VarrocCorporate Presentation
May 2011
Varroc Group Vision
Varroc Group Mission
Varroc Core Values
S H I P S
Varroc Group
METALLIC
Engine ValvesPOLYMER
ELECTRICAL
& ELECTRONICS
METALLIC,
Hot, Warm & Cold Forging
MA
NA
GE
ME
NT
ST
RU
CT
UR
E
Mr. Tarang Jain (MD)
7 Manufacturing plants
Technical center provides
support for Design validation,,
Testing, Tooling and Prototype
PR
OD
UC
T
CA
PA
BL
ITY
5 Manufacturing plants
Technical Support by Japanese &
European Manufacturer
Supplier to all premium OEMs
3 Manufacturing plants
Technical center provides
support for Design validation,,
Testing, Tooling and Prototype
3 Manufacturing plants
Technical collaboration with
Italian Company
All 4 product portfolios manufactured in
this division
Integrated Division,
PantNagar
2009 -10 ` 2000 Crores
GR
OU
P A
NN
UA
L
SA
LE
S
Leading Integrated supplier for Automotive Components & Modules
Mr. Tarang JainMD
2010 -11 ` 2450 Crores
GR
OU
P
ST
RU
CT
UR
E
VEPLVPPL
Varroc Engg.
Pvt. Ltd.Varroc Polymers
Pvt. Ltd.
Varroc Engg.
Pvt. Ltd.
Varroc Engg.
Pvt. Ltd. Varroc Engg.
Pvt. Ltd.
Operating StructureManaging Director
President
Varroc Engineering
SBU Head
Metallic
(Forging)
Plant Head
Business Development
Tech Center
SBU Head
Metallic
(Engine Valves)
Plan Head
Business Development
Tech Center
SBU Head
Electrical & Electronics
Plant Head
Business Development
Tech Center
SBU Head
Integrated Division
(Pant Nagar)
Plant Head
Sr .Vice President
Varroc Polymers
SBU Head
Plant Head
Business Development
Tech Center
Corporate Functions
Finance
Human Resources
Legal
Sourcing & Supply Chain
IT & SAP
M & A ,
Corp. Marketing
Varroc Group_ Journey
7
PuneAurangabad
Pune (Chankan & Takve) – Electrical 2 Plants+ Engg. Center.
Polymers 3 Plants..
Exhaust Systems 1 Plant.. .
Aurangabad (Waluj) – Electrical 2 Plants..
Machined Forging 3 Plants+ Engg. Center.
Engine Valves 2 Plants..
Polymers 2 Plants + Engg. Center.
Europe – 2 Plants..... – Forging Solutions for Earth Moving & Oil
n Gas industry
Varroc Group_
Manufacturing Plants
NCRPantNagar
NCR – Polymers 2 Plants + 1 Plant..
PantNagar – Integrated Plant ... Polymers
+Electrical + Machined Forging
Indore
Pithampur – Polymers 1 Plant..
ISO 14001 OHSAS 18001OEM Supplier ISO-TS 16949
10,000 Employees
Worldwide
22 Manufacturing Plants
3 Engineering Centers.
Varroc Worldwide Plants & Offices
• Cam Shaft
• Crank Shaft
• Crank Pin
Catalytic
Convertors
Engine Parts
Engine Valves
Powertrain
Front Wheel Hub
Assemblies
• Multiple Gears
• Transmission
Assemblies
• Flanges
Transmission
and Steering
Gears
Wheels
Steering Spindle
Assemblies
Steering System
•Capacitor
Discharge Ignition
•Regulator rectifier
Stator
Electrical
Parts
Starter motors
Ignition system
• Magnetos
• AC Generator
Flywheel
Magnetos
•Digital Instrument
Cluster
•Body Switches
•Handle Bar
Assemblies
• Head lamp
• LED Tail Lamp
• Blinkers
Equipment
Lighting
Wiper Motor
Other Parts
Body Parts
• Hot Forged Bracket
• Under Carriage Parts
for Power Industry
• Drilling Parts for Oil n
Gas Industry.
• Panels
• Seating Solution
• Mirror Assemblies
• HVAC
Components
• Side Wall and
Cockpit System
• Interior Trims
• Exterior Body
Parts
• NVH Components
• Air Filter
Assemblies
Varroc Group_ Product Portfolios
Metallic Components and SubAssys
Electrical Components and SubAssys
Polymer Components and SubAssys
Varroc Polymer - Product Expertise
Varroc
Polymers
Varroc Polymer - Product Expertise
Varroc
Polymers
Metallic
Catalytic Converters
Varroc Engineering_ Product Expertise
Metallic
Varroc Engineering_ Product Expertise
Cam Shaft
Crank Pins
Engine Valves
Gear Primary Drive & Flanges
Electrical /
Electronics
Varroc Engineering_ Product Expertise
Digital Instrument Clusters
Varroc Engineering_ Product Expertise
Electrical /
Electronics
Magneto & AC Generators Lighting Systems
Varroc Group Priorities
Cost
Input Costs/ Benchmarking with Competition
Reduction of Rejection & Waste Elimination
Lean Manufacturing Techniques / Reduction in inventories
Control Overhead Expenses
Innovation
Enhancing performance of the component/module supplied
Continuous Focus on increasing Brain Power
Improve the Value Chain, Component to System/Sub-system Supplier
Value Engineering Proposals
Delivery
JIT Delivery System
100% flawless deliveries
Quality
Customer & Internal PPM
TPM, Kaizen Culture,
TS 16949 accredited
Varroc Group Overall Strategies
Joint Ventures & Acquisitions
Strategic Alliances
Focus on 4 wheeler business potential in Electrical & Electronics
space
Expansion in Far east markets for Japanese OEMs primarily in 2
Wheeler market place.
Expanding manufacturing footprints in India & selected overseas
countries for Future Technologies.
World Class Technologies, facilities & Human Resource
Investing in Green Technologies
Varroc Group_ Joint Ventures & Subsidiaries
Aurangabad – Engine Valve :
Durovalve India Subsidiary Engine Valves
Europe– Forgings : IMES
SPA, Italy
Links, Rollers for
Earth Moving
Equipments
Europe– Forgings : IMES
Poland
Oil n Gas Industry
Drilling
Components
Pune – Polymers : Plastic
Omnium Varroc60% Plastic Omnium
40% Varroc
Exterior
Pune – Varroc Exhaust
Systems
Wholly Owned
Subsidiary
Catalytic
Converter
Wholly Owned
Subsidiary
Wholly Owned
Subsidiary
Aurangabad – Elastomers 60% Varroc Elastomer
Varroc Polymers
Varroc Engineering
Production Floors
Our Global Customer Base
TRADEMARKS SHOWN IN THIS SITE ARE THE PROPERTY OF THE RESPECTIVE COMPANY
Program Management
Concurrent Designing with customer
State of Art Communication technology, Secured Data Transfer thru’ ftp sites.
Development Processes Spanning the time zones
Varroc Group: Sales Turnover
Sales and Capex Values in ` Crores
Sales nos. are based on Organic Grrwth only. The inorganic growth in the coming years will be add on.
Value : ` Crores
Employee Motivation & Social Responsibility
Go Green Initiatives
Thanks