Bär Cargolift - Lifting Performance.
Bär Original Spare Parts
Table of contents
Picture catalogue Exploded views
With the most common Bär Original Spare Parts presented in the following groups: Page Further drawings are available in the Bär Cargolift WebShop: Page
Lifting mechanism 3 Lifting mechanism 52
Control elements 3 BC 500/600 A2V/S2V-T2/T3 52
Controls 9 BC 750 S2L/A2L-R5 54
Relays 14 BC 750 S2 /A2L-R3/R4 56
Fuses 15 BC 750 S2N-R4 58
Solenoid coils 16 BC 1000 S2 -M3 60
Cables, other electrical parts 17 BC 1000 S2 -M4/-M5 62
SmartCharge, BatteryBox 20 BC 1500/1501 S2(N) -K3/K4 64
Mechanical lifting mechanism parts 23 BC 1000 S4 -A3/-A4, BC 1500 S4L-A4 66
Bolts, bearing bushs 24 BC 1500 S4 -B3, BC 2000 S4 -C3, BC 2000 S4A-D3 68
Power packs 28 BC 1500 S4 -B4, BC 2000/2500 S4 -C4, BC 2000 S4A-D4 70
Electric motors, pumps 29 BC 3000S4 -S3/-S4 72
Cylinders, piston rods, sealing kits 31 BC 2000 R2T-P3/-P4/-P5 74
Protective tubes, bellows 35 BC 1500/2000 R42-G/-D3/4 / BC 1500/2000 H42-G/-D/-H3/4 76
Valves, tubes 37
Sliding mechanism 78
Sliding mechanism 39 BC 2000 R2T-P3/-P4/-P5 78
BC 1500/2000 R42-G/-D3/4 / BC 1500/2000 H42-G/-D/-H3/4 80
Platform 40
Mechanical platform parts 40 Platform suitable for 82
Trolley stops 42 BAplan30VLL BC 500/600 A2V/S2V-T2/3 82
Flashing lights 45 BAplan30VLS BC 750 S2L-R5 85
Foot control (electronics) 46 BAplan30VLL BC 750 S2(N)/A2L-R3/4 86
CargoSeal 48 BAplan40VL(L) BC 1000 S2 -M3/4 / BC 1500/1501 S2 -K3/4 90
BAplan50VL BC 3000 S4 -S3/-S4 91
Signs, documents 49 BAplan45VL(L) BC S2(N)-M/K / S4(L)-A/B / S4 -B/C/D/W 92
BAplan40VL(L) BC 1500 S4 -B3 / BC 2000 S4 -C3 / S4A-D3 94
Miscellaneous 51 BAret40VLL BC 2000 R2T-P3/P4/P5 96
PBret/hyd BC 1500/2000 R42-G/D3/4 / H42-G/D/H3/4 98
You should know this about Bär Original Spare Parts!
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Control elements - Bär Control EVO
Bär Control EVO Bär Control EVO
mat. no. mat. no.
200006791 200006792
prefitted, prefitted,
cable 7 m cable 14 m
pos. mat. no. components
1 200006398 cover control box evo
2 200006406 cross lever switch Ø93 x 115 mm
3 200006748 cover left 120 x 105 x 7 mm
4 200006743 cover right 120 x 105 x 7 mm
5 200006443 slotted round head screw M6 x 16
6 101127840 counter nut M25 x 1,5 H6
7 200005720 cable 2 x 5 x 0,34 mm² x 7000 mm
200005721 cable 2 x 5 x 0,34 mm² x 14000 mm
pos. mat. no. fitment material
1 200006507 holder Bär Control EVO
200006958 fitment material for 200006507
2 200006880 holder for socket and external key switch
200006960 fitment material for 200006880
3 200007423 holder for Bär SmartControl receiver
4 200005850 key external (key switch)
5 200008236 protection cover
6 200006508 holder for fitment to vehicle body
7 200007430 holder basic for RetFalt
- all control boxes Bär Control EVO use cross lever switches - cross lever switches can be fitted on both sides with protection class IP69 - robust aluminium shell - compatible with eBC Controller in blue shell
Signs are in section signs, documents
1
2
3
4
5
2
4
3
6
7
Additional material fot fitment to body mat. no. 200008256 - not BC 750 !!!
For retrofit in addition mat. no. 200006880 and 200006960
1
4
2
2
6
5 3
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Control elements
control box with lever
switches
control box with lever
switches
control box with key
switch
control box with key
switch
mat. no. mat. no. mat. no. mat. no.
101122830 200001368 101123448 200001373
suitable for suitable for suitable for suitable for
BC S2/S4/Falt BC S4 / S2 BC Standard S2/S4/Falt BC A2L/S2/S4
control box with lever
switches
case with cover cover for control box dry bag
mat. no. mat. no. mat. no. mat. no.
101132467 101131361 101121044 101104050
suitable for measure (mm) measure (mm)
BC R42/H42 right hand
traffic
120 x 90 x 220 60 x 90
key switch electric key switch electric unlocking key with ring
mat. no. mat. no. mat. no.
101131507 200001375 101137986
information information suitable for
12 / 24 V 12 V / 24 V 101131507 + 200001375
holder for control box holder for control box
Ret/HydFalt
mat. no. mat. no.
101116340 101125995
measure (mm) measure (mm)
220 x 200 x 270 535 x 220 x 240
Verification of parts in WebShop necessary!
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Control elements
lever switch kit left hand
side
lever switch kit right
hand side
lever switch mechanism grasp for lever switch
mat. no. mat. no. mat. no. mat. no.
200001951 200001950 101121079 101121076
function function function suitable for
2 positions 2 positions 2 positions control box
lever switches kit cross lever switch left
hand side
cross lever switch right
hand side
lever switch mechanism
mat. no. mat. no. mat. no. mat. no.
101103533 200001952 200001953 101121081
function function function function
4 positions 4 positions 4 positions 4 positions
contact block kit contact block kit contact block contact block
mat. no. mat. no. mat. no. mat. no.
200002938 200002933 101127835 101127834
information information information information
KL 31/32/43/44 KL 11/12/23/24 KL 71/72/83/84 KL 51/52/63/64
contact block for lever
switch B
mat. no.
101103975
information
KL 31/32/43/44
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Control elements
control box right hand
side
grasp for control box control box control box
mat. no. mat. no. mat. no. mat. no.
101119299 101127965 200002472 200006999
suitable for BC S2 with suitable for suitable for BC S2 with suitable for BC S2 with
central electric circuit /
electronics, cable 2,8 m
control box eBC Controller (black
shell), cable 2,8 m
eBC Controller (blue
shell), cable 7 m
operating sign
Standard/FreeAccess
Sign right hand traffic Sign left hand traffic
mat. no. mat. no. mat. no.
101122121 200006654 200006665
suitable for 101119299 suitable for 200002472 +
200006999
suitable for 200006999
holder for control box holder for fitment to
vehicle body
mat. no. mat. no.
101117996 200006508
measure (mm) measure (mm)
195 x 160 x 60 192 x 162 x 60
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Control elements
pushbutton plate 3 + 1
button
pushbutton plate 3 + 1
buttons
pushbutton plate 3 + 1
buttons
sign
140 x 80 mm
mat. no. mat. no. mat. no. mat. no.
101136336 200006350 200006349 200006346
logic Bär control
measure (mm) fitment to body fitment to holder 200006347
340 x 100 x 22 Nordic control
pushbutton plate
2 functions
mat. no.
200002911
measure (mm)
62 x 84 x 10
Remote control
2 functions
Remote control
4 functions
cable remote control kit
emergency operation
VanLift
mat. no. mat. no. mat. no.
200008301 200008303 101133220
with magnet, with magnet, measure (mm)
plug 7 pins plug 7 pins 180 x 62 x 55 x 1800
Fitment of socket …
socket for remote
control
socket for remote
control
socket for remote
control
mat. no. mat. no. mat. no.
200005297 200005298 200005299
at control element at control element inside body
with cable 5 mm x 3,5 m with cable 5 mm x 7,5 m with cable 5 mm x 7,5 m
including 200006340 pushbutton 3 buttons 200006341 frame 200006343 pushbutton 1 buttons 200006344 frame
including 200006340 pushbutton 3 buttons 200006342 holder 200006343 pushbutton 1 buttons 200006345 holder 101132939 hexagon screw 101100739 plate 200003817 hexagon nut
For retrofit of remote controls please contact Bär!
For retrofit of control elements there is always a new configuration file for the eBC Controller required!
... inside body
... at control element
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Control elements
Bär SmartControl
remote control
Bär SmartControl
handheld transmitter
Bär SmartControl
receiver
holder for Bär
SmartControl receiver
mat. no. mat. no. mat. no. mat. no.
200003097 200002793 200002794 200002809
consists of measure (mm) measure (mm) measure (mm) 102 x 96 x
20
200002793 transmitter,
200002794 receiver,
200002809 holder
128 x 64 x 28 82 x 50 x 19, without
holder 200002809
suitable for 200002794
radio control
4 functions with SafetyPoint mat.no. successor mat.no. predecessor
radio control
4 functions without SafetyPoint mat.no. successor mat.no. predecessor
kit incl. transmitter,
receiver, sign200008199 (101140911)
kit incl. transmitter,
receiver200008200 101140908
transmitter 200007671 101140502 transmitter 200007676 101140909
Nachfolger receiver 200008580 101140912 Vorgänger receiver 200008579 (101140910)
plate SafetyPoint
kit incl. transmitter,
receiver
200008201 101140913
transmitter 200007680 (101140503)
receiver 200008575 (101140914)
radio control
2 functions
101136780
Handheld transmitters have to be joined to the receiver! See operating manual.
When using one successor component you need to exchange all successor components!
BCs with eBC Controller and successor need in addition: 200005497 adapter Molex 6 200008558 adapter Molex 2 / flat plug
In addition required holder for successor: 200008415 for all BCs except BC 3000 S4 and BC R21 (200008876)
For retrofit of Bär SmartControl or radio controls please contact Bär!
For retrofit of control elements there is always a new configuration file for the eBC Controller required!
mat.no. in brackets is no longer available!
Handheld transmitters have to be joined to the receiver! See operating manual.
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Controls - eBC Controller (from 2012 on)
Bär CargoCheck
for download in
Bär Cargolift WebShop
eBC Controller PRO eBC Controller sign emergency mode
mat. no. mat. no. mat. no.
200005596 200005597 200006694
blue shell blue shell suitable for eBC
130 x 150 x 20 mm 130 x 150 x 20 mm Controller (blue)
eBC Controller Maxi eBC Controller Mini sign emergency mode
mat. no. mat. no. mat. no.
101146247 101146246 101146513
black shell black shell suitable for eBC
130 x 150 x 20 mm 130 x 150 x 20 mm Controller (black)
protection cover hinge for eBC Controller USB cover
mat. no. mat. no. mat. no.
200003664 200003665 200001543
measure (mm) measure (mm)
145 x 160,5 x 103,3 26 x 14 x15
- with Standard USB-Port - simple connection of Bär CargoCheck - with emergency control by buttons - serial no. specific software for download in WebShop
- quick and easy error diagnosis - parametrizing following requirement
- from 2017 on in blue shell - more control element connectable - with optimized button emergency control - optimized PIN configuration
When ordering an eBC Controller without serial no., it is necessary to equip it with the basic software as well as with the configuration file via Bär CargoCheck by the orderer.
BC 1500 S4 -B4 12000000000
BED1-A Bär Control EVO - right BED1-B without BED2 without BED3 without CAN2 without
PIN configuration documented on sticker.
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Controls - eBC Controller (from 2012 on)
adapter Molex 10/10/10
A-B
adapter molex 10/10/6 A-
B
adapter molex 10/4/2 adapter molex 6/4/2
mat. no. mat. no. mat. no. mat. no.
200005384 200006988 200006348 200006987
measure (mm) measure (mm) measure (mm) measure (mm)
10 x 0,5 mm² x 150 mm 16 x 0,5 mm² x 150 mm 10 x 0,5 mm² x 150 mm 6 x 0,5 mm² x 150 mm
adapter molex 6/10 jack
legs
port adapter cable used for
mat. no. BED1 200005384 additional logical port BED1-B (2x10 way connection)
200006986 BED1 200006988 additional logical port BED1-B (6 way connection) for remote control and pushbutton plate 2 functions
BED1-A / BED1-B 200006348 single control elements of pushbuttons plate 3+1 (BED1)
measure (mm) BED2 / BED3 200006987 single control elements of pushbuttons plate 3+1 (BED2 & BED3)
6 x 0,5 mm² x 150 mm BED2 200006986 control element Bär Control EVO – jack legs at port BED2
BED1-B / BED1-C 200008063 additional logical port BED1-B and BED1-C (3x10 way connection)
adapter Molex control
box BED1
adapter cable BED3 adapter Molex 6/6/6 adapter Molex
mat. no. mat. no. mat. no. mat. no.
200001377 200003166 200001380 101146480
measure 2 x 10 x 0,5 mm²
x 150 mm
measure 6 x 0,5 mm² x
150 mm
measure 2 x 6 x 0,5 mm²
x 150 mm
measure 2 x 4 x 1,5 mm²
x 100 mm
Use of adapter cables for eBC Controller in blue shell
Adapter for eBC Controller in blue shell
Adapter for eBC Controller in black shell
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Controls - eBC Controller (from 2012 on)
connector kit eBC
Controller
mat. no.
200001536
consists of
bush bearing bush bearing bush bearing bush bearing
mat. no. mat. no. mat. no. mat. no.
101146376 101146375 101140835 101146374
Molex, 10 pole Molex, 6 pole Molex, 4 pole Molex, 2 pole
10 pole 6 pole 4 pole 2 pole
butt connector with heat-
shrinkable tube
female pin Molex female pin molex
mat. no. mat. no. mat. no.
101116927 101140837 200002871
1,5 - 2,5 mm² 0,5 - 0,75 mm² 1,0 - 1,5 mm²
extraction tool Molex
Minifit jr.
crimp tool Molex Minifit
Jr.
mat. no. mat. no.
200001542 200001537
1 x 101146376, 3 x 101146375,
10 x 101140835, 14 x 101146374,
96 x 101140837, 1 x 101146480,
2 x 101116927
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Controls - elektronic control (up to year 2012)
electronic control with
protection cover
electronic control electronic control
mat. no. mat. no. mat. no.
101136811 101133251 101145267
information 12 V + 24 V,
suitable for H42 / R42 /
R41 /R4T
information 12 V + 24 V,
content out of 101136811,
suitable for H42 / R42 /
R41 / R4T / R4S / R4U
information 12 V + 24 V,
suitable for R4T/R4U
sign emergency mode protection cover hinge
mat. no. mat. no. mat. no.
101136134 101118235 101118234
suitable for electronics
Verification of parts in WebShop necessary!
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Controls - central electric circuits (up to year 2012)
central electric circuit
24V
central electric circuit
12V
central electric circuit
24V
central electric circuit
12V
mat. no. mat. no. mat. no. mat. no.
101125284 101125285 101119971 101133500
suitable for suitable for suitable for suitable for
BC S2, BC 1500F2-L BC S2, BC 1500F2-L BC Standard, BC 750SX1
/ BC 1000SX1
BC S2 / A2L
central electric circuit
24V
central electric circuit
12V
central electric circuit
24V optional equipment
central electric circuit
12V optional equipment
mat. no. mat. no. mat. no. mat. no.
101123881 101123882 101123311 101131435
suitable for suitable for suitable for suitable for
BC S4 BC S4 BC S4 BC S4
central electric circuit
24V
hinge protection cover sign emergency
operation
mat. no. mat. no. mat. no. mat. no.
101125548 101118234 101118235 101123317
suitable for
BC R21/R2T-P2
micro relay micro relay
mat. no. mat. no.
101119161 101119166
information information
24 V 12 V
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Relays
power relay power relay power relay power relay
mat. no. mat. no. mat. no. mat. no.
101118419 101118417 101128055 101128056
information information information information
24 V / 100 A 12 V / 100 A 24 V 12 V
power relay
mat. no.
101139290
information
24 V
In TechSI 07/17 available in our WebShop there is an
overview on the use of power relays.Protection class IP66 Verification of parts in WebShop necessary!
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Fuses
main feed fuse kit cube main feed fuse kit cube main feed fuse kit
SmartCharge
main feed fuse kit minus
mat. no. mat. no. mat. no. mat. no.
101116696 101115623 101126337 101137414
50 mm² / 200 A 25 mm² / 150 A 6 mm² / 50 A 6 mm² / 50 A
Main feed fuse kit main fuse additional kit main fuse additional kit main feed fuse MidiFuse
mat. no. mat. no. mat. no. mat. no.
101146499 200004217 200004269 101146289
for Mercedes-Benz Atego,
25 mm² / 150 A
suitable for 101146499,
25 mm² / 150 A
suitable for 101146499,
16 mm² / 100 A
information 50 A
add. mat. required
main feed fuse main fuse kit main feed fuse
MegaFuse [EV3]
main feed fuse
MegaFuse
mat. no. mat. no. mat. no. mat. no.
101146349 200000441 101113253 101116420
suitable for Mercedes-
Benz Actros new
suitable for Mercedes-
Benz Actros new
information 150 A, content
out of
information 200 A
50 mm² / 200 A 25 mm² / 150 A 200000441
sealing insert fuse holder kit main feed fuse mat. no.
250 A, CF8 101129232
mat. no. mat. no. 200 A, CF8 101116467
101146347 101136685 150 A, CF8 101116466
100 A, CF8 101124251
measure 35 mm² suitable for 75 A, CF8 101126338
content out of 101126337 electronic control
101133251
50 A, CF8 101129231
plus 101116577 insulating nut
plus 101116577 insulating nut
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Solenoid coils
solenoid coil with cable
24 V
solenoid coil with cable
12 V
mat. no. mat. no.
200001359 200001361
suitable for BC with eBC
Controller
suitable for BC with eBC
Controller
2 x 0,75 mm² x 4550 mm 2 x 0,75 mm² x 4550 mm
solenoid coil with cable
24 V
solenoid coil with cable
12 V
solenoid coil with
adapter from Kostal
mat. no. mat. no. mat. no.
101124862 101124893 101124768
suitable for BC with central
electric circuit / electronic
control
suitable for BC with central
electric circuit / electronic
control
suitable for BC with
central electric circuit /
electronic control
2 x 0,75 mm² x 4550 mm 2 x 0,75 mm² x 4550 mm 12 V / 24 V - Ø 18 mm
See valve kits on page 37
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Cables, other electrical parts
mat. no. description quantity
power wiring 200000839 power wiring +/- 50 mm² x 12 m consists of 101122910 main feed cable battery plus 50 mm² x 12m 1
101122911 main feed cable battery minus 50 mm² x 12m 1
200004190 mainfeed cable +/- 35 mm² x 12 m
200000837 power wiring +/- 25 mm² x 12 m consists of 101122473 main feed cable battery plus 25 mm² x 12m 1
101122474 main feed cable battery minus 25 mm² x 12m 1
suitable for power wiring 200004722 plug kit (+) 25 mm² consists of 200004730 socket kit (+) 25 mm² consists of
mat. no. description quantity mat. no. description quantity
101122476 connector plug APD red 1 101122879 socket enclosure APD 1
101122477 contact bush 1 101122467 pin contact 1
101124383 cable seal 1 101124382 screw-down nut hexagon head 1
101124382 screw-down nut hexagon head 1 101124384 cable seal 1
101124384 cable seal 1 101122864 o-ring for socket enclosure 1
101122863 nut for socket enclosure 1
101124383 cable seal 1
200004726 plug kit (-) 25 mm² consists of 200004731 socket kit (-) 25 mm² consists of
mat. no. description quantity mat. no. description quantity
101122479 connector plug APD blue 1 101122878 socket enclosure APD 1
101122477 contact bush 1 101122467 pin contact 1
101124383 cable seal 1 101124382 screw-down nut hexagon head 1
101124382 screw-down nut hexagon head 1 101124384 cable seal 1
101124384 cable seal 1 101122864 o-ring for socket enclosure 1
101122863 nut for socket enclosure 1
101124383 cable seal 1
200004732 plug kit (+/-) 16 mm² consists of
mat. no. description quantity
101122691 contact bush 2
101122692 plug APD 1
101124381 cable seal 1
101124382 screw-down nut hexagon head 1
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Cables, other electrical parts
cabin control switch 101118843 cabin switch push-button 24 V
101118840 cabin switch push-button 12 V
suitable for control wiring 200004734 control wiring plug kit consists of 200004735 socket kit consists of
mat. no. description quantity mat. no. description quantity
101122461 connector plug APD 1 101122865 socket enclosure APD 1
101122462 contact bush 4 101122450 pin contact 4
101122452 single conductor sealing 4 101122452 single conductor sealing 4
101122454 blind plug 3 101122454 blind plug 1
101122457 heat-shrinkable tube 1 101122456 cable link 1
101122457 heat-shrinkable tube 1
101122864 o-ring for socket enclosure 1
101122863 nut for socket enclosure 1
interior body lightning 101122861 plug 4 pole consists of 200004739 socket kit consists of
mat. no. description quantity mat. no. description quantity
101122858 connector plug APD 1 101122862 socket enclosure APD 1
101122859 contact bush 4 101122457 heat-shrinkable tube 1
101122860 single conductor sealing blue 4 101122686 pin contact 4
101122687 blind plug 3 101122688 single conductor sealing red 4
101122457 heat-shrinkable tube 1 101100062 attachable sleeve red 2
101128700 shrinking hose 1 101102550 attachable sleeve red 2
101122864 o-ring for socket enclosure 1
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Cables, other electrical parts
proximity switch 200001446 proximity switch NC 12 V + 24 V
200001398 proximity switch NC 12 V + 24 V incl. 3 m cable
101122297 proximity switch 12 V + 24 V incl. 3 m cable
101130351 proximity switch NC magnet incl. 3 m cable
200008496 Initiator NO kit with Molex plug incl. proximity switch 200007636 and 3,5 m cable 200008741
200008497 Initiator NO kit with Molex plug incl. proximity switch 200007636 and 7 m cable 200008742
200008498 Initiator NO kit with Molex plug incl. proximity switch 200007636 and 14 m cable 200008743
200008499 Initiator NC kit with Molex plug incl. proximity switch 200007979 and 3,5 m cable 200008741
200008500 Initiator NC kit with Molex plug incl. proximity switch 200007979 and 7 m cable 200008742
200008501 Initiator NO kit with Molex plug incl. proximity switch 200007636 and 3,5 m cable
200008502 Initiator NO kit with Molex plug incl. proximity switch 200007636 and 7 m cable
pressure switch for lifting cylinder 101133987 pressure switch kit 2 x 1 mm² x 3,1 m
200002394 pressure switch kit for eBC Controller
platform cable 6 x 0,75 mm² x 3 m mat. no. description suitable for
200002455 platform cable 6 x 0,75 mm² x 2,2 m BC S2 with eBC Controller
200001061 platform cable 6 x 0,75 mm² x 3 m BC Standard with eBC Controller
101122682 platform cable 7 x 0,75 mm² x 1,5 m BC Standard with central electric circuit / electronics
101122689 platform cable kit 7 x 0,75 mm² x 1,8 m BC Standard with central electric circuit
101127265 platform cable 7 x 0,75 mm² x 2,2 m BC Standard with central electric circuit
101123722 platform cable 7 x 0,75 mm² x 3 m BC S4 and S2 with central electric circuit
101124069 platform cable 7 x 0,75 mm² x 4 m BC H42 / R42 with central electric circuit
plus 101130355 locking cap with magnet
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SmartCharge, BatteryBox
SmartCharge charging
system kit for tractor
SmartCharge charging
system kit for tractor
mat. no. mat. no.
200001195 200003820
measure 16 mm² x 7,5 m measure 16 mm² x 7,5 m
consists of 1 x: SC tractor,
101131522 socket SC,
101126337 main feed fuse,
feedback signal 101127042
+ 101123009
suitable for Mercedes-Benz
Actros
spiral cable for
SmartCharge charging
system
SmartCharge charging
system kit for semitrailer
mat. no. mat. no.
101138254 101127961
information 7 pin,
uncompressed length 3 -
4,5 m
consists of 101131179 SC
with cable 17 m, main feed
fuse 101126337 +
101137414
plug for SmartCharge
charging system
socket SmartCharge
charging system
holder for SmartCharge
socket
cable for charging
system (sold by the
meter)
mat. no. mat. no. mat. no. mat. no.
101136998 101136994 101132417 101126347
information 7 pin information 7 pin suitable for 101136994 4 x 6.0 mm² + 3 x 1.0 mm²
Fitment to semitrailer Kit SmartCharge semitrailer (mat. no. 200001195), including: 1 charging cable tractor 2 feedback light (mat. no. 101123009) 3 feedback cable (mat. no. 101127042) 4 main feed fuse (mat. no. 101126337) 5 parking socket (mat. no. 101131522) In addition required: 6 spiral cable SmartCharge (mat. no. 101138254) 7 charging cable semitrailer (mat. no. 101127961) 8 BatteryBox (mat. no. 101130332)
Total length from battery to battery at least 18 m
Existing connections may not be removed or modified!
semitrailer tractor
www.lifting-performance.com © Gerd Bär GmbH - Page 20 / 100 V02/19
SmartCharge, BatteryBox
SmartCharge charging
system kit for truck
SmartCharge charging
system truck
mat. no. mat. no.
200002689 200001710
consists of 1 x: measure 2 x 16 mm² x
200001710 SC truck,
200002648 main feed fuse
101127036 cable feedback
signal
12 m, content out of
200002689
SmartCharge charging
system kit for trailer
SmartCharge charging
system kit for trailer
mat. no. mat. no.
101127960 101132255
consists of 1 x: consists of 1 x:
101131178 SC with cable
12 m, 101131522 socket
SC, main feed fuse
101126337 + 101137414
101132256 SC with cable
15 m, 101131522 socket
SC, main feed fuse
101126337 + 101137414
Fitment to truck and trailer Kit SmartCharge truck (mat. no. 200002689), including: 9 charging cable truck (mat. no. 200001710) 10 feedback cable (mat. no. 101127036) 11 main feed fuse (mat. no. 200002648) In addition required: 12 kit charging cable trailer 12 m (mat. no. 101127960) kit charging cable trailer 15 m (mat. no. 101132255) each incl. 4 main feed fuse and 5 parking socket 8 BatteryBox (mat. no. 101130332)
Total length from battery to battery at least 18 m
Existing connections may not be removed or modified!
trailer truck
www.lifting-performance.com © Gerd Bär GmbH - Page 21 / 100 V02/19
SmartCharge, BatteryBox
adapter cable
SmartCharge - CEKON
adapter SmartCharge /
Cekon
adapter SmartCharge /
Cekon
mat. no. mat. no. mat. no.
200003253 101131452 101131170
measure Ø 55 mm uncompressed length
0,5 m
uncompressed length 3 m
spiral cable kit with
CEKON plug
Plug Cekon socket 4 pin CEKON
mat. no. mat. no. mat. no.
101126970 200005865 101102863
BatteryBox kit without
batteries
battery case upper part
with Bär logo
BatteryBox lower part fastener
mat. no. mat. no. mat. no. mat. no.
101130332 101126905 101143938 101128543
suitable for 101130332 suitable for 101130332 suitable for 101130332
battery case on
underrun bar w/o
batteries
battery case with Bär
logo upper part
mat. no. mat. no.
101138116 101101155
suitable for BC S4 540 x 700 x 260 mm
Bär recommends the retrofit to SmartCharge!
www.lifting-performance.com © Gerd Bär GmbH - Page 22 / 100 V02/19
Mechanical lifting mechanism parts
cover for beam cover for beam jubilee clip C7/W4
mat. no. mat. no. mat. no.
101123754 101100376 101112790
measure 180 x 180 x 25
mm
measure 174 x 174 x 30
mm
measure (mm) 230 -250 /
9
closing plug for
underrun bar (2=4)
closing plug for
underrun bar (2=4)
closing plug for
underrun bar
closing plug for
underrun bar
mat. no. mat. no. mat. no. mat. no.
101128159 101128155 101114900 101116313
measure (mm) Ø 127 measure (mm) Ø 113,5 measure (mm) Ø 108 measure (mm) 120 x 80
gas spring gas spring eye for gas spring eye for gas spring
mat. no. mat. no. mat. no. mat. no.
101132622 101124221 101124403 101124223
G 20-40 150 2000N, for G20-40 3000N, for measure (mm) measure (mm)
platform height 1560 mm platform height 1810 mm 20 x 25 x 55 20 x 40 x 75
tension spring type RZ
140 AI
tension spring Falt grasp parabolic spring with
external thread
mat. no. mat. no. mat. no. mat. no.
101100885 101118338 101129048 101136007
measure (mm) measure (mm) measure (mm) measure (mm)
2,0 x 18 x 87,4 8 x 44,7 x 456 8 x Form 30 x 36 M8/20
Gas spring plus bolt 101124387 and fork head 101124380
www.lifting-performance.com © Gerd Bär GmbH - Page 23 / 100 V02/19
Bearings bushs
slide bearing form S slide bearing form S slide bearing slide bearing
mat. no. mat. no. mat. no. mat. no.
101127492 101122518 200001986 200001990
measure (mm) measure (mm) measure (mm) measure (mm)
Ø 30 / Ø 35 x 40 Ø 40 / Ø 45 x 80 Ø 35 x Ø 42 x 50 Ø 40 x Ø 48 x 50
bearing bush slide bearing form F slide bearing form S
mat. no. mat. no. mat. no.
101117904 101117064 101117921
measure (mm) Ø 35 / 40 measure (mm) measure (mm)
x 50, suitable for BC
1000SX1-E1/-E2
Ø 5 x Ø 7 x 5 Ø 35 / Ø 40 x 65
bearing bush bearing bush bearing bush with
greasing hole
bearing bush
mat. no. mat. no. mat. no. mat. no.
101136222 101125807 101125935 101125932
measure (mm) Ø 40 /
Ø 48 x 49
measure (mm) Ø 30 /
Ø 36 x 40
measure (mm) Ø 35 /
Ø 39 x 50
measure (mm) Ø 42 /
Ø 35 x 50
suitable for lifting cylinder
60 / 70
suitable for BC S4-C1/-
B1/-D1/ R41 / H42/R42
bush with greasing hole bush with greasing hole bush flange bushing
mat. no. mat. no. mat. no. mat. no.
101106376 101103574 101126286 101131409
measure (mm) Ø 35 x 30,
suitable for BC
measure (mm) Ø 35 x 40 measure (mm) Ø 44 x 40,
for BC S4 / H42 /
measure (mm) 40 x 44 /
50 x 17
1000S4 / BC 1000F2 /
H42
R42 / R41 / F2 (retrofit)
plus 101126454 sealing ring x 2
plus 101126353 quad ring x 2
plus 101103902 O ring x 2
plus 101126455 sealing ring x 2
plus 101118524 quad ring x 2
plus 101118524 quad ring x 2
www.lifting-performance.com © Gerd Bär GmbH - Page 24 / 100 V02/19
Bolt kits
matching matching
bolt / ground roller BC
S4 -A3/A4
bolt / ground roller BC -
A2
mat. no. mat. no.
200002943 bolt attachment 101131686 bolt attachment
200002941 101131685
bolt / ground roller BC
S4 -B3/4 / -C3/4 / -D3/4
bolt / ground roller
AFplan30V/40D
mat. no. mat. no.
200002921 bolt attachment 101130274 bolt attachment
200002920 101130273
bolt / ground roller kit
BC S2 -R3
bolt / ground roller kit
BC A2L-R3
mat. no. mat. no.
200002935 bolt attachment 101133889 bolt attachment
200002936 101133890
retrofit greasing bolt
S2L kit
bolt kit bolt - retrofit kit low-
maintenance
mat. no. mat. no. mat. no.
200007260 200003995 200002954
incl. bolts for arms and
platform
Incl. mechanical link,
bolts, slide bearing
suitable for BC S4-B1 / -
C1 / -D1
suitable for BC 750 S2L suitable for BC S4-B3/C3/-
B4/-C4
measure (mm) 2 x each:
bolt Ø 30 x 130; bolt Ø30
x Ø 35 x 155; ground roller
Ø 100 x Ø 30,3 x 50
measure (mm) 2 x Ø 30 /
Ø 35 x 140; 2 x Ø 30 x
100; 2 x Ø 100 / Ø 30,3 x
50
measure (mm) 2 x each:
bolt Ø 35 x 112; bolt Ø 30
x Ø 35 x 156; ground roller
Ø 100 x Ø 30,3 x 50
measure (mm) 2 x Ø 30 /
Ø 35 x 145; 2 x Ø 35 x
112; 2 x Ø 100 / Ø 30,3 x
50
Incl. 3 x 101132696, 2 x
101131215, 1 x
101132920
Incl. 3 x 101132696, je 1 x
101131215 /
101132920/101132921
www.lifting-performance.com © Gerd Bär GmbH - Page 25 / 100 V02/19
Securing material / bolts
securing material
mat. no. Maß (mm) securing with
eye pin 101130785 Ø 12 x 60 screw 101130787
eye pin 101129952 Ø 10 x 50 screw 101129960
eye pin 101124465 Ø 8 x 50 screw 101124519
conus grease nipple 101100847 20 x 10 x16 H3 / 90°
conus grease nipple 101100844 AM 6 H1 / 180°
conus grease nipple 101100846 Ø 10 x 10 H1 / 180°
protection cap 101109328 EP 985 FORM B
Position of bolts for BCs with 4 cylinders Position of bolts for BCs with 2 cylinders
1
2
3
4
6
10
5
8 7 Position of bolts
1 = tilting cylinder - platform 2 = tilting cylinder - main beam 3 = lifting arm - platform 4 = lifting cylinder - lifting arm 5 = lifting cylinder - main beam 6 = lifting arm - platform 7 = mechanical link 8 = lifting arm - platform 9 = lifting arm - flange bracket 10 = lifting arm - main beam
1
9
Verification of parts in WebShop necessary!
www.lifting-performance.com © Gerd Bär GmbH - Page 26 / 100 V02/19
Securing material / bolts
pos. mat. no. description measure (mm) BC A2V BC S2 BC S4 BC Falt BC RetFalt BC Ret/HydFalt
101130222 bolt for ground roller Ø 30 / Ø 35 x 140 - - 1000S4 -A1 - - -
101139070 bolt for ground roller Ø 30 x Ø 35 x 155 - - 1000S4 -A3 - - -
101131563 bolt Ø 35 x 82 - S2 -M3 - - - -
101139021 bolt for ground roller Ø 35 x Ø 45 x Ø 52 x 105 - S2 -M4/M5 - - - -
101130197 bolt for ground roller Ø 30 / Ø 35 x 145 - - S4(A/U)-B1/C1/-D1/-C1 1500F2/F4 -B1 R41-D/-H/D1/-H1 -
101136852 bolt for ground roller Ø 30 / Ø 35 x 156 - - S4(U)-B3/-B4/W3/-W4 1500F2/F4 -B3 R41-D3/4/H3/4 H42/R42-D4/-G4/-H4
101130776 bolt for ground roller Ø40 x 185 - S2 -K2 - - R21-K2, R2T-P3-5 -
101125926 bolt with greasing hole Ø 35 x 90 S4(A/U)-B1/-C1/-C1/-D1 1500F2/F4 -B1 H42/R42-G1/D1
101139061 bolt Ø 30 x 103 - - S4 A3/-A4 1000F2/F4 -A3/-A4 - H42/R42-G3/4/-D3/4/-H3/4
101136659 bolt with greasing hole Ø 35 x 102 - - S4 -B3/4/-C3/4
S4A/U-D3/4/-W3/4
1500F2/F4 -B3/-B4 - H42/R42-D3/4/-G3/4/-H3/4
101126731 bolt Ø 40 x 130 - S2 -K/-K1 - - R21-K/-K1
R2T-P2
-
101130456 bolt with greasing hole Ø 40 x 135 - S2N-K4 S4- S/-S3/-S4 - R21-K2-4, R2T-P3-5 -
3101130229 bolt with greasing hole Ø 35 x 112 - - S4 -B/C/-B1/3/-C1/3/D1/3
S4A/U-C1/-D1
1500F2/F4-B1 R41-D1-D4 H42/R42-D1/4/-G1/4/-H1/4
101125922 bolt with greasing hole Ø 35 x 110 - - S4(A/U)-B/-B1/-C/-C1/-D1 1500F2/F4-B1 R41-D/-D1/-D2 H42/R42 -D/-D1/-G/-G1
101130229 bolt with greasing hole Ø 35 x 112 - - S4 -B/-B1/3/-C/-C1/3/D1/3
S4A/U-C1/-D1
1500F2/F4-B1 R41-D1/4 H42/R42-D1/4/-G1/4/-H1/4
101114797 sleeve Ø 35 / Ø 16,4 x 129 - - S4 -B/-B1/3/-C/-C1/3
S4A/U-C1/D1/3/-W3
1500F2/F4 -B/-B1/3 R41-D1/2/-H1/3/-H4 H42/R42-D/-D1/-G/-G1
101129965 bolt Ø 35 x 110 - S2 -R/-R1
S2 -M2/-M3/-M4
- - - -
101126731 bolt Ø40 X 130 - S2 -K/-K1 - - R21-K/-K1
R2T-P2
-
101131215 bolt Ø 35 x 180 -T1-3 S2/A2L-R3/-R4 - - - -
200006802 bolt with greasing hole Ø35 x 165 - S2L-R5 - - - -
200006426 bolt Ø35 x 165 - S2L-R5 - - - -
101119453 bolt for mechanical link Ø 40 x 46 - - S4 -B/-B1/-C/-C1
S4A/U-C/-C1/-D/-D1
1500F2/F4 -B/-B1 R41-D1/-H1 H42/R42-G/-G1/-D1
101126053 bolt for mechanical link Ø 40 x 44 - - S4-B3/-C3
S4A/U-D3/-W3/-W4
1500F2/F4-B3/-B4 - -
101115743 bolt for mechanical link Ø 46 / Ø 30 x 43,5 - - S4(L)-A1/A3/A4 1500F2/F4-B3/-B4 - -
200008099 bolt kit greasable 4 X M16 X 40 - - S4 -B/C F2/F4 R41-D1/H1 H42/R42-D1/G1/H1
200008100 bolt kit greasable 2 X M16 X 40 / 45 - - - - R41/R4C/R4U- 3 H42/R42-D3/G3/H3
10101114797 sleeve Ø 35 / Ø 16,4 x 129 - - S4 -B/-B1/-B3/-C/-C1/-C3
S4A/U-C1/D1/-D3/-W3
1500F2/F4 -B/-B1/3 R41-D1/2/-H1/3/-H4 H42/R42-D/-D1/-G/-G1
101118066 bolt Ø 30 x 80 - - S4-A1 1000F2/F4-A1 - -
7
1
2
5 +
6
4
6 +
8 +
9
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Power packs
Please exchange complete power pack in case of warranty!
Compontents of different suppliers are not compatible!
Further information is available in the corresponding TechSI in our WebShop
power pack power pack power pack power pack
mat. no. mat. no. mat. no. mat. no.
1HX122222 1HX122220 1XX122218 1XX122216
24 V / 3,2 ccm / 3 kW 24 V / 2,6 ccm / 3 kW 24 V / 2,6 ccm / 2 kW 24 V / 2,0 ccm / 2 kW
power pack power pack power pack power pack
mat. no. mat. no. mat. no. mat. no.
1XX122212 1HA127848 1XX122215 1XX122213
24 V / 1,2 ccm / 2 kW 24 V / 1,0 ccm / 1,2 kW 12 V / 2,0 ccm / 1,7 kW 12 V / 1,2 ccm / 1,7 kW
power pack power pack power pack power pack
mat. no. mat. no. mat. no. mat. no.
200008119 200004483 200003463 1HX122217
12 V / 0,6 ccm / 0,8 kW 12 V / 0,6 ccm / 0,8 kW 24 V / 1,6 ccm / 2 kW,
HighPressure
24 V / 2,0 ccm / 2 kW, low
noise
tank tank with protector for
air filter
tank tank
mat. no. mat. no. mat. no. mat. no.
101122335 101118358 101122334 101121328
6,6 l volume, suitable for
1XX122218
5,5 l volume, suitable for
BC 1500S-B / 2000S-C /
2000SA-D
5,4 l volume, suitable for
1XX122216, 1XX122215,
1HX122217, 1HX124410
incl. sealing 101121327
and 8 x screw 101124386,
suitable for BC SX1
- with thermostatic switch as protection against overheating - components are exchangeable
plus 101121329 oil drain plug
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Electric motors
electric motor Haldex /
Concentric (HA)
electric motor Haldex /
Concentric (HA)
electric motor Haldex /
Concentric (HA)
electric motor Haldex /
Concentric (HA)
mat. no. mat. no. mat. no. mat. no.
101122169 101121266 101122168 101121267
24 V / 2 kW 24 V / 1,2 kW 12 V / 1,7 kW 12 V / 0,8 kW
suitable for 1XX122212,
1XX122216, 1XX122218,
1XX122220
suitable for 1HA127848,
1HA128349, 1HA133051
suitable for 1XX122212,
1XX122215
suitable for 1HA128348,
1HA131492
electric motor Haldex /
Concentric (HX)
electric motor Haldex /
Concentric (HX)
electric motor Haldex /
Concentric (HX)
electric motor Hydac /
Flutec (FY)
mat. no. mat. no. mat. no. mat. no.
101135325 101135312 101135311 101139284
24 V / 3 kW 24 V / 2 kW 12 V / 1,7 kW Ø 112 mm 24 V / 2 kW
suitable for 1HX122220,
1HX122222, 1HX124410,
200008559
suitable for 1XX122212,
1XX122216, 1HX122217,
1XX122218, 1HX122214,
1HX122219, 200003463
suitable for 1XX122213,
1XX122215
suitable for 1XX122212,
1XX122216, 1XX122218
electrohydro pump
Haldex / Concentric
mat. no.
1HA101175
24 V / 2 ccm / 2 kW
suitable for BC H (except
H-40), S-12/-14/-24
When purchasing motors please consider power pack supplier: HA / HX = Haldex / Concentric FY = Hydac / Flutec FL = Flutec
www.lifting-performance.com © Gerd Bär GmbH - Page 29 / 100 V02/19
Pumps
hydraulic pump HX hydraulic pump HX hydraulic pump HX hydraulic pump
mat. no. mat. no. mat. no. mat. no.
101135319 101135317 101135315 101118422
measure 2,5 ccm measure 2,0 ccm measure 1,2 ccm information 2,6 ccm
suitable for 1HX122220,
1HX122218, 1HX124410,
1HX131387, 200008559
suitable for 1XX122215,
1XX122216
suitable for 1XX122212,
1XX122213
suitable for BC 2000S-
C/SA-D
hydraulic pump HA hydraulic pump HA hydraulic pump HA hydraulic pump HA
mat. no. mat. no. mat. no. mat. no.
101118421 101118420 101123370 101121269
measure 2,0 ccm measure 1,2 ccm information information
suitable for 1XX122216,
101114843
suitable for 1XX122213,
1XX122212
suitable for 1HA127848 suitable for 1HA123231,
1HA128348, 1HA128349,
1HA131492, 1HA133051
hydraulic pump FL left-
turning
hydraulic pump FL left-
turning
hydraulic pump FY with
suction tube
hydraulic pump FY with
suction tube
mat. no. mat. no. mat. no. mat. no.
101123427 101125582 101139285 101139797
measure 2,0 ccm measure 1,2 ccm measure 2,0 ccm measure 2,5 ccm
suitable for 1XX122215,
1XX122216
suitable for 1XX122213,
1XX122212
suitable for 1XX122216 suitable for 1XX122218
When purchasing pumps please consider power pack supplier: HA / HX = Haldex / Concentric FY = Hydac / Flutec FL = Flutec
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Cylinders, piston rods, sealing kits
lifting cylinder lifting cylinder lifting cylinder lifting cylinder
mat. no. mat. no. mat. no. mat. no.
1WE130030 1WE130823 1XX114687 1XX130849
information information information information
EZ 85-285 EZ 85-230 EZ 70-285 EZ 70-231
lifting cylinder lifting cylinder lifting cylinder lifting cylinder
mat. no. mat. no. mat. no. mat. no.
1XX127414 1WE114195 1XX114688 1WE118380
information information information information
EZ 70-171 EZ 60-285 EZ 60-285 EZ 50-253
lifting cylinder lifting cylinder
HighPressure
piston rod EZ 85-230 piston rod EZ 70-285
mat. no. mat. no. mat. no. mat. no.
1XX138578 200003205 200003476 101118239
information information suitable for 1WE130823 suitable for 1XX114687
EZ 50-253 EZ 50-253 310 bar
piston rod EZ 70-231 piston rod EZ 60-285 piston rod EZ 60-285 /
EZ 60-280
piston rod EZ 50-253
mat. no. mat. no. mat. no. mat. no.
101134125 101120067 101123888 101120066
suitable for 1XX130849 suitable for 1XX114688 suitable for 1WE114195 suitable for 1WE118380,
1XX138578
In addition parts fitted to cylinder are required!
www.lifting-performance.com © Gerd Bär GmbH - Page 31 / 100 V02/19
Cylinders, piston rods, sealing kits
tilting cylinder tillting cylinder
HighPressure
tilting cylinder tilting cylinder
mat. no. mat. no. mat. no. mat. no.
1XX118381 200003206 1XX114690 200003695
information information information information
DZ 50/36-200 DZ 50/36-200 310 bar DZ 60/40-220 DZ 63/40-173
tilting cylinder tilting cylinder tilting cylinder tilting cylinder
mat. no. mat. no. mat. no. mat. no.
101145690 1XX127412 1XX121043 1XX114689
information information information information
EZ 70-30 DZ 70/40-173 DZ 70/50-30 DZ 70/50-272
tilting cylinder tilting cylinder tilting cylinder tilting cylinder
mat. no. mat. no. mat. no. mat. no.
1XX130850 1WE130859 1WE130822 1WE127737
information information information information
DZ 80/50-242 DZ 90/50-45 DZ 90/50-242 DZ 90/50-272
piston rod for tilting
cylinder
ring spanner SW60 ring spanner SW 41
mat. no. mat. no. mat. no.
200003765 101133669 200007259
DZ 50/36-200
HighPressure
suitable for 200003206
In addition parts fitted to cylinder are required!
Ring spanner for locking tilting cylinder - see fitment instructions
www.lifting-performance.com © Gerd Bär GmbH - Page 32 / 100 V02/19
Cylinders, piston rods, sealing kits
rod head with bearing rod head with bearing rod head with bearing rod head kit
mat. no. mat. no. mat. no. mat. no.
101136241 101136242 101136668 101127873
for arm length 800 mm for arm length 900 mm for arm length 900 mm for arm length 800 mm
DZ 70/50-272 DZ 70/50-272 DZ 60/40-220 DZ 90/50-242/-45
Sliding cylinder sliding cylinder sliding cylinder sliding cylinder
mat. no. mat. no. mat. no. mat. no.
1XX121263 1XX145481 200001794 200001027
information information information information (2 X 500)
DZ 40/25-1050 DZ 40/25-1100 DZ 40/25-1100 DZ 40/25 X 1000
sliding cylinder
mat. no.
200001021
information (2 X 650)
DZ 50/30 X 1300
folding cylinder jack leg hydraulical jack leg hydraulic jack leg cylinder
mat. no. mat. no. mat. no. mat. no.
101110646 1RI129988 200005236 200002877
information information Tandem mit Pendelfuß information
EZ 32-130 max. 300 bar AZ 60/50-350
In addition parts fitted to cylinder are required!
alternativ 200005302 sensor
www.lifting-performance.com © Gerd Bär GmbH - Page 33 / 100 V02/19
Cylinders, piston rods, sealing kits
sealing kit EZ 85-230/85-
285
sealing kit EZ 70-171, EZ
70-231, EZ 70-285
sealing kit EZ 60-285 sealing kit EZ 50-253
mat. no. mat. no. mat. no. mat. no.
101132484 200002950 200002939 101132207
suitable for suitable for suitable for suitable for
1WE130030, 1WE130823 1WE114198, 1XX114687,
1XX127414, 1XX130849,
200005606
1XX114688 1WE118380
sealing kit DZ 50/36-200 Sealing kit DZ 50/36-200
HighPressure
sealing kit DZ 60/40-220 sealing kit DZ 70/50-272
mat. no. mat. no. mat. no. mat. no.
101124793 200007525 101116620 101126091
suitable for suitable for suitable for suitable for
1XX118381, Weber /
Pacoma
200003206 1XX114690, Serta /
Weber / Büter
1XX114689 / 1XX121043,
Pacoma
sealing kit DZ 70/50-272 sealing kit DZ 70/40-173
mat. no. mat. no.
101116619 200006943
suitable for suitable for
1XX114689 / 200005605,
Weber
1XX127412
When purchasing sealing kits please consider cylinder supplier: WE = Weber PC = Pacoma BU = Büter
www.lifting-performance.com © Gerd Bär GmbH - Page 34 / 100 V02/19
Protective tubes, bellows
protective tube for EZ 50-
253
protective tube for EZ 50-
253
protective tube HZ 60-
200
protective tube for EZ 60-
285
mat. no. mat. no. mat. no. mat. no.
101127095 101139137 101109190 101127094
measure (mm) measure (mm) measure (mm) measure (mm)
Ø 74 / Ø 50 x 2 x 300 Ø 74 / Ø 50 x 2 x 290 Ø 60 x 330 Ø 84 / Ø 59 x 2 x 320
plus clip 101100822 plus clip 101100822 incl. clip 101100822 plus clip 101100822
protective tube for EZ 60 protective tube for DZ
70/50-30
protective tube for EZ 70-
285/ EZ 70-230
protective tube for EZ 70-
285 / EZ 70-23
mat. no. mat. no. mat. no. mat. no.
101100400 101121945 101127092 101136808
measure (mm) measure (mm) measure (mm) measure (mm)
Ø 86 x 2 x 320 Ø 86 x 2 x 180 Ø 94 / Ø 69 x 2 x 310 Ø 94 / Ø 69 x 2 x 310
plus clip 101100822 plus clip 101100818 plus clip 101100818 plus clip 101100818
protective tube for EZ 70 protective tube for EZ 85-
230
mat. no. mat. no.
101100401 101127109
measure (mm) measure (mm)
Ø 96 x 2 x 320 Ø 112 / Ø 84 x 2 x 300
plus clip 101100818 plus clip 101100821
www.lifting-performance.com © Gerd Bär GmbH - Page 35 / 100 V02/19
Protective tubes, bellows
bellow with jubilee clip bellow with jubilee clip
mat. no. mat. no.
101128205 101109669
measure (mm) Ø 70 x 50 measure (mm) Ø 70 x 70
incl. clip 101100818 / 101100821 incl. clip 101100818 / 101100821
bellow bellow bellow bellow
mat. no. mat. no. mat. no. mat. no.
101127156 101127155 101100403 101127508
measure (mm) measure (mm) measure (mm) measure (mm)
Ø 60-82 inside / Ø 102
outside
Ø 70-50 inside / Ø 102
outside
Ø 73 inside / Ø 109
outside
Ø 80 x 50
plus clip 101100818, 101100821 plus clip 101100818, 101100821 plus clip 101100818, 101100821 plus clip 101127742, 101100822
www.lifting-performance.com © Gerd Bär GmbH - Page 36 / 100 V02/19
Valves, tubes
solenoid valve 24 V eBC solenoid valve 12 V eBC solenoid valve 24 V solenoid valve 24 V
mat. no. mat. no. mat. no. mat. no.
200004741 200004742 101125167 101125168
2/2 double-locked 2/2 double-locked 2/2 double locked 2/2 double locked
solenoid valve 24 V 4/2 directional valve valve insert
mat. no. mat. no. mat. no.
101125165 101123413 101124863
2/2 single locked 12 V / 24 V, WKM 2/2 double locked
valve insert valve insert cap nut
mat. no. mat. no. mat. no.
101124906 101124770 101124771
2/2 single locked for WKM 4/2 short measure M18 x 1,5 mm
shuttle valve flow control valve washer deflector
mat. no. mat. no. mat. no.
101121536 101118105 101118055
measure Ø 13 x 24 mm measure Ø 1,3 mm suitable for 101118105
valve block valve block
mat. no. mat. no.
101125917 101134652
hydr. sliding out suitable for
for RetFalt / HydFalt HX power packs
Consider TechSI in our WebShop!
www.lifting-performance.com © Gerd Bär GmbH - Page 37 / 100 V02/19
Valves, tubes
tube kit for BC 1000S4-
A/-A1, 1500S4-B/-B1,
2000S4-C/-C1
tube kit for Ret/HydFalt hydraulic hose 2 x
DKOL 6L
hydraulic hose DKOL 6L
1x90°
mat. no. mat. no. mat. no. mat. no.
101130023 101130643 101109419 101122146
4 x 101116567,
2 x 101114851
6 x 101109141,
1 x 101122089,
1 x 101122090
DN 2 x 500 DN 4 x 1460
hydraulic hose 2x DKOL
10L
hydraulic hose 2x DKOL
10L
hydraulic hose DKOL
10L 1x90°
hydraulic hose 2x DKOL
10L
mat. no. mat. no. mat. no. mat. no.
101109141 101116567 101109413 101114851
DN 6 x 680 DN 6 x 900 DN 6 x 1100 DN 6 x 1150
hydraulic hose 2x DKOL
10L
hydraulic hose 2x DKOL
10L
hydraulic hose 1 x
DKOL 10L 1x90°
hydraulic hose 2x DKOL
10L
mat. no. mat. no. mat. no. mat. no.
101117017 101137524 101122090 101131784
DN 6 x 1650 DN 6 x 1800 DN 6 x 2150 DN 8 x 1650
high pressure hydraulic
hose 2x DKOL 10L
high pressure hydraulic
hose 2x DKOL 10L
high pressure hydraulic
hose 2x DKOL 10L
mat. no. mat. no. mat. no.
200003282 200003283 200003284
DN 8 x 1650 DN 6 x 1650 DN 6 x 680
www.lifting-performance.com © Gerd Bär GmbH - Page 38 / 100 V02/19
Sliding mechanism
guide piece left hand
side kit
guide piece right hand
side kit
sliding piece sliding piece
mat. no. mat. no. mat. no. mat. no.
101127260 101127259 101146412 101146413
suitable for suitable for for 12 mm for 10 mm
slides BC H42 slides BC H42
sliding block sliding block piece of profile piece of profile
mat. no. mat. no. mat. no. mat. no.
101130202 101108554 101108509 101108510
measure (mm) measure (mm) measure (mm) measure (mm)
52 x 15 x 58 60 x Form 48 x 15 x 50 50 x 10 x 78
knurled screw with
square nut kit
holder sliding
mechanism
chain wheel
mat. no. mat. no. mat. no.
101127058 101121609 101121912
Ø 115 mm / 27 chains
www.lifting-performance.com © Gerd Bär GmbH - Page 39 / 100 V02/19
Mechanical platform parts
pos. description suitable for mat.no. left mat.no. right
platform edging with SideGrip BAplan40VL(L) platform height 1810 mm 101133229 101133199
platform edging with SideGrip BAplan40VL(L) up to platform height 2110 mm 101133235 101133205
platform edging with SideGrip BAplan40VL(L) up to platform height 2300 mm 101133239 101133209
platform edging AGplan up to platform height 2510 mm 101130621 101130618
platform edging with SideGrip BAplan30VLS up to platform height 1810 mm
platform edging with SideGrip BAplan45VL(L) up to platform height 1810 mm
platform edging with SideGrip BAplan45VL(L) up to platform height 2510 mm
platform edging with SideGrip BAplan45VL(L) up to platform height 2110 mm
platform edging AF/PFplan40D
platform tip edging BAplan30VLS 101132416 101132415
platform tip edging BAplan45VL(L) 200005512 200005513
platform edging tip AF/PFplan40D 101119993 101119994
RamGuard BAplan40VL platform edging for side loading ramp 101143439 101143438
RamGuard BAplan45VL(L) platform edging for side loading ramp 200003440 200003441
SteelTop BAplan45VL platform edging for side loading ramp 200006311 200006310
SteelTop BAplan50VL 200006325 200006324
platform pivot bracket BAplan40VL(L)-S4-B3 101136674 101136673
platform pivot bracket BAplan45VLL-S4 -A3/-A4 101139057 101139056
platform pivot bracket AFplan40D-S4-C2/C3 101134666 101134667
3 RamGuard 3 SteelTop 5 warning flags warning flags (pair) with aluminium holders
warning flags (pair) with plastic holders
warning flags (pair) blue-yellow with aluminium holders
warning flags Bär VanLift
platform pivot bracket with SilentGrip BC 2000 H42/R42-D3/-H3 platform width 2400 mm
platform pivot bracket with SilentGrip BC 2000 H42/R42-D3/-H3 platform width 2100 mm
platform pivot bracket with SilentGrip BC 1500 H42/R42-G3/-H3 platform width 2400 mm
200001178
200001180
6
101111585
200002827
101133294
5
200001179
200009754
1
2
3
4
101132374
200005514
101119992
200005619
200005627
1
2
3 4
5
plus 2 x on each side: 200004161 bolt, 200004214 cylinder screw
6 Verification of parts in WebShop necessary!
www.lifting-performance.com © Gerd Bär GmbH - Page 40 / 100 V02/19
Mechanical platform parts
ground roller ground roller ground roller
mat. no. mat. no. mat. no.
101125068 101132696 101117999
measure (mm) measure (mm) measure (mm)
Ø 100 / Ø 30,3 x 50 Ø 100 / Ø 45,4 x 21,5 Ø 35,5 x 80 x 46
Piek version 200001767
Ø110 x Ø30 x 50
pressure point for
platform
pressure point for
platform
parabolic spring with
external thread
folding joint
mat. no. mat. no. mat. no. mat. no.
101133337 101140844 101110039 200007444
measure (mm) measure (mm) measure (mm) measure (mm)
Ø 60 x 60 60 x 12 x 315 30 x 36 M8 / 20 100 x 3,6 x 1560
folding joint ear PIEK bridge plate with
automatic return kit
rail seal for Bär
VanBridge
SilentGrip repair kit
mat. no. mat. no. mat. no. mat. no.
101144327 101122528 101132935 101130742
measure 128 mm For Ret/HydFalt
plus 101132525 rivet
plus 101125523 washer, 101100702 hexagon screw
plus 101137068 clamping piece
www.lifting-performance.com © Gerd Bär GmbH - Page 41 / 100 V02/19
Trolley stop ad / rd
Trolley stop kits for BA platforms mat. no.
2ad with measure 750 mm / 120 mm / 750 mm 101133525
2ad with measure 750 mm / 180 mm / 750 mm 101131934
2ad with measure 850 mm / 280 mm / 850 mm 101131933
2rd with measure 750 mm / 180 mm / 750 mm 101134138
2rd with measure 850 mm / 280 mm / 850 mm 101134135
pos. description mat. no.
2ad with flap width 750 mm 101145495
2ad with flap width 850 mm 101131904
2rd with flap width 750 mm 101134141
flap for trolley stop 2rd - 850 mm 101134142
shaft for trolley stop 101126434
shaft for trolley stop 101126438
3 leg spring Ø 2,2 mm 101126433
4 locking bolt 101126430
5 pressure spring Ø 1,25 / Ø 11 x 22 mm 101126432
6 distance sleeve 101126431
7 cylinder screw with hexagon socket 101117072
8 distance plate for unlocking for ad/rd 101131893
9 clamping pin heavy version 101129106
10 screw with hexagon socket 101116898
11 distance piece for shaft 101126435
12 shim ring 101129740
leg spring 101135037 For platforms AGplan40VL(L) / AMfalt
repair kit 2rd PIEK version right hand side 200000932 flap for trolley stop 2AD 101126428
repair kit 2rd PIEK version left hand side 200000933 flap for trolley stop 2RD with flap width 850 mm 101129762
1
2
description mat. no.
Kit includes all components!
2
12
1
3
10 9
8 5 7
6 4
11
Trolley stop 2ad for 2 trolleys with opening angle 110° for roller diameter up to 200 mm Trolley stop 2rd for 2 trolleys with opening angle 43° for roller diameter up to 110 mm
www.lifting-performance.com © Gerd Bär GmbH - Page 42 / 100 V02/19
Trolley stop Rx
Trolley stop kit for BAplan L40D 40VH
2Rx 200006869 101124556 200008596
3Rx 200006861 101124559 200008597
pos. description
Rx with flap width 745 mm 101136804 - 200008595
Rx with flap width 890 mm 101139834 - -
notch for 2Rx 200006865 - 200006865
notch for 3Rx 200006862 - 200006862
3 shaft for trolley stop 200005083 - 200005083
4 leg spring Ø 3 mm 101110222 - 200006875
5 screw with hexagon socket 101124581 - 101124581
6 lock washer for shaft 101136539 - 101136539
7 plate spring 200008183 - 200008355
8 notch 26,6 mm x 5,8 mm x 80 mm 101125140 - 101125140
9 lever 101126363 - 101126363
10 unlocking 101134538 - 101134538
mat. no. 200006862 notch 3Rx includes: mat. no. mat. no. 101134538 unlocking includes: mat. no. mat. no. 200008183 plate spring plus: mat. no.
distance piece 101126362 distance plate for unlocking Rx 101134537 cylinder screw 101125700
hexagon screw 101100666 bearing 101116548 hexagon nut self-locking 101102316
band with drillings 101125144 screw with hexagon socket 101124581
notch 26,6 mm x 5,8 mm x 80 mm 101125140 cylinder pin 101117066
cylinder screw with hexagon socket 101126368 lever 101126363
driver 101123803 slide bearing 101117063
guide piece 101123802
cylinder screw with hexagon socket 101124583
1
2
AFplan
mat. no.
Kit includes all components!
1
2
3
4 2
6
5
6 8 7
10
9
4
Trolley stop 2Rx for 2 trolleys Abrollsicher3Rx for 3 trolleys Abrollsicher5Rx for 5 trolleys with opening angle 43° for roller diameter up to 110 mm
www.lifting-performance.com © Gerd Bär GmbH - Page 43 / 100 V02/19
Trolley stop Ax / massive wheel recesses
Trolley stop kit for BAplan40VL/50VL mat. no.
1 2Ax with measure 800 / 90 / 800 mm 200008698
pos. description mat. no.
2 distance plate 90 mm 101134569
3 distance plate 189 mm 101135602
4 distance plate 177 mm 101134567
5 screw with hexagon socket 101124581
6 flap width 800 mm 101136800
7 clamping pin 101117080
8 round cord rubber sponge 101134534
9 actuating lever 200003139
10 shaft for trolley stop 101135601
11 lock washer for shaft 101136539
12 blind rivet 101100784
13 leaf spring 101134566
Massive wheel recess 120 x 30x 136 mm 101134956
Trolley stop kit for BAret45VLL mat. no.
2Rs with measure 890 mm / 90 mm / 890 mm 200008161
1 Rs with flap width 890 mm 200008162
2 angle 200006475
3 screw with hexagon socket 101116898
4 screw with hexagon socket 101124581
5 distance plate 90 mm 101134569
6 spring for trolley stop 200007330
7 screw with hexagon socket 101116898
8 spring bearing 200008160
9 lock washer for shaft 101136539
10 shaft for trolley stop 200005083
Kit includes all components!
Trolley stop 2Ax for 2 trolleys with opening angle 90° for roller diameter up to 200 mm
Trolley stop 2Rs for 2 trolleys with opening angle 43° for roller diameter up to 110 mm
www.lifting-performance.com © Gerd Bär GmbH - Page 44 / 100 V02/19
Flashing lights
flashing light
CargoFlash 2.0
protective angle for
CargoFlash
mat. no. mat. no.
200003006 200004233
information
12 V + 24 V
flashing light Hula diode
with screws
extension cable flashing
light
mat. no. mat. no.
101118232 101119516
information measure (mm)
24 V 2 x 0,75 mm² x 2500
- reduced power consumption - high light intensity (LED) - protection class IP69K - suitable for all Bär Cargolifts - for 12V and 24V
www.lifting-performance.com © Gerd Bär GmbH - Page 45 / 100 V02/19
Foot control (electronics)
foot control button tilt S foot control button lift H rubber button S for foot
control
rubber button H for foot
control
mat. no. mat. no. mat. no. mat. no.
101123953 101123952 101100942 101101157
information information suitable for suitable for
cable length 500 mm cable length 500 mm 101123953 101123952
foot control case, cast
part
hexagon screw micro switch with
superseal plug
mat. no. mat. no. mat. no.
101100908 101100666 101123674
suitable for 101123952 /
101123953
information M6 x 12 information 2 pole / cable
length 500 mm
suitable for 101123953 /
101123952
suitable for 101123953 /
101123952
foot control unit rubber button foot
control unit
pushbutton switch for
foot control unit
mat. no. mat. no. mat. no.
101133641 101128024 101133646
information suitable for suitable for
cable length 800 mm 101133641 101133641
Consider bend radius during fitment!
Consider bend radius during fitment!
www.lifting-performance.com © Gerd Bär GmbH - Page 46 / 100 V02/19
Foot control (electronics)
foot control electronics
CAN ARC1
foot control electronics
CAN ARC1
foot control electronics foot control electronics
mat. no. mat. no. mat. no. mat. no.
101146231 101146324 101132926 101144659
suitable for BC S2, S4,
R2T, R21 with eBC
Controller
suitable for BC H42 with
eBC Controller
suitable for BC A2L with
central electric circuit
suitable for BC A2V, S2,
S4, R21, R2T with central
electric circuit / electronics
tilt sensor 0-360° tilt sensor 0-360° tilt sensor 0-90° / 360° tilt sensor 0-90°, 7 pin
foot control electronics foot control electronics foot control electronics bracket
mat. no. mat. no. mat. no. mat. no.
101131115 101131117 101131118 200000781
suitable for BC S4, R41,
R4S with central electric
circuit / electronics
suitable for BC H42 / R42
/ Falt with central electric
circuit / electronic control
suitable for BC F2 with
central electric circuit /
electronics
suitable for foot control
electronic
tilt sensor 0-90°, 5 pole tilt sensor 0-180° tilt sensor 0-180°
plus cellular rubber 101132687 and 101101112 consider TechSI in our Webshop!
Verification of parts in WebShop necessary!
www.lifting-performance.com © Gerd Bär GmbH - Page 47 / 100 V02/19
CargoSeal
mat. no. 101130149 Sealing kit CargoSeal
The following parts of the CargoSeal kit are also available as single components:
pos. mat. no. description information / measure quantity
10 200003074 stop bar length 2505 mm 1
20 101130161 pressure point for lifting arm 2
30 101130162 pressure point for platform 3
40 101130172 square nut M8 5
50 101118596 lens flange head screw M8 x 16 5
60 101133323 blind rivet truss head Ø 8 mm x 22 18
70 101124252 sealing profile 1
80 200002928 c-profile 28 x 10 x 2.770 mm 3
90 101117420 profile sealing kit for platform height 2360 - 2810 mm 3
100 101131712 pressure point for platform tip 12 x 80 x 150 mm 2
110 101100540 cylinder screw M8 x 25 6
Piek version (mat. no. 101141385)In case of Piek version please replace the following positions by:
10 101141373 stop bar PIEK length 2505 mm 1
30 101141387 pressure point for lifting arm PIEK 2
www.lifting-performance.com © Gerd Bär GmbH - Page 48 / 100 V02/19
Signs, documents
Bär Control EVO
mat. no. sign 100 x 21 mm
200006659 SwitchKey
sign
209 x 80 mm
mat. no.
right hand traffic
mat. no.
left hand traffic
A2L/S2/S4 200006654 200006665
Falt 200006655 200006666
RetFalt 200006656 200006667
R42 200006657 200006668
H42 200006658 200006669
hydraulic jack legs 200006693
mat. no. sign 100 x 26 mm
200006662 jack legs individual underrun bar S4U 200006660 200006670
200006661 jack legs central F4 200006664 200006671
200006663 jack legs automatic
mat. no. sticker upper side
200006764 carrier for service signs
200006763 regular check
200006762 maintenance
Bär CargoRate
Default SwitchKey
200007290 Bär SmartControl
Consider sticker positioning!
Signs of other control elements are included in the section control elements / eBC Controller / electronics / central electric circuit
www.lifting-performance.com © Gerd Bär GmbH - Page 49 / 100 V02/19
Signs, documents
sticker Bär Cargolift sticker Bär Cargolift badge for regular
inspection
service badge
mat. no. mat. no. mat. no. mat. no.
101118567 101123552 101101001 200003089
measure (mm) measure (mm) measure (mm) measure (mm)
248 x 100 163 x 65 Ø 65 Ø 65
danger sign tail lift
operation VEHH
type sign load diagram type sign underrun bar type sign serial number /
QR code
mat. no. mat. no. mat. no. mat. no.
101142159 101119847 101119848 101119849
measure (mm) measure (mm) measure (mm) measure 52 x 27 mm
210 x 148 137 x 57,5 110 x 26 suitable for BC with eBC
Controller
inspection book Bär
Cargolift
mat. no.
101101743
Serial no. specific documents (for download or order) are available in our WebShop: menu parts - Others - Documents
For operating manuals (pdf), service documents (e.g. service protocol) see https://www.baer-cargolift.com/en/documents
www.lifting-performance.com © Gerd Bär GmbH - Page 50 / 100 V02/19
Miscellaneous
suction filter with air
intake and o-ring
T connection sleeve
adjustable
pipe fitting straight -
OMD
mat. no. mat. no. mat. no.
101118431 101105634 101127545
information information
16 x 1,5 GE 10 LR 1/4 ED
oil can 5 litre oil can 5 litre special additive LS grease cartridge
mat. no. mat. no. mat. no. mat. no.
200006498 200006497 101127082 200006232
information information PE-B 10 information Information AVILUB
Avilub Fluid BC 15 low temperature,
biodegradable
200 ml special grease LDW, 440
gr
spray Interflon Fin
Super
mat. no.
101125534
information
100 ml
www.lifting-performance.com © Gerd Bär GmbH - Page 51 / 100 V02/19
Bär Cargolift - Lifting Performance.
With your Bär Cargolift you have decided on a high-performance tail lift. In order to maintain its
performance, Bär recommends the utilization of Bär original spare parts. Because just the
manufacturer provides:
Localisation of serial number
a original parts that comply with serial parts in characteristics and in quality,
a just proven parts where appropriate also enhanced ones / derivates,
a 24 months warranty on original spare parts,
a exactly fitting original spare parts - for the highest reliability and availability - throughout the product life cycle.
on type sign load diagram
@Bär recommends the utilization of the Bär Cargolift WebShop for orders. There you may select the
part out of the Cargolift’s specific original parts list and order it quickly online. In addition you benefit
from the additional WebShop discount and the repeal of the packing charge.
on the main beam underneath the control box
on type sign control
for eBC Controller on QR code sign, for central electric circuit / electronics on hinge
You are missing login data? Contact [email protected]. on type sign underrun bar
on the underrun bar in driving direction on the right hand side
In case of questions on the original spare parts and their use the team Sales Parts may answer.
in the inspection book
Phone: 0049 7131 2877 752
Fax: 0049 7131 2877 777
Contact data of Bär Cargolift service partners worldwide, contact persons at Bär, current information
on warranty and order processing (delivery time, dispatch types, etc.) as well as conditions for repair
and parts delivery are available on the website
www.baer-cargolift.com
on page 4 for Cargolifts up to 04/2015
Änderu
ngen v
orb
ehalten. 05/2
018
Bär
© Gerd Bär GmbH · Pfaffenstraße 7 · D 74078 Heilbronn Fon +49 7131 2877-752 · Fax -777 · [email protected]
Reserv
ed r
ight of altera
tio
n. 02/2
019
D
IS 7
0000000015_E
N
Bär Cargolifts are conform to the norm CE.