HIROSE Electric Europe B.V.
Product Presentation
Page 2 15. April 2013
DF60 Series
Small size, high current connector for wire to board
or in-line panel mount connection for Industrial applications
Specifications herein are subject to change without notice.
Contact Hirose for latest specifications, drawings or availabilities. 27th February 2013
Page 3
DF60 Series Small Size Wire to Board/In-line Panel Mount Connector
up to 45 Amps (max)
1. Small size, 45 Amps high current capacity using 1 position with AWG#8 cable
2. Secure mating with clear tactile click
3. Highly reliable 5-point contact with independent contact springs
4. Connection style varieties: straight, right angle and in-line
5. Right angle & straight available 1 – 6 positions, In-line panel mount 2 – 5 positions
6. Accepts AWG#8 to 12 cables size with 1- 6 positions
7. Keying variations available
8. UL, TÜV certified
9. RoHS compliant
Features
Specifications herein are subject to change without notice.
Contact Hirose for latest specifications, drawings or availabilities.
Page 4
Specifications
Pin Counts: 1 to 6 pos. (In-line type is available with 2 to 5 pos.)
COMPONENT MATERIAL FINISH / REMARKS
Housing Header PBT UL94V-0 / Black
Plug PBT UL94V-0 / Black
Header contact Brass Gold plated
Crimp contact High Conductivity Copper Alloy Gold plated
Metal Fitting for Right Angle Brass Tin plated
Rated current
1 pos. 45 Amps Max. AC / DC
2 and 3 pos. 40 Amps Max. AC / DC
4 to 6 pos. 38 Amps Max. AC / DC
Rated voltage 1000 V AC / DC (600 V for UL approval)
Operating temperature - 55 C to 105 C
Contact resistance Initial 2 m Max. at DC 6V, 100 mA
After environmental test 2 m Max. at DC 6V, 100 mA
Insulation resistance 1000 M Min. (1000 V DC)
Withstanding voltage 3000 V AC for 1 minute
Applicable cable Wire conductor size: AWG#8 to 12 (Equivalent to 8 to 3.3 sq)
Jacket dia.: 4 to 7.8 mm
Durability 30 cycles (Insertion / Withdrawal)
Material and Finish
Performance Characteristics
Specifications herein are subject to change without notice.
Contact Hirose for latest specifications, drawings or availabilities.
Page 5
Small Size & High Current Capacity
32.52 mm
30 mm
Contact Pitch: 10.16 mm
Effective Mating Length: (3.0 mm)
Cable Size: AWG#8 to 12
Small size, yet high current capacity!
Rated Current
No. of Pos. AWG#8 AWG#10 AWG#12
1 45 A 38 A 30 A
2, 3 40 A 31 A 26 A
4, 5, 6 38 A 30 A 25 A
18.8
33.5
W
33.5
W
Specifications herein are subject to change without notice.
Contact Hirose for latest specifications, drawings or availabilities.
Page 6 15. April 2013
Prevents insufficient mating, which avoids mating failure
and improves mating operation.
Secure Mating with Clear Tactile Click
Clear tactile click and inertial force realize secure lock, preventing half-lock.
A
Clear Tactile
Click & Sound
Lock Strength:
98 N Min.
Specifications herein are subject to change without notice.
Contact Hirose for latest specifications, drawings or availabilities.
Page 7
5-Point Contact
Lower contact points are separated and individually deflect while being mated.
Two of the points are fixed into the upper
area of the crimp contact. In the lower area
3 independent spring contact points
individually follow the flat surface of the
mating male contact
Secure Connection & Strong resistance against Vibration
Crimp Contact
Upper Contact
Lower Contact
Specifications herein are subject to change without notice.
Contact Hirose for latest specifications, drawings or availabilities.
Page 8
Ease of Handling Crimp contact and plug are designed to avoid cable entanglement.
Lock Guards
Prevents cable snaring and
lock deformation during delivery.
Center Lock
Lock is provided at the center of
connector, avoiding uneven
locking of side locks.
Provides user-friendly operation.
Specifications herein are subject to change without notice.
Contact Hirose for latest specifications, drawings or availabilities.
Page 9
Keying Variations Available
A key is provided on either left or right side corner to prevent incorrect insertion
Prevents incorrect mating of multiple connectors
Unmateable Mateable
Consult Hirose for housing color variation.
Specifications herein are subject to change without notice.
Contact Hirose for latest specifications, drawings or availabilities.
Page 10
Recommended PCB Layout Straight Header, 3 pos.
(Recommended PCB Thickness: 1.6 mm)
Split pegs on header are pushed into the through holes
for temporary hold before soldering.
(For right angle type, split metal fittings work for
temporary holding.)
Header Outline
Right Angle Header, 3 pos.
Header Outline
Specifications herein are subject to change without notice.
Contact Hirose for latest specifications, drawings or availabilities.
Features on Right Angle Header
Fingers touch the surrounding
housing walls first and avoids
easy access to contacts.
Peel-Off Prevention
Hook on snap-in metal fitting endures cable pulling up force.
Protection Walls
Extended housing walls keep away from touching the contacts for safety.
Robust and safe design
PCB
Specifications herein are subject to change without notice.
Contact Hirose for latest specifications, drawings or availabilities.
Page 12
Application Examples
Robot Server
Automotive Servo Amplifier
& Motor
Power Conditioner
Medical
Specifications herein are subject to change without notice.
Contact Hirose for latest specifications, drawings or availabilities.
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