I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.1/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 1 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250 AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
1 2 3 4 5 6 7 8 9 10 11 12 25 26 27 28 29 30
13 14 15 16 17 18 19 20 21 22 23 24 31 32 33 34 35
0 1 2 5 6 7 12 13 14 17 20 21 22 30 31 32 35 36 37 42 43 44 45 46 47 50 51 52 53 54 55 56 57
S/N411164 & ABOVE
TRAVEL ALARM TIMERMODIFICATION (M35)(OPTIONAL)
LH INSIDE VIEW OF BOX RH INSIDE VIEW OF BOX
CX HAMMER LOGIC BOXQUICK CHART
REVISION HISTORYLOCATED ON LAST SHEET
STUD 1 STUD 2
FL1
P66
BRAKELIGHTFLASHER
10V POWER SOURCEFOR LVDT ANDPOTENTIOMETER
SURGEPROTECTOR
CR2
CR1
TB91
TB10
0
ELECTRICALINTERLOCKRELAY
MAINPOWERRELAY
POWERCONVERTER
CONTROL RELAYSSEE SHEET 4
CIRCUITBREAKERS& FUSESSEE SHEET 4
PLC INPUTSSEE SHEET 2PLC OUTPUTSSEE SHEET 3
RPC'SSEE SHEET 4
PLC INPUTSSEE SHEET 2
PLC OUTPUTSSEE SHEET 3
PLC POTSSEE SHEET 2
CR4 CR5 CR15 CR16 CR17 CR18 CR22 CR59
CB'S
TB36
TB45
TB46
TB60
CB'S
F1
THIS CHART IS TO BE USED WITH ALL 314405xx LOGIC BOXES.
SHEETS 1 THRU 25 OF THIS DRAWING REPLACE CHART 56406293.
CR7
L R
AH
O
AC
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.2/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 2 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250 AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
S/N411164 & ABOVE
FX2N-48ET-DSS
0 1 2 3 4 5 6 7
10 11 12 13 14 15 16 17
20 21 22 23 24 25 26 27
30 31 32 33 34 35 36 3740 41 42 43 44 45 46 47 50 51 52 53 54 55 56 57
POWER
RUNBATT.V
PROG-E
CPU-E
FORWARD TRAVEL PEDALREVERSE TRAVEL PEDAL
BRAKE PEDALSERVICE BRAKE MODE
ELECTRICAL INTERLOCKENGINE START SWITCH
HC SET GUN 1HC DRIVE GUN 1
READY PROX GUN 1READY PROX GUN 2
TRAVEL MODEGAGER ON
HC LOAD GUN 1HC NIPPER RESET
HC HAMMER OVERIDE GUN 1HC SET GUN 2
HC DRIVE GUN 2HC LOAD GUN 2HC NIPPER SET
HC HAMMER OVERIDE GUN 2
AUTO NIPPER ONWELDED RAIL MODE
NIPPER UP PROXHC SET GUN 3
HC DRIVE GUN 3READY PROX GUN 3READY PROX GUN 4RH GUIDE ROLLER UPRH GUIDE ROLLER DOWN
HC LOAD GUN 3HC NIPPER RESET
HC HAMMER OVERIDE GUN 3HC SET GUN 4 HC DRIVE GUN 4
HC LOAD GUN 4HC NIPPER SETHC HAMMER OVERIDE GUN 4
LH GUIDE ROLLER UPLH GUIDE ROLLER DOWN
CH1--GAGE SELECT VOLTAGECH2--GAGER LVDT VOLTAGE
NUMBERING ON PLC COMPONENT FROM MANUFACTURER.NUMBERING SHOWN HERE MATCHES MACHINE ELECTRICAL SCHEMATIC.
POTENTIOMETERS
POTENTIOMETERADJUSTMENTS
(3/4 TURN OF ADJ)
INCREASETIME
DECREASETIME
PLC INPUTSREFER TO ELECTRICAL SCHEMATIC 97411030SHEETS 14 & 15
X0-X27
POWER
RUNBATT.V
PROG-E
CPU-E
X30-X570 1
2 3
4 5
6 7
PROGRAMMING ERRORWHEN LIGHT IS HALF LIT
REPLACE BATTERYWHEN LIT
TIMER (OPTIONAL)CARRIAGE CENTERINGGAGER OFF DURATION
DURATIONNIPPER DOWN
DURATIONRAIL OUT FAST
DURATIONNIPPER HOOKS CLOSE
GUN UP DELAY
RUN
STOP
3UFX -48M
MELSECIN
OUT
POWER
RUN
BATT
ERROR
70 1 2 3 4 5 6
171210 11 13 14 15 16
2120 272422 23 25 26
2510 742 3 5 6 2220 21 23 24 26 27
1110 171412 13 15 16FX -48ET2N OUT
IN
24V X5 X7 X1 X3 X5 X7 X1 X3 X5 X7X4 X6 X0 X2 X4 X6 X0 X2 X4 X6
24V0V0V X0
X1X2
X3
+V4Y4
Y5+V5
Y7+V2Y4
Y5Y6
Y7 +V3Y0
Y1Y2
Y3+V1Y0
Y1Y2
Y3Y4
Y5Y6
Y7Y0
Y1Y2
Y3Y6
POWER
TRANSISTOR UNIT
S/S
2n3u
A/D24V
POWER
FX -4AD
MAXMINMAXMIN
4742 44 45 4641 4340
3732 34 35 3631 3330 5752 54 55 5651 5350
4742 44 45 4641 4340
3732 34 35 3631 3330 5752 54 55 5651 5350
RIGHT PLCLEFT PLC ANALOG MODULE
REVISION HISTORYLOCATED ON LAST SHEET
Y
AB
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.3/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 3 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250 AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
S/N411164 & ABOVE
0 1 2 3 4 5 6 7
10 11 12 13 14 15 16 17
20 21 22 23 24 25 26 27
Y0-Y27 Y30-Y57
PLC OUTPUTS
GAGER RAIL IN LOCK(OPTIONAL) CARRIAGE CTG, GUNS 1 & 2
GUN 1 LOAD
GUIDE ROLLER RH DOWNGUIDE ROLLER LH DOWNGUIDE ROLLER LH UP
BRAKES OFF
GUN 1 DOWNGUN 1 UP
GUN 2 LOADGUN 2 DOWN
GUN 2 UP
NIPPER UP
CARRIAGE CTG, GUNS 3 & 4(OPTIONAL)
NIPPER HOOKS CLOSEDNIPPER DOWN & LOCK
GUIDE ROLLER RH UPAT GAGE LIGHTS ON
GAGER OUTSIDE ARMS UPGAGER OUTSIDE ARMS DOWNGAGER INSIDE ARMS UPGAGER INSIDE ARMS DOWNGAGER INSIDE ARMS FAST
GUN 3 LOADGUN 3 DOWN
GUN 3 UP
GUN 4 LOADGUN 4 DOWN
GUN 4 UP
GAGER RAIL OUT LOCK RHGAGER RAIL OUT LOCK LH
30 31 32 33 34 35 36 37
40 41 42 43 44 45 46 47
50 51 52 53 54 55 56 57FX2N-48ET-DSSFX3U-48MT-DSS
REFER TO ELECTRICAL SCHEMATIC 97411030SHEETS 16 & 17
NUMBERING ON PLC COMPONENT FROM MANUFACTURER.NUMBERING SHOWN HERE MATCHES MACHINE ELECTRICAL SCHEMATIC.
RUN
STOP
3UFX -48M
MELSECIN
OUT
POWER
RUN
BATT
ERROR
70 1 2 3 4 5 6
171210 11 13 14 15 16
2120 272422 23 25 26
2510 742 3 5 6 2220 21 23 24 26 27
1110 171412 13 15 16FX -48ET2N OUT
IN
24V X5 X7 X1 X3 X5 X7 X1 X3 X5 X7X4 X6 X0 X2 X4 X6 X0 X2 X4 X6
24V0V0V X0
X1X2
X3
+V4Y4
Y5+V5
Y7+V2Y4
Y5Y6
Y7 +V3Y0
Y1Y2
Y3+V1Y0
Y1Y2
Y3Y4
Y5Y6
Y7Y0
Y1Y2
Y3Y6
POWER
TRANSISTOR UNIT
S/S
2n3u
A/D24V
POWER
FX -4AD
RIGHT PLCLEFT PLC
ANALOG MODULE
4742 44 45 4641 4340
3732 34 35 3631 3330 5752 54 55 5651 5350
4742 44 45 4641 4340
3732 34 35 3631 3330 5752 54 55 5651 5350
REVISION HISTORYLOCATED ON LAST SHEET
Y
AB
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.4/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 4 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250 AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
1 2 3 4 5 6 7 8 9 10 11 12 25 26 27 28 29 30
13 14 15 16 17 18 19 20 21 22 23 24 31 32 33 34 35
0 1 2 5 6 7 12 13 14 17 20 21 22 30 31 32 35 36 37 42 43 44 45 46 47 50 51 52 53 54 55 56 57
S/N411164 & ABOVE
GU
N 1
LO
ADG
UN
1 D
OW
NG
UN
1 U
PG
UN
2 L
OAD
GU
N 2
DO
WN
GU
N 2
UP
GU
IDE
RO
LLER
LH
DO
WN
GU
IDE
RO
LLER
LH
UP
NIP
PER
HO
OKS
CLO
SED
NIP
PER
DO
WN
& L
OC
KN
IPPE
R U
PG
UN
3 L
OAD
GU
N 3
DO
WN
GU
N 3
UP
GU
N 4
LO
ADG
UN
4 D
OW
NG
UN
4 U
PG
UID
E R
OLL
ER R
H D
OW
NG
UID
E R
OLL
ER R
H U
P
AT G
AGE
LIG
HT
GAG
ER O
UTS
IDE
ARM
S U
PG
AGER
OU
TSID
E AR
MS
DO
WN
GAG
ER IN
SID
E AR
MS
UP
GAG
ER IN
SID
E AR
MS
DO
WN
GAG
ER IN
SID
E AR
MS
FAST
GAG
ER R
AIL
IN L
OC
KG
AGER
RAI
L O
UT
LOC
K R
HG
AGER
RAI
L O
UT
LOC
K LH
CIRCUIT BREAKERCOLOR CODE
COLOR AMPERAGE
RED 10 AMPSBLUE 15 AMPSYELLOW 20 AMPS
CIRCUIT BREAKERSCB # AMPS FUNCTION
CB1 10A WORKLIGHTS (RH)CB2 15A TRAVEL MARKER & BRAKE LIGHTSCB3 10A WORK LIGHTS (LH)CB4 10A GAUGES , PUMP ON/OFF, HYD TEMP SWITCHCB5 15A TRAVEL ALARMS-HORNS [M10]CB6 15A STROBE , DOME LIGHT, CAB FANSCB7 20A OIL COOLER FANCB8 10A PLC INPUTSCB9 10A INTERLOCKS [M06]CB10 10A FILTER INDICATORS [M01]CB11 5A ENGINE ECU
CB12 10A AUTOSPIKE PLC [M27]POWER LOCKUPS [M11-M12] "Up to S/N410999"
CB13 10A PLC OUTPUTSCB14 20A RPCCB15 10A PLC OUTPUTSCB16 20A RPC
CB17 10A SPIKE BUSTER (OPTION)POWER LOCKUPS [M11-M12] "S/N411000 & above"
CB18 30ACB19 10A PLC INPUTSCB20 20A RPCCB21 10A PLC INPUTSCB22 10A JOYSTICK DISABLE [M09]CB23 10A TRAVEL WORK CIRCUITCB24 10A PATTERN ADJUSTCB25 10A CAB WIPERSCB26 20A AIR CONDITIONING IN-CAB UNIT (OPTION)CB27 20A A.C. CONDENSER / CAB PRESSURIZER (OPTIONS)CB28 20A CAB HEATERCB29 10A HEATED MIRRORS [M05]CB30 20A PERIMETER LIGHTING [M16]CB31 10A LOGIC BOX LIGHT [STD] & DUST BIN LIGHT [M18]CB32 10A BOARDING LIGHTS [M26]
CUMMINS ENGINE [M28]
CB35 3A
REMOTEPOWERCONTROLLERS(RPC'S)
CONTROLRELAYS & FUSES
CIRCUIT BREAKERS
BRAKELIGHTS HORNS
PRESS.FILTER
RETURNFILTER
WORK/TRAVEL
SERVICEDEADMANBRAKES
BRAKES
RPC #
TURNTABLECYLINDER
BRAKE APPLY
CB #
CB #
HYD OILLOW LEV-HIGH TEMP
(OPTIONAL)
FUSE2 30ACUMMINS ENG
ECM POWER SUPPLY(OPTIONAL)
GREEN
RED
RED AND GREEN LIGHTSINDICATE WIRE BREAK ORSHORT CIRCUIT BETWEENDEVICE AND SOLENOID VALVE OR LIGHT
GREEN LIGHT INDICATESOUTPUT SIGNAL FROM PLC
RED LIGHT W/O GREEN LIGHTINDICATES A WIRE BREAKBETWEEN DEVICE ANDSOLENOID VALVE OR LIGHT
LIGHT KEYGREEN
RED
GREEN
RED
10A 15A 10A 5A 20A10A 20A10A 20A10A 15A 10A10A 15A 20A 20A 10A 20A
10A 20A 10A 10A10A20A 10A10A10A 10A 10A20A 30A 15A 15A
OILCOOLER
CR4
CR5
CR15
CR16
CR17
CR18
CR22
CR59 F1 FUSE1 20A 12/24VCONVERTER
CR30
F2
&2C
ARR
IAG
E C
TG G
UN
S 1 &4
CAR
RIA
GE
CTG
GU
NS
3
PURPLE 3 AMPSBROWN 5 AMPS
WHITE 25 AMPSGREEN 30 AMPS
AUTO-SPIKE SYSTEM INTERLOCK [M27]
CB33 15ACB34 15A ANTI-RESTART IGNITION SWITCH [ M15]
BATTERY SWITCHED STEP LIGHTS [M34]
CB # DESCRIPTION AMPS SHT #CB1 WORKLIGHTS (RH) 10A 7,10,20CB2 TRAVEL MARKER & BRAKE LIGHTS 15A 13,20CB3 WORK LIGHTS (LH) 10A 10,20CB4 GAUGES , PUMP ON/OFF, HYD TEMP SWITCH 10A 7,23,25CB5 TRAVEL ALARMS-HORNS [M10] 15A 10CB6 STROBE , DOME LIGHT, CAB FANS 15A 10CB7 OIL COOLER FAN 20A 10CB8 PLC INPUTS 10A 14CB9 INTERLOCKS [M06] 10A 8,19CB10 FILTER INDICATORS [M01] 10A 12,CB11 ENGINE ECU 5A 7,23
CB12 AUTOSPIKE PLC [M27]POWER LOCKUPS [M11-M12]"Up to S/N410999" 10A 21
CB13 PLC OUTPUTS 10A 16CB14 RPC 20A 17CB15 PLC OUTPUTS 10A 17CB16 RPC 20A 16
CB17 SPIKE BUSTER (OPTION)POWER LOCKUPS [M11-M12]"S/N411000 & above"
3A OR10A 21
CB18 AUTO-SPIKE SYSTEM INTERLOCK [M27] 30ACB19 PLC INPUTS 10A 15CB20 RPC 20A 17CB21 PLC INPUTS 10A 9,14CB22 JOYSTICK DISABLE [M09] 10A 19CB23 TRAVEL WORK CIRCUIT 10A 8CB24 PATTERN ADJUST 10A 19CB25 CAB WIPERS 10A 11CB26 AIR CONDITIONING IN-CAB UNIT (OPTION) 20A 11CB27 A.C. CONDENSER / CAB PRESSURIZER (OPTIONS) 20A 11CB28 CAB HEATER 20A 11CB29 HEATED MIRRORS [M05] 10A 11CB30 PERIMETER LIGHTING [M16] 20A 16,22
CB31 LOGIC BOX LIGHT [STD]DUST BIN LIGHT [M18] 10A 7,23,25
CB32 BOARDING LIGHTS [M26] 10A 19CB33 CUMMINS ENGINE [M28] 15A 23CB34 ANTI-RESTART IGNITION SWITCH [ M15] 15A 20
CB35 BATTERY SWITCHED STEP LIGHTS [M34];BATTERY SWITCHED STROBE [M37] 3A 22
***REMOVED WITH REVS***
CR7
CR7 EXCLUDED S/N411021THRU S/N411167
REVISION HISTORYLOCATED ON LAST SHEET
10A 3A
AMPERAGE
N
N
P
H L
N
P
S
T
U
AC
AC
AC
AH
AC
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.5/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 5 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250 AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
S/N411164 & ABOVE
55
0 1 2 3 4 5 6 7
10 11 12 13 14 15 16 17
20 21 22 23 24 25 26 270 1 2 3 4 5 6 7
10 11 12 13 14 15 16 17
20 21 22 23 24 25 27
A/D
24V
POWER
63626160
0 1 2 3 4 5 6 7
10 11 12 13 14 15 16 17
20 21 22 23 24 25 26 27 30 31 32 33 34 35 36 37
40 41 42 43 44 45 46 47
50 51 52 53 54 56 57
POWER
RUNBATT.V
PROG-E
CPU-E
0 1
2 3
4 5
6 7
26 FX2N-48ET-DSSFX2n-4AD
RIGHT PLCLEFT PLCFX3U-48MT-DSS
MITSUBISHIPLC TROUBLESHOOTING
OUTPUT TROUBLESHOOTING OUTPUT LED'S (Normally lit):If not lit, remove cover and checkwire connection. If tight, checkcorresponding RPC light. If RPCis illuminated, LED is bad.
BATT.V LED (Normally NOT lit): If LED is lit, replace battery. (See instructions inElectrical Preface (Blue Sheets) in the Operation Manual. PROG-E LED (Normally lit): If Flashing, check BATT.V LED to see if it's lit. If lit, replace battery. If not lit, or it flashing continues afterbattery replacement, this is a programming error. Contact Nordco Service. CPU-E LED (Normally NOT lit): If lit, the PLC needs to be reset. Power PLC OFF and ONto trigger RUN input. If LED remains lit after cyclingpower, contact Nordco Service.
RUN LED (NORMALLY LIT):
OUTPUT TROUBLESHOOTING OUTPUT LED'S (Normally lit):If not lit, remove cover and checkwire connection. If tight, checkcorresponding RPC light. If RPCis lit, LED is bad. If RPC is not lit refer to instructionsin the Electrical Preface (blue sheets)of the Operation Manual.
BATT LED (NORMALLY NOT LIT):
FX2n-4AD TROUBLESHOOTING: POWER LED (Normally lit): If not lit, check ribbon cable for proper connection. 24V LED (Normally lit): If not lit, there is a possible 24V DC power supply failure.Contact Nordco Service for troubleshooting this failure.It may result in replacing the FX2N-4AD unit. A/D LED (Normally lit): (Analog/Digital Conversion)If not lit, and power supply is good, there has been abuffer memory error. Contact Nordco Service.
POWER LED (NORMALLY LIT):
24V LED (NORMALLY LIT):
INPUT TROUBLESHOOTING:
Tighten if necessary. check wire connection. If not lit, remove cover and
INPUT LED'S (Normally Lit):
INPUT TROUBLESHOOTING
power to PLC.Turn off power to PLC, remove and reseat chip. Restore
If not lit, this indicates the chip is not properly seated.
RUN LED (Normally lit):
Contact Nordco Service. If the LED remains off, there is a blown fuse in the PLC.
FX3U-48MT-DSS TROUBLESHOOTING:
POWER LED (NORMALLY LIT):
RUN
STOP
3UFX -48M
MELSECIN
OUT
POWER
RUN
BATT
ERROR
70 1 2 3 4 5 6
171210 11 13 14 15 16
2120 272422 23 25 26
2510 742 3 5 6 2220 21 23 24 26 27
1110 171412 13 15 16FX -48ET2N
4742 44 45 4641 4340
OUT
IN
+ X5 X7 X1 X3 X5 X7 X1 X3 X5 X7X4 X6 X0 X2 X4 X6 X0 X2 X4 X6
24V-0V X0
X1X2
X3
+V4Y4
Y5+V5
Y7+V2Y4
Y5Y6
Y7 +V3Y0
Y1Y2
Y3+V1Y0
Y1Y2
Y3Y4
Y5Y6
Y7Y0
Y1Y2
Y3Y6
POWER
3732 34 35 3631 3330 5752 54 55 5651 5350
TRANSISTOR UNIT
S/S
2n3u
A/D24V
POWER
FX -4AD
IF LED IS LIT REPLACE BATTERY.(SEE INSTRUCTIONS IN ELECTRICALPREFACE [BLUE SHEETS] IN THE OPERATIONS MANUAL)
IF NOT LIT CHECK THE RUN/STOPSWITCH LOCATED ON LOWER LH SIDE OF PLC FOR RUN POSITION
IF NOT LIT, CHECK POWER BETWEEN THE+ AND - TERMINALS LOCATED UNDER THETOP COVER. IF NO POWER, CHECK THE DESIGNATEDCIRCUIT BREAKER & WIRE. ALSO VERIFY THERE IS NO CONNNECTION ON THE 24V TERMINAL. IF THERE IS POWER, CONTACT NORDCO SERVICE.(POSSIBLE BLOWN FUSE IN PLC)
INPUT LED'S ARE ON WHEN +24VAPPLIED TO CORRESPONDINGTERMINAL
OUTPUT TROUBLESHOOTING:OUTPUT LEDS ONLY LIGHT WHENPROGRAM CONDITION IS MET. CONTACTNORDCO SERVICE FOR FURTHERTROUBLESHOOTING.
POWER LED (NORMALLY LIT):IF NOT LIT, CHECK POWER BETWEEN THE+ AND - TERMINALS LOCATED UNDER THETOP COVER. IF NO POWER, CHECK THE DESIGNATEDCIRCUIT BREAKER. IF THERE IS POWER, CONTACT NORDCO SERVICE.
ERROR LED (NORMALLY NOT LIT):IF LIT, PLC MAY BE DAMAGED, CALL NORDCO SERVICE.(MAKE SURE "BATT" LED IS NOT LIT) IF FLASHING, POTENTIAL PROGRAM FAULT - TURNPOWER OFF AND REINSTALL FLROM (UNDER COVER) IF FLASHING CONTINUES CONTACT NORDCO SERVICE
IF NOT LIT, CHECK RIBBON (EXTENSION) CABLEFOR PROPER CONNECTION.
IF NO LIT, CHECK POWER BEWTEENTHE 24V+ AND 24V- TERMINALS.(LOCATED UNDER THE COVER)
A/D LED (NORMALLY LIT): (ANALOG/DIGITAL CONVERSION)IF NOT LIT AND POWER SUPPLY IS GOOD, CONTACT NORDCO SERVICE.
ANALOG MODULE
(24VDC)
4742 44 45 4641 4340
3732 34 35 3631 3330 5752 54 55 5651 5350
REVISION HISTORYLOCATED ON LAST SHEET
Y
AB
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.6/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 6 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250
AMPS10A15A10A10A15A15A20A10A10A10A5A 23
10A 21
10A20A10A20A
3A OR10A30A10A20A10A10A10A10A10A20A 1120A 1120A 1110A 1120A
10A
10A15A15A3A
AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
CB # DESCRIPTION SHT #CB1 WORKLIGHTS (RH) 7,10,20CB2 TRAVEL MARKER & BRAKE LIGHTS 13,20CB3 WORK LIGHTS (LH) 10,20CB4 GAUGES , PUMP ON/OFF, HYD TEMP SWITCH 7,23CB5 TRAVEL ALARMS-HORNS [M10] 10CB6 STROBE , DOME LIGHT, CAB FANS 10CB7 OIL COOLER FAN 10CB8 PLC INPUTS 14CB9 INTERLOCKS [M06] 7,19,23
CB10 FILTER INDICATORS [M01] 12,CB11 ENGINE ECU
CB12 AUTOSPIKE PLC [M27]POWER LOCKUPS [M11-M12]"Up to S/N410999"
CB13 PLC OUTPUTS 16CB14 RPC 17CB15 PLC OUTPUTS 17CB16 RPC 16
CB17 SPIKE BUSTER (OPTION)POWER LOCKUPS [M11-M12]"S/N411000 & above" 21
CB18 AUTO-SPIKE SYSTEM INTERLOCK [M27]CB19 PLC INPUTS 15CB20 RPC 17CB21 PLC INPUTS 9,14CB22 JOYSTICK DISABLE [M09] 19CB23 TRAVEL WORK CIRCUIT 8CB24 PATTERN ADJUST 19CB25 CAB WIPERS 11CB26 AIR CONDITIONING IN-CAB UNIT (OPTION)CB27 A.C. CONDENSER / CAB PRESSURIZER (OPTIONS)CB28 CAB HEATERCB29 HEATED MIRRORS [M05]CB30 PERIMETER LIGHTING [M16] 16,22
CB31 LOGIC BOX LIGHT [STD]DUST BIN LIGHT [M18] 7,23
CB32 BOARDING LIGHTS [M26] 19CB33 CUMMINS ENGINE [M28] 23CB34 ANTI-RESTART IGNITION SWITCH [ M15] 20CB35 BATTERY SWITCHED STEP LIGHTS [M34] 22
DESCRIPTION DWG / REF #CABLING DRAWING 97411010LOGIC BOX 31440500WORKHEAD HARNESS RH,LH 96410850ENGINE HARNESSJOHN DEERE T3:CUMMINS T3, UP TO S/N411161:CUMMINS T3 A, UP TO S/N411499:CUMMINS T3 B, UP TO S/N411499:CUMMINS T4F, S/N411500 & ABOVE:
42350150423501304235024452032142350279
CAB HARNESS 42350175FOOT PEDALS HARNESS 42350100LH MANIFOLD HARNESS 96410851PATTERN ADJUST HARNESS 42350004PROPULSION MNF. HARNESS 96410853OPERATOR BOX 31440005 RH MANIFOLD HARNESS 42350068HYDRAULIC TANK HARNESS 96410856OPERATOR BOX HARNESS 22311159HAND CONTROLLER 96410265MURPHY JUMPER HARNESS 5159061
VARIES
VARIES
G
S+
TIME DELAY
TEMPERATURE SWITCH
SOLENOID
PRESSURE SWITCH
POTENTIOMETER
PUSHBUTTON
LIMIT SWITCH
GAUGE
FUSE
DIODE
CONTROL RELAY
CIRCUIT BREAKER
CAPACITOR
ALARM
TD
TAS
SOL
PS
POT
PB
LS
GA
F
D
CR
CB
C
AH
SYMBOLDEVICEABBREV.
WIRE CONNECTION AT PIN ON HARNESS PLUGWHERE "P##" IS PLUG AND "X" IS THE PIN
NOTE:LETTER WITHIN LIGHT SYMBOLREPRESENTS COLOR OF LAMP: A - AMBER B - BLUE G - GREEN R - RED W - WHITE Y - YELLOW
DEVICE ABBREVIATION / SYMBOL LIST
WIRE CONNECTIONS AT A COMPONENT TERMINAL
WIRE SPLICE
WIRE CONNECTION AT A TERMINAL BLOCK
CONNECTION KEY
X uf
WIRE CONNECTION THROUGH JUNCTION BOXWHERE "JB#" IS THE JUNCTION BOX I.D.AND "X" IS THE PIN
WIRE "X" TO SHEET # (SCHEMATIC ONLY)
GROUND TB# = TERMINAL BLOCK LB = LOGIC BOX FR = FRAME EN = ENGINE
(W/ DIODE PROTECTION)
TB#
XJB#
XSHT #
BUSS BAR CONNECTION (CIRCUIT BREAKERS)
ELECTRICALDRAWING REFERENCE
DESCRIPTIONDRAWING/
REFERENCENUMBER
LT LIGHT (SEE NOTE BELOW) W
X
BREAK POINT - CONNECTION ISREMOVED IF NEAR BY OPTIONTAKEN. (IF NO OPTION, THISMARK MAY BE IGNORED)
OPTION BOUNDARY
OPTION WIRING
STANDARD WIRING
NC NOFOOT SWITCHFS
__A
NC NO
NC NO
S TOGGLE / ROTARY SWITCH VARIES
TMR TIMER VARIES
FLASHERFLS
__A
4OFF
ON-OFFON
4
ON-ON
2A3
1
65A
ON ON 3
1
65A
2A
TOGGLE SWITCHES - TGS
PROX PROXIMITY SWITCH
P##X#
32
1OFF
ON
PREDECESSOR:97411023DWG & 97411020DWG
JD PE4045TF285 TIER 3 ENGINES (S/N410950 & ABOVE)
LOGIC BOX REF. CHART 56406293
FOR WIRE # AND DEVICE LIST SEE SPREAD SHEET LOCATED AT N:\ENGINEERING\WIRE & DEVICE NUMBER\CX TIER3 JD.XLS
PLUGP
CUMMINS QSB405 TIER 3 ENGINES (S/N410983 & ABOVE) SEE OPTION ON SHT 23
R RESISTOR
CIRCUIT BREAKERS
VCS1 VIDEO CAMERA SYSTEM
OR
REVISION HISTORYLOCATED ON LAST SHEET
F
K
U
CUMMINS QSF3.8 T4F ENGINES (S/N411500 & ABOVE) SEE OPTION ON SHT 25
AC
AC
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.7/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 7 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250 AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
A
A
OFF
ON
12VBATTERY
BAT IGN
ST
80 A
10 A10
39
35
151
5
HYD PUMP
4
44
BATTERYDISCONNECT
SWITCHTERMINAL STUD
152
12VBATTERY
-
S+40
FUELLEVEL
FUEL SENDER
2
P69-8
P69-7
P69-3
P72-C P72-D
P71-D P71-C
1
4
65B
32B
3
10
PB1PB9
RKS7
RSS1
CR1 JOHN DEERE ENGINE COMPONENTS(FOR CUMMINS ENG SEE SHT 23)
E-STOP(MAIN BOX)
IGNITION
PB8
E-STOP(LH OPER. BOX)
E-STOP(RH OPER. BOX)
D1
GA6
10
39
CB4
HYDPUMP
42
SHT 10,12,13,19,21
CB31
10 A
2
ENGINECONTROL
UNIT(ECU)
J
G
S
R
V
F
U
D
P
N10
ON
OFF
32B
RKS1
ENGINE SHUTDOWNOVERRIDE
P76
8
14
13
18
16
17
11
10
P75
109
108
ENGINE SPEEDSWITCH
GA1
3 42 51 6
432 51 6
105-CAN HIGH
2
106-CAN LOW
107-CAN SHIELD
120 OHM
DIAGNOSTICMODULE(MURPHY
POWERVIEW)
BA
AL1
SHUTDOWNALARM
BAP34
GA
VOLTMETER
BAP35
GA
OIL PRESSUREGAGE
BAP36
GA
ENGINETEMPERATURE
GAGE
BAP37
2
P69-7
ENGINEHARNESS
5 A26
CB11 E
7
SHT8,14,19
OPTIONAL ADDITIONAL GAGES(M20)
STUD 2
STUD 1110
111
P32A-2
P32A-3
P32A-4
1
HARNESS FOR P32A CONNECTION #5159061
TB66-69
10
OPTIONAL HOUR METER(M03)
-
+
GA5
P33-D
P33-E
P33-C
ENGINEDIAGNOSTICS
PORT(M24)
P33
10P33-B
P33-A2
105
107
106
LOW
HIGH 3
6
45B
12B
RKS6 R2 HIGH 1300 OHM
R1 LOW 390 OHM
TB101
TB102TB103
48
47
46
560 SHT 10
536 SHT 9
TB81
TB82TB83
3SHT
13,20,22
42
SHT 20
* SEE NOTE
* NOTE: CB31 CONNECTED TO IGNITION CIRCUIT FOR PRODUCTION STARTING S/N411065. PRIOR MACHINES RSS1@BAT DIRECTLY CONNECTED TO WIRE #3.
4
SHT 8
X
PB
E-STOP(RR. LEFT)
PB
E-STOP(RR. RIGHT)
PB
E-STOP(FR. LEFT)
PB
E-STOP(FR. RIGHT)
4-CORNER FRAMEE-STOPS (OPTION)
+
GA5
-65
SHT 82
OPTIONAL WORK HOUR METER(M22) REVISION HISTORY
LOCATED ON LAST SHEET
B
B
B
F
H
J
K
L
L
L
L
L
L
L
L
L
L
N T
U
U
U
W
W
W
AB
AH
AH
AC
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.8/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 8 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250 AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
CB23
TGS32
TGS33
LT42
LT41
CR17
LT44RIGHT
LT43LEFT
LT45LEFT
LT46RIGHT
G G
G
YYY
64RKS10
39
14
65
14
14
10A
WORK
TRAVEL
426
427
14
WORK
TRAVEL
426
427
14
WORK
TRAVEL
426
427
1
11
6
2
3
4
8
9
64
65
ON
OFF
10
D35
D36 2
14
2
2
64
65
D40
449D42
P71-G
P71-B
P72-G
P72-B
P72-H
P72-B
P71-H
P71-B
P71-M
P71-L
P72-M
P72-L
P71-T
P72-T
2B 1
3
SHT 14
SHT 7,14,15SHT 14
SHT 7,23,25
SHT 9
6
"TRAVEL"
"WORK"
2
221
3
21
3
A
A
TB41&42
TB39&40
TB27&28
TB33-35
TB51&52
TB31&32
6
4
4
INPUT
GRND2-1+
TB1
OUTPUTGRND
2-1+
TB2
10 A487
PB5
SURGEPROTECTORSUP1
4
2
CB9
451ELECTRICALINTERLOCK(MAIN BOX) 2
D2
CR2
451
SHT 14,194
SHT 10, 14
4
SHT 7,23,25
REVISION HISTORYLOCATED ON LAST SHEET
L L
L L
L
L
L
U
AH
AC
AC
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.9/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 9 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250 AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
RKS9
TGS28
TGS29
CR18
14
LT47LT37 LT38LT48G G YY
536
43
RKS38
514
14
SERVICE
DEADMAN
429
428
SERVICE
DEADMAN
429
428
SERVICE
DEADMAN
429
428
1
11
6
2
3
4
8
9
ON
OFF
10
D37
D38
2
14
14
14
14
14
2
43
D39
450D41
P71-K
P71-B
P72-K
P72-BP71-B P72-B
P72-JP71-J
P71-P
P71-N
P72-P
P72-N
P71-T
P72-T
2B 1
3
14
1
32B
P32-A P32-J
PROPEL SPEED4X (WORK MODE)
SHT 7,23,25
SHT 14
SHT 15
14
SHT 8
P8-F70
P8-E
7
2
8
3
6
14
5
62
2
CR22FWD
BRAKE FOOT SWITCHES
63REV
LT39 G
71
431
LT40 Y
43
72
431
63
SHT 10,13,14,16, 20, 21SHT 10,13,14,16, 20, 21
"DEAD MAN" "SERVICE"
SERVICE
DEADMAN
338 SHT 12
2 1
3
2 1
3
A
A
TB28
TB45&46
TB44&43 TB53&54
TB29
TB30
TB49&50
TB48
TB58
REVISION HISTORYLOCATED ON LAST SHEET
L
L
L
L
L
L
O
AC
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.10/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 10 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250 AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
56
60
2
199
7
HORNS
WORK
15
OIL COOLERFAN MOTOR
+ _
59
58
LIGHTS
4
4
DOME
2
HYD OIL TEMP SWITCH
11
4
9
4STROBE
9
9CAB FAN
CAB FAN
M
M
LH
RH
60
15A
20A
10A
LH
RH
199103410A
15A
B
A
7
10
1
P79-6
P72-U
P71-U
P72-V
P71-V
P79-16 P79-10
D27
P77-A
P71-F
P72-F
P71-E
P72-E
P69-5 P69-6
2B 3
5B 6
P77-B
PB3
CB7
CB5
CB1 RKS2
CB6
PB6
PB7
LT20
LT21
LT8
LT9
LT11
LT10
AH1
TAS2
CB3
AH2
CR4
10SHT 7,23,25
SHT 9,13,14,16, 20
SHT 9,13,14,16, 20
5 IN PARALLEL
4
CB5
4
CR44
OPTIONAL SPECIAL WIRING FORCP TRAVEL ALARMS W/TIMER
(M10)[OBSOLETE VER: REPLACED BY M35]
1115A
430
87
87A
86
85
575
1 2 3
45
22K
447
555
P79-7
P79-2
62
63
62
63
TIMER8001 0008
FORWARD
REVERSE
D62
D63
553
9
6
3
2
58
60
199
P79-8
P79-9
A
A
P75-6
TB26
TB68
OPTIONAL DUST BIN UTILITY LIGHT (M18)
560SHT 7 560SHT 7
LOGIC BOX LIGHT
TB1P110 B
PB12P110
A
LOW DECIBELHORNS
(M32)
NOTE: WHEN HIGH & LOW DECIBELHORN OPTION IS USED, PB12 & PB13RUN THE (HIGH DECIBEL)TRUMPET HORNS.
PB14
PB132 1
12
OPTIONAL CABREMOTE HORN
BUTTONS
LH
RH
199XENONLIGHTSSHEET 24
LT52
SHT 8
SHT 11,24
CAMERA SYSTEM(OPTION M30)
3AMASTERMONITOR
BROWN
62
FORWARDSHT 9, 14, 16
3A
SLAVEMONITOR
63
REVERSESHT 9, 14, 16
GR
EEN
AUDIO OUT (WHITE)
VIDEO OUT (YELLOW) YELLOW
WHITE
CAMERAFRONT
CAMERAREAR
AV1
AV2
AV1 (BLUE)
4
4
68
FRONT ALARM
555/62
P79-11
69
REAR ALARM
575/63
P79-3
2
SEE SHEETS 13, 20, AND 21 FOR ALTERNATETRAVEL ALARM WIRING OPTIONS
11
TB37
57
B
A
7
4
1
CR7
9
6
3
2
304
PB17
PB162 1
12
OPTIONAL 4 CORNERREMOTE HORN
BUTTONS
PB15
PB182 1
12
9 9THISSHEET
OPTIONAL OVERHEAD READING LIGHT
REVISION HISTORYLOCATED ON LAST SHEET
F
K
K
K
K
L
L
LL
L
L
L
L
K L
O
O
S
U
AH
AH
AH
AH
AH
AIAI
AI
AC
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.11/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 11 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250 AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
87
85 86
30
LOWMED
HIMOTORBLOWER
MM
M
BLACK
RED 4
COMPRESSOR
CONDENSER
FANSWITCH
CONDENSERRELAY
C
PRESSURESWITCHDRIER W/BINARY SW
THERMOSTAT
IN CAB UNIT
ON ROOF UNIT
ON ENGINE
OPTIONAL RED DOT AIR CONDITIONING
540
CB25
4
FRONT WIPER
547
32B
1
542 2
540
REAR WIPER
543
CB29
CAB HEATFAN SPEEDCB28
R
RKS41
RSS4
HEATED MIRRORS
CB26
20A
20A (SEE PRESSURIZER OPTION NOTETHIS SHEET)
CB27
P79-4
P79-10
P79-5
HIGH(RED)
OFF/PARK(BLACK)
P79-19P79-14
MOTORMAXMEDLOW
P160@CP160@B
P160@A
BHM
LC
550
554
WHT
BLK
544545
546
TGS42
TGS43
M
M
4
4
540
540
556
557
20A
20A
10A
OPTIONAL MACBONE AIR CONDITIONER
ZENER DIODE
5 AMPTOGGLE/BREAKER THERMOSTAT
(60F-90F)
COMPRESSORCLUTCH 3.5A
12B
3OPTIONAL AIR CURTAIN
A/C ROOF UNIT
CB26
20A
4
4
AIR CURTAIN L.H.
AIR CURTAIN R.H.
547
5471
2B
3
CAB PRESSURIZER
30
87A
8587
P161-A
P161-B
P161-A
865 OHM
WHT550
VOLTAGE SELECTORE8000-01-A
2
LOW(GREEN)
OPTIONAL HEATED MIRRORS(M05)
P161-C
RedSTUD 2
STUD 1
Fuse from Espar Kit Located Left Side of Logic Box
ESPAR CAB HEATER See Work Instructions atJ:\ Work Instructions \ W041CX_EsparCabHeater
OPTIONAL ESPAR CAB HEATER (M17)
SHT 10
SHT 12,13
NOTE:IF RED DOT A.C. AND CAB PRESSURIZER OPTIONS AREUTILIZED AT THE SAME TIME, CB 27 MUST BE A 30A CB
321
321
B
B
HIGH(RED)
OFF/PARK(BLACK)
LOW(GREEN)
REVISION HISTORYLOCATED ON LAST SHEET
BB
L
L
P
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.12/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 12 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250 AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
865
R G
P69-7
TURNTABLE CYL.PROX. SWITCH
1867
7A2
2A1
8
3
6
14
5
CR59
P69-5
10
OPTIONAL SPEEDOMETER(M08)SHT 7
23,25SHT 7,23,25
SHT 7,23,25
SHT 7,23,25
95
G
R
RLT33
GLT34
CR16
RLT31
(CB10)
GLT32
CR15
10
2
2
10
3
4
FILTERCASE DRAIN
(AT TANK)CASE DRAIN FILTER
2
P69-5
10
P69-5
P69-2
P69-4
432
433
434
435
95
95
FILTERRETURN
2
4
3
1
2
7
119b
10A4
BLUE
BLACK
BROWN
BLUE
BLK
FILTERPRESSURE
(AT FILTER) PRESS SW
a
10
N0
CNC
(AT FILTER) PRESS SW
NO
CNC
a
c
b
c
2
2
4
3
1
2
7
118
RED
BLACK
NO
CNC
P4
P3
P1
JB6-7
SPEEDOMETERPICK-UP
P69-1
338
865
866
865 866
TURNTABLE CYLINDER DOWN
480
479
OPTIONAL CASE DRAIN FILTER INDICATOR LIGHTS
(M01)
P32-B
SHT 9
2
P23-F P23-A
BRAKES OFF16 SHT 13,14,20
16
AL2 LT50 LT51
D90
565
A A
A
A
A
A
GA7
TB66-69
TB59
TB60
338
LT53
LT54
a
RED
b
c
WHITE
SHT 7,23,25
SHT 11
FRONTPROPELMOTOR
4 3 2 1
5678
SPEEDOMETER*
*SET AT 37,810PULSES PER MILE
***OBSOLETE***OPTIONAL SPEEDOMETER
(M08)
SHT 7
SHT 7
10
2
2
10
P4
P3
P1
JB6-7
SPEEDOMETERPICK-UP
P32-B
565
GA7
FRONTPROPELMOTOR
*SET AT 37,810PULSES PER MILE
NOTE: THIS STYLE OF SPEEDOMETERWAS DISCONTINUED IN 2009.
REVISION HISTORYLOCATED ON LAST SHEET
H
L
L
L
L
L
L
P
AC
AC
AC
AC AC
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.13/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 13 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250 AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
CB2
CR5
4
16
4 8
16
8
15A
55
7
2
8
3
6
14
5
2B
RKS3
REVERSE TRAVEL
REVERSE TRAVEL
BRAKE LIGHT
BRAKE LIGHT
FRT. MARKER LHT
FRT. MARKER LHT
53
53
51
51
53
53
REAR MARKER LHT
REAR MARKER LHT
BRAKE LIGHT
BRAKE LIGHT
54
54
51
51
FORWARD TRAVEL
FORWARD TRAVEL
54
54
RKS5
4572B
1
3
3
2
53
54
P79-18
P79-12
TRAVEL LIGHTS/MARKER LIGHTS ON/OFF
FORWARD/REVERSE
P79-14
BRAKELIGHTSON SHT 12,14
REVERSE
FORWARD
P79-1
2
FLASHER
51
2
68
FRONT ALARM
555/62
P79-2P79-11
69
REAR ALARM
575/63
P79-7P79-3
5B
4
6
2
SHT 9,10,14,16, 2162
SHT 9,10,14,16, 2163
RED + WHITE -
BLACK GROUND
TB58
TB48
12V/24VCONVERTER
350
F1
20A
CUSTOMERINSTALLED
RADIO
VO-(12V)VO+VIN+
(24V)VIN-
4 351
3522
53XENON LIGHTSSHEET 24
54 XENON LIGHTSSHEET 24
351RED
352GRN
2
V'OUT+
V'OUT+
VIN-
VIN+
CB2
350
3 (SP2R - 1)BATTERY DIRECT(LIGHTS ON CPR ALSO POWERED BY THIS WIRE)
CUSTOMER TO USE WIRE LEADS TO CONNECT TO
CUSTOMER SUPPLIED RADIO
20A
TB5
LB
80010052
25 2826
15 1816
A1
A2
BE: DELAY OFF, 2 HOURS
STUD
TMR8RADIO OFF DELAY
349
10 B1
5
FROM CR1-4SHT 5
VC1
RADIO OFF DELAY
(OPTION M33)
F1
20A
3
3
SHT 11
SHT 7,23,25
10
SHT 7,23,25
SEE SHEETS 10, 20 AND 21 FOR ALTERNATETRAVEL ALARM WIRING OPTIONS
P75-3
P78-A
P20-A
P20-A
72
72
2
722
2
P20-B
P20-B
P78-B
P75-7OPTION: TRAVEL LIGHTS
MOUNTED ON CAB
54
54
FORWARD TRAVEL
FORWARD TRAVEL
**MOUNTED ON ENGINE**
55
M39BRAKE FLASHER CIRCUIT
(USE EITHER DIRECT WIRE 55 OR FLASHER CIRCUIT WIRING NOT BOTH)
12V/24VCONVERTER
355
F3
20A
VO-(12V)VO+VIN+
(24V)VIN-
4 356
3572
12V PORTS(CIG LIGHTER)
AUX. 12V CONVERTER(OPTION M45)
REVISION HISTORYLOCATED ON LAST SHEET
B
K
K
L
L
L
L
L
L
L
L
O
O
O
O
P
Z
AH
AC
AC
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.14/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 14 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250 AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
39
65
451
300
2
300
65
43
63
62
64
16
161
CB21
6
240
CB8
4SHT 8
X0
X1
X2
X3
X4
X7
X6
X5
X17
X15
X16
X14
X13
X12
X11
X10
FX2N-48M PLC INPUTSFX3U-48M PLC INPUTS
Engine Starter
Travel Mode
135
136Hand Controller
B
A
137C
139F
138P19-H
Hand ControllerLoad Gun 1
Hand ControllerNipper Reset X20
X21
X22
X23
X24
X27
X26
X25
Ready ProxGun 1
Hand ControllerDrive Gun 1
Hand ControllerSet Gun 1
Elect. Interlock
+
-
GND
S/S
0V
Hand ControllerOveride Gun 1
D
E
P19-J
P19-D
P19-B
P19-CP19-E
371
372
Hand Controller
B
A
373C
375F
374P18-H
Hand ControllerLoad Gun 2
Hand ControllerNipper Set
Hand ControllerDrive Gun 2
Hand ControllerSet Gun 2
Hand ControllerOveride Gun 2
D
E
P18-J
P18-D
P18-B
P18-CP18-E
142P22-E
P22-A
P22-B
Ready ProxGun 2132
P22-LP22-B
Service BrakeMode
Brake Pedal
Forward TravelPedal
Reverse TravelPedal
Gager On
10A 13
10A
136
372
OPTIONALGUN 1CYCLECOUNTER
OPTIONALGUN 2CYCLECOUNTER
SHT 9,13,14,16, 20, 21
SHT 9,13,14,16, 20, 21
SHT 12,13
SHT 9
SHT 7,19,23
SHT 7,23,25 SHT 8
SHT 16
SHT 8,15
SHT 8,15
6
24
SHT 15,18
SHT 18
SHT 8
(M27)ASF LOGIC BOX INTERLOCK POWER**SEE ASF SCHEMATIC 97411025**
P171-BCB18
30 A 701
P171-A
(M27)ASF LOGIC BOX PLC POWER**SEE ASF SCHEMATIC 97411025**
CB12
10 A 700
P171-C
(M27)ASF LOGIC BOX GROUND**SEE ASF SCHEMATIC 97411025**
2
AUTO SPIKE FEED (M27)
13Travel Up Delay Cancel (BNSF)
TRAVEL UP DELAY CANCEL(M40)
REQUIRED FOR BNSFWITH PROGRAM VERSION74100502 3.1 & ABOVE
REVISION HISTORYLOCATED ON LAST SHEET
D
L
L
L
L
L
L
L
L
L
L
L
L
L
L
O
O
S
U
AB
AC
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.15/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 15 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250 AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
TGS31
RKS16
65
300
2
300
65
12
6
6
CB19
12
14
TGS30
RKS15
14
340
12
X30
X31
X32
X33
X34
X37
X36
X35
X47
X45
X46
X44
X43
X42
X41
X40
1552B
3
FX2n-48E PLC INPUTS
376
377Hand Controller
B
A
378C
380F
379P6-H
Hand ControllerLoad Gun 3
Hand ControllerNipper Reset
X50
X51
X52
X53
X54
X57
X56
X55
Ready ProxGun 3
Hand ControllerDrive Gun 3
Hand ControllerSet Gun 3
+
-
GND
S/S
0V
Hand ControllerOveride Gun 3
D
E
P6-J
P6-D
P6-B
P6-CP6-E
381
382
Hand Controller
B
A
383C
385F
384P5-H
Hand ControllerLoad Gun 4
Hand ControllerNipper Set
Hand ControllerDrive Gun 4
Hand ControllerSet Gun 4
Hand ControllerOveride Gun 4
D
E
P5-J
P5-D
P5-B
P5-CP5-E
122P9-E
P9-A
P9-B
Ready ProxGun 4112
P9-LP9-B
10A147
P32-FP32-J
Nipper UpProx Switch
WeldedRail
Auto NipperOn
RH GuideRoller Up331
P72-S
RH GuideRoller Down332
P72-R
P72-T
LH GuideRoller Up326
P71-S
LH GuideRoller Down325
P71-R
P71-T
1572B
3
P32-H
OPTIONALGUN 3CYCLECOUNTER 377
OPTIONALGUN 4CYCLECOUNTER 382
SHT 8,14
SHT 8,14
THIS SHT
THIS SHT
SHT 16
SHT 14
SHT 16
THIS SHT
SHT 9
THIS SHT
614
14
24
SHT 14,18
REVISION HISTORYLOCATED ON LAST SHEET
C
F
L
L
L
L
L
L
L
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.16/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 16 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250 AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
144
87
89
134
88
90
328
339
158
159
1602
2
2
2
2
2
2
2
2
2
2
62
63
RKS20
14
CB136
19
CB16
22
2
Y0
Y1
Y2
Y3
Y4
Y7
Y6
Y5
Y17
Y15
Y16
Y14
Y13
Y12
Y11
Y10
Y27
Y26
Y25
Y24
Y23
Y22
Y21
Y20P22-F
P23-K
P23-L
FX2N-48M PLC OUTPUTSFX3U-48M PLC OUTPUTS
+V0
+V1
+V2
+V3
FX2N-48M PLC OUTPUTSFX3U-48M PLC OUTPUTS
P22-M
P23-N
P23-A
+V4
Gun 1Down
Gun 1Load
NipperDown & Lock
2
P23-P
P32-C
Nipper HooksClosed
P32-D P32-K
Gun 1Up
Gun 2Down
Gun 2Load
Gun 2Up
Guide Roller LHDown
Guide Roller LHUp
P22-B
P23-A
P22-B
P22-R P22-B
P22-S
NipperUp
P32-J
P32-G
RPC222A
52
146
RPC214A
52
146
RPC202A
52
146
RPC132A
52
146
RPC122A
52
146
RPC72A
52
146
RPC62A
52
146
RPC52A
52
146
RPC22A
52
146
RPC12A
52
146
RPC02A
52
146
P10-D P32-JP60-C
P10-E P60-D
79A
80
P8-A
P8-B
P8-D
10A 19
20A22
FORWARD TRAVEL
REVERSE TRAVEL
2B1
3
22
22
22
22
22
22
22
22
22
22
22
RIGHT
LEFTTRAVEL FOOT SWITCHES
THIS SHT
THIS SHT
THIS SHT
THIS SHT
SHT 15
SHT 17
SHT 15
6
1919
20
2
RPC442A
52
146 P47-1
573 5723 2B
RKS22
P8-J
P8-H
P8-C79
80A5B4
6
RIGHT
LEFT2
SHT 9,10,13,14, 20, 2162 62 FORWARD
SHT 9,10, 13,14, 20, 21
63 63 REVERSE
TB48
TB58
CARRIAGE CTGGUNS 1 & 2
SHT 1062 CAMERASYSTEM
SHT 1063 CAMERASYSTEM
SHT 17
572SHT 26
REVISION HISTORYLOCATED ON LAST SHEET
D D
H
L
L
L
L
L
L
L
L
O
O
AH
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.17/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 17 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250 AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
124
83
85
114
84
86
334
335
172
173
174
175
176
177
178
179
176
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
CB156
21
CB14
20
R1 6002 WATT
CB20
25
303LT12
2
Y30
Y31
Y32
Y33
Y34
Y37
Y36
Y35
Y47
Y45
Y46
Y44
Y43
Y42
Y41
Y40
Y57
Y56
Y55
Y54
Y53
Y52
Y51
Y50P9-F
P10-K
P10-L
FX2n-48E PLC OUTPUTS
+V0
+V1
+V2
+V3
FX2n-48E PLC OUTPUTS
P9-M
P10-N
P10-A
+V4
Gun 3Down
Gun 3Load
2
P10-P
P33-F
Gager OutsideArms Up
P33-G
Gun 3Up
Gun 4Down
Gun 4Load
Gun 4Up
Guide Roller RHDown
Guide Roller RHUp
P9-B
P10-A
P9-B
P9-R P9-B
P9-S
P33-E
P33-H
P33-J
P33-K
Gager OutsideArms Down(Rail In)
Gager InsideArms Up
Gager InsideArms Down
(Rail Out)
Gager InsideArms Fast
Gager RailIn Lock
Gager RailOut Lock RH
Gager RailOut Lock LH
P33-L
P33-M
P33-N
At GageLight On P33-Q
LT13
RPC572A
52
146
RPC562A
52
146
RPC552A
52
146
RPC542A
52
146
RPC532A
52
146
RPC522A
52
146
RPC512A
52
146
RPC502A
52
146
RPC470.5A
52
146
RPC46
52
146
RPC432A
52
146
RPC422A
52
146
RPC372A
52
146
RPC362A
52
146
RPC352A
52
146
RPC322A
52
146
RPC312A
52
146
RPC302A
52
146
10A 21
20A 20
P33-P
20A 25
P33-R
2121
25
25
25
25
25
25
25
25
25
20
20
20
20
20
20
20
20
20
SHT 16
SHT 19
THIS SHT
THIS SHTAND SHT 16
THIS SHT, SHT 18
6
5772
2A52
146
RPC4520
P49-1
5783 2B
RKS21
THIS SHT
THIS SHT
THIS SHEET
TB25
CARRIAGE CTGGUNS 3 & 4
THIS SHT
578SHT 26
REVISION HISTORYLOCATED ON LAST SHEET
H
L
L
L
L
L
AH
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.18/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 18 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250 AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
RKS-18
RKS-17POT 1
M1
GAGER
300
2
163
2
165
2
161
PWS-1
165
2
GAGE
GAGESELECT
GAGING
GAGESELECT
MONITOR
3
1
1TBA
2
25
161
162
163
165
167
2
162
2
25
166
166
12B
3
5B4
6
12B
3
161
162
163
165
2
25
V+
V1- CH
ANN
EL 1
V+
V1- CH
ANN
EL 2
V+
V1- CH
ANN
EL 3
V+
V1- CH
ANN
EL 4
FX2N-4ADOR
FX3U-4AD
GagerGage Select
GagerLVDT
24+
-
GND
P33-C
P33-D
P68-3
P68-4
P68-5
P68-6
P68-2
2
P68-8
P68-7
+24VCONVERTED TO
+10V
P33-A
P33-B
P67-1
P67-2
P67-3
P67-4
P67-8
2P67-6
P67-7
P67-5
P66-2
P66-1
P66-3
P66-4
2
SHT 14
THIS SHT
THIS SHT
SHT 17
SHT 14,15
VIN+24VTERM 1
VIN-TERM 4
VO-TERM 9
VOUT +10VTERM 5
25
2
2 3 4 5 6 7 8
TB36
SHT 1725
REVISION HISTORYLOCATED ON LAST SHEET
B
B
B
L
L
L
L
AB
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.19/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 19 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250 AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
8
466
PB5
4 487
PB PB
PARK/RUNLEFT HAND
551PARK/RUNRIGHT HAND
552
PARK/RUN
LEFT SIDEGUNS 1 & 2
OPTIONAL ELECTRIC PATTERN ADJUSTMENT
RIGHT SIDEGUNS 3 & 4
OPERATOR BOX R.H.
OPERATOR BOX L.H.
TGS23/25
TGS24/26
MP
RED
YELL
OW
RED
YELL
OW
MP
TGS23/25
TGS24/26
MP
RED
YELL
OW
RED
YELL
OW
MP
(CB24)
10A
4
4
CB9
CB22
6
6
5356
5
5
FWD
BACK
182/186
183/187
OPEN
CLOSE
184/188
185/189
1
3
2
1
32
2
30
2
30
6
4
6
4
3
4
1
2
5
5
FWD
BACK
182/186
183/187
OPEN
CLOSE
184/188
185/189
1
3
2
1
32
2
30
2
30
6
4
6
4
3
4
1
2
2
30P70-A
P70-A
P72-A
P71-A
10A
OPTIONAL PARK/RUN SWITCH BOX(M06)
OPTIONAL JOYSTICK DISABLE(M09)
10A
JOYSTICK DISABLE VALVE
P23-J
2
6
10
10
51210
OPTIONAL HYDRAULIC TEMPERATURE GAGE(M04)
TEMP SENDERHYDRAULIC TANK
P164-A
2
-
S+
HYDRAULIC TEMP
GA9
CB32
3
3
5583
OPTIONAL BOARDING LIGHTS WITH SWITCH(M26)
10A
2
2 3
TGS44RH LIGHT
LH LIGHT
P162-A
P163-A
P162-B
P163-B
559
ON
OFF
32B
RKS1
OPTIONAL REMOVE ENGINE SHUTDOWN OVERRIDE(M21)
18
16
17
11
10
P75
109
108
1
WIRES REMOVED
SWITCH REPLACEDWITH PLUG
CR17
39
6
2
ON
OFF
10
D35
D36
2
D40
449D42
SHT 7,23
TB51&52
OPTIONAL MAINTAIN WORK MODE AT START UP(M23)
THIS DIODEREMOVED
AA
P72-W
P71-X P72-X
P71-W451
2
D2
CR2
451
SHT 7,14
SHT 17
SHT 17
SHT 7,23,25
REVISION HISTORYLOCATED ON LAST SHEET
L
L
L
L
AG
AC
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.20/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 20 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250 AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
CB3
LT10
LT11
LT9
LT8RKS2CB1
2
2
60
65B
32B
P71-V
P72-V
P71-U
P72-U
10A3 103 199
RH
LH
10A60
3
LIGHTSWORK
7
199
OPTIONAL POWER WORKLIGHT
OPTIONAL BRAKE AND MARKER LIGHTWIRING-BRAKE AND MARKER LIGHTS
LIT WHEN E-STOP IS ACTIVATED.(M14)
CB2
CR5
16
8
16
8
15A
55
7
2
8
3
6
14
5
2B
RKS3
REVERSE TRAVEL
REVERSE TRAVEL
BRAKE LIGHT
BRAKE LIGHT
FRT. MARKER LHT
FRT. MARKER LHT
53
53
51
51
53
53
REAR MARKER LHT
REAR MARKER LHT
BRAKE LIGHT
BRAKE LIGHT
54
54
51
51
RKS5
4572B
1
3
353
54
P79-18
P79-12
TRAVEL LIGHTS/MARKER LIGHTS ON/OFF
FORWARD/REVERSEBRAKELIGHTSON SHT 12,14
REVERSE
FORWARD
P79-1
2
FLASHER
51
2
68
FRONT ALARM
555/62P79-2P79-11
69
REAR ALARM
575/63P79-7P79-3
5B
4
6
2
SHT 9,10,14,16, 2162
SHT 9,10,14,16, 2163
RED + BLACK -
BLACK GROUND
TB20
TB58
TB48
53XENON LIGHTSSHEET 24
54 XENON LIGHTSSHEET 24
2
P79-14
SEE SHEETS 10, 13, AND 21 FOR ALTERNATETRAVEL ALARM WIRING OPTIONS
FORWARD TRAVEL
FORWARD TRAVEL
54
54
P75-3
P78-A
P20-A
P20-A
72
72
2
722
2
P20-B
P20-B
P78-B
P75-7
FORWARD TRAVEL
FORWARD TRAVEL
54
54
OPTION: TRAVEL LIGHTSMOUNTED ON CAB
**MOUNTED ON ENGINE**
REVISION HISTORYLOCATED ON LAST SHEET
C
K
K
L
L
L
L
L
O
O
O
O
O
P
3SHT 7,23,25
AC
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.21/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 21 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250 AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
I H G
10
10
10
OPTIONAL LOW HYDRAULIC OIL LEVELAND HIGH OIL TEMP WARNING.
(M25)
2
OPTIONAL POWER LOCKUPS(M11 / M12)
CB12
4
458410A
2
RKS36 459
RKS37 481
RKS35 460
RKS34 462
NIPPERLOCKUP
GAGER
GUNS 1 & 2 LOCKUP
GUNS 3 & 4LOCKUP
OPTIONAL BULKLOADERSPIKE BUSTERFEATURE W/ SOLENOIDVALVE OPERATION
98
BLK
P11-L @ 3
P11-L @ 4
P10-R @ 4
P10-R @ 3
P10-L @ 4
P11-R @ 3
SWITCH BOX RH
WH
T
WH
T
SWITCH BOX LH
WHT 18 AWGWHT
WHT 20 AWG
BLK
BLK 20 AWG
BLK
BLK 18 AWG
PUSHER SOLENOID(0.85 AMP)
99
99
98
98
2
22
2
BLK
BLK
BLU
BLU
BLU
BLU
BLK
41
231
23
4
9998
2
BRN
BLK
BLUBLUBRN
BLK
22
2
9998
__ASEE NOTE
P11-R @ 4
P10-L @ 3
PUSHBUTTON
N.O.
2
BLK
TYPICAL SWITCH BOX
P10-RP11-R
P10-LP11-L
PB11
PB10
JUMPER WIRES22 AWG
SWITCH-BOX WIRES22 AWG
X
X
X
X
BLACK WHITE
TB83
TB84
TB85
ORANGE
NO
C
NC
A
CB17
6
986
458
98458
TO POWER LOCKS
THIS SHEET
FROM CB12THIS SHEET
UP TO S/N410999
FROM CB17THIS SHEET S/N411000AND ABOVE
FROM CB17THIS SHEET
98TO POWER
LOCKSTHIS SHEET
CB17 NOTE:3A UP TO S/N41099910A S/N411000 & ABOVE
LB
4
P170-A
P170-B
P10-S
P10-H
P10-R
P10-J
A2
A1
21
14
24
11
12
22
CR30
862A BR
OIL LEVELSWITCH
LT49
861
2
863
10
10
OIL TEMPERATURESWITCH (Close @ 180 F)
BROWN
YELLOW
AL2 ALARM (FROM SHT 12)
D8
TB66-69
D5
D6
D7
865 (FROM SHT 12)CR59-4B AR
LT50 FROM SHT 12
22B
2B
2B
1
B
F
H
H
6
H
H
H
H
H
3
2B 1
3
1
3
1
3
SHT 7,23,25
4
CB5
4
1115A4
181516
A2A1
SHT 9,13,14,16, 20
SHT 9,13,14,16, 20
62
63
62
63
FORWARD
REVERSE
D62
D63
P79-7
P79-2
TIMER80010050
68
FRONT ALARM555/62
P79-11
69REAR ALARM
575/63P79-3
2
555
575
2
(M35)SPECIAL WIRING FOR CP TRAVEL ALARMS W/ TIMER[REPLACES (M10)]
SEE SHEETS 10, 13, AND 20 FOR ALTERNATETRAVEL ALARM WIRING OPTIONS
TB9
10
10
10
OPTIONAL LOW HYDRAULIC OIL LEVELAND HIGH OIL TEMP WARNING (M41)
2
861A BR
OIL LEVELSWITCH
LT49
861
2
863
OIL TEMPSWITCH
(CLOSE @ 180°F)AL2 ALARM (FROM SHT 12)
D8
TB66-69
D7
865 (FROM SHT 12)CR59-4B AR
LT50 FROM SHT 12
2
BLACK BLUETB83
TB84
TB85
SHT 7,23,25
P90-A P90-B
2ND REAR ALARM(OPTIONAL)
2ND FRONT ALARM(OPTIONAL)
REVISION HISTORYLOCATED ON LAST SHEET
L
L
L
L
L
L
L
L
O
V
AB
AH
AH
AC
AC
EXISTINGLOGIC BOX PUSHER SOLENOID(0.85 AMP)BLK BLK BLKWHT WHTGRN WHT SWITCH BOXESAll wires 16awg.See previous sheet for wiring details.6 3A 98 99 22 2RH Operator HarnessCB17 PB10 -LHPB11 -RHP72-xP72-w P78-BP78-A
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.22/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 22 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250
OPTIONAL PERIMETER LIGHTS(M16) S/N410950 - 411015
3
20A
CB30
96680336SWITCH BOX(STAND-ALONE)
22311180POWER HARNESS
AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
+24V
FEDCBA
J7J6J5J4J3J2
BABA
BA
BA
BA
BA
BA
BA
BA
BA
2
BLKRED
2
2
F
WHTGRN
WHTBLKBLK
WHT
WHTBLKWHTBLKWHTBLKWHTBLKWHTBLK
J2BJ3BJ4BJ5BJ6B
WHTBLK
J2AJ3AJ4AJ5AJ6A
J7BJ7A
GRN
WHT
RED
BLK
J1
EDCBA
BLK
BLK
OFF
ON
6
3
5
2
FLOOD LIGHTS
LEFT-HANDFRONT
LEFT-HANDREAR
RIGHT-HANDCENTER
RIGHT-HANDREAR
14GA
LOGIC BOX
2
66
67
45B
6
61
BLK
WHTRED
WHT
WHT
67
20A
6166
RKS4
12B
BLK
WHT
BLK 3
SHT 6
RH-F
LH-R
RH-R
3
4
5
CB30
3
LH-F2
OPTIONAL PERIMETER LIGHTS(M16) S/N 411016 - FORWARD
67WHTCENTER-R
6
66WHTENGINE-F
1
(NOT ALL LIGHTS APPLY TO ALL CUSTOMERS)
TB88
TB104
TB105
P164
OBSOLETEVERSION
67XENONLIGHTS
SHEET 24
BATTERY SWITCHEDSTEP / BOARDING LIGHTS
[M34]
3
FROMBATTERY
2
LEFT
RIGHT
CB35
3A
SHT 7,23,25
LT56
LT55
P203@A
P203@B
P202@A
P202@BSTUD 1
P201@A
P200@A
P200@B
P201@B
P205@A
P205@B
P204@A
P204@B
P75@2
STROBE
9P79@6
LT20
3
FROMBATTERY
CB35
3A
SHT 7,23,25
2
BATTERY SWITCHED STROBE[M37]
3
3
A
W
W
P79@10
REVISION HISTORYLOCATED ON LAST SHEET
JA
K
L
L
L
N
P
T
W
W
AG
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.23/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 23 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250 AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
6
4 6
OFF
ON
BAT IGN
ST
10 A10
4
39
35
151
5
HYD PUMP
4
44
152
-
S+40
FUELLEVEL
FUEL SENDER
2
P69-8
P69-7
P69-3
P72-C P72-D
P71-D P71-C
1
4
65B
32B
3
10
INPUT
GRND2-1+
TB1
OUTPUT
GRND2-1+
TB2
10 A487
PB5
PB1PB9
RKS7
RSS1
CR1
E-STOP(MAIN BOX)
IGNITION
PB8
E-STOP(LH OPER. BOX)
E-STOP(RH OPER. BOX)
D1
GA6
10
SURGEPROTECTORSUP1
4
2
39
CB9
CB4
HYDPUMP
42
560
SHT10,12,13,19,21
CB31LT52
LOGIC BOX LIGHT
10 A
536 SHT 9
39
4
34
46
37
47
1510
ON
OFF
32B
RKS1
ENGINE SHUTDOWNOVERRIDE
P76"J2"
9
10
12
16
18
17
11
P75
611
45
ENGINE SPEEDSWITCH
GA1
3 42 51 6
432 51 6
485-CAN HIGH YELLOW
2
484-CAN LOW GREEN
483-CAN SHIELD
120 OHM
DIAGNOSTICMODULE(MURPHY
POWERVIEW)
BA
AL1
SHUTDOWNALARM
BAP34
GA
VOLTMETER
BAP35
GA
OIL PRESSUREGAGE
BAP36
GA
ENGINETEMPERATURE
GAGE
BAP37
2
P69-7
ENGINEHARNESS
15 A620
CB33
451ELECTRICALINTERLOCK(MAIN BOX)
13
SHT 8,14
OPTIONAL ADDITIONAL GAGES(M20)
STUD 2
STUD 1
2
D2
CR2
451
SHT 14,19
4
611
610
P32A-2
P32A-3
P32A-4
1
HARNESS FOR P32A CONNECTION #5159061
TB66-69
10
OPTIONAL HOUR METER(M03)
-
+
GA5
P33-D
P33-E
P33-C
ENGINEDIAGNOSTICS
PORT(M24)
P33
10P33-B
P33-A2
485
483
484
LOW
HIGH 3
6
45B
12B
RKS6
612
2
CUMMINS ENGINE &CONTROL
UNIT(ECU)
80 A
STARTER STUD
12VBATTERY
BATTERYDISCONNECT
SWITCH
12VBATTERY
ENGINE COMPONENTS
STARTER RELAY +
IGNITION/ KEY SWITCH INPUT
INTERMEDIATE SPEED CONTROL SIGNAL
INTERMEDIATE SPEED CONTROL RETURN
40
42
28
32
ENG COOLANT LEVEL SIGNAL (NOT USED) ENG COOLANT LEVEL RETURN
AIR HEATER INTAKE SIGNAL AIR HEATER INTAKE RETURN
GROUND STUD
30 A
ECM POWER SUPPLY J3
2
616
1
OPTIONAL CUMMINS T3 ENGINEUP TO S/N411499
4321
5 A605
CB11
8WATER/FUEL SEPARATOR HEATER SIGNAL
7
2
FUSE 2
120 OHM.25 WATT
TB81
TB82 TB83
3SHT
13,20,22
42
SHT 20
SHT 10 SHT 8
* SEENOTE 1
* NOTES: 1. CB31 CONNECTED TO IGNITION CIRCUIT FOR PRODUCTION STARTING S/N411065. PRIOR MACHINES RSS1@BAT DIRECTLY CONNECTED TO WIRE #3.2. ECU POWER / GROUND: P167 USED PRIOR TO S/N411064, WITH FUSE LOCATED IN LOGIC BOX. S/N411065 & ABOVE - FUSE IS CONNECTED / LOCATED AT BATTERY.
80 A
STARTER STUD
12VBATTERY
BATTERYDISCONNECT
SWITCH
12VBATTERY
GROUND STUD
30 A
ECM POWER SUPPLY J3
2
616
1
4321
FUSE 2
80 A
STARTER STUD
30 A
ECM POWER SUPPLY J3
2
616
1
4321
FUSE 2
P167-A
P167-B
P167-C
*SEE NOTE 2
80 A STARTER STUD
30 A
ECM POWER SUPPLY J3
2
616
1
4321
FUSE 2
P167-A
P167-B
P167-C
*SEE NOTE 2 AND ALTERNATESCHEMATICS LOWER LEFTCORNER OF THIS SHEET.
30 A
FUSE 2A
CUMMINS ECU POWER - ORIGINALUP TO S/N411064
CUMMINS ECU POWER - IMPROVED42350130 REV H OR KIT #98840022
4
SHT 8
X
PB
E-STOP(RR. LEFT)
PB
E-STOP(RR. RIGHT)
PB
E-STOP(FR. LEFT)
PB
E-STOP(FR. RIGHT)
4-CORNER FRAMEE-STOPS (OPTION)
REVISION HISTORYLOCATED ON LAST SHEET
F
G
H
LL
L
L
LL
L
L
L
LL
L
L
U
U
U
UU
U
AB
AE
AE
AH
AC
AC
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.24/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 24 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250 AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
CB62
15 A502
WBALLASTLT33
WBALLASTLT33
TMR20TRAVEL LIGHTS REAR
WBALLASTLT33
WBALLASTLT33
80010052
CB61
15 A501
21 24
22
15 18
16
A1
A2
WBALLASTLT33
WBALLASTLT33
AI: TIMEDELAY, 1s
TMR19TRAVEL LIGHTS FRONT
80010052
25 28
26
15 18
16
A1
A2
AI: TIMEDELAY, 1.5s
WBALLASTLT33
WBALLASTLT33
CB63
15 A503
STUD
STUD
WBALLASTLT33
WBALLASTLT33
80010052
21 24
22
15 18
16
A1
A2
AI: TIMEDELAY, 1s
80010052
25 28
26
15 18
16
A1
A2
AI: TIMEDELAY, 1.5s
WBALLASTLT33
WBALLASTLT33
CB66
15 A506
STUD
STUD
WBALLASTLT33
WBALLASTLT3325 28
26
15 18
16
A1
A2
AI: TIMEDELAY, 1.5s
STUD
80010052
CB65
20 A505
WBALLASTLT33
WBALLASTLT3325 28
26
15 18
16
A1
A2
AI: TIMEDELAY, 1.5s
STUD
80010052
CB64
20 A504
STUD
STUD
STUD
STUD
STUD
STUD
STUD
STUD
STUD
STUD
STUD
STUD
STUD
STUD
STUD
STUD
P131
A
P141
A
P131
B
P141
B
P132
A
P142
A
P132
B
P142
B
P133
A
P143
A
P134
A
P144
A
P133
B
P143
B
P134
B
P144
B
P115
A
P125
A
P116
A
P126
A
P115
B
P125
B
P116
B
P126
B
P117
A
P127
A
P117
B
P127
B
P118
A
P128
A
P118
B
P128
B
P109
3
P109
1 P109
2
P109
5
P109
6
P109
4
199
67
5453
4
2
P135
A
P145
A
P136
A
P146
A
P135
B
P145
B
P136
B
P146
B
P137
A
P147
A
P138
A
P148
A
P137
B
P147
B
P138
B
P148
B
431
432
433
434
435
436
437
438
442
441
442
444
443
444
446
445
446
439
440
TMR21WORK LIGHTS TMR26
PER. LIGHTS
TMR25PER. LIGHTS
TMR24PER. LIGHTS
TMR23PER. LIGHTS
80010052
A2STUD
21 24
22
15 18
16
A1
80010052
21 24
22
15 18
16
A1
A2
AI: TIMEDELAY, 1s
STUD
P113
B
P123
B
P114
B
P124
B
P113
A
P123
A
P114
A
P124
A
P111
B
P121
B
P112
B
P122
B
P111
A
P121
A
P112
A
P122
A
TMR22WORK LIGHTS
67
199
5453
XENON LIGHTS(OPTION - M31)
4
4
SHT 10
4
SHT 13SHT 13
SHT 10
SHT22
SHT 10SHT 10
REVISION HISTORYLOCATED ON LAST SHEET
K
L
L
L
L
L
LL
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.25/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 25 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250
6
4 6
OFF
ON
BAT IGN
ST
10 A10
4
39
35
151
HYD PUMP
4
152
-
S+40
FUELLEVEL
FUEL SENDER
2
P69-8
P69-7
P69-3
P72-C P72-D
P71-D P71-C
1
4
65B
32B
3
10
INPUT
GRND2-1+
TB1
OUTPUT
GRND2-1+
TB2
10 A487
PB5
PB1PB9
RKS7
RSS1
CR1
E-STOP(MAIN BOX)
IGNITION
PB8
E-STOP(LH OPER. BOX)
E-STOP(RH OPER. BOX)
D1
GA6
10
SURGEPROTECTORSUP1
4
2
39
CB9
CB4
HYDPUMP
42
560
SHT10,12,13,19,21
CB31LT52
LOGIC BOX LIGHT
10 A
536 SHT 9
D
B
L
M
C
N
X10
ON
OFF
32B
RKS1
ENGINE SHUTDOWNOVERRIDE
P76
9
10
12
16
18
17
11
P75
611
45
ENGINE SPEEDSWITCH
GA1
3 42 51 6
432 51 6
485-CAN HIGH YELLOW
2
484-CAN LOW GREEN
483-CAN SHIELD
120 OHM
DIAGNOSTICMODULE(MURPHY
POWERVIEW)
BA
AL1
SHUTDOWNALARM
BAP34
GA
VOLTMETER
BAP35
GA
OIL PRESSUREGAGE
BAP36
GA
ENGINETEMPERATURE
GAGE
BAP37
2
P69-7
ENGINEHARNESS
451ELECTRICALINTERLOCK(MAIN BOX)
13
SHT 8,14
OPTIONAL ADDITIONAL GAGES(M20)
STUD 2
2
D2
CR2
451
SHT 14,19
4
611
610
P32A-2
P32A-3
P32A-4
1
HARNESS FOR P32A CONNECTION #5159061
TB66-69
10
OPTIONAL HOUR METER(M03)
-
+
GA5
P33-D
P33-E
P33-C
ENGINEDIAGNOSTICS
PORT(M24)
P33
10P33-B
P33-A2
485
483
484
LOW
HIGH 3
6
45B
12B
RKS6
612
CUMMINS ENGINE &CONTROL
UNIT(ECU)
80 A
STARTER STUD
12VBATTERY
BATTERYDISCONNECT
SWITCH
12VBATTERY
ENGINE COMPONENTS
START (CRANK SIGNAL)
IGNITION/ KEY SWITCH INPUT
INTERMEDIATE SPEED CONTROL SIGNAL
INTERMEDIATE SPEED CONTROL RETURN
40
42
28
32
ENG COOLANT LEVEL RETURN
AIR HEATER INTAKE RETURN
GROUND STUD
30 A
2
616
1
OPTIONAL CUMMINS T4F ENGINES/N 411500 & ABOVE
4321
8
7
FUSE 2
120 OHM.25 WATT
TB81
TB82 TB83
3SHT
13,20,22
SHT 10 SHT 8
12VBATTERY
12VBATTERY
80 A
STARTER STUD
30 A
ECM POWER SUPPLY J3
2
616
1
4321
FUSE 2
P167-A
P167-B
P167-C
*SEE NOTE 2
80 A STARTER STUD
30 A
ECM POWER SUPPLY J3
2
616
1
4321
FUSE 2
P167-A
P167-B
P167-C
30 A
FUSE 2A
CUMMINS ECU POWER - ORIGINALUP TO S/N411064
CUMMINS ECU POWER - IMPROVED42350130 REV H OR KIT #98840022
4
SHT 8
PB
E-STOP(RR. LEFT)
PB
E-STOP(RR. RIGHT)
PB
E-STOP(FR. LEFT)
PB
E-STOP(FR. RIGHT)
4-CORNER FRAMEE-STOPS (OPTION)
AC
L
L
UU
4
5
X
REMOVE WIRE FOR4 CORNER E-STOP
REVISION HISTORYLOCATED ON LAST SHEET
AD
AD
AHAI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
10
49
605
14
15
O
E
P
A
Q
KEY SWITCH INPUT (IGN)
ACC POWERBATT POWER (PANEL POWER)INITIATE REGENGROUND (-)
J1439 SHIELD/DRAINJ1939 (-)
J1939 (+)INHIBIT/DISABLE REGEN
ENGINESHUTDOWNOVERRIDE
INT SPEED CONTROL (SPEED UP)INT SPEED CONTROL SWITCH/SWITCH RETURN (SPEED DOWN)
TB62
10
TB61
560
ACC
80 A
BATTERYDISCONNECT
SWITCH
ENGINETERMINAL LUG (+)
ENGINE(-) TERMINAL LUG
(+) (-)
STARTER
2
605
BLOCKGROUND
STARTERSOLENOID
POS
ENGINE COMPONENTS
GND
H
AC
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.26/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 26 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250 AI97411030DWGNTS
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
10
10
491
TB67
BLACK
SHT 7,23,25
P175-B
OPTIONAL SYSTEM PRESSURE DISPLAY[M44]
JUMPER
490
TB69
TB65
RED
P175-A
PRESSURETRANSDUCER
7500 PSI(520 BAR)
3(A) 1(B)
2(C)1 2 3 4 5 6 7
GA10
572SHT 16RPC44
OPTIONAL CARRIAGE CENTERING[M29]
LS1
P47-3
P47-4
3
41
571
570
P48-5
P48-7
JB113
JB111
578SHT 17RPC34 LS2
P48-10P49-3
P49-4
3
41
579
580
P48-4
P48-6
JB114
JB112
REVISION HISTORYLOCATED ON LAST SHEET
AF
AH
I H G F E D C B A
ABCDEFGHI
1
2
3
4
5
6
77
6
5
4
3
2
1
ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.
NO.27/27
SHEET NO.
DPLANE ANGLES +/- 1
SIZE SCALE REV.DRAWING CODE NUMBER
DESCRIPTION:PRODUCT:
ALL DIMENSIONS IN INCHES
MACHINE FINISHUNLESS OTHERWISESTATED
CUSTOMARY:
SHEET 27 OF 27ASSEMBLY:-
IMPLIED TOLERANCES
FRACTION 1/8.X .06.XX .03.XXX .010
THIRD ANGLEPROJECTIONNordcoTMTM
250
ECO 600270 REV -DRAWN BY: CHECKED BY: APPROVED BY:
JWB07-23-10
SCR09-03-10
SW09-04-10
SHEET CHANGEALL NEW ISSUE
2
11
Y34 - CARRIAGE CTG GUNS 3 & 4 LABEL ADDED
16OPTIONAL POWER LOCKUPS: WIRE # 6 WAS #4, CB17 WAS CB12, & WIRE #98 WAS #458OPTIONAL SPIKE BUSTER:CB17 - 10A ADDED WITH S/N USAGE NOTES ALSO FOR 3A .
17 P33- OPTIONAL REMOVED FROM LABEL WIRES 483/484/485 WERE 105/106/107
CAMERA SYSTEM CONNECTIONS 62 & 63 ADDED
XENON LIGHTS CONNECTION 67 ADDED
OPTION M31 XENON LIGHTS ADDED.REVISION TABLES MOVED TO SHEET 20.
REVISION TABLES MOVED FROM SHEET 19.
WAS SHEET 7, THUS SHEET REFS CHANGED.#338 WAS SHT 4 - #16 WAS SHT 8,9 - ALL #10 WAS SHT 2OPTION M33 ADDED.WAS SHEET 8, THUS SHEET REFS CHANGED.#16 WAS SHT 6 - #53 & #54 WERE SHEET 19 - #62 & #63WERE SHT 4,8,10 - 12V / 24V CONVERTER F1 HAD SEPARATE TRIANGLE.
WAS SHEET 11, THUS SHEET REFS CHANGED.UPPER #6 WAS SHT 11 - LOWER #6 WAS SHT 12#14 WAS SHT 10 - UPR #62 & LOW #63 WAS SHT 4,8,9LOW #62 & UPR #63 WAS SHT 5. SHT 17 ADDED TO Y3 WIRE 20.WAS SHEET 12, THUS SHEET REFS CHANGED.TOP #6 WAS SHT 11 - BTM #6 WAS SHT 14 - #20 WASSHT 11 - #25 WAS SHT 13 - #21 THIS SHT ADDED.WAS SHEET 13, THUS SHEET REFS CHANGED.ALL #25 WAS SHT 12 - #161 WAS SHT 9 - #300 WAS SHT 9WAS SHEET 14, THUS SHEET REFS CHANGED.M23 #39 WAS SHT 2 - WIRES 6 & 10 SHTS ADDED.WAS SHEET 15, THUS SHEET REFS CHANGED.#16 WAS SHT 9 - #62 & #63 WERE SHT 4,9,11#3 & #42 SHTS ADDED. WAS SHEET 16, THUS SHEET REFS CHANGED.M25 (FROM SHT 12) WAS (FROM SHT 7)M11 / M12 RKS37,RKS36,RKS35 & RKS34 WERE TOGGLE SWITCH SYMBOLS. #10 SHTS ADDED. WAS SHEET 17, THUS SHEET REFS CHANGED.M16 #3 WAS SHT 1,2,I-1 - P164 #66 WAS #70WAS SHEET 18, THUS SHEET REFS CHANGED.#10 WAS SHT 5,7 - #451 WAS SHT 9 - #536 WAS SHT 4#39 WAS SHT 3,9 - P33 RESISTOR 120 OHM WAS 60 &LABELS TB81-105, TB82-106, & TB83-107 ADDED.YELLOW ADDED TO 485-CAN-HIGH & GREEN ADDED TO 484-CAN-LOW. CR1 & RSS1 TRIANGLES ADDED.LOWER #4 & #6 SHTS ADDED.WAS SHEET 19, THUS SHEET REFS CHANGED.#53 & #54 WAS FROM SHEET 8 - #199 WAS FROM SHEET 5#67 WAS FROM SHEET 17 - BOTH UPPR #4 SHT 10 ADDED.WAS SHEET 20, THUS SHEET REFS CHANGED.REVISION HISTORY MOVED TO HERE.
REVISION HISTORY WAS SHEET 26
FLIP CHART INFO WAS SHEET 27
ECO 600311 REV ADRAWN BY: CHECKED BY: APPROVED BY:
JWB10-22-10
SCR09-11-10
SHEET CHANGE
2 Added Optional Hour Meter and Optional Engine Diagnostic Port.
5 Changed Relay Name at <3-C> from CR37 to CR44 and Wire number in same location from 58 to 575.
6 Added Optional Espar Heater Option
7 Added labels for Case Drain Filter Lights LT53 & LT54
14 Up-Dated Schematic for Optional Park/Run SwitchBox by removing RKS7 and showing wire 552 going to CR2.Added Optional Remove Engine Shut Down Override& Optional Maintain work mode @ start up.
16 Replaced Optional hydraulic oil level switchhigh/low with new schematic for Optional lowhydraulic oil level and high oil temp warning.Added Optional Perimeter Lights. Removed Optional Carriage Centering
ECO 600344 REV BDRAWN BY: CHECKED BY: APPROVED BY:
JWB1-7-11 SCR 02-09-11
SHEET CHANGE
2
Revised RKS6 From a momentary switch with 3 resistors to a maintained switch with 2resistors. Changes are needed to work with John Deere 2 speed throttle control. Also re-routed wire 39 through RKS6 (instead of going to P75-7) to prevent engine starting at high idle. Wire 47 and 48 added from Engine Speed switch to resistors. Wire 46 added from RKS6 to P75-7.
6 Changed wire number for rear wiper from 541 to 540.
8 Added 24/12V converter wiring used for customerradio. Removed connection of wire 55 to TB27.Wire 55 is now wired directly to red wire of flasher. 13 Removed Fuse F1 and changed wire number for power to P66-1 from 4 to 25. Added terminalnumbers to PWS-1.
16 Changed wire number 862 from CR30-12 to CR30-14
ECO 600357 REV CDRAWN BY: CHECKED BY: APPROVED BY:
JWB3-11-11 SCR 03-14-11 SW 03-14-11
SHEET CHANGE
8 Revised colors for flasher and changed terminal block location for wire 51 from TB29 to TB20
10 Changed wire number RH Guide Roller Down X55 from 334 to 332
15 Re-Draw CR5 terminal locations 5 and 6.
ECO 600379 REV DDRAWN BY: CHECKED BY: APPROVED BY:
MKS3-15-11 SCR 03-29-11
SHEET CHANGE
9,11UPDATED OBSOLETE FX2N-48M PLC COMPONENTSTO FX3U-48M. FX2N48E COMPONENTS ARE STILL CURRENT AND DID NOT CHANGE.
ECO 600379 REV EDRAWN BY: CHECKED BY: APPROVED BY:
MKS4-06-11
SCR5/10/11
SHEET CHANGE
16 BULKLOADER OPTION: P170-A WAS P170-B, P170-B WAS P170-A.
ECO 600443 REV FDRAWN BY: CHECKED BY: APPROVED BY:
JWB8-10-11
SCR08-25-11
SHEET CHANGE
1 ADDED NOTE REGARDING CUMMINS MODEL AND STARTING S/N
2 ADDED NOTE REGARDING SHT 2 BEING JD ENGINE COMPONENTS AND TO SEE SHT 17 FOR CUMMINS.
5 OPTIONAL DUST BIN UTILITY LIGHT MOVED FROM LEFTTOP OF PAGE TO RIGHT TOP OF PAGE. CB31 WAS CB11 AND WIRE 560 ADDED.
10 WIRE NUMBER 325 WAS 328
17 ADDED THIS SHEET FOR CUMMINS OPTION. MOVED CHANGE HISTORY TO SHEET 18.
18 CHANGE HISTORY MOVED TO THIS SHT FROM SHT 17
ECO 600506 REV GDRAWN BY: CHECKED BY: APPROVED BY:ARADLOFF
10-06-11SCR
10-21-11 SHEET CHANGE
17 CUMMINS ENGINE OPTION: P75-11 WAS P75-10, P75-12 WAS P75-11.
ECO 600563 REV HDRAWN BY: CHECKED BY: APPROVED BY:
SWA04-10-12
JWW04-19-12
SHEET CHANGE1 CIRCUIT BREAKER TABLE ADDED
P33- OPTIONAL REMOVED FROM LABEL
7CR59 LABEL CORRECTIONS:1 WAS 12, 3 WAS 8, 8 WAS 9, 5 WAS 1, 6 WAS 5,2/A1 WAS 14 & 7/A2 WAS 13Y3 - CARRIAGE CTG GUNS 1 & 2 LABEL ADDED
12
ECO 600685 REV JDRAWN BY: CHECKED BY: APPROVED BY:
MKS07-12-12
SCR07-19-12
SHEET CHANGE4 WIRE 536 @ F-6 WAS 560 IN ERROR.
16 NEW SHEET ADDED. MOVED OPTIONS TO THIS SHEET FROM SHT 15.
17NEW SHEET ADDED. FOLLOWING SHTS INCREMENTED.PREVIOUS PERIMETER LIGHT SCHEM WAS ON SHEET 15.NEW PERIMETER LIGHT SCHEMATIC ADDED WITH S/N RANGES FOR BOTH OLD AND NEW VERSIONS.
AI97411030DWGN/A
SCHEMATIC, ELECTRICAL
CX HAMMER
97411030DWG
ECO 600759 REV KDRAWN BY: CHECKED BY: APPROVED BY:
SWA24-AUG-12
DVE04-SEP-12
SHEET CHANGE1 SYMBOL LIST - CAMERA SYSTEM ADDED.
2 NOTE: - CUMMINS ENG SEE SHT 18 WAS 17.
5OPTIONS CAMERA SYSTEM M31, LOW DECIBEL HORNS M32 & REMOTE HORN BUTTONS ADDED.XENON LIGHT CONNECTION 199 ADDED. LOGIC BOX LIGHT DESIGNATION ADDED.
8 XENON LIGHTS CONNECTIONS 53 & 54 ADDED
11
17
19
20
ECO 600828 REV LDRAWN BY: CHECKED BY: APPROVED BY:
SWA12-12-12
12-DEC-12SCR
20-DEC-12SHEET CHANGE
1-5 SHEETS ADDED FROM 56406293
6 WAS SHEET 1, THUS SHEET REFS CHANGED.CIRCUIT BREAKERS TABLE- SHT # COLUMN PAGES 5
7WAS SHEET 2, THUS SHEET REFS CHANGED.#560 WAS SHT 5 - #10 WAS SHT 5,7 - #451 WAS SHT 9#536 WAS SHT 4 - #39 WAS SHT 3,9 - CUMMINS SHT 23 WAS SHT 18
8WAS SHEET 3, THUS SHEET REFS CHANGED.#6 WAS SHT 9 - #65 WAS SHT 9,10 - #64 WAS SHT 9#39 WAS SHT 2 - #14 WAS SHT 4
9WAS SHEET 4, THUS SHEET REFS CHANGED.TOP #14 WAS SHT 3 - BOTTOM #14 WAS SHT 10 #536 WAS SHT 2 - #338 WAS SHT 7 - #62 & #63WERE SHT 5,9,11
10WAS SHEET 5, THUS SHEET REFS CHANGED.#62 & #63 WERE SHT 4, 9,11 - #199 WAS SHEET 19#10 WAS SHT 2 - BOTH #560 WERE SHT 2 -BOTH #62 & #63 WERE SHT 9,14,16
11 WAS SHEET 6, THUS SHEET REFS CHANGED.WIRE 4 SHEET NUMBERS ADDED.
12
13
14
WAS SHEET 9, THUS SHEET REFS CHANGED.#65 WAS SHT 3,10 - #62 & #63 WERE SHT 4,8,9#16 WAS SHT 7,8 - #43 WAS SHT 4 - #451 WAS SHT 2#39 WAS SHT 2 - #4 WAS SHT 1 - #300 WAS SHT 9UPPER #6 WAS SHT 2 - LOWER #6 WAS SHT 10#64 WAS SHT 3 - #161 WAS SHT 13
15WAS SHEET 10, THUS SHEET REFS CHANGED.UPPER #6 WAS SHT 9 - LOWER #6 WAS SHT 11UPPER #14 WAS SHT 4 - #65 WAS SHT 3,9#300 WAS SHT 9 - P71-T #14 WAS SHT 11
16
17
18
19
20
21
22
23
24
25
ECO 600759 REV MDRAWN BY: CHECKED BY: APPROVED BY:
JMK11-FEB-13
SCR15-MAR-13
SHEET CHANGE
1 UPDATED MONITOR CAMERA SYSTEM TO INCLUDE THESECOND MONITOR
2 CR5: 5 WAS 6, 6 WAS 5
ECO 600990 REV NDRAWN BY: CHECKED BY: APPROVED BY:
DLH23-APR-13
SCR01-MAY-13
SHEET CHANGE
4 UPDATED TABLE TO REFLECT CB35 WAS UNUSED; IS 3AFOR BATTERY SWITCHED STEP LIGHTS
6 UPDATED TABLE TO REFLECT CB35 WAS UNUSED; IS 3AFOR BATTERY SWITCHED STEP LIGHTS;
7 ADDED LINE FOR BATTERY SWITCHED STEP LIGHTSOFF OF WIRE 3
22 ADDED BATTERY SWITCHED STEP LIGHTSWIRING DIAGRAM
ECO 600991 REV ODRAWN BY: CHECKED BY: APPROVED BY:
DLH10-MAY-13
JWW17-MAY-13
SHEET CHANGE
1 UPDATED LH INSIDE VIEW TO REPRESENT NEW TIMERFOR (M35).
9 ADDED SHEET 20 & 21 TO WIRES 62 & 63 REFERENCE
10NOTED (M10) IS NOW OBSOLETEWIRE 555/62 WAS 555WIRE 575/63 WAS 575
13 ADDED SHEET 21 TO WIRES 62 & 63 REFERENCE
14 ADDED SHEET 20 & 21 TO WIRES 62 & 63 REFERENCE
16 ADDED SHEET 20 & 21 TO WIRES 62 & 63 REFERENCE
20 REWIRED (M14) CIRCUIT TO REMOVE CR37ADDED SHEET 21 TO WIRES 62 & 63 REFERENCE
21 ADDED (M35) CIRCUIT DIAGRAM
ECO 601017 REV PDRAWN BY: CHECKED BY: APPROVED BY:
DLH29-MAY-13
JWW21-JUN-13
SHEET CHANGE
4 UPDATED TABLE TO CORRECTLY REFLECT CB26 & CB27CIRCUITS
6 UPDATED TABLE TO CORRECTLY REFLECT CB26 & CB27CIRCUITS
11 ADDED NOTE FOR CAB PRESSURIZER CB
12 UPDATED SPEEDOMETER SCHEMATIC (M08);ADDED NOTE ABOUT DISCONTINUED SPEEDOMETER
13ADDED CIRCUIT FOR FRONT TRAVEL LIGHTS MOUNTEDTO ENGINE;ADDED NOTE ABOUT TRAVEL LIGHTSMOUNTED TO CAB
20ADDED CIRCUIT FOR FRONT TRAVEL LIGHTS MOUNTEDTO ENGINE;ADDED NOTE ABOUT TRAVEL LIGHTSMOUNTED TO CAB
22 ADDED P75@2 CONNECTION AND NOTE FOR (M16)
ECO 601017 REV RDRAWN BY: CHECKED BY: APPROVED BY:
DLH24-JUN-13
JWW21-JUN-13
SHEET CHANGE
1 56406293 NOTE WAS SHEETS 1-5, IS SHEETS 1-24
ECO 601045 REV SDRAWN BY: CHECKED BY: APPROVED BY:
DLH01-JUL-13
JWW24-JUL-13
SHEET CHANGE4 COMBINED CB CHART WITH CB CHART FROM SHEET 6
6 REMOVED CB CHART, COMBINED WITH CB CHART ON SHEET 4
7 ADDED WIRING FOR (M27) ASF LOGIC BOX
10 CORRECTED WIRING FOR LOW DECIBLE HORNSTO REFLECT MARKUP SENT TO SUPPLIER.
14 ADDED WIRING FOR (M27) ASF LOGIC BOX
ECO 601222 REV TDRAWN BY: CHECKED BY: APPROVED BY:
DLH06-FEB-14
JWW10-FEB-14
SHEET CHANGE4 ADDED M37 TO CB35 IN TABLE
7 ADDED "SHT 22" TO WIRE 3 FOR M37 ADDITION
22 ADDED M37 OPTION
ECO 601170 REV UDRAWN BY: CHECKED BY: APPROVED BY:
JWW17-FEB-14
CP03-MAR-14
SHEET CHANGE4 ADDED S/N NOTE TO CR7.
6 ADDED CUMMINS ENGINE HARNESSES TO REF. TABLE.
7 ADDED NOTE. CONNECTED CB31 TO [email protected] CR2 AND SURGE PROTECTOR TO SHEET 8.
8 RELOCATED CR2 AND SURGE PROTECTOR TO THIS SHEET.
10 WIRE 4: UPDATED INCOMING SHEET NUMBER.
14 WIRE 4: UPDATED INCOMING SHEET NUMBER.
23
ADDED NOTE 1. CONNECTED CB31 TO [email protected] NOTE 2. CONNECTION FOR ECU CHANGED.ADDED ECU SCHEMATICS TO BOTTOM LEFT CORNER, CHANGED POSITION OF FUSE.MOVED CR2 AND SURGE PROTECTOR TO SHEET 8.REMOVED DUPLICATE P75@12 / P76@34 CONNECTIONS, JOINED WIRES 611 LEFT OF P75.
ECO 601251 REV VDRAWN BY: CHECKED BY: APPROVED BY:
DLH18-MAR-14
SCR27-MAR-2014
SHEET CHANGE21 ADDED TB9 TO (M35)
ECO 601292 REV WDRAWN BY: CHECKED BY: APPROVED BY:
DLH08-MAY-2014
SCR30-MAY-2014
SHEET CHANGE
7TB101 WAS TB85 ON WIRE 47;TB103 WAS TB86 ON WIRE 48;TB102 WAS TB87 ON WIRE 110;
22 TB104 WAS TB89 ON (M16);TB105 WAS TB90 ON (M16);
ECO 601423 REV YDRAWN BY: CHECKED BY: APPROVED BY:
DLH08-MAY-2014
SCR22-DEC-2015
SHEET CHANGE2 UPDATED VIEWS FOR PLC
3 UPDATED VIEWS FOR PLC
5 UPDATED VIEWS AND NOTES FOR PLC
ECO 601516 REV ZDRAWN BY: CHECKED BY: APPROVED BY:
DLH15-APR-2014
SHEET CHANGE13 ADDED M39 BRAKE FLASHER CIRCUIT;
ECO 601756 REV AADRAWN BY: CHECKED BY: APPROVED BY:
JMV08-JAN-2016
AJS08-JAN-16
SHEET CHANGE26 ADDED SHEET 26 WITH FLIP CHART PRINTING
INSTRUCTIONS
ECO 601796 REV ABDRAWN BY: CHECKED BY: APPROVED BY:
JWW22-MAR-16
KRS28-APR-16
SHEET CHANGE
2 "3U" DESIGNATION ADDED TO FX2N-4AD.
3 "3U" DESIGNATION ADDED TO FX2N-4AD.
5 "3U" DESIGNATION ADDED TO FX2N-4AD.
7 ADDED 4-CORNER E-STOP OPTION.
14 "TRAVEL UP DELAY CANCEL" M40 ADDED, WITH PROGRAM VERSION NOTE.
18 "3U" DESIGNATION ADDED TO FX2N-4AD.
20 ADDED 4-CORNER E-STOP OPTION.
21 ADDED OPTION / MOD M41.
23 ADDED 4-CORNER E-STOP OPTION.
ECO 602020 REV ADDRAWN BY: CHECKED BY: APPROVED BY:
KRS02-AUG-16
AJS04-AUG-16
SHEET CHANGE
25 REMOVED EXTRA BATTERY DISCONNECT SWITCH [A7];UPDATED BATTERY TERMINAL LUG SYMBOLS [A6];
ECO 602094 REV AEDRAWN BY: CHECKED BY: APPROVED BY:
KRS05-SEP-16
AJS15-MAR-17
SHEET CHANGE
23 WIRE 485 WAS 483 [E4];WIRE 483 WAS 485 [E3];
ECO 602390 REV AFDRAWN BY: CHECKED BY: APPROVED BY:
SWA03-AUG-17
KRS07-AUG-17
SHEET CHANGE26 REVISION HISTORY MOVED TO SHEET 27
OPTION M44 ADDED.
27
28
ECO 602709 REV AGDRAWN BY: CHECKED BY: APPROVED BY:
JMB13-JUN-18
HTB20-JUN-18
SHEET CHANGE19 M26 WAS OPTIONAL BOARDING LIGHTS.
22 M34 WAS BATTERY SWITCHED STEP LIGHTS.
ECO 602725 REV AHDRAWN BY: CHECKED BY: APPROVED BY:JWW/JMB24-JUL-18
HTB31-JUL-18
SHEET CHANGE1 ADDED CR7 - HORNS.
4 ADDED CR7 - HORNS, UPDATED S/N NOTE.
7 ADDED M22.M03 WAS M22.
8 WIRE 65: SHT 7,14,15 WAS SHT 14,15 [D5].
10
HORN RELAY CR7 ADDED [G3].4-CORNER HORN BUTTONS ADDED [H2]."CAB" ADDED TO DESCRIPTION OF OPTIONAL HORN BUTTONS [I2].PB13 AND PB14 WERE PB10 AND PB11 [I2].ADDED OPTIONAL OVERHEAD READING LIGHT [D6].
13 ADDED OPTIONAL AUX. CONVERTER AND 12V OUTLETS [H3].
16 WIRE 572: ADDED ARROW TO SHEET 26 [F5].
17 WIRE 578: ADDED ARROW TO SHEET 26 [F5].
21 ADDED 2ND FRONT AND REAR ALARMS [C2], [C3].
23 M03 WAS M22 [E1].
25 M03 WAS M22 [E1].
26 ADDED CARRIAGE CENTERING OPTION DETAILS.
27 REMOVED REVS - THRU J.
ECO 602787 REV AIDRAWN BY: CHECKED BY: APPROVED BY:
JWW19-OCT-18
SHEET CHANGEALL REV HISTORY NOTE CHANGED FROM "...LAST TWO SHEETS" TO
"...LAST SHEET."
10 WIRE 9 WAS WIRE 561 (2 PLCS., CORRECTION) [E6] / [G6]PB18 WAS PB14. [H2]
FLIP CHART PRINTING INSTRUCTIONS (P/N 56406293): ALL PAGES IN THIS DOCUMENT (WITH THE EXCEPTION OF LAST TWO) ARE TO BE PRINTED IN BLACK AND WHITE ON 11X17 SIZE PAPER. PRINT ON BOTH SIDES, LAMINATE, AND SPIRAL BIND AS SHOWN IN EXAMPLE. DO NOT PRINT, LAMINATE OR BIND THE LAST TWO SHEETS.
I
3
2
1
H FG E D C
-
B A
3
2
1
6
5
4
7
I
H FG E D C B
6
5
4
A
7
SHEET 1 SHEET 3SHEET 21
I
4
3
2
H G F
7
6
5
1
I
I
H
H
G F
G F
E D C B
-E
E
D
D
C
C
B
B
3
2
6
5
4
7
I
H G F E D C B
1
A
4
3
2
7
6
5
1
A
A
3
2
6
5
4
A
7
SPIR
AL B
IND
ING
EXAMPLE:
NOTE: FOR EARLIER REVISION HISTORY DETAILS, SEE REV AG.
ECO 601918 REV ACDRAWN BY: CHECKED BY: APPROVED BY:
MCJ29-APR-16
KRS24-MAY-16
SHEET CHANGE1 BOTTOM LEFT NOTE UPDATED TO 1-25
4 ADDED NUMBERS TO SHEET # COLUMN (25, 8, AND 7)
6 "T3" ADDED TO ENGINE HARNESS REFERENCE.ADDED "CUMMINS QSF3.8..." NOTE.DELETED "41CX-60-6" NOTE.
7 ADDED SHT 13 TO WIRE 10 REFERENCE.
8 ADDED SHT 25 TO WIRE 4 & WIRE 39. ADDED SHT 23 TO WIRE 39.
9 ADDED SHT 23 & 25 TO WIRE 536 REFERENCE.
10 ADDED SHT 23 & 25 TO WIRE 10 REFERENCE.
12 ADDED SHT 23 TO WIRE 10 REFERENCE (4 PLCS).ADDED SHT 25 TO WIRE 10 REFERENCE (5 PLCS).
13 ADDED SHT 25 TO WIRE 10 & WIRE 3 REFERENCES.
14 ADDED SHT 25 TO WIRE 39 REFERENCE.
19 ADDED SHT 25 TO WIRE 10 REFERENCE.
20 REMOVED RSS1, CR1, AND E-STOP OPTION. ADDED WIRE 3ROUTING.
21 ADDED SHT 25 TO WIRE 10 REFERENCE (2 PLCS).
22 ADDED SHT 23 & 25 TO WIRE 3 REFERENCE (2 PLCS).
23 SHT TITLE WAS "OPTIONAL CUMMINS ENGINE".ADDED SHT 13 TO WIRE 10 REFERENCE.
25 ADDED SHT 25 THIS REV, COPIED FROM SHT 23 AND HEAVILY MODIFIED.
26 41CX-60-26 WAS 41CX-60-25.
ALL DELETED ALL "41CX-60-[PAGE NUMBER] NOTES.