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TABLE OF CONTENTS:
Table of ContenTs:...........................................................................................................................1
TABLE OF REVISIONS..................................................................................................................... 4 CONFIRMATION OF RECEIPT................................................................................................4
General Remarks.............................................................................................................................. 6
0.0 MISCELLANEOUS................................................................................................................... 7 0.1 PREPARATION TIME .................................................................................................... 7 0.2 CLEANING..................................................................................................................... 7
0.3 DECALS AND ISO-MARKING........................................................................................8 0.4 MISCELLANEOUS .........................................................................................................8 0.5 GLUE PATCHES............................................................................................................ 9 0.6 CHECKING OF ISO-DIMENSION...................................................................................9
1.0 ROOF..................................................................................................................................... 10 1.1 ROOF PANEL - REPLACEMENT, SANDWICH TYPE.................................................. 10 1.2 ROOF PANEL - REPLACEMENT, MCI - SANDWICH TYPE........................................ 11 1.3 ROOF PANEL - PATCHING......................................................................................... 11 1.4 ROOF PANEL - REFOAMING PATCH ...................................................................... 12 1.5 ROOF PANEL - REPLACEMENT................................................................................. 12 1.6A SPECIAL ROOF SECTION .......................................................................................... 13 1.6B SPECIAL ROOF SECTION - MCI DESIGN .................................................................. 14 1.7 ROOF STRINGER........................................................................................................ 14 1.8A ROOF CEILING - REPLACEMENT .............................................................................. 14 1.8B ROOF CEILING - REFOAMING ................................................................................... 15 1.9A ROOF CEILING - GLUE PATCHING............................................................................ 15 1.9B ROOF CEILING - PATCHING....................................................................................... 15
2.0 FRONT................................................................................................................................... 16 2.1.A FRONT LINING REPLACEMENT/-REINSTALLATION ................................................. 16 2.1.B FRONT LINING - REPLACEMENT/ REINSTALLATION MCI DESIGN ...................... 16 2.2 FRONT HEADER REPLACEMENT ........................................................................... 17 2.3 FRONT HEADER STRAIGHTENING......................................................................... 17 2.4 FRONT HEADER - INSERT ......................................................................................... 17 2.5 FRONT SILL - REPLACEMENT ................................................................................... 19 2.6 FRONT SILL - INSERT/STRAIGHTENING................................................................... 19 2.7A REPLACEMENT OF FRONT CORNER POST............................................................. 19 2.7B REPLACEMENT OF FRONT CORNER POST - MCI DESIGN ..................................... 20 2.8 FRONT CORNER POST - INSERTS/STRAIGHTENING.............................................. 20 2.9 FRONT CORNER CASTING REPLACEMENT.......................................................... 21 2.10 REFOAMING OF KICK PLATE OR FRONT PAN PLATE............................................. 21 2.11 LEFT BLANK................................................................................................................ 21 2.12 REEFER UNIT - REMOVAL AND REINSTALLATION .................................................. 21
3.0 SIDES .................................................................................................................................... 22 3.1 SIDE PANELS - REPLACEMENT, SANDWICH TYPE ................................................. 22 3.2 SIDE PANELS - REPLACEMENT, MCI - SANDWICH TYPE........................................ 22
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3.3 TECTROL PORT ASSY REINSTALLATION.............................................................. 23 3.4A SIDE PANELS (MAIN)- PATCHING.............................................................................. 23 3.4B SIDE PANELS (END)- PATCHING............................................................................... 24 3.5 SIDE PANEL - REPLACEMENT................................................................................... 24 3.6A SIDE PANEL - REFOAMING PATCH ........................................................................ 25 3.6B SCUFF PLATE REFOAMING INSERT ................................................................... 25 3.7 SIDE POSTS-REPLACEMENT SPLICING/STRAIGHTENING. .................................... 25 3.8 SIDE (INNER) LINING REPLACEMENT.................................................................... 26 3.9A SIDE (INNER) LINING - PATCHING STAINLESS STEEL ............................................ 26 3.9B SIDE(INNER)LINING - GLUE- PATCHING................................................................... 26 3.9C SIDE (INNER) LINING - PATCHING ALUMINIUM (MCI-CONTAINERS) ...................... 27 3.9D SCUFF PLATE - INSERT ............................................................................................. 27 3.10 SIDE (INNER) LINING STRAIGHTENING ................................................................. 27 3.11 SIDE TOP RAILS REPLACEMENT ........................................................................... 28 3.12 CORNER COVER - INSERTS/REINSTALLATION ....................................................... 28
3.13 SIDE TOP RAILS - SECTION STRAIGHTENING...................................................... 29 3.14 LEFT BLANK .................................................................................................................. 30 3.15 SIDE BOTTOM RAILS - REPLACEMENT .................................................................... 31 3.16 SIDE BOTTOM RAILS - SECTION STRAIGHTENING.............................................. 31 3.18 SPECIAL PANEL SECTION ......................................................................................... 34 3.19 SIDE BOTTOM RAILS.................................................................................................. 34 3.20 SIDE TOP/BOTTOM RAILS .......................................................................................... 34
4.0 REAR..................................................................................................................................... 35 4.1 REAR HEADER - REPLACEMENT .............................................................................. 35 4.2 REAR HEADER - INSERTS/STRAIGHTENING............................................................ 35 4.3 GASKET IN REAR END ............................................................................................... 35 4.4 REAR SILL - REPLACEMENT...................................................................................... 36 4.5 REAR SILL - INSERT/STRAIGHTENING ..................................................................... 36
4.6A REAR CORNER POST REPLACEMENT................................................................... 37 4.6B REAR CORNER POST REPLACEMENT, MCI DESIGN............................................... 37 4.7 REAR CORNER POST - INSERT/STRAIGHTENING................................................... 38 4.8 REAR CORNER CASTING REPLACEMENT............................................................. 38 4.9 REPLACEMENT OF GUSSET PLATE MCI- DESIGN .................................................. 38 4.10 INSERT IN REAR SIDE PROFILE/ HEADER SECTION MCI- DESIGN....................... 39 4.11 REPLACEMENT OF REAR SIDE-/TOP LINING........................................................... 39
5.0 DOORS.................................................................................................................................. 40 5.1 DOOR PANEL - REPLACEMENT................................................................................. 40 5.2A DOOR PANEL - PATCHING INTERNAL/REINSTALLATION LINING ........................... 40 5.2B DOOR PANEL - GLUE- PATCHING............................................................................. 40 5.3A DOOR PANEL ALU PATCHING EXTERNAL .......................................................... 42 5.3B DOOR PANEL EXTERNAL GLUE- PATCHING............................................................ 42 5.3C DOOR PANEL STEEL PATCHING EXTERNAL...................................................... 42 5.4 DOOR PANEL - REFOAMING...................................................................................... 43 5.5A DOOR GASKET - REPLACEMENT/REPAIRS.............................................................. 44 5.5B INSERT IN GASKET MCI-DESIGN .............................................................................. 44 5.6 DOOR HARDWARE REPLACEMENT....................................................................... 45 5.7 DOOR HARDWARE STRAIGHTENING.................................................................... 45 5.8 DOORS - MISCELLANEOUS ....................................................................................... 45
6.0 FLOOR .................................................................................................................................. 46 6.1 T-FLOOR - REPLACEMENT/SECTIONING/ STRAIGHTENING.................................. 46
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6.2 FLOOR - REINFORCEMENT PLATE T-MEMBER REAR END .................................... 47 6.3 SUBFLOOR - PATCHING ............................................................................................ 47 6.4 SUBFLOOR SECTIONING........................................................................................... 47 6.5 SUBFLOOR - DRAINPLUGS........................................................................................ 48
7.0 UNDERSTRUCTURE............................................................................................................. 49 7.1 LOAD MEMBER........................................................................................................... 49 7.2 LEFT BLANK................................................................................................................ 49 7.3 TUNNEL SECTION - REPLACEMENT/SECTIONING/REPAIRS.................................. 49 7.4 FORK LIFT POCKET REPLACEMENT/INSERT/STRAIGHTENING............................. 50
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TABLE OF REVISIONSChapter No. Revision No Revision Date Sign.
October 2004
TABLE OF CONTENTS A 2002-08-08 pseTABLE OF REVISION A 2002-08-08 pseGENERAL REMARKS A 2002-08-08 pse0.0 MISCELLANEOUS A 2002-08-08 pse1.0 ROOF A 2002-08-08 pse2.0 FRONT A 2002-08-08 pse3.0 SIDES A 2002-08-08 pse4.0 REAR A 2002-08-08 pse
5.0 DOORS A 2002-08-08 pse6.0 FLOOR A 2002-08-08 pse7.0 UNDERSTRUCTURE A 2002-08-08 pse3.4 SIDE PANEL PATCHING A 2004-06-15 KPK1.2 ROOF PATCHING A 2004-06-15 KPK6.4 SUBFLOOR SECTIONING A 2004-06-21 KPK6.3 SUBFLOOR PATCHING A 2004-10-31 KPK2.1B FRONT LINING-REPLACEMENT MCI A 2005-01-18 KPK5.2A DOOR PANEL 1.0 2005-02-08 KPK7.1 LOAD MEMBER 1.1 2005-03-02 KPK0.4 MISCELLANEOUS 1.2 2005-03-17 KPK6.5 DRAIN PLUGS 1.2 2005-07-01 KPK
CONFIRMATION OF RECEIPTAs confirmation of receipt of STS mode 02 this page must be returned to CENEQUEMR,TEC with e-mail [email protected] .
Please fill out below and return:
Date______________________________
Location __________________________
Department________________________
Confirm hereby receipt of STS, mode 02, 2009, chapter: All
Signed by ________________________(user ID)
In case you distribute to other locations/departments please add these locations below:
Cc___________________________ Cc___________________________
Cc___________________________ Cc___________________________
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Final, if you have any comments, request for codes, request to changes etc., please do not hesitate to apply same onattached sheet, page 31 and forward to CENEQUEMR,TEC on above adress.
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GENERAL REMARKS
All estimations of man-hours are based on high cube containers and include:
PVC between aluminium and steel parts.
MIG welding when joining steel parts.
TIG welding when joining aluminium-parts
Calculation of patch sizes:
If patch sizes not as described in this manual, please use the repair code which covers the circumference of the actualpatch.
e.g.
Actual patch 850 x 450 (circumference = 2.600 mm) ref. page 8, the proper code to use is 1115 (patch 900 x 600)whose circumference covers the actual circumference.
Actual patch 1.150 x 500 (circumference = 3.300 mm) ref. page 8, the smallest patch which covers the circumference is1.200 x 900 and the proper code is 1116
If any difficulties, please contact Container Maintenance & Repair in Copenhagen for advice.
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CENEQUEMRTEC MODE 02 Page 7Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
0.0 MISCELLANEOUS
0A 0.1 PREPARATION TIME
Job with a process time less or equal to 2 hours 1 0.1 0003
Job with a process time more than 2 hours but lessor equal to 8 hours
1 0.3 0005
Job with a process time more than 8 hours but lessor equal to 24 hours
1 0.6 0008
Job with a process time more than 24 hours butless or equal to 40 hours
1 0.9 0011
Job with a process time more than 40 hours 1 1.2 0014
*** Total labor cost and hours 9997
*** Total repair shop material 9998
*** Total owner supplied parts 9999
0A 0.2 CLEANING
Removal of cargo label, per piece 9 0.1 0986
All other cleaning please see chapter Generalinstruction in Policy Manual
*** Partial blasting/repainting (only after CPHsapproval)
2 2.0 0918
*** Mechanical cleaning (scrap off paint/glue) (Onlyafter CPHs approval) 2 2.0 0919
*** Sales tax (Only after CPHs approval) 1 0976
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CENEQUEMRTEC MODE 02 Page 8Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
0.3 DECALS AND ISO-MARKING
8B Replace decal of type 4 letters e.g. MAEU 7 0.2 0951
8B Replace decal of digit type (per 3 digits) 9 0.2 0952
8B Replace ckeck decal 7 0.1 0953
8B Replace U.I.C. decal 2 0.1 0954
8C Replace Star Door Logo 2 0.1 0955
*** Replace Miscellaneous markings 4 0.2 0959
8A Paint marking of Side Star Logo 2 0.7 0961
8A Paint marking of Side Letter 9 0.2 0962
8A Painting repair of part of letter 9 0.1 0963
10.03 Re-install data plate. (per piece) 2 0.2 0985
0.4 MISCELLANEOUS
4B Sealing incl. removal of old sealer 5400 9 0.2 0801
*** Emergency repair only full containers 3 0,5 0802
1D3 Replacement of missing rivets/lock bolts, per 5pieces
9 0.1 0804
*** Shower test 20/40/45 ft 1 0.5 0915
*** Smoke test 20/40/45 ft 1 1.0 0916
*** Handling and Trucking Charge 20/40/45 ft 2 0.0 0917
0.00 Welding and painting of cut/cracks 500 9 0.3 7892
6.07 Re-welding of T-floor 1000 20 0.3 7893
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CENEQUEMRTEC MODE 02 Page 9Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
*** Replace gusset plate. (leased boxes only) 4 0.5 7920
*** Straighten gusset plate. (leased boxes only) 4 0.1 7981
*** Straighten/re-weld gusset plate. (leased boxesonly)
4 0.2 7982
4.09 0.5 GLUE PATCHES
Prepare and apply patch, incl. cleaning surface 250 x 300 6 0.2 9113
Prepare and apply patch, incl. cleaning surface 333 x 600 6 0.3 9115
0.6 CHECKING OF ISO-DIMENSION
5B Checking ISO-dimension (3 measurements) 4 0.3
9200
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CENEQUEMRTEC MODE 02 Page 10Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
1.0 ROOF
5.01 1.1 ROOF PANEL - REPLACEMENT, SANDWICH TYPE
Locate and mark damaged area, remove damagedsection, install - coating, bracing, refoaming andpainting sandwich section
Replacement of front or first intermediate section 1215 x 2350 2 10.1 1721
Replacement of adjacent section 1215 x 2350 7 3.2 1722
Replacement of section in rear end 450 x 2350 2 7.2 1723
Entire roof :
Remove entire damaged Roof and insulation.
Mounting of Roof including check of ISOdimension, welding, wacuumblasting and painting
Bracing and refoaming Roof
5.03 Entire Roof 20 ft 1 24.5 1421
5.03 Entire Roof 40 ft 1 38.8 1422
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CENEQUEMRTEC MODE 02 Page 11Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
5.21 1.2 ROOF PANEL - REPLACEMENT, MCI - SANDWICH TYPE
Locate and mark damaged area, remove damagedsection, install - coating, bracing refoaming andpainting sandwich section
Replacement of first intermediate section 1300 x 2350 2 10.3 1724
Replacement of adjacent section 1300 x 2350 5 4.4 1725
Replacement of section in rear or front end 1300 x 2350 2 11.7 1726
Entire roof :Remove entire damaged Roof and insulation.Mounting of Roof including check of ISOdimension, welding, wacuumblasting and paintingBracing and refoaming Roof
5.23 Entire roof 40 ft 1 37.9 1424
4.12 1.3 ROOF PANEL - PATCHINGLocate and mark damaged area. Manufacturingand mounting of patch incl. vacuumblasting,welding and painting
150 x 150 5 0.4 1101
300 x 200 9 0.9 1111
450 x 200 9 1.0 1112
450 x 300 9 1.1 1113
600 x 450 7 1.6 1114
900 x 600 6 2.0 1115
1200 x 900 5 2.8 1116
1200 x 1200 4 3.1 1117
1500 x 1200 4 3.5 1118
1800 x 1500 2 4.2 1119
*** Patch larger than 1800 x 1500 mm >1800 x 1500 1 5.0 1110
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CENEQUEMRTEC MODE 02 Page 12Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
4.13 1.4 ROOF PANEL - REFOAMING PATCH
Remove insulation in open and narrow area, coatpatch, brace and refoam.
300x200 to450x300
9 0.3 1871
600x450 to900x600
7 1.0 1872
1200x900 to1200x1200
5 1.6 1873
1500x1200 to1800x1500 4 2.1 1874
>1800 x 1500 2 2.6 1875
5.02 1.5 ROOF PANEL - REPLACEMENT
Locate and mark damaged area, remove damagedmaterial and insulation, install, coating, bracingrefoaming and painting panel
Replacement of front or first intermediate panel 1215 x 2350 2 6.3 1121
Replacement of adjacent panel 1215 x 2350 7 4.1 1122
Replacement of panel in rear end 450 x 2350 2 4.9 1123
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CENEQUEMRTEC MODE 02 Page 13Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
5.10 1.6A SPECIAL ROOF SECTION
Locate and mark damaged area, manufacturingand mounting of roof section including welding,vacumblasting masking and painting.
4.13 Remove damaged material and insulation, coatingbracing and refoaming section
600 x 1200 4 3.4 1611
600 x 1800 4 4.5 1612
600 x 2400 4 4.6 1613
600 x 3000 4 6.3 1614
600 x 3600 2 7.1 1615
600 x 4800 2 8.9 1616
600 x 6000 2 10.7 1617
600 x 9600 2 15.8 1618
600 x 12000 2 19.2 1619
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CENEQUEMRTEC MODE 02 Page 14Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
5.10 1.6B SPECIAL ROOF SECTION - MCI DESIGN
Locate and mark damaged area, manufacturingand mounting of roof section including welding,vacumblasting masking and painting
4.13 Remove damaged material and insulation,coating, bracing and refoaming section
600 x 1200 4 3.4 1511
600 x 1800 4 4.5 1512
600 x 2400 4 4.6 1513
600 x 3000 4 6.3 1514
600 x 3600 2 7.1 1515
600 x 4800 2 8.9 1516
600 x 6000 2 10.7 1517
600 x 9600 2 15.8 1518
600 x 12000 2 19.2 1519
1.7 ROOF STRINGER
*** Replace Roof stringer 9 0.2 1221
1.8A ROOF CEILING - REPLACEMENT
*** First intermediate panel 1220 2 3.5 1321
*** Adjacent panels 1220 6 1.9 1322
*** Starter panel in front or rear 1220 2 2.8 1323
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CENEQUEMRTEC MODE 02 Page 15Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
1.8B ROOF CEILING - REFOAMING
4D25 First intermediate panel 2 2.0 1371
4D26 Adjacent panel 6 1.3 1372
4D26 Starter panel in front or rear 2 1.2 1373
4.09 1.9A ROOF CEILING - GLUE PATCHING
Prepare and apply patch incl. cleaning surface 250x300 6 0.2 9113
Prepare and apply patch incl. cleaning surface 330x666 6 0.3 9115
4.12 1.9B ROOF CEILING - PATCHING
Manufacturing and mounting of patch incl. Panelrecess, single row of rivets and removal ofdamaged material.
200 x 300 8 0.6 1311
200 x 450 8 0.8 1312
300 x 600 8 1.0 1313
450 x 725 6 1.3 1314
600 x 875 5 1.7 1315
725 x 1025 4 2.0 1316
875 x 1250 4 2.3 1317
1025 x 1500 3 2.7 1318
1225 x 1500 3 2.9 1319
*** * Patch larger than 1225 x 1500 mm >1225 x 1500 2 3.5 1310
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CENEQUEMRTEC MODE 02 Page 16Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
2.0 FRONT
7.01 2.1.A FRONT LINING REPLACEMENT/-REINSTALLATION
Replacement/reinstallation of passage plate no. 1or 2
2 0.7 2321
Replacement/reinstallation of Front top lining orfront side lining
3 0.5 2322
Replacement/reinstallation of Kick plate supportersno. 1, 2, 3 or 5
8 0.2 2323
Replacement /reinstallation of Kick plate supporterno. 4
1 0.3 2324
Replacement/reinstallation of Kick plate no. 2 2 0.5 2325
Replacement/reinstallation of Kick plate no. 1 1 1.6 2326
Replacement/reinstallation of Front bottom lining 1 0.8 2328
Repair/replacement/reinstallation of close plate 4 0.1 2329
*** Repair/replacement/reinstallation of liningsupporter/PVC profile
4 0.2 2330
7.21 2.1.B FRONT LINING - REPLACEMENT/ REINSTALLATION MCI DESIGN
Replacement/reinstallation of Locker Complete 2 0.5 2332
Replacement/reinstallation of Air Guide 1 0.1 2333
Replacement/reinstallation of Front Top Lining 1 1.5 2334
Replacement/reinstallation of Front Side Lining 2 2.2 2335
Replacement/reinstallation of pan plate 1 2.6 2336
Replace door to void room 2 0.3 2338
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CENEQUEMRTEC MODE 02 Page 17Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
2.2 FRONT HEADER REPLACEMENT
*** MCI- & Hyundai header, including refoaming,vacuumblasting masking and painting
20/40 ft
1 9.0 2421
*** Header, including installation of foundation forgensets and reinforcement at corners
20/40ft 1 11.0 2422
*** Replace front header 45 ft 1 18.0 2423
4D28 Refoaming of header 1 0.5 2471
7.03 Replace genset bracket 2 0.2 2424
2.3 FRONT HEADER STRAIGHTENING
*** Straightening 20/40 ft 1 1.0 2481
*** Straightening in connection low bridge
(AAR,ALR,KAO,HKG,NWK,ROT,SIN Only.)
20/40 ft 1 5.0 2483
7.03 Straighten genset bracket 2 0.1 2484
2.4 FRONT HEADER - INSERT
7.00 Insert in front Header incl. vacumblastingrefoaming masking and painting
300 2 1.2 2441
450 2 1.3 2442
600 2 1.4 2443
900 1 1.6 2444
1200 1 1.8 2445
1500 1 2.1 2446
1800 1 2.3 2447
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CENEQUEMRTEC MODE 02 Page 19Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
2.5 FRONT SILL - REPLACEMENT
*** Including foaming, vacuumblasting masking andpainting
1 12.5 2521
2.6 FRONT SILL - INSERT/STRAIGHTENING
*** U or V- twist lock cone insert 350 2 0.7 2541
7.00 Insert in front Sill incl. Vacumblasting refoamimgmasking and painting 300 2 1.2 2542
450 1 1.3 2543
600 1 1.4 2544
900 1 1.6 2545
1200 1 1.8 2546
1500 1 2.1 2547
1800 1 2.3 2548
*** Straightening 2 0.2 2581
*** Straightening in connection low bridge 1 4.8 2582
2.7A REPLACEMENT OF FRONT CORNER POST
7.02 Time for loosen/fasten corner post from panel andfront side lining together with time for refoaming isgiven in connection with replacement of sidepanel.
2 1.2 2621
7.02 Only when side- or front panel is NOT damaged
Time includes add insert in Sill, welding,refoaming masking and painting of corner post.
2 3.7 2623
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CENEQUEMRTEC MODE 02 Page 20Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
2.7B REPLACEMENT OF FRONT CORNER POST - MCI DESIGN
7.02 Time for loosen/fasten corner post from panel andfront side lining together with time for refoaming isgiven in connection with replacement of sidepanel.
2 3.4 2622
7.22 Only when side- or front panel is NOT damaged
Time includes add insert in Sill, welding,refoaming masking and painting of corner post.
2 5.9 2624
2.8 FRONT CORNER POST - INSERTS/STRAIGHTENING
7.00 Insert in corner post incl. vacuumblasting,refoaming masking and painting
300 2 1.2 2641
450 2 1.3 2642
600 2 1.5 2643
900 2 1.7 2644
1200 1 2.0 2645
1500 1 2.2 2646
1800 1 2.5 2647
7.02 Straightening 2 1.5 2681
*** Straightening low bridge 2 4.0 2683
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CENEQUEMRTEC MODE 02 Page 21Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
2.9 FRONT CORNER CASTING REPLACEMENT
*** Top casting including refoaming 2 3.0 2721
*** Intermediate top casting 45 ft 2 4.5 2723
*** Bottom casting including refoaming 2 3.0 2722
*** Intermediate bottom casting 45 ft 2 4.5 2724
7.02 Replacement of blocking plate 2 0.3 2725
2.10 REFOAMING OF KICK PLATE OR FRONT PAN PLATE
Kick plate or front pan plate 1 0.7 2371
2.11 LEFT BLANK
2.12 REEFER UNIT - REMOVAL AND REINSTALLATION
16.01 Undamaged unit 1 2.1 2131
*** Additional time for twisted unit (low bridged) 1 2.0 2132
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CENEQUEMRTEC MODE 02 Page 22Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
11.00 3.0 SIDES
11.01 3.1 SIDE PANELS - REPLACEMENT, SANDWICH TYPE
Locate and mark damaged area, remove damagedsection, install - coating, bracing, refoamingmasking and painting sandwich section
Replacement of first intermediate section 1215 x 2506 4 9.9 3721
Replacement of adjacent section 1215 x 2506 8 3.7 3722
Replacement of section in rear or front end 1100 x 2506 2 9.1 3723
*** Entire panel, including refoaming 20 ft 1 34.0 3724
*** Entire panel, including refoaming 40 ft 1 49.0 3725
11.21 3.2 SIDE PANELS - REPLACEMENT, MCI - SANDWICH TYPE
Locate and mark damaged area, remove damagedsection, install - coating, bracing refoamingmasking and painting sandwich section
Replacement of first section, including refoaming 1200 x 2553 2 10.8 3726
Adjacent panels, including refoaming 1200 x 2553 12 3.9 3727
Starter panel, front or rear, including refoaming 600 x 2553 2 8.7 3728
*** Entire panel, including refoaming 20 ft NA
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CENEQUEMRTEC MODE 02 Page 23Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
11.09 3.3 TECTROL PORT ASSY REINSTALLATION
Remove assy from damaged panel, prepare newpanel and reinstall assy
2 0.5 3931
*** Replacement of port plug 2 0.1 3932
4.12 3.4A SIDE PANELS (MAIN)- PATCHING
Locate and mark damaged area. Manufacturingand mounting of patch incl. Panel recess, welding,vacumblasting masking and painting
150 x 150 5 0.4 3101
300 x 200 9 0.9 3111
450 x 200 9 1.0 3112
450 x 300 7 1.1 3113
600 x 450 7 1.7 3114
900 x 600 5 2.2 3115
1200 x 900 5 3.0 3116
1200 x 1200 3 3.4 3117
1500 x 1200 2 3.8 3118
1800 x 1500 1 4.5 3119
*** Patch larger than 1800 x 1500 mm >1800x1500 1 5.0 3110
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CENEQUEMRTEC MODE 02 Page 24Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
4.12 3.4B SIDE PANELS (END)- PATCHING
Locate and mark damaged area. Manufacturingand mounting of patch incl. welding,vacumblasting masking and painting
300 x 200 9 1.1 3911
450 x 200 9 1.2 3912
450 x 300 7 1.2 3913
600 x 450 7 1.5 3914
900 x 600 5 1.9 3915
1200 x 900 5 2.5 3916
1200 x 1200 3 2.7 3917
1500 x 1200 2 3.0 3918
1800 x 1500 1 3.6 3919
*** Patch larger than 1800 x 1500 mm >1800 x 1500 1 4.2 3910
11.02 3.5 SIDE PANEL - REPLACEMENT
All Stainless Steel design
Locate and mark damaged area, remove damagedpanel and insulation. install, coating bracing andrefoaming panel. Vacuumblasting, masking andpainting
Replacement of first intermediate panel 1215 x 2506 2 7.7 3121
Replacement of adjacent panel 1215 x 2506 12 4.4 3122
Replacement of rear/front end panel 1100 x 2506 2 7.2 3123
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CENEQUEMRTEC MODE 02 Page 25Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
4.13 3.6A SIDE PANEL - REFOAMING PATCH
Remove insulation in open and narrow area, coatpatch, brace and refoam
300x200 to450x300
9 0.3 3871
600x450 to900x600
7 1.2 3872
1200x900 to1200x1200
5 1.8 3873
1500x1200 to1800x1500 2 2.2 3874
Patch larger than 1800 x 1500 mm >1800 x 1500 1 2.6 3875
4.13 3.6B SCUFF PLATE REFOAMING INSERT
Remove insulation in open and narrow area, coatinsert and refoam
300 x 300 2 0.3 3876
300 x 620 2 0.3 3877
600 x 620 2 0.5 3878
620 x 1200 2 0.7 3879
3.7 SIDE POSTS-REPLACEMENT SPLICING/STRAIGHTENING.
*** Replace including mounting ofT-spacer and bonding
9 0.4 3221
*** Splicing including manufacturing of splice 6 0.6 3251
11.03 Straightening of side post incl. patching andrefoaming
4 2.9 3281
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CENEQUEMRTEC MODE 02 Page 26Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
12.01 3.8 SIDE (INNER) LINING REPLACEMENT
Locate and mark damaged area, remove damagedmaterial and insulation. Install, coating, bracingand refoaming panel
First intermediate panel 1215 x 2470 1 2.6 3321
Adjacent panels 1215 x 2470 9 1.6 3322
Starter panel front or rear 1100 x 2470 2 2.0 3323
*** Reinstall bottom side angle 1100 20 0.3 6331
4.12 3.9A SIDE (INNER) LINING - PATCHING STAINLESS STEEL
Locate and mark damaged area. Manufacturingand mounting of patch incl. panel recess, singlerow of rivets and removal of damaged material
300 x 200 9 0.8 3311
450 x 200 9 1.0 3312
450 x 300 8 1.1 3313
600 x 450 8 1.4 3314
900 x 600 6 1.9 3315
1200 x 900 4 2.7 3316
1200 x 1200 2 3.0 3317
1500 x 1200 1 3.4 3318
1800 x 1500 1 4.0 3319
*** Patch larger than 1800 c 1500 mm >1800 x 1500 1 4.5 3310
4.09 3.9B SIDE(INNER)LINING - GLUE- PATCHING
Prepare and apply patch incl. cleaning surface 250x300 6 0.2 9113
Prepare and apply patch incl. cleaning surface 330x666 6 0.3 9115
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CENEQUEMRTEC MODE 02 Page 27Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
4.12 3.9C SIDE (INNER) LINING - PATCHING ALUMINIUM (MCI-CONTAINERS)
Manufacturing and mounting of patch includingpanel recess, single row of rivets and removal ofdamaged material
200 x 300 9 0.6 3341
200 x 450 8 0.8 3342
300 x 600 7 1.0 3343
450 x 725 6 1.3 3344
600 x 875 5 1.7 3345
725 x 1025 4 2.0 3346
875 x 1250 3 2.3 3347
1025 x 1500 2 2.7 3348
1225 x 1500 1 2.9 3349
*** Patch larger than 1225 x 1500 mm >1225 x 1500 2 3.5 3350
12.02 3.9D SCUFF PLATE - INSERT
Manufacturing and mounting of insert 300 x 300 2 0.7 3351
300 x 620 2 0.9 3352
600 x 620 2 1.0 3353
620 x 1200 2 1.2 3354
3.10 SIDE (INNER) LINING STRAIGHTENING
*** Straightening of stainless steel inner lining 1000 x 300 3 0.3 3381
2000 x 300 2 0.6 3382
3000 x 300 1 0.9 3383
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CENEQUEMRTEC MODE 02 Page 28Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
3.11 SIDE TOP RAILS REPLACEMENT
*** Replacement, incl. refoaming. 20 ft 1 18.8 3421
40 ft 1 36.8 3422
45 ft 2 42.0 3423
*** Replacement of 2,5 ft steel top rail, front or rear,including refoaming
2.5ft 4 2.4 3424
3.12 CORNER COVER - INSERTS/REINSTALLATION
12.04 Remove damaged corner cover, prepare insertand fasten insert
1215 2 0.4 3431
2430 2 0.5 3432
3645 2 0.7 3433
4860 1 1.0 3434
6075 1 1.1 3435
7290 1 1.2 3436
8505 1 1.3 3437
9720 1 1.4 3438
12.03 Reinstall entire corner cover 11760 2 3.8 3439
12.03 Replacement of entire corner cover 11670 2 4.6 3425
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CENEQUEMRTEC MODE 02 Page 29Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
3.13 SIDE TOP RAILS - SECTION STRAIGHTENING
11.06 Replacement of Section of Top RailTo be used if BOTH roof panel AND side panel isdamaged .
Locate, mark and cut away damaged part of rail.Manufacturing and install section, includingpainting
600-12000 1 1.0 3460
NOTE Time for refoaming and welding Top Rail toRoof and Side Panel is given in connection withspec. Patch for Roof and Side Panel
11.06 Replacement of Section of Top RailTo be used if roof panel OR side panel isdamaged .
Locate, mark and cut away damaged part of rail.Manufacturing and install section, includingpainting
1200 4 1.6 3451
NOTE Time for refoaming and welding Top Rail to
Roof or Side Panel is given in connection withspec. Patch for Roof or Side Panel
1800 4 1.8 3452
2400 4 2.1 3453
3000 4 2.3 3454
3600 4 2.5 3455
4800 2 3.0 3456
6000 2 3.5 3457
9600 2 4.9 3458
12000 2 5.8 3459
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CENEQUEMRTEC MODE 02 Page 31Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
3.15 SIDE BOTTOM RAILS -REPLACEMENT
*** Replacement, incl. refoaming. 20 ft 2 18.8 3521
40 ft 2 36.8 3522
45 ft 2 42.0 3523
*** Replacement of 2.5 ft steel bottom rail, front orrear including refoaming
2.5 ft 4 2.4 3524
3.16 SIDE BOTTOM RAILS - SECTION STRAIGHTENING
11.06 Replacement of Section of Bottom RailTo be used if BOTH sub-flor AND side panel isdamaged .
Locate, mark and cut away damaged part of rail.Manufacturing and install section,incl. painting
600-12000 1 1.0 3560
NOTE Time for refoaming and welding BottomRail to Sub-flor and Side Panel is given inconnection with spec. Patch for Sub-flor and SidePanel
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CENEQUEMRTEC MODE 02 Page 32Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
11.06 Replacement of Section of Bottom RailTo be used if sub-floor OR side panel is damaged .
Locate, mark and cut away damaged part of rail.Manufacturing and install section, incl. painting
1200 4 1.6 3551
NOTE Time for refoaming and welding BottomRail to Sub-flor or Side Panel is given inconnection with spec. Patch for Sub-flor or SidePanel
1800 4 1.8 3552
2400 4 2.1 3553
3000 4 2.1 3554
3600 4 2.5 3555
4800 2 3.0 3556
6000 2 3.5 3557
9600 2 4.9 3558
12000 2 5.8 3559
11.06 Replacement of Section of Bottom RailTo be used if NONE of the panels is damaged
Locate, mark and cut away damaged part of rail.Remove insulation manufacturing and installsection,incl refoaming and painting
600 2 1.6 3549
1200 2 2.2 3550
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CENEQUEMRTEC MODE 02 Page 33Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
11.07 Insert in Bottom RailIncluding vacumblasting masking and painting
300 4 1.2 3541
450 4 1.3 3542
600 4 1.4 3543
900 4 1.6 3544
1200 4 1.8 3545
*** Straightening 300 4 0.3 3581
600 4 0.4 3582
900 4 0.5 3583
3.17 LEFT BLANK
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CENEQUEMRTEC MODE 02 Page 34Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
11.10 3.18 SPECIAL PANEL SECTION
Locate and mark damaged area, manufacturingand mounting of panel section including welding,vacuumblasting masking and painting
4.13 Remove damaged material and insulation,coating, bracing and refoaming section
600 x 1200 4 3.7 3611
600 x 1800 4 5.0 3612
600 x 2400 4 5.8 3613
600 x 3000 4 7.0 3614
600 x 3600 2 7.8 3615
600 x 4800 2 9.9 3616
600 x 6000 2 11.8 3617
600 x 9600 2 17.4 3618
600 x 12000 2 21.2 3619
3.19 SIDE BOTTOM RAILS
*** Install door chain hook / rope 2 0.1 3529
3.20 SIDE TOP/BOTTOM RAILS
11.08 Add stiffeners to side top- or bottom rail 12 0.3 3548
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CENEQUEMRTEC MODE 02 Page 35Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
4.0 REAR
*** 4.1 REAR HEADER - REPLACEMENT
Including refoaming, sandblasting and painting 1 10.0 4421
4.2 REAR HEADER - INSERTS/STRAIGHTENING
7.00 Inserts in rear Header incl. Vacumblasting,refoamimg masking and painting
300 2 1.2 4441
450 2 1.3 4442
600 2 1.4 4443
900 1 1.6 4444
1200 1 1.8 4445
1500 1 2.1 4446
1800 1 2.3 4447
*** Straightening 20/40ft 1 1.0 4481
*** Straightening in connection low bridge
(AAR, ALR, HKG, KAO, NFK, NWK,ROT & SAI only.)
20/40ft 1 5.0 4483
4.3 GASKET IN REAR END
9.27 Replacement of gasket in rear end, MCI design 1 0.2 4231
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CENEQUEMRTEC MODE 02 Page 36Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
Page 30 revised 1999-03-18 by EH
4.4 REAR SILL - REPLACEMENT
*** Including refoaming, sandblasting and painting 1 8.1 4521
4.5 REAR SILL - INSERT/STRAIGHTENING
*** U or V Twist lock cone insert 350 2 0.7 4541
7.00 Inserts in rear Sill incl. Vacumblasting, refoaming
masking and painting
300 2 1.2 4542
450 2 1.3 4543
600 1 1.4 4544
900 1 1.6 4545
1200 1 1.8 4546
1500 1 2.1 4547
1800 1 2.3 4548
*** Straightening 2 0.2 4581
*** Straightening in connection low bridge 2 4.8 4582
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CENEQUEMRTEC MODE 02 Page 37Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
4.6A REAR CORNER POST REPLACEMENT
9.02 Replacement, including painting of corner post .Time for loosen/fasten corner post from panel andrear side lining together with time for refoaming isgiven in connection with replacement of sidepanel.Time for reinstallation of door assembly is given inconnection with replacement of door panel
2 1.4 4621
Replacement of Rear Corner Post
Only when side- OR rear panel is NOT damaged
2 4.8 4623
Time includes reinstallation of door assembly,welding, refoaming and painting of corner post
4.6B REAR CORNER POST REPLACEMENT, MCI DESIGN
9.02 Replacement, including painting of corner post.Time for loosen/fasten corner post from panel andrear side lining together with time for refoaming isgiven in connection with replacement of sidepanel
Time for reinstallation of door assembly is given inconnection with replacement of door panel
2 1.7 4622
Replacement of Rear Corner Post, MCI design
Only when side- OR rear panel is NOT damaged
2 6.5 4624
Time includes reinstallation of door assembly andgasket, welding, refoaming and painting of cornerpost
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CENEQUEMRTEC MODE 02 Page 38Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
4.7 REAR CORNER POST - INSERT/STRAIGHTENING
7.00 Insert in corner post/J-bar incl. vacuumblasting,refoaming masking and painting
300 2 1.2 4641
450 2 1.3 4642
600 1 1.5 4643
900 1 1.7 4644
1200 1 2.0 4645
1500 1 2.2 4646
1800 1 2.5 4647
*** Straightening 2 1.5 4681
4.8 REAR CORNER CASTING REPLACEMENT
*** Top casting 2 3.5 4721
*** Bottom casting 2 4.2 4722
9.26 4.9 REPLACEMENT OF GUSSET PLATE MCI- DESIGN
Replace gusset plate
4 1.0 4121
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CENEQUEMRTEC MODE 02 Page 39Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
9.23 4.10 INSERT IN REAR SIDE PROFILE/ HEADER SECTION MCI- DESIGN
Remove damaged material, prepare and installinsert incl. Welding and refoaming
300 3 1.0 4241
600 3 1.2 4242
900 2 1.3 4243
1.200 2 1.5 4244
1.800 1 1.9 4245
2.400 1 2.2 4246
9.02 4.11 REPLACEMENT OF REAR SIDE-/TOP LINING
Remove damaged material, remove insulationfrom side lining or top lining, install rear side-/toplining.Time for bracing and refoaming is given in
connection with replacement of side-/top panelReplacement of Rear Side Lining 2 0.5 4331
Replacement of Rear Top Lining 1 0.4 4332
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CENEQUEMRTEC MODE 02 Page 41Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
Prepare and apply patch incl. cleaning surface 330x666 6 0.3 9115
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CENEQUEMRTEC MODE 02 Page 42Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
5.3A DOOR PANEL ALU PATCHING EXTERNAL
4.12 Manufacturing and mounting of patch incl. singlerow of rivets and removal of damaged material.
200 x 300 4 0.5 5111
200 x 450 4 0.7 5112
300 x 600 4 0.9 5113
450 x 725 2 1.2 5114
600 x 875 2 1.4 5115
725 x 1025 2 1.7 5116
875 x 1250 1 2.0 5117
1025 x 1500 1 2.4 5118
1225 x 1500 1 2.6 5119
4.09 5.3B DOOR PANEL EXTERNAL GLUE- PATCHING
Prepare and apply patch incl. cleaning surface 250x300 6 0.2 9113
Prepare and apply patch incl. cleaning surface 330x666 6 0.3 9115
5.3C DOOR PANEL STEEL PATCHING EXTERNAL
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CENEQUEMRTEC MODE 02 Page 43Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
Locate and mark damaged area. Manufacturingand mounting of patch incl. vacuumblasting,welding and painting
300 x 200 4 0.9 5141
450 x 200 4 1.0 5142
600 x 300 4 1.4 5143
725 x 450 2 1.7 5144
875 x 600 2 2.1 5145
1025 x 725 2 2.4 5146
1250 x 875 1 2.9 5147
1500 x 1025 1 3.3 5148
1500 x 1225 1 3.6 5149
4.13 5.4 DOOR PANEL - REFOAMING
Refoaming of door panel and/or lining 200x300 to300x450
2 0.3 5871
450x600 to900x600
2 1.2 5872
900x1200 to1200x1200
1 1.8 5873
1200x1500 to1500x1800
1 2.2 5874
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CENEQUEMRTEC MODE 02 Page 44Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
5.5A DOOR GASKET - REPLACEMENT/REPAIRS
10.05 Partial replacement 600 5 0.4 5721
1200 5 0.5 5722
1800 5 0.6 5723
2400 3 0.7 5724
3000 3 0.7 5725
10.05 Complete replacement, per door (4 pieces) 2 2.3 5726
*** Replacement of corner taps (2 pieces) 8 0.1 5727
10.05 Repair cut by means of lap joint 8 0.1 5728
*** Replace door fibre glass profile 1200 4 0.5 5729
2700 2 1.0 5730
*** Refastening 8 0.1 5731
10.25 5.5B INSERT IN GASKET MCI-DESIGN
Locate and remove damaged gasket. Manufactureand install insert.
300 8 0.5 5741
600 6 0.6 5742
1200 4 0.7 5743
1800 2 0.9 5744
2400 1 1.1 5745
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CENEQUEMRTEC MODE 02 Page 46Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
6.0 FLOOR
6.1 T-FLOOR - REPLACEMENT/SECTIONING/ STRAIGHTENING
*** Straightening or repair of T-member(estimated) 8 0.5 6281
*** Sectioning (full length) 320x11500 2 15.1 6249
6.01 Sectioning (partially) 320x300 9 1.6 6241
320x600 9 2.0 6242
320x900 9 2.3 6243
320x1200 5 2.7 6244
320x1500 5 3.1 6245
320x1800 5 3.5 6246
6.02 Replacement of T -floor section)
Replacement including glueing section to ALU-plate and welding top of T-members
300 5 0.8 6221
600 5 0.9 6222
Time is given per 2 T-members 900 5 1.0 6223
1200 5 1.1 6224
1800 5 1.4 6225
2400 5 1.6 6226
*** Replacement entire T-Floor 40 ft. incl. foaming 1 60.0 6420
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CENEQUEMRTEC MODE 02 Page 47Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
6.2 FLOOR - REINFORCEMENT PLATE T-MEMBER REAR END
***
Repair/Replacement
L = 300 8 0.4 6261
6.3 SUBFLOOR - PATCHING
4.12/13 Manufacturing and mounting of patch including
welding, vacumblasting, refoaming and painting
150 x 150
200 x 300
450 x 450
5
5
5
0.4
0.9
1.3
6501
6502
6511
450 x 1000 5 1.7 6512
450 x 1500 3 2.1 6513
900 x 500 3 1.8 6514
900 x 1000 2 2.3 6515
900 x 1500 2 2.7 6516
1350 x 500 2 2.3 6517
1350 x 1000 1 2.7 6518
1350 x 1500 1 3.2 6519
6.4 SUBFLOOR SECTIONING
6.08 Manufacturing and mounting of subfloor includingrefoaming and removal of damaged material
2400 2 4.3 6551
3600 2 6.0 6552
4800 1 7.7 6553
6000 1 9.4 6554
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Standard Time System Stainless-steel Reefer Box
RepairManualChapterno. Description
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MaxPieces
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STSCode
CENEQUEMRTEC MODE 02 Page 48Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
6.5 SUBFLOOR - DRAINPLUGS
*** Repair 4 0.1 6661
*** Replacement of drain plug 4 0.2 6621
*** Replacement of Kazoo 4 0.1 6625
8/10/2019 Mode02 - Steel Reefer Box
49/50
Standard Time System Stainless-steel Reefer Box
RepairManualChapterno. Description
SizeL x W(in mm)
MaxPieces
Man-hours
perpiece
STSCode
CENEQUEMRTEC MODE 02 Page 49Revision: 1.3 Stainless Steel Reefer Box of 50Revised : 2009
7.0 UNDERSTRUCTURE
7.1 LOAD MEMBER
6.05 Replacement of load memberOnly in connection with replacement of subfloor
4 1.1 7121
*** Replace steel/ALU Crossmember 9 0.7 7122
7.2 LEFT BLANK
7.3 TUNNEL SECTION - REPLACEMENT/SECTIONING/REPAIRS
*** Insert/straighten tunnel rail 350 2 1.1 7356
700 2 1.8 7357
*** Entire tunnel assembly 1 20.0 7321
*** Reinstallation og Goosneck tunnel assy 1 20.0 7331*** Sectioning of formed tunnel plate 350 1 7.2 7351
700 1 7.9 7352
1050 1 8.5 7353
1400 1 9.1 7354
1750 1 9.7 7355
8/10/2019 Mode02 - Steel Reefer Box
50/50
Standard Time System Stainless-steel Reefer Box
RepairManualChapterno. Description
SizeL x W(in mm)
MaxPieces
Man-hours
perpiece
STSCode
7.4 FORK LIFT POCKET REPLACEMENT/INSERT/STRAIGHTENING
15.01 Insert in fork lift pocket 300 2 1.0 7541
450 2 1.1 7542
600 2 1.2 7543
900 2 1.4 7544
1200 2 1.6 7545
1500 2 1.8 7546
1800 2 2.0 7547
15.01 Straightening and re-welding of strap 4 0.3 7682
*** Complete replacement 2 8.8 7521
15.01 Replacement of strap 4 0.6 7621
*** Straightening of strap 4 0.1 7681
*** Straightening and welding of fork lift pocket wall < 500 4 0.2 7581
> 500 4 0.3 7582