Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
PUBLIC INFORMATION
Integrated Motion on EtherNet/IP Solution Overview
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 2
Agenda
Recently Released Products
Product Overview
Integrated Motion on EtherNet/IP™ Technology Review
Soon to be Released Products
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Integrated Motion on EtherNet/IP
Logix Integrated Motion for EtherNet/IP drives
Kinetix® and PowerFlex ® drives
ControlLogix ® and CompactLogix controllers
System benefits
High performance drive control on EtherNet/IP
with all the features and capability of integrated
motion
Complete machine control on a single, flexible
EtherNet/IP network architecture
Deploy drives and any other EtherNet/IP device
on a common network
Maximum flexibility – topology, control platforms,
Servo & AC drives
Standard Ethernet solution allows use of COTS
components and helps ensure compatibility with
existing Ethernet installations
High performance motion I/O with CIP Sync
technology
EtherNet/IP Capabilities and Devices
PLUS Logix IA Motion Drive Control
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Built on Open, Global Standards From ODVA
4
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Complete Machine Control on EtherNet/IP
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Topology Flexibility with EtherNet/IP
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ArmorBlock I/O
PV+ EOI POINT I/O
PowerFlex 525
Stratix 5700
Kinetix 5500
Compact Logix L36ERM
Midrange System Topology Example
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Large System Topology Example
8
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 9
Agenda
Recently Released Products
Product Overview
Integrated Motion on EtherNet/IP Technology Review
Soon to be Released Products
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Integrated Motion Products
Studio 5000
™
®
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Integrated Motion Products
Controllers ControlLogix - L6x, L7x, & GuardLogix® controllers
CompactLogix - L18ERM, L27ERM, L3xERM
Switches Unmanaged - Stratix 2000™
Managed - Stratix 8000™, Stratix 6000™, Stratix 5700™
Studio 5000 Software – Logix Designer Motion configuration, programming, commissioning,
diagnostics
Servo Drives Kinetix 6500 , Kinetix 350 & Kinetix 5500
AC Drives PowerFlex 755
Linear and Rotary Actuators
CIP Sync Motion I/O 1756 Scheduled output & Sequence of Events
SLIM ArmorBlock® Scheduled output & Sequence of
Events
CIP Motion Encoder
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
Kinetix 6500, Kinetix 350, Kinetix 5500
PowerFlex® 755 AC Drive
Logix Controllers
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Studio 5000 Motion Support
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Motion Configuration
PowerFlex 755 1, 2
Kinetix 6500 1
Conveyor = PowerFlex 755 Vhz
Feed 1 = PowerFlex 755 position
Feed 2 = Kinetix 6500 position
PowerFlex 755 1
configured for Vhz
PowerFlex 755 2
configured for Position
Kineitx 6500
configured for Position
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Motion Programming
PowerFlex 755 1, 2
Kinetix 6500 1
Conveyor = PowerFlex 755 Vhz
Feed 1 = PowerFlex 755 position
Feed 2 = Kinetix 6500 position
PowerFlex 755 1
configured for Vhz
PowerFlex 755 2
configured for Position
Kineitx 6500
configured for Position
PCAM Profile for PowerFlex 755 1
Start PF 755 2 conveyor, ramp to speed
PCAM’s for Kinetix 6500 and PowerFlex 755 1
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Copyright © 2010 Rockwell Automation, Inc. All rights reserved. 15
• Motion instruction set • Broad range of functionality from single axis
drive control to complex coordinated drive control
• Supported in Ladder, ST, and SFC
• Examples: • MDS – Motion Drive Start
– Enable drive and ramp to speed
• MAPC – Motion Axis Position Cam
– Slave drive to master axis via defined profile
– Static and dynamic profile definition, graphical CAM editor, import for Motion Analyzer
– Many options including lock position, registration, phase correction, clutching
– CAM from 1 drive to 100‟s of drives
Instruction Based Programming
15
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Broad Range of Motion Functions
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Broad Range of Motion Functions
17
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Broad Range of Motion Functions
18
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Broad Range of Motion Functions - MDSC
• Time based moves can be driven
by master position/velocity • MAJ, MAM, MCLM, MCCM, MATC
• Functionality includes... • Units per Master axis units programming
• speed, acceleration, jerk
• % Master axis units programming • speed, acceleration, jerk
• Time of move • speed, acceleration, jerk
• Master axis position lock
• Distance to go programmable events
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Control discrete outputs based on CIP
Motion axis or Virtual axis position &
velocity
MAOC motion instruction with Logix
Designer graphical profile editor
Typical applications include…
Product eject
Label printers
Vision system product inspection
Discrete product operations
CIP Motion CIP Sync I/O Position Based Output Control (PLS)
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PLS Output Definition
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Logix Designer Graphical editor and programmatic runtime configuration
Actuator delay compensation
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CIP Motion CIP Sync I/O Sequence of Events
Capture event position of CIP Motion or
Virtual axes
AOI for CIP Motion and virtual axes Source Axis
Input event type
Windowed registration option
Time stamp returned for cascading - one to many (global registration)
Typical applications include… Product length measurement
Product leading edge detection
Product location detection
Web marking pattern recognition
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IAB - Tools
23
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
IAB - Tools
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Agenda
Recently Released Products
Product Overview
Integrated Motion on EtherNet/IP Technology Review
Soon to be Released Products
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Kinetix 5500 Servo Drive and VPL motor
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The Kinetix 5500 and VP Low Inertia Motor are designed to connect and operate with the new family of CompactLogix controllers using Studio 5000 Software supporting Integrated Motion on EtherNet/IP.
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Kinetix 5500 Servo Drive Benefits and Features
Single cable
Innovative Common AC/DC bus
Induction motor (V/Hz) support
50% smaller
Clamp design enforces 360°
bonding for noise immunity
Zero stacked drives
Supports 195 – 528 VAC input
24 VDC control power,
reduces overall power consumption
of the drive.
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EtherNet/IP DLR support
18 bit resolution
Single-turn and multi-turn absolute 842EM-S
842EM-M
IP67 Packaging, M12 connectors
Solid and Hollow shaft options
CIP Motion Feedback Only axis support Use as master axis for…
Gear
PCAM
MDSC mode moves
MAOC
General logic
Provides a master axis solution when using the Kinetix 350 drive or Kinetix 5500 drive
Integrated Motion on EtherNet/IP Encoder
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 29
Distributed PLS and SOE
CIP Sync 1732E Slim ArmorBlock Digital Modules
1732E-IB8M8SOER
8 CIP Sync Sequence-of-Events input module
Inputs are time-stamped
2048 buffer memories per block
Max jitter of 25 microseconds
1732E-OB8M8SR
8 CIP Sync Scheduled Output sourcing module
Outputs are updated at a specific schedule time
High accuracy scheduling increments of 1 microseconds
Ability to fire multiple outputs at high speed interval of 100 microseconds
Support 16 schedules per coarse update period
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Integrated Motion Architecture
Slim ArmorBlock
1732E-IB8M8SOER
EtherNet/IP
PanelView™ Plus
PowerFlex 755 Kinetix 5500
CompactLogix
5370 or
ControlLogix
POINT I/O
Slim ArmorBlock
1732E-OB8M8SR
High Speed
Position
Registration/event
detection
High Speed
Position Based
Output Control
High Speed
Position
Registration/event
detection
CompactLogix
5370 or
ControlLogix
Vision System
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right
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2009
Rock
well
Auto
matio
n,
Inc.
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rights
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ved.
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Motion Application Example
Axis 1
Axis 2
Axis 3
PLS Output #1
Registration input #1 Camera
strobe when part is in field of vision
Detect Position of a part, web marking, e.t.c.
Eject part if defective
PLS Output #2
Line Master
Virtual or Physical
motion axis
Source for
registration and
PLS position
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 32
Agenda
Recently Release Products
Product Overview
Integrated Motion on EtherNet/IP Technology Review
Soon to be released Products
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Drive Multiplexing
Benefit – reduce the number of ControlLogix controllers and
1756-ENxT modules
Benefit – increase 5370 CompactLogix drive control
capacity
Estimated and actual utilization metrics Information on important system performance metrics –
calculated and runtime actual Same metrics are available in Integrated Architecture Builder (IAB)
Manage/predict system performance during design,
programming, and commissioning
Rate Rate Rate
Selection
Estimated and
Actual Utilization
Possible
Not
possible
5370 CompactLogix and ControlLogix controllers with Integrated Motion
Not
possible
Possible
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
PowerFlex 520-Series The Next Generation of Compact Drives
PowerFlex 520-Series Next Generation Compact Drive
34
Available Now Available Now Available Q1 CY15
Connected
Components
Workbench software
Simple drive
applications (pumps,
fans, conveyors)
Globally competitive
cost point
Premier Integration to
Logix
EtherNet/IP solutions
including optional
dual-port EtherNet/IP
card
Embedded hard wired
Safe Torque Off
(SIL2/PLd)
Integrated Motion
compact drive
Embedded dual-port
Ethernet/IP
Integrated Safety
(SIL3/PLe)
Bulletin No: 25A Bulletin No: 25B Bulletin No: 25C
PowerFlex 520-Series
Connected Component Offering
Mid-Range Offering Integrated Motion
Offering
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PowerFlex 527 AC Drive with Integrated Motion
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OEM Segments • Packaging
• Material Handling
• Manufacturing & Assembly
• Converting, Print & Web
Innovation
• Full Featured Compact
Drive
• Dual-Port EtherNet/IP
• Integrated Motion
• Integrated Safety
User Experience
• CIP Motion
• Operates Solely in
Logix Platform
• Synchronization
Industry
• Food & Beverage
• Consumer Products
• Pharmaceutical
• Auto & Tire
• Semiconductor
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Drive Application
Kinetix 5500 PowerFlex 527
Focus Control Type Speed Torque, Speed Position, Torque, Speed Position, Torque, Speed
Motor Types Induction
Open & Closed Loop
Induction
Open & Closed Loop
sPM Open & Closed Loop
iPM Open & Closed Loop
Induction Open Loop
sPM Closed Loop
Induction Open Loop
sPM Closed Loop
Focus Architecture CIP Motion for
Single Axis Control
CIP Motion for
Single Axis Control
CIP Motion for
Multi Axis Count
CIP Motion for
High Axis Count
Focus Applications Medium Performance
Feeder Conveyors,
Pumps, Fans
High Performance
Web, ASRS, Roll Forming,
Overland Conveyors,
Chain Conveyors
Highest Performance
Packaging, Printing,
Winder, Filler, Carton
Forming
Highest Performance
Packaging, Printing,
Winder, Filler, Carton
Forming
Safety Hardwired STO, CIP
Safety
Hardwired STO & Safe
Speed (Future CIP Safety)
Hardwired STO, CIP
Safety
Hardwired STO, CIP
Safety
Kinetix 5700 PowerFlex 755
36
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
PowerFlex 527 Common Integrated Motion Experience
37
Kinetix 5500 PowerFlex 527
Common Configuration, Commissioning, and Programming
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
PowerFlex & Kinetix Applications Smart Belt Application: Sample
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Kinetix 5500
Kinetix 5500
Kinetix 5500
PowerFlex 527
PowerFlex 527 controls induction motor on
in-feed conveyor
Kinetix 5500 controls conveyors for precise movement to evenly
space packages
CIP Motion and CIP Sync provide common
instruction set and coordinated motion for all
drives in system
CompactLogix Controller
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Kinetix 5500 Enhancements
Network Safety
Torque Proving
Data Logging
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Kinetix 5500 Integrated Safety
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Perform SIL3 Ple Safe Torque Off
Dual EtherNet connection for both
Safety and Motion data.
Controller based safety monitoring
Complete integration in Logix Designer.
Increased flexibility and modularity of
system design and safety zoning.
Unlimited number of set points and
adjustable at runtime with detailed
diagnostics.
Reduction in wiring of safety circuit
Ease of Use CIP Motion Data and Safety Data
Controller Based
safety monitoring
PLe Safe Torque Off
Controller based safety monitoring for flexibility in machine design
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Logix Studio 5000 Integrated Safety Configuration
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Safety Task Routine
Programmatically unlatch the Safe
Torque-Off bit.
Unlimited number of set points.
Set points are adjustable at
runtime.
Detailed diagnostics to specify
exactly what initiated the safe
torque off request.
Safety system validation through
code reuse
Benefits
Complete integration with Logix Designer for safety configuration
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Kinetix 5500 Safety Comparison Drive Based vs. Integrated
42
Drive Based Integrated Safety
Configuration Specific to each device Unified in controller
Set Points Limited, fixed Unlimited, adjustable at runtime
Wiring to Drive Often intensive wiring Reduced or eliminated
Diagnostics Limited Detailed
Integration Very little controller integration Seamlessly part of controller
Maintenance Manual operation for
replacement Automatic device configuration
Application Space Only for specific problems Easily customized for anything
Code Validation Must be repeated every time Simplified through code re-use
Increasing customer value by integrating safety into the architecture
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 43
Integrated Safety Drives Future Extensions
EN61800-5-2 safety functions (phased release)
Stop functions
STO
SS1, SS2, SOS, SBC
Limit functions
SLS, SSM, SDI
Programmable safety -> “Safety task”
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Integrated Safety Drive Instructions
Drive Safety AOI Library – 61800-5-2 safety functions
Safety task execution using “safe feedback” data (centralized)
Pass processed parameters to drive for local execution (decentralized)
Library of safety Add-On Instructions (SAOI‟s)
44
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
PowerFlex 527 Common Integrated Safety Experience
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Kinetix 5500 PowerFlex 527
The Integrated Safety Interface is Identical
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Large System Topology Example
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Kinetix 5500 Servo Drive Catalog Structure
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(Future capability)
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Data Logging
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Feature Capabilities
Log up to 4 channels of data.
Log any axis real time attribute.
40,000 data points per channel.
Acquire data up to 125uS per sample.
Configure with message instruction.
Data Logging Benefits
Set limits and take action on changing data values.
Increase machine uptime
Develop predictive maintenance schedules
Data logging for predictive management and machine maintenance.
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Torque Prove Function
49
Torque Proving • Automated routine function develops and verifies torque before releasing the brake. • Drive performs this torque prove test to prove current is flowing in each of the motor
phases before releasing the brake.
Brake is Released
CIP Axis state:
2=stopped
CIP Axis state:
3=testing
CIP Axis state:
4=Running
Current command
during test
Capability to confirm drive has control of load before releasing the brake.
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
IAB Motion Performance Calculator
50
Use the IAB motion performance calculator to verify application performance
New in V9.5.x.x …..Drive Multiplexing
New
V9.5.x.x
5
0
Select up to 3 CUR
per
controller/project
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Additional Sessions – Integrated Motion on EtherNet/IP
51
Integrated Motion On EtherNet/IP: Basics
Hands On Lab Learn how to configure, program, and commission a CompactLogix 5370 controller with integrated motion on
EtherNet/IP using the Kinetix 5500 servo drives.
Integrated Motion On EtherNet/IP:
Advanced Topics Lab
Even the most experienced motion control engineers occasionally struggle with complex applications. This lab
will cover advanced topics such as finding an optimal tradeoff between response and stability when tuning,
CAM instructions, drive multiplexing and more. Come along and learn practical solutions to getting that
machine really flying!
Integrated Motion On EtherNet/IP:
Maximizing Network Performance
This session is focused at helping designers of EtherNet/IP based motion systems to understand the
fundamental principles behind the core technology (CIP Motion) and its relationship to time. Discover how the
use of time in the architecture allows for determinism and provides a platform for high performance control.
Gain insight into infrastructure selection, network arrangement and how devices with „CIP Sync‟ technology can
also be applied to a high performance, deterministic control solution.
Sizing and Selecting Kinetix and PowerFlex
Systems with Motion Analyzer Come and try out our new, next generation, Motion Analyzer software. With new, easy to use, collaborative
features, sizing and selecting Kinetix and PowerFlex drives and motors has never been easier.
Integrated Motion Instructions for
PowerFlex Drives on EtherNet/IP
Learn how to configure a PowerFlex 755 using the Studio 5000 integrated motion instruction sets. See how this
seamless integration can speed your configuration and machine programming using one software tool to
configure the drives and apply the instructions to your machine axes. In this lab, you will configure, program,
commission and run PowerFlex 755 AC drives on EtherNet/IP using Studio 5000 software and a Logix
Programmable Automation Controller.
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
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