Consolidated Gulf Company LEADING TECHNOLOGY & ENGINEERING CONGLOMERATE
Brief Introduction • Incorporated in 1987
• 190 Million USD Conglomerate and a leading Technology & Engineering Solutions & Services provider based in the State of Qatar with Offices across Saudi Arabia, UAE, Kuwait, India & Americas
• ISO 9001:2008, 14001: 2004 and BS OHSAS 18001:2007 Certified Organization
• Employs a strong team of 600+ qualified, trained & experienced resources
• Operates a wholly owned subsidiary company in Hyderabad, India with 110+ personnel providing Design, Modeling, Drafting, Laser Data Processing & other Engineering Services.
• CGC has the credential of executing two of the world’s largest Laser Scanning based As-Built updating Projects for Qatar Petroleum, Qatar and currently involved in third world’s largest project of similar kind for KNPC, Kuwait
Business Offerings
ISO 9001:2008, ISO 14001: 2004 & BS OHSAS 18001:2007
International Certifications
Brand Identity
CGC attains Identity Services Engine Partner Certification from Cisco
• Nationwide Paging System - 1996
• Nationwide OFC Backbone Network for Qtel - 1999
• Nationwide Terrestrial Trunked Radio System (TETRA) - 2005
• Nationwide Remote Copper Line Test Management System (RCLTMS) for Qtel - 2006
• Nationwide WiMAX Broadband Wireless Access Solution (1st ever in Gulf ) for Qtel- 2002
• Nationwide GIS-based Centralized Alarm Monitoring System (CAMS) for security and emergency response
for Ministry of Interior and Civil Defense, Qatar - 2008
• World’s single largest Laser Scanning based As-Built 3D modeling project covering 23 Offshore Production
Platforms for Qatar Petroleum (4,400+ scans) - 2006
• World’s single largest Laser Scanning based As-Built 3D modeling project covering 7 NGL Facilities for
Qatar Petroleum (11,000+ scans) -2008
• IT infrastructure for Ship Repair Yard and Construction Facility, Qatar Gas Transport Company (Nakilat) -
2009 • SDH/PDH System, OSP & ISP Network, Fire Alarm Integration, PABX System for Qatar Petroleum – 2010
• IT, Telecom and ELV systems for Emergency and Safety College, Qatar Petroleum – 2010
• World’s single largest Laser Scanning based As-Built 3D modeling project covering a large Refinery for
KNPC, Kuwait (12,000+ scans) - 2012
Significant Projects Executed
Oil & Gas Petrochemical Power
Buildings Marine Infrastructure
Industries Focus
Software Independent
Service Offerings
Process
• Process Design Basis • Process Flow Diagrams (PFDs) • Piping and Instrumentation
Diagrams (P&IDs) • Utility P&IDs and Distribution
Diagrams • Process Equipments Sizing &
Specifications
Piping
• Overall Plot Plans • Equipment Layouts • Piping & Equipment General
Arrangement Drawings • Piping Isometrics • Piping Flexibility & Stress Analysis
using CAESAR II Software • Material Take Off (MTO) • Tie - In Schedules
Civil & Structural
• Foundation Loading Calculations & Analysis for RCC and Steel Structures
• Enforcement Details • Underground Structures and Design • Steel Structure Design and
Connections Details • Structural Analysis Using STAAD
PRO Software
Instrumentation •Instrumentation Schedules •I/O Lists •Alarm & Trip Setting Schedule •Cable Block Diagrams •Loop Diagrams •Process Hookup Diagrams •Pneumatic Hookup Diagrams •Junction Box Termination Diagrams •Instruments Location Drawings •Instrument Sizing Calculations
Electrical •Electrical Single Line Diagram •Electrical Equipment Layout Drawings •Transformer & Switch Board Sizing •Electrical Load Lists •Cable Sizing Calculations •Light Calculations •Electrical Equipment Sizing Calculations
HSE •Process Safety o HAZOP/HAZID/QRA/SIL
• Electrical & Fire Risk Management • Safety Management Systems • Safety Operation & Maintenance • Electrical Safety & Fire Safety
Multi-Disciplinary Feed & Detailed Engineering Services – Offshore & Onshore
HSE Services Matrix
2D/3D CAD Services
• 2D Drafting • 3D Modeling • 2D to 3D Conversion • Vectorization • Format Conversion • Intelligent P&ID
Creation • Walkthroughs &
Visualizations
As-built Services
• Site Validation • Laser Scanning • 2D Updating &
Standardization • 3D Model creation &
updating • Master Tag List
updating for CMMS
Enterprise Asset Management
• Terrestrial/Airborne/ Mobile
• Data Capture registration & Post Processing
• Upgrade & Revamp Projects
• As-built 3D Models • Asset management
Laser Scanning
•EAM •EIM •ERP •Data upload and integration
•Custom Development •Asset Virtualization •Document Management
Surveying
• Topographical Surveys
• GPS • Underground Utilities
Mapping (GPR) • Aerial Surveys • Quantity Surveying • Dimensional Control
GIS
• Complete 360 degree Photographic Record
• Inspection, maintenance & monitoring
• Offsite Familiarization and Training
• Asset Management
Panoramic Imaging
• Data Acquisition • Geo-coding • Digital Mapping • CAD to GIS
conversion • Application
Development & Implementation
CAD/GIS Services
• Project Managers • Discipline Engineers • Discipline Designers • 2D Draughtsman • 3D Modeling
Draughtsman • IT Administrators
Manpower Outsourcing
Site Survey for the provision of permanent Pig Launchers (5 Numbers) in the 16” pipeline at various locations in WHTP-A,B,C,D& E & provision of Pig Receivers at various locations in Gas distribution stations K1,K2,K3 & Point N.
Design Basis Memorandum
Process design activities • The Pig launcher & Pig receiver were sized & selected based on Qatar
petroleum standard ES.5.06.0018- revision B • P&ID were updated for each location showing the tie – in points, nozzle
connections etc • Thermal relief valve design/Datasheet based on API 520 & 521 • Material selection report • Standard operating procedure, Pre-commissioning & commissioning
Philosophy.
Mechanical static design activities: • Pig launcher / receiver General arrangement drawings following ASME
section VIII division-1, QP specifications & standards ,API 6H for specification of end closures & swivels
• Datasheet for PIG Launcher & Receiver
Design & Engineering Services
Pig Receiver GAD - sample
FEED for Provision of Permanent Pigging Facilities in the 16” Khuff Gas Line within Dukhan Fields
Pig launcher sample P&ID
Piping design activities: • Piping general arrangement drawings for the modification following
ASME 31.8,NACE-MR-01-75 standards & specification • Tie in schedule • Piping Isometrics • Valve Schedule & datasheets • Piping Material take off
Civil/Structural design activities • Pig Launcher & Receiver Support Design • Protection Wall Design • Pig Launcher & Receiver Support Reinforcement Details • Protection Wall Structural GA & Reinforcement Details • Drainage Layout • Geotechnical & Topographical Survey Reports
Multi discipline deliverables
• EPIC Tender document containing Scope of work & Appendices • EPIC cost estimate.
Piping Isometrics sample
Launcher Support Details
Design & Engineering Services (CONT..)
Fire Water Network Analysis
Simulate the fire flow for worst scenarios through latest
powerful software for fire water network analysis to address
the problems like :
– Whether required pressure and flow are met at the
remotest hydrant/deluge system when there are two
simultaneous fire scenarios as per national &
international standards.
– Impact of the pipe leak & pipe rupture.
– Impact of Pump failures
– Impact of closure of a isolation valve.
– Impact of ageing/corrosion.
HSE Services
360 degree high speed laser phase shift scanners
Captures precision survey grade 3D point clouds (+/- 3mm)
Scanning range of up to 75m
Scanning time approx 3-4 minutes per scan
Class 3R Eye safe Laser Z+F Imager
360 degree laser scan
Laser Scanning
Clash Detection
Laser Scanning Based Intelligent As-built Model Creation - Onshore
• Laser Scanning of Seven (7) large Onshore Oil & Gas facilities (Approx 11,011 Scans)
• Site validation & conversion of all P&IDs to Intelligent P&ID format (1,410 Nos.)
• Production of As-built Intelligent 3D models covering:
a. 3,500 Equipments
b. 20,010 Lines
c. 37,000 Instruments
d. 59,000 Valves
e. Complete Intelligent Structural models of all facilities
• Capturing 360 Degree Color Panoramas – Excess of 25,000 panoramic images
• Submission of 100% accurate 2D/3D Consistency Reports
• Generation of Graphical Component Verification Reports
• Extraction of 2D As-Built drawings from 3D Models
a. Inspection Isometrics – 4,520 Nos.
b. Piping GA’s, Civil, Electrical and Instrumentation Layouts – 1,456 Nos.
• Vectorization of 8,995 drawings (Hardcopy to AutoCAD)
Laser Scanning Based Intelligent As-built Model Creation - Offshore
• Consolidation of all existing 2D Core and Project drawings (65,000 drawings/documents) into a single set of
Master Engineering Records (16,500 MERs)
• Site validation of all MERs to capture the As-built status
• Standardization of all MERs as per Client’s Engineering Design, Drafting, and Data coding standard
• Laser Scanning of 23 Offshore Platforms (Approx 4,448 Scans)
• Site validation & conversion of all P&IDs to Intelligent P&ID format (782 Nos.)
• Production of As-built Intelligent 3D models of all 23 platforms covering:
a. 1,672 Equipments
b. 8,371 Lines
c. 6,954 Instruments
d. Complete Intelligent Structural models of all facilities
• Capturing 360 Degree Color Panoramas – Excess of 5,000 Panoramic Images
• Submission of 100% accurate 2D/3D Consistency Reports
• Generation of Graphical Component Verification Reports
• Extraction of 2D As-Built drawings from 3D Models
a. Piping GA layouts – 555 Nos.
As-Built 3D Models
Scan to BIM
Colour 3D Point cloud of Street 3D Intersection scan Highway in grayscale
LiDAR Data Processing
Consulting
Data Acquisition
Geocoding
Digital Mapping
Spatial Modeling & Analysis
Remote sensing & Image processing
Legacy Data Conversion
CAD to GIS Conversion
Application Development & Implementation
Geographic Information Systems (GIS)
Manpower Outsourcing
Resource Categories
Project Engineers/Coordinators Discipline Engineers Discipline Designers Site Validation Engineers 2D/3D CAD Designers Intelligent P&ID Draftsman Document Controllers Technical Assistants
Planning Engineers
3D Administrators
(SP3D/PDS/PDMS/AutoPlant)
2D Administrators (Instrumentation /Electrical)
QA/QC and HSE Engineers
ECS for the Study of Crude Tower Bottom Pump Vibration for QP Refinery
Engineering Consultancy Services for Plant Change Requests and Miscellaneous Engineering Support
Service for Qatar Petroleum, Qatar
ESS For Design Upgrade of F&G AND ESD Systems For ARAB-D Condensate Tanks at Mesaieed tank farm
HAZOP & HAZID Study for FEED for Time Synchronization , Cold Flare System at RG , Auto Samplers at
Production Facilities and Miscellaneous Instrument PCRs and SORs for Qatar Petroleum
Laser Scanning, Updating of As-built Drawings and the Creation of intelligent 3D models for 23 Offshore
Platforms, one island-based Crude Oil Export Terminal, 7 NGL Complex – Qatar Petroleum, Qatar
Laser Scanning, Updating of As-built Drawings and the Creation of intelligent 3D models of Mina Al-Ahmadi
Refinery, KNPC, Kuwait
Laser Scanning of Multiple Offshore Platforms for Oil & Natural Gas Corporation (ONGC), India & Maersk Oil
Qatar, (MOQ) Qatar
As-Built updating and Integration of INTERGRAPH SP3D Models, SP P&IDs and SP INTOOLS into As-Built
updated Master Model for Q-CHEM, Qatar
GIS based Road Opening Permit Application Development across the Country for Qatar Public Works
Authority, Ashghal
Sample Projects – Engineering & CAD/GIS
Sample Clientele List