PARTS MANUAL
3710 - 390 TROJAN EXPRESS
Contents
CANVASBOW SET 1996 .............................................................................................. 1.2BOW SET 1997 .............................................................................................. 1.3CANVAS LOCATIONS ................................................................................... 1.2CANVAS PARTS ............................................................................................ 1.3
CARPETCARPET - INTERIOR..................................................................................... 2.1CARPET - RUNNER ...................................................................................... 2.2
CONTROLS AND CABLESCONTROLS AND CABLES ........................................................................... 3.1HELM / STEERING WHEEL .......................................................................... 3.2RUDDER ASSEMBLY .................................................................................... 3.3TRIM TABS ..................................................................................................... 3.4TRIM TABS ..................................................................................................... 3.5
ELECTRICAL COMPONENTSEXTERIOR LIGHTS ....................................................................................... 4.1INSTRUMENT GAUGE PANEL ..................................................................... 4.2INSTRUMENT GAUGE PANEL ..................................................................... 4.3INSTRUMENT GAUGE PANEL ..................................................................... 4.4INSTRUMENT GAUGE PANEL ..................................................................... 4.5
ENGINEENGINE OPTIONS ......................................................................................... 5.1ENGINE INTAKE AND EXHAUST - GAS ...................................................... 5.2ENGINE INTAKE AND EXHAUST - GAS ...................................................... 5.3ENGINE INTAKE AND EXHAUST - DIESEL ................................................ 5.4ENGINE INTAKE AND EXHAUST - DIESEL ................................................ 5.5DRIVES / TRANSMISSIONS / TRANSOM PLATES ..................................... 5.6PROPELLER .................................................................................................. 5.7
PARTS MANUAL
3710 - 390 TROJAN EXPRESS
ENGINE, CONT’DUNDERWATER GEAR - GAS ........................................................................ 5.8UNDERWATER GEAR - DIESEL ................................................................... 5.9SHAFT .......................................................................................................... 5.10SHAFT .......................................................................................................... 5.11
FUEL SYSTEMFUEL TANK .................................................................................................... 6.1FUEL SYSTEM - DIESEL .............................................................................. 6.2FUEL SYSTEM - DIESEL .............................................................................. 6.3FUEL SYSTEM - GAS.................................................................................... 6.4FUEL SYSTEM - GAS.................................................................................... 6.5FUEL SYSTEM - GAS E.F.I. .......................................................................... 6.6FUEL SYSTEM - GAS E.F.I. .......................................................................... 6.7
GENERATORGENERATOR OPTIONS ................................................................................ 7.1GENERATOR - GAS 1996 ............................................................................. 7.2GENERATOR - GAS 1996 ............................................................................. 7.3GENERATOR - GAS 1997 ............................................................................. 7.4GENERATOR - GAS 1997 ............................................................................. 7.5GENERATOR - DIESEL ................................................................................. 7.6GENERATOR - DIESEL ................................................................................. 7.7
HATCHES, DOORS AND WINDOWSHATCHES, DOORS, WINDOWS .................................................................... 8.1
KITS AND SAFETY EQUIPMENTKITS ................................................................................................................ 9.1KITS ................................................................................................................ 9.2
PARTS MANUAL
3710 - 390 TROJAN EXPRESS
MISCELLANEOUSMISCELLANEOUS HARDWARE - EXTERIOR 1996 .................................10.1MISCELLANEOUS HARDWARE - EXTERIOR 1996 .................................10.2MISCELLANEOUS HARDWARE - EXTERIOR 1996 .................................10.3MISCELLANEOUS MECHANICAL PARTS - EXTERIOR 1996 .................10.4MISCELLANEOUS MECHANICAL PARTS - EXTERIOR 1997 .................10.5MISCELLANEOUS HARDWARE - INTERIOR 1996...................................10.6MISCELLANEOUS HARDWARE - INTERIOR 1997...................................10.7
PUMPS AND DRAINAGEBILGE ........................................................................................................... 11.1SHOWER SUMP .......................................................................................... 11.2SHOWER SUMP .......................................................................................... 11.3DRAINAGE ................................................................................................... 11.4DRAINAGE ................................................................................................... 11.5
STRIPES, GRAPHICS AND MOLDINGBOTTOM PAINT AND BOOT STRIPE .........................................................12.1GRAPHICS 1996 .......................................................................................... 12.2GRAPHICS 1997 .......................................................................................... 12.3GUNNEL MOLDING 1996 ........................................................................... 12.4GUNNEL MOLDING 1997 ........................................................................... 12.5
UPHOLSTERY AND CURTAINSUPHOLSTERY - EXTERIOR........................................................................ 13.1UPHOLSTERY - INTERIOR ......................................................................... 13.2CURTAINS .................................................................................................... 13.3
VENTILATION AND AIR CONDITIONINGHEAD ROOM VENTILATION ....................................................................... 14.1AIR CONDITIONING .................................................................................... 14.2AIR CONDITIONIING ................................................................................... 14.3ENGINE ROOM VENTILATION ................................................................... 14.4ENGINE ROOM VENTILATION ................................................................... 14.5
PARTS MANUAL
3710 - 390 TROJAN EXPRESS
WALLCOVER AND LINERHEADLINER ................................................................................................. 15.1HULL LINER................................................................................................. 15.2MATERIAL KIT - PRE-FINAL 1996 ............................................................. 15.3MATERIAL KIT - PRE-FINAL 1997 ............................................................. 15.4MATERIAL KIT - DECK ............................................................................... 15.5MATERIAL KIT - SHOWER ......................................................................... 15.6
WASTE SYSTEMWASTE SYSTEM - STD 1996...................................................................... 16.2WASTE SYSTEM - STD 1996...................................................................... 16.3WASTE SYSTEM - STD 1997...................................................................... 16.4WASTE SYSTEM - STD 1997...................................................................... 16.5WASTE SYSTEM - OPTION 160 1996 ........................................................16.6WASTE SYSTEM - OPTION 160 1996 ........................................................16.7WASTE SYSTEM - OPTION 160 1997 ........................................................16.8WASTE SYSTEM - OPTION 160 1997 ........................................................16.9WASTE SYSTEM - OPTION 162 1996 ......................................................16.10WASTE SYSTEM - OPTION 162 1996 ......................................................16.11WASTE SYSTEM - OPTION 162 1997 ......................................................16.12WASTE SYSTEM - OPTION 162 1997 ......................................................16.13WASTE SYSTEM - OPTION 163 1996 ......................................................16.14WASTE SYSTEM - OPTION 163 1996 ......................................................16.15WASTE SYSTEM - OPTION 163 1997 ......................................................16.16WASTE SYSTEM - OPTION 163 1997 ......................................................16.17WASTE SYSTEM - GREY WATER ............................................................ 16.18WASTE SYSTEM - GREY WATER ............................................................ 16.19
WATER SYSTEMWATER SYSTEM.......................................................................................... 17.1WATER SYSTEM.......................................................................................... 17.2WATER SYSTEM.......................................................................................... 17.3WATER SYSTEM.......................................................................................... 17.4WATER SYSTEM.......................................................................................... 17.5COCKPIT WASHDOWN ............................................................................... 17.6
PARTS MANUAL
3710 - 390 TROJAN EXPRESS
WOOD PARTSDRAWERS.................................................................................................... 18.1FALSE FRONT PANELS .............................................................................. 18.2DOORS ......................................................................................................... 18.3V-BERTH DOORS ........................................................................................ 18.4DOORS ......................................................................................................... 18.5DOORS ......................................................................................................... 18.6DOORS ......................................................................................................... 18.7DOORS ......................................................................................................... 18.8
SECTION 1.2 3710 - 390 EXPRESS
PARTS MANUAL
BOW SET 1996
SECTION 1.33710 - 390 EXPRESS
PARTS MANUAL
BOW SET 1997
SECTION 1.4 3710 - 390 EXPRESS
PARTS MANUAL
CANVAS LOCATIONS
SECTION 1.53710 - 390 EXPRESS
PARTS MANUAL
CANVAS PARTS
SECTION 2.13710 - 390 EXPRESS
PARTS MANUAL
CARPET - INTERIOR
SECTION 2.2 3710 - 390 EXPRESS
PARTS MANUAL
CARPET - RUNNER
SECTION 3.13710 - 390 EXPRESS
PARTS MANUAL
CONTROLS AND CABLES
SECTION 3.2 3710 - 390 EXPRESS
PARTS MANUAL
MODEL UPPER OR SINGLE LOWER (OPT 005)
3710
Helm No. Wheel No. Helm No. Wheel No.
5404801 5407400
HELM / STEERING WHEEL
SECTION 3.33710 - 390 EXPRESS
PARTS MANUAL
RUDDER ASSEMBLY
SECTION 3.4 3710 - 390 EXPRESS
PARTS MANUAL
TRIM TABS
SECTION 3.53710 - 390 EXPRESS
PARTS MANUAL
TRIM TABS
SECTION 4.13710 - 390 EXPRESS
PARTS MANUAL
EXTERIOR LIGHTS
SECTION 4.2 3710 - 390 EXPRESS
PARTS MANUAL
INSTRUMENT GAUGE PANEL
SECTION 4.33710 - 390 EXPRESS
PARTS MANUAL
INSTRUMENT GAUGE PANEL
SECTION 4.4 3710 - 390 EXPRESS
PARTS MANUAL
INSTRUMENT GAUGE PANEL
SECTION 4.53710 - 390 EXPRESS
PARTS MANUAL
INSTRUMENT GAUGE PANEL
SECTION 5.13710 - 390 EXPRESS
PARTS MANUAL
ENGINE OPTIONS CHART
MODEL: 390 TROJAN EXPRESS CODE: T1
OPTION PART NUMBER DESCRIPTION GAS DIESEL959 5016600 Cat 3116TA "P" w/o Gear X
959 5016700 Cat 3116TA "S" w/o Gear X
955 5016601 Cat 3116 350 "P" No Gear X
955 5016701 Cat 3116 350 "S" No Gear X
951 5049500 Crus 454XL "LH" 1:1 BW No Gear X
951 5049400 Crus 454XL "RH" 1:1 BW No Gear X
951 5049501 Crus 454XL "RH" 1:1 BW w/Gear X
951 5049401 Crus 454XL "LH" 1:1 BW w/Gear X
952 5017300 Merc 7.4L "LH" 1:1 Dir X
952 5017300 Merc 7.4 L "RH" 1:1 Dir X
953 5042604 Volvo 740 1:1 BW "P" X
953 5042605 Volvo 740 1:1 BW "S" X
954 5019100 Crus 454XL HO "P" 1:1 No Gear X
954 5019200 Crus 454XL HO "S" 1:1 No Gear X
954 5019101 Crus 454XL HO "P" 1:1 w/Gear X
954 5019201 Crus 454XL HO "S" 1:1 w/Gear X
956 5014800 Crus 502XL "P" 1:1 N/FWC X
956 5014900 Crus 502XL "S" 1:1 N/FWC X
956 5014801 Crus 502XL "P" 1:1 w/FWC X
956 5014901 Crus 502XL "S" 1:1 w/FWC X
960 5030400 Cum 300B "P" w/o Gear X
960 5030401 Cum 300B "S" w/o Gear X
967 5030900 Merc 8.2L 1:1 B/W X
967 5030900 Merc 8.2L 1:1 B/W X
937 5049510 Crus 454XL1 "LH" 1:1 RWC X
937 5049410 Crus 454XL1 "RH" 1:1 RWC X
937 5049511 Crus 454XL1 "LH" 1:1 FWC X
937 5049411 Crus 454XL1 "RH" 1:1 FWC X
978 5042606 Volvo 7.4 GI BW 1:1 "P" X
978 5042607 Volvo 7.4 GI BW 1:1 "S" X
976 5014902 Crus 502XL1 1:1 RWC X
976 5014903 Crus 502XL1 1:1 RWC X
ENGINE OPTIONS
SECTION 5.2 3710 - 390 EXPRESS
PARTS MANUAL
ENGINE INTAKE AND EXHAUST - GAS
SECTION 5.33710 - 390 EXPRESS
PARTS MANUAL
ENGINE INTAKE AND EXHAUST - GAS
SECTION 5.4 3710 - 390 EXPRESS
PARTS MANUAL
ENGINE INTAKE AND EXHAUST - DIESEL
SECTION 5.53710 - 390 EXPRESS
PARTS MANUAL
ENGINE INTAKE AND EXHAUST - DIESEL
SECTION 5.6 3710 - 390 EXPRESS
PARTS MANUAL
DRIVES, TRANSOM PLATES, & V-DRIVES
MODEL: 390 TROJAN EXPRESS
OPTION PART NUMBER DESCRIPTION959 5763900 Drive: Sync 3116 CAT (QTY=2)
959 5016300 V-Drive: IRM 220V 2.04 1 w/MT (QTY=2)
955 5763900 V-Drive: Sync 3116 CAT (QTY=2)
955 5016303 V-Drive: IRM 220V - 2 1.51:1 (QTY=2)
951 5--5--- V-Drive: RV405 20DG 2.58:1 (QTY=2)
952, 953,956, 967,978, 976
50050005005400
V-Drive: RV405 20DG 2.58:1 (P)V-Drive: RV405 20DG 2.58:1 W (S)
954 5005001 V-Drive: RV405 20DG 3.12:1 (P)
5005002 V-Drive: RV405 20DG 3.12:1 (S)
960 5035500 V-Drive: IRM 220V 2.05:1 w/MT (QTY=2)
937 5005000 V-Drive: RV405 20DG 2.58:1 (QTY=2)
951, 952,953, 956,967, 976,937
5763700 Drive: Sync 454 Glendinning (QTY=2)
955, 959,977
5763900 Drive: Sync 3116 CAT (QTY=2)
DRIVES / TRANSMISSIONS / TRANSOM PLATES
SECTION 5.73710 - 390 EXPRESS
PARTS MANUAL
PROPELLER
SECTION 5.8 3710 - 390 EXPRESS
PARTS MANUAL
UNDERWATER GEAR - GAS
SECTION 5.93710 - 390 EXPRESS
PARTS MANUAL
UNDERWATER GEAR - DIESEL
SECTION 5.10 3710 - 390 EXPRESS
PARTS MANUAL
SHAFT
SECTION 5.113710 - 390 EXPRESS
PARTS MANUAL
SHAFT
SECTION 6.13710 - 390 EXPRESS
PARTS MANUAL
FUEL TANK
SECTION 6.2 3710 - 390 EXPRESS
PARTS MANUAL
FUEL SYSTEM - DIESEL
SECTION 6.33710 - 390 EXPRESS
PARTS MANUAL
FUEL SYSTEM - DIESEL
SECTION 6.4 3710 - 390 EXPRESS
PARTS MANUAL
FUEL SYSTEM - GAS
SECTION 6.53710 - 390 EXPRESS
PARTS MANUAL
FUEL SYSTEM - GAS
SECTION 6.6 3710 - 390 EXPRESS
PARTS MANUAL
FUEL SYSTEM - GAS E.F.I.
SECTION 6.73710 - 390 EXPRESS
PARTS MANUAL
FUEL SYSTEM - GAS E.F.I.
SECTION 7.13710 - 390 EXPRESS
PARTS MANUAL
GENERATOR OPTIONS CHART
MODEL: 390 TROJAN EXPRESS CODE: TI
OPTION PART NUMBER DESCRIPTION GAS DIESEL191 6927100 6.5KW GAS KOHL w/ SHLD X
206 6936800 5KW DSL WEST w/o Cover X
213 6915701 5KW DSL KOHL 60HZ w/o SHLD X
214 6915100 6.0KW DSL ONAN 60HZ w/ SHLD X
555 6940600 5KW GAS KOHL (220V) X
GENERATOR OPTIONS
SECTION 7.2 3710 - 390 EXPRESS
PARTS MANUAL
GENERATOR - GAS 1996
SECTION 7.33710 - 390 EXPRESS
PARTS MANUAL
GENERATOR - GAS 1996
SECTION 7.4 3710 - 390 EXPRESS
PARTS MANUAL
GENERATOR - GAS 1997
SECTION 7.53710 - 390 EXPRESS
PARTS MANUAL
GENERATOR - GAS 1997
SECTION 7.6 3710 - 390 EXPRESS
PARTS MANUAL
GENERATOR - DIESEL
SECTION 7.73710 - 390 EXPRESS
PARTS MANUAL
GENERATOR - DIESEL
SECTION 8.13710 - 390 EXPRESS
PARTS MANUAL
HATCHES, DOORS, WINDOWS
SECTION 9.13710 - 390 EXPRESS
PARTS MANUAL
KITS
SECTION 9.2 3710 - 390 EXPRESS
PARTS MANUAL
KITS
SECTION 10.13710 - 390 EXPRESS
PARTS MANUAL
MISCELLANEOUS HARDWARE - EXTERIOR 1996
SECTION 10.2 3710 - 390 EXPRESS
PARTS MANUAL
MISCELLANEOUS HARDWARE - EXTERIOR 1996
SECTION 10.33710 - 390 EXPRESS
PARTS MANUAL
MISCELLANEOUS HARDWARE - EXTERIOR 1996
SECTION 10.4 3710 - 390 EXPRESS
PARTS MANUAL
MISCELLANEOUS MECHANICAL PARTS - EXTERIOR 1996
SECTION 10.53710 - 390 EXPRESS
PARTS MANUAL
MISCELLANEOUS MECHANICAL PARTS - EXTERIOR 1997
SECTION 10.6 3710 - 390 EXPRESS
PARTS MANUAL
MISCELLANEOUS HARDWARE - INTERIOR 1996
SECTION 10.73710 - 390 EXPRESS
PARTS MANUAL
MISCELLANEOUS HARDWARE - INTERIOR 1997
SECTION 11.13710 - 390 EXPRESS
PARTS MANUAL
BILGE
SECTION 11.2 3710 - 390 EXPRESS
PARTS MANUAL
SHOWER SUMP
SECTION 11.33710 - 390 EXPRESS
PARTS MANUAL
SHOWER SUMP
SECTION 11.4 3710 - 390 EXPRESS
PARTS MANUAL
DRAINAGE
SECTION 11.53710 - 390 EXPRESS
PARTS MANUAL
DRAINAGE
SECTION 12.13710 - 390 EXPRESS
PARTS MANUAL
BOTTOM PAINT AND BOOT STRIPE
SECTION 12.2 3710 - 390 EXPRESS
PARTS MANUAL
GRAPHICS 1996
SECTION 12.33710 - 390 EXPRESS
PARTS MANUAL
GRAPHICS 1997
SECTION 12.4 3710 - 390 EXPRESS
PARTS MANUAL
GUNNEL MOLDING 1996
SECTION 12.53710 - 390 EXPRESS
PARTS MANUAL
GUNNEL MOLDING 1997
SECTION 13.13710 - 390 EXPRESS
PARTS MANUAL
UPHOLSTERY - EXTERIOR
SECTION 13.2 3710 - 390 EXPRESS
PARTS MANUAL
UPHOLSTERY - INTERIOR
SECTION 13.33710 - 390 EXPRESS
PARTS MANUAL
CURTAINS
SECTION 14.13710 - 390 EXPRESS
PARTS MANUAL
HEAD ROOM VENTILATION
SECTION 14.2 3710 - 390 EXPRESS
PARTS MANUAL
AIR CONDITIONING
SECTION 14.33710 - 390 EXPRESS
PARTS MANUAL
AIR CONDITIONIING
SECTION 14.4 3710 - 390 EXPRESS
PARTS MANUAL
ENGINE ROOM VENTILATION
SECTION 14.53710 - 390 EXPRESS
PARTS MANUAL
ENGINE ROOM VENTILATION
SECTION 15.13710 - 390 EXPRESS
PARTS MANUAL
HEADLINER
SECTION 15.2 3710 - 390 EXPRESS
PARTS MANUAL
HULL LINER
SECTION 15.33710 - 390 EXPRESS
PARTS MANUAL
MATERIAL KIT - PRE-FINAL 1996
SECTION 15.4 3710 - 390 EXPRESS
PARTS MANUAL
MATERIAL KIT - PRE-FINAL 1997
SECTION 15.53710 - 390 EXPRESS
PARTS MANUAL
MATERIAL KIT - DECK
SECTION 15.6 3710 - 390 EXPRESS
PARTS MANUAL
MATERIAL KIT - SHOWER
SECTION 16.2 3710 - 390 EXPRESS
PARTS MANUAL
WASTE SYSTEM - STD 1996
SECTION 16.33710 - 390 EXPRESS
PARTS MANUAL
WASTE SYSTEM - STD 1996
SECTION 16.4 3710 - 390 EXPRESS
PARTS MANUAL
WASTE SYSTEM - STD 1997
SECTION 16.53710 - 390 EXPRESS
PARTS MANUAL
WASTE SYSTEM - STD 1997
SECTION 16.6 3710 - 390 EXPRESS
PARTS MANUAL
WASTE SYSTEM - OPTION 160 1996
SECTION 16.73710 - 390 EXPRESS
PARTS MANUAL
WASTE SYSTEM - OPTION 160 1996
SECTION 16.8 3710 - 390 EXPRESS
PARTS MANUAL
WASTE SYSTEM - OPTION 160 1997
SECTION 16.93710 - 390 EXPRESS
PARTS MANUAL
WASTE SYSTEM - OPTION 160 1997
SECTION 16.10 3710 - 390 EXPRESS
PARTS MANUAL
WASTE SYSTEM - OPTION 162 1996
SECTION 16.113710 - 390 EXPRESS
PARTS MANUAL
WASTE SYSTEM - OPTION 162 1996
SECTION 16.12 3710 - 390 EXPRESS
PARTS MANUAL
WASTE SYSTEM - OPTION 162 1997
SECTION 16.133710 - 390 EXPRESS
PARTS MANUAL
WASTE SYSTEM - OPTION 162 1997
SECTION 16.14 3710 - 390 EXPRESS
PARTS MANUAL
WASTE SYSTEM - OPTION 163 1996
SECTION 16.153710 - 390 EXPRESS
PARTS MANUAL
WASTE SYSTEM - OPTION 163 1996
SECTION 16.16 3710 - 390 EXPRESS
PARTS MANUAL
WASTE SYSTEM - OPTION 163 1997
SECTION 16.173710 - 390 EXPRESS
PARTS MANUAL
WASTE SYSTEM - OPTION 163 1997
SECTION 16.18 3710 - 390 EXPRESS
PARTS MANUAL
WASTE SYSTEM - GREY WATER
SECTION 16.193710 - 390 EXPRESS
PARTS MANUAL
WASTE SYSTEM - GREY WATER
SECTION 17.13710 - 390 EXPRESS
PARTS MANUAL
WATER SYSTEM
SECTION 17.2 3710 - 390 EXPRESS
PARTS MANUAL
WATER SYSTEM
SECTION 17.33710 - 390 EXPRESS
PARTS MANUAL
WATER SYSTEM
SECTION 17.4 3710 - 390 EXPRESS
PARTS MANUAL
WATER SYSTEM
SECTION 17.53710 - 390 EXPRESS
PARTS MANUAL
WATER SYSTEM
SECTION 17.6 3710 - 390 EXPRESS
PARTS MANUAL
COCKPIT WASHDOWN
SECTION 18.13710 - 390 EXPRESS
PARTS MANUAL
DRAWERS
SECTION 18.2 3710 - 390 EXPRESS
PARTS MANUAL
FALSE FRONT PANELS
SECTION 18.33710 - 390 EXPRESS
PARTS MANUAL
DOORS
SECTION 18.4 3710 - 390 EXPRESS
PARTS MANUAL
V-BERTH DOORS
SECTION 18.53710 - 390 EXPRESS
PARTS MANUAL
DOORS
SECTION 18.6 3710 - 390 EXPRESS
PARTS MANUAL
DOORS
SECTION 18.73710 - 390 EXPRESS
PARTS MANUAL
DOORS
SECTION 18.8 3710 - 390 EXPRESS
PARTS MANUAL
DOORS
SECTION 17.13710 - 390 EXPRESS
PARTS MANUAL
WATER SYSTEM
SECTION 17.2 3710 - 390 EXPRESS
PARTS MANUAL
WATER SYSTEM
SECTION 17.33710 - 390 EXPRESS
PARTS MANUAL
WATER SYSTEM
SECTION 17.4 3710 - 390 EXPRESS
PARTS MANUAL
WATER SYSTEM
SECTION 17.53710 - 390 EXPRESS
PARTS MANUAL
WATER SYSTEM
SECTION 17.6 3710 - 390 EXPRESS
PARTS MANUAL
COCKPIT WASHDOWN