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HYBRID MODULES
Countries’ I&N Elaborated by
Brazil V. Robadey
Chile D. A. Gonzalez
Colombia J. C. Gomez
Iberia C. Llovich
Italy I. Gentilini
Peru R. Sanchez
Romania A. Musat
This document is intellectual property of Enel Spa; reproduction or distribution of its contents in any way or by any means whatsoever is subject to the prior approval of the above mentioned company which will safeguard its rights under the civil and penal codes.
This document is for Internal Use.
Elaborated by Verified by Approved by
Solution Development Center C. Llovich C. Llovich J. Gonzalez
Global I&N – NT/NCS N. Cammalleri
G. Egea F. Giammanco
Revision Data List of modifications
00 28/11/2014 First emission
01 16/09/2016
Overall dimensions for Spain (annex C table 2)
2.- Components list Y2 for Latam, support 72,5 kV for EDE.
Y2 type – Annex B.1 fig. 1
6.4.2 Bushing terminations – 6.4.2.1 Latam
6.7.- Current transformers. Codes.- 612 and 621
ANNEX A – LOCAL COMPONENTS CODIFICATION
02 25/11/2016
2 - COMPONENTS LIST. Current Transformer. Code – 620
Typographic error - 6.1 - Common general ratings. Protection stage.
6.7.- Current transformer. Code.- 620
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INDEX
3.1 Laws .................................................................................................................................................................. 13
3.1.1 Latam............................................................................................................................................................... 13
3.1.2 Italy.................................................................................................................................................................. 13
3.1.3 Spain ................................................................................................................................................................ 13
3.1.4 All European countries .................................................................................................................................... 13
3.2 Standards .......................................................................................................................................................... 13
3.2.1 Common standards ......................................................................................................................................... 14
3.2.2 Specific standards ........................................................................................................................................... 15
4.1 General service conditions ................................................................................................................................ 15
4.2 Specific service conditions ................................................................................................................................. 16
4.2.1 Colombia ......................................................................................................................................................... 16
4.2.2 Romania (Enel Distributie) .............................................................................................................................. 16
4.2.3 Seismic qualification level ............................................................................................................................... 16
5.1 Y1 type .............................................................................................................................................................. 16
5.2 Y2 type .............................................................................................................................................................. 17
5.3 Single-bay type.................................................................................................................................................. 17
6.1 Common general ratings ................................................................................................................................... 17
6.2 Circuit-breakers ................................................................................................................................................. 18
6.3 Disconnectors and earthing switches ................................................................................................................ 18
6.4 SF6-air bushings ................................................................................................................................................ 19
6.4.1 General requirements ..................................................................................................................................... 19
6.4.2 Bushing terminations ...................................................................................................................................... 19
6.5 Direct connections between bus-duct and power transformer with SF6/oil bushings ....................................... 19
6.6 Cable connections ............................................................................................................................................. 19
6.7 Current transformers ........................................................................................................................................ 20
6.8 Voltage transformers ........................................................................................................................................ 21
6.8.1 Specific requirements ..................................................................................................................................... 22
7.1 General characteristics ...................................................................................................................................... 22
7.2 Enclosures and support structure ..................................................................................................................... 22
7.2.1 Specific requirements ..................................................................................................................................... 23
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7.3 Dielectric mean ................................................................................................................................................. 23
7.4 Gas density control ........................................................................................................................................... 23
7.5 Gas filling/replenishment device (Optional) ...................................................................................................... 24
7.6 Partitioning ....................................................................................................................................................... 24
7.6.1 Common requirements ................................................................................................................................... 24
7.6.2 Specific requirements ..................................................................................................................................... 25
7.7 Earthing ............................................................................................................................................................ 25
7.8 Internal arc and overpression safety devices ..................................................................................................... 25
7.9 Current Transformers ........................................................................................................................................ 25
7.10 Voltage Transformers ................................................................................................................................... 26
7.11 Anti-condensation circuit ............................................................................................................................. 26
7.12 Protective treatments................................................................................................................................... 26
7.13 Nameplate .................................................................................................................................................... 26
7.13.1 Common requirements .............................................................................................................................. 26
7.13.2 Latam specific requirements ...................................................................................................................... 27
7.13.3 European countries specific requirements ................................................................................................ 27
7.13.4 e-distribuzione specific requirements ........................................................................................................ 27
7.14 Disconnector and earthing switches ............................................................................................................. 27
7.14.1 Ampla and Coelce specific requirements ................................................................................................... 27
8.1 Drive mechanisms ............................................................................................................................................. 27
8.1.1 General requirements ..................................................................................................................................... 27
8.1.2 Circuit-breakers drive mechanism .................................................................................................................. 28
8.1.3 Disconnectors (DSs) and earthing switches (ESs) drive mechanism ............................................................... 30
8.2 Control Box and Drive Mechanism Box ............................................................................................................. 31
8.2.1 Control Box ...................................................................................................................................................... 31
8.2.2 Operating devices boxes ................................................................................................................................. 33
8.3 Electronic Voltage Detector System EVDS ......................................................................................................... 33
8.4 Electric schemes, controls and signalizations .................................................................................................... 34
8.4.1 General requirements ..................................................................................................................................... 34
8.4.2 Endesa specific requirements ......................................................................................................................... 35
8.4.3 e-distribuzione, Enel Distributie and Latam specific requirements ................................................................ 35
8.5 Controls, signalizations, interlock and automatic openings ............................................................................... 37
8.5.1 Endesa specific requirements ......................................................................................................................... 37
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8.5.2 e-distribuzione, Enel Distributie and Latam specific requirements ................................................................ 50
9.1 General information .......................................................................................................................................... 56
9.2 Type tests .......................................................................................................................................................... 56
9.2.1 General ............................................................................................................................................................ 56
9.2.2 Type tests on the complete assembly ............................................................................................................. 56
9.2.3 Type tests on base components...................................................................................................................... 59
9.2.4 Specific requirements ..................................................................................................................................... 60
9.3 Routine tests in factory ..................................................................................................................................... 60
9.3.1 Dielectric test on the main circuit ................................................................................................................... 61
9.3.2 Tests on auxiliary and control circuits ............................................................................................................. 61
9.3.3 Measurement of the resistance of the main circuit ........................................................................................ 61
9.3.4 Tightness test .................................................................................................................................................. 61
9.3.5 Design and visual checks ................................................................................................................................. 61
9.3.6 Pressure tests of enclosures ........................................................................................................................... 61
9.3.7 Mechanical operation tests ............................................................................................................................. 62
9.3.8 Tests on auxiliary circuits, equipment and interlocks in the control mechanism ........................................... 62
9.3.9 Pressure test on partitions .............................................................................................................................. 62
9.3.10 Tests on Current Transformers................................................................................................................... 62
9.3.11 Tests on Voltage Transformers................................................................................................................... 63
9.3.12 Bushing tests .............................................................................................................................................. 63
9.4 Commissioning tests ......................................................................................................................................... 63
9.4.1 Dielectric test on the main circuit ................................................................................................................... 63
9.4.2 Dielectric test on auxiliary circuits .................................................................................................................. 63
9.4.3 Measurement of the resistance of the main circuit ........................................................................................ 64
9.4.4 Gas tightness test ............................................................................................................................................ 64
9.4.5 Checks and verifications .................................................................................................................................. 64
9.4.6 Mechanical operation tests ............................................................................................................................. 64
9.4.7 Tests on auxiliary circuits, equipment and interlocks in the control mechanism ........................................... 65
9.4.8 Gas quality verifications .................................................................................................................................. 65
10.1 Tender’s technical documentation ............................................................................................................... 65
10.2 Conformity assessment ................................................................................................................................ 65
10.2.1 Conformity assessment process ................................................................................................................. 65
10.2.2 Conformity assessment documentation .................................................................................................... 65
10.3 Packaging, transport, storage and installation/testing ................................................................................. 67
10.3.1 Specific requirements for Spain ................................................................................................................. 67
ANNEX A (local components codification)……………………………… ……………………………………….68
ANNEX B (layout examples)………………………….....…………………………… ……………………………..73
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ANNEX C (dimensional drawings)………………………………………………….. .……………………………..79
ANNEX D (electrical schemes)……………………………………………………….… …………………………..81
ANNEX E (synoptic examples)……………………………………………………………… ...…………………..119
ANNEX F (tender’s technical documentation)……………………… ………………...………………………..123
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1 SCOPE
Scope of this document is to provide technical requirements for the supply of Hybrid Modules with rated voltage from 72,5 kV to 245 kV to be used in Primary Substations of the Enel Group Distribution companies, listed below:
• Ampla (Brazil)
• Chilectra (Chile)
• Codensa (Colombia)
• Coelce (Brazil)
• Edelnor (Perú)
• Edesur (Argentine)
• Endesa Distribución Eléctrica (Spain)
• Enel Distributie Banat (Romania)
• Enel Distributie Dobrogea (Romania)
• Enel Distributie Muntenia (Romania)
• e-distribuzione (Italy)
Note: the indication "Latam" refers to the Enel Group Distribution companies in South America.
Hybrid Modules are compact metal-enclosed switchgear assemblies, SF6 insulated (in alternative, non-fluorinated greenhouse gases and vacuum circuit-breakers are also acceptable), for outdoor or indoor installation in Primary Substations. The outgoing connections can be air type, cable type or bus-duct type.
Some requirements are applicable only to one or more companies, therefore, depending on the destination of the Hybrid Modules, the supplied equipment shall comply these specific requirements.
2 COMPONENTS LIST
The Hybrid Modules are composed by assembling the modular base components listed below (intended as terns of 3 elements, one for phase, obviously with the exception of support and Control Box). Each base component operates individually but interacting with the others components, even by mean of functional and safety interlocks.
Some typical typologies are provided in chapter 5.
If for manufacturer’s design two or more base components are integrated in one component, it could be acceptable if compliant with the other requirements of this standard (in particular functional requirements).
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Base component
code Base component description
GSH002/011
Lateral bay
With circuit-breaker
Air connection
72,5 kV
GSH002/012 145 kV
GSH002/013 170 kV
GSH002/014 245 kV
GSH002/021
Cable connection
72,5 kV
GSH002/022 145 kV
GSH002/023 170 kV
GSH002/024 245 kV
GSH002/031
Bus-duct connection
72,5 kV
GSH002/032 145 kV
GSH002/033 170 kV
GSH002/034 245 kV
GSH002/061
Without circuit-breaker
Air connection
72,5 kV
GSH002/062 145-170 kV
GSH002/063 245 kV
GSH002/071 Cable connection
72,5 kV
GSH002/072 145-170 kV
GSH002/073 245 kV
GSH002/081 Bus-duct connection
72,5 kV
GSH002/082 145-170 kV
GSH002/083 245 kV
GSH002/111
Central bay Without circuit-breaker
Air connection
72,5 kV
GSH002/112 145-170 kV
GSH002/113 245 kV
GSH002/121 Cable connection
72,5 kV
GSH002/122 145-170 kV
GSH002/123 245 kV
GSH002/131 Bus-duct connection
72,5 kV
GSH002/132 145-170 kV
GSH002/133 245 kV
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GSH002/211
Circuit-breaker drive mechanism
Single-pole
1°, 2° opening circuit
72,5 kV
GSH002/212 145-170 kV
GSH002/213 245 kV
GSH002/221 1°, 2°, 3° opening circuit
72,5 kV
GSH002/222 145-170 kV
GSH002/261
Three-pole
1°, 3° opening circuit
72,5 kV
GSH002/262 145-170 kV
GSH002/263 245 kV
GSH002/271 1°, 2°, 3° opening circuit
72,5 kV
GSH002/272 145-170 kV
GSH002/281 1°, 2° opening circuit
72,5 kV
GSH002/282 145-170 kV
GSH002/283 245 kV
GSH002/311
Disconnector
72,5 kV
GSH002/312 145-170 kV
GSH002/313 245 kV
GSH002/321 Disconnector with earthing switch
72,5 kV
GSH002/322 145-170 kV
GSH002/323 245 kV
GSH002/331 Disconnector with ability of Bus-transfer current switching
72,5 kV
GSH002/332 145-170 kV
GSH002/333 245 kV
GSH002/411 Bushing SF6/air class “d”
72,5 kV
GSH002/412 145-170 kV
GSH002/413 245 kV
GSH002/421 Bushing SF6/air class “e”
72,5 kV
GSH002/422 145-170 kV
GSH002/423 245 kV
GSH002/461 Cable connection upward exit
72,5 kV
GSH002/462 145-170 kV
GSH002/463 245 kV
GSH002/464 Cable connection downward exit
72,5 kV
GSH002/465 145-170 kV
GSH002/466 245 kV
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GSH002/481 Equipments for direct connection between bus-duct and power transf.
72,5 kV
GSH002/482 145-170 kV
GSH002/483 245 kV
GSH002/511 Bus-duct (1 linear meter x 3 poles)
72,5 kV
GSH002/512 145-170 kV
GSH002/513 245 kV
GSH002/521
Bus-duct curve
72,5 kV
GSH002/522 145-170 kV
GSH002/523 245 kV
GSH002/531 Bus-duct expansion compensator
72,5 kV
GSH002/532 145-170 kV
GSH002/533 245 kV
GSH002/541
Bus-duct joint
72,5 kV
GSH002/542 145-170 kV
GSH002/543 245 kV
GSH002/561 Partitioning with single-pole gas management (including relative equipments and control circuits)
72,5 kV
GSH002/562 145-170 kV
GSH002/563 245 kV
GSH002/564 Partitioning with three-pole gas management (including relative equipments and control circuits)
72,5 kV
GSH002/565 145-170 kV
GSH002/566 245 kV
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GSH002/601
Current Transformer
72,5 kV GSH002/602
GSH002/603
GSH002/604
145-170 kV GSH002/605
GSH002/606
GSH002/607 245 kV
GSH002/608
GSH002/611
GSH002/612
GSH002/620
GSH002/621
GSH002/622
GSH002/623
GSH002/700 EVDS - Electronic Voltage Detector System (capacitive dividers included)
GSH002/701
Voltage Transformer
GSH002/702
GSH002/703
GSH002/704
GSH002/711
GSH002/721
GSH002/722
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GSH002/801
Support
e-distribuzione
Y1 type
and
Y2 type
72,5 kV
GSH002/802 145-170 kV
GSH002/803 245 kV
GSH002/804 Single-bay
type
72,5 kV
GSH002/805 145-170 kV
GSH002/806 245 kV
GSH002/811 Enel Distributie
Y2 type 145 kV
GSH002/812 Single-bay type 145 kV
GSH002/821
Endesa Distribución
Y1 type 145 kV
GSH002/822 Y2 type 145 kV
GSH002/823 Single-bay type 145 kV
GSH002/824 Y1 type 72,5 kV
GSH002/825 Y2 type 72,5 kV
GSH002/826 Single-bay type 72,5 kV
GSH002/841
Edesur
Y1 type 145 kV
GSH002/842 245 kV
GSH002/843 Y2 type
145 kV
GSH002/844 245 kV
GSH002/845 Single-bay type
145 kV
GSH002/846 245 kV
GSH002/851
Edelnor
Y1 type 72,5 kV
GSH002/852 245 kV
GSH002/853 Y2 type
72,5 kV
GSH002/854 245 kV
GSH002/855 Single-bay type
72,5 kV
GSH002/856 245 kV
GSH002/861
Coelce
Y1 type 72,5 kV
GSH002/862 Y2 type 72,5 kV
GSH002/863 Single-bay type 72,5 kV
GSH002/871
Codensa
Y1 type 145 kV
GSH002/872 Y2 type 145 kV
GSH002/873 Single-bay type 145 kV
GSH002/881
Chilectra
Y1 type 145 kV
GSH002/882 245 kV
GSH002/883 Y2 type
145 kV
GSH002/884 245 kV
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GSH002/885 Single-bay type
145 kV
GSH002/886 245 kV
GSH002/891
Ampla
Y1 type 72,5 kV
GSH002/892 145 kV
GSH002/893 Single-bay type
72,5 kV
GSH002/894 145 kV
GSH002/895 Single-bay type
72,5 kV
GSH002/896 145 kV
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GSH002/901
Control Box
e-dstribuzione
Y1 type
GSH002/902 Y2 type
GSH002/903 Single-bay type
GSH002/911 Enel Distributie
Y2 type
GSH002/912 Single-bay type
GSH002/921
Endesa Distribución
Y1 type Line bay
GSH002/922 Transformer bay
GSH002/923 Single-bay type
Bus Coupler
GSH002/924 Line bay
GSH002/925 Transformer bay
GSH002/926 Y2 type
GSH002/931
Latam
Y1 type
GSH002/932 Y2 type
GSH002/933 Single-bay type
For local components codification see annex A.
3 REFERENCE LAWS AND STANDARDS
3.1 Laws
3.1.1 Latam
3.1.1.1 Brasil
NR-10 - segurança em instalações e serviços em eletricidade
3.1.2 Italy
D.M. 1/12/1980 and subsequent modification D.M. 10/9/1981 “Disciplina dei contenitori a pressione di gas con membrature miste di materiale isolante e di materiale metallico, contenenti parti attive di apparecchiature elettriche”.
3.1.3 Spain
Reglamento sobre condiciones técnicas y garantías de seguridad en instalaciones eléctricas de alta tensión, Real Decreto 337/2014.
Real Decreto Riesgo Eléctrico Real Decreto 614/2001.
Reglamento Electrotécnico para Baja Tensión, Real Decreto 842/2002.
Reglamento de puntos de Medida Real Decreto 1110/2007.
3.1.4 All European countries
Commission Regulation (EC) 1494/2007 of 17 December 2007 (form of labels and additional labelling requirements as regards products and equipment containing certain fluorinated greenhouse gases).
3.2 Standards
The below listed reference documents shall be intended in the in-force edition at the contract date (amendments included).
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3.2.1 Common standards
For Latin America destinations the reference standard are the IEC/ISO, whilst for Europe destinations the reference standard are the correspondent European standards (EN).
IEC 62271-205 High-voltage switchgear and controlgear - Part 205: Compact switchgear assemblies for rated voltages above 52 kV
IEC 62271-1 High-voltage switchgear and controlgear - Part 1: Common specifications
IEC 62271-203 High-voltage switchgear and controlgear - Part 203: Gas-insulated metal-enclosed switchgear for rated voltages above 52 kV
IEC 62271-100 High-voltage switchgear and controlgear – Part 100: Alternating current circuit-breakers
IEC 62271-102 High-voltage switchgear and controlgear – Part 102: High-voltage alternating current disconnectors and earthing switches
IEC 62271-207 High-voltage switchgear and controlgear - Part 207: Seismic qualification for gas-insulated switchgear assemblies for rated voltages above 52 kV
IEC 62271-209 High-voltage switchgear and controlgear - Part 209: Cable connections for gas-insulated metal-enclosed switchgear for rated voltages above 52 kV - Fluid-filled and extruded insulation cables - Fluid-filled and dry-type cable-terminations
IEC 62271-211 High-voltage switchgear and controlgear – Part 211: Direct connection between power transformers and gas-insulated metal-enclosed switchgear for rated voltages above 52 kV
IEC 60376 Specification of technical grade sulfur hexafluoride (SF6) for use in electrical equipment
IEC/TR 62271-301 High-voltage switchgear and controlgear – Part 301: Dimensional standardization of high-voltage terminals
IEC 62271-4 High-voltage switchgear and controlgear – Part 4: Handling procedures for sulphur hexafluoride (SF6) and its mixtures
IEC 60073 Basic and safety principles for man-machine interface, marking and identification – Coding principles for indicators and actuators
IEC 60447 Basic and safety principles for man-machine interface, marking and identification - Actuating principles
IEC 61869-1 Instrument transformers – Part 1: General requirements
IEC 61869-2 Instrument transformers – Part 2: Additional Requirements for Current Transformers
IEC 61869-3 Instrument transformers – Part 3: Additional Requirements for Inductive Voltage Transformers
IEC 61936-1 Power installations exceeding 1 kV a.c. - Part 1: Common rules
IEC/TS 60815-1 Selection and dimensioning of high-voltage insulators intended for use in polluted conditions – Part 1: Definitions, information and general principles
IEC/TS 60815-3 Selection and dimensioning of high-voltage insulators intended for use in polluted conditions – Part 3: Polymer insulators for a.c. systems
IEC 60137 Insulated bushings for alternating voltages above 1 000 V
IEC 60332-3-24 Tests on electric and optical fibre cables under fire conditions – Part 3-24: Test for vertical flame spread of vertically-mounted bunched wires or cables - Category C
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IEC 60529 Degree of protection provided by enclosures (IP Code)
IEC 60068-2-17 Environmental testing – Part 2: Tests – Test Q: Sealing
ISO 1461 Hot dip galvanized coatings on fabricated iron and steel articles- Specifications and test methods
ISO 4126 Safety devices for protection against excessive pressure
3.2.2 Specific standards
3.2.2.1 Latam
3.2.2.1.a) Chilectra
ETGI-1020 - Especificaciones técnicas generales - Requisitos de diseño sísmico para equipo electrico
3.2.2.2 Endesa Distribución Eléctrica
NNM001 – Normas de operación definiciones
NMC001 – Procedimiento para el conexionado de armarios cuadros y paneles
NNC007 – Cables de control multipolares
NZC001 – Procedimiento para la confección de proyectos de control y protección
3.2.2.3 Enel Distributie
Prescriptia Energetica PE 101/85 – Normativ pentru construcţia instalaţiilor electrice de conexiuni şi transformare cu tensiuni peste 1 kV
3.2.2.4 e-distribuzione
CEI 20-22/2 – Prove di incendio su cavi elettrici – Parte 2: Prova di non propagazione dell'incendio
UNI 11144 – Bombole trasportabili per gas – Valvole per bombole per pressioni di esercizio 250 bar – Connessioni: forme e dimensioni
ENEL operative note PVR001 (guarantee management)
ENEL operative note PVR006 (bar code)
ENEL Global Standard GST002 Power Transformers
4 SERVICE CONDITIONS
4.1 General service conditions
Unless otherwise specified, the reference service conditions are the outdoor normal service conditions of IEC 62271-1 (par. 2.1.2).
Minimum ambient air temperature (°C) -25
SPS Class (IEC/TS 60815 series) d (Heavy) e (Very Heavy)
Ice coating (mm) 10
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4.2 Specific service conditions
4.2.1 Colombia
The reference altitude is 2.600 m1.
4.2.2 Romania 2 (Enel Distributie)
Minimum ambient air temperature (°C) -30
Ice coating (mm) 22
4.2.3 Seismic qualification level
Chilectra ETGI-1020
Codensa Moderate (IEC 62271-207)
Edelnor High (IEC 62271-207)
Enel Distributie High (IEC 62271-207)
e-distribuzione High (IEC 62271-207)
5 HYBRID MODULES COMPOSITION
In the following the typical Hybrid Modules compositions are described (the figures shall be intended as terns of 3 elements, one for phase). Considering the modularity of Hybrid Module, different compositions could be required. See annex B for some layout examples.
For each Hybrid Module the Enel Group Distribution company will provide the proper component list (using items in chapter 2) and the HV single-line diagram. It’s up to the manufacturer to verify the coherence between the 2 documents and, if necessary, to ask for clarifications.
5.1 Y1 type
• n° 1 circuit-breaker with three-pole or single-pole mechanism
• n° 1 toroidal current transformer
• n° 3 SF6-air bushings (or cable connections or bus-duct connections)
Additionally, depending by the HV single-line diagram, the composition could include:
• up to n° 2 disconnectors (optionally with ability of Bus-transfer current switching), with motor-driven three-pole mechanism;
• up to n° 3 disconnector combined with earthing switch, with motor-driven three-pole mechanism
• up to n° 2 line voltage presence detectors
1 For Colombia the rated insulation levels in chapter 5 already consider the altitude effect on the external insulation, therefore the correction in clause 2.1.1 of IEC 62271-1 is not required. On the contrary are confirmed the precautions to be taken for low-voltage auxiliary and control equipments. 2 In accordance with Prescriptia Energetica PE 101/85
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5.2 Y2 type
• n° 3 disconnectors combined with earthing switches, with motor-driven three-pole mechanism
• n° 2 circuit-breakers with three-pole or single-pole mechanism
• n° 2 toroidal current transformers
• n° 1 line voltage presence detector
• n° 3 SF6-air bushings (or cable connections or bus-duct connections)
5.3 Single-bay type
• n° 1 disconnector combined with earthing switch, with motor-driven three-pole mechanism
• n° 1 circuit-breaker with three-pole or single-pole mechanism
• n° 1 toroidal current transformer
• n° 2 SF6-air bushings (or cable connections or bus-duct connections)
Additionally, depending by the HV single-line diagram, the composition could include:
• n° 1 disconnector, with motor-driven three-pole mechanism
• n° 1 disconnector combined with earthing switch, with motor-driven three-pole mechanism
6 TECHNICAL CHARACTERISTICS
6.1 Common general ratings
Rated voltage Ur (kV) 72,5 145 170 245
Rated short-duration power-frequency withstand voltage Ud (kV rms):
Phase-to-earth, across open switching device and between phases
140 275 395
Across the isolating distance 160 315 460
Rated lightning impulse withstand voltage Up (kVp):
Phase-to-earth, across open switching device and between phases
325 650 950
Across the isolating distance 375 750 1050
Rated frequency fr (Hz)
Chilectra, Edesur, Endesa Distribución, Enel Distributie and e-distribuzione
50
Ampla, Codensa, Coelce and Edelnor
60
Rated normal current Ir (A) 2000
Rated short time withstand current Ik (kA) 31,5 40
Degrees of protection provided by enclosures (IEC 60529) IP 543
3 Applicable also to the Control Box and to the Operating Device Box(es).
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Rated supply voltage Ua (Vdc)
Enel Distributie and e-distribuzione
110
Endesa Distribución Eléctrica, Ampla, Coelce, Chilectra, Codensa, Edelnor
125
Edesur 220
D.C. maximum absorbed power, for each bay (W/bay) 2.000
Under-voltage release (if requested) – d.c. maximum absorbed power (W/coil) 100
Rated supply voltage for anti-condensation circuits (Vac)
Endesa Distribución, Enel Distributie and e-distribuzione
230
Ampla, Coelce, Chilectra, Edelnor, Edesur
220
Codensa 120
a.c. maximum absorbed power (VA) 600
Protection stage (tab. 4 EN 62271-203) 2
Auxiliary contact classes (Table 6 EN 62271-1) 1
6.2 Circuit-breakers
In addition to paragraph 6.1 and to IEC 62271-100 requirements, the following further circuit-breakers ratings are required.
Rated voltage Ur (kV) 72,5 145 170 245
Rated short-circuit breaking current Isc (kA) 31,5 40
First-pole-to-clear factor kpp 1,5
(non-effectively earthed neutral system)
1,3
Rated operating sequence O - 0,3 s- CO -1 min - CO4
Maximum break-time (ms) 60
Circuit-breaker class C2 – E1 – M2
Rated line-charging breaking current Il (A) 10 50 63 125
Rated cable-charging breaking current Ic (A) 125 160 250
Rated out-of-phase making and breaking current Id (kA) Clause 4.106 of IEC 62271-100
6.3 Disconnectors and earthing switches
In addition to paragraph 6.1 and to IEC 62271-102 requirements, the following further disconnectors and earthing switches ratings are required.
4 This requirement can be verified by mean of type tests performed with O - 0,3 s – CO -3 min – CO operating sequence and a declaration of the manufacturer about the CB compliance with O - 0,3 s – CO - 1 min – CO operating sequence.
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Rated voltage Ur (kV) 72,5 145 170 245
Number of poles 3
Opening (closing) time for motor operation (s) ≤15
Disconnector mechanical endurance class Mr M1
Bus-transfer current switching by disconnectors (only if requested)
Rated bus-transfer current for disconnectors (A)
Clause B.4.106.1 of IEC 62271-102
Rated bus-transfer voltages for disconnectors (V)
Clause B.4.106.2 of IEC 62271-102 (referring to Air insulated disconnectors
values)
Earthing switches class E0 – M1 – A
6.4 SF6-air bushings
6.4.1 General requirements
The SF6-air bushings for the connections of Hybrid Modules terminations shall be compliant with IEC 60137, outdoor type, with internal SF6 insulation, composite type with glass fiber tube covered with silicone rubber. The color shall be light grey.
The complete Hybrid Module, bushing included, shall be designed to withstand static terminal load according to Table 14 of IEC 62271-100 (e.g. manufacturer shall demonstrate that stresses doesn’t affect the proper CB and/or DS/ES functioning).
Bushings shall also be compliant with minimum values of cantilever withstand load provided by Table 1 of IEC 60137, Level I.
6.4.2 Bushing terminations
6.4.2.1 Latam
The bushing terminations shall be manufactured with corrosion resistant copper or aluminum alloy, in order to be interfaced with aluminum alloy connectors or clamps.
The terminals shall be rectangular shape with the following dimensions, according to fig. 3 (2x2 hole pattern) or fig. 4 (2x3 hole pattern) of IEC/TR 62271-301:
• Hole diameters Ø 14.3mm
• Distance between holes 44.5mm
6.4.2.2 Endesa Distribución Enel Distributie and e-distribuzione
The bushing terminations shall be realized with corrosion resistant copper or aluminum alloy, in order to be interfaced with aluminum alloy clamps.
The final bushing terminations shall have Ø 40 ±0,25 X 80 min (mm) (fig. 1 of IEC/TR 62271-301) dimensions.
6.5 Direct connections between bus-duct and power t ransformer with SF6/oil bushings
The direct connection between the bus-duct and the HV/MV power transformer can be requested in compliance with one of the following document:
a) IEC 62271-211
b) Enel Global Standard GST002 Power Transformers - Local section e-distribuzione
Compatibility verification of the interfaces of the bus-duct with the substation in order to ensure the proper connection is a manufacturer responsibility.
6.6 Cable connections
IEC 62271-209 applies.
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The cable connections can be requested with upward exit or downward exit (in upward case, the manufacturer shall ensure the on-site compatibility between cable supports and Hybrid Module).
Usually the cable connection enclosure shall be suitable for the dry-type cable-termination (see figure 5 of IEC62271-209); only if requested it shall be for fluid-filled cable terminations (see figure 3 of IEC 62271-209).
In case of “plug-in” dry-type cable-terminations, they will be provided by Enel Group Distribution companies in order to be mounted by the manufacturer; if the Hybrid Module transportation is possible with components fully assembled in a single unit, it’s required the female cone factory preassembly.
6.7 Current transformers
In addition to IEC 61869-1 and IEC 61869-2 requirements, the following further toroidal current transformers requirements are prescribed.
Base component code (see par. 2)
GSH002/ 601 604
GSH002/ 602 605
GSH002/ 603 606
GSH002/ 607
GSH002/ 608
Rated short-time thermal current Ith (kA) 40
Rated continuous thermal current Icth (kA)
120% of Ipr
Rated transformation ratio kr (A/A) 200-400/1 400-800/1 1.600/1 200-400/1/1 400-800-
1.600/1/1
Core number 1 1 1 2 2
Accuracy class5 5P30 5P30 5P30 5P30 5P30
Rated burden (VA) 15 15 15 15 15
Maximum secondary winding resistance (Rct) at 75 °C (Ω)
5 5 5 5 5
5 the accuracy requirements refer to all specified transformation ratio
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Base component code (see par. 2)
GSH002/ 611
GSH002/ 612
GSH002/ 620
GSH002/ 621
GSH002/ 622
GSH002/ 623
Rated short-time thermal current Ith (kA)
40
Rated continuous thermal current Icth (kA)
120% of Ipr
Rated transformation ratio kr (A/A)
200-400/1/1 400-
800/5/1/1 1.000-
2.000/5/5/5 1.000-
2.000/5/1/1 400-
800/5/5/5 1.000-
2.000/5/5
Core number 2 3 3 3 3 2
Accuracy class5
5P30 0,2s - FS10 0,5 - 5P20 0,2s - FS10 0,5 - 5P20
5P20 5P30 5P30 5P20 5P20 5P20
--- 5P30 5P20 5P20 5P20
Rated burden (VA) 15 15 30 30 30 30
Maximum secondary winding resistance (Rct) at 75 °C (Ω)
5 5 (only for 1
A cores) n.a. n.a. n.a. n.a.
6.8 Voltage transformers
In addition to IEC 61869-1 and IEC 61869-3 requirements, the following further inductive SF6 insulated voltage transformers requirements are prescribed.
Base component code GSH002/
701 GSH002/
702 GSH002/
703 GSH002/
704
Highest voltage for equipment Um (kV) 72,5 145 170 245
Rated Insulation levels According to 6.1
Rated transformation ratio kr (kV/kV)
60: √3
0,1: √3
132: √3
0,1: √3
150: √3
0,1: √3
220: √3
0,1: √3
Secondary windings 1 1 1 1
Rated voltage factor Fv 1,5 (rated time 30 s)
Accuracy class 0,2 – 3P 0,2 – 3P 0,2 – 3P 0,2 – 3P
Rated burden (VA) 25 25 25 25
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Base component code GSH002/
711 GSH002/
721 GSH002/
722
Highest voltage for equipment Um (kV) 145 145 145
Rated Insulation levels According to 6.1
Rated transformation ratio kr (kV/kV)
120:√3
0,1: √3; 100
132: √3
0,11: √3
110: √3
0,11: √3
Secondary windings 2 2 2
Rated voltage factor Fv 1,5 (rated time 30 s)
Accuracy class 0,2 0,5 – 3P 0,5 – 3P
0,2 – 3P 0,5 – 3P 0,5 – 3P
Rated burden (VA) 15 25 25
Referring to IEC 61869-1 table 8 “Arc fault duration and performance criteria”, it is requested:
• Protection stage: 2
• Internal arc fault protection: class II
6.8.1 Specific requirements
6.8.1.1 e-distribuzione
The SF6 insulated VT are included in the scope of D.M. 1/12/1980 and subsequent modification (D.M. 10/9/1981).
7 CONSTRUCTION CHARACTERISTICS
7.1 General characteristics
The Hybrid Module shall be manufactured in accordance with IEC 62271-205.
According to par. 1.101 of IEC 62271-205, each switching device and its controlgear forming part of a compact switchgear assembly shall comply with the relevant individual standard. Being the Hybrid Module formed also by metal enclosed switchgear devices, the requirements of IEC 62271-203 are applicable.
The Hybrid Module consists of a single enclosure for each phase.
The normal use, control and maintenance operations shall be performed with total workers safety.
Components identifications shall be performed by plates located close to them.
All the written tests (labels, synoptic etc.) shall be in the local language of destination.
The SF6 solid decomposition products shall not influence the insulation and the equipment operation.
The over-voltages caused by breaking or making of capacitive current shall not compromise dielectric insulation of components enclosed in the enclosure .
Hybrid modules shall comply with dimensional constraints shown in annex C.
7.2 Enclosures and support structure
The enclosures shall be metallic and with the mechanical robustness necessary to ensure the correct operation of all internal mobile parts.
The enclosures shall be suitable for the vacuum treatment during gas filling processing, in factory or in field. Furthermore shall be able to absorb mechanical expansion due to normal service conditions.
The enclosures and support structure disposition shall ensure that:
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• all equipment parts are easily accessible for normal check operations; in particular disconnectors manual operations shall be easily performed from the ground (maximum height 1.900 mm) and with the equipment in service;
• it is possible to easily replace the complete pole elements without affect other poles;
• the maintenance or complete equipment/parts replacing are executable accessing with lifting vehicle.
The Hybrid Module enclosures shall be assembled on a metallic support structure suitable to be fixed on a foundation by means of chemical plugs or similar systems.
7.2.1 Specific requirements
7.2.1.1 Endesa Distribucion Electrica
According to NNM001 all accessible parts for operation and maintenance (including disconnectors manual operation) shall be at ≥ 2.000 mm from HV terminals to avoid “Trabajos en Tensión” (as it’s defined on Real Decreto Riesgo Eléctrico 614/2001) on normal inspection and operation works.
7.3 Dielectric mean
The dielectric mean for insulation and arc extinction is SF6, with a pressure over the atmospheric one.
The gas shall comply with EN 60376 standard. The manufacturer has to provide the necessary instructions for use and handling of SF6, in accordance with IEC 62271-4.
In alternative, non-fluorinated greenhouse gases and internal vacuum breaking unit are also acceptable.
7.4 Gas density control
The Hybrid Module is a closed pressure system. The relative leakage rate shall be Frel ≤ 0,5% per year. The value for the time between replenishments shall be at least 10 years (also valid for voltage transformers, if present).
It shall be possible to perform the SF6 replenishment with the equipment in service, avoiding the unwanted operation of the SF6 density control device.
Each pole shall have a distinct SF6 circuit, with a device for the density control.
Solely the gas control circuit of the voltage transformers (when present) can be three-pole. For the eventual partitions the criteria is the following:
• 3 single-pole circuits in case of partition including circuit breaker;
• 3 single-pole circuits in case of partition with gas volume over 3,5 m3;
• 1 three-pole circuit in case of partition without circuit breaker and with gas volume up to 3,5 m3.
Each SF6 circuit shall provide a connection element (type DILO VK/BG-03/8 or equivalent6), with a non-return valve, both for SF6 control device and for gas filling/replenishment, provided by not losable protection screw taps (located not higher than 1.900 mm from the ground level).
The SF6 circuit piping shall be performed using stainless steel or painted copper, in order to reduce the stealing risk. Alternative solutions can be considered if the manufacturer proves their similar visible effect and equivalent technical and ageing characteristics.
The alarm threshold calibration has to take into account the leakage rate. The block threshold calibration shall be at least 0,02 MPa lower respect to the alarm threshold.
The SF6 density control device shall be:
• suitable to work in the provided temperature range;
6 In case of non-fluorinated green house gases, the Manufacturer will propose a suitable type different from the one used for SF6, in order to avoid mistakes.
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• located in order to avoid the solar radiation influence on the external temperature measuring;
• insensitive to the vibration produced by the equipments operation;
• manufactured with stainless materials;
• realized in order to allow the functionality verification and the substitution with the poles under pressure;
• with the following scale(s) for a visible indication of gas density level:
Type of scale Endesa Distribución Eléctrica,
Enel Distributie and e-distribuzione
Latam
Colored Mandatory Mandatory
Graduated Forbidden Mandatory
The SF6 density control device shall provide 2 operating levels independently adjustable (see details and specific requirements in 8.5):
• 1st minimum gas density level (“P1 gas”): alarm (replenishment necessary), with 2 contacts (1 contact in case of Single-bay type or voltage transformers);
• 2nd minimum gas density level (“P4 gas”): to get out of service (see 8.5 for details), with 2 contacts (1 contact in case of Single-bay type or voltage transformers).
The contacts operating tolerance shall be lower than ± 1,5% (referred to the full scale) in the provided temperature range; the contacts of each minimum gas density level shall have a difference ≤ 0,005 MPa between them.
7.5 Gas filling/replenishment device (Optional)
At request the manufacturer shall supply a device for the gas replenishment.
In case of SF6, the device shall be provided by female thread connection, W 21,7 x 1/14” (UNI 11144 – only for e-distribuzione) on gas bottle side and DILO VK/BG-03/8 or equivalent on pole junction device side. The device will consist of:
• pressure regulator
• a safety valve (ISO 4126 compliant, calibrated at 8 bar rel);
• a pressure gauge 0÷1 MPa, 0,5 class, minim resolution ± 5 kPa, accompanied with a calibration certificate;
• flexible tube 5 meters long, DN≥8.
7.6 Partitioning
7.6.1 Common requirements
Generally the partitioning of each pole shall be unique. At request could be required to have other partitions: in this case the new partitions will be managed including in the electric scheme the additional functionalities of the interlocking, automatic openings and remote signaling.
The partitions shall have adequate mechanical resistance to static and dynamic stresses and to vibrations due to both normal and short circuit operation. The partitions shall be designed for the maximum differential pressure in case of vacuum performed in one of the sections.
If the manufacturer consider necessary further partitions (i.e. V.T. presence), they will be subjected to Enel Group Distribution companies approval.
Partition examples are in annex B (represented in red color).
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7.6.2 Specific requirements
7.6.2.1 e-distribuzione
The partitions are included in the scope of D.M. 1/12/1980 and subsequent modification (D.M. 10/9/1981).
For 245 kV Y2 Hybrid Modules a partitioning between the two circuit-breakers shall be added (see annex B, Y2 examples, fig. 2); in this case the central bay, including its disconnector, will be part:
a) in case if one CB is used on Transformer bay, of the line bay partition;
b) in case of both CBs used on line bays, of one of them.
7.7 Earthing
The manufacturer shall ensure the equi-potentiality between all parts forming the equipment.
At the base of each support upright shall be provided 2 earthing points, equipped with M12 stainless steel bolts (included in the supply).
As for instrument transformers, the following secondary terminals shall be earthed:
Enel Distributie, e-distribuzione and
Latam
Endesa Distribución
Eléctrica
CTs S1 S2 or S3 (according to the used transformation ratio)
VTs n n
7.8 Internal arc and overpression safety devices
In order to provide a high protection to workers, the external effects of an internal arc (pressure increase of gas and possible burn-through of enclosure) must be limited.
Referring to item 5.102.2 of IEC 62271-203 and the performance criteria – Table 104 – it is requested protection stage 2: no fragmentation (burn-through is acceptable).
All enclosures (VT included, if any) shall be equipped with safety devices against the internal overpressures compliant with ISO 4126 (alternative solutions could be evaluated if the manufacturer proves their adequacy) and properly calibrated over the maximum operating pressure, in order to avoid improper operations.
In case of overpressure safety valves operation, the expelled gas shall not run over people around the equipment and shall not damage Hybrid Module vital parts.
7.9 Current Transformers
The outdoor current transformers shall be manufactured in compliance to IEC 61869-1 and IEC 61869-2, toroidal type and suitable for exposed installation. They will be located close to the bushings (or to the cable or Bus-duct connections).
The secondary terminal box shall be located in order to be easily accessible.
Inside the Control Box shall be located a CT’s terminal board, additional to the previous in the secondary terminal box, 6 mm2 section. The terminal board inside the Control Box shall be short-circuitable on CT side and disconnectable on Control System side, with test sockets.
The connection cables between the secondary terminal boxes and the CT’s terminal board shall be 2,5 mm2 section if Isn =1 A or 4 mm2 section if 5 A.
Manufacturer may omit the secondary terminal boxes: on this purpose the connections between the secondary windings and cables to CT’s terminal board inside the Control Box shall be welded inside CTs. In this case the terminal board becomes the secondary terminals.
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With reference to the annex C dimensional drawings, it is specified that the primary terminal “P1” shall be positioned toward the internal hybrid module side, as the “P2” is to SF6/air bushing or cable connection.
7.10 Voltage Transformers
The outdoor voltage transformers, suitable for exposed installation, shall be manufactured in compliance to IEC 61869-1 and IEC 61869-3 and partitioned respect to the hybrid modules enclosures.
7.11 Anti-condensation circuit
Inside all boxes a proper anti-condensation system shall be provided in order to prevent humidity damages and to ensure a proper air replacement.
The anti-condensation circuit shall be one for the overall equipment, supplied in a.c (see table in chapter 6 for the supply rated voltage) and protected with a magnetothermic automatic circuit-breaker. It shall be controlled by an humidistat; thermostat is admitted in addiction if the manufacturer needs it to comply the minimum ambient temperature requirement. Both shall have fixed regulation (typical regulation values are 60% R.H. and + 5°C) and the contacts shall be connected in parallel.
The heating elements shall be connected in series in order to open the circuit in case of breaking of an element; a minimum current sensor shall detect and signal the anomaly (obviously not when circuit is OFF for environmental causes).
In parallel connection case, the manufacturer shall assure a correct fault detection and distance anomaly signaling in case of failure of an element, properly evaluating the tolerances of the supply voltage and of the components resistance.
7.12 Protective treatments
All external surfaces shall have an effective and enduring anti-corrosion protection.
On request the enclosures shall be painted in light gray color (RAL 7035). Painting is anyway admitted even if not expressly requested.
The external visible part of partitions, if any, shall be in orange color (RAL 2004).
All iron parts (e.g. support, Control Box, Drive Mechanism Boxes, bolts etc.) shall be in non-corrosive material or hot dip galvanized in compliance with ISO 1461. All processing shall be completed before the protective treatments.
Protective treatments alternative to the hot dip galvanization could be accepted if the manufacturer proves its adequacy.
The metallic elements in contact shall be designed in order to avoid corrosion due to humidity galvanic effect.
7.13 Nameplate
7.13.1 Common requirements
The nameplates shall be in stainless steel. Alternative materials can be considered if the manufacturer proves the marking endurance respect to the ageing.
5.10 of IEC 62271-205 applies. Moreover the nameplate, placed on the external side of the Control Box door, shall include:
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• reference to this Global Standard;
• composition type (Y1, Y2 or Single-bay);
• Assembly Type A documents list code;
• optional values, if any;
• composition of the assembly, consisting in a list of the base components indicating:
- base component code (see chapter 2);
- local codification (see Annex A);
• the rated filling pressure value at 20°C (relative value).
7.13.2 Latam specific requirements
The self-adhesive nameplate to be located in the internal part of the Control Box door shall also contain the contract number.
7.13.3 European countries specific requirements
An informative nameplate with the sentence “Contains fluorinated greenhouse gases covered by the Kyoto Protocol” (in accordance with Commission Regulation (EC) 1494/2007 of 17 December 2007) shall be provided.
7.13.4 e-distribuzione specific requirements
According to PVR006 a bar code shall be assigned to each base component and to the overall assembly (containing references to the base components forming the assembly). Further details will be discussed during the conformity assessment process.
7.14 Disconnector and earthing switches
7.14.1 Ampla and Coelce specific requirements
According to NR-10, moving contacts of disconnectors and earthing switches shall be visible.
8 FUNCTIONAL CHARACTERISTICS
8.1 Drive mechanisms
8.1.1 General requirements
The equipment controls shall be realized in order to be managed by one or more selector switches for the operation type choice, with the following characteristics:
Companies Selector switches positions
Names Key
Ampla, Coelce, Chilectra, Codensa, Edelnor, Edesur, Enel Distributie and e-distribuzione
2 Remote
Local7 Not requested
Endesa Distribución Eléctrica 3
Manual
Local
Remoto
Requested
(extractable only in manual
position)
7 the words “remote” and “local” have to be translated in all documents as:
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These selector switches shall be located inside the Control Box.
In particular the following switches are necessary:
• for Y1, single-bay and double bus-bar types: n° 1;
• for Y2 type: n° 2 (one for bay 1 and 2 and one for bay 3 – see annex B).
In “remote” position the remote controls are enabled and the local controls are disabled.
In “local” position the enabling are the opposite.
In “manual” position (if required) all electric (local and remote) operations are disabled.
The switch operation shall not cause unwanted equipment operations.
The local operation of circuit-breakers (only three-pole operations, it shall not be possible to operate locally single-pole operations) and disconnectors/earthing switches shall be controlled by push-buttons located in the Control Box (see 8.2.1), with the following colors:
Operation
Chilectra, Codensa, Edelnor, Edesur, Endesa Distribución Eléctrica, Enel
Distributie and e-distribuzione
(according with IEC 60073)
Ampla, Coelce (according with NR10)
Closing White White "L" on Red background
Opening Black White "D" on Green background
The main contact position of circuit-breaker and disconnector/earthing switch indicators have the following characteristics:
Position
Chilectra, Codensa, Edelnor, Edesur, Endesa Distribución Eléctrica, Enel
Distributie and e-distribuzione
(according with IEC 60073)
Ampla, Coelce (according with NR10)
Close Black “I” on white background White "L" on Red background
Open White “O” on black background White "D" on Green background
Temporary block signalizations shall not be sent to the control system during normal operation.
As for D.C. supply it’s specified that:
• the remote/local control supply of each bay shall be independent from the others;
• the motors supply is common for all circuit-breakers and disconnector of the equipment. All motors shall be equipped with protection magnetothermic automatic circuit-breaker.
8.1.2 Circuit-breakers drive mechanism
8.1.2.1 General requirements
The Circuit-breakers drive mechanism shall be spring type, three-pole or single-pole type.
The drive energy storage shall be normally made by mean of d.c. electric motor (see table in chapter 6.1 for the supply rated voltage); when necessary it shall be possible to restore manually the
• Italian language: “Servizio” (S) and “Prova” (P)
• Spanish language: “Remoto” and “Local”
• Romanian language: “In functiune” and “Probe”
• Portuguese language: “Remoto” and “Local”
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operating device energy, with a maximum effort below 250 N. The manual device shall exclude the motor operation, or in alterative shall be designed excluding its possible movement in case of unexpected spring operation.
All releases, both for closing and for opening, shall not work with a signal duration ≤ 3 ms.
The Circuit-breakers drive mechanism shall be able to perform the following cycles8:
• with motor working:
O – 0,3 s – CO – 1 min – CO with CB closed and opening and closing springs charged;
• with motor not working:
O – 0,3 s – CO with CB closed and opening and closing springs charged; CO with CB open and closing springs charged; O with CB closed and opening springs charged.
The single-pole CBs shall be equipped with a device for the signalization of poles not in the same position (closed or open). This is applicable also for three-pole CBs when they are electrically obtained by single-pole CBs, paralleling the releases coils.
8.1.2.2 Release drive circuits
Referring to the table in chapter 2, the release drive circuits typologies are:
• drive circuit of shunt closing release (always required);
• drive circuit of shunt opening release (1° and 2° circuit);
• drive circuit of under-voltage release (3° circuit).
In the electric schemes in annex D both the control circuits for the different cases and the interlocks described in the paragraph 8.5 are shown.
It shall be possible to request the CB opening acting both on a single circuit at a time and concurrently on any combination of the different opening circuits.
In case during an operation an opposite operation request is received, the consent on the last operation shall be given only after the completion of on-going operation (in this case, only for single-pole CBs, the discrepancy between poles can exceeds the required limits)
The closing circuits shall be equipped with antipumping devices (1 for tripolar CBs and 3 for unipolar CBs) in order to inhibit further closing operations after the first one if an opening occurs during the initial closing request.
The main contacts position shall be assured stably and surely in the open and closed position. The CBs shall not operate in case of accidental auxiliary circuits supply interruption or in case of supply restore (excluding the drive circuit of under-voltage release).
8.1.2.2.a) Endesa Distribución and Latam specific requirements
The circuit breaker will be provided with two opening and independent coils.
It shall be possible to perform the CB closing and opening (when HV and d.c. supplies are off, i.e. due to a fault) by means of (safety located) hand operated levers or buttons.
8.1.2.2.b) Enel Distributie and e-distribuzione specific requirements
It shall be possible to manually lock/unlock the under-voltage release(s), both three-pole or single-pole type, by mean of a device provided of the “bloccato”/“sbloccato” indication. This device(s) shall be easily and safely accessible (shall not be necessary to open the part of the Operating Device Box where the operating devices are located) and shall be maneuverable from the ground level (maximum height 1.900 mm). It shall be possible to operate this device(s) with the CB in service and without causing an unwanted opening.
8 with the CB closed the opening springs shall be always charged.
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In the functional scheme the locked under-voltage release signalization shall be provided.
Under-voltage releases consisting of energy storage systems (for example capacitors) are not admitted.
The CB closing consensus shall be interdict in case under-voltage release drive circuits are not supplied.
8.1.3 Disconnectors (DSs) and earthing switches (ES s) drive mechanism
The DSs and ESs operation shall be performed by three-pole motor-drive mechanisms with the possibility of emergency manual operation in case of need. It will consist of a gear motor (see table in paragraph 6.1 for the supply rated voltage) which will transmit its movement to the drive shaft of the disconnector. The same applies to earthing switch.
The motor drive system can be unique for DS and ES.
The drive mechanism shall operate on a highly reliable transmission system, in order to avoid any interruptions.
Position indicating devices of disconnectors and earthing switches shall comply IEC 62271 -102, annex A.
DS and ES shall be both equipped with the following circuits:
a) n° 1 drive circuit of shunt closing release;
b) n° 1 drive circuit of shunt opening release.
The ongoing operations shall be completed even in case of opposite operation request.
The operation requests persistence after the operation conclusion shall not produce effects.
In case of a DS/ES operation is not completed, any previously received operation requests shall not remain stored. In case of motor supply outage during a DS/ES operation, the drive mechanism shall ensure:
• the keeping of the reached position, both during supply absence and at its restore;
• the execution after the supply restore of any requested closing or opening operation, independently from the operation type ongoing at supply outage instant;
• that in case of not completed operation the operation sequence shall be stopped and an anomaly remote signalization (Switch Not Maneuverable) shall be sent, by mean of a timed contact.
The operations shall not be carried out if the request signal duration is shorter than 3 ms.
The manual emergency operation shall be enabled by a Consensus Electromagnetic Device (CED9):
• in case of 2 positions selector switch the hand-crank insertion is enabled only in “local” position, pressing a button10 and in presence of all requested consensus conditions (see electric schemes);
• in case of 3 positions selector switch the hand-crank insertion is enabled only in “manual” position and in presence of all requested consensus conditions (see electric schemes).
The hand-crank for manual operation shall be withdrawable type; its insertion shall cause an anomaly remote signalization11 and shall disable the electric operations, both local and remote.
The manual operation of DS and ES shall be compliant with IEC 60447.
The turns number for a complete manual operation shall not exceed 50.
All controls (remote, local and manual) shall be subject to the conditions described in paragraph 8.5 and represented in the electric scheme of annex D.
9 “DEC – Dispositivo Elettromagnetico Consenso” for Enel Distribuzione and Enel Distributie. 10 Different designs with the same functional results can be evaluated by Enel. 11 “SNM – Sezionatore Non Manovrabile” for Enel Distribuzione and Enel Distributie.
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8.1.3.1 Endesa Distribución, Enel Distibutie and Latam specific requirements
It shall be possible to lock DS/ES in open or closed position by mean of padlocks with Ø = 6 ÷ 10 mm pin.
8.1.3.2 DS/ES mechanical locks and interlocks
DS combined with ES as a single unit shall have a mechanical interlocking device that prevent the closure of ES when DS is closed and prevent closure of DS when ES is closed (not applicable in case of DS/ES for which it’s not physically possible to have these conditions).
Electrical interlocks are described in paragraph 8.5.
All mechanical locks and interlocks shall be designed to withstand, preventing damages and without need of maintenance:
• in case of motor-operation, to the strains produced by the motor starting torque;
• in case of manual-operation, to 3 times the maximum force required for manual operation (5.105 of 62271-102), or, if a strain limiting device is present, to 1,5 times its intervention rated value.
8.2 Control Box and Drive Mechanism Box
The requested cabinets are the followings:
• a cabinet for control and interface with the remote control system (hereinafter “Control Box”)
• cabinets for the CBs, DSs and ESs operating devices (hereinafter “Operating device Box”)
8.2.1 Control Box
All Hybrid Module auxiliary and control equipments shall be placed in the Control Box, located in correspondence of the central pole, on the side indicated in annex C; the Control Box can be fixed on the Hybrid Module support or on a specific independent support (in this case see annex C for maximum distance). In this box also the cables coming from CTs and, if any, VTs shall be connected to the respective terminal boards (see par. 7.9 and annex D).
In case of interferences with some equipment parts (e.g. with VTs and HV cable connection) the box shall be located on the Hybrid Module side in correspondence with the LV cable shaft of the civil works (in this case some additional information should be provided by the user and the Control box position will be agreed).
In addition to the IP requirement of table al chapter 6.1, the box protection degree with open doors shall be minimum IP2X.
In addition to the dimensions shown in annex C, the box base height respect to the ground shall be ≥ 400 mm and all HMI (Human Machine Interface) elements (controls and signalizations) shall be at ≤ 1800 mm.
The box interior shall be accessible only from the front by mean of a door provided of handle and lock. The door (simple or double), hinged and provided of anti-wind system, shall be provided of a window in order to make visible from outside the synoptic and the signalization lamps. It shall be possible to open the door over 90°.
All accessories (hand cranks, document pocket etc.) shall be accommodated In the internal part of the box door.
All electric equipment components shall be:
• compliant with the respective IEC standards;
• equipped with an identification label indicating the codification used in the functional electric schemes;
• easily accessible for maintenance or substitution operations;
• of typologies for which interchangeable components are easily available in commerce (delivery time within 2 weeks) in the Hybrid Module destination country.
In particular, the extractible ones, plug-in connector included, shall be provided with proper anti-mistake coding.
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The box internal wiring shall be made with conductors with adequate section (≥ 1mm2), flexible type, compliant with IEC 60332-3-24 and insulated at Uo/U = 450/750 V.
The cable ends shall be provided by pre-insulated compression type terminals, suitable for the clamps where they have to be connected.
The connection cable from the Control Box to the equipments shall be of adequate section (≥ 1,5 mm2), shielded, flexible, compliant with IEC 60332-3-24 and insulated at Uo/U = 0,6/1 kV.
Inside the Control Box an internal collector (in copper, section ≥ 60 mm2 and M5 regular interval threaded hole) shall be present for the earthing connection of all cable shields; the Manufacturer shall guarantee its effective connection to the Hybrid Module earthing system.
The entrance of cable coming from equipments and control system shall be from the Control Box bottom side, where a removable loophole (in aluminum, with useful dimension of 300x300 mm) shall be provided.
At about 200 mm below the Control Box shall be provided a removable horizontal crossbar, suitable for the anchorage of all the cables by mean of cable-fixers.
The Control Box shall include:
• selector switches;
• synoptic (see annex E) representing the HV electric scheme, with the equipments position (close or open), the partitioning (if any), the alarm/block signalization lamps and the lamps testing button ; the synoptic shall also include control buttons for CBs, DS and ES;
• gas density signalization lamps (for each gas circuit, yellow color about 1st minimum gas density level; red color about 2nd minimum gas density level).
• magnetothermic automatic circuit-breakers for the supplies protection (motors, lighting lamp, anti-condensation circuits – fuses are not admitted);
• interface terminal board for substation control system, including the CTs and VTs testing terminals (with correspondent automatic circuit-breakers, see par. 8.5);
• anti-condensation circuit;
• internal lighting lamp, with automatic switching in case of open door.
For each Hybrid Module the interface terminal boards composition depends on the HV switchgear typologies that form the whole assembly.
The interface terminal boards (and their modular terminals) shall be grouped, for every bay, switchgear by switchgear, according to principle electric schemes shown in annex D.
The terminals shall have section 4 mm² for control, signalization and anti-condensation circuits and section 10 mm² for the motors supply circuit.
The VTs (if any) terminals and protection circuit-breakers shall be located in the bottom part of the box, as close as possible to the cable entrance, in order to minimize the short circuit hazard.
Similarly also the CTs terminals shall be located in the bottom part of the box.
Two bridged terminals couples for the anti-condensation circuit and 2/3 (depending on the number of bays) bridged terminal couples for the motor supply circuit shall be provided.
The cable trunks close to the interface terminal boards shall be used for the control system wiring and cannot be used for the internal wiring.
The cable trunking systems for the internal wiring shall shave sufficient residual space (≥ 10% of used volume); the cables shall be anchored in some points in order to avoid their falling.
The signalization lamps and the internal lighting lamps shall not be incandescent type.
All provided electromechanical block keys (installed i.e. on transformer bay) shall be differently codified.
The earthing of a d.c. supply polarity is not admitted.
If diodes are used for the circuit separations or for the voltage return protection, they shall have reverse voltage ≥ 3 kV.
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8.2.1.1 e-distribuzione and Enel Distributie specific requirements
In alternative to IEC 60332-3-24, cables compliant with CEI 20-22/2 and marked with CEI 20-22 II can be accepted.
8.2.1.2 Endesa Distribución specific requirements
Control box wiring and construction must be compliant with internal Endesa procedure NMC001, and NNC007.
It must be considered as a low voltage equipment. For that reason it also must be compliant with Reglamento Electrotécnico para Baja Tensión, Real Decreto 842/2002.
8.2.2 Operating devices boxes
The drive mechanisms, the CB operation counters (four-digits, not-resettable, mechanical or in alternative electromechanical – in the latter case located in the Control Box), the auxiliary electric equipments, the auxiliary contacts and the terminal boards (or connectors) shall be located:
• in a single cabinet for disconnectors/earthing switches and three-pole CBs;
• in 3 cabinets for single-pole CBs.
During normal operation, with enclosures and doors closed, the main contact position indication (close/open) and, for CBs, the spring loading condition signalization shall be visible from ground level.
In order to allow the verification, during maintenance activity, of the unchanged characteristics of the CB’s no-load travel curve (see note in par. 10.2.2-9b), manufacturer shall provide the measuring points, properly machined.
In addition to the IP requirement of table at chapter 6, the box(es) protection degree with open doors or when using hand-crank (to charge CB’s springs or manual operation on DS/ES) shall be minimum IP2X (unless the box can be opened only using tools).
All mechanical organs (included the motion transmission rods for three-pole CBs) shall be enclosed in metallic enclosures, IP2X, in order to prevent the access to parts in movement, unless they have slow motion (see par. 5.13.1 of IEC 62271-1) without cutting and crushing hazard.
The manufacturer shall provide the instruction for a safety access to mechanical organs.
8.3 Electronic Voltage Detector System EVDS
The EVDS detects the voltage presence in order to implement interlocks for preventing incorrect operation of disconnectors and earthing switches.
It is equipped with internal self-diagnostic.
It’s a low performance electronic device, not for measuring purpose, made by 2 parts.
The first device part, self-supplied, is connected to a capacitive divider tern located on the Hybrid Module (on the line or busbar bay). It provides a digital information related to the presence or absence of the HV voltage; it pilots an optical fiber interface, one for each pole, making a galvanic separation.
In alternative, this first part can be made with 3 separate units, each connected to its capacitive divider and each with its optical fiber connection.
The second device part includes relays and is supplied in d.c.; it receives and elaborates the optical fiber signals and it implements the requested interlocks.
The operation and hysteresis threshold shall provide that:
• the voltage absence signalization is guaranteed with < 10% of rated voltage;
• the voltage presence signalization is guaranteed with > 45% of rated voltage.
The EVDS is equipped with 2 electromechanical relays.
The first relay signals the voltage presence/absence and disables/enables the operations in accordance with the logic of the following table:
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HV presence EVDS supply presence
Voltage detector relay coil
Interlocks contact
YES NO Not-energized Open
YES YES Not-energized Open
NO NO Not-energized Open
NO YES Energized Close
The voltage absence signalization and its restoration shall not be instantaneous but delayed of about 1 s.
The second relay is activated by the internal self-diagnostic.
This diagnostic relay, if not energized, provides:
• to remote signal the “HV presence anomaly”, by mean of wiring to the substation interface terminal board;
• to interact with the voltage presence/absence circuit, blocking operations for safety reason.
The diagnostic relay enables, if energized, the disconnectors or earth disconnectors operation in absence of HV.
Each EVDS shall be equipped with two leds for the following local state signalizations:
• red led on: voltage presence
• green led on: voltage absence
As for the first EVDS part:
• if three-phase type, it shall be located in the Control Box; the connections to the capacitive dividers shall be made using shielded cable; moreover, immediately close to each capacitive divider a restorable surge arrester shall be provided, in order to limit the residual voltage, in case of overvoltage, to 200 V;
• if single-phase type, the three devices shall be located immediately close to each capacitive divider. Three fiber optic cables, inserted in protective tubes, connect each device from capacitive divider to the second part.
The second EVDS part shall be located in the Control Box.
The EVDS correct operation shall be guaranteed in the required temperature range.
The EVDS supply shall be protected with an automatic circuit-breaker, whose operation signalization shall be associated with the “HV presence anomaly” in the substation interface terminal board.
8.4 Electric schemes, controls and signalizations
8.4.1 General requirements
The electric schemes shall:
a) be represented in the reference conventional conditions:
a.1) CB, DS and ES (if any) in open position;
a.2) CED not energized;
a.3) absence of a.c. and d.c. auxiliary supplies;
a.3) absence of HV;
a.4) gas absence;
a.5) closing springs discharged;
a.6) remote/local selector switch(es) in remote position;
a.7) in case of micro-switches with the state dependent on the opening/closing of the boxes/carters of operating devices, they shall be represented disabled (that is with boxes/carters open).
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a.8) unlocked under-voltage release (when requested) for CB.
b) report the following pressures values at 20°C (relative values):
b.1) rated filling pressure;
b.2) threshold setting pressure of the 1st minimum gas density level (alarm, replenishment necessary);
b.3) threshold setting pressure of the 2nd minimum gas density level (block or automatic opening with open position blocking).
c) include the functional scheme, all information useful to identify each wire and cable, the equipments wiring schemes (auxiliary contacts, relays, gas density control devices etc.), the topographic schemes for interconnections between boxes, the topographic schemes about all the electric components in Control box/Operating device box(es), the anti-mistake coding.
Further details are in the specific requirements and in annex D, where the principle electric schemes of the different switchgears (and their functional typologies) are represented.
8.4.2 Endesa specific requirements
Manufacturer definitive schemes must be compliant with Endesa internal procedure NZC001.
8.4.3 e-distribuzione, Enel Distributie and Latam s pecific requirements
The Annex D principle electric schemes (and their identifying code) are listed in the following tables, with the references to previous e-distribuzione and Enel Distributie technical specifications (the previous reference doesn’t mean that the electric scheme is exactly the same – some modifications have been introduced).
8.4.3.1 Circuit-breakers
Code Description Previous reference
CB-S/1.2. C.B. Single-pole operation - 1°, 2° opening circuit DY 2063
DY 2063 RO
CB-S/1.2.3. C.B. Single-pole operation - 1°, 2°, 3° opening circuit DY 2063/1
DY 2063/1 RO
CB-T/1.3. C.B. Three-pole operation - 1°, 3° opening circuit DY 2064
DY 2064 RO
CB-T/1.2.3. C.B. Three-pole operation - 1°, 2°, 3° opening circuit DY 2064/1
DY 2063/1 RO
CB-T/1.2. C.B. Three-pole operation - 1°, 2° opening circuit DY 2064/2
DY 2064/2 RO
245 CB-S/1.2. 245 kV C.B. Single-pole operation - 1°, 2° opening circuit -
8.4.3.2 Disconnectors/Earthing switches
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Code Description Previous reference
101 Line 1 Bay (Only “Y1” – EVDS) DY 1107 p.2
102 Line 2 Bay (Only “Y1” – EVDS) DY 1107 p.3
103 Customer Bay (Only “Y1”) -
104 Busbar Bay (Only “Y1” – joined with Customer Bay) -
201 Line Bay (External Voltage Transformers) DY 1108 p.2
202 Line Bay (Integrated Gas insulated Inductive Voltage Transformers) DY 1108 p.3
301 Busbar (or Line 2) Bay (EVDS) DY 1109 p.2
302 Busbar (or Line 2) Bay (Integrated Gas insulated Inductive Voltage Transformers)
DY 1109 p.3
303 Busbar (or Line 2) Bay (EVDS and Partition) -
401 Transformer Bay DY 1110 p.2
402 Transformer Bay (Integrated Gas insulated Inductive Voltage Transformers)
DY 1110 p.3
DS electric scheme code Description
Previous reference
501 Busbar Bay (Only “Single-bay” type) DY 1111 p.2
502 Busbar Bay (Only “Single-bay” type - Partition) -
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8.4.3.3 Motors and anti-condensation power supplies
Code Description Previous reference
AM Motors and anti-condensation terminal board power supplies -
8.4.3.4 Current and Voltage Transformers for e-distribuzione
Code Description Previous reference
CT/1 Current Transformers (type GSH002/601 ÷ 606) DY 1106 p.2
CT/2 Current Transformer (type GSH002/607) -
CT/3 Current Transformer (type GSH002/608) -
VT/1 Voltage Transformers (Inductive or Capacitor Voltage Transformers Version)
DY 1113 p. 2
VT/2 Voltage Transformers (Gas insulated Inductive Voltage Transf. Version) DY 1113 p. 3
8.4.3.5 Current and Voltage Transformers for Enel Distributie
See the electric diagrams from page 110 to page 118.
8.5 Controls, signalizations, interlock and automat ic openings
8.5.1 Endesa specific requirements
8.5.1.1 Hybrid module Single-bay type – used in Bus coupler bay
d.c. and a.c. supply
• Terminal block for the CB and DSs motors d.c. supply (See Annex D - Terminals X0:1-4)
• Terminal block for the CB drive circuit of shunt release (1st circuit) d.c. supply (See Annex D - Terminals X0:5-6)
• Terminal block for the DSs drive circuits of shunt release d.c. supply (See Annex D - Terminals X0:7-8)
• Terminal block for the connection of the d.c. supply for the circuit associated with the control box synoptic signalization and for the signals communicated to the RTU (See Annex D - Terminals X0:9-10)
• Terminal block for the CB drive circuit of shunt release (2nd circuit) d.c. supply (See Annex D - Terminals X0:11-12)
• Terminal block for the a.c. supply for the anti-condensation circuit associated with the CB, DSs and VTs of busbar 1 and busbar 2 control boxes (See Annex D - Terminals X0:13-18).
Current circuits
• Terminal block for the CT secondary terminals (See Annex D - Terminals X6:1-16 if CTs are supplied directly from factory with the primary transformation ratio required for each installation).
Voltage circuits
• Busbar voltage circuit bus. Terminals associated with this functionality shall receive the voltages from the VTs of busbar 1 and busbar 2. This bus shall transmit the voltage of both busbars to each hybrid module in the substation (See Annex D - Terminals X0:21-28)
• Busbar voltage absence block selection bus. Terminals associated with this functionality shall receive the overcurrent protection minitiaure circuit breaker or molded case circuit breaker (hereinafter MCB in general) open signal from the VTs of busbar 1 and busbar 2 (See Annex D - Terminals X0:29-37).
1st battery CB control and protection (P1-N1)
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• 1st drive circuit of shunt closing release control. The requirements described in SF6 Gas and simultaneous operations shall apply.
• Anti-pumping circuit.
• 1st drive circuit of shunt opening release control. The requirements described in SF6 Gas and simultaneous operations shall apply. The drive circuit of shunt opening release shall be prepared to supervise the shunt opening release.
• 1st battery CB closing (K0E) and opening (K0A) auxiliary relays. These relays shall receive closing and opening commands from the pushbuttons located in the Control Box and from RTU, depending on the Manual-Local-Remote selector switch (hereinafter M-L-R selector switch) position. The auxiliary closing relay coil K0E energization shall be able to include the synchronism permission to local and remote command, in series with the closing command. For both, closing and opening relays, a normally open contact shall be used to activate the drive circuit of shunt closing and opening release.
2nd battery CB control and protection (P2-N2)
• 2nd drive circuit of shunt opening release control. The requirements described in SF6 Gas and simultaneous operations shall apply. The drive circuit of shunt opening release shall be prepared to supervise the shunt opening release.
DSs control (P12-N12)
• DSs driving mechanisms operation shall not be executed directly on their motors. These motors shall implement control based on auxiliary relays, which shall receive the opening and closing commands.
• DSs automatism shall guarantee that simultaneous operation of several DSs may not be performed.
• No DSs shall be operated when the CB is in closed position.
• The auxiliary contacts of each DS operation diagram shall be represented, including precise identification of the DS position during its whole itinerary.
Busbar differential relay
• Open and closed DSs positions shall be reported (See Annex D - Select terminals from X2 and X3 terminal blocks).
• Open and closed CB position shall be reported (See Annex D - Select terminals from X1 terminal block).
• A normally open voltage-free contact connected to terminals of K0E (auxiliary closing relay) shall be used to inform the busbar differential relay when a circuit breaker closing command occurs (See Annex D - Terminals X20:3-4) .
Interlocking between hybrid modules
• A closed bus coupler circuit shall be created through the X19 terminal block. This closed bus coupler circuit will generate the closed bus coupler state. Closed state implies that both DSs and CB are closed. The closed bus coupler circuit will enable the operation of all busbar DSs of the switchyard ( See Annex D - Terminals X19:1-6)
Signals to RTU (P15-N15)
• Open and closed CB position shall be reported (See Annex D – Select terminals from X1 terminal block).
• Open and closed DSs positions shall be reported (See Annex D – Select terminals from X2 and X3 terminal blocks).
• Every motorized switchgear MCB open signal shall be reported by means of a normally closed voltage-free contact connected to terminals (See Annex D – Terminals X1:51-52; X2:51-52 y X3:51-52).
• Anti-condensation circuit MCB open signal shall be reported by means of a normally closed voltage-free contact connected to terminals (See Annex D – Terminal X21-8).
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• Anti-condensation circuits d.c. supply MCB open signal, located in the Busbar 1 voltage control box, shall be reported. The signal shall be sent to the hybrid module control box by means of a normally closed contact (See Annex D – Terminals X21:13-14).
• Anti-condensation circuits d.c. supply MCB open signal, located in the Busbar 2 voltage control box, shall be reported. The signal shall be sent to the hybrid control box by means of a normally closed contact (See Annex D – Terminals X21:15-16).
• Busbar 1 voltage MCB open signal, located in busbar 1 voltage control box, shall be reported. The signal shall be sent to the module control box by means of a normally closed contact (See Annex D – Terminals X21:9-10).
• Busbar 2 voltage MCB open signal, located in busbar 2 voltage control box, shall be reported. The signal shall be sent to the module control box by means of a normally closed contact (See Annex D – Terminals X21:11-12).
• Manual position signal of M-L-R selector switch shall be reported by means of a closed contact when the selector is in that position (See Annex D – Terminal X21-4).
• Local position signal of M-L-R selector switch shall be reported by means of a closed contact when the selector is in that position (See Annex D – Terminal X21-5).
• The anti-pumping relay activation shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminals X1:53-54).
• SF6 CB alarm signal shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminals X1:55-56).
• SF6 CB block signal shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminals X1:57-58).
• Discharged springs signal shall be reported by means of a voltage-free contact connected to terminals. If this signal comes from an auxiliary relay, the auxiliary relay MUST NOT be a temporized one (See Annex D – Terminals X1:45-46).
• Operating time exceeded signal shall be reported by means of voltage-free contact connected to terminals (See Annex D – Terminals X2:53-54 and X3:53-54).
• SF6 busbar or module alarm signal shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminal X21-6).
• SF6 busbar or module block signal shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminal X21-7).
8.5.1.2 Hybrid module Y1 type – used in Line bay
d.c. and a.c. supply
• Terminal block for the CB and DS/ESs motors d.c. supply (See Annex D - Terminals X0:1-4).
• Terminal block for the CB drive circuit of shunt release (1st circuit) d.c. supply (See Annex D - Terminals X0:5-6).
• Terminal block for the DS/ESs drive circuits of shunt release d.c. supply (See Annex D - Terminals X0:7-8).
• Terminal block for the connection of the d.c. supply for the circuit associated to the control box synoptic signalization and for the signals communicated to the RTU (See Annex D - Terminals X0:9-10).
• Terminal block for the CB drive circuit of shunt release (2nd circuit) d.c. supply (See Annex D - Terminals X0:11-12)
• Terminal block for the CB and DS/ESs anti-condensation circuit a.c. supply (See Annex D - Terminals X0:13-18). Two extra terminals shall be available within the heating circuit, to be used for the heating power supply of the boxes associated to the VTs bay (if exists), installed by Endesa (See Annex D - Terminals X0:19-20)
Current circuits
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• Terminal block for the CT secondary terminals (See Annex D - Terminals X6:1-24 if CTs are supplied directly from factory with the primary transformation ratio required for each installation).
Voltage circuits
• Terminal block for the VT secondary terminals (See Annex D - Terminals X7:1-29)
• MCBs for protecting circuits from X7 terminal block, associated with VTs bay. They shall be installed in the control box with the corresponding signal for each circuit breaker:
o F101-MAIN PROTECTION RELAY VOLTAGE: 1 tripolar+neutral MCB with 2 normally closed voltage-free contacts connected to terminals.
o F102-SECONDARY PROTECTION RELAY VOLTAGE: 1 tripolar+neutral MCB with 2 normally closed voltage-free contacts connected to terminals.
o F103-MEASURE AND SYNCHRONISM VOLTAGE: 1 tripolar+neutral MCB with 1 normally closed and 1 normally open voltage-free contacts connected to terminals. The normally open contact is used to lock the line earthing switch.
• Bus related to synchronism busbar voltage circuit (See Annex D - Terminals X0:21-30).
• Bus related to block selection caused by lack of busbar voltage (See Annex D - Terminals X0:32-38).
• The auxiliary relays associated with the voltage presence shall be energized from the measure and synchronism voltage winding, to allow line earthing switch operation. The interlock is a series circuit of:
o Normally closed contacts of the voltage presence auxiliary relays and o A normally open F103 MCB contact.
1st battery CB control and protection (P1-N1)
• 1st drive circuit of shunt closing release control. The requirements described in SF6 Gas and simultaneous operations shall be applied.
• Anti-pumping circuit.
• 1st drive circuit of shunt opening release control. The requirements described in SF6 Gas and simultaneous operations shall be applied. The drive circuit of shunt opening release shall be prepared to supervise the shunt opening release.
• 1st battery CB closing (K0E) and opening (K0A) auxiliary relays. These relays shall receive closing and opening commands from the pushbuttons located in the Control Box and from RTU, depending on the M-L-R selector switch position. The auxiliary closing relay coil K0E energization shall be able to include the synchronism permission to local and remote command, in series with the closing command. For both, closing and opening relays, a normally open contact shall be used to activate the drive circuit of shunt closing and opening release.
• A normally open voltage-free contact connected to terminals of K0E (auxiliary closing relay) shall be used to inform the main protection relay when a circuit breaker closing command occurs (See annex D – Terminals X20: 3-4).
• It shall be necessary to have a normally open voltage-free contact, connected to terminals of the opening auxiliary relay K0A in case of bays with distributed generation connected (See annex D – Terminals X20:7-8).
• It is necessary to have a contact in M-L-R selector switch (when it is in “LOCAL” position) to set the reclosing automatism out of service (See annex D – Terminals X20:1-2).
• The main protection relay shall be informed when F101 MCB is open. A normally closed voltage-free contact connected to terminals shall be used for this purpose (See annex D – Terminals X20: 9-10)
• Open and closed CB position shall be reported to the main protection relay (See annex D – Select terminals from X1 terminal block)
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• Discharged springs signal shall be reported to the main protection relay by means of a voltage-free contact connected to terminals. These contacts shall be limit switch end position of circuit breaker discharged springs. If there are not enough available contacts, an auxiliary timing relay shall be used for this purpose (See annex D – Terminals X1: 45-46)
• SF6 circuit breaker block shall be reported to the main protection relay by means of a voltage-free contact connected to terminals (See annex D – Terminals X1: 57-58)
2nd battery CB control and protection (P2-N2)
• 2nd drive circuit of shunt opening release control. The requirements described in SF6 Gas and simultaneous operations shall be applied. The drive circuit of shunt opening release shall be prepared to supervise the shunt opening release.
• A normally open voltage-free contact connected to terminals of K0E (auxiliary closing relay) shall be used to inform the secondary protection relay when a circuit breaker closing command occurs (See annex D – Terminals X20: 5-6).
• Open and closed CB position shall be reported to the secondary protection relay (See Annex D – Select terminals from X1 terminal block).
• The secondary protection relay shall be informed when F102 MCB is open. A normally closed voltage-free contact connected to terminals shall be used for this purpose (See Annex D – Terminals X20:11-12).
• Discharged springs signal shall be reported to the secondary protection relay by means of a voltage-free contact connected to terminals. These contacts should be limit switch end position of circuit breaker springs discharged. In case that there are not enough available contacts, an auxiliary timing relay shall be used for this purpose (See Annex D – Terminals X1: 47-48).
• SF6 circuit breaker block shall be reported to the secondary protection relay by means of a voltage-free contact connected to terminals (See Annex D – Terminals X1:59-60).
DS/ESs control (P12-N12)
• DS/ESs driving mechanisms operation shall not be executed directly on their motors. These motors shall implement control based on auxiliary relays, which shall receive the opening and closing commands.
• DS/ESs automatism shall guarantee that simultaneous operation of several DS/ESs may not be performed.
• No DS/ESs shall be operated when the CB is in closed position.
• In case of line earthing switch the interlocking which prevents the operation with voltage presence in line shall be included. The interlock is a series circuit of:
o Normally closed contacts of the voltage presence auxiliary relays and o A normally open F103 MCB contact.
• The auxiliary contacts of each DS/ES operation diagram shall be represented, including precise identification of the DS/ES position during its whole itinerary.
Busbar differential relay
• Open and closed busbar DSs positions shall be reported (See Annex D - Select terminals from X2 and X3 terminal blocks)
Interlocking between hybrid modules
• A closed bus coupler shall be created through the X19 terminal block. This closed bus coupler circuit will receive the closed bus coupler state. The closed bus coupler circuit will enable the hybrid module busbar DSs operation ( See Annex D - Terminals X19:1-6)
• The state of the hybrid module DSs shall be reported to the bus coupler. The bus coupler circuit breaker opening operation shall be locked if any DS of the switchyard is in the intermediate position (See Annex D - Terminals X19:7-8)
Signals to RTU (P15-N15)
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• Open and closed CB position shall be reported.(See Annex D – Select terminals from X1 terminal block)
• Open and closed DS/ESs positions shall be reported (See Annex D – Select terminals from X2, X3,X4 and X5 terminal blocks)
• Every motorized switchgear MCB open signal shall be reported by means of a normally closed voltage-free contact connected to terminals (See Annex D – Terminals X1:51-52; X2:51-52; X3:51-52; X4:51-52 and X5:51-52)
• Anti-condensation circuit MCB open signal shall be reported by means of a normally closed voltage-free contact connected to terminals (See Annex D – Terminal X21-8)
• F101 MCB open signal shall be reported by means of a normally closed voltage-free contact connected to terminals (See Annex D – Terminal X21-9)
• F102 MCB open signal shall be reported by means of a normally closed voltage-free contact connected to terminals (See Annex D – Terminal X21-10)
• F103 MCB open signal shall be reported by means of a normally closed voltage-free contact connected to terminals (See Annex D – Terminal X21-11)
• “MANUAL” position signal of M-L-R selector switch shall be reported by means of a closed contact when the selector is in that position (See Annex D – Terminal X21-4)
• “LOCAL” position signal of M-L-R selector switch shall be reported by means of a closed contact when the selector is in that position (See Annex D – Terminal X21-5)
• The anti-pumping relay activation shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminals X1:53-54)
• SF6 CB alarm signal shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminals X1:55-56)
• SF6 CB block signal shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminals X1:61-62)
• Discharged springs signal shall be reported by means of a voltage-free contact connected to terminals. If this signal comes from an auxiliary relay, the auxiliary relay MUST NOT be a temporized one (See Annex D – Terminals X1:49-50)
• Operating time exceeded signal shall be reported by means of voltage-free contact connected to terminals (See Annex D – Terminals X2:53-54; X3:53-54; X4:53-54 and X5:53-54)
• SF6 busbar or module Alarm signal shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminal X21-6)
• SF6 busbar or module Block signal shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminal X21-7)
8.5.1.3 Hybrid module Y1 type – used in Transformer bay
d.c. and a.c. supply
• Terminal block for the CB and DSs motors d.c. supply (See Annex D - Terminals X0:1-4)
• Terminal block for the CB drive circuit of shunt release (1st circuit) d.c. supply (See Annex D - Terminals X0:5-6)
• Terminal block for the DSs drive circuits of shunt release d.c. supply (See Annex D - Terminals X0:7-8)
• Terminal block for the connection of the d.c. supply for the circuit associated to the control box synoptic signalization and for the signals communicated to the RTU (See Annex D - Terminals X0:9-10)
• Terminal block for the CB drive circuit of shunt release (2nd circuit) d.c. supply (See Annex D - Terminals X0:11-12)
• Terminal block for the CB and DSs anti-condensation circuit a.c. supply (See Annex D - Terminals X0:13-18). Two extra terminals shall be available within the heating circuit, to be used for the heating
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power supply of the boxes associated to the VTs bay (if exists), installed by Endesa (See Annex D - Terminals X0:19-20).
Current circuits
• Terminal block for the CTs secondary terminals (See Annex D - Terminals X6:1-24 if CTs are supplied directly from factory with the primary transformation ratio required for each installation).
Voltage circuits
• Terminal block for the VTs secondary terminals (See Annex D - Terminals X7:1-29)
• MCBs to protect circuits from X7 terminal block, associated with VTs bay. They shall be installed in the control box with the corresponding signal for each circuit breaker:
o F101-MEASURE AND PROTECTION VOLTAGE: 1 tripolar+neutral MCB with 2 normally closed voltage-free contacts connected to terminals.
o F102-PROTECTION VOLTAGE: 1 tripolar+neutral MCB with 2 normally closed voltage-free contacts connected to terminals.
o F103-PROTECTION VOLTAGE: 1 tripolar+neutral MCB with 3 normally closed voltage-free contacts connected to terminals.
• Bus related to synchronism busbar voltage circuit (See Annex D - Terminals X0:21-30)
• Bus related to block selection caused by lack of busbar voltage (See Annex D - Terminals X0:32-38)
Regulation of measuring points (RD 1110/2007)
• When regulated measuring point is required for the transformers bay, a sealable terminal block shall be available .
1st battery CB control and protection (P1-N1)
• 1st drive circuit of shunt closing release control. The requirements described in SF6 Gas and simultaneous operations shall be applied. In addition to this, there shall be two spare terminals in the closing circuit for including external interlockings.
• Anti-pumping circuit.
• 1st drive circuit of shunt opening release control. The requirements described in SF6 Gas and simultaneous operations shall be applied. The drive circuit of shunt opening release shall be prepared to supervise the shunt opening release.
• 1st battery CB closing (K0E) and opening (K0A) auxiliary relays. These relays shall receive closing and opening commands from the pushbuttons located in the control box and from RTU, depending on the M-L-R selector switch position. The auxiliary closing relay coil K0E energization shall be able to include the synchronism permission to local and remote command, in series with the closing command. For both, closing and opening relays, a normally open contact shall be used to activate the drive circuit of shunt closing and opening release.
• There shall be a contact in local position and a contact in remote position of M-L-R selector switch in order to deactivate the blocking trip relay located in the protection panel (See Annex D – Terminals X20: 1-2 and X20: 3-4).
2nd battery CB control and protection (P2-N2)
• 2nd drive circuit of shunt opening release control. The requirements described in SF6 Gas and simultaneous operations shall be applied. The drive circuit of shunt opening release shall be prepared to supervise the shunt opening release.
DSs control (P12-N12)
• DSs driving mechanisms operation shall not be executed directly on their motors. These motors shall implement control based on auxiliary relays, which shall receive the opening and closing commands.
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• DSs automatism shall guarantee that simultaneous operation of several DS/ESs may not be performed.
• No DSs shall be operated when the CB is in closed position.
• Extra terminals to connect the external interlockings shall be available.
• The auxiliary contacts of each DS operation diagram shall be represented, including precise identification of the DS position during its whole itinerary.
Busbar differential relay
• Open and closed busbar DSs positions shall be reported (See Annex D - Select terminals from X2 and X3 terminal blocks)
Interlocking between hybrid modules
• A closed bus coupler shall be created through the X19 terminal block. This closed bus coupler circuit will receive the closed bus coupler state. The closed bus coupler circuit will enable the hybrid module DSs operation ( See Annex D - Terminals X19:1-6)
• The state of the hybrid module DSs shall be reported to the bus coupler. The bus coupler circuit breaker opening operation shall be locked if any DS of the switchyard is in the intermediate position (See Annex D - Terminals X19:7-8)
Signals to the main protection relay (P15-N15)
• Open and closed CB position shall be reported to the main protection relay (See Annex D - Select terminals from X1 terminal block)
Signals to RTU (P15-N15)
• Open and closed CB position shall be reported (See Annex D – Select terminals from X1 terminal block)
• Open and closed DSs positions shall be reported (See Annex D – Select terminals from X2 and X3 terminal blocks)
• Every motorized switchgear MCB open signal shall be reported by means of a normally closed, voltage-free contact connected to terminals (See Annex D – Terminals X1:51-52; X2:51-52 and X3:51-52)
• Anti-condensation circuit MCB open signal shall be reported by means of a normally closed voltage-free contact connected to terminals (See Annex D – Terminal X21-8)
• F101 MCB open signal shall be reported by means of a normally closed voltage-free contact connected to terminals (See Annex D – Terminal X21-9)
• F102 MCB open signal shall be reported by means of a normally closed voltage-free contact connected to terminals (See Annex D – Terminal X21-10)
• F103 MCB open signal shall be reported by means of a normally closed voltage-free contact connected to terminals (See Annex D – Terminal X21-11)
• Manual position signal of M-L-R selector switch shall be reported by means of a closed contact when the selector is in that position (See Annex D – Terminal X21-4)
• Local position signal of M-L-R selector switch shall be reported by means of a closed contact when the selector is in that position (See Annex D – Terminal X21-5)
• The anti-pumping relay activation shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminals X1:53-54)
• SF6 CB alarm signal shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminals X1:55-56)
• SF6 CB block signal shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminals X1:61-62)
• Discharged springs signal shall be reported by means of a voltage-free contact connected to terminals. If this signal comes from an auxiliary relay, the auxiliary relay MUST NOT be a temporized one (See Annex D – Terminals X1:49-50)
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• Operating time exceeded signal shall be reported by means of voltage-free contact connected to terminals (See Annex D – Terminals X2:53-54 and X3:53-54)
• SF6 busbar or module alarm signal shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminal X21-6)
• SF6 busbar or module block signal shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminal X21-7)
8.5.1.4 Hybrid module Single-bay type – used in Line bay
d.c. and a.c. supply
• Terminal block for the CB and DS/ESs motors d.c. supply (See Annex D - Terminals X0:1-4)
• Terminal block for the CB drive circuit of shunt release (1st circuit) d.c. supply (See Annex D - Terminals X0:5-6)
• Terminal block for the DS/ESs drive circuits of shunt release d.c. supply (See Annex D - Terminals X0:7-8)
• Terminal block for the connection of the d.c. supply for the circuit associated to the control box synoptic signalization and for the signals communicated to the RTU (See Annex D - Terminals X0:9-10)
• Terminal block for the CB drive circuit of shunt release (2nd circuit) d.c. supply (See Annex D - Terminals X0:11-12)
• Terminal block for the CB and DS/ESs anti-condensation circuit a.c. supply (See Annex D - Terminals X0:13-18). Two extra terminals shall be available within the heating circuit, to be used for the heating power supply of the boxes associated to the VTs bay (if exists), installed by Endesa (See Annex D - Terminals X0:19-20).
Current circuits
• Terminal block for the CTs secondary terminals (See Annex D - Terminals X6:1-24 if CTs are supplied directly from factory with the primary transformation ratio required for each installation).
Voltage circuits
• Terminal block for the VTs secondary terminals (See Annex D - Terminals X7:1-29)
• MCBs to protect circuits from X7 terminal block, associated with VTs bay. They shall be installed in the control box with the corresponding signal for each circuit breaker:
o F101-MAIN PROTECTION RELAY VOLTAGE: 1 tripolar+neutral MCB with 2 normally closed voltage-free contacts connected to terminals.
o F102-SECONDARY PROTECTION RELAY VOLTAGE: 1 tripolar+neutral MCB with 2 normally closed voltage-free contacts connected to terminals.
o F103-MEASURE AND SYNCHRONISM VOLTAGE: 1 tripolar+neutral MCB with 1 normally closed and 1 normally open voltage-free contacts connected to terminals. The normally open contact is used to lock the line earthing switch.
• Bus related to synchronism busbar voltage circuit (See Annex D - Terminals X0:21-26)
• Bus related to block selection caused by lack of busbar voltage (See Annex D - Terminals X0:27-29)
• The auxiliary relays associated with the voltage presence shall be energized from the measure and synchronism voltage winding, to allow the line earthing switch operation. The interlock is a series circuit of:
o Normally close contacts of the voltage presence auxiliary relays and o A normally open F103 MCB contact.
1st battery CB control and protection (P1-N1)
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• 1st drive circuit of shunt closing release control. The requirements described in SF6 Gas and simultaneous operations shall be applied.
• Anti-pumping circuit.
• 1st drive circuit of shunt opening release control. The requirements described in SF6 Gas and simultaneous operations shall be applied. The drive circuit of shunt opening release shall be prepared to supervise the shunt opening release.
• 1st battery CB closing (K0E) and opening (K0A) auxiliary relays. These relays shall receive closing and opening commands from the pushbuttons located in the control box and from RTU, depending on the M-R-L selector switch position. The auxiliary closing relay coil K0E energization shall be able to include the synchronism permission to local and remote command, in series with the closing command. For both, closing and opening relays, a normally open contact will be used to activate the drive circuit of shunt closing and opening release.
• A normally open voltage-free contact connected to terminals of K0E (auxiliary closing relay) shall be used to inform the main protection relay when a circuit breaker closing command occurs (See annex D – Terminals X20: 3-4).
• It shall be necessary to have a normally open voltage-free contact, connected to terminals of the opening auxiliary relay K0A in case of bays with distributed generation connected (See annex D – Terminals X20: 7-8).
• It is necessary to have a contact in M-L-R selector switch (when it is in “LOCAL” position) to set the reclosing automatism out of service (See annex D – Terminals X20: 1-2)
• The main protection relay shall be informed when MCB F101 is open. A normally closed voltage-free contact connected to terminals shall be used for this purpose (See annex D – Terminals X20: 9-10)
• Open and closed CB position shall be reported to the main protection relay (See annex D – Select terminals from X1 terminal block)
• Discharged springs shall be reported to the main protection relay by means of a voltage-free contact connected to terminals. These contacts shall be limit switch end position of circuit breaker discharged springs. If there are not enough available contacts, an auxiliary timing relay shall be used for this purpose (See annex D – Terminals X1: 45-46)
• SF6 circuit breaker block shall be reported to the main protection relay by means of a voltage-free contact connected to terminals (See annex D – Terminals X1: 57-58)
2nd battery CB control and protection (P2-N2)
• 2nd drive circuit of shunt opening release control. The requirements described in SF6 Gas and simultaneous operations shall be applied. The drive circuit of shunt opening release shall be prepared to supervise the shunt opening release.
• A normally open voltage-free contact connected to terminals of K0E (auxiliary closing relay) shall be used to inform the secondary protection relay when a circuit breaker closing command occurs (See annex D – Terminals X20: 5-6).
• Open and closed CB position shall be reported to the secondary protection relay (See Annex D – Select terminals from X1 terminal block).
• The secondary protection relay shall be informed when F102 MCB is open. A normally closed voltage-free contact connected to terminals shall be used (See Annex D – Terminal block X20:11-12).
• The secondary protection relay shall be informed about discharged springs by a voltage-free contact connected to terminals. These contacts shall be limit switch end position of springs discharged of circuit breaker. In case that there are not enough available contacts, an auxiliary timing relay shall be used for this purpose (See Annex D – Terminal block X1: 47-48).
• SF6 circuit breaker block shall be reported to the secondary protection relay by means of a voltage-free contact connected to terminals (See Annex D – Terminal block X1:59-60).
DS/ESs control (P12-N12)
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• DS/ESs driving mechanisms operation shall not be executed directly on their motors. These motors shall implement control based on auxiliary relays, which shall receive the opening and closing commands.
• DS/ESs automatism shall guarantee that simultaneous operation of several DS/ESs may not be performed.
• No DS/ESs shall be operated when the CB is in closed position.
• In case of line earthing switch, the interlocking which prevents the operation with voltage presence in line shall be included. The interlock is a series circuit of: o Normally closed contacts of the voltage presence auxiliary relays and o A normally open F103 MCB contact.
• The auxiliary contacts of each DS operation diagram shall be represented, including precise
identification of the DS position during its whole itinerary.
Signals to RTU (P15-N15)
• Open and closed CB position shall be reported.(See Annex D – Select terminals from X1 terminal block)
• Open and closed DS/ESs positions shall be reported (See Annex D – Select terminals from X2, X4 and X5 terminal blocks)
• Every motorized switchgear MCB open signal shall be reported by means of a normally closed voltage-free contact connected to terminals (See Annex D – Terminals X1:51-52; X2:51-52; X4:51-52 and X5:51-52)
• Anti-condensation circuit MCB open signal shall be reported by means of a normally closed voltage-free contact connected to terminals (See Annex D – Terminal X21-8)
• F101 MCB open signal shall be reported by means of a normally closed voltage-free contact connected to terminals (See Annex D – Terminal X21-9)
• F102 MCB open signal shall be reported by means of a normally closed voltage-free contact connected to terminals (See Annex D – Terminal X21-10)
• F103 MCB open signal shall be reported by means of a normally closed voltage-free contact connected to terminals (See Annex D – Terminal X21-11)
• Manual position signal of M-L-R selector switch shall be reported by means of a closed contact when the selector is in that position (See Annex D – Terminal X21-4)
• Local position signal of M-L-R selector switch shall be reported by means of a closed contact when the selector is in that position (See Annex D – Terminal X21-5)
• The anti-pumping relay activation shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminals X1:53-54)
• SF6 CB alarm signal shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminals X1:55-56)
• SF6 CB block signal shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminals X1:61-62)
• Discharged springs signal shall be reported by means of a voltage-free contact connected to terminals. If this signal comes from an auxiliary relay, the auxiliary relay MUST NOT be a temporized one (See Annex D – Terminals X1:49-50)
• Operating time exceeded signal shall be reported by means of voltage-free contact connected to terminals (See Annex D – Terminals X2:53-54; X4:53-54 and X5:53-54)
• SF6 busbar or module Alarm signal shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminal X21-6)
• SF6 busbar or module block signal shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminal X21-7).
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8.5.1.5 Hybrid module Single-bay type – used in Transformer bay
d.c. and a.c. supply
• Terminal block for the CB and DSs motors d.c. supply (See Annex D - Terminals X0:1-4)
• Terminal block for the CB drive circuit of shunt release (1st circuit) d.c. supply (See Annex D - Terminals X0:5-6)
• Terminal block for the DSs drive circuits of shunt release d.c. supply (See Annex D - Terminals X0:7-8)
• Terminal block for the connection of the d.c. supply for the circuit associated to the control box synoptic signalization and for the signals communicated to the RTU (See Annex D - Terminals X0:9-10)
• Terminal block for the CB drive circuit of shunt release (2nd circuit) d.c. supply (See Annex D - Terminals X0:11-12)
• Terminal block for the CB and DSs anti-condensation circuit a.c. supply (See Annex D - Terminals X0:13-18). Two extra terminals shall be available within the heating circuit, to be used for the heating power supply of the boxes associated to the VTs bay (if exists), installed by Endesa (See Annex D - Terminals X0:19-20).
Current circuits
• Terminal block for the CTs secondary terminals (See Annex D - Terminals X6:1-24 if CTs are supplied directly from factory with the primary transformation ratio required for each installation).
Voltage circuits
• Terminal block for the VTs secondary terminals (See Annex D - Terminals X7:1-29)
• MCBs for protecting circuits from X7 terminal block, associated with VTs bay. They shall be installed in the control box with the corresponding signal for each circuit breaker:
o F101-MEASURE AND PROTECTION VOLTAGE: 1 tripolar+neutral MCB with 2 normally closed voltage-free contacts connected to terminals.
o F102-PROTECTION VOLTAGE: 1 tripolar+neutral MCB with 2 normally closed voltage-free contacts connected to terminals.
o F103-PROTECTION VOLTAGE: 1 tripolar+neutral MCB with 3 normally closed voltage-free contacts connected to terminals.
• Bus related to synchronism busbar voltage circuit (See Annex D - Terminals X0:21-26)
• Bus related to block selection caused by lack of busbar voltage (See Annex D - Terminals X0:27-29)
Regulation of measuring points (RD 1110/2007)
• When regulated measuring point is required for the transformers bay, a sealable terminal block shall be available .
1st battery CB control and protection (P1-N1)
• 1st drive circuit of shunt closing release control. The requirements described in SF6 Gas and simultaneous operations shall be applied. In addition to this, there shall be two spare terminals in the closing circuit for including external interlockings.
• Anti-pumping circuit.
• 1st drive circuit of shunt opening release control. The requirements described in SF6 Gas and simultaneous operations shall be applied. The drive circuit of shunt opening release shall be prepared to supervise the shunt opening release.
• 1st battery CB closing (K0E) and opening (K0A) auxiliary relays. These relays shall receive closing and opening commands from the pushbuttons located in the Control Box and from RTU, depending on the M-L-R selector switch position. The auxiliary closing relay coil K0E energization shall be able to include the synchronism permission to local and remote command, in series with the closing
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command. For both, closing and opening relays, a normally open contact will be used to activate the drive circuit of shunt closing and opening release.
• There shall be a contact in local position and a contact in remote position of M-L-R selector switch in order to deactivate the blocking trip relay located in the protection panel (See Annex D – Terminals X20: 1-2 and X20: 3-4).
2nd battery CB control and protection (P2-N2)
• 2nd drive circuit of shunt opening release control. The requirements described in SF6 Gas and simultaneous operations shall be applied. The drive circuit of shunt opening release shall be prepared to supervise the shunt opening release.
DS control (P12-N12)
• DSs driving mechanisms operation shall not be executed directly on their motors. These motors shall implement control based on auxiliary relays, which shall receive the opening and closing commands.
• DSs automatism shall guarantee that simultaneous operation of several DS/ESs may not be performed.
• No DSs shall be operated when the CB is in closed position.
• Extra terminals to connect the external interlockings shall be available.
• The auxiliary contacts of each DS operation diagram shall be represented, including precise identification of the DS position during its whole itinerary.
Signals to the main protection relay (P15-N15)
• Open and closed CB position shall be reported to the main protection relay (See Annex D - Select terminals from X1 terminal block)
Signals to RTU (P15-N15)
• Open and closed CB position shall be reported.(See Annex D – Select terminals from X1 terminal block)
• Open and closed DSs positions shall be reported (See Annex D – Select terminals from X2 terminal block)
• Every motorized switchgear MCB open signal shall be reported by means of a normally closed voltage-free contact connected to terminals (See Annex D – Terminals X1:51-52 and X2:51-52)
• Anti-condensation circuit MCB open signal shall be reported by means of a normally closed voltage-free contact connected to terminals (See Annex D – Terminal X21-8)
• F101 MCB open signal shall be reported by means of a normally closed voltage-free contact connected to terminals (See Annex D – Terminal X21-9)
• F102 MCB open signal shall be reported by means of a normally closed voltage-free contact connected to terminals (See Annex D – Terminal X21-10)
• F103 MCB open signal shall be reported by means of a normally closed voltage-free contact connected to terminals (See Annex D – Terminal X21-11)
• Manual position signal of M-L-R selector switch shall be reported by means of a closed contact when the selector is in that position (See Annex D – Terminal X21-4)
• Local position signal of M-L-R selector switch shall be reported by means of a closed contact when the selector is in that position (See Annex D – Terminal X21-5)
• The anti-pumping relay activation shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminals X1:53-54)
• SF6 CB alarm signal shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminals X1:55-56)
• SF6 CB block signal shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminals X1:61-62)
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• Discharged springs signal shall be reported by means of a voltage-free contact connected to terminals. If this signal comes from an auxiliary relay, the auxiliary relay MUST NOT be a temporized one (See Annex D – Terminals X1:49-50)
• Operating time exceeded signal shall be reported by means of voltage-free contact connected to terminals (See Annex D – Terminals X2:53-54)
• SF6 busbar or module alarm signal shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminal X21-6)
• SF6 busbar or module block signal shall be reported by means of a voltage-free contact connected to terminals (See Annex D – Terminal X21-7)
8.5.1.6 Automatic openings
Circuit breaker should open when second level of SF6 alarm activates. Circuit breaker should keep blocked in open position.
8.5.2 e-distribuzione, Enel Distributie and Latam s pecific requirements
8.5.2.1 Terminal Boards for interface with the control system
The equipment controls, the contacts related to their operating status and the possible anomalies shall be reported in the terminal boards for the interface with the substation control system, as shown in the principle electric diagrams listed in par. 8.4.3.
As required in par. 8.1.1, during normal operation temporary block signalizations shall not be sent to the control system.
Used abbreviations in electric diagrams and their meaning are listed in the following; for those related to the substation interlocks see the relevant section.
Italian is the language used in the terminal boards abbreviations; for the other languages the equivalent abbreviations as well as the synoptic will be agreed with the specific Enel Group Distribution company.
Circuit-breakers
• drive circuit of shunt closing release control (CH-ABC)
• 1st drive circuit of shunt opening release control (1° AP-A; 1°AP- B; 1°AP-C or 1°AP-ABC)
• 2nd drive circuit of shunt opening release control (2° AP-ABC)
• 3rd drive circuit of under-voltage release control (3° AP-ABC)
• close position (ccX152 or 152NA)
• open position (caX152 or 152NC)
• remote/local selector switch in local (P) position (43SP-PROVA)
• 1st minimum gas density level (P1 GAS)
• 2nd minimum gas density level (P4 GAS)
• discharged springs (P4 MOLLE)
• intervention of motor protection device and/or auxiliary supply missing (42RT)
• motor maximum operation time (BX)
• anti-condensation circuit anomaly (AnR152)
• poles discrepancy - only single-pole CB (DP)
• locking of drive circuit of under-voltage release control – only if assembled (BL3°AP-ABC)
Disconnectors – Earthing Switches
• drive circuit of shunt closing release control (DS: CH189”XY”; ES: CH189T”XY”; “XY” means the bay name i.e. L1, L2, TR, etc.)
• drive circuit of shunt opening release control (DS: AP189”XY”; ES: AP189T”XY”; “XY” means the bay name i.e. L1, L2, TR, etc.)
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• close position (DS: ccX189”XY”; ES: ccX189T”XY”)
• open position (DS: caX189”XY”; ES: ccX189T”XY”)
• intervention of motor protection device and/or auxiliary supply missing (DS: 42RT189”XY”; ES: 42RT189T”XY”)
• motor maximum operation time (DS: BX189”XY; ES: 42RT189T”XY”)
• not-maneuverable DS (DS: SNM189”XY”; ES: 42RT189T”XY”)
Earthing Switches
Further specific control circuits, using signals from secondary terminals of on-site Inductive or Capacitive Voltage Transformers (see electric diagrams “VT/1” and “VT/2"), elaborate absence of voltage on HV line (and status ON/OFF of relative low voltage protection CBs) to enable the ES closing:
• voltage presence (27ON”XY”)
• voltage absence (27OFF”XY”)
• voltage presence anomaly (An PRES TENS”XY”)
For this purpose the low voltage components shall have the following characteristics.
• 4P circuit-breaker for protection of secondary VT circuits:
Ue = 400 V ac; In = 3A; Electromagnetic over current release - short circuit current setting: 12 A (“B-type”); Icu ≥ 25 kA;
• K27A/L, K27B/L and K27ATL relays:
Rated voltage = 100 V AC.
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Disconnectors – special cases – codes “101” and “102”
Similarly to the above “Earthing Switches” the specific voltage control circuits shall enable not only the ES closing but also the DS closing/opening, to guarantee operations without energy transit:
• voltage presence (27ON”XY”)
• voltage absence (27OFF”XY”)
• voltage presence anomaly (An PRES TENS”XY”)
Voltage transformers – codes “VT/1” and “VT/2”
(more details in “Earthing Switches”)
• Phase voltage (V”X”; “X” means the electrical phase i.e, 4, 8, 12; 0 is ground potential)
• Open position low voltage CB “ ATV1” (ATV)
• Closed position low voltage CB “ ATV1” (+ATV)
• 1st minimum gas density level – only SF6 VTs (P1 GAS)
• 2nd minimum gas density level – only SF6 VTs (P4 GAS)
8.5.2.2 Synoptic
The synoptic alarm/block signalization lamps (see par. 8.2.1) shall be those indicated in the previous paragraph.
Some signalizations, due to their nature, may be common to more switchgears, therefore they shall be grouped together.
For example, in the case of hybrid module Y2 type, having two remote/local selector switches (“Servizio/Prova”), one for Line-bay and Bus-bar, the other for Transformer bay, we have:
Line-bay and Bus-bar common signalizations
• remote/local selector switch in local (P) position (43SP/L-PROVA).
• 1st minimum gas density level (P1 GAS).
• 2nd minimum gas density level (P4 GAS).
• anti-condensation circuit anomaly (AnR)
• Lamps test button (PL) (only one but working also on lamps of the other bay)
Transformer-bay common signalizations
• remote/local selector switch in local (P) position (43SP/TR-PROVA).
• 1st minimum gas density level (P1 GAS).
• 2nd minimum gas density level (P4 GAS).
• anti-condensation circuit anomaly (AnR)
In annex E some synoptic drawing examples are shown; other cases will be assessed with the manufacturer.
Note: In case of single-pole CB, the synoptic shall have an additional signal lamp that is activated when the three mechanical locks of the under-voltage releases are - between them - in a not congruent position.
8.5.2.3 Interlocks
The hybrid modules shall be equipped with operation locks to ensure safety of both workers and switchgears, preventing wrong operations being performed either in electric (remote or local) or manual mode (only for DS/ESs, in local mode).
The required operation locks are:
• specific of the single switchgear (locks);
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• between switchgears part of the same hybrid module (interlocks);
• between interfaced equipments (substation interlocks):
a. switchgears of different hybrid modules
b. stand-alone switchgears (CBs, DSs/ESs)
c. medium voltage switchboards
There are two types of substation interlocks:
• incoming (working on the hybrid module)
• outgoing (working on switchgears external to the hybrid module)
The differentiation is included in the abbreviations used for the same type of interlock (see in the principle electric diagrams, i.e. “INTBL. A – IN”; “INTBL. B – OUT”).
The main operating locks, divided for module type, are listed in the following.
8.5.2.3.a) Hybrid module Y1 type
“Linea 1” bay – code “101” (or “Linea 2” – code “102”)
• Disconnector 189L1 (or 189L2) closing lock for 2nd minimum gas density level (“P4 gas”);
• Interlock between CB 152, disconnector 189L1 and disconnector 189L2: impossibility of disconnector 189L1 (or 189L2) operation if CB 152 and disconnector 189L2 (or 189L1) are closed. The opening and closing operations of this disconnector are enabled, alternatively to the opening of CB 152 and disconnector 189L2 (or 189L1), by an external consensus (substation interlocks: “INTBL. A – IN”);
• Impossibility of disconnector 189L1 (or 189L2) operation in presence of HV on both lines L1 and L2. The closing and opening operations of this disconnector are enabled, alternatively to the HV absence on both lines L1 and L2, by an external consensus (substation interlocks: “BLOCCO 27”);
• Interlock between disconnector 189L1 (or 189L2) and his earthing switch 189TL1 (or 189TL2): impossibility to close the earthing switch if disconnector is closed and vice versa;
• Impossibility to close disconnector 189L1 (or 189L2) for external consensus absence (i.e. for presence of external earthing switch in closed position or for SF6 absence; substation interlocks: “INTBL. B – IN”);
• Impossibility to close earthing switch 189TL1 (or 189TL2) for external consensus absence (substation interlocks: “INTBL. C – IN”);
• Impossibility to close earthing switch 189TL1 (or 189TL2) for presence of HV on line L1 (or L2).
Circuit breaker bay
Circuit breaker bay shall be provided of the same locks as for Y2 type described in the following par. 8.5.2.3.b), differentiating their use whether as Line bay (see "Line 1" bay) or as Transformer bay (see "Transformer" bay).
Specifically, the:
• Closing lock of CB 152TR (or 152L) for disconnectors incomplete operation, shall be related to the three hybrid module disconnectors.
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8.5.2.3.b) Hybrid module Y2 type12
“Linea 1” bay – code “201” and “202”
• CB 152L1 and disconnector 189L1 closing lock for 2nd minimum gas density level (“P4 gas”);
• CB 152L1 closing lock for discharged springs;
• CB 152L1 closing lock for under-voltage release circuit not-supplied (if any) and, if single-pole type, with mechanical locks of the three under-voltage releases in a not congruent position (between them);
• CB 152L1 closing lock for incomplete operation of disconnectors 189L1 and 189Sb(L2);
• Impossibility to operate disconnector 189L1 when CB 152L1 is closed;
• Interlock between disconnector 189L1 and his earthing switch 189TL1: impossibility to close the earthing switch if disconnector is closed and vice versa;
• Impossibility to close earthing switch 189TL1 for presence of HV on line L1.
“Sbarra (Linea 2)” bay – code “301”, “302” and “303”
• Disconnector 189L1 closing lock for 2nd minimum gas density level (“P4 gas”);
• Interlock between disconnector 189Sb(L2) and his earthing switch 189TSB(L2): impossibility to close the earthing switch if disconnector is closed and vice versa;
• Interlock between disconnector 189Sb(L2), CB 152 L1 and CB 152TR: impossibility to operate disconnector 189SB(L2) if these CBs are closed. The opening and closing operations of this disconnector are enabled, alternatively to the opening of CBs 152L1 and 152TR, by an external consensus (substation interlocks: “INTBL. A – IN”);
• Impossibility to close disconnector 189SB(L2) for external consensus absence (i.e. for presence of external earthing switch in closed position or for SF6 absence; substation interlocks: “INTBL. B – IN”);
• Impossibility to close earthing switch 189SB(L2) for external consensus absence (substation interlocks: “INTBL. C – IN”);
• Impossibility to close earthing switch 189SB(L2) for presence of HV on busbar/Line2.
“Trasformatore” bay – code “401” and “402”
• CB 152TR and disconnector 189TR closing lock for 2nd minimum gas density level (“P4 gas”);
• CB 152L1 closing lock for discharged springs;
• CB 152L1 closing lock for under-voltage release circuit not supplied;
• CB 152L1 closing lock for disconnectors 189TR and 189Sb(L2) incomplete operation;
• Impossibility to operate disconnector 189TR when CB 152TR is closed;
• Interlock between disconnector 189TR and his earthing switch 189TTR: impossibility to close the earthing switch if disconnector is closed and vice versa;
• Interlock between disconnector 189TR and earthing switch 89TTR on MV side of HV/MV transformer: impossibility to close the disconnector 189TR if earthing switch 89TTR is closed and vice versa. This function shall be achieved by means of a device containing an electromagnet, which is energized, by means of a push-button, by a discordant auxiliary contact of the disconnector 189 TR if the remote/local selector switch is in “Prova” position. The device shall allow the rotation and extraction of a key enabling the closing of the MV
12 Note: in the following is described the case in which the two CBs of the Y2 type hybrid module are used in a Line bay and in a Transformer bay; but if both are used in Line bays the symbol “152TR” in sub-paragraph “Sbarra (Linea 2)” bay – code “301”, “302” and “303” becomes “152L2”. The same applies in principle electric diagrams.
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earthing switch 89TTR.
• Interlock between earthing switch 189TTR and CB MV 52TR: impossibility to close the earthing switch 189TTR if CB MV 52TR is closed and vice versa.
8.5.2.3.c) Hybrid module Single-bay type
Circuit-breaker bay
Circuit breaker bay shall be equipped with the same locks as for Y2 type described in cap. 8.5.2.3.b), using according to the application locks of Line bay (see “Linea 1” bay, changing the “L1” part of the abbreviation in “L”) or locks of Transformer bay (see “Trasformatore” bay).
Specifically, the:
• CB 152L (or 152TR) closing lock for disconnectors incomplete operation, shall be related to all disconnectors of the hybrid module.
“Sbarra” bay – code “501” and “502”
• Disconnector 189SB closing lock for 2nd minimum gas density level (“P4 gas”);
• Interlock between CB 152L (or 152 TR) and disconnector 189 SB: impossibility to operate disconnector 189SB when CB is closed;
• Impossibility to close disconnector 189SB for external consensus absence (i.e. for presence of external earthing switch in closed position or for SF6 absence; substation interlocks: “INTBL. B – IN”).
8.5.2.4 Automatic openings
Following intervention for SF6 gas low-pressure (P4gas) due to a severe failure in a switchgear, the HV faulty part of the substation shall be isolated from the healthy part not subject to failure.
For this purpose commands for automatic opening shall be activated and simultaneously condition for the service restoring shall be prepared, even by means of specific substation automatisms.
If partitions are present the automatic opening logical operations shall work with the same criteria (see i.e. code “303” and “502”).
The automatic opening commands work both internally, in the faulty hybrid module, and simultaneously externally to the substation HV sections still healthy.
Consequently the automatic opening commands, similarly to the substation interlocks, can be both incoming and outgoing; in the principle electric diagrams of DS/ES they are abbreviated with “AP.AUT. – IN” and “AP.AUT. – OUT”, while in CBs ones the command (only incoming) is “AP.AUT.INTERBL”.
All the automatic openings are enabled only if remote/local selector switch is in “Servizio” position.
Generally in CBs case the automatic opening having internal origin work on 1st and 2nd drive circuits of shunt opening release control; in case of 152TR they work on 1st drive circuit of shunt opening release control and on 3rd drive circuit of under-voltage release control.
Circuit breaker, after the automatic opening, shall be blocked in open position.
Specifically, for 2nd minimum gas density level (“P4 gas”) intervention, the following operations shall occur, depending on the hybrid module type (see the principle electric diagrams; possible special cases will be assessed with the manufacturer):
Y1 type
CB opens and in line disconnectors an auxiliary contact (voltage-free) becomes available for an outgoing open command;
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Y2 type
CBs and disconnector 189Sb(L2) open and in busbar disconnector an auxiliary contact (voltage-free) becomes available for an outgoing open command;
Single-bay type
CB open and in busbar disconnector 189SB (if present) an auxiliary contact (voltage-free) becomes available for an outgoing open command.
In case of failure in one of the SF6 insulated VT (if presents), the interventions for SF6 low pressure (P4 gas) in their specific partition work as follows:
Y1 type
a) if the fault has occurred in a VT of "Line 1" (or "Line 2") bay the CB opens and, in case of external consensus (i.e. HV = off), the disconnector L1 (or L2) opens as well. The disconnector 189L1 (or 189L2), once open, intercepts the automatic opening command coming from the VT of "Line 1" (or "Line 2") bay in order to allow the CB closing.
b) if the fault has occurred in a VT of the CB bay, the CB opens;
Y2 type
a) if the fault has occurred in a VT of the CB bay, the CB opens;
b) if the fault has occurred in a VT of SB(L2) bay, both CBs and the busbar disconnector open. The busbar disconnector, once open, intercepts the automatic opening command coming from the VTs in order to allow the CBs closing;
Single-bay type
CB and busbar 189SB disconnector (if any) open.
9 TESTING
9.1 General information
The applicable standard is IEC 62271-205, where is stated (par. 1.101) “If part of the compact switchgear assembly is formed by metal enclosed switchgear devices the requirements of IEC 62271-203 apply”, consequently the IEC 62271-203 tests are also applicable with the clarifications stated in this chapter.
The tests to be performed on Hybrid Module are divided in:
• Type tests;
• Routine tests on factory;
• Commissioning tests.
9.2 Type tests
9.2.1 General
In principle type tests should be performed on a complete Hybrid Module manufactured in accordance with the present technical specification.
Type tests are be classified in:
• tests on the complete assembly
• tests on base components
9.2.2 Type tests on the complete assembly
(6.1 of IEC 62271-205)
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The tests listed in the following paragraphs shall be performed on a complete Hybrid Module manufactured in accordance with the present technical specification (the layout shall be suggested by the manufacturer and approved by user).
The applicability of a type test performed on one of the provided layouts to an equipment with a different layout shall be demonstrated by the manufacturer (by mean of a technical report) and approved by the user.
9.2.2.1 Visual check and constructive characteristics check
The Hybrid Module, complete of all accessories and fully assembled in operation layout, shall be subject to a visual inspection in order to verify its functional, dimensional and constructive compliance with this Global Standard and with technical documentation listed in paragraph 10.2.2.
Visual inspection shall be repeated each time the required assembly includes at least one new base components never subject to this check.
9.2.2.2 Dielectric tests
(6.2 of IEC 62271-203)
9.2.2.3 Radio interference voltage (r.i.v.) test
(6.3 of IEC 62271-203)
Applicable only to SF6/air bushings.
9.2.2.4 Measurement of the resistance of circuits
(6.4 of IEC 62271-203)
The measure shall cover all Hybrid Module components, using all available access points.
9.2.2.5 Temperature-rise tests
(6.5 of IEC 62271-203)
9.2.2.6 Short-time withstand current and peak withstand current tests
(6.6 of IEC 62271-203)
9.2.2.7 Verification of the protection
(6.7 of IEC 62271-203)
9.2.2.8 Tightness test
(6.8 of IEC 62271-203)13
Test must be performed using test Qm, method 1 “Cumulative Test”, IEC 60068-2-17.
The initial gas concentration Co, with Hybrid Module filled at nominal density, shall be measured after at least 2 hours from pressurizing; the final concentration C1 shall be measured after more than 8 hours.
9.2.2.9 Electromagnetic compatibility tests (EMC)
(6.9 of IEC 62271-203)
13 6.102 quoted in this paragraph shall be intended as 9.2.2.12 of this document.
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9.2.2.10 Additional tests on auxiliary and control circuits
(6.10 of IEC 62271-203)
For this verification the manufacturer shall provide a paper copy of the Hybrid Module electric schemes.
The correct operation of all controls, interlocking, automatic openings and signalizations shall be also verified.
The absorption curves of closing and opening (shunt and under-voltage) releases, taking note of the maximum values, shall be registered in the following conditions:
• at rated voltage;
• at 110% of the rated voltage;
• at 70% of the rated voltage, for opening releases;
• at 85% of the rated voltage, for closing release.
The absorption curves of the CB and DS/ES motors (taking note of the maximum values, inrush excluded), of the springs charging times and of the DS/ES operating times, shall be registered in the following conditions:
• at rated voltage;
• at 110% of the rated voltage;
• at 85% of the rated voltage.
The heating and/or anti-condensation circuit absorption shall be measured.
9.2.2.11 Verification of making and breaking capacities
(6.101 of IEC 62271-203)
According with this requirement the manufacturer shall demonstrate that associated components excluded from this test or changed respect to the tested one don’t affect the making and breaking performances.
9.2.2.12 Mechanical and environmental tests
6.101 of IEC 62271-205 applies with the following additional information.
The static terminal load test (6.101.5 of IEC 62271-205) shall be performed considering the requirements in 6.4.1 of this document.
9.2.2.12.a) Tests on Circuit-breakers
Mechanical and environmental tests (IEC 62271-100 par. 6.101)
Humidity test is not required.
A new definition for operation with under-voltage release is added, similar to “opening time”, IEC 62271-100 par. 3.7.133 a): “The opening time with under-voltage release is the time interval between the instant when the voltage drops suddenly to zero, the circuit-breaker being in the closed position, and the instant when the arcing contact are separated in all poles.”
In case of the under-voltage release is requested, its characteristics shall be verified in accordance with IEC 62271-1 (par. 5.8.4) at ambient temperature.
Moreover, for routine tests and commissioning tests purpose, the reference values and their tolerance at 110%, 100% and 70% of the rated voltage shall be provided.
9.2.2.12.b) Tests on disconnectors DS and earth switches ES
IEC 62271-102 (and Annex E) applies with following additional information Operating and mechanical endurance test (IEC 62271-102 par. 6.102)
Note: par. 6.102.3.2 applies also to measuring of resistance of earthing switch.
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During test, referring par. 8.1.3.2 of this Global Standard, the DS/ES mechanical locks and interlocks operation shall be checked.
Operation under severe ice conditions (IEC 62271-102 par. 6.103)
Note: par. 6.103.4.2 applies also to measuring of resistance of earthing switch.
This test is mandatory.
Operation at the temperature limits (IEC 62271-102 par. 6.104)
This test is mandatory.
9.2.2.13 Proof tests for enclosures
(6.103 of IEC 62271-203)
9.2.2.14 Pressure test on partitions
(6.104 of IEC 62271-203)
9.2.2.15 Test under conditions of arcing due to an internal fault
(6.105 of IEC 62271-203)
9.2.2.16 Insulator tests
(6.106 of IEC 62271-203)
9.2.2.17 Corrosion test on earthing connections
(6.107 of IEC 62271-203)
9.2.2.18 Corrosion test on enclosures
(6.108 of IEC 62271-203)
9.2.2.19 Protective treatments
Hot dip galvanized coatings on iron and steel components shall be verified in accordance with ISO 1461 by mean of magnetic flux equipments, performing at least 5 measures on each component, in uniform manner on the various surfaces, avoiding edges and angular parts.
The verification of other protective coatings shall be performed considering their characteristics: the manufacturer will indicate the minimum thickness allowed and the others characteristics.
9.2.2.20 Seismic verification
If requested, Hybrid Module (including the support) shall be compliant with seismic qualification, according with standards listed in 4.2.3.
9.2.3 Type tests on base components
The type tests listed in the following paragraphs can be performed on the single base component or on a different assembly equipped with the same component used for the Hybrid Modules.
The applicability of these type tests on the different Hybrid Modules layouts shall be demonstrated by the manufacturer (by mean of a technical report) and approved by the user.
9.2.3.1 Tests on Circuit-breakers
IEC 62271-100 applies with the following additional information
9.2.3.1.a) X-radiaton test procedure for vacuum interrupters
(6.11 of IEC 62271-203)
Only in case of vacuum CBs.
9.2.3.1.b) Critical current tests
(IEC 62271-100 par. 6.107)
If applicable (see 6.107.1)
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9.2.3.2 Tests on disconnectors DS and earth switches ES
IEC 62271-102 applies with the following additional information.
9.2.3.2.a) Test to verify the proper functioning of the position indicating device
(IEC 62271-102 par. 6.105)
This test is mandatory.
9.2.3.2.b) Bus-transfer current switching tests
(IEC 62271-102 par. 6.106)
This test is mandatory only for DS for which this characteristic is requested (see par. 6.3 of this document).
9.2.3.2.c) Induced current switching test
(IEC 62271-102 par. 6.107)
This test is mandatory.
9.2.3.3 Tests on toroidal Current Transformers
(IEC 61869-2)
Manufacturer shall perform also the IEC 61869-2 par. 7.3.201 test; the CT technical documentation shall include the tolerance range for the secondary winding resistance.
9.2.3.4 Tests on Voltage Transformers
(IEC 61869-3)
Test under conditions of arcing due to an internal fault is required
Manufacturer shall perform also the IEC 61869-3 par. 7.4.6 and 7.4.7 tests.
9.2.3.5 Tests on SF6/air bushings, cable connections, transformer connections
SF6/air bushings, cable connections and transformer connections shall be tested in accordance with their respective IEC standards.
9.2.3.6 Tests on EVDS
Following checks shall be performed: • verification of the intervention and hysteresis threshold; • verification of interlocks with the line disconnectors and/or earth switches; • verification of activation of self diagnostic function (internal fault presence signaling).
9.2.4 Specific requirements
9.2.4.1 e-distribuzione
Tests on enclosures, partitions, voltage transformer, SF6/air bushings, insulator, are included in the scope of D.M. 1/12/1980 and subsequent modification (D.M. 10/9/1981).
9.3 Routine tests in factory
(IEC 62271-203 par. 7)
The Routine tests (also called acceptance tests) shall be made in the manufacturer's factory on each Hybrid module supplied, to ensure the product compliance with:
- base components approved during the conformity assessment (homologation, certification etc.) process and on which the type tests have been performed;
- the approved technical documentation of the assembly specific layout to be supplied (layout drawing, electric schemes - both HV and low voltage, Control Box drawing etc.).
Test values/results shall be in compliance with rated values (and respective tolerances).
The manufacturer shall provide, for each Hybrid Module supplied, the report of all measures and tests carried out.
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9.3.1 Dielectric test on the main circuit
(7.1 of 62271-203, partial discharge included)
Alternative methods for the partial discharge measurement can be proposed by the manufacturer and shall be approved by Enel Group Distribution companies.
9.3.2 Tests on auxiliary and control circuits
(IEC 62271-203 par. 7.2)
Functional tests (par. 7.2.2 of IEC 62271-1) shall be performed together with tests in par. 9.3.8, only at rated voltage.
Dielectric tests (par. 7.2.4 of IEC 62271-1) shall be performed applying 1 kV for 1 s.
Electronic devices, motors etc. can be excluded by dielectric test only if agreed during the conformity assessment (homologation, certification etc.) process.
EVDS shall be disconnected before dielectric test.
9.3.3 Measurement of the resistance of the main cir cuit
(IEC 62271-203 par. 7.3)
To be performed after mechanical operating tests.
The ambient temperature influence can be neglected.
The test shall be performed also on ES.
9.3.4 Tightness test
(IEC 62271-203 par. 7.4)
To be performed at least at 2nd minimum gas density level (block).
Manufacturer shall provide the results of tests on subassemblies. Sniffing device may be used to check the joint between subassemblies.
9.3.5 Design and visual checks
(IEC 62271-203 par. 7.5)
Following items shall be verified:
• switchgear compliance with approved documents; • no visible defects; • protective coatings (par. 9.2.2.19 of this document applies).
9.3.6 Pressure tests of enclosures
(IEC 62271-203 par. 7.101)
Manufacturer shall provide the results of internal tests.
9.3.6.1 e-distribuzione Specific requirements
Manufacturer shall provide the “Certificazione di rispondenza” (see: D.M. 1/12/1980, Allegato A, Regola VSR.8.B.1, par. 5.2), including partitions, bushings and VTs (if any).
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9.3.7 Mechanical operation tests
(IEC 62271-203 par. 7.102)
9.3.7.1 Tests on Circuit-Breakers
(IEC 62271-100 par.7.101)
The following items shall be recorded:
a. at Vmax, Vn, Vmin, closing (C) and opening (O) times, time spread (on each release); a1. at Vmax, Vn, Vmin opening (O) times, time spread of under-voltage release coil (if present -
see 9.2.2.12.a) ) and it shall be verified its compliance with IEC 62271-1 par. 5.8.4; b. at Vn, close-open (CO) time and open-close-open (O-t-CO) cycle; c. at Vn, the operation time of one of each type (make and break) of auxiliary contacts, respect
to the operation of main contacts on closing and on opening of CB; d. no-load travel curves.
The absorption curves of closing and opening (shunt and under-voltage) releases, taking note of the maximum values, shall be registered in the following conditions:
• at rated voltage;
• at 110% of the rated voltage;
• at 70% of the rated voltage, for opening releases;
• at 85% of the rated voltage, for closing release.
The spring recharging time of the motor after a closing operation and its absorption (maximum value, inrush excluded) shall be measured at rated voltage.
9.3.7.2 Tests on disconnectors DS and earth switches ES
(IEC 62271-102 par. 7-101)
The following items shall be verified:
• operation times and the drive motor absorption (inrush excluded) at Vmax, Vn, Vmin; • manual and electrical operation and its (mechanical and electrical) interlock devices; • satisfactory operation of the auxiliary contacts and position indicating devices; • mechanical locks.
9.3.8 Tests on auxiliary circuits, equipment and in terlocks in the control mechanism
(IEC 62271-203 par. 7.103)
For this verification the manufacturer shall provide a paper copy of the Hybrid Module electric schemes.
Following items shall be verified:
• EVDS device (operation, interlocks with DS or ES, internal self-diagnostic) referring to its testing procedures;
• SF6 density control devices: the verification shall be performed at ambient temperature, in the real operating position, using nitrogen, with decreasing pressure values. SF6 can be used only in presence of recovery systems. Test reports issued by the density control device manufacturer shall be provided (test position shall be evidenced too).
• correct operation of all controls, interlocking, automatic openings and signalizations, including galvanic separation between the power supplies of various circuits;
• heating and/or anti-condensation circuit absorption.
9.3.9 Pressure test on partitions
(IEC 62271-203 par. 7.104)
Manufacturer shall provide the results of testing on partitions.
9.3.10 Tests on Current Transformers
(IEC 61869-2 par. 7.1.2, Table 10: Routine tests including par. 7.3.201; Sample Test, par. 7.5.2 when applicable).
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The tests of CTs shall be repeated sampling at least one unit for each tern.
It shall be verified also:
a. the CTs compliance with approved documents; b. no visible defects; c. the presence of producer test reports of all CTs.
9.3.10.1 e-distribuzione Specific requirements
The supplier shall inform e-distribuzione for routine tests in the instrument transformers manufacturer factory. In case Enel will not attend these tests they shall be repeated in the Hybrid Modules manufacturer factory according to the given criteria.
9.3.11 Tests on Voltage Transformers
(IEC 61869-3 par. 7.1.2, Table 10: Routine tests par. 7.3).
The tests of VTs shall be repeated sampling one unit for each tern.
It shall be verified also:
a. the VTs compliance with approved documents; b. no visible defects; c. the presence of producer test reports of all VTs; d. SF6 density control devices: 9.3.8 applies.
9.3.11.1 e-distribuzione Specific requirements
The supplier shall inform e-distribuzione for routine tests in the instrument transformers manufacturer factory. In case Enel will not attend these tests they shall be repeated in the Hybrid Modules manufacturer factory according to the given criteria.
9.3.12 Bushing tests
(IEC 60137 par.9.6)
Test reports issued by insulator manufacturer shall be provided.
9.4 Commissioning tests
(IEC 62271-203 par. 10)
The Commissioning tests (also called on-site acceptance tests) shall be performed in the Enel Group Distribution company plant on each Hybrid Module supplied, after its installation.
The manufacturer, at the end of the on-site tests, shall deliver the report containing the results of the measures and tests performed on the Hybrid Module. These measures shall include check of transportation pressure, to be performed before installation.
This report, in paper and in electronic format (e.g. one or more “pdf” files) shall include also factory routine tests and all sub-components test reports.
IEC 62271-1 Par. 10.2.1 is applicable.
9.4.1 Dielectric test on the main circuit
(IEC 62271-203 par. 10.2.101.2 and C.3.2.3)
Dielectric test shall be performed on Hybrid Module, if disassembled in transport units and if stated in the approved technical documentation of the assembly specific layout to be supplied.
In alternative to test methods provided by par. 10.2.101.2.3 of IEC 62271-203, a test applying the grid rated voltage (see IEC - par. C.3.2.3) for 24 hours without energy transit can be performed.
9.4.2 Dielectric test on auxiliary circuits
(IEC 62271-203 par 10.2.101.3; IEC 62271-1 applies only par. 7.2.4)
Dielectric tests shall be performed applying 1 kV for 1 s.
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EVDS shall be disconnected before dielectric test; others electronic devices, motors etc. can be excluded by dielectric test only if agreed during the conformity assessment (homologation, certification etc.) process.
9.4.3 Measurement of the resistance of the main cir cuit
(IEC 62271-203 par. 10.2.101.4)
To be performed after mechanical operating tests.
The ambient temperature influence can be neglected.
The test shall be performed also on ES.
9.4.4 Gas tightness test
(IEC 62271-203 par. 10.2.101.5)
To be performed at rated pressure.
The test shall be performed using test Qm, method 2 “Probing Test”, IEC 60068-2-17, after all the other tests, eight hours after the gas filling (for example one night is enough).
Fittings, gas density control devices and piping shall be checked. Manufacturer shall verify all on-site assembled connections between transport units.
The sensitivity of the sniffing device shall be at least 10-8 Pa x m3/s.
9.4.5 Checks and verifications
(IEC 62271-203 par. 10.2.101.6)
Following items shall be verified:
• assembly in accordance with the manufacturer’s drawings and instructions; • control of damage absence; • presence of accompanying required documentation and materials (see par. 10.3).
9.4.6 Mechanical operation tests
9.4.6.1 Tests on Circuit-Breakers
(IEC 62271-100 par. 10.2.102.2)
Before this tests at least 30 C-O no-load operations shall be performed.
The following items shall be recorded:
a. at Vmax, Vn, Vmin, closing (C) and opening (O) times, time spread (on each release); a1. at Vmax, Vn, Vmin opening (O) times, time spread on under-voltage release coil (if present
see 9.2.2.12.a) ) and it shall be verified its compliance with IEC 62271-1 par. 5.8.4; b. at Vn, close-open (CO) time and open-close-open (O-t-CO) cycle; c. at Vn, the operation time of one of each type (make and break) of auxiliary contacts, respect
the operation of main contacts on closing and on opening of CB.
The absorption curves of closing and opening (shunt and under-voltage) releases, taking note of the maximum values, shall be registered in the following conditions:
• at rated voltage;
• at 110% of the rated voltage;
• at 70% of the rated voltage, for opening releases;
• at 85% of the rated voltage, for closing release.
The spring recharging time of the motor after a closing operation and its absorption (maximum value, inrush excluded) shall be measured only at Vn.
9.4.6.2 Tests on disconnectors DS and earth switches ES
(IEC 62271-102 par. 7.101)
The par. 9.3.7.2 of this document applies. The operation times and the drive motor absorption shall be performed only at rated voltage.
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9.4.7 Tests on auxiliary circuits, equipment and in terlocks in the control mechanism
(IEC 62271-203 par. 7.103)
To be performed after dielectric test on auxiliary circuit.
The following items shall be verified:
• EVDS device (operation, interlocks with DS or ES, internal self-diagnostic) referring its testing procedures;
• all SF6 density control devices, including VT’s ones - SF6 can be used only in presence of recovery systems; the verification shall be performed with the same modalities of the routine test (see 9.3.8), taking into account the ambient conditions (solar radiation, temperature) and comparing between them the intervention threshold pressure measured values;
• functional operations of whole circuit diagram (fault signals, switchgear automatic openings, interlocks etc. including from/to external ones);
• heating and/or anti-condensation circuit absorption.
9.4.8 Gas quality verifications
(IEC 62271-203 par. 10.2.101.7)
Manufacturer shall perform this verifications on Hybrid Module which have been object of vacuum treatment, i.e. in case of:
• on-field assembling and connections between transport units; • enclosure opening, with gas recovery and new filling.
In this case the gas tightness checks shall be repeated.
10 SUPPLY REQUIREMENTS
10.1 Tender’s technical documentation
For tender’s technical evaluation the supplier shall provide the Annex F properly filled for each one of the possible rated voltages for the equipment (72,5 kV, 145-170 kV, 245 kV).
10.2 Conformity assessment
10.2.1 Conformity assessment process
The conformity assessment processes (homologation, certification etc.) are specified in the proper contractual documents.
10.2.2 Conformity assessment documentation
The “Conformity assessment documentation” consists in the project documentation that the supplier uses to manufacture Hybrid Modules and can be divided in:
a) “Specific Assembly Type A documents” (public, not confidential, referred to a specific assembly); b) “General Type A documents” (public, not confidential, including common documents and base
components type A documents); c) “General Type B documents” (confidential, referred to each base components).
The documentation shall be collected separately for each Enel Group Distribution company, for each composition type (see par. 5) and for each rated voltage Ur (72.5, 145-170, 245 kV).
10.2.2.1 Specific Assembly Type A documents
The Specific Assembly Type A documentation shall consist at least in:
1) Specific Assembly Type A documents list;
2) composition of the assembly, consisting in a list of the base components indicating:
• base component code (see par. 2);
• local codification (see Annex A);
• base component description;
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• corresponding supplier’s model designation;
3) overall dimensions drawing (including the stresses transmitted to the foundations, the transport units, the partitions – if any – and their density control devices position);
4) overall Hybrid Module pictures or 3D drawings;
5) HV single-line diagram;
6) electric diagram (see par. 8.4.1-c), low voltage components list included);
7) Control Box layout drawing;
8) reference resistance values.
10.2.2.2 General Type A documents
The General Type A documentation shall consist at least in:
1) General Type A documents list, sub-divided into common documents and into each base component documents;
2) Operating Device Box(es) layout drawings;
3) Electric diagram of individual devices (CB, DS, ES);
4) Interconnection cables path (typical);
5) Nameplate (typical);
6) Installation, use and maintenance handbook/manual;
7) Routine and commissioning tests:
a) test report form (two documents, one for factory tests and one for on-site tests);
b) reference values table (with tolerances)14;
c) EVDS device - testing procedures;
d) protective coatings description (typology, minimum thickness, reference standards);
8) documentation of safety device for protection against pole excessive pressure (ISO 4126, only if present);
9) list of documentation, materials and accessories supplied;
10) about gas:
a) gas circuit(s) drawing with density control device positions;
b) gas density control device characteristics and drawings;
c) pressure/temperature table for rated density level, 1st minimum gas density level and 2nd minimum gas density level;
11) main sub-components suppliers list, subdivided into the various types of base components;
12) List of materials used including packaging and relevant quantities (for disposal purposes);
13) only for e-distribuzione, INAIL (ex ISPESL) Certification “Certificato di conformità del prototipo” - D.M. 01/12/1980.
10.2.2.3 General Type B documents
The General Type B documentation shall consist at least in:
1) General Type B documents list, sub-divided into each base component documents;
2) overall base component dimensions drawing;
3) nameplate and labels drawings (Operating Device Box(es), poles, coils, sequence operation plate, only for e-distribuzione: manual lock/unlock of under-voltage release, etc.).
14 specific detailed instructions to verify the CBs no-load travel curves during maintenance activity shall be included in the manual
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10.3 Packaging, transport, storage and installation /testing
Par. 10.1 and 10.2 of IEC 62271-203 apply.
The package shall be suitable to guarantee:
• the protection during transport (including by ship, if necessary);
• an elevation from the ground at least of 100 mm;
• the external storage for at least three months.
On external side of packaging, the following information shall be present:
1) manufacturer name;
2) manufacturing year/month;
3) manufacturer designation type;
4) manufacturer serial number;
5) reference to this Global Standard;
6) contract number;
7) destination substation;
8) total weight;
9) lifting information (showing the points and the correct method of lifting);
10) only for e-distribuzione, the assembly bar code, in accordance with PVR006.
With each assembly the following items shall be supplied (items from 4) to 9) shall be in the local language of destination and shall be provided in paper form):
1) the support structure;
2) anchor bolts to the civil works (optional supply, they shall be provided only if expressly requested. In this case they shall be stainless or hot dip galvanized steel, chemical type);
3) springs hand-crank (and other tools according to the manufacturer design);
4) list of documentation, materials and accessories supplied (“packing list”);
5) overall dimensions drawing;
6) electric diagram;
7) installation, use and maintenance handbook/manual;
8) routine and commissioning tests:
a) routine (factory and commissioning) test reports;
b) reference values table (with tolerances);
9) about gas:
a) dielectric gas;
b) pressure/temperature table for rated density level, 1st minimum gas density level and 2nd minimum gas density level;
10) one CD-Rom containing the whole type A documentation (pdf file format);
11) only for e-distribuzione: Manufacturer shall provide the “Certificazione di rispondenza” (see: D.M. 1/12/1980, Allegato A, Regola VSR.8.B.1, par. 5.2), including partitions, bushings and VTs (if any).
Only for e-distribuzione, items from 4) to 9) shall be also provided in electronic format together with the guarantee and barcode data requested by PVR001 and PVR006 (The file sending modalities will be discussed during the conformity assessment process).
If on-site assembly is performed by the manufacturer, waste (including packaging) shall be disposed by him.
10.3.1 Specific requirements for Spain
The provider will also attach a declaration of conformity as indicated in ITC-RAT 03 of Reglamento sobre condiciones técnicas y garantías de seguridad en instalaciones eléctricas de alta tensión, Real Decreto 337/2014.
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ANNEX A – LOCAL COMPONENTS CODIFICATION
Base component code Latam Italy Romania Spain
GSH002/011 162501 - -
GSH002/012 - 616123 6711261
GSH002/013 162502 - -
GSH002/014 162503 - -
GSH002/021 162504 - -
GSH002/022 - 616124 6711262
GSH002/023 162505 - -
GSH002/024 162506 - -
GSH002/031 162507 - -
GSH002/032 - 616125 -
GSH002/033 162508 - -
GSH002/034 162509 - -
GSH002/061 162510 - -
GSH002/062 162511 162511 6711263
GSH002/063 162512 - -
GSH002/071 162513 - -
GSH002/072 162514 162514 6711264
GSH002/073 162515 - -
GSH002/081 162516 - -
GSH002/082 162517 162517 -
GSH002/083 162518 - -
GSH002/111 162519 - -
GSH002/112 162520 162520 6711265
GSH002/113 162521 - -
GSH002/121 162522 - -
GSH002/122 162523 162523 6711266
GSH002/123 162524 - -
GSH002/131 162525 - -
GSH002/132 162526 162526 -
GSH002/133 162527 - -
GSH002/211 162528 - -
GSH002/212 162529 162529 -
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GSH002/213 162530 - -
GSH002/221 162531 - -
GSH002/222 162532 162532 -
GSH002/261 162533 - -
GSH002/262 162534 162534 -
GSH002/263 162535 - -
GSH002/271 162536 - -
GSH002/272 162537 162537 -
GSH002/281 162538 - -
GSH002/282 162539 162539 6711267
GSH002/283 162540 - -
GSH002/311 162541 - -
GSH002/312 162542 162542 6711277
GSH002/313 162543 - -
GSH002/321 162544 - -
GSH002/322 162545 162545 6711268
GSH002/323 162546 - -
GSH002/331 - - -
GSH002/332 - - 6711269
GSH002/333 - - -
GSH002/411 - - -
GSH002/412 - - -
GSH002/413 - - -
GSH002/421 162547 - -
GSH002/422 162548 162548 6711270
GSH002/423 162549 - -
GSH002/461 162550 - -
GSH002/462 162551 162551 -
GSH002/463 162552 - -
GSH002/464 162553 - -
GSH002/465 162554 162554 6711271
GSH002/466 162555 - -
GSH002/481 162556 - -
GSH002/482 162557 162557 -
GSH002/483 162558 - -
GSH002/511 162559 - -
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GSH002/512 162560 162560 -
GSH002/513 162561 - -
GSH002/521 162562 - -
GSH002/522 162563 162563 -
GSH002/523 162564 - -
GSH002/531 162565 - -
GSH002/532 162566 162566 -
GSH002/533 162567 - -
GSH002/541 162568 - -
GSH002/542 162569 162569 -
GSH002/543 162570 - -
GSH002/561 162571 - -
GSH002/562 162572 162572 -
GSH002/563 162573 - -
GSH002/564 162574 - -
GSH002/565 162575 162575 -
GSH002/566 162576 - -
GSH002/601 162577 - -
GSH002/602 162578 - -
GSH002/603 162579 - -
GSH002/604 162580 - -
GSH002/605 162581 - -
GSH002/606 162582 - -
GSH002/607 162583 - -
GSH002/608 162584 - -
GSH002/611 - 616126 -
GSH002/612 - 616127 -
GSH002/613 - - -
GSH002/614 - - -
GSH002/621 - - 6711272
GSH002/622 - - 6711273
GSH002/623 - - 6711274
GSH002/700 162585 162585 -
GSH002/701 162586 - -
GSH002/702 162587 - -
GSH002/703 162588 - -
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GSH002/704 162589 - -
GSH002/711 - 616128 -
GSH002/721 - - 6711275
GSH002/722 - - 6711276
GSH002/801 162590 - -
GSH002/802 162591 - -
GSH002/803 162592 - -
GSH002/804 162593 - -
GSH002/805 162594 - -
GSH002/806 162595 - -
GSH002/811 - 616129 -
GSH002/812 - 616130 -
GSH002/821 - - 6711279
GSH002/822 - - 6711280
GSH002/823 - - -
GSH002/841 - - -
GSH002/842 - - -
GSH002/843 - - -
GSH002/844 - - -
GSH002/845 - - -
GSH002/846 - - -
GSH002/851 - - -
GSH002/852 - - -
GSH002/853 - - -
GSH002/854 - - -
GSH002/855 - - -
GSH002/856 - - -
GSH002/861 - - -
GSH002/862 - - -
GSH002/863 - - -
GSH002/871 - - -
GSH002/872 - - -
GSH002/873 - - -
GSH002/881 - - -
GSH002/882 - - -
GSH002/883 - - -
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GSH002/884 - - -
GSH002/885 - - -
GSH002/886 - - -
GSH002/891 - - -
GSH002/892 - - -
GSH002/893 - - -
GSH002/894 - - -
GSH002/895 - - -
GSH002/896 - - -
GSH002/901 162596 - -
GSH002/902 162597 - -
GSH002/903 162598 - -
GSH002/911 - 616131 -
GSH002/912 - 616132 -
GSH002/921 - - 6711281
GSH002/922 - - 6711282
GSH002/923 - - 6711283
GSH002/924 - - 6711284
GSH002/925 - - 6711285
GSH002/926 - - 6711286
GSH002/931 - - -
GSH002/932 - - -
GSH002/933 - - -
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ANNEX B – LAYOUT EXAMPLES
B.1 – Examples of layout compositions with single line diagrams
Y1
1 2
1 2 3
2
3
1 3
1 2 3
41
3
2
1 2 3
5
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Y2
1 2 3
1
2
3
1 2 3
1 2
3
1 2
3
1
4
5
3
6
1
2
3
1 2 3
2
1
32
7
8
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Single bay
1
2
4
1
2
3
1 2
1 2
1 2
B.2 - Examples of composition lists using “Base component codes”
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Y1 type – Annex B.1 fig. 4:
Base component description BAY
Base component
code GSH002/…
Nr (terns)
Lateral bay - Without circuit-breaker - Air connection 1 062 1
Central bay - Without circuit-breaker - Air connection 2 112 1
Lateral bay - With circuit-breaker - Air connection 3 012 1
Circuit-breaker drive mechanism - Three-pole 3 282 1
Disconnector with ability of Bus-transfer current switching 1 332 1
Disconnector with ability of Bus-transfer current switching 2 332 1
Disconnector with earthing switch 3 322 1
Bushing SF6/air class “e” 1 422 1
Bushing SF6/air class “e” 2 422 1
Bushing SF6/air class “e” 3 422 1
Current Transformer 3 622 1
Support - 821 1
Control Box - Y1 type used in Line bay - 921 1
Note (referring Annex B1 drawings):
- BAY 1: Lateral Bay
- BAY 2: Central Bay
- BAY 3: Lateral Bay
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Y2 type – Annex B.1 fig. 1:
Base component description BAY
Base component
code GSH002/…
Nr (terns)
Lateral bay - With circuit-breaker - Air connection 1 013 1
Central bay - Without circuit-breaker - Air connection 2 112 1
Lateral bay - With circuit-breaker - Air connection 3 013 1
Circuit-breaker drive mechanism - Single-pole 1 212 1
Circuit-breaker drive mechanism - Three-pole 3 262 1
Disconnector with earthing switch 1 322 1
Disconnector with earthing switch 2 322 1
Disconnector with earthing switch 3 322 1
EVDS - Electronic Voltage Detector System (capacitive dividers included)
2 700 1
Bushing SF6/air class “e” 1 422 1
Bushing SF6/air class “e” 2 422 1
Bushing SF6/air class “e” 3 422 1
Current Transformer 1 605 1
Current Transformer 3 604 1
Support - 802 1
Control Box – Y2 type - 902 1
Note (referring Annex B1 drawings):
- BAY 1: Lateral Bay
- BAY 2: Central Bay
- BAY 3: Lateral Bay
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Single bay type – Annex B.2 fig. 1:
Base component description BAY
Base component
code GSH002/…
Nr (terns)
Lateral bay - With circuit-breaker - Air connection 1 012 1
Central bay - Without circuit-breaker - Air connection 2 112 1
Circuit-breaker drive mechanism - Three-pole 1 282 1
Disconnector with earthing switch 1 322 1
Disconnector 2 312 1
Bushing SF6/air class “e” 1 422 1
Bushing SF6/air class “e” 2 422 1
Current Transformer 1 622 1
Support - 822 1
Control Box – Single bay type used in Line bay - 924 1
Note (referring Annex B1 drawings):
- BAY 1: Lateral Bay
- BAY 2: Central Bay
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ANNEX C – DIMENSIONAL DRAWINGS
Y2
Y1
Single
1 2
1 2 3
31 2
bay
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Company Ref. figure A B C D E F G H I J
Enel Distribuz. and Latam
Y1 ≥ 2
25015
≤ 3800
≥ 890
n.a. n.a. ≥ 890 ≤
3000
≤ 1400
≤ 2200
n.a.
Y2 ≥ 890 ≤
3000 n.a. n.a.
Single bay n.a. n.a. n.a. n.a. n.a.
≤ 1300
Table 1 – Dimensions for 72,5 kV Hybrid Modules (mm)16
Company Ref. figure A B C D E F G H I J
Endesa
Y1
≥ 2
30017
≥3800
≤4600 ≥
1725
n.a. n.a. ≥
1725 ≤
5000 ≥ 1300
≤ 3000
n.a.
Single bay
n.a. n.a. n.a. n.a. n.a. ≤
1300
Enel Distribuz., Enel Distributie and Latam
Y1
≥ 2
25015
≤ 4600
≥ 1725
n.a. n.a. ≥
1725 ≤
5000
≤ 2200
≤ 3000
n.a.
Y2 ≥
1725 ≤
5000 n.a. n.a.
Single bay
n.a. n.a. n.a. n.a. n.a. ≤
1300
Table 2 – Dimensions for 145 kV (and, only for e-distribuzione, 170 kV) Hybrid Modules (mm)16
Company Ref. figure A B C D E F G H I J
Enel Distribuz. and Latam
Y1
≥ 2
25015
≤ 5500
≥ 2475
n.a. n.a. ≥
2475 ≤
6500
≤ 3200
≤ 3750
n.a.
Y2 ≥
2475 ≤
6500 n.a. n.a.
Single bay
n.a. n.a. n.a. n.a. n.a. ≤
1300
Table 3 – Dimensions for 245 kV Hybrid Modules (mm)16
15 In accordance with par. 7.2.4 of IEC 61936-1 16 Blank cell means that there isn’t a mandatory requirement for that characteristic 17 In accordance with Real Decreto Riesgo Eléctrico 614/2001
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ANNEX D – ELECTRICAL SCHEMES
D.1 – ENDESA ELECTRICAL DIAGRAMS
Hybrid module Single-bay type – used in Bus coupler bay
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Hybrid module Y1 type – used in Line bay
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Hybrid module Y1 type – used in Transformer bay
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Hybrid module Single-bay type – used in Line bay
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Hybrid module Single-bay type – used in Transformer bay
D.2 – ENEL DISTRIBUTIE, ENEL DISTRIBUZIONE AND LATAM ELECTRICAL DIAGRAMS
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ANNEX E – SYNOPTIC EXAMPLES
E.1 – ENDESA SYNOPTIC EXEMPLES
Example of Y1 type – used in Line bay
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E.2 – ENEL DISTRIBUTIE, ENEL DISTRIBUZIONE AND LATAM SYNOPTIC EXEMPLES
Example of Y1 type: Line 1 bay, Line 2 bay, Transformer bay
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Example of Y2 type: Line bay, Busbar (or Line bay), Transformer bay
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Example of Single-bay type: Line bay, Busbar bay
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ANNEX F – TENDER’S TECHNICAL DOCUMENTATION
GLOBAL STANDARD: GSH002 – HYBRID MODULES TENDER:
SUPPLIER: FACTORY:
RATED VOLTAGE FOR EQUIPMENT Ur (kV): SUPPLIER MODEL :
TECHNICAL CHARACHTERISTIC STANDARD REQUIREMENT SUPPLIER OFFER
Service conditions
Service conditions outdoor normal service conditions of IEC 62271-1
Reference altitude (m) ≤ 1.000
(2.600 for Colombia)
Minimum ambient air temperature (°C) - 25
(- 30 for Romania)
SPS Class (IEC/TS 60815 series) d) or e)
Ice coating (mm) 10
(22 for Romania)
Seismic qualification level See table in 4.2.3
Common general ratings
Rated short-duration power-frequency withstand voltage Ud (kV rms):
Phase-to-earth, across open switching device and between phases
Across the isolating distance
Rated lightning impulse withstand voltage Up (kVp):
Phase-to-earth, across open switching device and between phases
Across the isolating distance
Rated frequency fr (Hz) 50 and 60
Rated normal current Ir (A) 2.000
Rated short-time withstand current Ik (kA)
Degrees of protection provided by enclosures (IEC 60529) IP54
Protection stage (tab. 104 EN 62271-203) 2
Maximum SF6 leakage rate (% / year) ≤ 0,5%
HV Single-line diagram
To enclose a HV single-line diagram for each one
of the detailed layout examples in Annex B.2
Dimensions See Annex C
To enclose an overall equipment drawing for
each one of the detailed layout examples in Annex
B.2
Circuit breakers
Rated short-circuit breaking current Isc (kA)
First-pole-to-clear factor kpp
Rated operating sequence O - 0,3 s- CO -1 min - CO
Maximum break-time (ms) 60
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Circuit-breaker class C2 – E1 – M2
Rated line-charging breaking current Il (A)
Rated cable-charging breaking current Ic (A)
Rated out-of-phase making and breaking current Id (kA) Clause 4.106 of IEC 62271-100
Disconnectors and earthing switches
Opening (closing) time for motor operation (s) ≤ 15
Disconnector mechanical endurance class Mr M1
Bus-transfer current switching by disconnectors (only if requested)
Rated bus-transfer current for disconnectors (A)
Clause B.4.106.1 of IEC 62271-102
Rated bus-transfer voltages for disconnectors (V)
Clause B.4.106.1 of IEC 62271-102
Earthing switches class E0 – M1 – A
SF6-air Bushings
Insulators materials Composite
Bus ducts To enclose an overall
equipment drawing of a solution with bus-ducts
Cable connections
To enclose an overall equipment drawing of a
solution with cable connections
Current transformers
Rated short-time thermal current Ith (kA) 40
Rated continuous thermal current Icth (kA) 120% of Ipr
Core number 1 or 2
Voltage transformers
Secondary windings 1, 2 or 3
Rated voltage factor Fv 1,5 (rated time 30 s)