Installation Guide
KOHLER Toobi Pre-filter
K-96024T-PF100-Q73/K-96024T-PF200-Q73
®
KOHLER CHINA INVESTMENT CO., LTD NO.158, JIANG CHANG SAN ROAD,ZHABEI DISTRICT, SHANGHAI, PRC POST CODE: 200436
( ) 158 200436
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Copyright Kohler China Investment Co., Ltd. 2015
20151273975-T01-A
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TABLE OF CONTENTSTABLE OF CONTENTS
. Product Features..........................................1
. Product Structure Diagram...........................2
. Technical Parameters ..................................4
. Installation Steps ..........................................4
. Use and Maintenance Methods....................8
. Precautions ..................................................8
. Failure Analysis ............................................9
. Packing List ................................................10
. Quality Assurance ......................................11
. Health License Approval Parameters.........11
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.....................................................4
.....................................................4
..............................................8
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.....................................11
I. PRODUCT FEATURESI. PRODUCT FEATURES
Introduction to Features
This product takes the municipal tap water as
the raw water, and its effluent water quality is
in line with the requirements of Specification
on the Hygienic Safety and Function
Assessment of the Processor of Drinking
Water - General Water Processor (2001).
The Pre-filter is a device which filters the
household water supply system, which is
usually installed in the inlet of the system.
Users usually install a pre-filter behind the
water meter of the inlet to protect the safety
and cleanliness of the downstream piping
and equipment of the system. The pre-filter is
compact in structure, easy to operate, and
can be installed in space-constrained areas.
The transparent protective cover with high
strength is applied in this product, allowing
users to view the work of the pre-filter and to
clearly see whether there are external
impurities blocked by the pre-filter, which
enable users to see the process of
maintenance and washing clearly. The
special structure of maintenance, washing
and drainage can effectively remove the
impurities blocked by the pre-filter.
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(2001)
Thank you for choosing the KOHLER Toobi
Pre-filter. This manual includes the content and
details pertaining to the installation, use and
maintenance, so please read and follow the
instructions in this installation guide before users
install and use the system.
Please keep this manual properly.
®
1273975-T01-A
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The filter is made of the special SUS316
stainless steel mesh, continuously wound
and woven by machine, and it is also easy to
clean and durable.
The special hydraulic adjustment function
can effectively solve the damage caused by
high water pressure or pressure instability on
the household water supply piping and water
equipment under special circumstances.
(Note: This feature is only applicable for Type
Pf200)
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SUS316
( PF200 )
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Introduction to Major Components
1. Filter housing: composed of a filter bowl of PC
material and copper filter elements, with a
service life of 10 years.
2. Stainless steel mesh filter components:
composed of 50 m stainless steel mesh and
ABS framework, can filter impurities in water
greater than 50 m and has a service life of
10 years.
II. PRODUCT STRUCTURE DIAGRAMII. PRODUCT STRUCTURE DIAGRAM
1. PC
10
2. 50 m
ABS 50 m
10
L
I
H
H
I
L
Dimensional drawing of Toobi 200 Regulator200
Dimensional drawing of Toobi 100 Basic100
Modell
(mm)l
(mm)L
(mm)L
(mm)H
(mm)H
(mm)Nominaldiameter
Toobi 100 Basic 97 160 207 DN25
Toobi 200 Regulator 99 170 307 DN25
100 97 160 207 DN25
200 99 170 307 DN25
1273975-T01-A
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1 Union
2 Union nut
3 Union seals
4 Plug
5 Pressure regulating
knob
6 Pressure regulating
chamber cover
7 Pressure regulating
spring
8 Pressure regulating
components
9 Copper body
10 Filter bottle O-ring
11 Corkage wrench
12 Scrubbing knob
13 Blowdown valve
14 Pressure gauge
15 Filter assembly
16 Scrubbing brush
17 Transparent filter
bottle
18 Sewage adapter
1
2
3
4
5
6
7
8
9
10 O
11
12
13
14
15
16
17
18
1 Union
2 Union nut
3 Union seals
4 Brass valve head
5 Filter bottle O-ring
6 Transparent filter
bottle
7 Filter assembly
8 Scrubbing brush
9 Blowdown valve
10 Sewage adapter
11 Corkage wrench
12 Scrubbing knob
1
2
3
4
5 O
6
7
8
9
10
11
12
18
14
15
17
16
12
1 2 3
4
5
6
7
8
9
10
11
13
1
23
11
1
2 3
1
234
5
6
7
8
12
9
10
Exploded View of Toobi 100 Basic100
Exploded view of Toobi 200 Regulator200
1273975-T01-A
IV. INSTALLATION STEPSIV. INSTALLATION STEPS
Installation Notes:
This product is recommended for a
professional installation.
1. The installer shall check whether all parts are
complete and proper before installing.
1.
-4-
III. TECHNICAL PARAMETERSIII. TECHNICAL PARAMETERS
Model Toobi 100 Basic
100
Toobi 200 Regulator
200
Additional features NO Adjusting water pressure andmaking it stable
Filtration accuracy ( m)
( m)
50 (100 optional)
50 (100 )
50 (100 optional)
50 (100 )
Nominal diameter (DN)
(DN)
25 (20 optional)
25 (20 )
25
25
Connector size 3/4"
3/4"
3/4"
3/4"
Water flow 1.8m /h3
1.8m /h3
1.8m /h3
1.8m /h3
Rated total net amount of water 100m3
100m3
100m3
100m3
Working pressure 0.1MPa 0.4MPa
0.1MPa 0.4MPa
0.1MPa 0.4MPa
0.1MPa 0.4MPa
Applicable water quality Municipal tap water Municipal tap water
Applicable temperature 5 ~45
5 ~45
5 ~45
5 ~45
Water quality Requirements of Specification on the Hygienic Safety andFunction Assessment of the Processor of Drinking Water -General Water Processor (2001).
(2001)
1273975-T01-A
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2. This product is not suitable to be installed
outdoors, and shall keep away from ultraviolet
light, heat, fuel, and various chemicals as far
as possible. It shall be protected from frost
crack, so when the ambient temperature is
below 5 , you shall take protective
measures for the filters.
3. When winding the raw material belt, you need
to wind sufficiently and uniformly.
4. When tightening the hexagonal nut with a
wrench, you need to ensure that other
components will not rotate with it.
5. You shall carefully observe for leaks or
leakages after the installation is completed.
6. When installing this device, you shall observe
the right direction of the system water flow!
Make sure that the flow direction in the
pipeline is consistent with the direction of the
arrow on the filter body during the installation.
In all the installation, maintenance and
schematic diagrams in this manual, Toobi 200 is
taken as the example, unless otherwise stated.
The schematic diagram is for reference only,
and please adhere to the actual product instead.
This product is for household pre-filter or water
protection, and is usually installed behind the
main inlet valve or meter (as shown in Figure ).
The following installation instructions take the
installations of PPR pipe connecting road as an
example. If the household water pipes are
connected by metal hard pipes, you need
external detours according to the actual situation.
2.
5
3.
4.
5.
6.
200
(
) PPR
Fig.
1273975-T01-A
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Step One
First, determine the installation position
according to product size (reserving H 200mm
height for sewage). Close the water valve as
shown in Figure and open the household tap
and let water out. Then use a pair of scissors to
cut a PPR pipe with a length of 200~250mm in
the installation position and use this pipe to
install the product. Note that you shall take over
the remaining water with a container as shown
in Figure .
Step Two
As shown in Figure , melt the PPR pipe end
and fitting B with the PPR pipe welding machine
A (with PPR hot melt fittings internally
threaded), and weld the other end of the cut
PPR pipe in the same way. Note that you shall
weld quickly to ensure the welding quality, and
do not move in two minutes for cooling after the
welding is completed.
3/4"
( H 200mm
)
PPR
200~250mm
PPR A PPR
B( 3/4" PPR )
PPR
Fig.
Fig.
Fig.
H
A
B
1273975-T01-A
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Step Three
As shown in Figure , assemble the six points
threaded union and the hex nut in the machine
components. Fully wind the external thread of
the six points union with raw material belt, and
then screw the wound joint assembly and the
heat welded joints at one end, as shown in
Figure . Handle the other end in the same way
(Please use wrench to tighten screw).
(
)
Step Four
Use a wrench to tighten two sealing gaskets and
both ends of threaded union assembly in the
annex. Note that you shall keep the direction of
water flow and the direction of the arrow on the
pre-filter product in consistency, as shown in
Figure .
Step Five
Slowly open the inlet valve, and when the
household tap water is effluent, close all the
outlets. Note that you shall check whether there
are water leaks or slow seepages between the
connect of various components in the pre-filter
product. You can open and close the drain valve
to outlet water repeatedly for careful observation.
If there is any leakage or seepage, you shall
check whether the area is tightened immediately.
Fig. Fig.
Fig.
1273975-T01-A
VI. PRECAUTIONSVI. PRECAUTIONS
To avoid injury or property damage that might becaused to you or someone else, you must readand observe the following safety precautionsbefore using the product!
1. Do not use other components withoutpermission of manufacturers, and if thuscausing the machine malfunction, thewarranty will be terminated automatically.
2. Please check whether the product isdamaged and whether the components arecomplete after the unpacking;
3. Children and the incapacitated shall use thisproduct under supervision of a guardian;
4. This product is mainly used for the pre-filter ofdomestic water and drinking water (municipalwater supply);
1.
2.
3.
4.
( )
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V. USE AND MAINTENANCE METHODSV. USE AND MAINTENANCE METHODS
1. After the installation is completed, when theuser opens the inlet valve and closes thedrain valve, the pre-filter will start workingproperly.
2. After the pre-filter has been working for sometime, the user can clearly see the impuritiesfiltrated by the filter screen through thetransparent filter cartridge. At this time, if theaccumulated impurities affect the water outletquantity and pressure of the household waterequipment, you can clean the filter of the pre-filter machine. The user can open the drainvalve to wash it.
3. When there are accumulated impurities withviscosity on the filter, or impurities embeddedin the filter, and they cannot be cleaned withnormal cleaning methods, and affect the wateroutlet and pressure of the household waterequipment, you can use the accessorywrench to remove the transparent cylinderand remove the filter assembly. Then you canuse cleaning solution or a brush to clean theimpurities on the filter (Note: Do not clean thefilter with strong acid or alkali cleaning fluid).Put the clean filter assembly back into thetransparent cylinder assembly and tighten thecylinder and copper pieces with a wrenchafter the cleaning is completed.
Tip: It is recommended that you shall wash
at least once every two months, and the
washing frequency can be increased
according to the actual situation.
1.
2.
3.
(
)
1273975-T01-A
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VII. FAILURE ANALYSISVII. FAILURE ANALYSIS
5. This product is not suitable to be installed
outdoors or placed under direct sunlight to
prevent freezing or water temperature above
40 ;
6. It shall be protected from the following
damage, such as collision, freezing,
overheating, chemical exposure, hammering
and so on;
7. Pay attention to protecting the integrity of the
components in the normal process of cleaning
and maintaining.
8. Treatment methods of no use for a long time:
a. No special treatment is needed for short-
term deactivation.
b. If you travel for stop using for a long time,
please turn off the influent water. The next
time you start to use, you must clean it
before normal use.
5.
40
6.
7.
8.
a.
b.
Symptom Possible Causes Solutions
Toobi 100Basic
Toobi 200Regulator
Small waterflow
A small amountof water orsmall pressure
The waterpressure cannot bemaintained atthe set value,and continuesto rise.
Water leaksoutward fromthe springcover.
Leakage
Whether the water pressure is reduced.Whether the water inlet valve is fullyopen.Check whether the filter is clogged partly.
Whether the water inlet valve is fullyopen.The expected value of the outputpressure is not set.Check whether the filter is clogged partly.Fail to install according to proper flowdirection.
The filter is seriously clogged.The valve accessory, gasket or edge isdamaged.The downstream devices of the productcause increased water pressure.
The diaphragm within the valve core failsto work.
Whether the position that leaks isdamaged.Whether the threaded connections arenot wound with raw material belt.Whether the sealing ring on the leak isold or damaged.
Check the water pressure.Fully open the inlet valve.Clean the filter.
Fully open the inlet valve.Re-set the outlet pressure.Clean the filter.Install the machineaccording to the flowdirection.
Clean the strainer.Replace the pressurecontrol assembly.Check valve, safety valveand other devices.
Replace the valve core.
Replace the components.Wind with raw materialbelt.Replace the seal ring.
1273975-T01-A
No. Toobi 100 Basic Toobi 200 Regulator
1 Pre-filter body Pre-filter body
2
3
4
5
6
7
8
Corkage wrench
Union * 2
Union nut * 2
Union gasket * 2
Sewage adapter
Manual
Corkage wrench
Union * 2
Union nut * 2
Union gasket * 2
Sewage adapter
Pressure gauge
Manual
No. 100 200
1
2
3
4
5
6
7
8
*2
*2
*2
*2
*2
*2
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Note:
Do not attempt to disassemble the machine at your own risk when failure occurs, and you shall
contact your dealer and ask professional and technical personnel to resolve the failure.
VIII. PACKING LISTVIII. PACKING LIST
100
200
1273975-T01-A
Product name
Specification /Model
Applicant
Applicant Address
Productionenterprisesand address
Approval Number
Working pressure
Net water flux
Rated total netamount of water
Water quality
Use Range
Product ImplementationStandard No.
KOHLER PF100 Center Pre-filter
PF100
Kohler China Investment Co., Ltd.
No. 158 Jiangchang Third Road, North Industrial Park,Zhabei District, Shanghai
Hangzhou Meigu Technology Co., Ltd.Yuelian Village, Jinhua Town, Xiaoshan District, Hangzhou, Zhejiang
Zhejiang Water Hygiene (2015)No. 0351
0.1MPa-0.4MPa
1.8 m /h3
100 m3
100 m3
In line with the requirements of Specification on the Hygienic Safetyand Function Assessment of the Processor of Drinking Water -
General Water Processor (2001)
Municipal tap water
Q31/0108000050C003-2015
KOHLER PF200 Center Pre-filter
PF200
Zhejiang Water Hygiene (2015)No. 0352
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X. HEALTH LICENSE APPROVAL PARAMETERSX. HEALTH LICENSE APPROVAL PARAMETERS
IX. QUALITY ASSURANCEIX. QUALITY ASSURANCE
The pre-filter has a quality assurance of threeyears from the date of purchase.
The assurance above are effective under thefollowing conditions:1. The quality status of the raw water is in line
with the restrictions in the Installation Guide.2. The water pressure is less than or equal to
10bar (approximately 10 kg/sq cm).3. The water inlet temperature is between 5 to
45 .4. The environment temperature for installation
is between 5 to 45 .5. The device is not affected by irresistible
external force, such as fire, lightning orearthquakes and so on.
6. The device is not affected by damage, inutility,alteration, neglect, freezing, accident or otherirresponsible behaviors in use.
7. The device is not disassembled by the user inuse and is not repaired by units withoutwarranty.
Warranty
1.
2. 10bar( 10 /
)
3. 5-45
4. 5-45
5.
6.
7.
1273975-T01-A
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Kohler China Investment Co., Ltd.Address: , No. 158, Jiangchang Third Road, Zhabei District, Shanghai,Post Code: 200436 Tel: 021-26062000Free service hotline: 800 820 2628Mobile phone users: 400 820 2628 (Only available in China)Manufacturer: Hangzhou Meigu Technology Co., Ltd.Address: Yuelian village, Jinhua Town, Xiaoshan District Post Code: 311253
( )158
:200436 021-26062000800 820 2628
400 820 2628 ( )
311253
/
PF100
PF100
( )
158
(2015) 0351
0.1MPa-0.4MPa
1.8 m /h3
100 m3
100 m3
--(2001)
Q31/0108000050C003-2015
PF200
PF200
(2015) 0352
1273975-T01-A