EQUALIZER INTERNATIONAL
Presentation to: Equalizer Ltd, Russia
23 August 2007
AGENDA
• who we are• what we do• our customers• our products• in development• our benefits• our promise • contact details
WHO WE ARE
• EQUALIZER INTERNATIONAL• established 1994• based in Aberdeen – Europe’s oil
capital• flange maintenance solutions• precision lifting solutions• distribution in 34 countries
WHAT WE DO
specialist tools for:
• flange alignment• flange spreading• precision lifting
OUR CUSTOMERS
• oil & gas• petrochemical• chemical• nuclear• mining• water• renewable
energies
OUR PRODUCTS
PRECISION LIFTING WEDGE
HYDRAULIC PUMPS
FLANGE SPREADING WEDGES
ZERO-GAP FLANGE SPREADING TOOLS
FLANGE ALIGNMENT TOOLS
PRECISION LIFTING WEDGEOUR PRODUCTS
VLW18TEHYDRAULIC LIFTING
WEDGE
VLW18TE
• HYDRAULIC LIFTING WEDGE
• LIFTING FORCE:10,000psi (700bar)= 18T (180kN)
• TOOL WEIGHT= 8.5kg (18.7lb)
PRECISION LIFTING WEDGE
HYDRAULIC PUMPSOUR PRODUCTS
HP350DHYDRAULIC TWIN PORT
SEALED HAND PUMP
HP350SHYDRAULIC SINGLE PORT SEALED HAND
PUMP
HP350S
• HYDRAULIC SINGLE PORT SEALED HAND PUMP
• PRESSURE RATING:700bar (10,000psi)
• TOOL WEIGHT= 2.5kg (5.5lb)
HYDRAULIC PUMPS
HP350D
• HYDRAULIC TWIN PORT SEALED HAND PUMP
• PRESSURE RATING:700bar (10,000psi)
• TOOL WEIGHT= 4.5kg (9.9lb)
HYDRAULIC PUMPS
FLANGE ALIGNMENT TOOLSOUR PRODUCTS
HT125KM FA3TMMECHANICAL FIXED
FLANGE AND ROTATIONAL
ALIGNMENT TOOL
FA6TEHYDRAULIC FIXED
FLANGE AND ROTATIONAL
ALIGNMENT TOOL
HT125KMFLANGE ALIGNMENT TOOLS
• ALIGNING FORCE:Mechanical Advantage6 to 125kg (55lb) at handle = 150kg (330lb) at flange
• TOOL WEIGHT= 2kg (4.4lb)
FA3TMFLANGE ALIGNMENT TOOLS
• MECHANICAL FIXED FLANGE AND ROTATIONALALIGNMENT TOOL
• ALIGNING FORCE:3.3T (33kN)
• TOOL WEIGHT= 8.1kg (17.82lb)
FA6TEFLANGE ALIGNMENT TOOLS
• HYDRAULIC FIXED FLANGE AND ROTATIONALALIGNMENT TOOL
• ALIGNING FORCE:6T (60kN)
• TOOL WEIGHT= 15.5kg (34.1lb)
FLANGE SPREADING WEDGESOUR PRODUCTS
SW9TMMECHANICAL FLANGE
SPREADER
SW15TEHYDRAULIC FLANGE
SPREADER
SW14.5TIINTEGRAL HYDRAULIC
FLANGE SPREADER
SW9TM
• MECHANICAL FLANGE SPREADER
• SPREADING FORCE:9T (90kN)
• TOOL WEIGHT= 5.5kg (12.1lb)
FLANGE SPREADING WEDGES
SW15TEFLANGE SPREADING WEDGES
• HYDRAULIC FLANGE SPREADER
• SPREADING FORCE:15.5T (155kN)
• TOOL WEIGHT= 7kg (15.4lb)
SW14.5TIFLANGE SPREADING WEDGES
• INTEGRAL HYDRAULIC FLANGE SPREADER
• SPREADING FORCE:14.5T (145kN)
• TOOL WEIGHT= 8.5kg (18.7lb)
FLANGE SPREADING WEDGES
FLANGES WITH A MINIMUM ACCESS GAP OF 6mm
• ANSI• DIN• ASME• API• BS
OUR PRODUCTS
• THE CHALLENGE: SPO compact flange spreading
• no access gap
• maintainingflange face integrity
ZERO-GAP FLANGE SPREADING TOOLS
OUR PRODUCTS
• THE SOLUTION:ZERO-GAP
• WHY ZERO-GAP?
• no access gap required
• maintains flange face integrity
Expanding Collet Technology – collet contracted
ZERO-GAP FLANGE SPREADING TOOLS
ColletCollet holder
Expanding Collet Technology – collet expanded
ZERO-GAP FLANGE SPREADING TOOLS
Collet Collet holder
Expanding Collet TechnologyZERO-GAP FLANGE SPREADING TOOLS
< 90mm
separation
MECHANICAL TOOL RANGE ZERO-GAP FLANGE SPREADING TOOLS
Colletidentification
Tool Type
Operation
SWL
Minimumbolt holediameter
Maximum bolt holediameter
M16 5/8" ZG4TM manual 4 ton 15.5 19
M20 3/4" ZG4TM manual 4 ton 19 22
M24 7/8" ZG6TM manual 6 ton 22 25
M27 1" ZG6TM manual 6 ton 25 28.5
M30 11/8" ZG11TM manual 11 ton 28.5 31.5
M33 11/4" ZG11TM manual 11 ton 31.5 34.5
M36 13/8" ZG11TM manual 11 ton 34.5 38
No Access GapCollet’s inserted into opposing flange bolt holesTension ColletsTool SecureClose ActuatorClose CantileverTension ActuatorFlange SpreadsRing Seal RemovedCollet’s (orange) Expand in flange bolt holes
HYDRAULIC TOOL RANGE ZERO-GAP FLANGE SPREADING TOOLS
Colletidentification
Tool Type
Operation
SWL
Minimumbolt holediameter
Maximum bolt holediameter
M39 11/2" ZG13TE hydraulic 13 ton 38 41
M42 15/8" ZG13TE hydraulic 13 ton 41 44
M45 13/4" ZG13TE hydraulic 13 ton 44 47.5
M48 17/8" ZG15TE hydraulic 15 ton 47.5 50.5
M52 2" ZG15TE hydraulic 15 ton 50.5 55.5
M56 21/4" ZG15TE hydraulic 15 ton 55.5 59.5
M60 ZG18TE in line hydraulic 18 ton 59.5 63
M64 21/2" ZG18TE in line hydraulic 18 ton 63 69
M70 23/4" ZG18TE in line hydraulic 18 ton 69 75
M76 3" ZG20TE in line hydraulic 20 ton 75 79
M80 31/4" ZG20TE in line hydraulic 20 ton 79 82
M84 ZG20TE in line hydraulic 20 ton 82 88
M90 31/2" ZG30TE in line hydraulic 30 ton 88 94
M95 33/4" ZG30TE in line hydraulic 30 ton 94 99
M100 4" ZG30TE in line hydraulic 30 ton 99 107
No Access GapInsert PlugsTension ColletsTension ColletsTool SecureCollets Expandactivate hydraulicsFlange SpreadsRing Seal removedInsert Hydraulic Assembly
ZERO-GAP FLANGE SPREADING TOOLS
OUR PRODUCTS
THE ZG4TMMECHANICAL FLANGE
SPREADER
THE ZG6TMMECHANICAL FLANGE
SPREADER
THE ZG11TM
MECHANICAL FLANGE SPREADER
THE ZG13TE
HYDRAULIC FLANGE SPREADER
THE ZG18TE
HYDRAULIC FLANGE SPREADER
THE ZG15TE
HYDRAULIC FLANGE SPREADER
THE ZG20TE
HYDRAULIC FLANGE SPREADER
THE ZG30TE
HYDRAULIC FLANGE SPREADER
AVAILABLE
NOVEMBER 2007
AVAILABLE
DECEMBER 2007
AVAILABLE
MARCH 2008
AVAILABLE
DECEMBER 2007
AVAILABLE
MARCH 2008
THE ZG6TM
• MECHANICAL FLANGE SPREADER
• SPREADING FORCE:= 6T (60kN) per tool
• SPREADING DISTANCE= 0-80mm (0-3.15”)
• TOOL WEIGHT= 7.5kg (16.5lb)
ZERO-GAP FLANGE SPREADING TOOLS
THE ZG11TMZERO-GAP FLANGE SPREADING TOOLS
• MECHANICAL FLANGE SPREADER
• SPREADING FORCE:= 11T (110kN) per tool
• SPREADING DISTANCE= 0-90mm (0-3.55”)
• TOOL WEIGHT= 10.5kg (23.2lb)
THE ZG18TEZERO-GAP FLANGE SPREADING TOOLS
• HYDRAULIC FLANGE SPREADER
• SPREADING FORCE:= 18T (180kN) per tool
• SPREADING DISTANCE= 0-100mm (0-3.94”)
• TOOL WEIGHT= 14kg (30.8lb)
ZERO-GAP BENEFITSZERO-GAP FLANGE SPREADING TOOLS
• safe • simple• time saving • maintains flange face integrity• universal
IN DEVELOPMENT• FLANGE CLOSING RANGE
• CLOSING FORCE:= 10T (100kN) per tool
• CLOSING DISTANCE= up to 500mm (20”)
• CLOSING FORCE:= 15T (150kN) per tool
• CLOSING DISTANCE= up to 500mm (20”)
FC10TE FC15TE
OUR BENEFITS
• safer• powerful• time-saving
‘smart tools for safer flange work’
OUR PROMISE
• the best tools• and the best service• at the right price
thank you
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