONTROL+-7 1
ENGINE COVER-b7 OPTIONAL.................. E-6 CLAMP BR,vXET~.....C-6 FUEL PUMP-.--&B OPTIONAL : ELECTRICAL*..*.&2 TRAN.St.ilSSION.-...D-5 CLUTCH LEVER.. . . . . . X-3 FUEL. TANK* *. a-9 OPT I ONI\!. : REt.KjTTr: CCNTR0L.E~4 WA?ER !=!J!!~p.. . . . ..s-9 CRANKSHAFT’..*......&4 GEAR CASE---.D-3 PROPELLER . ..**..**.*......&4 CYLINDER..-.....-..&2 HANDLE.....-.D-8 REEO VALVE..--...,......“.&-5 ENGINE NUMBER DRIVESHAFT HOUSING.D-2 LOWER COVER. -D-6 SyARTER...................C-2 CIT.8 VG : 0801-63402%637270
t .___.. ELECTRICAL-.--.r-“.C-5 PASNETO. 1.. l SC-4 SWIVEL f%C~ *......eeb&*c”y OT8 VH : moi-737271%
FIG. 12 FIG-l2 ( C- 6) CLR+P BRACKET
P'TY
REF.ND. PART NO. DESCRIPTION REMARKS
l-l
l-2
2
3
4
5
6
7
s 9
i0
11
12 I.3 14
15
16
DT8 VH E3
DT8 VH W
CARBURETOR....-....&fj ENGINE COVER.D-7 OPYIDIIAL.“.. . . . . . . . . . . . . . . _--
CLAMP BRACKET....-*C-6 FUEL PUMP..-.&8 OPTIONAL E-6 -yHRCTTLECDMROI.~B-7: i----
I
CLUTCH LEVER---w..‘C-3 FUEL YANK.. . .D-9 : ELECTRICAL-....Gz Y~~~SM!SS!ON..,.,D-~
CRANKSHAFY . . . . . . . . . &4 DPYtCNAL : ‘REMOTE CONTROL-E-4 WATER PUMP.......&9
I CYLIRDER
PRDPELLER . . ..-......&Z
f+EAXAL~E. -. -0-3 .” . . . . . . . ..-...... D-4 . . . . . ..D-8
DRIVESHAFT IWJSING~ .- ..-..-...- o-2 REED VALVE
LOWER COVER..D-6 . . . . . . . . . . ..‘...&s
ELECYRI-~’ CAL.. . . . . . . .C-5 MAGNEYO *...s*c-4 SYARYER.. . . . . vs.. s.: ‘. . . * I d. .C-2
ENGINE NUMBER
SWIVEL BRAGKEY . . . . . i *..... C-7 0:‘s VG : 080 I-63402%637270 OY8 VH : 0801-737271~
41111-98512-02M BRACKET, clamp STBD
41111-9853D-D2M BRACKET. clamp STBD
4112l-98514-D2M BRACKET, clamp PORT
091DD-10190 BOLT (lOxl45)
09160-10082 WASHER
D9l59-10050 NUT
4122l-93001 KNOB. tilt stopper
09205-03032 PIN
D93OD-12009 BUSHING
D92DO-12003, PIN
413ll-98101 PIATE
09125-06053 SIXEW
41W-98100 PLATE
422l.L98503 SCREW
09205-05014 PIN
41212~99000-02M HANOLE 41810-98500 .-.-.ZNC SET, anode
_z-yy
1
1
1 1
1 1
1
1 1 1 1 4
2
2
2
2
1
model VG,41lll-98530-02?4 W/41810-98500
model VH
model VH
C6
FIG. 13 FIG-U (: C- 7) SWIVEL BRI\cKET .
Q'TY
REENO. PART NO. DESCRIPTION REMARKS
1
2 3
4
5-2
6
7
8
9
10
11
12
13
14
15
16
17
18 19 20
2l
22
23
24
25
26
27
28
29
30
31
OTB M E3
OTB VH E3 I I
4311L-96104-0m r5RAaEr, swivel 43410-98500 ADJUSTER. steering
43712-98503 PlATE
43715-98500 PIECE 437l.b98101 BUSHING 225l.l~99001 GREASE NIPPLE 09100-II6123 BOLT
09162-06001 LOCUMASHER
09160-06015 WASH3
09440-09012 SPRING
09ll9-06o6cl BOLT
0312l-98102-tXM COVER, swivel bracket
4372.b985174 BUSHING
09200-08045 PIN
092044001 COTTUZ PIN
45222-98501. SPRING &X11-98501-02M BLGC& thrust
452ll-98503
09l39-05031
09300-08005
45110-98502
45700-98503
457X5-98502
0944346038
45112-98511
45211-98100 45231-98311
454lL98100
45710-98501
093cl6-lop11
45231-98502
SPRING SCREW
BUSHING LEVER, rack
smuOw ORIvErnY
.tloa(
.SF!RING
SHAFT, rack
SPRING. thrust block
.AFUd, release lock
.8LocK, thxlst ARM, shallow drive
BUSH
ARM. lever rack
1
1
1
4
1
4
4
4
4
1
1
1 1 1 2
1 1 1 1 2
1
1 OPT
1 OPT
1 OPT
1 OPT
1 OPT
1 OPT
1 OPT
1 OPT
2
1
a
c7
_ __-__--I_---._ ----. -_ W-Q-... .._.. - .l----_l-._-. --.--
CARDlJRETOR.........&6 ENGINE COVER.D-7 1 -CLAMP BF&i&KET
OPTIONAL........“.....-“..E-6 THROTTLE CONTROLS&-~ -.-..-C-6 FUEL !=UMP....&8 OPTIONAL : ELECTRICAL.*...E-2 TR4NSf41~5i0N.....t1-5
CLUTCH LEVER.....-d-3 FUEL TANK., . -D-9 0piloiiL : REMOTE CONTROL.E-4 WATER PUMP-......&9 CRANKSHAFT-.,...-.-D-4 GEAR CASE....&3 PROPELLER.........“....““.D-4 CYLINDER..-.-----..&2 HANOLE.......D-8 REED VALVE -.*.............pj ENGINE NUMBER 1
‘I
DRIVESHAFT HOUSING-D-2 ELECTRICAL.--.-....C-5
LOWER CDVER..tJ-6 ,STARTER...................C-2 OTB VG : 0801-63402%637270 MAGNETO . . . . ..I&4 SWIVEL DRACKET..w.........C-7 DT8 VH : 0801-737271% I
FIG. 14 FIG&I ( D- 2) ORIVESHAFF HOUSING Q’TY
REENO. PART NO. DESCRIPTION REMARKS
l-l
1-2
l-3
l-4 2
3 4
5 6 7 0 9
10 11
12 13
14
52llO-b515-02M HOUSING, drive shaft (5)
52llO-98516-02t4 HOUSING, drive shaft (5)
52110-Vt3526-02M HOUSING, drive shaft (L)
52210-98527-02N HOUSING, drive shaft (L) 1
09205-10003 -PIN. clutch lever 1
52133-98500 GASKET 1 09108-08147 STU0 BOLT 2
09206-11006 SPACER 2
09162-08007 LOCK WASHER 6
OVSO-03016 NUT 2
09100-08232 BOLT 4
09160-08015 WASHER 4
52115-98501-02N COXR, clutch adjusting hole 1
52336-98500 GAsKn 1
09108-05011 STlJD BOLT 2
09145-05001 NUT 2
52317”woo TUBE. water fnsp 1
1
1 1
-636762
-r52110-98516-02N
W/52117-91r400
636763~ -636774
9
*52110-98527-02M W/52117-94400
B
636727s
DT8 VH E3
. I
~. U4L---- - ._ --.-__- _..._ --_ .~~~~ __-_-
CI\RMRETOR*...,...,B-6 ENGINE COVER.O-7 OPTIONAL ..,.--;...........E-6 MROnLE CONTR,,Ls&7
CLAMP BP.ACKET......C-6 FUEL PUMP....&8 OPTIONAL : ELECTRICAL.,..-E-2 TRANSM15510N.....0-5 CLUTCH LEVER......*&3 FUEL TANK.-..&9 OPTIONAL : REbtOTE.CONTROL-E-4 WATER PUMP.......B-9 CRANKSHAFT.........&4 GEAR CASE....&3 PROPELLER ” . . . . . . .::“.““..,&4 CYLINOER...........&2 HANDLE....“*.o-B REED VALVE................B-5 ENGINE NUMBER DRlVESHAfl HOUSING.&2 LOWER COVER..D-6 STARYER...................C-2 -. -_._ ~. OTB VG : 0801-63402b637270
D2
kLECTRICAL.. . . . . a-. .C-5 -. &GNZ&. . w w .C-r; ’ SWIVEL mCKET............+7 DT8 VH : 0801-737271~
FIG.35 orb 3) GEAR CASE
REF.NO. PART NO. DESCRIPTION REMARKS
55110-98510-02M CASE, gear
09263-14010 .BEAi?ING
08L13-6OO40 &EARING
5X12-985OL-02M COVER .
55114-98502 COVER
09152~04022 SCREW
53320-93142 ZINC. protection
OYlOO-O8232 BOLT
09162-08007 LOCK WASHER
09248-10005 PLUG, drain
0916840022 GASKET
09100-06103 BOLT
0916246001 LOCK WASHER
09280-48003 0 RING
%LlO-98520-02M HOUSItiG. prop shaft BRG
09282-14002 .OIL SEAL
08313-6OO40 .BEARING
09262-14001 .BEARING
56122-98500 PROTECTOR, prop shaft housing
55300-95500 iINc ASSY
3
4
5
6
7
8
9
10
11
12
13 14 15
16
17 18 19 20
4
4
3
3
2
2
1
1
2
1
1
1
1 OPT
20
DT8 VH E3 _- .
. . _-- ---
-.- w-3 - ---d--------. -.--- . .- -. -._-_. ..-.- .-____.. ._ ._._ - -- ._.-- ‘-=CARBlJRETOR.. . . . . . . -56
CLAMP BRACKET~....-c-6 ENGI_NE,COVER.D-7 OPTIONAL.--... FUEL PUMP....B-B
..-.........E-6 THROTTLE CONTROL.B-7 1
CLUTCH LEVER OPTIONAL
. . ..*v.C-3 : ELECTRICAL..-.-E-2
FUEL TANK....D-9 CRnNKSHAFT..~..2....&4
OPTIONAL YRANSMISSION.....D-5
L GEAR CASE....O-3 : REMOTE CONTROL-E-4 WATER PUMP*......59
CYLINDER PROPELLER . . ..*...*..&Z HANDLE
. . . . . . . . . . . . . . . ..o-4 . . . . . ..O-8
DRIVESHAFT HOUSING.O-2 REED VALVE
LOWER COVER..D-6 .--........-....B-5 ENGINE NUMBER
ELECTRICAL . . . ..*...C-5 STARTER..................C-Z
MAGNETO.. . . . . .C-4 DE VG
SWIVEL BRACKET : 0801-634029~637270
. . . . . . . . . . . .c-7 DT8 VH : 0801-737271~
- FIG,1 6 FiG.ib ( il- 6) PfiPEuEil- -Q’TY
.- REF.NO. PART NO. DESCRIPTION REMARKS
l-l 58111-96002-OlY PFulPELL!zR m2l5XlfJO) 1 F700
1-2 58Lll-98101-0l.T PROPELLER (3x200x190) 1 Rlo,STD
1-3 58111-98502-0l.Y PROPELLER (3~200x170) 1 F610
l-6 581i.l-98722-011 PROPELLER (3~2OOxl30) 1 FSOO b
l-5 SBlll-99722-OlY PROPSUER (3x200~150) 1 F600
2 58l20-98511 SJSH 1 B
3 09209-05020 SHEAR PIN 1
58l30-98101 NIJJ - 6 1
5 09204-03001 COTTER PIN 1
DY8 VH E3
.
DYB VI4 E3 D4 1 . l
__ U.G?
CAREUREYOR.........&6 ENGINE COVER*D-7 OPTIONAL.............~.,..E-6 THROTTLE CONTROL.&7 CLAMP BRACKET.. . . . *C-6 FUEL PUMP....&8 OPTIONAL : ELECTRICAL.*...E-2 TRANSMISSION.....O-5 CLUTCH LEVER-...*..C-3 FUEL TANK-. . d-9 OPTIONAL : REMOTE CONTROL.&4 .WATER PUMP....+..&9 CRANKSHAFY.........B-4 GEAR CASE...sD-3 RRDPELLER.................D-4 CYLINDER....s.*....@-2 HANDLE.......O-8 REEO VALVE . . . . . . . . . . . . . . ..&5 ENGINE NUMBER
- DRIVESHAFT HIKISING.D-2 LOWER COVER..&6 SPARTER...................C-2 DT8 VG : OROI-63402h637270 _ ELECTRICAL.........C-5 MAGNEYO......C-4 SWIVEL BRACKET,...........+~ DTB VH : 0801-737271%
FIG. 17 3
4
: DT8 VH E3
.._ -.-. WA3 .._
CARBURETOR.....~...B-6 ENGINE COVER.D-7 - OpTfO)&L............... E-6 CLAMP BRACKET-*....C-6 FUEL PUMP. .e .B-8
THROTTLE CONTROL.&7 Of’T IONAL
CLUTCH LEVER.*.....C-3 FUEL TANK*...D-9 : ELECTRICAL.....E-2 Tt?ANSMISSlCN~....O-5
OPTIONAL CRANKSHAFT.........&4 GEAR CASE..*.“-3
: REMOTE CONTROL.E-4 WATER PUMP....*.*B-9
CYLINDER PROPELLER......“..........D-4
. . . . . . . . . ..&Z HANOLE.......D-8 DRIVESRAFT !d0UslNG.~-2
REED VALVE-...............&5 LOWER CDVER..D~6
ENGINE NUMBER STARTER
ELECTRICAL.....-..,C-5 . . . . . . ..-........“.(&z DY8 VG
MAGNETo......C-4 : 0801~634029~637270
SW1 VEL BRACKET . . . . . . . . . . , .+7 DTB VH : 0801-737271~
FIG.17 ( D- 5) lRANSMISSION P’TY
,REF.NO. PART NO. DESCRIPTION REMARKS
1-L 57llC-98550
l-2 57110-98560
2 57117-98501
3 09160-16023
4 09263~l5003
5 57321-98510
6-L 09181-10005 6-2 99181-10004
6-3 __ ’ ‘o9m-10005
6-4 6-5
6-6
6-5
7
8
9-1
9-2
10-l
10-2
10-3
10-4
10-5
10-6 11-1
ii-2 11-3 12
13
14
15 16 17
09181-10006
091Bl-10007
08211-10141
08221-10146 57510-98552 5752l-98520
09160-12041 09181-12007
09181-20008 59181-20010
09181-25012
09181-20026
091Bl-20027
08221-20305
082i.bl4181
iMZli-14182 OKZli-14183
57600-98510
576%98501
09209-04017
09440-05p19
57631-9850G 57632-98500
.
DT8 VH E3
0
I
SHAFT, drive (S) 1
StUFl. drive (L) 1
.IRRER RncE 1 TtRusT WASHER 1
BEARING 1 PINION 1
SHIM (0.7) 1
SHIM (0.9) 1 SHM (1.1) 1 SHIM (1.2) 1 SHW (1.3) 1 SHIM (1.0) 1 SHIM (0.8) 1 GEAR, forward 1
GEAR. reverse 1
TM3 W&HER Ml (1.0) 1
SHIM PviO (0.5) 1
SHIM (0.6) 2
SHIM (0.7) 2
SHIW (0.8) 2
SHIbl (0.3) 2
SHIM (5.4) 2
SHIM (0.5) 2
TtR WASHER REV (1.0) 1
THR WASHER-REV (1.5) 1 Tb WASRER REV (2.5) 1
SHhFT. propeller 1 SHIFTER, clutch dog 1
.PIN 1
.SPRING 1
ROD. push 1 PIN, push 1
D%
FIG. 18 FIG.18 ( D- 6) LONER COVER
Q’TY
REf.NO. PART NO. DESCRIPTION RENARKS
1 6111L-98104-02J4 COVER, engine lower 1 2 61112-98103 RU00ER. engine lower 1 3 6u.l.3-98500 SEAL 1
.8
4 09103-06093 BOLT 6
--. 4 5 UPZSU-ZOO8 PLUG 1 w
c. 6 7 OPZSJJ-10001 0110746102 BOLT PLUG 1 1 8 08322-21062 WASHER 1
12 9 61631-98101. tilm 1
10 oPl64-13tms WASHER. Wave 1 11 09306-13002 BUSHING. hook lever 1
12 &X633-P6&2-02M EVER, !‘zo!C 1
13 6152l-96000 ‘“HOLDER, shear pin 1
14 37824-98100 GROW3 : 1 model VG
15 37024-93900 QWWET 1 model VH
16 09800-81800 TOoL.sET 1
B
. h
DT8 VH E3 DDT8 VH E3 D6 ’ _ - _._-.. ..-.-.
. .
CARFJJRR~R~.~...~...B- 6 ENGINE COVER*D-‘Is OPYIONAL....***...........E- 6 THROTTLE CONTROL*!%7 CLAMP BRACKETS .... *C-6 FUEL PUMP”. . -58 OPTIONAL : ELECYRICAL...*.E- 2 YRANSMl5SlON...*.D- 5 CLUTCH LEVER-..*...C- 3 FUEL YANK ... .O-9 OPTIONAL : REMOTE CONTROL-E-4 WATER PUMP.......& 9 CRANKSI’AFT. ....... .54 GEAR CASE....D- 3 PROPELLER...~..~.~........u- 4 CYLINDER...........& 2 HANDLE ..... ..D- 8 REED VALVE*....*..........& 5 ENGINE NUMBER DRIVESHA~ HDUSING.D-2 LOWER COVER..D- 6 STARTER ................. ..c- 2 DY0 VG : 0801-634029y637270 ELECTRtCAL.........C- 5 MAGNETO .... ..c- 4 SWIVEL BRACKET .......... ..c- 7 DT8 VH : 0801-737271~
1 1
FIG.19 ( D- 7) ENGIFL COVER
FIG.19 -
DT8 VH E3
REF.NO.
1 2
3
4
5
6
7
B
PART ND. DESCRIPTION
,61402-98880-02M WVERSET,engine 61422-93930-706 .EMXEM. front
61441-98600-019 .EWLEM. SUZUCI um-96Dos JWX. clutch shift
6143598140-706 .EbBLEM, rear 61443-98140-266 XECAL. STW 61453-98140-266 JECAL. PORT 68110~96110 COVER, weather
Q'TY REMARKS-
DTB VH E3
.
.
uu6g
r CARBURETOR..-....:.&6 ENGINE C0VER.b7 OPTIONAL............-.....E-6 CLAMP BRACKET...--.c-6 FUEL PUMP-.. .&a
MROlTLE CONTROL.&7 OfllOtdAL :
CLUTCH LEVER-...-..C-3 ELECTRICAL
FUEL lANK....D-9 .--..E-2 TRANSMISSION.....D-5
CRANKSHAFT.........&4~ GEAR CASE:..&3 OPTIONAL : REMOTE CONTROL-E-4 W.4TER PUMP. . * . . . . B-9
CYLINDER...........&2 PROPELLER.................D-4
HANDLE . . . . ..&B ORIYESHAFT t0lJSING.D-2
REED VALVE................&5 LOWER COVER. .D-6
ENGINE NUbiBER
ELECTRICAL . . . . . . . . .C-5 ‘-STARTER.. . . . . . . . . . . . . . . . . .C-2
.f MAGNETO.. . . . . .C-4 D-l-3 VG : 0801-6340291657270
SWlVEL.BRACKFr _ -_- ..__ .~ ..,.... _-_-._-I._- ..-_ _- _., . . . f . . . . . . . . . /C-7 _ 07s .V&.: CSDf-73727;,, ..-. -. - -: .~ --
FIG.20 ( II- 8) HRNW? P’TY
REF.NO. PART NO. DESCRIPTION REM A&S FIG. 20
5
1 2
3
6
5
6
7
8
9
10
11 12
a3
16
15
16
17
18
. 19 20
2l
22
23
24
63lX3-98100-02H COVER, tiller handle
01421-08502 STUD BOLT
0142l-D86D2 STUD BOLT
08322-Y.lO82 WASHER ’
08310-12082 NUY
63ll5-98100 GUSHING
DP160-13008 WASHER (l3.5X3L.5XO.S)
DP16D-32fm WkSlfR (32.5~42~0.5)
63216-98100 EUHING, tiller handle 63610-98101 CABLE, throttle
636?,0-98131 csu. throttle
632l5-93400 nnw(, handle grip
63l.l.bPSUO-02M HANOLE. tiller 63225-93200 BUSHING
0944D-12027 SPRING
63227-93200 PIN
63223-932OL STOPPER
09226-D6006 5CR!ZW
63UO-939OL WIP
63117-96300 wVER, stop switch
0P163-06001 LOCK wA5tlER
63220-985005 ROD, handle
63240-96300 AD2lllTER SET , hzdla grfp
63300-93900 BAR ASSY, extension
1 1 1 2
2
1 1 1
1
1 L:260
1 L:2lo
1 1 1 1 1 1 1 1 1 1 1 I
1 OPT
DTB VH E3
DT8 VH E3 . .
- .-.--~ __ --- ._UC5? v-
____- .-
ENGlNE CARGURETOR.........&6 THROTTLE CONTROL.57 CLAMP DRACKET-.--..C-6 FUEL wtw....G-8 OPT I ONAL CLUTCH LEVER.....-.03
: ELECTRICAL.....E-2 TRANSMISSION.....D-5 FUEL TANK.. . .D-9 OPT I ONAL : REMOTE CONTROL.E-4 WATER WMP.......EI-9
CRANKSHAFT . . . . . . . ..&4 GEAR CASE....D-3 FRDPELLER..............u..&4 CY L I NDER . ..* . . . . . ..&2 HANDLE-......D-8 REED VALVE................&5 DRIVESHAFT HouSIRG.D-2
ENGINE NUMBER LOWER COVER-.D-6
-. --I- ELECTRtCAL....;..~..C-5 STARTER...................C.2 OT8 VG~: OEOI-634029%637270
NGNETO . . . . ..c-4 SWIVEL ~?ACKET............T&~ DT8 VH : OPOI-737271~
FIG.21
.--i 6
7-e Q-5
^ 1.5 A&7
DT8 VH E3 1
FIG-z1 ( D- 9) FUEL TAN< P’TY
REF.NO. PART NO. DESCRIPTION REMARKS
1
2 3 4
5
6 7 8 9
10
11
l2
I.3
14
I.5 l6
17 18
. l9 20
a. 22 23 24
25
26
27
28 29 30 31 32
33
I
65000-98500
65510-98507 &5561-98502
65871-93010 02ll2-06162 02ll2-06ho2 09168-05002 65850-98105 65740-95500 65830-95500 65853-93001 658%-93001 6586b95200
02ll2-Ml02 09368a2001 022&06102
09168-06002 65880-98500 65830-93301 02112-05082 08321-21052 08322-23052 65700-98506
65750-98505
6577049702
65781-98500
09401~li402
65720-98520 D8320-22108 08322-21108 657%Vi590 65700-95271 65750-93000
TM SET, fuel, 15L
.w
. JXKEY
.GnsKEY SCREW
.scFEw
.UAs~!
.GAuGE ASSY. fuel
‘.coNNEcYm. male fuel
. JILTER
; Sl-RAINER
..GfSKEt. strainer
.-FLOAT
. .scR!Lw
.-GASKET
SCREW WASHER
wTLET A55Y . FILTER
SCREW
LOCK WASMR
.uAsHER
HOSE, tank I connector
.CONNECTOR, female fuel
.w, sqclee7ie ‘CLIP
CUP
CONNECTOR, male fuel
MJY
LDCK WmiER
WtiNECTOR, male fuel
HO!SE. fuel joint
SOCKEY, fuel hose
1
1 1
1 3 1 4
1 1
1
1
1
1
2
1
4
4
1 1 1 1 1
1 1
1 3
1
1
1
1
1
1
3
4 u.s.GAL./3.3 Ilv.G!!.
See Note 1
oo:l3
See Note 2
ID:11
0D:ll
OPY,OD:ll
DPY,OD:lMD:l3
OD:l3 D
B
Note 1 : Replacement fuel tanks only available with this gauge. Note 2 : Motor only available with this outlet on std fuel tank.
-I
DT8 VH E3 2zwisea 7186
I
I
,-A-- _ .,.. _ ._ -.Ly?x- _ ---.-
CARBJRE-lOR......---&6 ENGINE COVER.O-7 OPTIONAL..,............,..E-6 CIAW BRACKET---.--C-6
Tl-!ROl-l’LE CONTROL.&7 FUEL PUMP-.-.&a OPTIONAL : ELECTRICAL...-.E-2
CLUTCH LEVER-.-----C-3 TRANSMISSION....-D-5
FUEL TANK- - - -D-9 OPTIONAL : REMOTE CONTROL-E-4 WATER PUMP-.--.--B-9 CRANKSHJFT’.........&~ CYLINDER
GEAR CASE----D-~ PROPELLER................+4 .,......“.‘&2 HANDLE-..--.-D-8 REED VALVE.--...-.-.--....&5 :
DRIVESHAFl- HcuSIKG.D-2 ENGINE NUMGER
LOWER COVER..D-6 ELECTRiCAL- - -. . . I. G-5
STARTER..................-&2 ma VG : 0801-634029d37270 _ MRGNETD.. . . .-.Cy4 SWIVEL @RACKET - . . . . . - . . ..- c-7 DT8 VH : 0801-737271%
FIG. 22 FIG.22 ( E- 2) OPTION& : ELECTRICAL
Q’TY
:REF.NO. PART NO. DESCRIPTION REMARKS
1
2
3
4
5
6
7
i3
9
10
11
12
13
14
15
16
17 18
. 19 20
2l
22
23
37802-98100
37820-98LlO
37950-98501
02232-04162
%?32.l-2:cx2
37024-93900
37824-98100
32801-98100 37132-93700 36896-93300
36760-95252
094&2OOOL
36791-95200
32000-95720
02112-05252
OB3U-uo52
083LO-11052
32890-98100
39600-93900
396Ol.-93902
39602-53900
39603-93900
36632-95501
SWITCH SET, emergency
SWITCH ASSY. eme:gency
.-ET. emergency
.scR.Ew I nrv l.lsm .LCM n
.GRa443
GRomEY
RECTIFIER SET ’
.CONNECTOR. lead wire
.LEAD WIRE, consent eatth
.CPSE A!%Y, fuse
..FUSE (20A)
.HOLDER, fuse case
.RECTIFIER ASSY
.smw
.LOCK WASHER
-NUT
STAY, rectifier
CONSENT SET
.CONSENT ASSY, lamp
.iUG ASSY, iigking
.GRWY
.ClAtP
1 1 1 2
2
1
1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 .I 1
DT8 VH E3
DT8 VH EJ
.__._ -__..-. - .-_ YU&I
CARBURETOR....*....&6 ENGINE CoVER.O-7 OPTIONAL . . . . . . . . . ..--.....E-6 CLAMP BRACKET.. . . . .C-6 FUEL PUMP..~.&8
THROTLE CO,$,‘ROL.B-7 OPTIONAL : ELECTRICAL
CLUTCH LEVER.....-.C-3 ..*..E-2 TRANSMlSSlON.....D-5
FUEL TANK....D-9 OPT I ONAL CRANKSHAFT’. . . . . . . . .B-4
: REMOTE CONTROL.E-4 GEN? CASE-...D-3
WATER PUMP...w...B-9 PROPELLER
CYLINDER.~..~......B-2 . . . . . . . . . . . . . . . ..l-J-*
HANDLE . .-.. ..D-8 REED VALVE DRIVESHAFT HOUSING-D-2
. . ..**..*.......55 LOWER COVER*.D-6
ENGINE NUUBER
ELECTRICAL.........C-5 STARTER...................&2 DY8 VG
MAGNETO . ..*..C-4 SWIVEL @RACKET : OBOI-63402aL637.270
. . . . . . . . . . . .+7 DT8 VH : 0801-737271~
E2
FIG. 23 10
FIG.23 ( E- 3) OPTIONAL : REMOTE CONTROL BOX Q’TY
REF.NO. PART NO. DESCRIPTION REMARKS
1
2 3 4 5
6 7
8
9
10
11 12 13 14 15 I.6
17 18
19 20
2l 22 23 2Ji 2.5 26
27 28
29 30 31
32
.
DTB VH E3
.
.
67200-95203 fW4OTE CONTROL BOX ASSY STBD
67200-95213 REMOTE CONTROL BOX A!SSY PORT
67300-95810 .HOLDER SET
672lL-95200 .KNoB
6?200-95871 REMOTECONTROL BOX ASSY, twin
67300-95810 Ji0UY-R SET, cable 3772l-955!m .SWITCH ASSY. neutral
02112-03128 .scREw
67216-95200 .KNOB
67130-98102-02M REMOTE CONTROL PARTS ASSY .
67340-98100 .HOm
67440-93701 .GUIDE 673&l-93400 .HDiDER
09100-06115 BOLT
09162d6001 .LOCXWAStiER
67466-95200 JONNECTOR
09ll9-06047 BALL. pivot
67410-98100-02M .SH4FT
6'3225-93200 67417-98100
09159-08026 09140-06004 67463-95200 09140-05001 67413-98100 37800-93710
09140-14014
09404-06201
19190-98110
63227-93200 09100-0&89
09140-06004
-BUSHING
ARM
.NUT
.NUT
.CoNNECToR
.NUT
.Roo
SWITCH ASSY. engine stop
.NUT .
.cLAMp
.ARN SET
..PIN
..BoLT
s .NlJT
1
1 1 1 1
;
1 2
B
4
2 1
1
1 1 3
3
1
3
1
2
1
1 1 . 2 1 1 1 1
1
1
1 1
‘1 B
D
a
--._--._ UU~?
CARBURETOR.........&6 ENGINE COVER-D-7 OPTIONAL..,,.,............ CLAMP BPACKET. - . . .-.C-6
E-6 FUEL PUMP....B-8 OPTIONAL
THROTTLE CONTF&%~.. ..~
CLUTCH LEVER...-...C-3 : ELECTRICAL s....E-2
FUEL TANK-. . .D-9 TRANSMISSION . . . . ,o-5
OPTIONAL w-_;-
CRANKSHAFT : REMOTE CONTROL-E-4 i ..i
. . . . . . . ..&4 GEAR CASE....O-3 PROPELLER.................o-4 WATER PUMP......“&9
CYLINDER-. . . . . . . . ..&z HANDLE . . . . ...04 REED VALVE DRIVESHAFT tiOUSING.O-2
. . . . . ..‘“......#55 LOWF’! COVER. .0-c
ENGINE NUMBER STARTER . . . . . . . . . . . . . ..**..+2
‘-: ,ELECTR1CAL‘*..-.....C-S t&C&TO......C-4 SWIVEL BRACKET...........q17* 018 VG : 0801-634029d37270 OTB VH : OBO1:737271,,,
FIG.24 ’
UT8 VH E3
1
2 3 4
5 6
7
8 9
10
11
12 13
14 15 16
17 18
-19 20 2l
22 23 20
FIG.24 ( E- 4) OPTIONAL : REMoTE CONTROL Q'TY
REF,NO. PART NO. DESCRIPTION REMARKS
REb!OTE CONTROL BOX ASSY ’ 1
.Euw 1
.BlJSH L
.ScREi# 3
.SPAcER 3
.WASMR 3
.Nln 3
.BUSH 2
*WASHER 1 .8&H 2
.EKlLY 1
SCREW 2
.LEVER. free throt 1
.scREw 2
.BUSH 1
.PLnTE ASSY 1
-EM), cable 2
MOB, brake AD3 1
.E RING 3
.COVER, wire 1
.WtEW 7
.CAP, kver 1
.HOlJER, neut lock L
67200-93960
67232-95600 67232-95620 67296-95600 6X294-95600
67288-94330
0914046004 67232-95610 67253-95600 67252-95600
09100-08232
67296-94300 67241-95fi50
09326-05003 67243-35600 67220-95600
67275-95600 67223-95600 67292-94300 67267-95610 67236-95610
6X37-95610 67256-95600 67253-95650 "LEVER, handle L
3
D
B
b
DTB vti E3 EQ
--.-Es?-.-.-. .- _-..- _ ._- -..._ -- -. .
I.
. l
CARBIJRETOR.~....*..B-6 ENGINE COVER-D-7 OPTIONAL..*.....**........&6 THROTTLE CONTROL.&-7 CLAMP BRACKET.. . . . .C-6 FUEL Pllt&'.*-.&8 OPTIONAL : ELECTRICAL*“...E-2 CLUTCH LEVERS.....-C-3
TRANSMISSION.....D-5 FUEL TANK.. . .D-9 OPT I ONAL : REMOTE CONTROL.E-4
~N~Hp$i+.......“.&4 WATER PIIMP..**...&
GEAR CASE..*.D-3 CYLINDER . . ..I.. . . ..&2
PROPELLER.................fl-~ HANDLE--.....D-8 REED VALVE................&5
DRIVESHAFT’ HDUStNG.D-2 LOWER COVER..D-6 ENGINE NUMBER
STARTER...........-.......C-2 ELECTRICAL......eI..c-5
DTB VG : 08Ot-63402M37270 t4GNETo .r,...C-4 SWIVEL BRACKET . . . . . . . . , . . .+7 D78 VH : OEOI-737271%
, I
FIG. 24
I I
14
10
11
c!b &
31
D76 'JH E3
-
FIG.Zlr ( E- 5) OPTIONAL : REMITE CONTROL P’TY -
REF.ND. PART NO. DESCRIPTION REMARKS
25
26
27
28
29
30
31
32-1
32-2
32-3
32-A
’ 32-5
32-6
32-7
‘32-8
32-9
32-10
32-11
_ 32-12
32-13
32-14
32-l.5
32-16
.
6X97-95600
67273-95600
37820-94402
37823-9flmo
67255-95600
67261-95610
67140-95600
67320-95500
67320-95510
67320-95520
67320-95530
6732%955ho
67320-95550
67320-95560
67320-95570
67320-95580
67320-95590
67320-95600
67320-95610
67320-95620
67320-95630
67320-95640
67320-95650
_ WASHER
.SPACER
.sWITCH ASSY. emergency
..cAP&RoPE
.W, neutral lock
.c;RIP
ATYACMNT, twin remo-con kit
CABLE: ASSY, remcon 6F (1.8M)
CABLE: ASSY, remocon 7F (2.M)
CABLE ASSY, remocon BF (2&f)
CAHX ASSY, remocon 9F (2.M)
IXFLE ASSY, ii%WCOil 1GF (f.lNj
CABLE AssY, remocon llf (3.4M)
CABLE ASSY, rmcon 12F (3.7M)
CABLE ASSY, remcon l3F (4JM)
CA&E ASSY, remocon 14F (4.W)
CABLE ASSY, remocon 15F (4.6t4)
CANE ASSY. remocon l6F (4.94)
CABLE ASSY. remocon 17F (5.2M)
CABLE ASSY, remocon 18F (5.5M)
CABLE ASSY. remocon 19F (5.RM)
CABLE ASSY, remocon MF (6.lM)
CABLE ASSY, renmcon 22F (6.M)
2
1 1
1 1
1 1 2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
DTB VH E3
E5 . .
._... -.-__-.--. -I
CARDJRET’OR.........& 6 ENGINE COVER.D-7 OPTIONAL .................. E-6 THROTTLE CONTROL.D-7 CLAMP BRACKET ..... .C-6 FUEL Wt.%=....& 8 OPTIONAL : ELECTRICAL..+..E- 2 TRANSMISS~ON.....D- 5 CLUTCH LEVER-......C- 3 FUEL TANK .. ..D- 9 OPTIONAL : REMOTE CONTROL.E-4 WATER WMP....+..b 9 CRANKSRAFT.~~...~..& 4 GEAR GASE....D- 3 FRGPELLER............s....D- 4 CYLINOER.....~.....& 2 HANDLE .... ..“&. 8 REED VALVE...v........*...B 5 ENGINE NUMBER DRIVESHAFT RCUSING~D-2 LOWER COVER..D- 6 STARTER..................+ 2 DTB VG : OSOI-6340292637270
. ELECTRICAL.........C- 5 MAGNETO.;....C- 4 SWIVEL @RACKET ..... ..*.*..c- 7 DTB VH : 0801-7372711, 1
FIG. 25 FIG.25 ( E- 6) DPTIDNfiL
. . Q’TY
REF.NO. PART ND. DESCRIPTION REfARKS
1 99000-31120 su2luI .srLIcoNE SEAL l- for gear case 5Og
2 99000-31050 GASKET, Liquid 1 for gear case 1OOg
3 PYDOO-32DM T.NREAo Loo SUPER “r333a” 1 50;
4-l 99000-25160 GRE&E, water resistant 1 ~09
4-2 99000~25170 GREASE, water resistant 1 509 I
5 99000-22560 GEAR OIL, outboard motor 1 4oocc
6 99000-25010 SUZUKI SUPER GREASE A 1 450g,for crank oil seal I
7 99000-32050 THREAD LOCK “M2” 1 509
B-l 99000-10109-011 PAINT (Francis White No.2) 1 909 B-2 9VDOO-102D9-02M PAXNY (Andes Blue Metal&) 1 909
b
DYE WI E3
DT8 VH E3 E6 . .
A-. .- “83 ---- -----__-.~-.-. .-.- -.-. -. _ _.
CARBURETOR*........&6 ENGINE COVER.D-7 OP-flONAL . . . . . . . . . . . . . . . . ..E-6 CLAMP BRACKEl.....‘C”6
lJ.jROrrLE CONTROLs&7
CLUTCH LEVER.......C-3 FUEL PUMP***.&B OPTIONAL : ELECTRICAL.*...E-2 TRANSMlSSION.....D-5 FUEL TANK. l . .D-9 OPTIONAL : REMOTE CONTROL.E-4
CRANKSHAFT.-.....*.&4 WATER PuMP..-.*.“8-9
GEAR CASE...v53 FRDPELLER.................D-4 L CYLINDER.....--....&2 HANDLE . . . . . ..D-B REED VALVE*...............&5
I DRIVESHAFT HOUSINGD-2 ELECrRICAL.........C-5
LOWER COVER..D-6 STARTER...................C-2 ENGINE NUMBER
DTB VG MAGNETO.. . . . ..c-4 SWIVEL @mcKET
: OBOI-63402h637270 . . . . . . . . . *. J&7 OTB VH : 0801-737271~