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COMPLETE REBAR ROLLING MILL as per attached layout dd. 24/04/2017
MAIN DATA: - input material: billet 130/150mm, lenght 6m
- capacity: 250.000 tpy (nominal capacity of furnace 60 tph) - product range: REBAR 8 to 22 mm, lenght 12m
- total number of passes: 22 - stands motor type: dc
- condition: refurbished, in stock - ready for delivery
MIX PRODUCTION:
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MAIN DETAILS OF STANDS, SPEEDS, REDUCTIONS:
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PASS DESIGN:
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ARRANGEMENT:
reheating furnace 60tph, pusher type
continuous roughing mill: no.1 2hi stand 600/650mm + dc motor
no.7 2hi stands 420/450mm + dc motors brake/clutch flying shear + ac motor
intermediate mill no.2 2hi stands 350/390mm + dc motors no.4 2hi stands 320/330mm + dc motors
brake/clutch flying shear + ac motor loopers
finishing mill no.2 2hi stands 320/330mm + dc motors no.6 2hi stands 250/260mm + dc motors no.2 quenching boxes + booster pumps no.2 start/stop flying shears + dc motors
cooling and packing area tail brakes + dc motors
hydraulic double channel cooling bed 42x6m, reck pitch 80mm
no.2 automatic tying machine runways
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SCOPE OF SUPPLY:
- mechanical part of furnace (billet charging table + front pusher + side pusher + blower) - complete mechanical part of rolling mill
- ac motors - dc motors (refurbished)
- transformers and medium voltage distribution - dc drives for stands and shears
- lub oil units - water pumps
- workshop equipments (lathes, drills, milling machine) - air compressors
- spares (rolls, dc motors, ac motors, tools, bearings, shafts) - testing machines (quantometer, tensile strenght, etc)
- 15ton wheel crane
EXCLUSIONS:
- reheating furnace and gas station - automation, plc, pulpits - water threatment plant
- air/oil/water pipes distribution - overhead cranes
- buildings
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PHOTOS:
billet charging table
side pusher
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[G1] 2hi stand 600/650mm
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[G2/G8] 2hi stand 420/450mm
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[G11/G16] 2hi stand 320/330mm
[G9/G10] 2hi stand 350/390mm
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[G17/G22] 2hi stand 250/260mm
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[G1/G22] dc motors
[F1/F7] loopers
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[CV3] start/stop flying shear
[CV1] brake/clutch flying shear
[CV2] brake/clutch flying shear pinch roll / tail brake
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42m cooling bed + double channel + alingment rolls
+ exit runway
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300T cold shear
bundle runways
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tying machine #1
tying machine #2
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spare rolls (new)
spare rolls with choks (used)
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testing lab
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workshop machines
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lub units
water pumps
spare bearings (new)
tools
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hmd / photocells
15ton wheel crane
transformers
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medium voltage panels / dc drives
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air compressors
existing drawings on paper
existing drawings on paper
NEW foundation drawings on file