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Contents pages
1. Introduction------------------------------------------------------------------------------------------------------2
2. Company at glance------------------------------------------------------------------------------------------------4
3. Vision mission values----------------------------------------------------------------------------------------------5
4. Organizational structure--------------------------------------------------------------------------------------------6
5. Quality and environmental policy------------------------------------------------------------------------------------7
6. Spinning production process----------------------------------------------------------------------------------------8
7. Weaving production process---------------------------------------------------------------------------------------13
8. Finishing and processing production process-------------------------------------------------------------------------16
9. Garment production process---------------------------------------------------------------------------------------20
10. 100% organic cotton made home textile products --------------------------------------------------------------------23
11. Health and safety policy------------------------------------------------------------------------------------------27
12. Effluent treatment plant------------------------------------------------------------------------------------------28
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SHORT PROFILE
The Bahir Dar textile Share Company established in 1961 by the Italian government as war of compensation. Its head
quarter is found in Bahir Dar city, Amhara region in Ethiopia. The company has branch office in Addis Ababa. The factory is
vertically integrated processing units consisting of spinning, weaving, processing (dyeing/finishing) and garment sections.
The factory has technologically advanced machines. The Spinning process (an open end and Ring frame lines), Weaving (Air
Jet Looms) and different modern processing (dying and printing) machineries. The Spinning section has spinning capacity of
15,000 kg of yarn and the weaving section has the waving capacity of 50,836.00 meters of fabric. In addition, the processing
section has the processing capacity of 82,964 square meters of fabric and the Garment section the capacity to make 10,000
sets of bed set per day.
The share company produces 100% Cotton Yarn (both Ring and open end), Quilt cover, pillow case, flat sheet, Gray fabric,
died/printed bed sheets and other home textile products for locally and export sales. It has competent experiences in
maintaining social and environmental compliance. It has got recognition from international standard organization and
certified with OEKO TEX STANDARD 100, Quality Management System and Environmental Management System.
Currently, the Company has 1441 energetic and well experienced employees with less than 2% turnover rate. The company is
accessed by road and aviation infrastructure facilities. It is far from by 1,490 km from the port of Djibouti and 895 km from
port Aseb.
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BAHIR DAR TEXTILE S.C IN GLOBE
Bahir Dar Textile S.C from Capital City Bahir Dar Textile S.C from Port Djibouti Bahir Dar Textile S.C from Airpor/bahirdar
LAKE TANA RIVER BLUE NILE BAHIR DAR CITY
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COMPANY AT A GLANCE
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VISION, MISSION, AND VALUES OF THE ORGANIZATION
VISION
• To make our factory competent in the international market byproducing fabric and yarn from 100% cotton fiber with customer needsand requirements by the end of 2025.
MISSION
• Make the company beneficiary by using efficient labour force, localinputs and resources, lower manufacturing cost and to produce qualitytextile products.
• Delight our customers by producing tailor-made textile productssupported by marvelous service.
• Create employment opportunity and bring knowledge transfer in areas oftextile sector.
• Contribute its part for betterment of national economy.
VALUES
• Customers are always right
• Employees are our back bones.
• Quality has never been compromised
• Much care for community
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ORGANIZATIONAL STRUCTURE
ADDIS ABABA LAISSON OFFICE
HUMAN RESOURCE DEVELOPMENT AND
ADMINISTRATION DEPARTMENT
RESOURCE ADMINISTRATION Depu/ GENERAL MANAGER
PROPERTY ADMINISTRATION AND GENERAL
SERVICE DEPARTMENT
PROCUREMENT AND SUPPLY DEPARTMENT
SYSTEM DEVELOPMENT AND RESEARCH
SERVICE
PRODUCTION AND TECHNIC Depu/GENERAL MANAGER
FINISHING AND GARMENT
DEPARTMENT
WEAVING DEPARTMENT
SPINNING DEPARTMENT
ENGINEERING DEPARTMENT
QUALITY ASSURANCE
DEPARTMENT
TEXTILE AND GARMENT DIRECTOR
GENERAL MANAGER
MARKETING AND PROMOTION
SALES SERVICE
GENDER AND WOMEN’S AFFAIRS SERVICE LEGAL AND ETHICS SERVICE
AUDIT SERVICE FINANCE DEPARTMENT
PLANNING AND MANAGEMENT INFORMATION
SERVICE
SENIOR CORPORATE CONSULTANCY
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QUALITY POLICY
Bahir Dar textile Share Company is committed to producing 100%
cotton made quality products, such as yarn, bed sheet, flat sheets, quilt
cover and other home related textiles and grey woven products that
meet customer s’ satisfaction and related legal requirements.
The company leadership is committed to plan, implement, monitor
and review the QMS by determining internal and external issues
throughout its strategic plan execution periods. Risks and
opportunities are considerable issues to assure the QMS planned
results and the company is committed to maximize the opportunities
and highly concerned to reduce the risks at company levels through
the engagement of all employees.
The leadership is also committed to taking waste reduction measures
by reducing rejects, by taking effective corrective action and by
improving its processes, undertaking customers’ feedback reviews,
compliances and related legal requirements.
Productivity, quality, competitiveness, and reputation are the
company mottos for the realization of the quality management system
as per the requirements of ISO 9001:2015.
This quality policy is subject to review for continuing suitability when
it is necessary.
ENVIRONMENTAL POLICY
Bahir Dar Textile Share Company, while conducting its business
activity, is equally committed to incorporate, continuously review
and protect overall environmental protection during production &
other operations that may have an adverse impact on the
environment.
Bahir Dar Textile Share Company shall be committed:
To work towards the environmental s u s t a i n a b i l i t y t h r o u g h
p o l l u t i o n prevention by effective and efficient use of resources.
To reduce the volume of consumption of resources such as
water, energy, paper and other consumables.
To engage the principles of ‘Reduce / Reuse / Recycle’ for all
types of wastes.
To comply with applicable legal and other requirements.
To provide safe working conditions to all employees and
promote an environmentally friendly atmosphere.
To impart training to employees to work safely and to practice
sound environmental, health and safety practices.
To make available the environmental policy to the public.
To review objectives and targets on a continual basis to
improve environmental performance and its management system.
Therefore, Bahir Dar Textile Share Company shall play its role to
continually improve its environmental management system
performance by involving all stake holders.
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BAHIR DAR TEXTILE SHARE COMPANY IS VERTICALLY INTEGRATED FACTORY
CONSISTS OF:
1. SPINNING PRODUCTION PROCESS
Designed Production capacity Achievable production capacity
Open end 12,000 kg/day Open end 9,375 kg/day Ring line 3,000 kg/day Ring line 1,998 kg/day
Total 15,000 kg/day Total 11,373 kg/day
ROVING MACHINE
RING FRAME MACHINE WINDING
MACHINE COTTON YARN
COTTON
RING LINE MIXER
UNISTORE UNISTORE
CARDING MACHINE
DRAWING MACHINE
OPEN END LINE MIXER
UNICLEAN MACHINE
CARD IDF MACHINE
OPEN END MACHINE
CAGE CONDENSOR CAGE CONDENSOR
UNIFLOC MACHINE
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TYPES OF SPINNING MACHINERIES AND THEIR ORIGIN
Sn Machine Type Qty Model Manufacturing Year Manufacturers Origin Of Machine
1 UNIFLOCK 01 A11 2011 G.C Reiter Switzerland
2 UNICLEAN 01 B-12 2011 G.C Reiter Switzerland
3 UNIMIX 02 B-72 2011 G.C Reiter Switzerland
4 UNISTORE 02 A-79 2011 G.C Reiter Switzerland
5 VISION SHIELD 02 A-79 2011 G.C JOSSI Switzerland
6 CONDENSER 02 A-21 2011 G.C Reiter Switzerland
7 CARD RSB 04 C60H 2011 G.C Reiter Switzerland
8 IDF 04 RSB-Module 2011 G.C Reiter Germany
9 BREAKER DRAW FRAME 01 SB-D45 2012 G.C Reiter Germany
10 FINISHER DRAW FRAME 01 RSB-D45 2012 G.C Reiter Germany
11 OPEN END 06 R923MWR 2011 G.C Reiter Check Republic
12 ROVING FRAME 01 F16 2012 G.C Reiter Switzerland
13 WASTE OPENER 01 B-25 2012 G.C Reiter Switzerland
14 RING FRAME 05 G-35 2012 G.C Reiter Switzerland
15 AUTO-CONER 02 21C 2012 G.C Murata Japan
16 AIR COMPRESSER 02 GA18PFF 2012 G.C ATLAS COPCO Belgium
17 YARN CONDITIONING PLANT 01 200KG ELE-HTG 2012 G.C SIEGER India
18 AIR CONDITIONER STATION 04 Q1.03 2011 G.C LUWA Japan SPINNING QUALITY LAB EQUIPMENT
1 HVI -1000 01 - - USTER -
2 TENSOR RAPID 4 01 - - USTER -
3 MT5/ EVENNESS TESTER 01 - - MASDAN LAB Germany
4 COUNT TESTER LAB 02 - - MASDAN LAB India
5 DIGI TWIST TESTER 01 - - PARAMOUNT India
6 YARN APPEARANCE TESTER 01 - - PARAMOUNT India
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COTTON STORAGE ROOM UNIFLOCK MACHINE (MODEL-A11)
(AUTOMATIC BALE OPENER)
CARD C-60 MACHINE SIX OPEN ENDED MACHINE MODEL-R923
PRODUCE 12 TON YARN PER DAY
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RING MACHINE DURING TRAINING FIVE RING FRAME MACHINES/PRODUCE 3 TON PER DAY
AUTO CONNER MACHINE PRODUCTS FROM 10 TO 40 NE COUNT CONNED YARN
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SPINNING QUALITY CONTROL LABORATORY
EVENNESS TESTER STRENGTH TESTER
COUNT TESTER APPEARANCE TESTER
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2. WEAVING PRODUCTION PROCESS
Design capacity Achievable capacity Somet loom 18,816 m/day Somet loom 13,077 m/day
Picanol loom 32,020 m/day Picanol loom 24,423m/day
WARPING
GREY FABRIC INSPECTION
SOMET
LOOM
PICANOL
LOOM
PICANO
L LOOM
SOMET
LOOM
YARN
GREY FABRIC
SIZING
LOOMS DRAWING
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LIST OF WEAVING MACHINES:
SN. Types Of Machines Qty Model Year Of
Manufactured
Manufacturer Origin Of
Machines
1. WARPING 2 RAMALLUMIN 371 1988 RAMALLUMIN Italy
2. SIZING KARL MAYER 1 DISEGNI PER IL MONTAGGIO 2014 KARL MAYER Italy
3. DRAWING INSTALLATION 1 DELTA 110 2012 STAUBLI France
4. PICANOL 190, 250 58 OMNI PLUS 800 2011 PICANOL Belgium
5. SOMET 190, 280 53 SM93 O16D 1987 SOMET Italy
6. COMPRESSOR 3 2Z275FF 2011 Atlas Copco Belgium
7. AIR CONDITIONING UNITS 3 LUWA 2011 LUWA Switzerland
CONNED YARN INPUT WARPING MACHINE
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SIZING MACHINE WEAVING LOOM ROOM PICANOL MACHINES
WEAVING LOOM ROOM PICANOL MACHINES INSPECTION MACHINE (GREY INSPECTION)
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3. FINISHING AND PROCESSING PRODUCTION PROCESS
Designed process capacity 82,964m2/day Achievable process capacity 56,000m2/day
GREY FABRICS
BLEACHING
WASHING
STENTER
GENERAL
INSPECTION
COLD PAD
BATCH
JIGGER
PRINTING
CALANDERING
BATCHING
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LISTS OF MACHINES IN FINISHING AND PROCESSING
SN Types Of Machines Brand /Company Year Of
Manufactured
Quantities Of
Machines
Origin /Country Of
Machines
1 DE-SIZING MACHINE GOLLER BASIS 2011 01 GERMANY
2 WASHING MACHINE GOLLER BASIS 2011 01 GERMANY
3 PAD ROLL BLEACHING MACHINE JOHANSON 2005 01 GERMANY
4 BTM STENTER ARTOS 2002 01 GERMANY
5 JAMBO JIGGER SWASTIC 2011 02 INDIA
6 PRINTING MACHINE ZIEMER 2005 01 AUSTRIA
7 CALENDAR PAABAT 2011 01 INDIA
8 BOILER COLLIN WALKOM 2013 02 ENGLAND
9 ROLL TO BATCH SWASTIC 2012 01 INDIA
10 BATCH DYING RANGE MACHINE
(COLD PAD) PAROX MOTHER 2005 01 GERMANY
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WASHING MACHINE STENTER MACHINE
DESIGNING MACHINE PRINTING MACHINE (ROTARY) Zimmer
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WASHING AND DRYING MACHINE CALENDARING MACHINE
CHEMICAL LABORATORY
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4. GARMENT PRODUCTION PROCESS
Designed Production capacity Achievable product capacity
10,000 pairs of bed sheets 6,000 pairs of bed sheets
LIST OF GARMENT MACHINES
SN Types of machines Qty Model Manufacturers Origin of machines
1 SINGLE NEEDLE 64 DDL-9000B-SS JUKI CORPORATION Juki Italia
2 OVER LOCK 9 MO-6716S JUKI CORPORATION China
3 BUTTON ATTACH 2 LBH1790S JUKI CORPORATION Japan
4 BUTTON HOLE 2 BE438F JUKI CORPORATION China
5 AUTO SHARPENING CUTTING MACHINE 01 LOCAL MADE - -
6 BALING PRESS MACHINE 01 E20A OLMIC MASTAL Italy
7 DOUBLE FOLDING MACHINE 01 - COMERIO PRIMATEX Milano, Italy
FINISHED FABRIC INSPECTION
CUTTING SEWING
PACKING
FABRIC
LAYING
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GARMENT QUALITY INSPECTION FABRIC SPREADING
SEWING PACKAGING FINISHED PRODUCTS
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PRODUCTION CAPACITY
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100% COTTON MADE HOME TEXTILE PRODUCTS
PROPERTIES PRODUCTS CONSTRUCTION ,GSM and SIZE
Cotton feels soft and nice
against your skin.
Plain woven bed set cotton is
very soft and pleasant to sleep
in and has a pronounced luster
that makes it look beautiful on
your bed.
Cotton cellulose keeps your dry
and confortable all through the
night, because it absorbs and
transforms moisture away and
helps your body maintain a
Comfortable even temperature.
PRINTED BED SHEET CONSTRUCTION : 20X20/24X18
GSM = 135 SIZE
156 cmx230 cm 160 cmx250 cm
170 cmx250 cm 190 cmx250 cm
210cmx250 cm 240 cmx250 cm
QUILT COVER CONSTRUCTION : 20 X 20/ 22x20
GSM = 135
140 cmx220 cm
SIZE 140 cmx200 cm
200cmx220 cm
FLAT SHEET CONSTRUCTION : 20x20/24x18
GSM =135 WIDTH 90-150 cm
PILLOW CASE CONSTRUCTION : 20x20/24x18
GSM =135 WIDTH 45-70 cm
FITTED SHEET CONSTRUCTION : 20 X 20 / 24 X 24
GSM = 154 WIDTH 70 cm x195 cm
CANVAS GREY FABRIC CONSTRUCTION : 20/2*8/20 X 16.5
GSM = 275 WIDTH 150-160cm
PLAIN GREY FABRIC CONSTRUCTION : 20 X 20 / 24 X 24
GSM = 154 WIDTH 70 cm x195 cm
TWILL GREY FABRIC CONSTRUCTION : 16 X 12 / 38 X19
GSM = 253 WIDTH 150-160CM
SOLID DYED TWILL FABRIC CONSTRUCTION : 16 x12 / 38 X19
GSM = 253 WIDTH 150-160cm
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100% COTTON MADE HOME TEXTILE PRODUCTS
PROPERTIES PRODUCTS CONSTRUCTION ,GSM and SIZE
Cotton feels soft and nice against your
skin.
Plain woven bed set cotton is very soft
and pleasant to sleep in and has a
pronounced luster that makes it look
beautiful on your bed.
Cotton cellulose keeps your dry and
confortable all through the night,
because it absorbs and transforms
moisture away and helps your body
maintain a Comfortable even
temperature.
ABAY SHEMA
CONSTRUCTION : 20X12/10 X 13
GSM 101 WIDTH 90-160 cm
ABUJEDID
CONSTRUCTION : 14X 14/16 X 12
GSM 128 WIDTH 91 & 150 cm
KUTA
CONSTRUCTION : 20 X 20 /12 X13
GSM 80 WIDTH 91 & 150 cm
MATTRESS COVER
CONSTRUCTION: 20 X 20 / 24 X 18
GSM 135 WIDTH 150 – 210 CM
PLAIN GREY FABRIC CONSTRUCTION : 20x 20/24x18
GSM =135 WIDTH 150-210 cm
BLEACHED POPLIN CONSTRUCTION : 20 X 20 / 22 X 20
GSM =135 WIDTH 150-210 cm
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WE PRODUCE ACCORDING TO CUSTOMERS AND MARKET NEEDS.
OPEN ENDED YARN
10 TO 21 NE COUNT
RING FRAME YARN
20-40 NE COUNT
REELED YARN
10-40 NE COUNT
STEAMED YARN
PRINTED SHEET 240*250
PRINTED SHEET 210*250
PRINTED SHEET 190* 250
PRINTED SHEET 170*250
PRINTED SHEET 160*250
PRINTED SHEET 156*230
FLAT SHEET 150* 260
BED SET 200*220
BED SET 140*220
BED SET 140* 200
PILLOW CASE 50*150
PILLOW CASE 45*50
PILLOW CASE 50*70
PILLOW CASE 70*100
CANVAS FABRIC
GREY FABRIC
BLEACHED
POPLIN
DYED POPLIN
DYED TWILL
CUSHION
ABUJEDID 91*27
KUTTA 91*18
ABBEY SHEMA 750*30
KUTTA 150*20
ABUJEDID 150*30
ABBEY SHEMA 150*30
MATTRESS COVER 160*30
OUR PRODUCTS
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PRODUCT DISPLAY (ATTRACTIVE DESIGN WITH EXTRA COMFORT BED SHEET)
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HEALTH AND SAFETY POLICY
Bahir Dar Textile Share Company is committed to providing a healthy and safe work environment for its workers and
preventing occupational illness and injury.
HEALTH CENTER
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EFFLUENT TREATMENT PLANT (CAPACITY 1000M3/DAY)