Transcript
Page 1: E3-&3[ ‘m E==iicncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD... · 2014-08-03 · tape deck in place using adhesive tape. ... Clean the head, capstan and pinch roller

Service Manual

Specifications

( CASSETTE SECTION )

Recording system . . . .

Erasing system . . . . . .

Tape speed . . . . . . . . .

Fast forward and

rewind time . . . . . . . . .

Frequency response . .

(CD SECTION )

Channels . . . . . . . . . . .

S IN ratio . . . . . . . . . . .

Wow&Flutter . . . . . . .

Sampling frequency . . .

Quantization . . . . . . . . .

Pick-up light source . . .

Pick-up wave length . . .

Laser output . . . . . . . . .

,.

CD PortableStereo RadioCassette Recorder

-.=. —.— ..-;

._. ..p-3kjl● ‘mE3-&3[—...-..—I E==ii

A-.

FILE NO.

MCD-s660F (AU)

PRODUCT CODE No.

142 961 02

( RADIO SECTION )

AC bias, 4 track stereo Tuning ranges . . . . . . . FM :88-108 MHz

Magnet erase AM :525-1,710 kHz

4.75 cm I sec. Antennas . . . . . . . . . . . Built-in ferrite bar and

telescopic rod antennas

110 sec. (C-60 tape)

80- 12,000 Hz (Normal tape) ( GENERAL)

2 channels

70 dB

undetectable

44.1 kHz

16 bits linear / ch

Semi-conductor laser

790 nm

Continuous wave max.

0.6 mW

Specifications subject to change without notice.

.,. ,.. .

Output power . . . . . . . . 4.0 W x 2 (DC max.)

Speaker . . . . . . . . . . . . 12cmx2,40hms

PIEZO X 2

Terminal impedance . . PHONES :32 ohms

MIC :200-600 ohms/mV

Power source . . . . . . . . AC :230-240 V, 50 HZ

DC: 12V

( 8 x “D “ size batteries )

Dimensions . . . . . . . . . 541( W)x275(H)x215(D)mm

Weight . . . . . . . . . . . . . Approx. 6.0 kg including batteries

REFERENCE No. SfV1580348

Page 2: E3-&3[ ‘m E==iicncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD... · 2014-08-03 · tape deck in place using adhesive tape. ... Clean the head, capstan and pinch roller

.

LASER BEAM SAFETY PRECAUTIONS.....-

. Pick-up that emits a laser beam is used in this CD player.

-J

CAUTION :

USE OF CONTROLS OR ADJUSTMENTS

OR PERFORMANCE OF PROCEDURES o n

OTHER THAN THOSE SPECIFIED o 0-

HEREIN MAY RESULT IN HAZARDOUS * n . 4

- yw-ANNM%c‘IIY’M!%I ‘=A~D EKPOSURElU BEAM.

AovARsEL-usvNuGLASERsRAuNG VEDAGNING,I@ SIKKERHEDSAFBNYDEREERUDEAFFUNKTION.UNOGAUOSEITELSE FORSTRALING.

VARNING-O.SVNLIGIASERSTtiLNING NAROENNAOE~ARtIPPHAOOCHSPARRARURKOPPLAD.SIRhEN ARFARLIG.

- VORSICNT-UNSICHTSARELASERSTRAHLUNGTRITTAUS,~N D~CKELGE6FFNETUNOWENNSICHERHEITSVERRIEGELUNGUBERBRUCKT1ST.NICHTDEMSTRAHLAUSSEIZEH.

VAROIAvartaessaja [email protected]== oIelawiti~ittbm~lle l~lyllm Ali Imkodlea$ew

‘ REMOVAL AND INSTALLATION

● I)iscorinectthe power cord’s plug from the electrical OUtk?t.

. All wiring should be returned to the original position after work is complet

. First have ready many the new FIXERS (614 129 4971) for replacement.

● Arrange the lead wires so that they are not near the heat sink.

a. CABINET

(1) Remove the battery lid.

(2) Remove the 6 rear cabinet mounting screws.(@)

(3) Remove the VOLUME & TONE control knob.(@)(4) Press the STOP/EJEC,T button.

(5) Open the cassette compartment lid. ( @ )

b. CD TOP LID

>1 I

MC-greaseEM-50L

1

● Mount the spring wire, attaching parts @, @,

and 0 in sequence.

A“...

Before attaching the cabinet, secure the buttons of the

tape deck in place using adhesive tape.

c. CHUCK PULLEY

-1-

CHUCK.PULLEY

To remove the chuck rxdlev, r)ush in the direction

indicated by the arrows (@j “and pull out (@)

(to prevent hook from breaking off).

Page 3: E3-&3[ ‘m E==iicncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD... · 2014-08-03 · tape deck in place using adhesive tape. ... Clean the head, capstan and pinch roller

ii

..

. ..-....... ..-

J

.. .

REMOVAL AND INSTALLATION

d. WIRING LAYOUT

(a) TAPE MECHANISM

(b) REAR CABINET

LEAD

● Arrange the lead wires as shown illustration. II

RoO ANTENNA

r

BATTERYTERMINAL P.C.B

HOOK

I

e. MOUNTING, POINTER

., ’.’

.: ... .

. .

‘$ MC-grease

Qi! I 1

MC-grease

EM-SOL-2

VIEW-@

f. “O” POINT ADJUSTMENT

/d@

Page 4: E3-&3[ ‘m E==iicncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD... · 2014-08-03 · tape deck in place using adhesive tape. ... Clean the head, capstan and pinch roller

i

TUNER ADJUSTMENTS-.,...

. Use a plastic screw driver for adjustments.

● Adjust the intermediate frequency of AM and FM to the frequency of ceramic filter.

Supply voltage : DC12.OV

Phones impedance : 32 ohm

Standard output : 0.5 mW (126 mV)

Function switch : RADIO

PARTS LOCATION

a. Al

E

Step

1

2

3

4

5

6

ADJUSTMENT BAND SELECT SWITCH :

Adjusting Connections

Circuit Input output

Closed the output Connect sweep

I temninai by sweep I generator to

IF I generator, it place I C2106 (H) &

to L2103. J2101 (G)I I

Tuning I Connect AM SG I Connect VTVM to

coverage / to Test Loop I speaker terminals

(n)

c= 1000P SIGNAL ENERATOR

L=

Gi5i

3 l;~16 ~2103 “2’2018 r

002001mlMm

/ , \“M IF IN vCT-l@ vCT- 3NO) ~1 @ @l

‘2’02 0 VCT-2 @vff-~ ❑ L2104

m

4

1C201XF213

FM?Fp/:(H)~G~;j4 IF OUT

AM/FM IF OU;Z0c210&01

Connect AM SG Connect VTVM toTracking

to Test Loop speaker terminals

. J

-“.’.

AM1 I 1 1

VTVMSG Frequency Position of tuning dial Adjustment

Oscilloscope—

455 kHz Low XF2134,

517k Hz Low end L2 104I I Max. I

1750k Hz High end VCT-4

I I I600 kHz 600 kHz L2103

I I I Max. I1400 kHz 1400 kHz VCT -3

?eDeat adjustments I

b. FM ADJUSTI

AdjustingStep

Circuit

K1 IF

2Tuning

3 coverage

4 Tracking

ENT BAND SELECT SWITCH : FM FM Dummy antenna : 75 ohm1

Connectionsi SG Frequency I Position of tuning dial I Adjustment

Input output IConnect sweep Connect sweep

generator to I generator to

IC201 @ (H) C2106 (H) I 10.7 MHz I Low I ---& D2001 (G) &J2101 (G) I

Connect FM SG Connect VTVM to 87.0 MHz Low end L2102

toTPl (H) &TP2 (G) speaker terminals109.0 MHz High end VCT-2

Connect FM SG Connect VTVM to

toTPl (H) & TP2 (G) speaker terminals 98.0 MHz 98.0 MHz VCT-1

unbalance

=

A

--i

Max.

Max. I[

5 Repeat adjustments

-3-

Page 5: E3-&3[ ‘m E==iicncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD... · 2014-08-03 · tape deck in place using adhesive tape. ... Clean the head, capstan and pinch roller

TAPE DECK

.. ,....

a. HEAD REPLACEMENT AND HEAD AZIMUTH ADJUSTMENT

(a) Head replacement● After replacement, demagnetize the heads by using a degausser.

● Be sure to clean the heads before attempting to make any adjustments.

● All wiring should be returned to the original position after work is completed.

(b) Head azimuth adjustment

(1)

(2)

(3)

(4)

(5)

-. -...

Load the test tape ( VTT-703, etc., 10 kHz ) for

azimuth adjustment.

Press the PLAY button.

Use a cross-tip screwdriver to turn the screw for

azimuth adjustment

so that the left and right output are maximized.

Press the the STOP button.

After completion of the adjustment, use thread lock

( TB-1401B ) to

secure the azimuth-adjustment screw.

b. MOTOR REPLACEMENT

(a) Motor replacement

AND SPEED ADJUSTMENT

(b) Motor speed adjustment(1) Insert the test tape ( MTT-11 lN, etc., 3000 Hz).

(2) Press the PLAY button.

(3) Use a flat-tip screwdriver to turn the SVR (located inside the rear

of the motor) to adjust SVR so that the frequency counter

becomes 3,000 Hz.

dRIP HEAD “--’

LOW

WHiTE

m~

MOTOR SPEED ADJUST

o J

il

BACK SIDE OF SET

c. CHECKING THE MECHANISM TORQUES AND TENSION

. Clean the head, capstan and pinch roller before making any measurement.

Measurement Take-up torque Back tension Tape tension

Cassette for PLAY:TW-211 1A Drive-power cassettePLAY: TW-21 11A

measurement F.FWD/REW:TW-2231 TW-2412

PLAY 30-60 gr.cm 2.0- 4.5 gr.cm 60 gr or more

F.FWD 55-120 gr.cm/

... ./ REW 55-120 gr.cm... ...

Page 6: E3-&3[ ‘m E==iicncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD... · 2014-08-03 · tape deck in place using adhesive tape. ... Clean the head, capstan and pinch roller

i.

CD PLAYER ADJUSTMENTS.+,...

a. DISASSEMBLYOFTHE CD PLAYER MECHANISM

(a)●

Replacement of the spindle motor

First, prepare the new turntable ( Ml -2 ) and new special

washer ( Ml -4 ) for replacement.

The removed turntable will be deformed by the heat of the

soldering iron, and cannot be reused.

● Prepare dial type calipers.

(1)

(2)

(3)

(4)

(5)

(6)

(7)

I

(b)

(1)

(2)

(3)

(4)

(5)

(6)

The attached bonding material can be dissolved by using a

60W soldering iron to heat the shaft at the top part of the

turntable ( Ml-2 ) for about one minute.

The turntable can then be removed from the shafl by very

carefully applying force upward at the center of the lower

surface of the turntable.

Remove the two screws ( Ml-3 ) and remove the spindle

motor ( Ml-5 ).

Attach the special washer ( Ml-4 ) to the spindle motor.

Apply a small amount of a mixture of the “Th~ee Bond 2001”

and “201 5F” bonding materials to the motor’s shaft.

Install the turntable as shown in the figure.

Secure the turntable by pressing gently.

Be sure to wipe away ( by using a piece of cloth, or similar

material ) any bonding material coming out of the hole.

Replacement and lubrication of the pick-up

Before replacement of the pick-up, be sure to carefully read

the section regarding the pick-up when the unit is moved or

transported.

Remove the two pick-up rail ( Ml 2 ) with care fixing the two

latch with any way driver from bottom of chassis

( Ml-1 ).

If the pick-up is reconditioned or replaced, be sure to wipe

the rails clean and also apply a coating of FLOIL ( G-474B ) to

their entire circumference and entire length.

After replacement, install the shaft as before.

The pick-up P. C. Board pattern is “shorted”, as shown in the

figure , so that the new pick-up will not be susceptible to the

effects of static.

Set the pattern to “open” after the pick-up has been

replaced,

SHORT

-5-

1

[3“e~-. . -

— Ml-5

Don’t attached bonding material

at the top of shaft.

Bonding material

8-’””/”++

Ml-4 (SPECIAL WASHER) ““

Ml-1 (CHASSIS)

Be sure to wipe away thebonding matearial \

CHUCK PULLEYI

w-——17.?5mm.-* O.lmm

L

—-

M12

I I (S=FT) \M1-5(SPINDLE

II ‘*-i---i?MOTOR SHAFT)

M6

M12

Page 7: E3-&3[ ‘m E==iicncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD... · 2014-08-03 · tape deck in place using adhesive tape. ... Clean the head, capstan and pinch roller

... ... .

CD PLAyEf? ADJUSTMENTS

( BE SURE, AT THIS TIME, NOT

TO TOUCH ANY OTHER PART. )

em ‘@ ‘-d

(c)

(1)

(d)

(1)

(2)

(3)

(f)

(5)

(6)

(7)

(e)

(1)

(2)

( / L /

Sled motor replacement

See illustration at right.

+%hChecking the operation of the CD mechanism

Disconnect the socket (for the sled motor power supply) from

the printed-circuit board. Ml-1Apply a voltage of DC 2.0 V to the sled motor’s

terminal.

Measure the current during sled motor operation.

●The direction of movement of the pick-up (outer groove or

inner groove) can changed by changing the battery polarity.

The current during sled motor operation varies .- .-according to the positional relationship of gears

( M8 and M9 ).- ,.*

If the current exceeds 40 mA , remove the Direction of pick-up movement Sled motor currentpipe ( M7 ) and gears ( M8, M9 ).

Apply a small amount of a FLOIL ( G-474B ) bonding Outer groove 40 mA or lessmaterials to the chassis shafts.

Install the pipe and gears as shown in the illustration. Inner groove 40 mA or less

M,8 M8o@

Resetting the pick-up to the home position

The limit switch is switched ON by the projection of the rack

gear secured to the returned pick-up, after which the sled”

motor continues to operate (by the circuit) for approximately

20- 30 milliseconds ; there is then again a reverse

operation, and movement to the position at which the switch

is switched OFF.

Rotation continues for about 20 -30 milliseconds after the

switch is switched OFF, and then the pick-up stop at home

position.

..

-6-

&00

LIMIT ~SWITCH

G)

*

@ @

+- PICK-UP

-..“... . . .. . .

.....:., .

.......

1

Page 8: E3-&3[ ‘m E==iicncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD... · 2014-08-03 · tape deck in place using adhesive tape. ... Clean the head, capstan and pinch roller

CD PLAYER ADJUSTMENTS.... -

b. PREPARATIONS

(a) Measuring instruments, tools and filter - #

(1) Test disc.: YEDS18(SONY)or etc.

(2) oscilloscope: SS5711 (l OMHzor dual-phenomenon)

or Memory scope : DSS6521 (Storagescope)

(3) Screwdrivers (non-metallic) for adjustments

(4) Low Pass Filter (L. P. F.)

(5) Resistor, Carbon 2.2 Kohm, l/4W .—

c. PARTS LOCATION

r )

L- 0I-J 1:1l_l l_l

CD MAIN P.C.B

e ‘1:”:1%c~33~:o“;‘OscilloscoEYE PATTERN

Adjustment Measuring Short-circuit Input

Item instrument location onnection

(a) Tracking Oscilloscope

balance L.P.F. lJl::w -

(b) Checking

the “eye” Oscilloscope – —

patternI

1 I -~

TRACKING BALANCE

output djustment

connection locationAdjustment value

TP 101 :TESVR101

Waveform symmetry

TP102:VC A=B l. EJVp-p

ICIO1 ( pin 72)Check be sure that the “eye”

: RF — pattern is at the center of the

TP 102 :VCwaveform and that the dia-

mond shape is clearly defined

,.. .

-7-

Page 9: E3-&3[ ‘m E==iicncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD... · 2014-08-03 · tape deck in place using adhesive tape. ... Clean the head, capstan and pinch roller

.-- ..,.

CD PLAYER ADJUSTMENTS

d. ADJUSTMENTS

(a) TracKng balance adjustment

(1) Pull the CD block out from the unit body and wireit to the CD main P.C.board test pint. & ‘“

. ...“. -.

. . (2)

I

(3)

(4)

(5)

(6)

(7)

(8)

(9)

.-,-..- .

‘i,

I 1

Short-circuit points (JI 137 and J1 138) on the printed-

circuit board.

Connect an oscilloscope to TP101 (TE) and TP102 (VC).

Push the CD block back into the unit body.

Switch ON the POWER.

(Connect the power cord plug from the electrical outlet.)

Cancel the short-circuiting of short-circuit point

(Jl 137 and J1 138) on the printed-circuit board.

Set the test disc.&

PLAY switch push ON.

Adjust SVR101 so that the oscilloscope’s waveform is

symmetrical, as shown in the illustration.

(1O) Switch OFF the POWER.

(Disconnect the power cord plug from the electrical

outlet.)

Switch ON the DC power.

Connect an oscilloscope to IC101 (pin 72)

and TP102 (VC)-

Load the test disc.

PLAY switch push ON.

(b) Checking the eye pattern

(1)

(2)

(3)

(4)

(5) Check to be sure that the “ eye “ pattern is at the center

of waveform and that the diamond shape is clearly

defined.

(6) Press the STOP button.

(7) Switch OFF the DC power.

-8-

L.P. F.

TP 101(TE)

TP 102(Vc) ‘ ‘El

+irq OUT OSCILLOSCOPE

-1

“’%’)-

D

Page 10: E3-&3[ ‘m E==iicncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD... · 2014-08-03 · tape deck in place using adhesive tape. ... Clean the head, capstan and pinch roller

. . . . . ... . . . .

iii.

EXPLODED VIEW ( CABINET & CHASSIS ).... -

—. -!

.....,.

,.

Page 11: E3-&3[ ‘m E==iicncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD... · 2014-08-03 · tape deck in place using adhesive tape. ... Clean the head, capstan and pinch roller

PARTS LIST PARTS LIST

ELECTRICAL PARTS

FFFiimi

. .

PRODUCT SAFETY NOTICE 1 tef. NO

47014801490149o249031401‘2102r2103r4901r

,4902r4910r‘4911,4912r47514851491449414943,2101l,-,4901,4903‘C2012101

,rF201F211

,r,r,rlr:F212~r)r)r,r:F213;F214)r)r)rIi-

Part No.

614 212 3171614 212 3171614 034 1317

L?)645 006 8072614 212 3171

#A614 255 8645405 017 9600405 017 9709405 017 9600405 017 9709

~405 023 5009~405 023 53o6

405 017 96oO405 017 9709405 017 96OO405 017 9709405 004 4502

~405 OZ3 5009

ffA405 023 5306

&402 069 9008~402 069 9008

~402 041 4601~402 069 8902A402 068 8408

614 024 3185614 244 8335645 004 6360614 235 45o6614 253 6278645 004 6100614 231 3183614 252 1045614 030 5074614 030 5081614 030 5098614 030 5104614 030 5111614 030 5074614 030 5081614 030 5098614 030 6104614 030 5111645 004 6094614 253 6841614 231 3145614 231 3152614 231 3169

614 231 3176

DescriptionNDLICTOR,FERIIENOUCTOR,FERITEI.S. C COILNOUCTORNDUCTOR,FERITE‘OWERTRANSFORMERR 2SC3330-TR 2SC3330-U“RZSC3330-T‘R 2SC3330-U“R2SD400-E-MP“R2s0400-F-MP“R2SC3330-T“R 2sC3330-U“R 2SC3330-T“R 2sC3330-U‘R 2SA608-F-NP“R 2s0400-E-MP“R 2sD400-F-MP‘USIBLE RES 6.8 JA l/4w‘USIBLE RES 6.8 JA l/4w“USIBLE RES 10 J- l/4w“USIBLE RES 27 JA l/4w‘USIBLE RES 1.0 JA l/4W;wITc H, SLIDE, BANO SELECT;WITCH ,SLIDE ,BANO SELECT;WITCH, SLIDE, FUNC710N;wITCH, SLIDE , BEAT CANCEL(C, TUNING CAPACITOR)sC, CERAMIC,456KHZRESONATOR, CERAMIC,456KHZ“ILTER, LC, FM:.F FILTER, RED, FM;.F FILTER, BLUE, FM: .F FILTER, ORANGE. FM:.F FILTER .8 ROWN, FM:.F FILTER, WHITE, FM[.F FILTER, REO, FM[.F FILTER, BLUE, FM;.F FILTER, ORANGE, FM;.F FILTER, BROWN, FM[.F FILTER, WHITE. FM:ERAMIC FILTER 455 KHZ{ESONATOR, CERAMIC, IO.70MHZ\ESONATOR ,XTAL ,10 .67 MHZ{ESONATOR , XTAL , 10. 73 MHzRESONATOR, XTAL, 10. 64 MHZRESONATOR, XTAL,1O.76MHZ

Description

ANTENNA. ROOEach precaution in this manual should be followed during serv!cmg. Components identified with the IEC symbol ~ In the partshst and the schematic diagram designate components m which safety can be of special sign(f,cance. When replacing a component,dentlf led & use only the replacement parts designated, Or parts with the same ratings of resistance, wattage or voltage that are,i-.i.nateii in the Darts hst in this manual. Leakaae-current or resistance measurements must be made to determme that exposed

r

FUSE “25ov 2A, FU401FUSE 250v 2A, FU401&423 005 9500

614 252 5135419 002 0.206

or

63 SPEAKER, WOOF ER,12 CM,4 OHMPIEZO BUZZER.

. .... .. ... —.parts are acceptably insulated from the supply circuit before returning the product to the customer. 1

TWEETER SPEAKER,

FRONT SPEAKER BOX MTG

CORO. 4P CONNECTOR,R/P HEAD-AMP

CORO ,4P CONNECTOR,TAPE MECHANISM-AMPCORD, 2P CONNECTOR,EXT. SPEAKERCORO, 2P CONNECTOR,ExT . SPEAKER

CAUTION: Reaular type refi~ors and capacitOr$ are nOt h$ted. TO knOW thO== ~alue$. refer tO the schematic dia9ram.

N.S.P : Not available as service parts. ..

Part No. Description

411 085 1200 WASHER OUT TW 2.6 X5.8 X0.3 MM,TUNING CAPACITOR

I CN420 I 614 258 1148

ACKIN

Ref. NO

& ACCESSORIESPart No. Description

614 262 4111 I CARTON CASE

614 258 1155

614 25B 1162

CN421

CN471

[

Ref. No

3B

39

41424344

614 258 0042614 258 0035614 262 41426!4 256 5674

/h614 250 6578A614 256 5292

CUSHION, TOPCUSHION , BOTTOMINSTRUCTION MANUALSHEETPOWER CORO, ACPOWER CORO ,AC

411 09B 7305 wLT HEX C-SCT 2.6 X20 MM,TUNING CAPACITORASSY, BOX, FRONT, LEFTASSY, BOX, FRONT, RIGHTASSY, BOX, REAR, LEFTASSY ,BOX , REAR, RIGHT ,<

1

614 257 9B62614 258 0059614 258 0066614 258 0073

IIP. / POWER S

Part No.

614 260 2829

PPLY P.C.EOARD ASSSY

Description

ASSY .pw8, TUNER/AMP. f

UNER /Ref. No.

71

C2107c2116C4714C4814C4918C4950CN401CN402CN403

CN404CN405CN406CN407CN409CN41OCN412CN422

02001D49010490504907D4908049090491004911FCL41FCL42HS401IC2011C401IC402L2101

::102orL2103or

L2104

~’f~

0!’

,., ... PoWER SUPPLYSHIELD, L4902 MTG.SCR S-TPG BIN 3X8 MM,1C402 MTG.NP-ELECT lU Q 50VNP-ELECT lU 1) 50VPoLYESTER 0.15U M 50VPoLYESTER 0.15U M 50VPOLYESTER 22ooP J 50VPOLYESTER O.lU K 50VSOCKET,8P, CDPLUG, 4P, R/P HEAOSOCKET,6P,VOLUMEPLUG,2P, SPEAKER, L-CHPLUG,2P, SPEAKER, R-CHPLUG, 4P, TAPE MECHANISM, MOTOSOCKET,2P, BATTERYJACK, HEADPHONEJACK, PHONE 03.6, MIX. MICSOCKET, AC INCORD.4P CONNECTOR,R/P CHANGE SWITCHOIOOE GMAO1ZENER OIOOE MTz9. 1ADZODE OSR-1OC-ET5DIOOE. RL153-BF-S2OIOOE RL153-BF-S2OIOOE RL153-BF-S2OIOOE RL153-8F-S2ZENER DIOOE MTZ1.2AFuSE HOLOERFuSE HOLDERHEAT SINK, IC402 MTG.lC TA8122ANIC TA206BNIC TA8229KINDUCTOR, AIRINDUCTOR, AIRVHF COILVHF COILASSY, BAR ANT.ASSY ,BAR ANTTRANsFoRMER,OSC ILLATOR,270UFILTER, l.OUH

614 264 8070411 021 64o5

i CHASSISPart No.

614 257 1385614 257 1279614 257 1286614 258 0189614 263 6336614 069 0385614 258 0127614 25& 0134614 250 0141614 258 0156614 258 0165614 258 0172614 260 9385614 257 0647614 257 0739614 258 1841

614 240 8308614 247 6048614 248 2599614 258 1544614 257 1705614 069 0385614 257 0654614 258 0196614 257 1743614 257 1538614 257 66!34614 257 1293614 258 0004614 262 3848614 257 2023614 257 2030614 257 1378614 248 2551614 257 1309614 257 1316614 259 8405

RTS

Part No.

411 021 4906

ABINE

Ref. No.

1~

i4567B910111213141516

171819202122232425262728293031323334353637

Description

LIO, CASSETTEKNOB, ROTARY, VOLUMEKNOL4, ROTARY , TONESPRING WI RE, CASSETTE LIOASSY,CABINETGEAR ASSY .CASSETTE LIOXN08, LEVER, RECOR0XNOB, LEVER, PLAYXNOB, LEVER, REWXNOB ,LEVER, F .FWDKNOB, LEVER, STOP/EJECTKNOB, LEVER .PAUSEMOUNTING, LEVER KNOBBuTTON ,CO OPERATION CONTROLBuTTON, BASSXPANDERSPRING ,PLATE ,RECORO/PLAY,TAPE MECHANISMSPRING ,COMP ,CO MECHANISMCUSHION ,RUBBER ,CO MECHANISIESCUTCHEON ,CO MECHANISMSLIOE ,CO TOP PANEL MTG.PANEL, TOP, COGEAR ASSY, CO LIOBuTTON, CO OPENSPRING WI RE, CO TOP LIOPOINTER .TUNINGMOUNTING .TUNINGGEAR, TuNXNG SMALLKN08, ROTARY, TUNINGTERMINAL, ANTENNAASSY, CAB INET, REARHANOLE

LIO, BATTERY

XING fWf. No.‘o 1

’02

’03,04

[05

(06

(07

(08

(09

flo

Yll

Ylzr13

Y14

Y15

Y16

Y17

Y41

Y42

403 106 1603403 106 1603403 058 6107403 05B 6107403 059 2801403 057 2902614 035 5994614 017 2553614 035 5970614 016 B341614 016 B341614 017 2119614 020 6548614 229 3812645 005 1111

d1614 020 7590614 260 7435

407 007 9904

~407 053 B708407 140 72ol

&407 098 3300A407 098 33OO

LfJ407 098 33OO/h407 098 3300L?J407 053 3109

/h614 208 4540&614 208 454o

614 249 0754409 325 7006409 331 4501

A409 295 74o2614 233 5664614 23B 129B614 035 0012614 229 0217614 230 66B8614 254 9964614 256 6572614 028 6625

Description >

jCR S-TPG BIN 3x ZOMM,:ABINET REAR -;CR S-TPG “BIN 3X12 MM,:D BLOCK, REAR CABINET;CR PAN 3x8 MM, RO0 ANTENNA;CR S-TPG 81N 3X1ZMM,NJNER/AMP . /POWER SUPPLY> .C .BOARD

411 021 4104

411 002 9104411 021 4005

411 020 9100 SCR S-TPG BRZ+FLG 3X 12 MM,10WER TRANSFORMER5CR S-TPG BIN 3X12 MM,4C SOCKET3CR S-TPG BRZ+FLG 3X12 MM,TUNING GEARSCR S-TPG BIN 3X12 MM,TUNING BRACKETSCR S-TPG BIN 3X1ZMM,:0 OAMPERSCR S-TPG BIN 3X12 MM,CO OPEN/CLOSE SWITCHSCR TPG PAN PCS 1.7x6 MM.CO MECHANISM COVERSPECIAL SCREW, CO MECHANISMSCR S-TPG BIN 3X12 MM,CO MAIN P. C. BOAROSCR S-TPG PAN 2x3 MM,RECORO/PLAY LEVERSCR S-TPG PAN 2x4 MM,RECORO/PLAY SWITCHP .C .BOAROSCR S-TPG BIN 3x12 MM,TAPE MECHANISMSCR S-TPG BIN 3X12 MM,TAPE MECHANISM BUTTONSCR S-TPG BIN 3X20 MM,SPEAKER BOXSCR S-TPG BRZ+FLG 3x12 MM,SPEAKER

411 021 4005

411 020 9100

411 021 4005

411 021 4005

411 021 4005

411 099 0503

412 032 640.9411 021 4005

411 025 1901

411 025 2001

411 021 400$

411 021 400!

411 021 490(LIO, COASSY, PULLEY, CHUCKKNOIF. SLIOE. FUNCTION

411 020 910(KNOB , SLIOE ,BANOGEAR ,VC ,TUNING CAPACITOR

I

-11-.

Page 12: E3-&3[ ‘m E==iicncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD... · 2014-08-03 · tape deck in place using adhesive tape. ... Clean the head, capstan and pinch roller

1

+—LZ1

07,I

J

—Ozi

Ii

011

!go~!’

,o,_~‘AwJ’

‘fj-zol

‘1”—10[

&ol—&fiiP J“

..–z[-

on-q)II

CCL

It’l--#A?.r&l -_

A

r

!4%-8S1

I&6S,

6E1

.

.

3SOlJ/N3d0‘l?-dlM3A37’H211MSCZ26bOOS)9

I

JO

3SO13/N3d0‘IZ-dI83A31’H211MSf8fLbOOsb9

ILOSIS

dZ’13X30S2S16LfZ}19JO

1dZ”13Y30S116?SFOP19

I90TN3

H311MS3S072/N3d00)’8Md’ASSV]66611929199L

uoqd!maaONU’?dON.J?)j

ASSVzlSJV08”>”dH311MS3S01>/N3d0a:

AUOR3M’13W1’H311MSlW3d3U’13Vl’H311MS

MOOH31LV3S/dIXS’12Wl’H211MSdllH3MV3S/dI>S’12Vl’H311MS

3SflWd/AWld’13Vl’H211MSdOIS’13Vl’H311MS

sl-c*T3La81106s3s281

SL-C*T21OHI106S3S2Lll

sl-c*\3iLl81106SJSZ81

sl-t*131081106C3SZ81

S1-tt.l>loalI06C2SZtil

S1-S*I31OMl106S2S281

si-ttil>laU1106S2S2U1

si-sk131aMl1T06t3SZMli

sl-th121auT06SJSZMl

Z9”FSZ930010U3N3ZT1-81-2SL’I-ZIS03111-81-XCJ-ZIS03111-81-25CI-ZIS031 .

AVldSItI’SO-SSZI-lS(331031-02’9Ald’ASSV

uo!adp>saa

I

ZHWC6”91‘H01WNOS3U3Nfl10A’A8W10U’8A

3N01‘ALIWIO!j‘UA

lNIOd1S31’1WNIW831lNIOdlS3L’1’dNItW131

33NV1W92NIX3V8L‘WHOYOI’iJ313WCJIlN310d

U3ClNVdXSSW8”HSod‘H311MSn-octfxzMlL-0WS3SZ81n-otcr3szML1-0CCC3SZMln-octc3szUIl-ofxt3sz81

zealabzt.192001Oi.zL.192001O*2*19ZOOIabz*I920010$2$19ZOOIO*2}19$0s0SEOSOP00g6810SOP*OSOStoso?00S6810SOP*0’20qtosop00S6810SO?}050Stosot00S6810SOPPesoS:osot00S681050?i’osoSco50900S6810SOVtiosoSsosot00S6810SOPbOSOSCOSOP00S6810SOV*oSo’Scosot00S6LIIOSOV60LS1S0LOVLOOO12080tiLOOO120811V100012080v902?[ElLOVZ86T192t.19

ON21cd

,ssvativoa”l.

90s1s~oslsbosIstosls20s1s10s1s

Jo

OlslzlJO

60S10Jo

90S10Jo

LOS1OJO

9CN1OJO

SoslclJO

@oSIb.)0

CosloJO

20s10

16s1asostabo51acoslazosla

n-ocrmzn.1-0!CF3SZ8.

OotcxzH.s3tz13iaM.

s-c161asz818-S1610S2H.

~-ocraszUJ3-orcasz8J1-LZ68SZMlS-LZ68SZUJ

n-octmszMJl-otrc)szMJ

1-ZS6VSZ8JX-ZS6VSZU]

dN-3-86S8SZU]dN-J-86S9SZb’J

OIN-d31Mr313310Md21

OZN-d31!dO133108d21

HllOI‘u3171sIbLlt-4bOIIS92131

U96fC90dfi31dd86f9V8313X19813131

WOIZ6V131mIssI3aoIc

lovw93oaIaCCISSI3aoIa

IOVN93ooIaVZ’8Z1W3001083N3Z

1911MS3S013/N3d0’dZ’J3130S1211MS3S013/N3d0’dZ”13))OS

dWV’d9”13X30SdWV’d9’13X)OSdWV’d8”13X20SdWV’d8’13X30S

NSINVH33Wa3’d9’!mlddnKIId’dU’13)30S

ASZwnl”o0110s-s0A91wm“oaIlos-sa

“9H4zabIO

60L6L1OSO*0096LIOSO?009281aGobLObt000SO*90ZLscasob~LOILSCOSOP~toIcCzoSobrp

soaccza$o*v790tS60020PQ7LOZS600SOt~60L6LIOSO*0096LIO50vsoa~900sot606C90050PbOt9LOO509IOL9LOO50ti

P88ZSozv19Tp

L06ZS02v19YJ7CCI*820tiT9LOCO661OTb60Zb6ZC60b60S8Llt60!JQ?900VIfx60*208tS$260t!Ott210LOPP066LOOLot}Otib210LOV1066LOOLOk20C8CSOLOV?SL6LCZ*19[16*S:0$:9ltObSS2b193S6tStOt19!299602b19:L6*Scob19!L%ZLIO)19IOLLLZZb19!06tS90bOb:066190bOt

;OLS120TIP168’31219195L61192b19

ONUed

MW9XCNIE3dl-S83S“31WZOtiLO’XNIS1V3H

NIVW-i13’S?ld4ASSV

uo!+dpxaa

&ASSVClHV00”3”d031a>

L99ZI&ZtT9IgblxA7ddnSU3MOd’dZ.i3Y20S8*S90209198

LCLZcSZ*J9ZObHA(-)Au3Mv!31VNIW8319COt811t719

S6fI‘J*Zb1910bUAaHvo81VNIWH31

L6SC$s2t19JO‘11V8’81U’ASSV18608S2b19

CLZ8122t’19dluopdpxaaON3>PdON

Z85L0s2*I9IO18AASSVQ8V08”3”dlVNllAJL131AS1

tLS9ObZb19016$S60L6110sotdo

0096LIOSOiIZU81OAVld/L18033U60L6LIOsok0096LIOSOb60L6LTOSOti0096L1OSO*

“ON$Jed

J;

I

‘lZ-dZHSnd’H211MSZZk6bOOS*9

I

218810dWV’d)’W17dC9ZZLIOt7T99

.!0AVld/08a33!d

---NZ8LI0‘H311MS’8Nd’ASSW86608S2b19

ON,a~.cmd!nsaaWVPd.ON)!..-

11,1

ASSVCltlVOS”>”dH>lIMSAVld/aH03

(WSINVH33LAJEldVl)M31A(13CJOldX31s11sun

Page 13: E3-&3[ ‘m E==iicncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD... · 2014-08-03 · tape deck in place using adhesive tape. ... Clean the head, capstan and pinch roller

PARTS LIST EXPLODED VIEW ( CD MECHANISM )

kPE M

tef. No

r.02

,03.04,05.06L07

,08

;09110111

112

L13114115

116117118

1191201; 1

122123124

125126

127

131

132

133

134

HANISM (TM-SI jOTN)

Ref. No. Part No. Description

135 614 205 5458 SLIOE, STOP/EJECTBUTTON LEVER

136 614 205 5540 SLIOE , F . FwO BUTTON LEVER137 614 205 5441 SLIOE ,REW BUTTON LEVER138 614 205 5434 SL1OE ,PLAY BUTTON LEVER139 614 205 6421 SLIOE , RECORO BUTTON LEVER140 614 129 0669 BOSS , PAUSE STOPPER141 614 151 7186 SPRING COIL, PAUSE LEVER142 614 208 0320 LEvER. PAUSE LEVER (E)143 614 152 1244 SPRING WI RE, PAUSE CONTROL144 614 139 1120 SL1OE. PUSH BUTTON, ACTUATOR145 614 140 1539 LEVER, EJECT KICK LEVER146 614 201 1744 SLIOE .SWITCH ACTUATOR147 614 129 0676 Bbss, PR STOPPER151 614 067 3258 SUB CHASSIS ASSY, BASE ASS’Y152 412 026 1808 SPECIAL WASHER, P W CUT

1.45 X3. BXO.5MM153 614 070 0916 LEVER ASSY ,GEAR PLATE ASSY154 614 151 8312 SPRING PLATE , ./

GEAR PLATE SPRING .“ >.

155 614 152 1299 SPRING WIRE ,M CONTROL SPRI156 614 140 1614 LEvER. SENSING LEVER151 614 231 2371 ASSY, PINCHROLLER,

PINCH ROLLER ARM ASSY ‘

158 614 205 1306 LEVER, MAGNET, ARM159 614 021 7605 MAGNETIC HEAO, ERASE160 614 211 6944 SLISE, HEAO PANEL161 614 146 5111 BRACKET, TAPE GUIOE162 412 026 1501 SPECIAL SCREW,

2X6MM163 412 026 1709 SPECIAL SCREW,

AZIMUTH SCREW 2X7 . 7MM

164 614 151 7162 SPRING COIL,AZIMUTH SPRING , 2X8MM

165 412 031 6607 SPECIAL SCREW,(+)BINO scREW M2x3MM

166 614 208 0276 LUG , R/P HEAO EARTH167 614 208 4052 HEAO ,R/P HEAO168 614 210 3432 SPRING WI RE, PANEL (P) SPRI

i

.

M*&-?Part No.

614 204 5695

Description

REEL ASS’f .SUPPLY REEL ASSY614 208 0351

614 t40 150S614 204 57o1614 204 8771614 134 9046614 151 8299

412 026 2003

614 067 2?70614 205 5410412 026 2201

412 026 23OO

614 152 1282614 024 1693614 152 1305

614 152 1275614 134 9053412 013 5000

614 205 62o2614 204 8740412 026 25o8

614 210 9946614 205 5373412 031 65o6

614 260 9392412 031 94OO

614 264 0388

614 226 7264614 205 5366614 152 1268

614 152 1251

614 210 6235

614 211 36o8

SPRING, COMP.6A(K TENSION SPRINGLEVER, RECORD SAFETY LEVERREEL ASSY, TAKE-UP REEL ASSYLEVER, SENSORGEAR, F . FWOSPRING PLATE,CASSETTE HOLOER SPRINGSPECIAL SCREW,C TAPPING SCREW 2x4MMCHASSIS ASSYSLIOE. EJECT SLIOE LEVERSPECIAL SCREW,P TAPPING BINO SCREW 2X5MMSPECIAL SCREW,CAMERA TAPPING, 2X4 .5MMSPRING WI RE, PAUSE LEVERSWITCH, MOTOR POWERSPRING WIRE , RECORO BUTTONLEVERSPRING WIRE ,EJECT ACTUATORGEAR. CAM GEARSPECIAL WASHERP WASHER CUT 1.2X3 .8X0.3MMPULLEY ASSY, RF CLUTCH ASSYSQUARE BELT ,RF 6ELTSPECIAL WASHER, P WASHER2X3.5 X0.3MMFLYWHEEL OISK ASSYBELT, MAIN BELTSPECIAL SCREW, MOTOR COLLERSCREW6RACKET-M, MOTOR BRACKETSPECIAL SCREW,BRACKET MOTOR SCREW

Mi f+ +&r-t ram -y&Ml-l i

+M 1

ASSY , MOTOR ,WITH MOTOR PULLEY

L# I ~u II~L -----------------------

MOTOR (N. S.P)PULL EY, MOTOR (N. S.P)SPRING WIRE,BUTTON LEVER SPRING (B)SPRING WIRE,BUTTON LEVER SPRING (A)SPRIWG .TENSION , PLAY BUTTONLEVER SPRINGLEVER. PAUSE BUTTON

1-.”P?“~>Mll

PARTS LIST

:D MEC}

Ref. No.

MlMl-1MI-2orMl-3orMl-4

Ml-5

or

M2M3 -W4M5MS

\NISM (PM-DAK ‘SS52/SH) rRef. No.

M7t48M9M1OMll

Part No.

614 256 2727

Description

ASSY ,CHASSIS

Part No.

614 26o 5790

Description

CORO, PICKUP LEAO614 252 1380614 237 8663614 245 4268411 044 7205411 002 4901412 032 0208

CHASSIS, BASE CHASSISTurntable, TURN TA8LETURNTA8LE ,TURN TABLESCR PAN+SW 2X4 MM, MOTOR FIXSCR PAN 2X4 MM, MOTOR FIX

614 209 5881614 209 5898411 044 7205614 237 2098

GEAR, PICKUP MOVINGGEAR. RELAYSCR PAN+SW 2X4 MM, MOTOR FIXCOMMUTATE MOTOR ASSY , SLEDMOTOR ASSY

SHAFT, PICKUP RAILSHAFT, PICKUP RAILSWITCH, LIMIT, S1SWITCH .LIMIT, S1ASSY ,CONNECTOR-S, MOTOR ANOSWITCH LEAO

614 145 9622614 23o 0411614 024 1617614 214 9379614 240 5154

SPECIAL WASHER, AOHESIV&SESCAPE STOP

Mi2orM13or

M14

or

or

614 045 2105 COMMUTATE MOTOR, SPINOLEMOTORCOMMUTATE MOTOR, SPINOLEMOTOR

SPEIAL SCREW, M PACK GEAR FIGEAR, PICKUP RACK GEAR

spRING. COMP, RACK GEAR SPRIAGEAR, PICKUP RACK GEARPICKUP, LASER, PICK UP

614 248 2315

412 045 0905614 209 5911614 210 9755614 209 5904614 239 1303

614 246 6414 ASSY .CONNECTOR-S ,MOTOR ANOSWITCH LEAOASSY, CONNECTOR -S, MOTOR ANDSW LEAO

614 253 6421

L-14-

..-15–

Page 14: E3-&3[ ‘m E==iicncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD... · 2014-08-03 · tape deck in place using adhesive tape. ... Clean the head, capstan and pinch roller

Y‘1

1

.—..

—.

.—-—

—-.—-—

.-—-—

-—

% +4

— — —

-J‘?7‘t

%’

h+-

llr—

.

1— E#w

-——

– 1-r “1L?

—+ *:

W

—*

h—

w’

I I“1

II I I

..+

,.,.

,I

1

w_~#

“.4!

,,0

-llr—

——

+u—

IC40

212

,2)

1A82

2W:

‘“11

II

II_

IIC

402

[1/2

)1A

8?M

A:

tit

#...

,,.,,

,.,/,

“,,

.:12

3456

78A

.:?:,?

,,,.

.11,

.,,A

..-.

..

‘:‘W

L4P

-Wi%

‘-’’l–

1I

1–1:

1--1

---W

--,l—

,.

.,.

Page 15: E3-&3[ ‘m E==iicncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD... · 2014-08-03 · tape deck in place using adhesive tape. ... Clean the head, capstan and pinch roller

.,..,.

L.,...-

i

——

.—

1..-..1..-—.

II

\

k-la!

.LL@___...L-....Ic

i.._

H---J

Im

1L--+

----J._.JA9

20

—J

DIP

+~

T40,

‘uI,,1

I,>

L-

1

I

4+1:+1

mm

Page 16: E3-&3[ ‘m E==iicncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD... · 2014-08-03 · tape deck in place using adhesive tape. ... Clean the head, capstan and pinch roller

..—..—

,-

%’ ‘,:s–lz–....-oz--WI.c

-“.:W,.----------------------.------------.-_.----.—

*

4 ~~.JJ+p$-._..’ L--“1”l””””””1---,’I

Am,I1111

II

tIIk!,mIll;[Iii+%II,IIIli,

,III-PI1=1II

1111I<!1

IIIIll\J-1.! I,,.!

1IllIllIII11111

rb.-

II11III 11111---.--111-1

$:1mlLi3‘-’”’y4’” 41111YI

~--3)I198L37,,.,&IllIll4-X3%~r

=+[)1IIrm&3*ml)t

l-!I,.I

Page 17: E3-&3[ ‘m E==iicncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD... · 2014-08-03 · tape deck in place using adhesive tape. ... Clean the head, capstan and pinch roller

ING DIAGRAM ( CD )

>

CN102 CD MAIN I?C.B

n. . . . ~~pl.~- “;:, = \

<

CD OPEN /CLOSESWITCH P.C.B

CN1O;

+

GMD

L1

‘3P +

5P -

SL +SL-

CN1O

+

F-T+T-F+

SWMOLO

GNOcog

FB+OA+c

CD MECHANISM

‘+ L%T

1 II I

——————————

PICK-UP

l---J Fp#s

1

CD LED f?C.B-22- -23-

Page 18: E3-&3[ ‘m E==iicncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD... · 2014-08-03 · tape deck in place using adhesive tape. ... Clean the head, capstan and pinch roller

iR

OD

ANTE

NNA

IC20

1(w

w,

AM

FM,

*0,

,

10

0

31.

1!8

41.

3!.

1

$a

o

665

47

J6.

54?

865

.7

90

0

10 11 ,21.

42,

1

,1!0

10

,4,0

,0

,525

Z,5

!61

651.

2

!7I

2.1

21

,81

010.

7

,91

1<!1

20i

6547

11I

6341

22I

6sa

l

23I

6s.1

la[

6S.7

I 3irr

I-— 11.HI?A

-i c z m xlI

IC201

TA

8I2

2AN

I

I

11

~M40

-J52

101-

1S

2101

-2

.. b

NA

B1N

2

NA

BN

F2

TA

PE

mm

RA

DIO

LIN

E

RE

CP

LAY

Ulc

ON

/OF

f

,,: ,!

.,,.

,.

Page 19: E3-&3[ ‘m E==iicncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD... · 2014-08-03 · tape deck in place using adhesive tape. ... Clean the head, capstan and pinch roller

i

I

r.I-iI

zoi=nEu(nwng

II.

‘.:.

1

wN

I

.●✌

✎,,

1.i

,,::..

...

.

=3

0g

,,

Page 20: E3-&3[ ‘m E==iicncms.com.au/SANYO-SMs/Consumer-Electronics/Portable CD... · 2014-08-03 · tape deck in place using adhesive tape. ... Clean the head, capstan and pinch roller

i

,,,.

m ,,. ,, ,, ,<,

,,’,,

!,’,1 ,!,,,

,,,,,

“LcQ----

--I N m I

,,s,,

r,,,

,

“!,

!,,

.. ..’.

. .

> b

tm c- L N (n y 0 1A

F: . :—K _

7~

!!_

.—

. H—14

-

;.—

J-.

n~

.-

—n

~—

,.-

—n

-=- .

—n

- “-

—u

>