BIO HAZARD CONTROL in the FOOD INDUSTRY
Presenting a solution to the ever present threat ofBacteria, Viruses and Fungi
SABS SANS 10330 HACCP (Food safety)
Why is RECTIFY® unique?
• It has high sterilizing powers with low effective chlorine content.
Proof of Bactericides (2) Virus Sterilization
Tested Virus Subject Log TCID 50/mlStart After 15 sec After 1 min
Influenza Virus, Type A(H1N1)
SARS Virus
Slightly AcidicHypochlorus
Acid*6.5
<1.5(Log 5
reduction) more than
99.999% reduction
<1.5
Purified Water 6.5 - 6.5
Food Analysis Center of Japan : No. 09003756001-01 (2009. 11. 4)*Rectify : Available Chlorine Concentration 20ppm, pH 6.1
R
5
Proof of Airborne Bacteria destruction (3)
Preliminary Air Purifier Tests
Food Preservation
DECOMPOSITION
BACTERIA
INFECTION RISK
Safely eliminating bacteria the HOCl is an optimum NATURAL food preservation system.
Pepper from same production lot. 9 days
A)Washed with water
B)Washed with HOCl
A B
0.00
0.40
0.80
1.20
1.60
2.00
Poultry
Results on bacteria on meat. 5’’ treatment
0.00
0.40
0.80
1.20
1.60
2.00
Bovine
0.00
0.40
0.80
1.20
1.60
2.00
Swine
(*) Results logarithmic reduction.Reduction by 1 means 10 reduction by 2 means 100 and so on.
Example: the result on poultry for S. Aureus was 1.79 logarithmic that means 61 times less than the original contamination.
Meats were contaminated before the tests.
FDA: Certified for sterilizing/disinfection of slaughtered meats. 2006
10
FDA - Approved as lavation for fruits & vegetables 2000
Results on Vegetables
Dati prodotti dalla SHANGAI UNIVERSITY
0
20
40
60
80
100
Trattato Non trattato
Fruit Hardnes Preservation %
0
1
2
3
4
5
Trattato Non trattato
Logarithmic reduction of bacteria load.
Organization Approved Categories Year
Korea: FDA - Food Additive - Disinfect/sterilize utensils, etc.
2007.112008.8
Europe: EPA ENVIRON-MENTAL PROTECTION AGENCY
- Approved Hypochlorous Acid Water producing machine as “Sterilizer producing equipment”.
1998
USA: FDA - GRAS (Generally Recognized As Safe) - Approved as lavation for fruits & vegetables
2000
FDA-FSIS FOOD SAFETY AND INSPECTION SERVICE
- Disinfect/Sterilize slaughtered meats 2006
USDA US DEPT OF AGRICULTURE
- Approved as germicide for E. coli 0-157, Salmonella, etc.
1999
Japan Ministry of Health Labor and Welfare
- Disinfect/Sterilize food products 2002.6
SABS - Disinfectant Antiseptic section 52 of Sans 1615-2011 2012
12
Japan Food Analysis Center: Harmless on humans
Tested subject Test resultAcute toxicity test on humans
(14 days) No Harmscaused nor foundEye irritation test on humans
(4 days)
Testing Institution : Meter and Petrochemical Testing and Research Institute (2009. 11. 27.)Tested product : BC-360 (pH : 6.1, Available Chlorine Concentration 25ppm)
SAFETY TEST(4)
13
Acute toxicity test, cytotoxicity test, hemolytic test, mutation test, skin irritation test, oral irritation test, eye irritation test, esophagus irritation test, stomach irritation test
Poison Test Result
14
Types Chlorite Concentration Level, pH Chloroform produced
Tap Water 0.1ppm, pH 7.4 55
Slightly Acidic Hypochlorous Acid Water
30ppm, pH 6.1 58
Sodium Hypochlorite Water 200ppm, pH 9.2 99
Very little amount of chloroform (harmful to human body), pro-duced
(similar to tap water).
Reference : Japan Milk Science Vol.51, No.3 2002
Harmless on humans
15
USA: FDA
GRAS Generally Recognized As Safe FOR HUMANS
2000
Storage Safety
16
Corrosion Test
17
Processing SpecimenMetal Sample
SUS 304 Aluminum
Tap Water
Sodium Hypochlorite
Strong Acid Hypochlorous Acid Water
Slightly Acidic Hypochlorous Acid Water
No treatment
How is RECTIFY® made?RECTIFY generates slightly acidic hypochlorous acid water by electrolyzing the mixture of tap water (or underground water) and edible hydrochloric acid in a diaphragm less electrolysis tank.
Properties of RECTIFY® product?RECTIFY pH 5.5 has over 99.5% of the effective chlorine contained in the form of HOCl.
Little danger of free chlorine gas.
20
Two-chamber-process to produce highly acidic HOCl with high free chlorine
Properties of RECTIFY® product?RECTIFY pH 5.5 has over 99.5% of the effective chlorine contained in the form of HOCl.
Little danger of free chlorine gas.
Competition from other Oxidizing-type solutions
We focused our attention on the following products :
ECO-GREEN, RADICAL WATERS,
Here we summarize the different features of RECTIFY vs. Competitors:
FEATURES RECTIFY RADICAL WATERS ECO GREEN
Appearance Clear liquid Clear liquid Clear liquid
Odour NO ODOUR Chlorine Chlorine
pH 5.5 2.5 - 32.5 – 3.5
(reported on website)
RUST NO RUST +++ Not reported
SAFETY with PEOPLE
FDA GRAS CERTIFIED
NO people safety
certification
Classified SABS as IRRITANT, “do not inhale fumes, avoid
contact etc.”.
Free Chlorine Assay
30 ppm (FDA: Max on food 50
ppm)200 - 500 ppm 500-700 ppm
Total Chlorine Assay 30 ppm Not reported Not reported
Stability 12 months at 25°C Not reported Not reported
23
Spraying Fogging
Keep stock
℃Hot or ColdPlumbing
Recommended Method R
Uses for Rectify
24
FishVegetables EggsFruits
Cutting board Towels
Floors
Knives
Walls Boxes Toilets
Fresh Meat
R
Applications
Use per DayProductApplicationsLocationsApplicable Fields
20~60 tonBC-500
5~15 tonBC-1200Spray during process & packag-
ing, Hygiene management within work
area
Butchery & Process-ing
Slaughter house
3 tonBC-360
2 tonBC-240Sterilize and deodorize various raw
produce such as fruits & vegeta-bles,
kitchen tools such as knives, cut-ting
board and utensils
Food Service, Restaurants,
Military, Hospitals
Kitchen Hygiene
20~60 tonBC-5000
5~15 tonBC-1200
3 tonBC-360Sterilizing raw produce,Disinfect & bactericide tools and microorganisms, Hygiene man-
agement within factory, Tap water sterilization
Distribution Center, Food Manufacturing,HACCP Management
Factory
Food Factory
Introducing Rectify fog “... The new availability of hypochlorous acid vapor can now become the definitive solution to a serious, expanding national and international health dilemma. The disinfecting quality, safety and efficiency can be effectively and economically assured...”
Dr. Kenji Uchino Dr. Yongkang Gao
Materials Research Institute The Pennsylvania State University
The stabilized HOCl fog represents a revolution in the disinfecting industry.
THANK YOU