CONTINENTAL ENGINES LTDCONTINENTAL ENGINES LTD
(AUTO COMPONENTS)(AUTO COMPONENTS)
ABOUT USABOUT US
•Business Operations started in 1983
•Closely held company fully owned by Bakshi Family
•Multiple Locations
• Head Office : Global Business Park, Gurgaon• Foundry-2 Plants : Located at Bhiwadi ,70 Km from Delhi• Machine Shop : Located at Bhiwadi , 70 Km from Delhi
•The Foundry and machine shop in Bhiwadi are two km apart.
•Having Offices in Europe and Middle East
•TS 16949 Certified
•ISO 14001 and OHSAS certified
CONTINENTAL OVERVIEWCONTINENTAL OVERVIEW
Manufacturing AreaManufacturing Area Casting Plant-ICasting Plant-I :: 15000 sq mtrs15000 sq mtrs Casting Plant-IICasting Plant-II :: 5400sq mtrs 5400sq mtrs Machining PlantMachining Plant :: 29500 sq mtrs29500 sq mtrs
EmployeesEmployees Casting PlantCasting Plant :: 700700 Machining PlantMachining Plant :: 395395
SalesSales 2006-072006-07 :: US$ 34 MNUS$ 34 MN 2007-082007-08 :: US$ 45 MNUS$ 45 MN 2008-092008-09 :: US$ 51MNUS$ 51MN 2009-10 ( Projected)2009-10 ( Projected) :: US$ 72 MNUS$ 72 MN
Production (Annual)Production (Annual)
CastingCasting -LPDC-LPDC :: 8000 MT8000 MT CastingCasting -GDC-GDC :: 4000 MT4000 MT
Machining Machining :: 600,000 NOS600,000 NOS
(Equivalent of 4 Cylinder Head)(Equivalent of 4 Cylinder Head)
OUR PRESENCEOUR PRESENCE
Bhiwadi
Gurgaon
USA
IRANTunisia
Spain
Italy France
Germany Poland
Holland
Plant
Mkt.Office
CertificationCertification & Awards & Awards
QS9000 Certified QS9000 Certified TS16949 CertifiedTS16949 Certified ISO 14001 CertifiedISO 14001 Certified OHSAS CertifiedOHSAS Certified VDA 6.1/6.3 Certified by DeutzVDA 6.1/6.3 Certified by Deutz VDA 6.1/6.3 Certified by Mann+HummelVDA 6.1/6.3 Certified by Mann+Hummel
Excellence in exports FY 04-05 Excellence in exports FY 04-05 Excellence in exports FY 05-06 Excellence in exports FY 05-06 Best Casting Award FY 06-07 by AlucastBest Casting Award FY 06-07 by Alucast Gold Trophy in excellence in Exports FY 07-08 -ACMAGold Trophy in excellence in Exports FY 07-08 -ACMA
ORGANISATION CHARTORGANISATION CHART
MD
CEO
V.PBUSINESS
DEVELOPMENT
V.P FOUNDRY
HEAD M/C SHOP
GM QA/QC
SUPPORT FUCTION
BUSINESS DEV. TEAM
GMPROJECT
MANAGEMENT
GMKEY ACC.
MANAGEMENT
HEAD GDC
HEAD LPDC
DESIGN & DEVFOUNDRY
GM PRODUCTION
GM MAINTAINCE
DGM ENGG.
HEAD VD/
PURCHASE
HEAD HR
HEAD FINANCE
HEAD IT
PURCHASE HEAD
FOUNDRY
PURCHASE HEAD
M/C SHOP
QA HEADGDC
QA HEADLPDC
QA HEADM/C SHOP
CEL –Sales Turnover ( US $ Million)CEL –Sales Turnover ( US $ Million)
3445
51
72
2006-07 2007-08 2008-09 2009-10
Sales Growth
15%
60%
10%
5% 10%
Single Cylinder Head
Multi Cylinder Head
Inlet Manifold
Crank Case
Bracktes/Intakepipe/Housings
Product ProfileProduct Profile
CYLINDER HEADSCYLINDER HEADS
70 % Output in Cylinder Heads.70 % Output in Cylinder Heads.
First in India to produce Multi cylinder heads in Low Pressure Die Casting.First in India to produce Multi cylinder heads in Low Pressure Die Casting.
Machining cylinder heads since 1993.Machining cylinder heads since 1993.
Approx 35000 multi cylinder heads and 15000 single cylinder heads are fully Approx 35000 multi cylinder heads and 15000 single cylinder heads are fully machined every month. machined every month.
Converted Cast Iron Cylinder Head in Aluminium with enhanced Converted Cast Iron Cylinder Head in Aluminium with enhanced performance in technical support with AVL.performance in technical support with AVL.
Worked in close association with FEV for developing cylinder head for CNG Worked in close association with FEV for developing cylinder head for CNG application. application.
Moved to fully assembled cylinder head, Piaggio & V.M.Motori Cylinder head Moved to fully assembled cylinder head, Piaggio & V.M.Motori Cylinder head are supplied in fully assembled condition.are supplied in fully assembled condition.
Manufacturing Petrol & Diesel Cylinder Heads. Cylinder heads with inbuilt Manufacturing Petrol & Diesel Cylinder Heads. Cylinder heads with inbuilt cam bracket , cylinder heads with overhead cam shaft , CRDI Cylinder heads cam bracket , cylinder heads with overhead cam shaft , CRDI Cylinder heads , etc., etc.
DESIGN:
Solid Modeling – Uni-Graphic/CATIA - 05 (Station)Magma Simulation Software - 01Whiteline Scaning (Outsourced) - 01
Manufacturing:
Fully Automatic Low Pressure Die Casting Machine - 29 Nos.Tilting Gravity Station - 14 Nos.Stationary Gravity Station - 20 Nos Modern Bulk Melting Furnace (Striko Germany) - 03 Nos.Degassing with Rotary Shaft - 05 No.Vertical & Horizontal Core Shooter - 23 Nos.Bottom Drop Heat Treatment Furnace - 09 Nos.
Plant & Machinery (Foundry)
Plant & Machinery (Machine Shop) Plant & Machinery (Machine Shop)
CNC Horizontal Machining Centre - Mazak/Makino - 26 Nos. Morie Seiki
CNC Vertical Machining Centre - Makino - 28 Nos.
CNC Turning Centre - Leadwell - 02 Nos.
Special Cam Boring Machine - Makino - 01 No.
Automatic Valve Seat & Valve Guide Pressing Machine - 01 No.
Inspection EquipmentsInspection Equipments
Spectrometer for Chemical Analysis Spectrometer for Chemical Analysis 3 Nos.3 Nos. IDECO Density Checking EquipmentIDECO Density Checking Equipment 3 No.3 No. Stick Point Tester Stick Point Tester 2 No.2 No. Hot Tensile Tester Hot Tensile Tester 2 No. 2 No. Micro Scope Micro Scope 3 Nos.3 Nos. Hardness TesterHardness Tester 2 No.2 No. UTM Machine UTM Machine 2 Nos. 2 Nos. Wet Test Lab Wet Test Lab 1 No.1 No. CMM CMM 4 Nos.4 Nos. Automatic Leak Testing Machine Automatic Leak Testing Machine 4 Nos.4 Nos. Profile Projector Profile Projector 1 No.1 No. Contour Tracer Contour Tracer 1 No.1 No. Roundness TesterRoundness Tester 1 No1 No Marposs gauge for Cam Bore Concentricity Marposs gauge for Cam Bore Concentricity 1 No.1 No. Calibration Lab Calibration Lab 1 No.1 No. EndoscopeEndoscope 1 No.1 No. Ultrasonic Cleaning MachineUltrasonic Cleaning Machine 1 No.1 No.
OUR CUSTOMERSOUR CUSTOMERS
EXPORT CUSTOMERSEXPORT CUSTOMERS
DOMESTIC CUSTOMERSDOMESTIC CUSTOMERS
PRODUCT RANGEPRODUCT RANGE
XU7 CYL.HEAD XU7 CYL.HEAD – FOR PEUGEOT CAR BY IKCO – FOR PEUGEOT CAR BY IKCO
PRODUCT RANGEPRODUCT RANGE
TWIN CAM 16 VALVES CYL. HEADTWIN CAM 16 VALVES CYL. HEADEF7 – FOR PEUGEOT CAR BY IKCOEF7 – FOR PEUGEOT CAR BY IKCO
PRODUCT RANGEPRODUCT RANGE
PAYKON MANIFOLDPAYKON MANIFOLD – FOR PEUGEOT CAR BY IKCO – FOR PEUGEOT CAR BY IKCO
MANN+HUMMEL MANIFOLDMANN+HUMMEL MANIFOLD – FOR VOLVO TRUCK – FOR VOLVO TRUCK
PRODUCT RANGEPRODUCT RANGE
Paykon – CYL.HEAD Paykon – CYL.HEAD – Converted from Cast Iron – Converted from Cast Iron
ISUZU 1.8 L CYL.HEAD ISUZU 1.8 L CYL.HEAD – FOR Ambassador for HML – FOR Ambassador for HML
PRODUCT RANGEPRODUCT RANGE
Lombardini twin CYL.HEAD Lombardini twin CYL.HEAD – FOR FOCS Series Engine – FOR FOCS Series Engine
Mahindra & Mahindra CYL. HEAD Mahindra & Mahindra CYL. HEAD – FOR Commercial Vehicle Application – FOR Commercial Vehicle Application
PRODUCT RANGEPRODUCT RANGE
V.M.Motori CYL.HEAD V.M.Motori CYL.HEAD – Industrial & Marine Engine – Industrial & Marine Engine
Piaggio CYL.HEAD Piaggio CYL.HEAD – For Two Wheeler application – For Two Wheeler application
PRODUCT RANGEPRODUCT RANGE
VMM –Integrated Manifold VMM –Integrated Manifold – For Chrysler Cheroki Vehicle – For Chrysler Cheroki Vehicle
Paykon Inlet Manifold Paykon Inlet Manifold – For euro 2 application – For euro 2 application
PRODUCT RANGEPRODUCT RANGE
Volvo 5 cylinder Manifold Volvo 5 cylinder Manifold
Ford Manifold Ford Manifold – Fiesta MUV – Fiesta MUV
PRODUCT RANGEPRODUCT RANGE
TATA Inlet Manifold TATA Inlet Manifold – 2.2 Decor Engine for Euro III & Euro IV – 2.2 Decor Engine for Euro III & Euro IV
Mitsubushi Inlet ManifoldMitsubushi Inlet Manifold- LCV Eicher Motors- LCV Eicher Motors
PRODUCT RANGEPRODUCT RANGE
Water Distribution Housing Water Distribution Housing – ITEC Big Bore Engine – ITEC Big Bore Engine
Thermostat Housing Thermostat Housing – ITEC Big Bore Engine – ITEC Big Bore Engine
PRODUCT RANGEPRODUCT RANGE
Turbo Pipe InletTurbo Pipe Inlet – Swaraj Mazda – Swaraj Mazda
EGR Pipe EGR Pipe – ITEC/ Man Big Bore Engine – ITEC/ Man Big Bore Engine
PRODUCT RANGEPRODUCT RANGE
EGR Cooler Housing EGR Cooler Housing – ENSA VIKAS for TATA 3/5L project – ENSA VIKAS for TATA 3/5L project
DW12C Valve Housing DW12C Valve Housing – PSA – Valeo (Under Development) – PSA – Valeo (Under Development)
PRODUCT RANGEPRODUCT RANGE
Compressor Mounting Bracket Compressor Mounting Bracket – Corsa car –General Moors – Corsa car –General Moors
Engine Mount Engine Mount – Vibrocostic – Vibrocostic
PRODUCT RANGEPRODUCT RANGE
Mazda Clutch Housing 12 kg Mazda Clutch Housing 12 kg – Swaraj Mazda LCV – Swaraj Mazda LCV
Eaton Rear Case Eaton Rear Case
CUSTOMER /PART WISE DETAILSCUSTOMER /PART WISE DETAILSCUSTOMER NAMECUSTOMER NAME CYLINDER HEADCYLINDER HEAD MANIFOLDMANIFOLD EGR /OTHEREGR /OTHER
HOUSINGHOUSING
CRANK CASE/CRANK CASE/
IKCIKC -- --PIAGGIOPIAGGIO --MANN-HUMMELMANN-HUMMEL --BORG WORNERBORG WORNER --VALEOVALEO --ITECITEC -- --LOMBARDINILOMBARDINI -- --TAFETAFE -- --ICMLICML -- -- --SMLSML -- -- --GCLGCL -- --M&MM&M --PREMIERPREMIER --ARCTIC CATARCTIC CAT --
Why CEL ???Why CEL ???
COMPLETE SOLUTION FROM CONCEPTUALIZATION TO FULLY FINISHED COMPONENT.
CAPABILITIES TO DESIGN & DEVELOP COMPONENTS WEIGHING FROM 1-30 KGS.
MULTIPLE PROCESS OF BOTH LOW PRESSURE DIE CASTING AND GRAVITY DIE CASTING, FITTED WITH CI FITTING/LINER INSERT.
PROVIDED TECHNICAL ASSISTANCE TO FOUNDRY IN MIDDLE EAST.
CONVERTED CAST IRON CYLINDER HEAD TO ALUMINIUM WITH ENHANCED PERFORMANCE.
EXPOSURE TO ALL AUTOMOBILE SEGMENTS i.e; Passenger Car,Commercial Vehicle, Utility vehicle, Scooter, Motorcycle, Tractor, Railway , Marine Engine and Stationary Engine.
TS 16949, ISO14001 AND OSHAS Certified
FUTURE PLANSFUTURE PLANS
INVESTMENT IN NEXT 6 MONTHSINVESTMENT IN NEXT 6 MONTHS - US$ 5 - US$ 5 MILLIONMILLION
CNC MACHINESCNC MACHINES
X-RAYX-RAY
HIGH PRESSURE CNC OPERATED WASHING MACHINEHIGH PRESSURE CNC OPERATED WASHING MACHINE
DEDICATED CYLINDER HEAD ASSEMBLY & TESTING DEDICATED CYLINDER HEAD ASSEMBLY & TESTING LINELINE
INDUSTRIALISATION – INDUSTRIALISATION – market tomarket to growthsgrowths
ADDING NEW PROCESS:- HPDC M/C OF CAST IRON HEAD & BLOCK
ADDING NEW PARTS: 16 VALVE TWIN CAM CYL.HEAD EGR HOUSING CYLINDER BLOCK
CUSTOMER / PART SPECIFIC JV / TC
ORGANIC GROWTH IN DOMESTIC/ EUROPE AUTOMOBILE MARKET
CONTRACT ENGINE MANUFACTURING FOR OEMS
ACQUISITIVE GROWTH IN EUROPE.
THANK YOUTHANK YOU
CONTINENTAL ENGINE LTD.CONTINENTAL ENGINE LTD.
D-3, GLOBAL BUSINESS PARKD-3, GLOBAL BUSINESS PARKMEHRAULI – GURGAON ROAD,GURGAONMEHRAULI – GURGAON ROAD,GURGAONINDIA - 122002INDIA - 122002TEL. NO: 0091 124 4107050TEL. NO: 0091 124 4107050FAX NO: 0091 124 4107065FAX NO: 0091 124 4107065E-MAIL: E-MAIL: [email protected]@baxy.com
:[email protected]:[email protected]
CONTACT:CONTACT:
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