5/11/2009 1Data Driven Engineering
Data Driven Engineering
Features:
• Automated data acquisition
• Organized data storage
• Engineering analysis
• Quantitative feedback for the customer
Value:
• Extends far beyond MicroSoft© Excel / Access methods
• Experienced providers, turnkey installation
• No disruption of existing processes or facilities
• Flat learning curve, reliable operation
• Full scope service – acquisition, organization, analysis and feedback
5/11/2009 2Data Driven Engineering
Application: Vacuum Process Line
What is it? Accelerated Process & Product Development
Application: Product Development Lab
5/11/2009 3Data Driven Engineering
•Voltage•Amperage•Watts•Event Counts•Temperature•Pressure•Conveyor Speed
How does it work?
Acquire
Wireless
H/W example - Process Development
Vacuum Process Line
Deposition Power Supply
Data Acquisition System
Data Acquisition
Host
DBMS Server
5/11/2009 4Data Driven Engineering
How Is Data Managed?
Need graphs shot from server
Data flows to, and viewed from Server
Graphics Viewing
Data Base Viewing
Query Configuration
Real Time Viewing
Wireless
5/11/2009 5Data Driven Engineering
Design of Experiments, SPC, Mathematical Modeling
How Is Data Used?
-64
-6650
0-5
0O
rient
atio
n (d
egre
es)
300
350
400Voltage (V)
Power Spectral Density
Frequency = 90 Hz
-10
-15
-20
-25
-3010
0
90
80 Frequ
ency
(Hz)
-50
050O
rientation (degrees)
Sound IntensityVoltage = 350 V
3 Factor Analysis of development product sound levels
Power Supply Power Output Control Chart
MathCad Data Analysis
5/11/2009 6Data Driven Engineering
Lab Development or Production Process
Manual Entry & Automated Data Acquisition
Data Store
Mathematical Modeling
Product Tracking and Certification
Design of Experiments
Data Browsing
Statistical Process Control
Archives
What Does It Do For You?
Process / Product Improvement Feedback Loop
Quantitative feedback drives process / product improvements
5/11/2009 7Data Driven Engineering
Full Service option: ~$2500 first month, +$500 per month ongoing• ~$150 per month - DAQ and Server rental (floor PC not included)• $1,500 – initial installation (complete) • $500 - initial DOE and SPC application• $200 per month - DAQ and DBMS support (5days x 9 hours/day)
Lowest Cost option: ~$1650 first month, +$150 per month ongoing• ~$150 per month - DAQ and Server rental• $1,500 – initial installation (complete)• User provided PC in process area or lab to host DAQ • User provided PC to host DBMS Service
Additional Services Available: $72/hour, time and material, travel• DAQ extensions, extended program features• Extended browser functionality. Enterprise DB integration• Extended DOE/SPC applications beyond initial • Calibration, transducer application development• Land line wiring• Enhanced Data Security, beyond basic capability provided (e.g. 64bit encryption)
How Much Does It Cost?*
*Estimates Only – 32 DAC, 16 DIO, 2 high speed counter typical. Other applications may vary.
5/11/2009 8Data Driven Engineering
Tom Winslow – M.E., C.S., Data Acquisition, LabView
Programming
Bruce Bricker – M.E.
Calibration, Gauge Capability, Mechanical Engineering
Who Does It?
Jesse Chaney, MS-CS
Data Base, Systems, Networking
Dr. John Turner, PhD Physics
DOE, SPC, Modeling