Transcript
  • RENR4184-04

    16Page

    RENR4184-04September 2005

    14H Motor GraderHydraulic SystemASE1-UP

    2005 CaterpillarAll Rights Reserved

    Printed in U.S.A.

    ONE POSITION TWO POSITION THREE POSITION

    VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

    LINES CROSSING LINES JOINING

    TWO-WAY THREE-WAY FOUR-WAY

    SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION(FIXED)

    2-SECTION PUMP

    MAIN AUX.

    SPRING(ADJUSTABLE)

    VARIABILITY LINE RESTRICTION(VARIABLE)

    LINE RESTRICTIONVARIABLE and PRESSURE

    COMPENSATED

    PRESSURECOMPENSATION

    PUMP: VARIABLE andPRESSURE COMPENSATED

    ENERGY TRIANGLESHYDRAULIC PNEUMATIC

    MEASUREMENT

    PRESSURE TEMPERATURE FLOW

    ROTATING SHAFTS

    UNIDIRECTIONAL BIDIRECTIONAL

    PUSH-PULL LEVER PEDALGENERAL MANUAL PUSH BUTTON SPRING

    MANUAL CONTROL SYMBOLS

    HYDRAULIC MOTORS

    FIXEDDISPLACEMENT

    VARIABLE DISPLACEMENTNON-COMPENSATED

    UNIDIRECTIONAL

    BIDIRECTIONAL

    HYDRAULIC PUMPS

    FLUID STORAGE RESERVOIRS

    CROSSING AND JOINING LINES

    VALVE ENVELOPES VALVE PORTS

    BASIC COMPONENT SYMBOLS

    FLUID CONDITIONERPUMP or MOTOR

    FLUID POWER SYMBOLS

    FIXEDDISPLACEMENT

    VARIABLE DISPLACEMENTNON-COMPENSATED

    UNIDIRECTIONAL

    BIDIRECTIONAL

    VALVES

    PILOT CONTROL SYMBOLSRELEASED PRESSURE

    EXTERNAL RETURN INTERNAL RETURN

    REMOTE SUPPLY PRESSURE

    SIMPLIFIED COMPLETE INTERNALSUPPLY PRESSURE

    ACCUMULATORS

    SPRING LOADED GAS CHARGED

    SOLENOIDor MANUAL

    SOLENOIDand PILOT

    SOLENOID andPILOT or MANUAL

    COMBINATION CONTROLS

    SOLENOID SERVO THERMAL DETENT

    HYDRAULIC AND PNEUMATIC CYLINDERS

    DOUBLE ACTINGSINGLE ACTING

    BASICSYMBOL

    SPRINGLOADED

    CHECK VALVES

    TWOPOSITION

    INFINITEPOSITIONING

    FLOW IN ONEDIRECTION

    FLOW ALLOWED INEITHER DIRECTION

    THREEPOSITION

    CROSSFLOW

    PARALLELFLOW

    INTERNAL PASSAGEWAYS

    NORMAL POSITION

    A B

    P T

    A B

    P TSHIFTED POSITION INFINITE POSITION

    CONTROL VALVES

    ATTACHMENT

    MANUAL SHUTOFF

    SHUTTLE PILOTCONTROLLED

    Hydraulic Symbols (Electrical)

    Electrical Symbols Table

    325-AG135 PK-14

    Circuit IdentificationNumber

    Wire Color Wire Gauge

    Harness identification codeThis example indicateswire 135 in harness "AG".

    325-PK-14

    Wire Gauge

    Wire Color

    Circuit NumberIdentification

    Wire Number Identification Codes

    Current Standard

    Previous Standard

    Electrical Schematic Example Hydraulic Schematic Example

    325-PK

    Wire ColorCircuit NumberIdentification

    B A

    Wire

    Wire

    (EXAMPLE VALVE)

    Current Standard

    Transducer(Fluid)

    Transducer(Gas / Air)

    G

    Generator

    Electrical WirePressure Switch

    MElectric Motor

    Pressure Switch(Adjustable)

    Temperature Switch

    T

    PressureSymbol

    TemperatureSymbol

    LevelSymbol

    FlowSymbol

    Electrical Symbols (Electrical)

    FWD

    Signal LineLine for Pump to theFan Speed Solenoid

    Vent Line to theCombination Valve

    Line to the FanDrive Motor fromthe Makeup Valve

    Line to the Makeup Valvefrom the Fan Drive Motor

    Line to theMakeup valvefrom the Pump

    Line to theHydraulic Tankfrom theMakeup Valve

    Tank Return Line

    TapNumber Description

    SchematicLocation

    BB C-9C-12

    B-8

    Implement & Steering Load Sensing Signal Pressure

    Tap LocationsPressure, Sampling, and Sensor

    CC Pump Supply Pressure (Implement / Steering)

    AA Pump Output Pressure (Fan)

    Description PartNumberMachineLocation

    SchematicLocation

    Cover101-9346

    Cylinder Gp 9T-8944 5Cylinder Gp 262-1906 6Cylinder Gp 9T-3206 7

    Cylinder Gp 121-9243

    12

    Cylinder Gp 165-2495 8Cylinder Gp 165-2496

    11109

    Cylinder Gp (2)262-1903 4

    3F-13, G-1,J-2, J-4

    Cylinder Gp (2) 184-6804

    2

    Manifold - Left 102-8385Manifold - Right 102-6238Motor Gp - Gear 224-7040 13Motor Gp - Gerotor 9T-5977 14Pump Gp - Metering

    Pump Gp - Piston 184-7448

    15

    Pump Gp - Piston(Implement & Steering) 177-7517 17

    16

    Swivel Gp 260-6502 20Tank Gp & Filter 207-2410 21Valve Gp - Check 175-0447 22Valve Gp - Combination 9T-5957 23

    2425262728293031

    B-10

    B-9

    F-11Switch As - Pressure 230-5771 19 B-6Sensor Gp - Pressure 167-1709 18 B-5

    C-13

    C-7Valve Gp - Control 107-0560Valve Gp - Control 107-0554Valve Gp - Control 107-0561Valve Gp - Control 107-0555Valve Gp - Control 107-0557Valve Gp - Control 107-0564Valve Gp - Control 107-0556Valve Gp - Control 6E-3030Valve Gp - Mounting &

    (Fan Speed Solenoid) 193-5765 32

    D-1, D-14,H-7, I-14

    G-11F-4G-12

    F-3

    G-8G-7

    F-5, F-6

    D-8D-6B-5G-10

    B-5

    E-6E-9E-5E-11

    E-14

    E-1

    E-12E-3

    C-11Valve Gp - Pump Control

    (Pressure & Flow Compensator)(for Hydraulic Fan Pump)

    104-3122 34 C-9(for Implement & Steering Pump)168-2210 33 C-10

    131-0753Valve Gp - Unit Test 4 (LH)

    (Implement Control Valve Manifold) 104-8653

    35

    Valve Gp - Unit Test 4 (RH)(Implement Control Valve Manifold) 104-8674

    36

    E-13, H-4E-2, H-2

    Accumulator Gp (2) 160-9413

    37

    Cylinder Gp - Ripper 113-52643839

    Pump Gp - Electric Drive(Secondary Steering) 123-8915 40

    Valve Gp - Check 9T-6146 42Valve Gp - Control 107-0559 43Valve Gp - Control 107-0559Valve Gp - Control

    (Snow Wing LIft - Heel) 137-8106

    44

    Valve Gp - Control(Snow Wing Tilt - Toe) 137-8104

    45

    Valve Gp - Relief 9T-8071 4847

    Valve Gp (2) - Mounting &(Blade Cushion Solenoid Valve) 253-1320

    46

    Valve Gp- Check 9T-1013 41

    G-2, G-14J-10

    A-6

    C-7I-9I-10

    I-13

    I-12

    A-7F-2, F-13

    A-7

    Inst - Test 6E-3164

    Component Locations

    Misc Ref

    AttachmentsDescription PartNumber

    MachineLocation

    SchematicLocation

    (Secondary Steering)

    (Ripper)(Plow/Dozer Lift)

    (Secondary Steering)(Secondary Steering)

    (Blade Cushion)

    (Wheel Lean)

    Valve Gp - Shuttle C-8(Wheel Lean)

    (Side Shift)(Right Blade Lift)(Left Blade Lift)(Circle Drive)(Center Shift)(Blade Tip)(Articulation)

    (Fan Drive)

    (Fan Drive)

    (Hydraulic Fan)

    (Steering)111-0490

    1

    E-7Note A222-3770Note B

    (Circle Drive)(Hydraulic Fan)

    (Wheel Lean)Steering (RH)Steering (LH)(Side Shift)

    (Center Shift)(Blade Tip)

    (Blade Lift)

    (Articulation)

    Accumulator - Steering 248-6251 B-6

    Note A: Used on 14H(1-746).Note B: Used on 14H(747-UP).Note C: Used on 14H(747-818).

    239-9893239-9894

    4950

    I-4I-1

    AccuGrade AttachmentsDescription PartNumber

    MachineLocation

    SchematicLocation

    Manifold Gp - Control (LH)Manifold Gp - Control (RH)

    Machine Component Locations

    1

    34

    34

    42

    23

    23

    23

    18

    22

    13

    331632

    Combination Valve Combination Valve

    Hydraulic & Steering System

    Hydraulic Fan Drive

    CC

    BB

    BB

    AA

    BB

    CC

    AA

    ImplementDrain Lines

    ImplementSupply Lines

    ImplementSignal Lines

    Steering PumpSupply

    8 910

    14

    20

    47

    4

    3630 49

    272 2511

    28

    24 25 26 27 28 29

    30 31 43 44 45 46

    2 26 2912 24 31 37 50

    22

    18

    36 37

    23

    40 41

    48

    33

    34

    42

    15

    3

    7

    5

    16

    38

    17

    32

    21

    6

    13

    AA

    CCBB

    39

    191

    ALT.

    side dependent on machine arrangement.

    The Following Control Valves may be located

    or (RH) machineon either (LH)

    Alternate Locationfor some models.

  • RENR4184-04

    16Page,Color4

    A

    C

    B

    D

    E

    F

    G

    H

    I

    J

    A

    C

    B

    D

    E

    F

    G

    H

    I

    J

    14 13 12 11 10 9 8 7 6 5 4 3 2 1

    14 13 12 11 10 9 8 7 6 5 4 3 2 1

    LINE PATTERNS

    Drain / Return Lines

    Component Group

    Pilot / Load Sensing Pressure

    Pressure Line

    Attachment

    Air Line

    CALLOUTS

    Taps (Pressure, Sampling, Sensor) by letter

    Components by number1

    YY

    HYDRAULIC CIRCUIT COLOR DESCRIPTIONSImplement & Steering Pump Output.Secondary Steering Pump Output.Steering Metering Pump Output andCylinder Circuit.

    Snow Wing Lift and Tilt Cylinder Circuits.Supply Line.Drain / Return Line.Ripper Cylinder Circuit.Signal LineBlade Tip Cylinder Circuit.

    Hydraulic Fan Pump Output.

    Steering (Circle Drive) Control Circuit.Side Shift Cylinder Circuit.Blade Lift Cylinder Circuits.Articulation Cylinder Circuit.Center Shift Cylinder Circuit.Wheel Lean Cylinder Circuit.Plow/Dozer Lift Cylinder Circuit.

    THIS SCHEMATIC IS FOR THE 14H Motor Grader

    Components are shown installed on a fully operable machine with the key and engineoff and transmission shifter in neutral.

    Part #: 172-9361 CHG07

    AA

    CC

    BBTANK GPFILTER &207-2410

    COVERLEFT101-9346

    COVERLEFT101-9346

    VALVE GPUNIT TEST 4(LEFT IMPLEMENTCONTROL VALVEMANIFOLD)104-8653

    VALVE GPCONTROL(LEFT BLADE LIFT)107-0557

    CYLINDER GP(BLADE LIFT)262-1903

    VALVE GPCONTROL(SIDE SHIFT)107-0556

    SWIVEL GP260-6502

    CYLINDER GP(SIDE SHIFT)9T-3206

    CYLINDER GP(BLADE TIP)9T-8944

    VALVE GPCONTROL(BLADE TIP)107-0554

    MANIFOLDLEFT102-8385

    PUMP GPMETERING(STEERING)

    Note A111-0490

    Note B222-3770

    CYLINDER GPSTEERING (LH)165-2495

    CYLINDER GPRIPPER113-5264

    CYLINDER GPSTEERING (RH)165-2496

    MANIFOLDRIGHT102-6238

    VALVE GPCONTROL(ARTICULATION)107-0560

    VALVE GPCONTROL(CENTER SHIFT)107-0561

    VALVE GPCONTROL(WHEEL LEAN)6E-3030

    VALVE GPCONTROL(RIGHT BLADELIFT)107-0564

    CYLINDER GP(CENTER SHIFT)262-1906

    ACCUMULATOR GP(BLADE CUSHION)160-9413

    VALVE GPCONTROL(PLOW/DOZERLIFT)107-0547

    VALVE GPCONTROL(RIPPER)107-0559

    VALVE GPCONTROL(SNOW WINGLIFT -HEEL)137-8106

    VALVE GPCONTROL(SNOW WINGTILT - TOE)137-8104

    CYLINDER GP(WHEEL LEAN)121-9243

    CYLINDER GPARTICULATION184-6804

    VALVE GPCONTROL(CIRCLE DRIVE)107-0555

    VALVE GPMTG &(FAN SPEEDSOLENOID)193-5765

    PUMP OUTPUTPRESSURE

    VALVE GPPUMP CONTROL168-2210

    VALVE GPPUMP CONTROL104-3122

    PUMP GPPISTON(HYDRAULICFAN)184-7448

    PUMP GPPISTON(IMPLEMENT &STEERING)177-7517

    SIGNALLINEPRESSURE VALVE GP

    CHECK(SECONDARYSTEERING)9T-6146

    VALVE GPCOMBINATION9T-5957

    VALVE GPCHECK(SECONDARYSTEERING)9T-1013

    PUMP GPELECTRIC DRIVE(SECONDARY STEERING)123-8915

    SENSOR GPPRESSURE(FAN DRIVE)167-1709

    VALVE GPCHECK(FAN DRIVE)175-0447

    MOTOR GPGEAR(HYDRAULICFAN)224-7040

    COVERRIGHT101-9346

    COVERRIGHT101-9346

    VALVE GPUNIT TEST 4(RIGHT IMPLEMENTCONTROL VALVEMANIFOLD)104-8674

    VALVE GPRELIEF(SECONDARYSTEERING)9T-8071

    ADAPTER

    PUMPSUPPLYPRESSURE

    MOTOR GPGEROTOR(CIRCLE DRIVE)9T-5977

    DCBA

    E KJHGF

    BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT

    BLADE CUSHIONATTACHEMENT

    BLADE CUSHIONATTACHMENT

    HYDRAULIC FAN PUMP IMPLEMENT / STEERING PUMPSTEERING

    RELIEF VALVE

    PRESSURE & FLOWCOMPENSATOR VALVE

    PRESSURE & FLOWCOMPENSATOR VALVE

    SIGNALRESOLVER VALVE

    STEERINGPRIORITY VALVE

    SIGNALPURGE VALVE

    SIGNALRELIEF VALVE

    IMPLEMENTRELIEF VALVE

    SECONDARY STEERINGHYDRAULIC PUMP

    SNOW WING LIFT (HEEL) SNOW WING TILT (TOE)

    RIPPERPLOW / DOZER

    LIFT

    KJHGF

    EDCBA

    CYLINDER GP(BLADE LIFT)262-1903

    ACCUMULATOR GP(BLADE CUSHION)160-9413

    Note A: Used on 14H(1-746).Note B: Used on 14H(747-UP).Note C: Used on 14H(747-818).

    SWITCH ASPRESSURE230-5771

    T1

    BA

    TPLS

    VALVE GPCONTROL(RIGHT BLADE LIFT)107-0564

    MANIFOLD GPCONTROL (RH)239-9894

    BLADE LIFT

    CYLINDER GP(BLADE LIFT)262-1903

    CYLINDER GP(BLADE LIFT)262-1903

    VALVE GPSHUTTLENote C131-0753

    VALVE GPCONTROL(LEFT BLADE LIFT)107-0557

    BLADE LIFT

    BLADE LIFT

    T1

    BA

    TPLS

    MANIFOLD GPCONTROL (LH)239-9893

    VALVE GPMTG &(BLADE CUSHIONSOLENOID)253-1320

    ACCUGRADE ATTACHMENTS

    VALVE GPMTG &(BLADE CUSHIONSOLENOID)253-1320

    ACCUMULATOR GPSTEERING248-6251