Cool with system!
2 / About us
KSK: Kühltechnik und Wärmeübertragung für Industrieanlagen
1983 founded KSK Kuhlmann – System – Kühltechnik GmbH is a specialist for high-quality, individual plant and heat engineering
in the area of melting and recycling processes as well as in the area of exhaust gas treatment and heat recovery of the energy-
intensive industry. Together with our two affiliated companies – KSK Automation GmbH and KSK Concept & Engineering GmbH –
we combine interdisciplinary competence and know-how in the field of construction, automatization, production as well as
process and heat engineering. Based on our many years of experience we plan and realize projects in the steel-, chemistry-,
non-iron metallurgy-, and the recycling industry of Germany, Central Europe, the USA and Northern Africa. The headquarter of
our business group is in Haltern am See, Germany.
We rely on quality and experience
About 90 highly qualified and experienced employees work in our medium-sized, family-operated business group. Our dedicated
team of purchasers, project- and production engineers, constructers as well as metal workers, welders, mechanics and electri-
cians in our workshops are certified according to ISO 9001 an SCC. Our production processes include cutting, shaping, welding,
mechanical remachining as well as anticorrosive coating of components up to a size of 40 tons.
3 / History
Milestones Kuhlmann - System - Kühltechnik
1983
2015
2010
2002
1987
Foundation of Kuhlmann-System-Kühltechnik GmbH
by Herbert Kuhlmann in Bochum-Gerthe
Move to a newly built production hall with offices
in Haltern am See
Foundation of KSK Automation GmbH as an expert on system
solutions that feature separate control and
automation
Move to large production hall with office section in Oer-Erkenschwick
Foundation of KSK Concept & Engineering GmbH as an expert on engineering services
4 / Production
KSK: Specializing in heat transfer
Regardless of whether greenfield- or brownfield-project,
entire system, single components or spare parts – we supply
custom-made solutions in the context of heat engineering for
melting- and recycling processes as well as for the treatment
of exhaust gas and the utilisation of waste heat.
Engineering and manufacturing stand for highest quality
“Made in Germany”, durability and technical finesse and ensu-
re a continuous production and a simplified maintenance.
Alles aus einer Hand: Pumpen, Armaturen und ServiceMaßgeschneiderte Servicelösungen, kürzeste Reaktionszeiten und ein umfangreiches Produktsorti-
ment – kein Wettbewerber bietet ein vergleichbares Leistungsspektrum. Als zuverlässiger Partner sind
wir über den gesamten Produktlebenszyklus hinweg für Sie da. Im Übrigen nicht nur für KSB-Pumpen
und -Armaturen, sondern auch für jegliches Rotating Equipment aller Hersteller. Erleben Sie höchste
technische Kompetenz. Aus erster Hand. Aus einer Hand. Mehr erfahren unter www.ksb.com
Unsere Technik. Ihr Erfolg. Pumpen ■ Armaturen ■ Service
Alles aus einer Hand: Pumpen, Armaturen und ServiceMaßgeschneiderte Servicelösungen, kürzeste Reaktionszeiten und ein umfangreiches Produktsorti-
ment – kein Wettbewerber bietet ein vergleichbares Leistungsspektrum. Als zuverlässiger Partner sind
wir über den gesamten Produktlebenszyklus hinweg für Sie da. Im Übrigen nicht nur für KSB-Pumpen
und -Armaturen, sondern auch für jegliches Rotating Equipment aller Hersteller. Erleben Sie höchste
technische Kompetenz. Aus erster Hand. Aus einer Hand. Mehr erfahren unter www.ksb.com
Unsere Technik. Ihr Erfolg. Pumpen ■ Armaturen ■ Service
Alles aus einer Hand: Pumpen, Armaturen und ServiceMaßgeschneiderte Servicelösungen, kürzeste Reaktionszeiten und ein umfangreiches Produktsorti-
ment – kein Wettbewerber bietet ein vergleichbares Leistungsspektrum. Als zuverlässiger Partner sind
wir über den gesamten Produktlebenszyklus hinweg für Sie da. Im Übrigen nicht nur für KSB-Pumpen
und -Armaturen, sondern auch für jegliches Rotating Equipment aller Hersteller. Erleben Sie höchste
technische Kompetenz. Aus erster Hand. Aus einer Hand. Mehr erfahren unter www.ksb.com
Unsere Technik. Ihr Erfolg. Pumpen ■ Armaturen ■ Service
Alles aus einer Hand: Pumpen, Armaturen und ServiceMaßgeschneiderte Servicelösungen, kürzeste Reaktionszeiten und ein umfangreiches Produktsorti-
ment – kein Wettbewerber bietet ein vergleichbares Leistungsspektrum. Als zuverlässiger Partner sind
wir über den gesamten Produktlebenszyklus hinweg für Sie da. Im Übrigen nicht nur für KSB-Pumpen
und -Armaturen, sondern auch für jegliches Rotating Equipment aller Hersteller. Erleben Sie höchste
technische Kompetenz. Aus erster Hand. Aus einer Hand. Mehr erfahren unter www.ksb.com
Unsere Technik. Ihr Erfolg. Pumpen ■ Armaturen ■ Service
Alles aus einer Hand: Pumpen, Armaturen und ServiceMaßgeschneiderte Servicelösungen, kürzeste Reaktionszeiten und ein umfangreiches Produktsorti-
ment – kein Wettbewerber bietet ein vergleichbares Leistungsspektrum. Als zuverlässiger Partner sind
wir über den gesamten Produktlebenszyklus hinweg für Sie da. Im Übrigen nicht nur für KSB-Pumpen
und -Armaturen, sondern auch für jegliches Rotating Equipment aller Hersteller. Erleben Sie höchste
technische Kompetenz. Aus erster Hand. Aus einer Hand. Mehr erfahren unter www.ksb.com
Unsere Technik. Ihr Erfolg. Pumpen ■ Armaturen ■ Service
5 /Our services
Professionelles TRANSPORT-MANAGEMENTfür Ihr Project-Cargo – weltweit
Bismarckstrasse 12047057 Duisburg Tel. +49 (0) 203 306 4290Fax: +49 (0) 203 306 4299
E-Mail: [email protected]
We are a specialized plant manufacturer in the area of high quality, individual plants for heat transfer from or to water-perfused compo-nents.
Alongside to manufacturing we offer a range of other services, which include the following:
• ANALYSES, STUDIES & PLANT OPTIMIZATION we eagerly analyze your existing system or planning and develop solutions where cooling system and melting unit are perfectly geared to each other to get the most out of your plant.
• CONSTRUCTION, ENGINEERING & MANUFACTURING In cooperation with our affiliated companies we realize one-stop shop fully functioning cooling systems. Our plant manufacturing service ranges from the thermotechnical and procedural design to construction and automation. Further, we offer individual solutions in the context of automation and switchboard manu- facturing. All electrical and mechanical components are manu- factured by us, “Made in Germany”.
• ASSEMBLING AND COMMISSIONING With our qualified technical staff we ensure a smooth transport, assembling and commissioning of your plant or components on schedule.
• MAINTENANCE AND SERVICE We take care of inspections, timely repairs and maintenance of your plant during its entire lifecycle – either on-site or in our work- shop.
• SUPPLY AND STORAGE OF SPARE PARTS We manufacture fitting spare parts or also offer you some of our storage capacities as a spare parts depot.
Broad range of competences
6 / Our products
Melting and Recycling Processes
Our products range from furnace vessels and covers for electric arc furnaces, innovative ladle furnace covers with side-
draft hoods or even covers for carbide or plumb furnaces as well as electrode cooling. All of our constructions are water-
cooled and, as long as circumstances on site allow, designed as closed-loop circuits. This facilitates an easy leakage
detection and the regulation of the temperature level of the cooling water to prevent corrosion. This way, disruptions and
failures can be reduced significantly.
7 / Our products
Bearbeitung in den Werkstoffen Stahl, Edelstahl und Aluminium
ROHRBIEGENBiegen ab Rohr 0 15x1 bis 0 1500x60. Biegen in 3-dimensionaler Form mit Radius und Steigung. Biegen von Quadrat-, und Rechteckrohren
Biegen von IPE 80 bis zu HEM 1000.Biegen aller verfügbaren Norm-, und Spezialprofile. Bombieren von Profilen.
Biegen von Blechen bis 100 mm Materialstärke. Biegen zu Zylindern, Ko-nen oder Treppenwangen. Pressen und Kanten bis 14 Meter Bauteillänge.
PROFILBIEGEN BLECHBIEGEN
www.stabikon.deTel. 02065 76497-0 · [email protected]
8 / Our products
We develop – mainly for the metal and chemistry-working industry – solutions for thermal post-combustion and cooling of exhaust
gas from melting and recycling furnaces, converters and ladle furnaces. Our solutions can also comprise the decoupling and
ecologically-reasonably usage of waste heat from your processes. Our long-term experience and our profound knowledge of the
thermotechnical core processes in the production facilities of our customers insure that all interventions in existing systems will
remain without a negative consequence.
Together with selected partners from the energy business we develop holistic concepts which comprise all necessary criteria for a
sound investment decision: from the technical feasibility to an ecological and economical reflection to the funding management.
Solutions for post-combustion and cooling of exhaust gas from melting & recycling furnaces | converters | ladle furnaces
Exhaust Gas Treamtment and Decoupling of Waste Heat
9 / Our products
Ihre Anforderungen, unsere LösungenMit unseren Serviceleistungen für Maschinenbauer und Betreiber von Maschinen unterstützen wir Sie bei:
• Bewertung von Gefahrenstellen (SIL/PLr)
• Maschineninspektionen
• Prüfung der Sicherheitskonzepte
• Nachlaufmessungen
Servicepartner für Maschinen und Anlagen
ION08-18.000.L1© PHOENIX CONTACT 2018
Weitere Serviceleistungen und Informationen unter Telefon +49 5281-946-5555 oder phoenixcontact.de/sicherheit_prozess
10 / KSK Automation GmbH
Know-how in automation technology and switchboard construction
KSK Automation GmbH resulted from a spin-off in 2015
and provides various services in the field of
automation technology and switchboard construction.
Our 10 employees, some of whom have decades of
experience, develop sustainable automation solutions
for all processes: from “mini PLCs” to complex,
individually programmed controllers.
We create the schematic diagrams for your control
technology and switchboards – predominantly low-
voltage switchgears – by using state-of-the-art tools like
Eplan 5.xx and Electric P8. We manufacture all custo-
mized controllers and switchboards in compliance with
current standards and regulations.
Certifications with regard to QMS (ISO 9001) and AMS
(ISO 45001 / if available) are in the planning or preparati-
on stage. We also assist you in finding optimal
solutions with respect to economic optimization of
existing systems, the so-called retrofit.
Utmost precision in the planning phase
11 / KSK Concept & Engineering GmbH
Utmost precision in the planning phase
KSK Concept & Engineering GmbH was founded in 2010 and specializes in the construction and development
of water-cooled components including pump stations and pipeline planning, pressure vessel and large container
construction as well as conveyor technology in the field of industrial and plant construction. Our six employees
have years of experience in these fields. Highest millimeter precision in the engineering phase prevents time-
consuming and cost-intensive rework during assembly and therefore ensures smooth project progress. Existing
systems in particular are not always carefully documented with regard to their growing status. This is why we
perform measurements with the aid of our Faro 3D laser scanner. The conditions on site can be determined
with millimeter precision due to the generated point cloud. The 3D modeling helps to identify interfering edges,
avoid collisions and plan custom-fit new constructions with respect to conveyor belts, large containers, hot gas
lines, electric arc furnaces, wire feeding systems, or other ancillary facilities of melting furnaces, pump skids or
pipeline planning. Naturally, we provide professional and easy-to-manufacture 2D drawings deriving from our
models.
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KSK Kuhlmann - System - Kühltechnik GmbH
An der Ziegelei 11
45721 Haltern am See
Telefon: +49 (0) 2364 10539-0
Telefax: +49 (0) 2364 10539-16
www.k-s-k.de
Cool with system!