LETTERKENNY WELCOMES
MS. Liz Bieri
Mr. George Delgado
ARMY BRAC OFFICE Thursday, June 9,2005
COUNT ON LETTERKENNY ARMY DEPOT
DCN 6764
YOUR C A P A B I L I T I E S BASED DEPOT
LETTERKENNY ARMY DEPOT WELCOMES Ms. Liz Bieri
BRAC Review
Thursday, 9 June 2005
0830 Arrive at LEAD, Bldg 10
0830-0845 Office call
0845-0850 Map Overview
0850-0920 Command Overview
Travel to E3ldg 350, Vehicle Maintenance Facility
Tour Bldg 350 Enter Door 43, Exit Door 18
Dr. Gray
Dr. Gray
Dr. Gray
Dr. GrayILTC Godlewski
Travel to Rldg 320, Paint Facility
Tour Bldg 320 Dr. Gray1 Mr. Alleman
Travel to Rldg 370, Tactical Missile Center
Tour Bldg 370
Return to Headquarters
Working Ltunch - Bldg 10 Commander's conference room "What Right Looks Like"
Dr. GrayIMr. Murray/ Mr. Chicoli
Dr. GrayIMs. Dubia
# h
1230 Depart for LEMC
1240 Arrive LEMC, Bldg 33 1 1 Mr. Averill
1240-1350 Letterkemiy Munitions Center: Tour Route: Voelz gate Bldgs 5250 and 5300, Interservice and X-Ray Facilities Bldg 532 1, Outload Facility "K" Area Test Firing Range Bldg 38 10, ATACAMS TMRF Site
1350- 1400 New Letterkenny Development Area
1400 Arrive Test Track and Depart
Visitors:
Ms. Liz Bieri, BRAC Army Commission Staff Mr. George Delgado, BRAC Army Commission Staff
Letterkennv Participants:
Dr. John Gray, Deputy Commander SGM Brown, Depot Sergeant Major Ms. Hattie Dubia, BRAC Program Manager Mr. Dave Leonard, Transformation Office Mr. Jim Folk, BRAC Office Ms. Angie Coons, Transformation Office Mr. Wayne Brensinger, Acting Director of Maintenance Mr. Ed Averill, Letterkenny Munitions Center Director Ms. Kim Russell - Public Affairs./E'rotocol Mr. Alan Loessy - Public Affairs,/E'rotocol
Lunch: ($9.00 includes gratuitv)
Dr. Gray
Chefs Salad (Ranch, French & kalian dressings); Assorted Rolls & butter; brownie; iced tea or lemonade.
Map Orientation 17,773 Acres
access
I enants
-902 Magazines
-2.3M Sq Ft Explosive Storage
-27 Rail Docks
-Stores $6.28 joint munitions
-$5B Missile inventory
-182 Miles from Dover AFB
9gth RRC
TMDE
Information Technology
-DISA FSO
-DISA LOG OPS
-DISA BUSINESS CENTER
-CSC
-1LSO
Lower Tier Project Office (LTPO)
e The Industrial Complex
17,773 Acres 2.1 million labor hours Approx I million Sq ft shop floor
$175 million Specialized Equipment $987 million Infrastructure
Prior BRAC Decisions
Tactical Missiles to LEAD -
I
1st 9001 Letterkenny Army Depot 180 14001 Workload
FY05 Executable Workload is $434. I M ($ in Millions) - . *
PATRIOT Recap 105.0 HMMWVs 81.4
0 AMCOM Secondary 49.4
Inter Service Cust. 3.0 7 1/2 Ton Crane 2.7 Sentinel I .8
rrent Missions
PA'CIUOT RECAP is Funded at approximateIy lanned, coordinated, &
$100M per year thru 2012 xecuted reset progra eviewed to date."
The Mission.. ... The Recapitalization Program is designed to bring the ground support system to near zero hours/miles and apply the PAC3
modernization program upgrades.
The Mission.. ... The RESET Program was designed to bring PATRIOT Ground Support Equipment to FMC plus repair of cosmetic damage. Returned $1.5M to the customer. 2- 112 months ahead of schedule.
Missions -Avenger
FY 04 LEAD RESET 161 Avengers from the ,v 82nd, 1st AD, IOlst, 4th ID, 2nd ACR, 3rd ACR, and the 10th Mountain
I ARNG, OH ARNG, 2nd ACR, 25th ID, I Corps, and 1st CAV. I
nt Missions- TACOM Tactical led Vehicles1 SOCOM GMV RE SET
LEAD will RECAP 1 loo+ &
Customer - TACOM
C Ei'Y 05 - 150+ New Vehicle Mod Kits. 1
FY 06 RESET Plan \ )
Customer - SOCOM
Missions - TACOM Soldier IS0 14001
Support aD
Current Missions - nerators and Forwa
CECOM rd Support
1160 generators
BRAC
e
Recommendation
What we know now.....
Tactical Vehicles
Think for IS0 14001 Consolidation a~
I L A TYAD receives only CECOM Anti Armor Missile Systems-
7 n r .. -- - Tw rr , uragun, Javehn, Shoulder Mounted Assault Weapon
HAWK Missile System - ANITPS- 59 long Range Air Search Radar
System
ANITPS-63 Air Search Radar System
ANIMPQ-62 Radar System Avenger Screening Program
HAWK Missile System FMS Support Guidance Card Pmvrstmminn
HMMWV's, PMTV's, HEMMT'S, 5
a The DOD Recommendations
Close Red River Army Depot, TX... Relocate depot maintenance of Tactical Vehicles to ... Letterkenny. Relocate the depot maintenance of Tactical Missiles to
- - DLR components Letterkenny.
Realign Naval Weapons Station Seal Beach, CA... relocate depot maintenance of Tactical Missiles to Letterkenny.
I Letterkenny. Realign Marine Corps Logistics Bas Barstow, CA. Consolidate depot The Depot with the
highest MILITARY maintenance of Tactical Missiles at VALUE for Tactical
tterkenny. Vehicle Maintena
ealign Rock Island Arsenal, I L by the DOD CITE for
Tactical Missiles relocating ... the depot maintenance of
and all associated Other Equipment and Tactical Vehicles to
We Think the DOD Vision is!
JConsolidate Air Defense and Tactical Missile Workload across
JEstablish LEAD Vehicle Depot
Services
as the Primary Army Tactical
JEstablish Combat Vehicle Depot Capability a t LEAD
What Right Looks Like!
Workload realignments.. .. Tactical vehicles
"The Depot with the highest MILITARY VALUE for Tactical
Combination of both a Tactical Wheeled VehicleITactical Missile
Recommendation: Add clarification on TYAD Tactical Vehicles - CECOM associated only! Add HIMARS depot maintenance moves to LEAD from RRAD, Trailers move from RIA
What Right Looks Like!
Workload realignments.. .. Other Equipment
CAPABlLlTlE
Center of Technical Secretary's initial BRAC Excellence for Sold Planning Guidance Support and Chem
"Consolidate business- riented support functions
Recommendation: Add Language ..... Move Chemical and Biological Shelters from RIA to Letterkenny
What Right Looks Like!
Create Future Corn bat Vehicle Capability
Combat Vehicle New Capability - 1 Stryker and Future Combat I Systems
Recommendation: Add Language. .. Establish Combat Vehicle Capability al LEAD including Stryker and Future Combat Systems
Typical configuration of A
parts to be \ -
\
manufactured
Proposed Shipping Schedule I e200 each - Initial Reqmnt - End of Apr 05
*Follow-on program of 200,000 total
PART ADD-ON PLATE 3ESlGNED YY <IRK STOFFEL DATE 33/07/05 QTY a0 - 50 MAXIMIZE S ~ E E T
F&.q l a D I l l
) PATRIOT GENERATORS: Five year agreement signed 15 ~ u g 02 with Lechmotoren GmbH to produce Electric Power Plant I11 generators for Patriot.
BC partnership etection Systems (JPBDS), I
- -
& portal Shield fixed-site detection systems, and JPBDS ~io logical Integrated ~e tec t ion Systems mounted on a HMMWV for the Joint PEO-CBD. I
\VELIN: Raytheon/Lockheed Martin Javelin Joint Venture (JV) request to partner 26 Feb 03. LEAD will be Core Depot under subcontract with JV.
DRY FILTERUMIl Dry Filter
SHADOW UAV SUPPORT: AAI/LEAD Partnership signed 3 March 03 t o support UAVS PM with Shadow 200 and Ground Support Equipment
rs: Lockheed Martin and LEAD produce Units for the Joint PEO for Chemical Biological Defense
under a 9 Apr 03 agreement. 1 I
DEEP DIGGER PROJECT: BAE Systems Advanced Technologies, Inc. and LEAD signed partnership agreement in October 2004 in support of Deep Digger concept.
DEMIL MLRS: Lockheed Martin Corporation and LEAD signed agreement in April 03 in support of DEMIL for the Multiple Launch Rocket System (MLRS) and other LM produced
weapon systems.
MKT Metal Fabrication Sumort: 5 year agreement to produce component parts for Mobile Kitchen Trailers.
GMV and HMMWV Technical Sumort: Agreement signed 18 Jan 05 to supply all parts associated with the GMV program.
Power Generation Encline Remanufacturinq: Agreement signed 29 NOV 04 t o Agreement signed 15 Feb 05 t o remanufacture Onan engines remanufacture/exhange powertrain components for f/Generator Sets. the HMMWV Recap Program.
Power Generation Enaine Remanufacturinq: Melton Sales & Service, Inc. signed an agreement on 10 Oct 03 t o provide power
generation parts on an as required basis.
First Steel Kits -completed and shipped in 4 days
Current Armor Program I I M939 Armor Truck Cabs
400 Cabs Projected
Production started Jan 05
" ~ c c 8' lerated" M939 Armor Kit Schedule
Total of 400 Kits complete by Julv 1. 2005
.Jan 05 5
28 Jan - 5
Demonstrated Armor Ca~acitv
025 M939 cabs per week
030 M969 kits per week
020 Truck boxes per week
400 four door HMMWV kits per week
01 50 two door HMMWV kits per week
050 partial Avenger kits per week
Feb 05 30
I 1 Feb- 10 18 Feb-10 25 Feb-10
I I 25 Mar-15 22 Apr-15
( 29 Apr-20
Mar 05 6 0
4 Mar-15 I 1 Mar-15 18 Mar-15
27 May-25
Apr 05 80
I Apr-15 8 Apr-15
15 Apr-15
I JuI-25
May 05 100
6 May-25 13 May-25 20 May-25
June 05 125
3 Jun-25 10 Jun-25 17 Jun-25 24 Jun-25
.Production flow developed using LEAN principles
i t t ssis Concept
Disassemble \ Reassemble
proposals being implementation date 1 Jun 0
Lean Production Line
PM Funded purchase of Robotic Arm $1 40,000 ARDEC funded engineering study and lifting device 125,000
Floor Space reduced 51 % Man Hours reduced 52% Turn-around Time reduced 33%
Projected Annual Savings $530,000
SOCOM "War Pigv .LEAD providing engineering, fabrication, and design for prototype .Roll over protection with machine gun ring and front cab gun mounts
.Includes cab, cargo, and chassis improvements
.Modular racks for extra storage
.Storage drawers and boxes added under the bed
.Small crane wlwinch for drumsltires
.Armor plate and smoke grenade launchers added
-
Inspection Date
Foreign Military Sales
LEAD team completed technical inspection in Apr 04
ROM submitted to apply Remote
' I Launch Communication Enhancement mods to 3 Fire
Control I '- "- . -...I- I Potential
FMS work
I Germany has requested visit
- Saudi Arabia (FY07 - 13)
Saudi's visited LEAD in August 04
AMCOM Lower Tier Project Office participated in visit
ROM submitted for 18 Fire Units
RECAP program model for Saudi work
Rep Ill mods to 49 of 53 radars. Radars were sent
to Raytheon for completion of REP Ill Mod.
i
I L
ATRIO adar REP Capability Timeline
I June 05
LEAD has applied initial Oct 05 - Letterkenny will induct a REP Ill Patriot
June 05 - start the installation of Depot Maintenance Plant
Equipment with a completion date of March 06. This will give Letterkenny REP Ill
testing capabilities.
Radar to be used as it Pilot Program and also verify the new DMPE equipment and
procedures.
October 05 I October 07
First REP Ill Radar
Production
June 06 - induct the lSt REP Ill Patriot Radar to be
RECAPED and tested at Letterken ny. Completion
date of Oct 07
June 06
I IS0 9001 Registered I
I Fort Bliss, TX Patriot - 7 visits I