CLEANING SYSTEMS DUNG SCRAPERS CATALOGUE
HYGIENE AND ANIMAL HEALTH
+ Reduction of limping issues.+ Decrease of udder infection risk.+ Shortening of breathing problems due to an environment
free of noxious gases, such as ammonia.+ A cleaner exercising area.
ENERGETIC AND FERTILISING USE
+ Conservation of slurry’s energetic and fertilising potential, avoiding its methanisation.
ENVIRONMENTAL SUSTAINABILITY
+ Lessening of polluting gases.
Cleaning systems - Dung scrapers
CLEANING SYSTEMS
DUNG SCRAPERS
Efficient cleaning of alleys improves productivity, fosters environment sustainability and contributes to a better animal welfare.
Etxe Holz dung scrapers allow a quick dung removal, reducing the farmer’s workload and energy consu-me, adding these benefits:
2 | 3
Etxe Holz has been on the market for more than 40 years, de-signing, manufacturing, and installing cleaning systems and dung removal. Our range of products is the result of adding adaptable, safe, strong, and greatly functional solutions to the varied needs of our clients.
WHAT DOES A DUNG SCRAPER ETXE HOLZ OFFER?
+ Sturdiness and durability.+ Cleaning frequency maximisation.+ Great functionality.+ Electric consume optimisation.+ Ease of installation and maintenance.+ Adaptability to every kind of installation.+ Bespoke solutions.+ Adaptation to new trends.
Maximum length
Power
Transmission
Dragging system
Position
Advantages
120 m cable / rope Ø 10 mm
0.55 kW
Indirect, coiling drum
Dyneema rope Ø 8, 10 mm Stainless cable Ø 8, 10 mm
Horizontal Vertical
Sturdiness and versatiliy
DRIVE UNITS WINCH TYPE
Designed for the most demanding wor-king conditions.
They are very sturdy equipment, easy to set and with great versatility, adapting themselves to any kind of distribution.
Handled from an electronic control pa-nel, they offer every kind of functions of programming, security and alarms.
They combine a quick cleaning with low consume.
They can work with a stainless steel cable as well as with high durability plastic ropes, according to the needs of each customer.
1 Sokatek engine in an opposing position.
2 Compak engines in a lateral position.
3 Compak engines above the pit.
4 Compak engines for two alleys in an opposite position.
4
3
DRIVE UNITS
Cleaning systems - Dung scrapers
COMPAK
>200 m cable / rope Ø 10 mm 130 m rope Ø 16 mm
0.55 - 0.75 kW
Indirect, coiling drum
Dyneema rope/cable Ø 10 mm Navy rope Ø16-20 mm
Horizontal Vertical
Big capacity rolling drum Long alleys
SOKATEK
752800
964635
798410
1 2
4 | 5
EFFIKACE
Maximum length
Power
Transmission
Dragging system
Position
Advantages
200 m
0.75 kW
Direct + Hydraulic with tensing pulley
Stainless cable Ø 10, 12 mm
Horizontal
• Self-tensing continuous system • Any length
<40 m
0.55 kW
Direct, through pulleys
Stainless cable Ø 8, 10 mm
Horizontal
• Great skilfulness for small installations
DRIVE UNITS TOWER TYPE
Designed to work for different distri-butions with one engine only.
Efficient and low maintenance due to its cable guiding and pulling system.
The Highway model has been specially designed for great length alleys, whi-le the Effikace model is conceived for small farms with a small workload.
Handled from an electronic control pa-nel, they offer every kind of functions of programming, security and alarms.
1 Highway engine for three alleys of 150 m.
2 Highway engine for two alleys of 100 m.
3 Effikace engine for two alleys.
4 Special applications. Effikace horizontal drive unit: poultry, ducks, rabbit farms.
1 2
3
HIGHWAY
DRIVE UNITS
1135
1930
1400
500560 465
4
DN 270 STEEL PULLEYDN 440 STEEL PULLEYDN 560 STEEL PULLEY
SPECIAL APPLICATIONS PULLEYS
Pulley external
diameter
External axis diameter
Casing material
Pulley material
Axis material
Lubricator
Advantages
560 mm
90 mm
Galvanised steel
Steel + Bronze cap
Anti-friction plastic
Yes
Great size
440 mm
60 mm
Galvanised steel
Steel + Bronze cap
Stainless
Yes
Allows a knot in a navy rope to pass through it
270 mm
40 mm
Galvanised steel
Steel + Bronze cap
Stainless
Yes
Great skilfulness
PULLEYS
A wide range variety to adapt them to any kind of distribution, depending on the dimensions of the alleys, the kind of engine used, etc.
They guarantee a long durability be-cause they are made with great quality materials.
They are provided with lubricators to ease their maintenance.
All pulleys are easily disassembled for an easy spare parts change.
DN 270 STURDY PULLEY FOR SAND
• External diameter 270 mm.• Bearings specific for sand.• Long lasting in sandy installations.
DN 270 VERTICAL PIVOTING PULLEY
• External diameter 270 mm.• It allows the engine to be positioned vertically.
DN 270 VERTICAL FIXED PULLEY
• Designed to be located in two positions.• To manage the cable in special
situations.
Cleaning systems - Dung scrapers
PULLEYS
585 500 325
150 12085
710 500 325
325
325
85
365
300
325325
SPECIAL APPLICATIONS
It contributes to a higher durability of the components as it avoids unnecessary tensions thanks to a soft stop. It counts with an electronic metal proximity detector.
• Remote control to be used for basic functions.
• It can be used for 220V voltage.
• CE Certified, watertight box insulated with IP65.
• Temperature probe included.
• Very intuitive control panel, with LED panel and indicators for movement state and alarm. Includes emergency push button.
• Languages: English, French, German, Spanish.
1 Mechanical limit.
1
6 | 7
ELECTRONIC CONTROL PANEL
ELECTRONIC LIMIT SWITCH
OTHER OPTIONS FOR THE LIMIT SWITCH
135
150
370220
385990
FUNCTIONALITY
• Great versatility as it can be adapted to different configurations: Pulleys type or winch type drive units, slatted floors, etc. Automatization to program up to 24 times per day.
• Possibility of managing up to 4 engines (with auxiliary module)
• Electronic control of the traction power.• Security for the livestock: colliding stop with
programming trials (up to 5 times).• Anti-frost programme for low temperatures areas.
• Work alarms: collision, excessive working time, overuse, low temperature, etc.
• Reverse function: to ease cable or rope unwinding (winch engines) during maintenance.
• Cycle final stop by electric or electronic limit switch, by mechanical limits or by time.
• Fontion of multi-pile and progressive stop.• Activation of an evacuation pump.• Operating hours counter.
FEATURES
DUNG SCRAPERS
STURDY AND LASTING BUILT
They are built in high-quality hot-dip galvanised steel.
The main body and sided parts are equipped with wear-resistant alloy slipping platforms, improving its dura-bility even with sand as bed material.
ADAPTABLE TO EVERY KIND OF FLOORING
They are equipped with transversally ar-ticulated shovels, which adapt themsel-ves to different floor gradients.
The edging articulated shovels allow to adapt themselves to different alleys width.
CLEANLINESS IS NOT AN OBSTACLE
Cows walk above the scrapers without any problem thanks to their small height.
RUBBER AS A CLEANING MATERIAL
They are equipped with rubber sheets in the cleaning shovels.
This material adapts itself to the floor irregularities, improving the cleaning efficiency without damaging the con-crete.
The sheets are easily replaced.
According to the installation require-ments, steel shovels or wear-resistant alloy can be also provided.
1 A feature of the wear-resistant alloy central body foundation. 2 A feature of the wear-resistant alloy runner shoe foundation. 3 A feature of bolts for the scraper wings joints and cleaning shovels joints. 4 A feature of the bolt for the edging shovel joint. 5 A feature of scraper’s side (height). 6 A feature of replaceable rubber sheets in the cleaning paddles and shovels.
1 2
3 4
5
For any aisle width and guide dimensions. The central body can be adapted to a hydraulic scraper.
N.B. FOR EVERY MODEL
6
20 cm
Cleaning systems - Dung scrapers
8 | 9
ALLEYS SCRAPERS
GALVANISED SCRAPER FOR GRILLS
It is composed of a central body and two-sided wings with fi-xed cleaning shovels at both sides to clean in both ways. The scraper height is reduced so it cannot bother.
FOLDABLE GALVANISED SCRAPER
Designed to be folded manually, simply and quickly to allow machinery access to the alley.
STRAIGHT GALVANISED SCRAPER
Specially designed to work in open systems with two winch engines. It guarantees an efficient cleaning without bothe-ring the livestock. The central body is provided with one or two tensors.
GALVANISED SCRAPER WITHOUT A GUIDE
Designed to be used in alleys without a guide on the floor. The rudder is longer to centre the line. All its other features are as the two tensors galvanised scraper.
“V” SHAPE GALVANISED SCRAPER FOR MANURE
Specifically designed for barn with manure. It is very heavy in order to make easier the pulling of the solid manure. With wheels at the sides. A lighter V shape scraper available for slurry with straw.
GALVANISED SCRAPER WITH WHEELS FOR SAND
Specifically designed to work in barns where the sand is used as bedding material, reducing the friction thanks to the wheels.
These systems can benefit several other industries and farmers. We can adapt our systems to pigs, sheep, rabbits, ducks, etc. farms.
We design and make bespoke solutions to what you may need.
We engage with your project to offer you the best solution, thanks to our experience of being on the market for more than 40 years through cleaning sys-tems and manure removal.
APPLIABLE TO OTHER FARMING INDUSTRIES BESPOKE CLEANING SOLUTIONS
GALVANISED SCRAPER FOR CHANNELS WITH SMALL ANIMALS
Designed for cleaning channels in small animal farms such as ducks, rabbits, etc.
There is no need to build a guide on the floor.
GALVANISED SCRAPER FOR CHANNELS
Available in two different widths (1000 and 2000 mm), it is specially designed to work in manure removal channels with winch engines.
REINFORCED GALVANISED SCRAPER UNDER GRILLS
Designed for cleaning under grills in pig and sheep farming.
There is no need to build a guide on the floor.
The structure is particularly reinforced.
Available in widths from 1200 to 3000 mm.
An example of setting of a galvanised scraper for channels with a Compak engine on a vertical support.
SCRAPERS FOR CHANNELS AND SPECIAL APPLICATIONS
8001000 1500
200 600200
900 9003000
Cleaning systems - Dung scrapers
HYDRAULIC CENTRAL
• 3 cv Electric engine (5 cv for alleys longer than 90 m).• HLP46 oil deposit, with a capacity of 50 litres.• 27 or 33 litres hydraulic pump, with vacuum filters.• Manual changeover valve (optional electric valve).• Manual control panel (optional automatization).
HYDRAULIC CYLINDERS
• 63 x 36 x 750 mm.• 80 x 40 x 1250 mm (for alleys longer than 80 m).
CLEANING SHOVELS
• 20 cm height shovels.• Adjustable edges to be adapted to different alleys width.• N.B. Shovels with other dimensions available.
These machines are defined by their sturdiness; they present a low number of malfunctioning.
They have a great towing power, so they can clean a bigger amount of dung (long alleys, dry and thick dung, etc.).
Ideal for dry weather areas or heifers’ barns.
Ideal to evacuate dung from long channels up to 40 m.
Applications:• Permanent stabling farms.• Channel at the end of a scraper
aisle, when it is not possible to discharge directly in a pit.
1 Central, scraper and ram box. 2 A feature of scraper and ram box. 3 Ram box dimensions according to lengths.
2
RAM BOX
• Alley length < 60 m Ram box width = 80 mm.• Alley length 60 – 80 m Ram box width = 100 mm.• Alley length > 80 m Ram box width = 120 mm.
1
3
HYDRAULIC SOLUTIONS
HYDRAULIC SOLUTIONS
HYDRAULIC SCRAPERS FOR ALLEYS
SHOVELS EVACUATORS
10 | 11
80
120
50 55 60
140 160
100 120
WORKING SCHEMES EXAMPLES
OPEN AND CLOSED SYSTEMS
SETTING EXAMPLES
DISCHARGE
1 Direct discharge over the pit with suspended engine. 2 Cleaning and discharge over a grill. 3 Discharge in a channel at the end of an alley. 4 Discharge in a central channel.
1 Cleaning of two alleys with one Effikace engines. 2 A feature of cleaning of two alleys with one Highway engine.
1 Cleaning of two alleys with two Compak engines. 2 Cleaning of one alley with two Compak engines.
1
1
3
1
2
2
4
CLOSED SYSTEMS. ONE ENGINE TOWER TYPE
OPEN SYSTEMS. TWO WINCH ENGINES
2
Cleaning systems - Dung scrapers
SETTING EXAMPLES
ENGINES LOCATION
1
3
2
4
1 Sided location above the pit. 2 Compak engine in vertical setting on a wall. 3 Sided location. 4 Opposed location with channel discharge.
1
5
32
4
2500
960
520
745
850
345
SETTING EXAMPLES
BRACKETS
1 Sokatek with bracket for a vertical setting.
2 Compak engine with bracket for a vertical setting.
3 Effikace engine with bracket for a vertical setting.
4 Brackets for pulleys.
5 Brackets for engines.
We adapt ourselves to any kind of distribution in existing buildings as well as new ones, thanks to the versatility of winch engines that can be located in multiple positions.
12 | 13
3000
970
1015
140
Polígono Comarca 2, Calle A 1731191 Barbatáin, Navarra (Spain)T +34 948 98 33 90 F +34 948 85 40 64www.etxeholz.net · [email protected]
LOCATION WHERE WE ARE
PAMPLONA
BORDEAUX
Bayonne
BARCELONA
San Sebastián
Zaragoza
Tudela
Vitoria
Logroño
MADRID
BilbaoSANTANDER