What is our Special Sauce?Digital Twin
Digital Twin ofthe product
Digital Twin of PerformanceDigital Twin ofproductionHolistic Digital Twin
Ideation Realization Utilization
Holistic Digital Twin
What is our Special Sauce?Digital Twin
Gain foresight by simulatingproducts, people, processesand resources interacting inthe virtual world
Gain insight bymatching real-worldperformance to our
predictions so we candrive continuous
improvement
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Our holistic approach in the CPG industryA concept addressing the entire enterprise
Productionengineering
Productionexecution
Services3 4 5Productdesign
Productionplanning1 2
• Eliminate silos and driving a tighter intra-company and supplier collaboration
• Drive continuous improvement across all disciplines using existing data
• Integrate machine builders’ workflow and enable strong collaboration
• Digitalizing the entire enterprise and using the digital twin to optimize products andprocesses
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Productionengineering
Productionexecution
Services3 4 5Productdesign
Productionplanning1 2
Digitalization in the CPG industryProduct Design
Formula Design Package DesignProduct andformula design
Regulatorycompliance
Suppliercollaboration
Trials,sampling &testing
Artworkdevelopment
Packagedesign
Simulation &digitalprototyping
Label designandcompliance
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Digitalization in the CPG industryProduction Planning
Creation ofgeneral recipe
Trial runs
Modeling theproductionfacility
Capacitysimulation ofthe plant
Creation of thebill of process
Collaborativeline design
Simulation ofcritical processsteps
Simulation andbottleneckelimination
Modeling & simulating theproduction facility
Planning thefilling & packaging line
Productionengineering
Productionexecution
Services3 4 5Productdesign
Productionplanning1 2
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Digitalization in the CPG industryProduction Engineering
Automation designof the process
Automation designof the filling & packaging line
Plant design
Electricaldesign
Automationengineering
Machinedesign
Mechatronicsintegration
Automationengineering
VirtualCommission-ing
Productionengineering
Productionexecution
Services3 4 5Productdesign
Productionplanning1 2
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Digitalization in the CPG industryProduction Execution
Order execution &integrated quality control
Orderdownload &scheduling
Reporting &qualityexecution
Orderexecution
Energyefficiency
Orderdownload &scheduling
Reporting &qualityexecution
Linemanagement& execution
Energyefficiency
Productionengineering
Productionexecution
Services3 4 5Productdesign
Productionplanning1 2
Order download &scheduling
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Digitalization in the CPG industryServices
MindsphereEnergy Analytics
MindsphereSmart Condition Monitoring
EnergyAnalytics
SmartConditionMonitoring
SecurityServices
Drive TrainAnalytics
EnergyAnalytics
SmartConditionMonitoring
SecurityServices
Drive TrainAnalytics
Productionengineering
Productionexecution
Services3 4 5Productdesign
Productionplanning1 2
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Use Simulation to achieveforesight in the Virtual World
Summary – The Vision Comes to LifeKey Advantages of Digitalization
Use Big DataAnalytics to gaininsight and drive
continuousimprovement
Drive intra-company and
suppliercollaboration viadata integration
Productionengineering
Productionexecution
Services3 4 5Productdesign
Productionplanning1 2
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Digital Enterprise SuiteSiemens’ answer to customer requirements
Focus now onManufacturingOperationsManagement
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Manufacturing Operations Management for CPG IndustryFrom “Points of Pain” to Business Benefits
Vertical integration to connect ERP and Automation Systems
Integrate Quality and Production
Product and Production Traceability
Process raw data into Key Performance Indicators (KPIs)
KPIs analysis for stakeholders
Implement ERP Production Orders
Increase efficiency
Increase Product Quality
Compliance to regulations
Process Visibility for Continuous improvement
Realtime asset and production monitoring
Optimize production timeOptimized use of available resources
Timely and proper execution for both automatic and manual tasks
Manufacturing Operations Management
Production Execution
Digital Enterprise ArchitectureRole of Manufacturing Operations Management
TeamcenterVisualization/Graphics Bus (JT + Atlas + Augmented Reality)
Product Lifecycle Mgmt.
DesignEngineering
Simulationand Test
ManufacturingEngineering
LifecycleAnalytics
SLM
Team
cent
er
Run-Time Manufacturing Operations Service Bus
ManufacturingExecution
System
QualityExecution
System
AdvancedPlanning &Scheduling
EnterpriseManufacturing
Intelligence
Automation / SCADA
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Customfunctionality
Customfunctionality
Customfunctionality
3rd partyfunctionality
Siemens Platform Approach for Production Execution
An integrated unified system responds with significantimprovements in Speed, Flexibility and Efficiency
Monolithic MES/MOM approach
Custom Dataintegration
Customfunctionality
Customfunctionality
Custom UserInterface
CustomAlarm/Alert
ManagementCustom KPIs CustomHistorian
CustomReporting
Customfunctionality
Custom DataManagement
Run-Time Manufacturing Operations Service Bus
Implementation of MOM requires consideration of existinglegacy systems to protect customer’s investments
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An integrated unified system responds with significantimprovements in Speed, Flexibility and Efficiency
Customfunctionality
Customfunctionality
Customfunctionality
3rd partyfunctionality MES EMIAPSQuality
Siemens Platform Approach for Production Execution
… and increases the value adding the standard Siemens MOM Portfolio
Run-Time Manufacturing Operations Service Bus
MobilityComposed applicationsShared services
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Siemens Manufacturing Operations Management Portfolio
Quality MESAPS EMI
• Order Management• Inventory and internal
logistics• Tracking and Tracing• Task management• Performance Monitoring• Interoperability• Specification and Recipe
Management
• Advanced product Qualityplanning
• Supplier Quality• Production Quality• Laboratory Management• Complaint management• Audit management
• Long and mid-term Planning• Resource capacity• Order prioritization• Sequencing and
Synchronization• Production change
• Enterprise and multi-plantvisibility
• Self-Service datadiscovery and dashboards
• KPI calculation, root-cause and advancedanalytics
Current portfolio –Covering all manufacturing disciplines
Manufacturing Operations Management for CPGIndustryCommon Process Model
Logistics Storage
Material Reception &Tank Farm
Manufacturing Operation Management System
Primary Production(Continuous & Batch)
Secondary Production(Packaging/Bottling, Palletizing)
Warehouse &Distribution
Finished Goods ProductionTransformation into SemiFinished Goods
Delivery toWarehouseSupplier Incoming Materials
Supplier ITSystems
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CPG Industry Common Process modelProcess steps
Reception Primary Secondary Distribution Operations
ConsumptionsConsumptions
CorrectionsCorrections
Quality ControlQuality Control
Material HandlingMaterial Handling
Production ExecutionProduction Execution
Material ReservationMaterial Reservation
Schedule ProductionSchedule Production
Order DownloadOrder Download
Order ManagementOrder Management
Goods ReceiptGoods Receipt
Measure OutMeasure Out
UnloadUnload
Measure InMeasure In
Quality ControlQuality Control
Unload PlanUnload Plan
Receive ShipmentReceive Shipment
Schedule ShipmentsSchedule Shipments
Download ShipmentsDownload Shipments
LabelingLabeling
ConsumptionsConsumptions
Filling & PackingFilling & Packing
Quality Test PlanningQuality Test Planning
Material HandlingMaterial Handling
Setup TimeSetup Time
Schedule ProductionSchedule Production
Order DownloadOrder Download
Order ManagementOrder Management
Goods IssuedGoods Issued
Measure OutMeasure Out
LoadLoad
Measure InMeasure In
Quality ControlQuality Control
Load PlanLoad Plan
Receive ShipmentReceive Shipment
Schedule ShipmentsSchedule Shipments
Download ShipmentsDownload Shipments
Parameter ControlParameter Control
Recipe ManagementRecipe Management
Stock ManagementStock Management
Equipment StatusEquipment Status
Material ManagementMaterial Management
Operating IntelligenceOperating Intelligence
GenealogyGenealogy
Shift ReportingShift Reporting
Batch RecordsBatch Records
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Production ExecutionHigh-Level Storyboard Dairy Demo
Integrated Manufacturing Operations
Order Downloadand Scheduling Order Execution Quality
ExecutionProductionReporting
Product Tracking& Genealogy
ManufacturingIntelligence
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Order Download and SchedulingProduction Optimization by detailed scheduling
Order Download andSchedulingƒ Orders download from ERP
ƒ Order scheduling by standardor specific algorithms
ƒ Manual update of schedulingdata
ƒ Scheduled orders ready to bedispatched in production
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Order Executionƒ Coordination of automatic and
manual tasks
ƒ Batch engine integration
ƒ Quality enforcement duringproduction
ƒ Synchronization of Batchexecution with quality
Order ExecutionProduction Process Integration and synchronization
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Quality Executionƒ Manage the quality data &
workflow in laboratories andplants, optimizing datacollection, analysis andreporting
ƒ Support off-line and at-linetesting in laboratory and onmanufacturing floor
ƒ Support for complex testplans/methods definition andexecution in different contexts
ƒ Deviation Management
ƒ Quality Reporting
Quality ExecutionOrchestrated testing to ensure proper product quality
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Production Reportingƒ Production Order Tracking
(times, material quantities,equipment units)
ƒ Actual production datacompared with Estimatedscheduling data
ƒ Electronic Batch Report
Production ReportingProduction Visibility on all the operational details
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Product Tracking &Genealogyƒ “Backward genealogy”: Raw
Materials used for oneFinished or Semi FinishedLots
ƒ “Forward genealogy“: Finishedor Semi Finished Lotsproduced using one RawMaterial Lot
ƒ Full Product recall capability torapidly assess the impact of acontaminated material
Product Tracking & GenealogyEnsure Compliance through full product tracking
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ManufacturingIntelligenceƒ Deliver Production KPIs based
on real data collection
ƒ Analysis and drilldown intoOEE KPIs
ƒ MES data contextualization
ƒ Platform independentvisualization
ƒ Easy and intuitiveconfiguration of newdashboards
Manufacturing IntelligenceEfficient analysis of Production KPIs
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SIMATIC IT Unified Architecture Foundation
SIMATIC IT Unified Architecture Foundation is aframework to build & host state of the art MOMapplication featuring:
• Domain Driven Design environment• Event-Driven & Service Oriented Architecture• HTML5 Web app user interface
Framework can be applied to:• Create MOM application• Inject new technology in existing application• Compose integrated MOM solution federating
multiple sub system
SIMATIC IT Unified Architecture Foundation
Integration
HTML5application
Services Services Services Services
MESSystem
QMSSystem
APSSystem
legacySystem
Connection
HTML5application
HTML5application
EnterpriseSystem
IndustrialSystem
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SIMATIC IT UA
Siemens Manufacturing Operations PlatformEnables standardization across plants
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Siemens Manufacturing Operations PlatformEnabling Easy Deployment and Maintainability
Customfunctionality
Customfunctionality
Customfunctionality
3rd partyfunctionality
Wrapping AppCustom
functionality
Wrapping AppCustom
functionality
Wrapping AppCustom
functionality
Wrapping App3rd party
functionality
MOM Solution Studio
Quality APS EMIMES
MOM Solution Studio
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SIMATIC IT Unified Architecture FoundationComposite application configuration
Solution Studio is a web application to
Configure applicationƒ Load & update Applicationsƒ Configure event supbscriptionƒ Configure user role & permissionƒ Configure HTML5 Single Page Applications
Plan & deploy solutionƒ Servers configurationƒ Solution deployment and update
Include a Mashup Editor to create user interface modulescomposed by user interfaces components from UA apps and otherSiemens system compatible with SWAC(*)
(*) SWAC Siemens Web Application Collaboration
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SIMATIC IT Unified Architecture FoundationSolution Studio Mashup Editor
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Modeling Functionality SIMATIC IT UA for ProcessWorkflow visualization
Engineering of end-user screen throughMash-Up Editor with the UA PI modules
Using the configured operator screen to seematerials and the track & trace info
CONFIGURATION RUNTIME
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Modeling Functionality SIMATIC IT UA for ProcessWork Orchestration – Workflow
Functionalities
• Process description• Orchestration of Work Execution• Tracking Work Execution
Goals
• Coordination of human + systems activities• Empower the people• Enforcement of the work execution• Document know-how• Reduce “paper work”
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Contact info
Benedict LimDirector – MOM, South East Asia
Mobile: +65 9643 2311
E-mail:[email protected]
siemens.com/mom