Engineering and technologies
Petroleum Coke Calcining
From design to delivery
3Petroleum Coke Calcining
With a workforce of 40,000 around the world, we constantly offer the best solutions and most innovative technologies to our clients to meet the world’s energy challenges.
We operate in three main businesses:
Subsea Offshore Onshore
In subsea hydrocarbon development,
Technip’s activities include the design,
manufacture and installation of rigid and
flexible subsea pipelines and umbilicals.
Thanks to its portfolio of technologies
and industrial and operational assets,
Technip offers a unique vertically
integrated model in the industry.
The Group has 3 flexible pipe
manufacturing plants, 4 umbilical
production units, 9 logistics and pipeline
assembly bases, and 1 construction yard.
Technip’s worldwide leadership is
supported by a modern fleet of vessels
for subsea construction, pipelay
development (rigid and flexible pipes
using S-Lay, J-Lay or Reeled technology)
and heavy lift applications.
In the Offshore business, Technip
performs engineering, procurement,
construction, installation,
commissioning and the
refurbishment/upgrading of offshore
facilities for the oil and gas industry.
Technip provides these services for
fixed platforms in shallow water with
conventional sub-structures and
self-installing platforms such as the
TPG 500 and for deepwater facilities
including Spar, semi-submersible, TLP,
FPSO and FLNG units. Technip is a
world leader in floatover installation
of topsides and its R&D effort is
focused technology transfer for local
content and new frontier areas such
as ultra-deepwater and the Arctic.
Technip covers the full range of
onshore facilities for the oil and gas
chain, petrochemicals and other
energy industries (nuclear, renewables
including biofuels and offshore wind).
It holds many proprietary cutting-
edge technologies and is the leader in
the design and construction of LNG
and gas treatment plants as well as
ethylene, hydrogen and syngas units.
Technip is also one of the key actors
in refining and petrochemical units,
and has developed a leadership
position in the fertilizer industry.
Moreover, the Group is very active in
non-energy activities such as mining
and metals and life sciences.
Technip is a world leader in project management, engineering andconstruction for the energy industry.
Technip profile■ The feedstock anode grade green petroleum coke is a
valuable by-product of the coke process in oil refineries
available in different grades of quality
■ Thermal processing of green petroleum coke to calcined petroleum coke by:
■ removing associated moisture and volatile combustion matter
■ improving critical physical properties like electrical conductivity, real density, oxidation characteristics
■ Calcined petroleum coke (CPC) is an important industrial
commodity linking the oil refining, metallurgical/
chemical with solid material industries and an aluminium
and titanium dioxide production
■ Technip’s unique technology expertise and value chain
Petroleum coke calcining is a thermal process to improve physical and chemical properties of the green petroleum coke produced by the delayed coker unit
Technology
2
54 Petroleum Coke Calcining Petroleum Coke Calcining
Why Technip calciner technology?As a leading provider in design and construction of calciner facilities, Technip combines its expertise in process engineering, construction management, commissioning and qualification.
Our expertise and experience30 Technip specialists, making up the calciner core team in Germany, have been a leader in worldwide calciner projects, with the support of the broader group, for more than 30 years.
Projects We deliver safe and successful calciner projects across the world for the benefit of our clients. Technip maintains the focus whether faced with the biggest challenges or the smallest details.
Calcining Technology and Expertise
Petroleum Coke Calcining
Technip has realized EPC projects from small scale to big scale production units:
Wide range of production capacity through modularization Flexible solutions to comply with environmental and safety
standards
Material Handling
Technip has successfully designed and built material handling systems facilitating the operation of the calciner plants such as:
■ Green coke storage/reclaiming■ Blending facilities■ Calcined coke silos■ Loading/unloading facilities for ships/truck/rail cars
Proprietary Equipment
Together with its exclusive partner Metso Minerals Inc., USA, Technip offers proprietary equipment design based on its in-house know-how and implemented with selected OEM’s (Original Equipment Manufacturers):
■ Rotary coke cooler (indirect cooling)■ Waste heat boilers■ Guillotine damper systems■ Rotary kilns and afterburner■ Refractory lining
Our Düsseldorf center, Germany, is at the service of our clients worldwide for their coke calcining projects.
“Coke Calcining” Competence Centre
With strong engineering expertise and project management skills, Technip safely delivers the best solutions for its clients. Our recognized expertise is a strategic asset that drives our competitiveness. Technip experts have developed knowledge and skills that are industry benchmarks.
Technip in Germany is a fully integrated international EPC contractor with more than 25 years of experience and about 350 employees. It is renowned for the execution of process plants for the oil refining, gas, petrochemical and chemical industries as well as underground gas storage and coke calcining plants.
76 Petroleum Coke CalciningPetroleum Coke Calcining
Making a difference“The Technip way”
Special Features
State-of-the art calciner plants are designed to handle different green coke qualities and produce calcined coke in accordance with off-taker’s specific requirements
■ Rotary Kiln provided with secondary or tertiary air system and tumblers
■ Storage of separate green coke qualities for blending purpose
■ Blending silos for green coke and automatic sampling/dosing
■ Direct feed of wet green coke via air cooled feed pipe into the kiln
■ Indirect coke cooling system that produce high quality calcined coke (no micro cracks)
■ Efficient flue gas treatment at a tube type afterburner, followed by a special proven boiler designed for calciner operation, filter bag house and SO2
scrubber
■ Automatic dedusting oil spraying system for calcined coke
■ Samplers for analysing the green and the calcined coke
■ Product screening and blending before shipping
Adapting to evolving markets
Our customers rely on Technip to deliver projects of all types and sizes. We are well positioned to design and execute increasingly ambitious and complex projects.
Project management expertise
Offering project management expertise, Technip is committed to meeting today’s enhanced project challenges.
Acting locally
With global presence in the world, we know our markets inside out and provide services with local knowledge wherever our clients’ projects are located.
Integrated capabilities
Thanks to the experience and the know-how of our multidisciplinary teams, we strive to deliver cost-efficient solutions.
Know-how: when talent meets experience
Technip has designed and built calciner facilities over the last 30 years. As reference, Technip demonstrates the know-how, the commitment and the inspiration to help our clients to develop their projects to achieve their goals.
Quality, health, safety & the environment
Our HSE strategy and philosophy are an integrated part of everything we do, everywhere. The Technip group-wide HSE policy aims at establishing behavior that promotes proactive HSE management.
Our corporate culture is based on the highest quality standards and continuous improvement. Our “hands-on” quality management is focused on project management expertise.
Team spirit
Exceptional projects call for exceptional talent: our international teams of engineers are continually trained to deliver superior technical and project management skills. Technip values diversity, passion and true belief in each person’s contribution. It is the trust and confidencebetween team members and between teams that take us further.
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Conceptual studies to turnkey implementationSelected references
Abu Dhabi Oil Refinery (Takreer)Ruwais, U.A.E
Aluminium Bahrain B.S.C ©Sitra, Bahrain
Turkmenbashi RefineryTurkmenbashi, Turkmenistan
VolgogradnefteorgsyntezVolgograd, Russia
FergananefteorgsyntezFergana, Uzbekistan
GuryevnefteorgsyntezAtyrau, Kazakstan
Deutsche BP AGGelsenkirchen, Germany
With a team of professionals dedicated to the calciner and material handling technology, Technip is a leading global provider of technical and regulatory solutions from design to validation around the world
Customer and Location Capacity MTPY Scope
Project Evolution Scope
MASTER PLAN & FEASIBILITY
PROJECT MANAGEMENT
Economic evaluationTechnical and feasibility studiesStrategy and organizationProject management
Cost estimateCost controlPlanning
Conceptual designBasic designDetailed engineering
PurchasingExpeditingInspection
Pre-commissioningCommissioning and start-upDesign qualificationPerformance and testing
ExpertiseRegulatory compliancePersonnel trainingOperating assistance
ENGINEERING
PROCUREMENT
CONSTRUCTION Construction managementSupervisionSubcontractingPre-commissioning
COMMISSIONING & QUALIFICATION
CONSULTING & TECHNICAL ASSISTANCE
FLEXIBLE SCHEMES ReimbursableStudies
Lump sum pricesTurnkey
EPC: Engineering Procurement Construction EPCS: Engineering Procurement Construction Supervision CPC: Calcined Petroleum Coke
2 x 260,000 (CPC)
2 x 225,000 (CPC)
95,000 (CPC)
2 x 50,000 (CPC)
95,000 (CPC)
95,000 (CPC)
141,000 (CPC)
EPCS
EPC
EPCS
EPCS
EPCS
EPCS
EPC
HEADQUARTERSTechnip89 avenue de la Grande Armée75773 Paris Cedex 16 France Phone: +33 (0)1 47 78 24 00Fax: +33 (0)1 47 78 33 40
CONTACTSTechnip Germany GMBHTheodorstrasse 9040472 DüsseldorfGermanyPhone: +49 211 659 2222Fax: +49 211 659 2140E-mail: [email protected]
www.technip.com
This document is the property of Technip and is not intended to be a binding contractual document. Any information contained herein shall not result in any binding obligation on the part of Technip, or any of its affiliates, and is provided for information purposes only.Technip - Region A Communications Department - May 2014 - Photo credits: Technip and Alba, all rights reserved.