OWNER’S MANUAL
IMPORTANT: Read these instructions before installing, operating or servicing this product.
MODEL : MASTER 35 ~ 60
CNC CUTTING MACHINE
(OPERATION EDGE Pro)
Serial number:1001012 ~ and later
Revised date : Feb. 06, 2010
UNITED PROARC CORPORATION
No. 3 Gungye 10th Road, Pingjen Industrial Park, Tel No:886 3 4696600 Pingjen City, Taoyuan 324, Taiwan Fax No:886 3 4694499 http: //www.proarc.com.tw E-Mail:[email protected]
RD-991E
TABLE OF CONTENTS
Operation
Service
Parts List
Circuit Diagram
1.1 Control panel ..................................................................................... 1
1.2 OPC Power up/off procedure ............................................................ 4
1.3 Gas control box ................................................................................. 8
1.4 Two stage piercing .......................................................................... 11
1.5 Flame marking torch ........................................................................ 14
1.6 Positive anti-dust pressure settings and operation .......................... 16
1.7 Gas circulating drawing ................................................................... 17
1.8 Sequence diagram (High / Low Preheat) ........................................ 19
2.1 Trouble shooting guide ..................................................................... 20
3.1.1 Operation console ........................................................................ 32
3.1.2 Operation console(inside) ............................................................. 34
3.2 Servo amplifier box .......................................................................... 36
3.3 Relay box (standard)……………………. ......................................... 39
3.4 Gas box……………………. ............................................................. 40
4.1.1 Control system .............................................................................. 44
4.1.2 Main circuit ................................................................................... 42
4.2.1 EDGE single ended I/O pinout ..................................................... 44
4.2.2 EDGE drive / encoder pinout ........................................................ 46
4.2.3 EDGE EIA / Code ......................................................................... 48
4.3.1 OPC:I/O Relay board & OPC I/O interface ................................ 48
4.4.1 Relay box : TB4 interface ............................................................. 50
4.4.2 Relay box : Gas control board interface ....................................... 51
4.4.3 Relay box : Torch motorized control interface .............................. 52
4.4.4 Relay box : Torch station interface ............................................... 53
4.4.5 Relay box : I/O connector interface .............................................. 54
4.5 Servo control box : Amplifier CN1 servo relay board interface ......... 55
4.6 Amplifier parameters ........................................................................ 56
TABLE OF CONTENTS
Appendix
Option
Appendix A:Serial communication ...................................................... 58
Appendix B:Signal tower ..................................................................... 59
Appendix C:Torch collision interface ................................................... 60
Appendix D:Pneumatic flame marking interface ................................. 62
Appendix E:Plasma system command THC machine interface .......... 63
Appendix F:Plasma system hpr-260 sensor THC interface ................ 64
Appendix G:Two command THC interface ......................................... 65
Appendix H:Inova Torch Height control System Interface .................. 67
Appendix I:Safety device interface ....................................................... 68
Appendix J : Blower fan interface .......................................................... 69
Appendix K:Fume collection interface ................................................. 70
Appendix L:Scriber interface .............................................................. 71
Appendix M:HSD-130 & SPHC Interface ............................................ 72
Appendix N:Plasma system power max 1650 sensor THC interface .. 73
Appendix O:Flame vent off ................................................................. 74
Option A:Relay box (6 cut) ................................................................ 75
Option B:Torch motorized board for 4st / EX 2st interface .................. 76
Option C:Gas station board for 4st interface ....................................... 77
Revisions ............................................................................................... 78
1
FUNCTION OF CONTROL PANEL
(Note:Depending on the optional functions you have purchased, your system may not include
all of the following functions, irrespective of they are physically appeared on the panel).
1. Plasma / Laser point
2. Option
3. Flame Gas control / Flame – Select switch
4. Torch & Motorized station / Up – Down
5. Servo power system / Emergency stop
1.1 CONTROL PANEL
2
1.1 CONTROL PANEL
1. Plasma / Motorized lift Up – Down / Laser point
Plasma ON Laser Point ON
Plasma OFF
Plasma Auto
2. Option system
A. Height sensing
B. Ignite
C. Water spray
D. Powder marking
E. Option
3. Flame Gas control
3.1(Preheat)
Low Preheat ON High Preheat ON
Low Preheat OFF
Low Preheat Auto High Preheat OFF
Laser Point OFF
3
1.1 CONTROL PANEL
3.2 (Cutting Oxygen)
High Cut Oxy ON Low Cut Oxy ON
High Cut Oxy OFF
High Cut Oxy Auto Low Cut Oxy OFF
4. Torch & Motorized station / Up – Down
Torch ON/OFF Station
Torch UP/Down
5. Servo power system
A. Servo power
B. Emergency stop
4
1.2 OPC POWER ON/OFF PROCEDURE
1. OPC Power on procedure:
Step 1. Switch on the main power circuit breaker of the servo control console.
Step 2. Switch on the main power of the servo control box.
5
1.2 OPC POWER ON/OFF PROCEDURE
Step 3.Turn on the power of the EDGE Pro controller (the green light should be on).
Wait for the operating system to boot up completely before proceeding to the
next.
Step 4.Switch the servo power on, select switch on - the green light should be on.
OPC power up procedure is now completed.
6
1.2 OPC POWER ON/OFF PROCEDURE
2. OPC power off procedure:
Step 2.Turn off the servo power, turn the select switch off.
Step 3.Turn off the EDGE Pro controller power. Wait until the operating. system
has been completely shut down before proceeding to the next step.
7
1.2 OPC POWER ON/OFF PROCEDURE
Precede the following procedure only after the CNC Controller has been shut off.
Step 3. Turn off the power of the servo control.
8
1.3 GAS CONTROL — GAS PRESSURE ADJUSTMENT
Capacity * High cutting OXY:Max setting 10kg/ cm2.
Max pressure shown on gauge 15kg/cm2. * Low cutting OXY:Max setting 10kg/ cm2
Max pressure shown on gauge 15kg/ cm2. * High preheat OXY:Max setting 7 kg/ cm2.
Max pressure shown on gauge 10 kg/ cm2. * Low preheat OXY:Max setting 7 kg/ cm2.
Max pressure shown on gauge 10 kg/ cm2. * High preheat fuel gas:Max setting 1 kg/ cm2.
Max pressure shown on gauge 2 kg/ cm2. * Low preheat fuel gas:Max setting 1 kg/ cm2.
Max pressure shown on gauge 2 kg/ cm2.
.
9
1.3 GAS CONTROL — GAS PRESSURE ADJUSTMENT
Gas Pressure adjustment procedure
Preheating Gases
1. Adjusting LOW PREHEAT
Please set cutting torch #1 switch to "1" ( ON position ) and set the Low Preheat
switch to "1" ( force ON position ). Open the preheat oxy and fuel gas knobs on
the torch until a trickle gas flow is present, then adjust both low preheat oxygen
and low preheat fuel gas pressure on the pressure adjustment panel. After the
adjustment, please set the Low Preheat switch to "0" ( closed position ).
2. Adjusting HIGH PREHEAT
Open the preheat oxy and fuel gas knobs on the torch and set the Low Preheat
switch to "1" (force ON position), then set the HIGH PREHEAT switch to "1" (On
position). Press START button to initiate flame-cutting procedure. During the
countdown of preheating time, you can adjust the desired HIGH PREHEAT gas
pressures (oxygen and fuel) on the pressure adjustment panel. After preheat is
finished, it will automatically switch from High Preheat to Low Preheat and begin
cutting.
§ When cutting a thicker plate, HIGH PREHEAT can effectively reduce
preheating time.
Cutting Gases:
1. Adjusting High Cutting Oxy
a. Set the low cutting Oxy switch to "0" (closed position) and then open the
cutting oxygen valve on the torch (open all the way).
b. Set the high cutting Oxy switch "1" ( force on position ) and you can adjust the
desired high cutting pressure on the pressure adjustment panel. After
finishing adjusting the pressure, please shut off high cutting Oxy by setting the
high cutting Oxy switch to "0" (closed position).
2. Adjusting Low Cutting Oxy
a. On the EDGE screen, please adjust flame setup data --- " move pierce time "
to 10 seconds.
b. Set the low cutting Oxy switch to "1" position.
10
1.3 GAS CONTROL — GAS PRESSURE ADJUSTMENT
c. Set the High Cutting Oxy switch to "Auto" position and press the CNC starting
switch. It starts to preheat. Before the 10-seconds-conuntdown the time up, the
torch will only have Low Cutting Oxy, you must adjust the Low Cutting Oxy
pressure on the pressure adjustment panel at this time. After the 10 seconds
countdown, the system will switch the pressure from Low Cutting Oxy to High
Cutting Oxy automatically. The operator also has to adjust the " move pierce
time "according to his/her work’s thickness.
§For various cutting parameters, please refer to the cutting data.
11
1.4 TWO STAGE PIERCING
Hi / Low Oxygen Two Stage Piercing with EDGE Pro
1. Piercing method:
This operation needs to be combined with EDGE Pro cutting parameters. When “Oxy Fuel” is selected, the parameters of “Moving Pierce Time” are available to set the Hi/Low Oxy Fuel two stage piercing time.
2. Reference of relevant parameters:
I. Pierce Time:Specifies the amount of delay after the cutting gas is turned on before lowering the torch to the cut position.
II. Moving Pierce Time:Specifies the amount of time that the pierce output remains on while piercing with motion.
III. Creep Time:Specifies the amount of time after piercing the part that the torch travels at Creep Speed. This parameter is helpful in allowing the operator to bring the cutting surface up to temperature and completely pierce the metal before cutting at full speed.
IV. Pierce Torch Up Time:Specifies the amount of time used for torch lift during piercing. This parameter is used to provide distance between the torch tip and metal surface for cutting. This can avoid blocking of the spout due to slag.
V. Pierce Torch Down Time:Specifies the amount of time used for torch
lowering during piercing.
12
1.4 TWO STAGE PIERCING
3. Application:
The major piercing application is to be aimed at thick plates, generally 25mm and
above, however good piercing results is even more manifested if applied on 40mm
and above. During piercing, residue such as slag may likely clog the torch tip. It will
end up a stop on the machine, cleaning up of torch tip, a waste of time and influence
cut quality. Consequently, the “low cutting oxygen” (acts to control half of that high
cutting oxygen pressure) will avoid high cutting oxygen piercing vertically through the
plate and avoid producing too much slag. An optimum result is achieved after using
low-pressured cutting oxygen until it reaches the set time before shifting to standard
“high cutting oxygen” while piercing. For this reason, two-stage piercing combined
with appropriate “Lead-In Length” will further enhance optimum efficiency.
4. Procedures:
I. Adjust high cutting Oxygen/ Preheat Oxygen/Preheat Gas pressure according to cutting torch’s original setup.
II. Adjust two stage low cutting oxygen pressure.
III. It is advisable that “Pierce Time” is set at “0”. It is intended not to stop at cut position as soon as the cutting oxygen is turned on (reaches preheat time), hence, in low cutting oxygen, piercing should start while cutting torch is in motion (This is the same way as that of manual cutting).
IV. Adjust “Moving Pierce Time” about 2 seconds, depending the material thickness you may increase the length of time accordingly.
V. Set “Creep Time” approximately 3 ~ 5 seconds. The purpose is to slow the machine’s speed while piercing. Creep speed is determined by a setup parameter; percentage of the cut speed may be set approximately 25 ~ 50%.
LOW CUTTING
OXYGEN
HIGH CUTTING
OXYGEN
LOW CUTTING OXYGEN DEPTH
HIGH CUTTING OXYGEN DEPTH
13
1.4 TWO STAGE PIERCING
Example of set up data:
{ Cutting speed:300mm/min, creep speed: 300 x 25% = 75mm/min, Creep Time: 3 sec .}
Thus, base on the above setup, the cutting torch starts to travel at a speed of 75mm/min., 3 seconds later actual cutting speed will increase to 300mm/min.
VI. Example:
{ Material thickness:80mm, Creep time: 5 seconds, Pierce time:2 seconds, Lead-in length: 20mm }.
If creep speed is 75mm/min (or 1.25mm/sec), creep time at 5 seconds will
have 6.25mm length (1.25mm x 5 sec.). Consequently, based on the Lead-in
length of 20mm, distance from 0~6.25mm will have creep speed of 75mm/min
while distance from 7~20mm will increase the cutting speed to 300mm/min.
Two stage piercing from 0 – 2 sec. uses “low cutting oxygen” that will pierce
through the plate about 1/3 ~ 1/2 of its depth. After 2 sec., it uses “high cutting
oxygen” to complete the piercing job at the given lead-in length of 20mm. This
will ensure that before cutting the plate sketch, high cutting oxygen had pierce
thoroughly without wasting the remaining plate sketch. This combination of
cutting mode is inherited through the traditional piercing done manually.
LOW CUTTING
OXYGEN HIGH CUTTING
OXYGEN
14
1.5 FLAME MARKING TORCH
Settings of Pressure Gauges:
Using Propane /Acetylene as preheating gas:
Preheat Oxy::30 psi / 10 psi
Fuel Gas::10 psi / 2 psi
Cutting Oxy::30 psi / 10 psi
Preheating Flame Adjustment:
1. Select FLAME on the control console, and
turn ON the LOW PREHEAT by switching it
to position “1”.
2. Turn ON the powder switch by switching it to
position “1”.
3. Open the fuel valve (3) and ignite at the torch
tip to bring up the fire. Then, open preheat
oxy valve (4) gradually to assist the
combustion.
4. It is advisable that the preheat flame be
adjusted to become an approximately 100
mm-long thin and mild flame.
The Adjustment of Zinc Powder flow rate:
1. Select CUTTING switch on the control console, turn ON the cutting by switching
to postion “1”.
2. Adjust the flow of zinc powder at (1) of the zinc cup. Open the valve slowly, at a
point, a white color bright stream is visible and coming out from the torch tip.
3. Open the valve (2) slowly, this will agitate and blow up the zinc powder in the cup.
The white color bright stream will be turning red-hot due to burning zinc powder.
Use this valve (2) to adjust the width of the marking lines or to shut off the
marking process. Too much oxygen gas may block or clog the torch tip.
15
1.5 FLAME MARKING TORCH
Line Marking:
1. Adjust the torch stand-off distance to be about 30 ~ 50mm between the torch tip and the steel plate.
2. With marking flame on, move the torch, in both directions of X-axis manually. Check the clarity and width of the marked line. If it is inadequate, adjust the flow at. (1) & (2) of the zinc powder cup.
3. Set the machine to its desired marking speed (3M, 4M… ). Adjust the flow at (1) & (2) of the zinc powder cup to match the corresponding machine’s travel speed.
4. Following the above-mentioned adjustments, turn OFF the CUTTING switch by flipping it to position “0” or to position “Auto”, then flip the POWDER switch to position “Auto”.
5. Flip the LOW PREHEAT switch to position “0”(OFF).(If your machine is equipped with the optional auto ignition device, set IGNITE switch to position “Auto”).
Setting EDGE Pro CNC Control’s Marker Parameters: 1. Marking Speed. 2. For marking with auto ignition device, set Ignition to “ON”, Ignition Time at 1 sec.
3. Set Marker Off time at 1 sec. 4. Leave the remaining parameters blank.
Setting Marker Offset Value: 1. Setting the compensation value Offset 1 X, & Y for
its offset value between cutting torch and marking torch.
Marking / Cutting: 1. Load the marking and cutting programmer. 2. Set the parameters for powder marking and flame cutting. 3. Adjust the desired cutting gas pressure and flow rate. Make sure the control
panel’s switches are set properly. 4. Execute the marking process.
16
1.6 POSITIVE ANTI-DUST PRESSURE SETTINGS AND OPERATION
1. Regulator(w/Filter) specification:
Model:FESTO LFR (MIDI) G3/8 Flow rate:3100l/min @6kg/cm sq.
Regulator pressure setting 4kg/cm sq.
Total flow rate require=160L/min. above
2. Positive Anti-Dust Pressure adjustment:
To adjust regulator pressure to 2kg/cm sq, switch Anti-Dust to “ON” while the
solenoid valve is “ON”.
(Air will come out in blow condition, not injection)
When solenoid valve is “OFF”, the regulator pressure will ascend/increase to 2.5kg/cm sq.
17
1.7 GAS CIRCULATING DRAWING
18
1.7 GAS CIRCULATING DRAWING (HIGH/LOW PREHEAT/MARKING)
19
1.8 SEQUENCE DIAGRAM (HIGH/LOW PREHEAT)
20
2.1 TROUBLE SHOOTING GUIDE
1. WHAT HAPPEN? The machine will not move…
PROBLEM (SYMPTOMS) POSSIBLE CAUSE REMEDY
EDGE Pro screen does not
display
1. The DC12V,5V output of
ATX power supply
malfunction?
2. When booting, mother
beeps with speaker
connected but no screen
display?
3. Mother board or CPU
failed?
1. Replace ATX power
supply.
2. Replace RAM on the
mother board.
3.Replace mother board or
CPU.
Cannot log into the main
menu
1. The system could have
experienced an abnormal
shutdown?
2. In Windows the program
for booting failed?
3 .De fec t i ve hard d isk?
1. Press ”Enter” to boot,
don’t press “Start” to
recovery. If press “Enter”
still cannot access the
main menu, replace the
Hard Disk.
2. Use ghost to restore the
booting programs(refer to
EDGE Pro manual under
the subject “diagnostics”).
If Ghost still cannot
restore, replace the Hard
Disk.
3. Replace hard disk.
Displaying Remote Pause You may have pressed
Remote/Pause button, or
having a short circuit.
Reset remote pause, or
replace switch, or check the
circuits.
21
2.1 TROUBLE SHOOTING GUIDE
1. WHAT HAPPEN? The machine will not move…
PROBLEM (SYMPTOMS) POSSIBLE CAUSE REMEDY
Displaying driver disable 1.Did not press power switch,
or power switch failure.
2.M(magnetic contactor)
has no response after
pressing power switch, the
coil still measured DC 24V.
3.M(magnetic contactor)
has no response after
pressing power switch, the
coil measured no DC 24V.
4.Driver amp displaying error
message, ALXX
1.Press power switch or
replace the switch.
2. M(magnetic contactor)
failure, replace contactor.
3.Blown fuse on relay’s PCB,
replace fuse or replace
relay PCB.
4.Please follow trouble
shooting guide specified in
the driver amp manual.
Screen does not display any
error message
1.EDGE Pro Controller does
not have DC+-10V output
signal.
2.Loose transmission gear
and the rack
3.Loose or worn gear
reducer.
4.Tripped coupling between
the motor and reducer.
5.Driver amp failed.
1.Check IO board, MCC
board, Mother board and
Power Supply in EDGE Pro
Controller, replace any
defective parts.
2.Tighten spring or motor
base plate.
3.Tighten or replace gear
reducer.
4.Tighten or replace the
coupling.
5.Replace Drive amp.
22
2.1 TROUBLE SHOOTING GUIDE
2. WHAT HAPPEN? The machine trembling or shaking
PROBLEM (SYMPTOMS) POSSIBLE CAUSE REMEDY
The machine trembled along
the rail axis during cutting.
1. Dirty rail or gear racks.
2. Dirty wheels.
3. Worn-out rail scraper
which failed to clean the
rail.
4. The rails are not leveled or
paralleled.
5. Worn out or loosed gear
rack on the rails.
6. Worn out or loosed
transmission gear.
7. Loose transmission gear
and the rack.
8. Loose or worn gear
reducer.
9. Tripped coupling between
the motor and reducer.
10. Adjust or replace the
guide bearing.
11. Reset the gain or
acceleration rate.
1. Clean and lubricate with
SD40/#32 oil.
2. Clean the wheels.
3. Replace rail scraper and
lubricate with SD40/#32oil.
4. Readjust the level and the
parallel of the rails.
5. Replace or tighten the
gear rack.
6. Replace or tighten the
transmission gear.
7. Tighten spring or motor
base plate.
8. Tighten or replace gear
reducer.
9. Tighten or replace the
coupling.
10. Loose or too tight of the
guide bearing or non
contact of guide bearing
with the rails.
11. Wrong settings of the
gain or acceleration rate
on the CNC control.
23
2.1 TROUBLE SHOOTING GUIDE
2. WHAT HAPPEN? The machine trembling or shaking
PROBLEM (SYMPTOMS) POSSIBLE CAUSE REMEDY
The machine trembled along
the gantry axis during cutting. 1. Adjust or tighten electric
torch height control
assembly or universal joint.
2. Too tight or failed cross
slide bearing or liner way.
3. Too tight or mis-aligned
cable chain.
4. Too tight of steel belt or
belt rolls.
5. Worn out or loosed gear
rack on the rails.
6. Worn out or loosed
transmission gear.
7. Loose transmission gear
and the rack.
8. Loose or worn gear
reducer.
1. Loose or shaky electric
torch height control
assembly or universal
joint.
2. Adjust, tighten or replace
cross slide or liner way.
3. Adjust or replace the
cable chain.
4. Adjust or replace steel
belt.
5. Replace or tighten the
gear rack.
6. Replace or tighten the
transmission gear.
7.Tighten spring or motor
base plate
8. Tighten or replace gear
reducer.
3. WHAT HAPPEN? The machine move slowly
PROBLEM (SYMPTOMS) POSSIBLE CAUSE REMEDY
Slow moving machine No+-10V output after Servo-On
1. Check if EDGE Pro Aux
power+-DC12V output is
normal.
2. Check if EDGE Pro IO board
DC12V and +-10V output
are normal.
3. Check if EDGE Pro MCC
board +-10V output is
normal.
1. Tighten the terminals or
replace the power
supply.
2. Replace I/O board.
3.Replace MMC board.
24
2.1 TROUBLE SHOOTING GUIDE
4. WHAT HAPPEN? Full Speed movement
PROBLEM (SYMPTOMS) POSSIBLE CAUSE REMEDY
Move only on full speed 1. EDGE Pro will not display
the value of the coordinates,
follow Drive AMP manual
and check if the coordinates
are displayed.
2. EDGE Pro control has+-10V
output, check if MCC and IO
board are functioning
1. Replace the decoder if
Drive AMP does not have
the coordinates output.
2. Replace the failed parts.
5. WHAT HAPPEN? Not a round cut
PROBLEM (SYMPTOMS) POSSIBLE CAUSE REMEDY
Start and end cutting points
will not coincide.
1. The spring loaded motor
base plate is not tighten.
2. Loose or too tight of the
guide bearing or non contact
of guide bearing with the
rails.
3. Too tight or failed cross slide
bearing or liner way.
4. Tripped steel belt and the
driving rolls.
1. Tighten the spring.
2. Adjust or replace the
guide bearing.
3. Adjust, tighten or replace
cross slide or liner way.
4. Adjust and clean the
rolls, add lubricant.
Flat curvature at 6 and 12
o’clock
1. Loose contact between the
transmission gear of the rail
axis and its rack.
2. Tripped coupling between
the motor and reducer.
3. Too tight of the guide
bearing with the rails.
1. Tighten the spring or the
motor base plate.
2. Tighten or replace the
coupling.
3. Adjust or replace the
guide bearing.
Flat curvature at 3 and 9
o’clock
1. Loose contact between the
transmission gear of the
gantry axis and its rack.
2. Tripped coupling between
the motor and reducer.
1.Tighten the spring or the
motor base plate
2. Tighten or replace the
coupling.
25
2.1 TROUBLE SHOOTING GUIDE
6. WHAT HAPPEN? Incorrect travel
PROBLEM (SYMPTOMS) POSSIBLE CAUSE REMEDY
Wrong cutting size 1. The accuracy and
repeatability of the cuts
are good except wrong
size.
2. Loose guide wheel.
3. When torch travel along
the rail axis back and
forth, the two cutting lines
do not coincide, especially
in the midway.
1. Redo the calibration and
rectify the settings of the
control.
2. Adjust the guide wheel.
3. The wheels are not parallel.
Adjust the wheels to
become parallel.
7. WHAT HAPPEN? Wrong cutting dimension
PROBLEM (SYMPTOMS) POSSIBLE CAUSE REMEDY
Wrong size flame cutting 1. Heat distortion.
2. The tolerance falls within
the compensation value.
1. Reroute the cutting
sequence.
2. Wrong setting of
compensation value.
8. WHAT HAPPEN? Cannot read the file
PROBLEM (SYMPTOMS) POSSIBLE CAUSE REMEDY
Cannot read the file while the
disk drive does flashing.
1. The USB is damaged.
2. Incorrect extension file
name of the NC Code file.
1. Replace a new USB.
2. Reset for a correct
extension file name.
26
2.1 TROUBLE SHOOTING GUIDE
9. WHAT HAPPEN? Files from CAM
PROBLEM (SYMPTOMS) POSSIBLE CAUSE REMEDY
Actual cutting speed does not
agree with the preset cutting
speed
F Code override is set to “ON” Set F Code Override to
“OFF”
Torch traces the cutting only -
no actual cutting.
1. The cutting path in the CAM
was set to “mark” not cutting.
2. NC code does not comply
with the controller.
1. Reset to “cutting” path.
2. Set the objective
processor to EDGE Pro.
10. WHAT HAPPEN? Plasma operating issues
PROBLEM (SYMPTOMS) POSSIBLE CAUSE REMEDY
Plasma Cutting 1. Arc discontinued after cutting
a shape – set with lead out,
work drop, arc stop, display
wait arc on.
2. Machine stop, displaying wait
arc on – no cutting plates or
the torch has traveled out of
the cutting plate.
1. Modify the pattern-
should not set lead out
line.
2. Move the torch to a
cutting plate.
Machine will not move after
pilot arc on
The controller will not respond
when pressing any keys-
plasma interference that shut
down the system.
No proper grounding,
need install grounding bar.
NO Main ARC 1. Work cable is not connected.
2. The plasma system
malfunction – could be caused
by torch parts, gas pressure,
coolant, overheat etc.
3. Poor insulation between the
electrode and tip in the torch
body – insulation deteriorated
by long time running of pilot
arc.
1.Check work cable
connection.
2.Follow plasma system
trouble shooting guide.
3.Replace torch body.
27
2.1 TROUBLE SHOOTING GUIDE
10. WHAT HAPPEN? Plasma operating issues
PROBLEM (SYMPTOMS) POSSIBLE CAUSE REMEDY
Machine will not move after
main arc on
1. The “ARC ON” signal does
not feed back to the CNC.
2. The “Pierce Time” in the
controller is set too long.
3. The “Cut Speed” in the
controller is set to 0
1. In accordance with the
manual, check the feed
back signal wire.
2. Reset the pierce time
based on the cutting data.
3. Reset the cutting speed.
11. WHAT HAPPEN? Flame Cutting abnormality
PROBLEM (SYMPTOMS) POSSIBLE CAUSE REMEDY
Flame Cutting abnormality 1. Cutting continued after
shut off the main cutting
oxygen gas – relief valve
delay closing.
2. MG torch’s interior tip
broken in the torch –
disassemble interior tip
while the torch is still very
hot.
3. MG torch’s rack broken –
have not used two
wrenches to disassemble
a cutting tip.
4. Torch creeping down after
repeated use – In cut
Mode, need to set 1.2
second more on up than
down.
1.Replace relief valve(No.15)
2. Disassemble after the tip
has cooled down.
3. Always use two wrenches
to disassemble the tip.
4. In cut mode, set 0.2 second
more on up than down.
28
2.1 TROUBLE SHOOTING GUIDE
11. WHAT HAPPEN? Flame Cutting abnormality
PROBLEM (SYMPTOMS) POSSIBLE CAUSE REMEDY
All torches have no gas
flowing
1. No gas pressures, or not
enough gas pressures.
2. The pressure regulator on the
machine cannot regulate the
gas pressure - inlet gas filter
is blocked, or inlet gas
connector loose.
3. With gas on/off switch of the
OPC set to on, the solenoid
valve should have 24VAC
input power.
4. When no 24VAC input to the
solenoid, check the voltage
between PIN 1 and PIN 2 of
the main PCB-CN1 in the
OPC, it should read 24VAC.
5. The fuse of the main gas
PCB is blown.
6. With gas on/off switch of the
OPC set to on, on the main
gas PCB-CN2, the voltage
between Pin 1&2 ; PIN 2&4;
Pin 5&6 ; Pin 7&8 should
read 24VAC.
1. Open the cylinder valves
or adjust the cylinder gas
pressure regulators to the
appropriate pressures.
2. Clean or replace the
filter, or tighten the hose
connector, or replace the
gas pressure regulator.
3. If 24VAC does exist
indicates the solenoid
valve has failed - replace
solenoid valve.
4. If no 24VAC between PIN
1 and Pin 2, make sure
the contact between the
wire and the terminal is
sound, or check if the
control transformer T1 is
failed - replace when
necessary.
5. Replace fuse.
6. If no 24VAC output, the
main gas PCB have failed
- replace Main gas PCB.
29
2.1 TROUBLE SHOOTING GUIDE
11. WHAT HAPPEN? Flame Cutting abnormality
PROBLEM (SYMPTOMS) POSSIBLE CAUSE REMEDY
Individual torch has no
flowing gas
1. With gas on/off switch of the
OPC set to on, gently loose
the individual gas connector
to see if the gas will blow out.
2. If no gas blow out from the
loosed connector, check the
individual solenoid valve, it
should read 24VAC.
3. If no 24VAC reading at the
solenoid valve, check Cut gas
station PCB of the relay box.
The CN1-CN4 terminal board
should supplies 24VAC to the
solenoid.
1. If gas blow out at the
connector when loosen,
check the check valve
and the flow regulator
and the torch body -
replace when necessary.
2. If 24VAC exists, the
solenoid valve failed -
replace the solenoid
valve.
3. If no 24VAC output,
check the fuse of the Gas
station PCB - replace
fuse or replace the Gas
station PCB where is
necessary.
All motorized torch holders
are not working
1.Check the fuse of the
motorized PCB in the relay
box.
2. The reading between Pin1/2
and Pin3/4 of the PCB in the
relay box should read 24VDC.
1.Replace fuse if it is blown.
2. If 24VDC exists, the
motorized PCB failed -
replace the motorized
PCB.
30
2.1 TROUBLE SHOOTING GUIDE
11. WHAT HAPPEN? Flame cutting abnormality
PROBLEM (SYMPTOMS) POSSIBLE CAUSE REMEDY
Individual motorized torch
holder is not working
1. With individual gas on/off
switch of the OPC set to on,
measure Pin 1 & Pin2 of the
CN4 terminal board of the
PCB of the motorized box,
the reading should be
220VAC.
2. If no 220VAC exists,
measure PIN 1 & PIN 2 of
the CN1,CN4 terminal board
of the PCB of the motorized
box, the reading should be
220VAC.
3. If no 220VAC exists,
measure Pin 1 & Pin 2 of the
CN1,CN4 terminal board of
the PCB of the motorized
box, the reading should be
220VAC.
4. If no 24VDC reading at
above procedure B, check
the output voltage to the
relay from the CN1-CN4
Pin3&6 terminal board of the
motorized PCB in the relay
box. It should read 24VDC.
1. If 220VAC exists,
inspect the possible
failure of the motorized
limit switch or motor -
replace where
necessary.
2. If no 220VAC exists,
check the fuse that
protect the T1
transformer in the OPC,
or check the possible
failure of T1 transformer -
replace where
necessary.
3. If 24VDC exists, it
indicates a failed PCB in
the motorized box,
replace the PCB of the
motorized box.
4. If 24VDC exists, it
indicates a failed PCB in
the motorized box,
replace the PCB of the
motorized box.
31
TTTHHHIIISSS PPPAAAGGGEEE IIISSS BBBLLLAAANNNKKK
32
3.1.1 OPERATION CONTROL
Fig No. Part No. Description Q’ty. Remark
1 ** 4200-2007 EDGE Pro CNC controller 1 SW1 (Single)
** 4200-2004 EDGE Pro CNC controller 1 SW1 (Dual)
** 4200-2008 EDGE Pro CNC controller 1 SW1 (Dual + STHC)
2 3214-2002 Emergency stop 1 SW2
3214-1005 Contact 1 SW2
3 3212-4001 Select switch with led 1 SW3
4 3213-1001 Toggle switch 9 SW5,7,24~30
5 3213-1006 Toggle switch 8 SW4,6,9~12,14,16
6 3213-1002 Toggle switch 10 SW8,13,15,17~23
7 6631-1101 OPC plasma SW board 1
8 6631-1201 OPC optional SW board 1
9 6631-1301 OPC flame SW board 1
10 6631-1560 OPC station SW board 1
* Recommended spare parts ** Option
33
3.1.1 OPERATION CONTROL
34
3.1.2 CONTROL CONSOLE( INSIDE )
Fig No. Part No. Description Q’ty. Remark
1 ** 3251-2202 Relay 1
** 3256-2004 Relay socket 1
** 3257-0005 Relay clamp 1
** 3422-3001 Terminal stopper 2
2 ** 6631-3120 OPC main gas board 1 Marking
** 6631-3220 OPC main gas board 1 Two plasma
** 6631-3420 OPC main gas board 1 Marking drill
3 * 6631-2112 OPC I/O board 1
4 6631-0011 Power I/O board 1
* Recommended spare parts ** Option
35
TTTHHHIIISSS PPPAAAGGGEEE IIISSS BBBLLLAAANNNKKK
36
3.2 SERVO AMPLIFIER BOX
Fig No. Part No. Description Q’ty. Remark
1 ** 3031-2023 Servo amplifier 500w 2 / 3 Ms35s~40s/Ms35~45dual
** 3031-2025 Servo amplifier 1Kw 3 Ms 35~45 High speed
** 3031-2025 Servo amplifier 1Kw 3 Ms 50/60
2 3223-3001 Short circuit breaker 1
3 * 3224-1005 Magnetic contactor 1
4 3332-1001 EMI Filter 1
5 ** 6630-1520 Relay board 1 Single
** 6630-1720 Relay board 1 Dual gantry
6 3422-0010 Terminal 7
7 3422-0006 Terminal block 6
8 3071-3202 Fan 1
9 3422-3001 Terminal stopper 4
* Recommended spare parts
** Option
37
3.2 SERVO AMPLIFIER BOX — LEFT
38
3.2 SERVO AMPLIFIER BOX — RIGHT
39
3.3 RELAY BOX ( STANDARD )
Fig. No Part No. Description Q’ty. Remark
1 5034-5013800-20 Control box 1
2 5034-5013900-20 Gas distribution block /base 1
3 5034-5013400-11 Dust proof plate 2
4 * 6631-5431 Torch motorized board 1 4st
5 3422-3001 Terminal stopper 2
3422-0006 Terminal block 14
6 * 6631-4431 Gas station board 1 4st
7 ** 3722-1901 Bridge diode 1
8 ** 6651-0001 Motor speed control board 1
9 5034-5820700-20 Ring 4
10 0102-0607 Screw 4 M6*20L
* Recommended spare parts
**Option
40
Fig No. Part No. Description Q’ty. Remark
1 * 3326-0001 Power supply 1
2 3311-0006 Transformer 1
* Recommended spare parts
**Option
3.4 GAS BOX
41
4.1.1 CONTROL SYSTEM
42
4.1.2 MAIN CIRCUIT
43
TTTHHHIIISSS PPPAAAGGGEEE IIISSS BBBLLLAAANNNKKK
44
Edge Single Ended I/O Pinout
The single ended I/O offers 12 outputs which are rated at 24VDC for up to 1-amp
loads and
12 inputs rated for 24VDC
Pin I/O Description
1 Input 1 Torch Up sense
2 Input 2 Torch Down sense
3 Input 3 X-Overtravel switch
4 Input 4 Cut / Mark sense
5 Input 5 Torch collision
6 Input 6 Y-Overtravel switch
7 Input 7 Driver disable
8 Input 8 Remote pause
9 Input 9 X Home switch
10 Input 10 X+ Overtravel switch
11 Input 11 Y Home switch
12 Input 12 Y+ Overtravel switch
13 N/C No Connection
14 +24 VDC +I/O Power supply
15 +24 VDC +I/O Power supply
16 N/C No Connection
17 24V Common I/O Power supply common
18 24V Common I/O Power supply common
19 N/C No Connection
20 N/C No Connection
4.2.1 EDGE SIGNAL ENDED I/O PINOUT
45
4.2.1 EDGE SIGNAL ENDED I/O PINOUT
Pin I/O Description
21 Output 1 Torch Up
22 Output 2 Torch Down
23 Output 3 Ignition control
24 Output 4 Torch height disable
25 Output 5 Pierce control
26 Output 6 Marker 1 enable / Plate marker No.1
27 Output 7 Cut Control
28 Output 8 Drive enable / Marker 2 enable
29 Output 9 Spare / Nozzle contact enable 1
30 Output 10 Preheat control
31 Output 11 Program running
32 Output 12 Plasma select
33 I/O Shield Chassis ground
34 +24 VDC +I/O Power supply
35 +24 VDC +I/O Power supply
36 24V Common I/O Power supply common
37 24V Common I/O Power supply common
46
4.2.2 EDGE DRIVE / ENCODER PINOUT
Edge drive / Encoder pinout
Pin Description
2 Encoder power supply input(+5Vor+12V*)
3 Encoder power supply common
7 Encoder power supply shield
X Axis Y Axis Description
4 1 Encoder power output
8 6 Encoder power common
9 5 Encoder channel A Input
14 11 Encoder channel / A Input
15 10 Encoder channel B Input
21 17 Encoder channel / B Input
22 16 Encoder channel Z Input
28 23 Encoder channel / Z Input
13 12 Encoder shields
24 26 Drive enable In (relay contact)
25 27 Drive enable out (relay contact)
37 34 Drive power input (+12 or +15)
33 29 Servo output (±10V)
32 30 Drive power common
36 35 Drive power input (-12 or -15)
20 18 Servo output common
19 31 Drive / Servo shield
47
4.2.2 EDGE DRIVE / ENCODER PINOUT
Edge drive / Encoder pinout (for 3 and 4 Axis units)
2 Encoder power supply input(+5Vor+12V*)
3 Encoder power supply common
7 Encoder power supply shield
Z Axis W Axis Description
4 1 Encoder power output
8 6 Encoder power common
9 5 Encoder channel A Input
14 11 Encoder channel / A Input
15 10 Encoder channel B Input
21 17 Encoder channel / B Input
22 16 Encoder channel Z Input
28 23 Encoder channel /Z Input
13 12 Encoder shields
24 26 Drive enable In (relay contact)
25 27 Drive enable out (relay contact)
37 34 Drive power Input (+12 or +15)
33 29 Servo output (±10V)
32 30 Drive power common
36 35 Drive power Input(-12 or -15)
20 18 Servo output common
19 31 Drive / Servo shield
48
CONTENT:CNC EIA CODE FOR DRILL/MARKING/CUTTING, AS FOLLWING
Cutting: ON:M07
OFF:M08
Marker 1: M36T3(Flame marking process select)
OFFSET ON:M11
Enable Marker 1:M09
Disable Marker 1:M10
Offset Off:M12
Marker 2: M36T4(CENTER DRILL PROCESS SELECT)
Offset ON:M73
Enable Marker 2:M13
Disable Marker 2:M14
Offset Off:M72
Example:G90
G21
G92 X0. Y0.
G00 X-44.5 Y46.7
M36T4
M73
M13
M14
X-94.5
M13
M14
Y96.7
M13
M14
X-44.5
M13
M14
M72
M02
4.2.3 CNC EIA / CODE
49
4.3.1 OPC : OPC I/O BOARD & EDGE I/O INTERFACE
OPC I/O BOARD-P1
EDGE-I/O NAME OPC I/O
BOARD-P2EDGE-I/O NAME
1 1 TUS 1 21 TU
2 2 TDS 2 22 TD
3 3 NX 3 23 IGN
4 4 CS 4 24 THD
5 5 TC 5 25 PC
6 6 NY 6 26 MK
7 7 SO 7 27 CUT
8 8 RP 8 28 DE / MK2
9 9 HX 9 29
SPARE / NOZZLE
CONTACT ENABLE 1
10 10 PX 10 30 PH
11 11 HY 11 31 PROGRAM RUNNING
12 12 PY 12 32 PF
13 33 GROUND
14 14 EVCC-24V 14 34 EVCC-24V
17 17 EVCC-0V 17 36 EVCC-0V
50
4.4.1 RELAY BOX : TB4 INTERFACE
TB4 TORCH MOTORIZED BOARD GAS STATION BOARD
1 AC 24V_1L CN8-3
2 AC 24V_2L CN8-4
3 AC 24V_1N CN8-1
4 AC 24V_2N CN8-2
5 P+_1 CN10-1
6 P+_2
7 P-_1 CN10-2
8 P-_2
9 AC 220V_1L CN9-1,CN9-3
10 AC 220V_2L CN6-1
11 AC 220V_1N CN9-2,CN9-4
12 AC 220V_2N CN6-2
13 M+
14 M-
51
4.4.2 RELAY BOX : GAS STATION BOARD
NO OPC MAIN GAS BOARD GAS STATION BOARD
1 J5-2 J1-2
2 J5-4 J1-4
3 J5-6 J1-6
4 J5-8 J1-8
5 J5-9 J1-9
6 J6-2 J2-2
7 J6-4 J2-4
8 J6-6 J2-6
9 J6-8 J2-8
10 J6-9 J2-9
52
NO TORCH MOTORIZED BOARD OPC STATION SW BOARD
1 J5-1 J16-1
2 J5-2 J16-2
3 J5-3 J16-3
4 J5-4 J16-4
5 J5-5 J16-5
6 J5-6 J16-6
7 J5-7 J16-7
8 J5-8 J16-8
9 J5-9 J16-9
10 J5-10 J16-10
11 J5-11 J16-11
12 J5-12 J16-12
13 J9-1 J15-1
14 J9-2 J15-2
15 J9-3 J15-3
16 J9-4 J15-4
17 J9-5 J15-5
18 J9-6 J15-6
19 J8-1 J14-1
20 J8-2 J14-2
21 J8-3 J14-3
22 J8-4 J14-4
23 J8-5 J14-5
24 J8-6 J14-6
25 J8-7 J14-7
26 J8-8 J14-8
27 J8-9 J14-9
28 J8-10 J14-10
29 J8-11 J14-11
30 J8-12 J14-12
4.4.3 RELAY BOX : TORCH MOTORIZED BOARD INTERFACE
53
4.4.4 RELAY BOX : TORCH MOTORIZED BOARD INTERFACE
TORCH MOTORIZED
BOARD FOR 4ST
MOTORIZED CONTROLBOX #1 CN1
TORCH MOTORIZED
BOARD FOR 4ST
MOTORIZED CONTROLBOX #4 CN1
CN1-1 1 CN4-1 1
CN1-2 2 CN4-2 2
CN1-3 3 CN4-3 3
CN1-4 4 CN4-4 4
CN1-5 5 CN4-5 5
CN1-6 6 CN4-6 6
CN5-1 7 CN8-1 7
CN5-2 8 CN8-2 8
TORCH MOTORIZED
BOARD FOR 4ST
MOTORIZED CONTROLBOX #2 CN1
TORCH MOTORIZED BOARD FOR
EX 2ST
MOTORIZED CONTROLBOX #5 CN1(OPTION)
CN2-1 1 CN1-1 1
CN2-2 2 CN1-2 2
CN2-3 3 CN1-3 3
CN2-4 4 CN1-4 4
CN2-5 5 CN1-5 5
CN2-6 6 CN1-6 6
CN6-1 7 CN5-1 7
CN6-2 8 CN5-2 8
TORCH MOTORIZED
BOARD FOR 4ST
MOTORIZED CONTROLBOX #3 CN1
TORCH MOTORIZED BOARD FOR
EX 2ST
MOTORIZED CONTROLBOX #6 CN1(OPTION)
CN3-1 1 CN2-1 1
CN3-2 2 CN2-2 2
CN3-3 3 CN2-3 3
CN3-4 4 CN2-4 4
CN3-5 5 CN2-5 5
CN3-6 6 CN2-6 6
CN7-1 7 CN6-1 7
CN7-2 8 CN6-2 8
54
4.4.5 RELAY BOX : I/O CONNECTOR INTERFACE
TORCH MOTORIZED
BOARD
OPC MAIN GASBOARD
TORCH MOTORIZED
BOARD J12 GAS STATION
BOARD J6
CN11-1 CN4-1 1 1
CN11-2 CN4-2 2 2
CN11-3 CN3-7 3 5
CN11-4 CN3-8 6 8
HEIGHT
SENSING SW
J9-7 HS-3 PANEL
SW.
J9-8 HS-2 TORCH MOTORIZED
BOARD J13
J9-9 HS-1 1 3
2 4
6 9
TORCH MOTORIZED
BOARD J11 GAS STATION
BOARD J5
1 1
2 2
3 3
4 4
55
4.5 SERVO CONTROL BOX:AMPLIFIER CN1 & SERVO RELAY BOARD INTERFACE
RL-CN10 AMP Z-CN1
RL-CN11 AMP Y-CN1 RL-CN12 AMP X-CN1
1 28 1 28 1 28
2 2 2 2 2 2
5 15 5 15 5 15
8 17 8 17 8 17
9 34 9 34 9 34
10 46 10 46 10 46
11 4 11 4 11 4
12 5 12 5 12 5
13 20 13 20 13 20
14 19 14 19 14 19
15 42 15 42 15 42
16 43 16 43 16 43
17 44 17 44 17 44
18 48 18 48 18 48
20 47 20 47 20 47
22 6 22 6 22 6
23 7 23 7 23 7
24 8 24 8 24 8
25 9 25 9 25 9
56
No Name Value Unit Setting range
PA01 Control mode 0002 0000-0255h
PA02 Regenerative option 0002 0000-71FFh
PA06 Electronic gear numerator(com. pulse
factor numerator)
1 1-1048576
PA07 Electronic gear denominator(com. pulse
factor denominator)
1 1-1048576
PA08 Auto tuning mode 0003 0000-0003h
PA09 Auto tuning response 17 1-32
PA15 Encoder output pulses 4096 pulse/rev 1-100000
PA19 Parameter write inhibit 000C 0000-FFFFh
PB06 Ratio of load inertia moment to servo
motor inertia moment
7.0 times 0.0-300.0
PB07 Model loop gain 24 rad / s 1-2000
PB08 Position loop gain 37 rad / s 1-1000
PB09 Speed loop gain 1350 rad / s 20-50000
PB10 Speed integral compensation 20.0 ms 0.1-1000.0
PB17 For manufacturer setting 0006 0000-031Fh
PC01 Acceleration time constant 0 ms 0-50000
PC02 Deceleration time constant 0 ms 0-50000
PC03 S-pattern acceleration/deceleration time
constant
0 ms 0-1000
PC12 Analog speed command maximum speed 3200 r/min 0-50000
PC26 Function selection C-5 0001 0000-0111h
PC37 Analog speed command offset 0 mV -999-999
PD01 Input signal automatic ON selection 1 0000 0000-0FFFh
PD03 Input signal device selection 1 (CN1-15) 00020202 00000000-003F3F3Fh
4.6 AMPLIFIER PARAMETERS
57
4.6 AMPLIFIER PARAMETERS
No Name Value Unit Setting range
PD04 Input signal device selection 2 (CN1-16) 00212100 00000000-00
3F3F3Fh
PD05 Input signal device selection 3 (CN1-17) 00070704 00000000-003F3F3Fh
PD06 Input signal device selection 4 (CN1-18) 00080805 00000000-003F3F3Fh
PD07 Input signal device selection 5 (CN1-19) 00030303 00000000-003F3F3Fh
PD08 Input signal device selection 6 (CN1-41) 00202006 00000000-003F3F3Fh
PD10 Input signal device selection 8 (CN1-43) 00000A0A 00000000-003F3F3Fh
PD11 Input signal device selection 9 (CN1-44) 00000B0B 00000000-003F3F3Fh
PD12 Input signal device selection 10 (CN1-45) 00232323 00000000-003F3F3Fh
PD13 Output signal device selection 1 (CN1-22) 0004 0000-3F3Fh
PD14 Output signal device selection 2 (CN1-23) 000C 0000-3F3Fh
PD15 Output signal device selection 3 (CN1-24) 0004 0000-3F3Fh
PD16 Output signal device selection 4 (CN1-25) 0007 0000-3F3Fh
PD18 Output signal device selection 6 (CN1-49) 0002 0003-0003h
PD20 Function selection D-1 0000 0000-0011h
58
Appendix A : SERIAL COMMUNICATION
59
Appendix B : SIGNAL TOWER
60
Appendix C : TORCH COLLISION INTERFACE
1. COLLISION DEVICE DRY CONTACT OUTPUT
I/O Setup:
1. The output of torch collision device is normal open. Model:090047→Setting value:Input 5 = Torch collision, contact = Open.
2. The output of torch collision device is normal close. Model:090047→Setting value:Input5 = Torch collision, contact = Close.
61
Appendix C : TORCH COLLISION INTERFACE
2 . COLLISION DEVICE NPN OUTPUT
CN4-7:DC24V
CN4-6:NPN Output
CN4-5:DC0V
I/O Setup:
1. When torch collide, the output of torch collision device is ON.
Model:090047→Setting value:Input 5 = Torch collision, contact = Open.
2. When torch collide, the output of torch collision device is OFF.
Model:090047→Setting value:Input5 = Torch collision, contact = Close.
62
Appendix D : PNEUMATIC FLAME MARKING INTERFACE
63
Appendix E : PLASMA SYSTEM COMMAND THC MACHINE INTERFACE
64
Appendix F : PLASMA SYSTEM HPR-260 SENSOR THC INTERFACE
65
Appendix G : TWO COMMAND THC INTERFACE
66
Appendix H: KALIBURN PLASMA & INOVA THC INTERFACE
PS:IF “ Partial raise enable ” not used SW4-3 ( X/Y Raise disable )
should be switched to “ ON ” position
67
Appendix I : SAFETY COLLISION DEVICE INTERFACE
68
Appendix J : BLOWER CONTROL
PS:CNC I/O Setup:Output 8 = Plasma1 enable
69
Appendix K : FUME COLLECTION INTERFACE
1. Process control:
Under Plasma mode,pin ① & ③ of Plastic connector will be
shorted when auto run is started. 2. PS:
Contact:5A 240V ~ AC
5A 28V ~ DC
70
Appendix L : SCRIBER INTERFACE
1. PS:CNC I/O Setup:Output 7=Marker 1 enable
71
Appendix M : HSD-130 & SPHC INTERFACE
72
Appendix N : PLASMA SYSTEM POWER MAX1650 SENSOR THC INTERFACE
73
Appendix O : FLAME VENT OFF
74
OPTION A:RELAY BOX ( 6 CUT )
Fig. No Part No. Description Q’ty. Remark
1 5109-07001501010-10 Control box 1
2 5109-07001501030-10 Gas distribution block /base 1
3 5034-5014100-10 Dust proof plate 2
4 * 6631-5331 Torch motorized board 1 Ex 2st
5 * 6631-5431 Torch motorized board 1 4st
6 3422-3001 Terminal stopper 2
3422-0006 Terminal block 14
7 * 6631-4431 Gas station board 1 4st
8 * 6631-4331 Gas station board 1 Ex 2st
9 ** 3722-1901 Bridge diode 1
10 ** 6651-0001 Motor speed control board 1
11 5034-5820700-20 Ring 4
12 0102-0607 Screw 4 M6*20L
* Recommended spare parts
**Option
75
OPTION B:TORCH MOTORIZED BOARD FOR 4ST INTERFACE
NO TORCH MOTORIZED BOARD
FOR 4ST TORCH MOTORIZED BOARD
FOR EX 2ST
1 J7-1 J7-1
2 J7-2 J7-2
3 J7-3 J7-3
4 J7-4 J7-4
NO TORCH MOTORIZED BOARD
FOR 4ST TORCH MOTORIZED BOARD
FOR EX 2ST
1 J6-1 J6-1
2 J6-2 J6-2
3 J6-3 J6-3
4 J6-4 J6-4
NO TORCH MOTORIZED BOARD
FOR 4ST TORCH MOTORIZED BOARD
FOR EX 2ST
1 CN10-3 CN10-3
2 CN10-4 CN10-4
NO TORCH MOTORIZED BOARD
FOR 4ST TORCH MOTORIZED BOARD
FOR EX 2ST
1 CN9-5 CN9-5
2 CN9-6 CN9-6
NO TORCH MOTORIZED BOARD
FOR 4ST TORCH MOTORIZED BOARD
FOR EX 2ST
1 J10-1 J10-1
2 J10-2 J10-2
3 J10-3 J10-3
4 J10-4 J10-4
5 J10-5 J10-5
6 J10-6 J10-6
7 J10-7 J10-7
8 J10-8 J10-8
9 J10-9 J10-9
76
OPTION B:TORCH MOTORIZED BOARD FOR EX 2ST INTERFACE
NO TORCH MOTORIZED BOARD
FOR EX 2ST GAS STATION BOARD
FOR EX 2ST
1 J12-1 J6-1
2 J12-2 J6-2
3 J13-6 J6-8
NO TORCH MOTORIZED BOARD
FOR EX 2ST GAS STATION BOARD
FOR EX 2ST
1 J11-1 J5-1
3 J11-2 J5-2
77
NO GAS STATION BOARD
FOR 4ST
GAS STATION BOARD
FOR EX 2ST
1 CN9-1 CN8-1
3 CN9-2 CN8-3
NO GAS STATION BOARD
FOR 4ST GAS STATION BOARD
FOR EX 2ST
1 J3-2 J1-2
2 J3-4 J1-4
3 J3-6 J1-6
4 J3-8 J1-8
5 J3-9 J1-9
NO GAS STATION BOARD
FOR 4ST GAS STATION BOARD
FOR EX 2ST
1 J4-2 J2-2
2 J4-4 J2-4
3 J4-6 J2-6
4 J4-8 J2-8
5 J4-9 J2-9
NO GAS STATION BOARD
FOR 4ST GAS STATION BOARD
FOR EX 2ST
1 CN7-1 CN6-1
3 CN7-2 CN6-2
OPTION C:GAS STATION BOARD FOR 4ST INTERFACE
78
REVISIONS
Manual Number Print Data Changed Page Revisions
RD-991E Feb. 06, 2010
RD-991E Mar. 03, 2010 Appendix
3.1.2 (P34)
Revised:Appendix C/D/H/J/K/L/O
Revised Part No.4:6631-0010→6631-0011