WHAT ARE THE KEY ELEMENTS?
• MANUFACTURING & MANUFACTURING JOBS• MANUFACTURING STYLE OF JAPAN-
MONOZUKURI(PLANNING)• 5 S IN WORK PLACE ORGANIZATION
METHOD(ORGANIZING)
What is Manufacturing?
Manufacturing is the use of machines ,tools and labor to produce
goods for sale or use.
What do you mean by Manufacturing Jobs?
MANUFACTURING Jobs that are involved with the production of new
products from raw material.
Manufacturing jobs –Japanese style(Monozukuri-speciality of japan)
• Pursuing knowledge as a group• Use superior job designs & better reporting
relationships• Global Engine Manufacturing Plant-Mitsubishi• Uses just one category –”Work as a team member”• A strong point – HRM• Toyota Motors and General Motors(profit and loss)
Planning
•Use superior job designs & better reporting relationships•Only one category ”Team member”•Emphasis on Innovative and encourage employees
For eg.Michigan an engine manufacture plant of the Global Engine manufacturing Alliance partnership with “Mitsubishi” produce
840000 engines.
Organizing
5 ‘S’- WORK PLACE ORGANIZATION METHOD
1. Sorting (Seiri)
2. Straightening (Seiton)
3. Systematic Cleaning (Seiso)
4. Standardization (Sciketsu)
5. Sustaining (Shitsuke)
10
Japanese Term
English Equivalent
Meaning in Japanese Context
Seiri SORTINGThrow away all rubbish and unrelated materials in the workplace
SeitonSTRAIGHTENING
Set everything in proper place for quick retrieval and storage
SeisoSYSTEMATICCLEANLINES
Clean the workplace; everyone should be a janitor
Seiketsu StandardizationStandardize the way of maintaining cleanliness
ShitsukeSustaining the practice
Maintain and review the standards
Table 1. 5S Definitions
• TQM (Total Quality management)
• Improve the efforts of people at all the levels
• Promise that the quality product is the responsibility of everyone in the organization
Controlling
• “T” TOTAL
•ALL FUNCTIONS / AREAS / DEPTTS.
•ALL ACTIVITIES
•ALL EMPLOYEES
•ALWAYS
•AT ALL PLACES
WHAT IS TQM ?
• “Q” QUALITY
QUALITY DOES NOT MEAN MERELY QUALITY OF PRODUCT, SERVICE & WORK BUT QUALITY OF A COMPANY
WHAT IS QUALITY OF A COMPANY ?
•CONSTANT AND CONTINUAL APPROPRIATE PROFIT GAIN
•EMPLOYEE SATISFACTION (INCLUDING SELF REALISATION)
•CUSTOMER SATISFACTION
•SHAREHOLDER SATISFACTION
•AFFILIATE COMPANY SATISFACTION, AND
•SOCIAL SATISFACTION.
WHAT IS TQM ?
• “M” MANAGEMENT
MEANS MANAGEMENT WHICH ACTUALLY MEANS AN INTEGRATED AND CONTINUAL ACTIVITY TO RAISE QUALITY OF A COMPANY AT COMPANY-WIDE LEVEL.
WHAT IS TQM ?
Evaluating
• Responsibility for doing the assigned work and support the team
• Individuals are responsible to improve their own areas
• Regular meetings
CONCLUSION
Japanese style of manufacturing jobs is totally planned, organized, controlled and properly evaluated pattern which they follow on their industries that make them unique from others.