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PARBOILING DRYER PLANT
APPLICATIONS
Paraboiling of paddy as name states is a hydrothermal process in which the starch granules
within rice grain is gelatinized by the application of steam & hot water .The process offersseveral advantages . Such as increased yield of head rice,increases self life of the grain ,
resistance towards fungus , rodents & insects ,improved nutrition value of rice , resistance to
infestation during storage, above alllower broken as compared to raw rice & induction of good
cooking characterstics .Thus increases profits to rice mills .Our parboiling & drying plants are
made of prime & tested material of first quality .Sturdy made simply built ensure troublefree
operation and better uniform quality.
FEATURES OF PARABOILING PLANT
Low energy consumption due to efficient design of blowers & elevators. Higher percentage of recovery of rice . Uniform steaming of paddy made possible by steam distribution system in tanks. Factory fitted , assembled plant in fully bolting & folding construction. Lowest losses due to spilage & droping of grain during process. Total uniform quality of paddy in terms of cooking & drying.
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Two water tanks are provided overhead as cold water easy to lift. Constant research & development of products by team of engineers & feed back of customers. Minimized hidden cost as items within our scope are supplied & arranged by us. Minimized time taken during installation as 90% of material is manufactured in our factory. Low labour work force required in running the unit as most of the operations are automatic. No spilage as the increased height of plant ensures better flow taper to wet paddy.
FEATURES OF DRYER
Unique design for equal and even air flow. Use of thick sheet for lower maintenance. Uniform drying of grain. Low powers consumed in blowers. Thick baffles for slow & steady drying without formation of cracks in grain . Self cleaning and unique on design. High capacity of baffles in chambers is made & storage in bin is minimized
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RICE CONE POLISHER
APPLICATIONS
One of the most significant feature of Indian rice is its length , wether it may be basmati ,
sharbati or pr11 . Indian preference will always be oriented towards the long basmati type look
of the rice . Now a days many vertical & high speed polishers of different makers are there in
Indian market but the most suitable technology for Indian conditions is only the cone polisher
theory.
OPERATION
After paddy separation , the brown rice is fed to the polishers for the removal of Outer branelayer . An abrasion process does the polishing . Generally 2 , 3 or 4 polishers in series are there
in process . The no. & size of polishers used are determined for the kind & variety of brown rice.
The profitability & viability of a rice mill largely depends upon the working of polishing section.
The objective of the rice miller is toobtain the maximum percentage of the full rice with a
minimum percentage of broken and removal of lesser brane & the desire shine &luster of rice.
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FEATURES
Long cone body . Heavy duty cast iron construction. Very less cake formation due to large screen area. Suitable raw milling as well as for paraboiling rice.
TECHNICAL DATA
Model SAI30 SAI36 SAI40
Motor power (hp) 25 30 40
Motor (Rpm) 960 960 960
Stone Sterling Sterling Hand filling
Price(Rs) without motor 200000 225000 180000
Price(Rs.) with motor 235000 240000 235000
RICE CONE POLISHER
Suitable for both,Paraboiled &Raw Rice without any major alteration.
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PADDY SEPERATOR
APPLICATION
This paddy separator is known for its compact design low energy consumption andhigh output. This model is most suitable model for the individually motorized plants.
It consists of 2 different chambers , each chamber is complete unit itself . The steady
motion of central crank makes both the chamber move clockwise and anticlockwise
respectively . The special architecture of this separator forces the rice being heavy on
inclined portion and paddy lifts towards higher end being less denser .
FEATURES
Minimum installation.
Big capacity. Regular input device. Control discharge part. Adopted gravity separation method.
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TECHNICAL DATA
Model SAI24*12
Screen dimesion (mm) 300*1500
Length (mm) 1900
Width (mm) 1450
Height (mm) 2330
Motor power (hp) 2hp
Output (t\h) 3
Price(Rs.) 200000
PADDY SEPERATOR OSCILLATING TYPE
This is ultimate paddy separator with lowest energy & consumption , separates in 3 stages
( brown rice , brown rice + paddy , paddy ).
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GRADERS AND SIZERS
GRADERS(length wise graders)
These are simply designed but accurately built to perform the function of separation of
undersized from the longer rice. These graders are available in various combinations. These are
meant for separation of under length rice from full length rice; whether the rice is or or less.Our Graders are provided with special indented cylinders which have maximum and uniform
dimples per sq. ft for maximum accuracy and production. The working of a grader is importantly
affected by its revolutions. A helical gear box is provided to decrease the running load and
instant start and helps in avoiding the variation in revolutions of graders while the load of
material increases or decreases.
Unique provision of in line 7 ball bearings ensures smooth running of the grader. A large tray
made of heavy sheet is provided inside the grader to collect every single grain, which is lifted by
the dimples. The angle of the tray can be adjusted to alter the amount of brokens to be mixed
with full- length rice. Cyclone and Blower can be provided if required.
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BLOWERS
INTRODUCTION
Centrifugal Blowers are of high efficiency with easy maintenance. These industrial centrifugal
blowers are robust, welded, sheets/plates reinforced with angle iron frame. Suction side is
provided with wire gauge to meet all relevant safety standards.
FEATURES AND ADVANTAGES
Sturdy construction. High efficenecy with less H.P Motor drive/Belt drive. Smooth running for low noise levels/low vibrations. Easy operation/Easy maintenance Robust,welded,sheets/plates reinforced with angle iron frame. These blowers can supplied with any type of outlet direction/orientation per specific
customer requirement.
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CYCLONE
CYCLONE
In Cyclone Separator dusty air is introduced at the top of a cyclone separator through the
inlet pipe located tangentially to the cylindrical portion. The gases, then movedownwards in a whirling motion, forming a peripheral vortex and giving rise to
centrifugal forces, resulting in a throwing of the dust particles towards the walls, which
then move downwards into the hopper and are removed through the draw - off pipe. The
gases, after reaching the end of the conical portion change direction and move upwards
towards the outlet, forming an inner vortex in this upward movement of gases against
gravity, more dust particles are separated and fall into a conical hopper for subsequent
removal.
FEATURES AND ADVANTAGES
Sturdy construction. High efficiency
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ELEVATOR
INTRODUCTION
Elevators - Perfectly designed to lift all sorts of grains and likewise products. Trunks
manufactured from high class Sheets. Best quality bearings are there in it. It has a
combination of technique and strength. It gives almost no return of grains hence less
broken grains, made with antipollution device attachments, so that it may not spread dust
pollution. It is available in 5" to 12" bucket capacities. These are available in mild steeland stainless steel materials. Our Bucket Elevators are considered to be among in the
category of best ones. The improved design with the incorporation of some of best
international technologies, providing it worth in the food grain industry. Economy &
Quality performance of the equipment is the specialty.
FEATURES AND ADVANTAGES
Sturdy construction. Dependable mechanical performance High output with advanced technology Low maintenance and easy to operate
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PADDY CLEANER
GRAINS CLEANING MACHINE
Cleaning of grains is the most important aspect & process of all Plants. Since Indian grainsbundles along with a huge amout of immature grains, dust, straw, stones and other impurities.
The removal of impurities makes the next processes in rice milling more efficient and ensures
better quality and reduces the chances of break down in the plant.
G.F. PADDY CLEANER
This particular model of paddy cleaner has the specialization to separate immature grains, dust,
straw and other impurities from paddy along-with separation of rice broken which are created by
combine harvesters. This model is ideal for any type of seeds cleaning. This has extensive uses in
modern grain handing & storage systems for preliminary cleaning of all kinds of grains andpaddy.
This machine is available in 8 to 20 tonne paddy per/hour cleaning capacity models.
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FEATURES AND ADVANTAGES
Three stage chalnaa fitted with 16 no. round hole jaali, 4.5 mm capsule hole jaali, 6 no.round hole jaali.
Combined Motor 2 h.p Blower 7.5 h.p Double suction of air Heavy body long lasting Maintainence free.
ROTARY PADDY CLEANER
To remove different type of foreign material from paddy, this rotary is specially designed to give
more & displacement to paddy while cleaning. This machine hanged on one side and rotated in
the other side. That's why it shakes the paddy better than any other available cleaner. Apart to
this an aspiration channel removes all the immature grain and light impurities from paddy.
This machine is available in 4 to 8 tonne paddy per/hour cleaning capacity models.
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PNEUMATIC PADDY DE-HUSKER
APPLICATIONS
After cleaning , the husk from paddy is removed by rubber roll de-husker using Rubber rolls .
The simple mechanism and tuff constructions of dehuskers insures trouble free service due to
minimized vibrations in working .
OPERATION
Paddy is fed to the machine through paddy bins after cleaning . The variation of RPM between
both the rubber rolls dehusks the paddy , which gives better and maximum output of the rubbers
due to its unique ratio in revolution of rubbers .
FEATURES
Highest operational reliability ensured & pneumatically operated High husking capacity & shelling degree with lowest amount of broken Better out turn of rubber rolls Noiseless working
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TECHNICAL DATA
Model SAI-PDH3 SAI-PDH4
Rubber roll F-2,10 F-2,10
Length (mm) 700 700
Width (mm) 1250 1250
Height (mm) 2000 2000
Motor power (hp.) 10 hp. 15hp.
Output (t\h) 2.5 3.5 3.5 4.5
Price (Rs.) without compressor 120000 130000
Compressor (1.5 h.p) (1.5h.p)
PADDY DE-HUSKER
This machine is used for shelling paddy with lowest amount of broken and is operated
pneumatically .
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SILKY RICE MACHINE
INTRODUCTION
To remove from the surface of white rice loose bran and dust that remains after the whitening
process; increasing the degree of shine and polish to the rice.
An upgrade of the appearance, quality and storage life milled rice minimum weight loss.(0.1-2%)
Low volumes (
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TECHNICAL DATA
MODEL
DIMENSIONS
LENGTH/WIDTH/HEIGHT
IN MM/IN MM/IN MM
CAPACITYOF RICE
PER/HOUR
MOTORS AIR
COMP.
AIR
REQ.
M/C
SPEED
APP.SHIPPING
WEIGHT
SAI 30 1600 600 800
3 MT Milky
Rice/Hour
& 2MT Full
Silky P/H
30 H.P
50 H.P
3 H.P 30/40CUM/MIN
800
R.P.M
1100 K.G
SAI 50 2800 760 20004 MT MilkyRice/Hour& 3MT Full
Silky P/H
50 H.P
5 H.P1 H.P1 H.P
3 H.P 40-60CUM/MIN
900R.P.M
1800 K.G
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RICE WHITENER
APPLICATION
It is designed for quality and production of white rice .
OPERATION
After separation rice is fed by screw to the processing chamber having vertical abrassive wheels
consists of emry made of silicon carbide from top to bottom. Working principle which has
approven to achive the highest head of rice yield. Whitening intensity can be controlled by
adjusting the gap between emry stones & screens or the counter pressure of the retaining gate .
FEATURES
Abrassive silicon carbide disc. Effective brain aspiration Easy approach to wearing parts Compact design Minimized braking of rice Higher yield
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Single stoneTECHNICAL DATA
Model SAI30 SAI50
Length (mm) 1400 1575
Width (mm) 675 800
Height (mm) 1450 1700
Motor power (hp) 30 50
Output (t\h) 3.0 5
Price(Rs.) 250000 350000
Price is including blower 5h.p, cyclone & airlock 1h.p with 30 h.p whitener & with 50 h.pblower 7.5 h.p, cyclone, & airlock 1h.p.
RICE WHITENER
This machine gives higher production , yield and lesser broken and is known for KING of ricetechnology.
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MOTORISED RICE MILL PLANT
DEVRAJ-L.M. MODEL PADDY PROCESSING PLANT
CAPACITY 2 TONE PER HOUR
S.NO. DESCRIPTION QTY. MOTORS
1.) G.F./Vibro/Rotary Paddy Cleaner fitted with Aspiration 1 7
2.) Paddy De-Stoner Complete with Blower & Cyclone 1 13
3.) Electro-Pneumatic Paddy De-Husker with Air Compressor 1 11
4.) Husk Fan [Petti Pankha] fitted with Chalna 1 5
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S.NO. DESCRIPTION QTY. MOTORS
5.) 45 Compartment Paddy Separator (Mild Steel) Wheel Type 1 3
6.) Rice Whitener Complete with Blower, Cyclone, Air Lock & Acc 1 36
7.) 3-Tier Plan Sifter With Aspiration Channel {Iron Body} 1 2
8.) Round Motion Bran Separator size 8'x4' Complete 1 2
9.) Bucket Elevator 5" Bucket Size fitted with Special Size Pullies 8 10
10.)
Structure, Foundation Bolts, Bins wherever required according
to the Plant Capacity, Tool Kit BUT WITHOUT Control Pannel,
Electricals and Wirings, Magnets, Grease, Chain Block, Pipe
Line required outerside to the Plant Area and some minor
pipe fittings in Plant, Transportation, Loading & Un-Loading,
Installation Charges, C.S.T./VAT are extra as applicable
1 89 H.P
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RAW RICE MILL PLANT
DEVRAJ-CR MODEL PADDY PROCESSING PLANT
S.NO. DESCRIPTION QTY.
1 Paddy Cleaner Complete & Fitted with Aspiration
1
2
Electro-Pneumatic Paddy Husker with Air Compressor and 15 H.P. Motor
1
3 Paddy De-Husker F-2 Model V-Belt Type
1
4 Husk Fan [Petti Pankha] fitted with Chalna
1
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S.NO. DESCRIPTION QTY.
5
60 Compartment Paddy Separator (Mild Steel) Wheel Type Model with 3
H.P. Motor
1
6
Cone Polisher - 40'' Size (Small Cone) Raw Rice Model 1
7
Cone Polisher - 36'' Size (Small Cone) Raw Rice Model 2
8
3-Tier Plan Sifter With Aspiration Channel {Iron Body } with 2 H.P. Motor 1
9
Verm & Round Motion Bran Separator Size 8'x4' with 2 H.P. Motor 1
10
Bucket Elevator 7" Bucket Size fitted with Special Pullies 3
11
Bucket Elevator 5" Bucket Size fitted with Special Pullies 6
12
Structure, Foundation Bolts, Tool Kit, BUT WITHOUT Electricals andWiring, Magnets, Grease, Chain Block, Motor Pully & Vee Belt of 60 H.P.
Motor, Emery Salt Cement, Pipe Line required outer side to the Plant Area
and some minor pipe fittings in Plant, Transportation, Unloading and
Installation Charges, C.S.T./VAT are extra as applicable (Total Power Req.
113 H.P.)
1
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ABOUT DEV RAJ HI-TECH MACHINES LTD.
The Leading Manufacturer and Exporter of The Most Modern and Latest Rice Milling
Machinery.
Manufacturing Rice Milling Machinery since 1966. We manufacture A to Z items concerned with rice industry under one roof
apart to most modern parboiling and drying plants in different capacity for
processing Sela Basmati, Non Basmati & Muri Rice.
We do not assemble or procure any parts from outside, this help us promptdelivery as well as uniform quality.
We invite you to see/inspect our factory at Ferozepur before finalising yourorder.
Our is the only manufacturing unit in Northern India manufacturing all type ofRice Milling Machinery under one roof measuring 5.5 acre covered area
having following machinery installed in our factory premises.
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INFRASTRUCTURE
Induction Furnace
Cupola Furnace
CNC Lathe Machines
CNC Cutting & Bending
CNC Water Jet Cutting Plant
Computerised Dynamically Balancing
Horizontal Boring Machines
Mig Plazma Welding Plant
Tig Welding Machines
X-ray ARC Welding Plano Milling
Lathe Machines of Different Sizes
Radial Drill Machines
Shaper Machines Trolly Saw & Timber Machines
Round Former
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Pneumatic Tools/Apperatus
Fork Lifter
E. O. T. Crane (Overhead)
Power Coating Plant
Oil Fired Painting Booth