MBtech Group GmbH & Co. KGaA Solutions provider for the mobility industry
2 22.02.2017 Presentation MBtech Group, AKKA Technologies
Growth of a European market leader
2012 AKKA Technologies becomes the
majority shareholder in MBtech AKKA Technologies growths to
become the market leader for engineering and consulting services in Europe
1984 Maurice Ricci founds HYSYS, his
first company in the automotive industry, in Lyon
1995 Foundation of MB-technology
GmbH in Germany
As a company with over 20 years of experience in the automotive industry, we know global markets.
3 22.02.2017
Worldwide
Presentation MBtech Group, AKKA Technologies
Worldwide and ever closer to the customer
We maintain the highest standards of quality and reliability. This allows us to earn the trust of our customers.
12.200 3.300 8
15 20
70 EMPLOYEES LOCATIONS
COU
NTR
IES
In Germany
EMPLOYEES
LOCATIONS
ENTITIES
4 22.02.2017 Presentation MBtech Group, AKKA Technologies
Facts & Figures
400 474
827 879 886 1.002
2010 2011 2012 2013 2014 2015
Core industries Sales trend (Mio. Euro)
42% Automotive
21% Aerospace
33% Other
4% Rail
337
Worldwide
Germany (in 2015)
With MBtech as the Automotive Competence Center, the AKKA Group is perfectly positioned in the automotive industry.
5 22.02.2017 Presentation MBtech Group, AKKA Technologies
MBtech – the solutions provider for the automotive industry
Responsible implementation of projects, delivery of reliable results
Sustained optimization of the value chain and management processes
Experts on Demand (EoD) for flexible support
Implementation and operation of customer installations
Training and qualification of personnel (MBtech Academy)
MBtech-own locations near the customer to offer more customized, effective results
Vehicle development – from individual components, modules and systems to the entire vehicle
We believe in maintaining a strong customer orientation, reflected by our portfolio covering current and future market needs.
6 22.02.2017 Presentation MBtech Group, AKKA Technologies
MBtech services along the entire value chain
Program Management
Full vehicle projects
Central planning, management and implementation of all development activities
Project and program management
Testing equipment and operator models
Processes, models, and tools
Reliable partner for the management and implementation of complex projects
From concept to series production
End
Electric / Electronics
Program Management
Powertrain Solutions
Body Development
Calculation & Simulation Infrastructures &
Testing
Consulting Solutions
Manufacturing Engineering
7 22.02.2017 Presentation MBtech Group, AKKA Technologies
Full vehicle development with MBtech
In order to ensure a full vehicle project runs smoothly, we plan and manage all development activities, coordinating with other suppliers and service providers where necessary.
Program management – Combined expertise for full vehicle projects
Overview
Concepts Strategy (Design, Styling) Concept development Series development Series
Full vehicle development and subprojects
Full vehicle integration
Function development
Digital, physical protection
Manufacturing engineering
INTERIOR EXTERIOR CHASSIS BODY E/E POWERTAIN Target
customer analysis, target markets
Feasibility study
Vehicle profile
Product Lifecycle
From SOP* change years
Facelift
Design Connection Point
*Start of Production
8 22.02.2017 Presentation MBtech Group, AKKA Technologies
Full vehicle development with MBtech
Feasibility study
Creation of processes for product development
Scheduling and maturity planning
Setup and operation of project houses
Definition and creation of requirements specifications
Setting up projects and structured handover to Project Management
Takeover and restructuring of current projects
Project preparation - A solid foundation for the success of your project
Coordination of all the tasks and activities from the project start, taking into account all the functional domains involved in the full vehicle project:
Overview
Preparation
Implementation
Steering
9 22.02.2017 Presentation MBtech Group, AKKA Technologies
Full vehicle development with MBtech
Management and guidance of all scopes of development
Supplier management (development, prototypes, series)
Vehicle and component development
Styling, design und structural design
Setting up and testing prototypes (hardware and software)
Homologation and certification
Startup management, SOP guidance and After Sales
Project implementation - Our expertise for the success of your project
From the finished concept to production maturity, we take full responsibility as general contractor for the development and management of your project along the entire product lifecycle
Overview
Preparation
Implementation
Steering
10 22.02.2017 Presentation MBtech Group, AKKA Technologies
Full vehicle development with MBtech
Tracking and reporting of processes, costs and maturity levels
Carrying out internal and external project audits to ensure process conformity
Early recognition of deviations and implementation of suitable measures for meeting
targets
Documentation and change management
Effective multi-project management through use of synergies and adaptation of our
methods
Project steering - Transparent decision-making processes for optimum control
Our own tried-and-tested methods, tools and processes can be adapted to individual customer systems, providing you with greater flexibility over the course of the project
Overview
Preparation
Implementation
Steering
11 22.02.2017 Presentation MBtech Group, AKKA Technologies
Full vehicle development with MBtech
Quick and flexible reactions to your change requests
Early recognition of deviations
Reduction of interfaces and securing flow of information
Increasing quality and cost efficiency
On-site expertise tailored to your project requirements
Program management - Our added value
As a central coordinated interface for your projects, we achieve higher maturity levels in development projects and ensure earlier production starts
Overview
Preparation
Implementation
Steering
12 22.02.2017 Presentation MBtech Group, AKKA Technologies
Powertrain Solutions
Structural design and functional validation
Gasoline & diesel engine development
Transmission integration and application
Hybrid & eDrive
Exhaust treatment systems and concepts
Powertrain application and testing
Engine, transmission adjustments as well as assembly and analysis
Powertrain variant application for turnkey projects
End
MBtech services along the entire value chain
Reliable partner for the management and implementation of complex projects
Electric / Electronics
Program Management
Powertrain Solutions
Body Development
Calculation & Simulation Infrastructures &
Testing
Consulting Solutions
Manufacturing Engineering
Design
From concept to series production
13 22.02.2017
Structural design and calculation Packaging and pre-dimensioning Detailed design and documentation FE, CFD, Multiple Body Simulation Procurement of prototype parts
Mechanics and NVH Engine protection - test bench/durability Tilt rig testing Vibration testing and high-speed camera images, vibration measurement at vehicle engine support Supervision of shaker and pulser tests Engine handling test, assembly testing and vehicle temperature testing (test drive)
Presentation MBtech Group, AKKA Technologies
Powertrain Solutions
Structural design and functional validation
Adaptation of engine design in relation to packaging and NVH. Mechanical engine validation for durability testing and at the test bench
Overview
14 22.02.2017 Presentation MBtech Group, AKKA Technologies
Powertrain Solutions
Engine and mule vehicle body for prototypes and small series
Combustion (performance, emission, consumption, protective functions)
Thermodynamics, lambda control and misfire detection (petrol)
Cold-start application, height, learn functions and emission models
Drivability and controller development
Exhaust-gas system development and after treatment (e.g. Oxi-Cat, DPF, SCR)
Structural design, mathematical and mechanical protection, NVH
E/E integration and function development
OBD application and documentation
Transmission application and mechanical protection
Engine and transmission prototype design
Tear-down analysis
Hydraulics
Homologation
Engine and vehicle durability testing
Turnkey application, combustion application for petrol, diesel and gas including exhaust gas after treatment
Basic data input and testing of engine and transmission for various vehicles, e.g. meeting requirements of EU5/6 certification
Overview
15 22.02.2017 Presentation MBtech Group, AKKA Technologies
Powertrain Solutions
Hardware integration Packaging, FE, CFD, MKS Simulation Provision of prototypes (HW/SW)
Function development Specification and model-based development Networking and implementation Testing (SiL, HiL, vehicle), as well as initial startup
Application Drivability, engine intervention and switching characteristics Engaging and disengaging gears, as well as driving off and creeping
Protection Component limits Calibration
Integration and application of transmission system
Integration and application of AM- AT- and DC- (wet and dry) transmissions fit for series production
Overview
16 22.02.2017 Presentation MBtech Group, AKKA Technologies
Powertrain Solutions
Concepts & diagnosis Adaptation and orientation of product strategies Design, definition of E/E and topology hybrid systems Technological assessment, calculation and simulation Packaging and heat management Definition of E/E topology hybrid systems
Components & System Creation of specifications and function development Calculation, simulation, model creation and design Development from concept to prototype Functional protection, requirements Application, mechanical, E/E and functional integration Process management, quality control, safety aspects
Integration & validation, road to rig Endurance testing, drivability, longitudinal and
lateral dynamics Initial startup, functional check HV measurements and protection incl.
measurement set-up Parameterization and data input General: EMC, NVH, XiL
Hybrid & E-Drive
Design, development, integration and validation
Overview
17 22.02.2017 Presentation MBtech Group, AKKA Technologies
Powertrain Solutions
Engine test benches (electric, hydraulic and combustion machinery) for testing and measurement of entire drive power
Component test benches for testing of individual components, as well as mobile test facilities
Vehicle test benches for a realistic reproduction of road conditions Test tracks, testing on public roads and real driving emissions Workshops for the development and testing of entire drive systems EMC hall and specific facilities for the development of alternative drives Cooperations and partnerships for the use of further test bench facilities
Technical resources for Powertrain projects
In-house facilities effectively complement our broad spectrum of services
Overview
18 22.02.2017 Presentation MBtech Group, AKKA Technologies
Design
Center for design and model construction
Forming (design, creation)
CAD design: Concept modelling, interface development, proof of concept
Model construction, functional and operable prototypes
End
MBtech services along the entire value chain
Reliable partner for the management and implementation of complex projects
Electric / Electronics
Program Management
Powertrain Solutions
Body Development
Calculation & Simulation Infrastructures &
Testing
Consulting Solutions
Manufacturing Engineering
Design
From concept to series production
19 22.02.2017 Presentation MBtech Group, AKKA Technologies
Sketching
Powerhouse for new ideas – First drafts come to life
Overview
Virtual Reality Transportation Design Interior
Graphic Design
Ideas and impulses for the full concept development
Development or implementation of design concepts
Consideration of technical and economic aspects already in the early design phase
Transportation Design Exterior User Interface / User Experience
20 22.02.2017 Presentation MBtech Group, AKKA Technologies
Clay Modelling
Form finding – Plastic interpretation of sketching
Overview
Clay modelling Tape rendering
Models with scale 1:5, 1:4 or 3:8 for e.g. wind tunnel and shape line plans
CAD data creation based on scanned data for milled 1:1 models
Clay phase of 1: 1 models (two different sides for the variant representation)
21 22.02.2017 Presentation MBtech Group, AKKA Technologies
Surface Development
Taking shape – Specification and feasibility of sketching
Overview
Class A surfaces interior Class A surfaces exterior
„Point clouds” from the clay model, scanned as a basis for the surfacing
Final result: 3D surface model, whereby Class-A stands for the highest quality in the constancy of the surfaces
22 22.02.2017 Presentation MBtech Group, AKKA Technologies
Model Making
Ideas become reality – Drafts become tangible and functional models
Overview
Model making exterior Model making interior Lights & Parts
From the detailed scale (mostly 1: 4) over 1: 1 See-Through and "entry models" to drivable small series
Special focus on Lights & Parts (headlight details and lighting)
Model making at the highest qualitative level
23 22.02.2017 Presentation MBtech Group, AKKA Technologies
Electric / Electronics
Function development
Integration and validation
System architecture and networks
Component development
Hardware and software development
For all vehicle functional domains and state-of-the-art technologies
End
MBtech services along the entire value chain
Reliable partner for the management and implementation of complex projects
Electric / Electronics
Program Management
Powertrain Solutions
Body Development
Calculation & Simulation Infrastructures &
Testing
Consulting Solutions
Manufacturing Engineering
Design
From concept to series production
24 22.02.2017 Presentation MBtech Group, AKKA Technologies
Wiring harness Software
Electric / Electronics
System development
Components
E/E Systems development
Domain responsibility Body & lighting Driving dynamics & driver assistance Infotainment & connectivity Network On-board electrical system
Component Responsibility Change management Supplier management Documentation
Interface control Technical departments (project, line) Diagnosis Protection Quality management Startup management Production
Product Identification Style Design Validation
Systems
Overview
25 22.02.2017
Systems Wiring harness Software
Product Identification Style Design Validation
Presentation MBtech Group, AKKA Technologies
Electric / Electronics
Development of E/E components (ECU)
Project management, from development to series maturity
Integrated systems Assessment, monitoring and development Concept creation, implementation and customizing
architecture and connections Integration and validation
Integrated Software Basic software (architecture, OS etc.) Bus systems and diagnosis (CAN, LIN, FlexRay, etc.) Integration and configuration management
Hardware development Concept, circuit diagram development and
layout Development, verification, FMEA, FMEDA and
FTA Integration of modules, initial startup and
verification of hardware
Testing Test automation (e.g. PROVEtech: TA, Vector
CAST, LabVIEW) Software and function testing, environmental
and endurance testing Test process for PROVEtech: TP5 model
(coordinated with SPICE/CMMI and ISO 26262
Component development
Components
Overview
26 22.02.2017
Components Systems Wiring harness
Product Identification Style Design Validation
Presentation MBtech Group, AKKA Technologies
Electric / Electronics
Software development
Embedded software
Development SW architecture Model-based development Embedded coding
Integration Integration of software modules AUTOSAR configuration and integration
Quality assurance Coordination and implementation of
Automotive SPICE (assessments, process improvement)
Consultation, coaching, training for SW development process
Software test
Safety: SW audits and draft according to ISO 26262
Software
Overview
27 22.02.2017
Systems Software Components
Product Identification Style Design Validation
Presentation MBtech Group, AKKA Technologies
Electric / Electronics
Wiring harness development
Wiring harness development
Integration of part designs into overall scope Draft, digitalization, updates and archiving Ensuring technical compatibility Definition of connection elements
Monitoring product documentation of parts scope Supporting the creation of draft data Managing digital models Preparing requests for data changes Management and updating of product drawings (and
3D comments), archiving
Verification of product design and process feasibility Assignment of specified product and
process constraints during design review (geometry, process, packaging)
Quality and cost optimization
Wiring harness
Overview
28 22.02.2017 Presentation MBtech Group, AKKA Technologies
Body Development
Body structure, doors and hatches
Exterior and interior
Chassis
Tank
Digital mock-up, package, product documentation
End
MBtech services along the entire value chain
Reliable partner for the management and implementation of complex projects
Electric / Electronics
Program Management
Powertrain Solutions
Body Development
Calculation & Simulation Infrastructures &
Testing
Consulting Solutions
Manufacturing Engineering
Design
From concept to series production
29 22.02.2017 Presentation MBtech Group, AKKA Technologies
Body Development
Consultation, pre-development, styling protection, design and construction, production start-up and ongoing refinement
Template-based design of components, modules and entire body shells
Modular concept development applicable to all vehicles
Expertise in lightweight construction (material and joining methods, aluminum, intelligent steel, magnesium, CFK, multi-material mix)
Acceleration of development process through early integration and coordination with adjacent components
Body structure, doors and hatches
Modular and comprehensive vehicle development taking into account manufacturing and production processes
Overview
30 22.02.2017 Presentation MBtech Group, AKKA Technologies
Body Development
Overall assumption of development and integration tasks
Model protection und concept development
Material-compliant design
Exterior Glazing Seals Trim parts Spoiler Bumper Front module Detachable parts NVH
Interior Cockpit Centre console Door paneling Seats Load compartment trims Floor coverings Covers Panels
Interior, Exterior
Development and adaptation of chassis and driving systems incl. Design , system integration , supplier management and mechanical construction
Overview
31 22.02.2017 Presentation MBtech Group, AKKA Technologies
Body Development
Chassis and tank
Holistic assumption of development and mechanical design
Overview
Design of chassis components and overall systems
Constructive implementation and integration
Chassis and tank development Packaging of chassis systems, framework and components Kinematic and installation space analyses Component and module responsibility including supplier management Tank development Hose and line routing Assembly arrangement, supports, consoles, covers Functional target achievement
32 22.02.2017 Presentation MBtech Group, AKKA Technologies
Body Development
Full vehicle and derivatives validation Dimensional concept &
ergonomics Model validation Digital mock-up Package Digital construction feasibility Certification documents, GCIE
Tolerances Interior and exterior dimensional concepts Joint plans Joining sequences
DMU, Package and Product Documentation
Product documentation CAx, parts lists, maturity
level, change management Data preparation Data management Release management Drawing check Weight management
Overview
33 22.02.2017 Presentation MBtech Group, AKKA Technologies
Calculation & Simulation
Structure analysis
Passive safety
Multi-body simulation
Flow simulation
End
MBtech services along the entire value chain
Reliable partner for the management and implementation of complex projects
Electric / Electronics
Program Management
Powertrain Solutions
Body Development
Calculation & Simulation Infrastructures &
Testing
Consulting Solutions
Manufacturing Engineering
Design
From concept to series production
34 22.02.2017 Presentation MBtech Group, AKKA Technologies
Calculation & Simulation
Structure analysis
Resistance and stiffness Linear and non-linear static simulation Design of components and full vehicle Method development
Operational stability Testing and analysis of load spectrum Analysis of damage in components and joining technology
NVH (Noise Vibration Harshness) Analysis of components and full vehicle Determination of the modal properties Modal Frequency Response, Modal Time History Response Application of optimization algorithms
Overview
35 22.02.2017 Presentation MBtech Group, AKKA Technologies
Calculation & Simulation
Passive safety
Overview
Efficient model building and carrying out simulations for the relevant load cases
Analysis of the results and initiation of optimization measures
Design of components, assemblies and full vehicle
Test planning and evaluation
In the following fields Structure crash Passenger protection Head impact Pedestrian protection
36 22.02.2017 Presentation MBtech Group, AKKA Technologies
Multiple-body simulation
Overview
Driving comfort assessment Setup of complete vehicle models and simulation Assessment and analysis of acceleration signals Subjective – objective comparison Conducting of trial with test persons on simulator
Driving dynamics evaluation Setup of driving dynamics models and simulation Integration of HiL test benches with regard to driving dynamics
Development of models for chassis components Programming of empirical and physical models of chassis
components Automation and optimization of the data set processes Comparison with test measurements
Calculation & Simulation
37 22.02.2017 Presentation MBtech Group, AKKA Technologies
Overview
Flow simulation
Flow analysis Stationary and non-stationary Single and multiphase
Full vehicle thermal validation
Aerodynamic & engine compartment flow
Thermal comfort for passenger
Digital validation of production processes
Method development for efficient CFD modeling
Calculation & Simulation
38 22.02.2017 Presentation MBtech Group, AKKA Technologies
Infrastructures & Testing EMC test labs and measuring centers, E/E testing institute
Test tracks in Papenburg and endurance testing
Engine and transmission test stations for conventional and alternative drives
eDrive system test station
HiL test station (hardware in the loop)
End
MBtech services along the entire value chain
Reliable partner for the management and implementation of complex projects
Electric / Electronics
Program Management
Powertrain Solutions
Body Development
Calculation & Simulation Infrastructures &
Testing
Consulting Solutions
Manufacturing Engineering
Design
From concept to series production
39 22.02.2017 Presentation MBtech Group, AKKA Technologies
Testing - physical validation along the full vehicle
Infrastructures & Testing
Overview
Full Vehicle Testing
Environment simulation Driving dynamics and E/E driver assistance systems testing NVH (Noise Vibration Harshness) Functional validation full vehicle Testing management and homologation Alternative and conventional drives
ATP – Automotive Testing Papenburg
State-of-the-art and unique test track Workshops, test facilities and engineering services Testing facilities Consulting Event management
Vehicle durability testing
Under various climatic conditions, in 3-shift operation, 365 days a year (from hot to cold land) including logistics and services
On public roads and testing facilities, worldwide Over 200 qualified drivers, mechanics and engineers Compliance to contract services and certified quality
management
40 22.02.2017 Presentation MBtech Group, AKKA Technologies
Development workshop and measurement technology
Infrastructures & Testing
Overview
Development workshop
Work on body and chassis Preparation and follow-up of test vehicles Alternative und conventional drives Special vehicles and show cars setup Individual production to small series
Measurement and test technology
Planning and programming Vehicle setup and preparation Systems and solutions Measurement data management and analysis PROVEtech products
41 22.02.2017 Presentation MBtech Group, AKKA Technologies
EMC Services – Electromagnetic compatibility
Infrastructures & Testing
Overview
Service Portfolio
Suitable test equipment - from the miniature sensor to the 104-tonne mobile crane State-of-the-art test equipment for EMC specifications of all automotive manufacturers and all main
civil and military standards Long-standing experience in EMC optimization of your products
42 22.02.2017 Presentation MBtech Group, AKKA Technologies
Manufacturing Engineering Production planning, logistics planning
Manufacturing technologies and materials
Prototype development, start-up production workshop
Measuring technology, testing (endurance, benchmark)
Lean project delivery
Construction and system planning
Start-up and supplier management
Quality Management
End
MBtech services along the entire value chain
Reliable partner for the management and implementation of complex projects
Electric / Electronics
Program Management
Powertrain Solutions
Body Development
Calculation & Simulation Infrastructures &
Testing
Consulting Solutions
Manufacturing Engineering
Design
From concept to series production
43 22.02.2017 Presentation MBtech Group, AKKA Technologies
Technology & Launch Management and Production Engineering
Manufacturing Engineering
Overview
Production Engineering
Planning of assembly processes in the field of flow manufacturing
Logistics planning for all supply and disposal processes Load carrier planning Material flow simulation Building and facility planning Body manufacturing for prototype parts Re-planning and adapting existing production facilities Assembly of small series to ensure product maturity
Technology & Launch Management
Manufacturing and material technology Own technologies, on-site and worldwide (task forces) Planning as well as preventive quality processes along the global
supply chain Audits, FMEAs, test scheduling, tool tracking, functional safety Site planning or reconstruction: pre-study, planning, project
management and claim management
44 22.02.2017 Presentation MBtech Group, AKKA Technologies
Consulting Solutions CAx methods and support, cost engineering
Integrated Project Management (IPM)
Management and process consulting
Program and project consulting
Technology and innovation consulting
Lean management, PLM and IT
Technical training, leadership and management training
End
MBtech services along the entire value chain
Reliable partner for the management and implementation of complex projects
Electric / Electronics
Program Management
Powertrain Solutions
Body Development
Calculation & Simulation Infrastructures &
Testing
Consulting Solutions
Manufacturing Engineering
Design
From concept to series production
45 22.02.2017 Presentation MBtech Group, AKKA Technologies
Our focus Lean Management and operational excellence along the entire value
chain
Our approach: Results through pragmatic support of effective concepts
Our employees: Experienced professionals in Sindelfingen (D), Troy (USA) and China (C)
Our clients: Corporations and medium-sizes companies in the industrial, trade and
service sector
Consulting Solutions
MBtech Management Consulting
Implementation consulting, sustainable solutions and results for your clients
Overview
46 22.02.2017 Presentation MBtech Group, AKKA Technologies
Consulting Solutions
We are the experts for our customers from various priority sectors
Overview
Product Development Excellence
Corporate Development
Excellence
High Low
High
Consultancy Management Consulting
Engineering
Purchasing & Supplier
Management
Supply Chain Management
Lean Manufacturing
& Administration
Sales, Marketing & After Sales
Research & Development
Cross-functional 360˚ approach
We rely on our longstanding expertise to provide you situation-specific best practice solutions
47 22.02.2017 Presentation MBtech Group, AKKA Technologies
Consulting Solutions
We deliver turnkey management consulting services and accompany you from the initial idea to its implementation
Turnkey solutions and feasible results guaranteeing the long-term success of your company
We support you as you strive for strategic, organizational and operational excellence We develop excellence programs We break down development barriers We expose potential for improvement We achieve cost efficiency
We guarantee the long-term success of your company We implement sustainable excellence programs We support you along the implementation We deliver measurable results We help you help yourself
Overview
48 22.02.2017 Presentation MBtech Group, AKKA Technologies
Passion for Technologies
We put our heart and soul into assisting our customers in their most
“ innovative and challenging projects.
Thank you for your attention