NGK SPARK PLUGS (U.S.A), INC.Cutting Tool Sales Office
46929 Magellan Dr., Wixom, Ml 48393 U.S.A.Tel. ; +1-248-668-0100Fax ; +1-248-668-0200
NGK DO BRASIL LTDA.CERAMICA E VELAS DE IGNICAO
Estrada Mogi-Salesopolis, km 09 Bairro Cocuera,Mogi das Cruzes (SP), Brazil
Tel. ; +55-11-4793-9092Fax ; +55-11-4793-8270
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Hempstead, Herts, HP24SD, U.K.Tel. ; +44 1442-281-000Fax ; +44 1442-281-080
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55-220 Jelcz-LaskowiceTel. ; +48 71-381-1284Fax ; +48 71-318-2333
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680-14 Kojan-Dong, Namdong-kuIncheon, Korea
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40880 Ratingen, GermanyTel. ; +49 2102 974-350Fax ; +49 2102 974-399
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20090 Buccinasco (MI), ItalyTel. ; +39.02.488.86.91 Fax ; +39.02.488.42.717
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Unit 1504 15th Floor, chartered Square Bldg,152 North Sathorn Rd Bangrak, Bangkok
10500, ThailandTel. ; +66-2634-5211Fax ; +66-2634-5214
NGK SPARK PLUG CO.,LTD.Technical Ceramics Group Cutting Tool
Overseas Sales & Marketing 2808, Iwasaki, Komaki, Aichi
485-8510, JapanTel. ; +81-568-76-1538Fax ; +81-568-76-1288
SPARK PLUGS (USA), INC.
CUTTING TOOL SALES OFFICEDetroit Office: (Main Sales Office)46929 Magellan Dr., Wixom, MI 48393 U.S.A.Phone: 248-668-0100 Fax: 248-668-0200Toll Free: 866-900-9800
DISTRIBUTED BY
Printed in Japan OC-2161-0806狆
Solutions For TheAerospace Industry
Machining HighTemperature Alloys
With Ceramics
Guide to This Catalogue
This catalogue lists products as of June 2008.
Inventory status symbols:
● : Stock item
○ : Available (Special order)
------------------Safety Notice------------------
We make a particular effort to manufacture safe products. However,
NTK cutting tools may be broken due to a sudden increase of the
cutting load or excessive tool wear, which could possibly cause injuries
to operators. To protect the operators from such accidents, please note
the following when operating a cutting tool:
◎ Install shielding plates or wear protective clothes and
glasses.
◎ Do not touch the cutting edge with bare hand because it
is sharp.
◎ Use genuine NTK parts for parts and drivers, etc.
◎ Check sharpness and replace the tool early if necessary.
◎ Check the sharpness of tools and exchange them at an
early stage.
We do not recommend you to grind cutting tools because grinding may
cause cracks and improper finishing, possibly resulting in breakage of
the tool.
WARNING
1
CONTENTS
Introduction of Insert GradesWA1, SX5, SX9, ZM3, QM3
Grade Selection &Recommended Cutting Conditions
Insert Identification System
Insert Stock List
Toolholders
Grooving Tools
Milling Cutters
Application
Index
2
10
13
17
23
29
35
41
57
32
Composition & Properties
WA1 is a whisker-reinforced ceramic material with silicon-carbidewhiskers added to alumina. The main component alumina ceramicoffers the best wear resistance at high cutting speeds but lacks tough-ness. Toughness and notch wear resistance dramatically increases whenalumina ceramic is combined with silicon-carbide (SiC) "whisker".The end result is whisker-reinforced ceramic "WA1". WA1 has beenused widely for machining high temperature alloys at high cuttingspeeds. WA1 has a higher (SiC) content than other competitor's whisker-reinforced ceramics. The resulting material,WA1, shows increased productivity and extended reliability in applications where toughness and notching resistanceare needed. WA1 is an excellent choice for finish and semi-finish applications of high nickel based alloys whereSiAlON ceramics may have excessive flank wear. WA1 also excels in long continuous profile cuts and grooving applica-tions when more wear resistance is needed.
Whisker-Reinforced CeramicWA1
WA1 Features
Recommended applications
Grade Cutting speed (SFM) Feed rate (IPR) Depth of cut (INCH)
Rough no scaleFinish & Semi finish
ProfilingGrooving
600 – 1200
600 – 1500
600 – 1200
.004 – .010
.004 – .012
.003 – .008
.002 – .006
.040 – .100
.020 – .080
–
■ Best flank wear resistance at high speed■ Best notch wear resistance compared with competitor's
whisker reinforced ceramics■ Higher toughness compared with competitor's whisker rein-
forced ceramics
Recommended work materials
■ High temperature alloys (Nickel based alloys, Cobalt based alloys, Titanium alloys etc.)■ Stellite■ Hardened stainless■ Hardened steel with interrupted cut
1500
1200
900
600
300
0Light Interrupted InterruptedContinuous
Cut
ting
Spe
ed(
SF
M)
ZM3,QM3
SX5
SX9WA1
Rough no scale
Profiling
Finish & Semi finish
Grooving
Note: WA1 works well on applications where more wear resistance is needed at high cutting speeds. Also WA1 works well wherechatter caused by too much cutting pressures
Rough turning of Inco718
Insert Material
Shape
Cutting Speed
Feed Rate
D.O.C.
Coolant
Tool Life
Competitor's silicon nitride WA1
RNG45
700 SFM
.010 IPR
.080 inch
WET
8 inserts/part
←
1000 SFM
←
←
←
6 inserts/part
The competitor's silicon nitride caused bad surface finish and chatter dueto its excessive flank wear. WA1 showed better flank wear resistance athigher speed. WA1 needed (6) inserts to finish the part. The competitor'ssilicon nitride used (8) inserts. WA1 showed high productivity and costreduction.
Part
Material
Aircraft parts
Inco718 no scale
Profiling of Inco625
Insert Material
Shape
Cutting Speed
Feed Rate
D.O.C.
Coolant
Tool Life
Competitor's whisker ceramic WA1
RPGX35
900 SFM
.006 IPR
.020 – .030 inch
WET
3 passes/edge
←
←
←
←
←
3 passes/edge
The competitor's whisker ceramic was chipping due to its increased depthof cut notch wear. WA1 showed better wear resistance compared with thecompetitor's whisker ceramic.
Part
Material
Aircraft parts
Inco625 (HRC28)
Grooving of Inco718
Insert Material
Shape
Cutting Speed
Feed Rate
D.O.C.
Coolant
Tool Life
Competitor's whisker ceramic WA1
VGW8375-2
800 SFM
.004 IPR
WET
4.0 min
←
←
←
←
5.0 min
WA1 showed better tool life compared with the competitor's whisker ceramic.
Part
Material
Aircraft parts
Inco718
Competitor's silicon nitride WA1
Competitor's whisker ceramic WA1
WA
1
WA
1
54
SiAlON CeramicSX5
SX5 Features
■ Excellent notch wear resistance■ Toughest SiAlON grade on the market■ Better thermal shock resistance compared with whisker rein-
forced ceramics■ Use SX5 where heavy scale or interruptions are encountered
Composition & Properties
SX5 is a SiAlON ceramic for high speed machining of high tempera-ture alloys. SX5 is a combination of silicon nitride ceramic and alu-mina ceramic. Silicon nitride ceramic material offers the best notchwear resistance, toughness and thermal shock resistance but lacks offlank wear resistance at high cutting speeds. SiAlON ceramic main-tains the same notch wear resistance, toughness and thermal shockresistance as silicon nitride ceramic, but offers better flank wear resist-ance than silicon nitride ceramic.SX5 is the toughest SiAlON grade for machining high temperature alloys at high cutting speed on the market.Use SX5 where heavy scale and interruptions are encountered. SX5 works well for rough turning or milling of Inco718, Waspaloy and other cobalt based alloys.
1500
1200
900
600
300
0Light Interrupted InterruptedContinuous
Cut
ting
Spe
ed(
SF
M)
ZM3,QM3
SX5
SX9WA1
SX5
Recommended applications
Grade Cutting speed (SFM) Feed rate (IPR) Depth of cut (INCH)
Rough scaleProfilingGrooving
Milling
450 – 900
600 – 1200
450 – 900
2300 – 3300
.008 – .016
.006 – .016
.003 – .008
.003 - .006"/tooth
.040 – .120
.020 – .080
–
.020 – .100
Recommended work materials
■ High temperature alloys (Nickel based alloys, Cobalt based alloys, Titanium alloys etc.)Especially, SX5 works well in rough turning of Inco718, Waspaloy and Cobalt based alloys
■ Stellite■ Hardened stainless
Rough scale
Grooving
Profiling
Milling
Note: SX5 works well where notch wear resistance, toughness and thermal shock resistance are needed.
SX5
Rough scale turning of Inco718
Insert Material
Shape
Cutting Speed
Feed Rate
D.O.C.
Coolant
Tool Life
Competitor's whisker ceramic SX5
RCGX45
850 SFM
.004 IPR
.075 – .0100 inch
WET
1 pass/edge
←
←
.010 IPR
←
←
1 pass/edge
SX5 showed 2.5times higher productivity compared with competitor'swhisker reinforced ceramic by increasing the feed rate.
Part
Material
Aircraft parts
Inco718 scale (HRC42)
Rough scale turning of Waspaloy
Insert Material
Shape
Cutting Speed
Feed Rate
D.O.C.
Coolant
Tool Life
Competitor's silicon nitride SX5
RCGX45
650 SFM
.008 IPR
.075 – .100 inch
WET
1 pass/edge
←
←
←
←
←
1 pass/edge
Though the competitor's silicon nitride ceramic was chipping on its cut-ting edge in spite of decreasing the feed at the entry of cut, SX5 couldeliminate the chipping on its cutting edge without decreasing the feed atthe entry of cut.
Part
Material
Aircraft parts
Waspaloy
Grooving of Udimet720
Insert Material
Shape
Cutting Speed
Feed Rate
D.O.C.
Coolant
Tool Life
Competitor's carbide SX5
VDB375B031
65 SFM
.001 IPR
.400" deep
WET
8 inserts/part
←
600 SFM
.003 IPR
←
←
3 inserts/part
SX5 showed 2.5times better tool life and (27) times higher productivitycompared with the competitor's carbide.
Part
Material
Aircraft parts
Udimet720 (HRC42)
Competitor's silicon nitride SX5
13.86
16
5.91
Insert : RCGX
SX5
SX5
SX5
76
SiAlON CeramicSX9
■ Excellent notch wear resistance■ Better flank wear resistance compared with competitor's sili-
con nitride ceramics■ Higher toughness compared with whisker reinforced ceram-
ics■ Best thermal shock resistance■ Use SX9 in rough and semi-finish turning or milling of high temperature alloys
SX9 Features
Composition & Properties
SX9 is also a tough SiAlON grade for high speed machining of hightemperature alloys. SX9 has better wear resistance and better thermalshock resistance than SX5. Use SX9 where both notch wear resistanceand flank wear resistance are needed. SX9 performs well in rough andsemi-finish machining, or in applications where both toughness andthermal shock resistance are needed such as milling. SX9 does nothave the same flank wear resistance as whisker reinforced ceramic athigh cutting speed. SX9 offers a major advantage to the user when feed rates are increased to reduce flank wear.The benefit is reduced cycle time resulting in increased productivity and profitability.
1500
1200
900
600
300
0Light Interrupted InterruptedContinuous
Cut
ting
Spe
ed(
SF
M)
ZM3,QM3
SX5
SX9WA1
Rough turning of Inco718
Insert Material
Shape
Cutting Speed
Feed Rate
D.O.C.
Coolant
Tool Life
Competitor's whisker ceramic SX9
RNG45
600 SFM
.005 IPR
.0100 inch
WET
3 passes/edge
←
←
.008 IPR
←
←
3 passes/edge
SX9 showed better wear resistance by increasing the feed compared withthe competitor's whisker reinforced ceramic.
Part
Material
Aircraft parts
Inco718 scale
Profiling of Inco718
Insert Material
Shape
Cutting Speed
Feed Rate
D.O.C.
Coolant
Tool Life
Competitor's whisker ceramic SX9
RCGX45
800 SFM
.003 IPR
.006 – .008 inch
WET
1 pass/edge
←
←
.008 IPR
←
←
3 passes/edge
SX9 showed better wear resistance and 3 times better tool life by increas-ing the feed compared with whisker reinforced ceramic.
Part
Material
Aircraft parts
Inco718 (HRC25)
Milling of Inco718
Insert Material
Shape
Cutting Speed
Feed Rate
D.O.C.
Coolant
Tool Life
Competitor's silicon nitride SX9
RNG45
3000 SFM
.003 inch/tooth
.050 inch
DRY
1 face/edge
←
←
.006 inch/tooth
←
←
1 face/edge
SX9 offered twice higher productivity by its excellent toughness and ther-mal shock resistance compared with the competitor's silicon nitride.
Part
Material
Aircraft parts
Inco718 scale
Recommended applications
Grade Cutting speed (SFM) Feed rate (IPR) Depth of cut (INCH)
Rough scaleRough & semi-finish
ProfilingMilling
450 – 900
450 – 1200
600 – 1200
2500 – 3500
.008 – .016
.004 – .020
.006 – .016
.003 - .006"/tooth
.040 – .120
.020 – .080
.020 – .100
Recommended work materials
■ High temperature alloys (Nickel based alloys, Cobalt based alloys, Titanium alloys etc.)■ Stellite■ Hardened stainless
Rough scale
Profiling
Rough & semi-finish
Milling
Note: SX9 works well where notch wear resistance, toughness and thermal shock resistance are needed.
Competitor's whisker ceramic SX9
5.805"
3.983"
C/L
VANES
1 pass
Competitor's whisker ceramic
3 passes
SX9
2"cutter with 3teeth
Competitor's Silicon nitride SX9
6.35" Dia 3.80"
SX9
SX9
98
PVD Coated Micro-Grain CarbidesZM3/QM3
QM3
Composition & Properties
ZM3 Features
ZM3 and QM3 are PVD coated micro-grain carbide grades for finish machining of high temperature alloys.The substrate, micro-grain carbide has been developed by reducing the size of WC hard grains to about (1)miro-meter. This process adds more toughness and hardness than conventional carbides, and results in sharpercutting egdes. In comparison with the conventional type micro-grain carbide, ZM3 & QM3 show excellentwear resistance, toughness and anticracking properties at high cutting temperatures. ZM3 and QM3 PVDcoating on this micro-grain carbide offers improved wear resistance and deposition (build up edge) resistance.
Recommended applications
Grade Cutting speed (SFM) Feed rate (IPR) Depth of cut (INCH)
ZM3 130 – 300
150 – 330.004 – .012 .020 – .080
■ PVD (TiN) coated micro-grain carbide■ Superior deposition resistance■ Outstanding versatility: covers variety of cutting conditions
QM3 Features
■ PVD (TiCN) coated micro-grain carbide■ Excellent wear resistance and thermal shock resistance■ Tougher sharp edge for interrupted cuts
Recommended work materials
■ High temperature alloys (Nickel based alloys, Cobalt based alloys, Titanium alloys etc.)■ Stellite■ Stainless
ZP breaker
U2 breaker
0 .040
.004
.008
.012
.016
.080 .120 .160 .200
ZP breaker
U2 breaker
Depth of cut (INCH)
Fee
d ra
te (
IPR
)
蘆Chip Control
1500
1200
900
600
300
0Light Interrupted InterruptedContinuous
Cut
ting
Spe
ed(
SF
M)
ZM3,QM3
SX5
SX9WA1
Finish
Finish turning of Stainless
Insert Material
Shape
Cutting Speed
Feed Rate
D.O.C.
Coolant
Tool Life
Competitor's carbide QM3
CNMG432
300 SFM
.008 IPR
.005 – 0.10 inch
WET
1 part/edge
CNMG432Z5
←
←
←
←
2 parts/edge
The competitor's carbide was chipping after 1 part. QM3, which hasexcellent wear resistance and thermal shock resistance, showed twice bettertool life.
Part
Material
Aircraft parts
410 stainless
Finish turning of Titanium
Insert Material
Shape
Cutting Speed
Feed Rate
D.O.C.
Coolant
Tool Life
Competitor's carbide ZM3
CNMG431
150 SFM
.008 IPR
.060 inch
WET
20 pcs/edge
CNGG431FNZP
←
←
←
←
45 pcs/edge
The competitor's carbide caused poor surface finish due to too muchadhesion on the cutting edge. ZM3 prevented adhesion because of itssuperior adhesion resistance coating and ZP chipbreaker, which is sharperthan most competitors'. ZM3 showed twice better tool life compared withthe competitor's carbide.
Part
Material
Aircraft parts
Titanium
6"
25"
24" ①
②
③
Finish turning of Inco718
Insert Material
Shape
Cutting Speed
Feed Rate
D.O.C.
Coolant
Tool Life
Competitor's carbide QM3
DNMG431
240 SFM
.004 IPR
.040 inch
WET
10 min
DNMG431G
←
←
←
←
15 min
QM3 showed better tool life compared with the competitor's carbide.QM3 offered better chip control with its G chipbreaker.
Part
Material
Aircraft parts
Inco718
QM3
ZM3/
QM
3
ZM3/
QM
3
1110
Applications Grade Dry Wet Cutting speed (SFM) A Feed (IPR) Depth (INCH)
Rough
WA1
SX5
SX9
○
○
○
●
●
●
Semi-finishWA1
SX9
○
○
○
●
●
●
Finish
WA1
ZM3
QM3
○ ●
●
●
GroovingWA1
SX5
●
●
150 300 600 900 1200 1500 .004 .008 .012 .016 .020 .024 .020 .040 .080 .120 .160
1500
1200
900
600
300
0Light Interrupted InterruptedContinuous
Cut
ting
Spe
ed(
SF
M)
ZM3,QM3
SX5
SX9WA1
Grade Selection
Applications Grade Dry WetCutting speed (SFM) Feed (inch/tooth) Depth (INCH)
MillingSX5
SX9
●
●
○
○
1500 2000 2500 3000 3500 4000 .002 .003 .004 .005 .006 .007 .020 .040 .060 .080 .100
Recommended Grades for High Temperature Alloys
Rough Turning ScaleRough no scale &
semi FinishGrooving Milling
Work MaterialRating
B 1st 2nd 1st 2nd 1st 2nd 1st 2nd
Airesist
Astrology
Hastelloy C
Inco625
Inco713
Inco718
Inco738
Inco909
Inco925
Mar M247
Udimet720
Waspaloy
1.6 0.8 1.8 0.8 1.0 1.0 1.2 1.5 1.0 1.0 0.8 0.8
SX9
SX5
SX9
SX9
SX9
SX5
SX9
SX9
SX5
SX9
SX9
SX5
SX5
SX9
SX5
SX5
SX5
SX9
SX5
SX5
SX9
SX5
SX5
SX9
WA1
WA1
WA1
WA1
WA1
WA1
WA1
WA1
WA1
WA1
WA1
WA1
SX9
SX9
SX9
SX9
SX9
SX9
SX9
SX9
SX9
SX9
SX9
SX9
WA1
WA1
WA1
WA1
WA1
WA1
WA1
WA1
WA1
WA1
WA1
WA1
SX5
SX5
SX5
SX5
SX5
SX5
SX5
SX5
SX5
SX5
SX5
SX5
SX9
SX9
SX9
SX9
SX9
SX9
SX9
SX9
SX9
SX9
SX9
SX9
SX5
SX5
SX5
SX5
SX5
SX5
SX5
SX5
SX5
SX5
SX5
SX5
Machinability rating and recommended insert grades for machining various High temperature alloys are shown in Table1.
Table1
Table2
How To Find Recommended Insert Grade
Find recommended insert grade from above Table 1 in consideration of your work material & application.Contact your local NTK representative, if more information is needed.
How To Find Recommended Cutting Speed
1) Find cutting speeds "A" shown in "Grade Selection" on page 10.2) Find machinability rating "B" of your work material from above Table 1.3) Find machinability rating "C" of your work hardness from Table 2 below.
Recommendation for Hardness
Recommended Cutting Speed
HRC (Hardness) < 30 30 35 40 45
C 1.3 1.15 1 0.85 0.7
A B C Cutting Speed (SFM)× × =Recommended
●:1st choice, ○:2nd choice
Note: Based on using RNG45 insert cutting Inco718
Gra
de S
electi
on
Gra
de S
electi
on
12
Theoretical Strength Comparison
Theoretical Strength Comparison
The following information helps to find feed & depth of cut.
Insert Shapes
a) ShapeR
C
100°
S
90°
C80°
T
60°
D55°
V35°
RNG
CNG-100˚
SNG
CNG-80˚
TNG
DNG
VNG
100
60
55
50
40
30
20
Strength(%)
Insert Clearances
d) Symbol Clearance
0°
NN
C
P
D
E
0˚
7˚
11˚
15˚
20˚
100
75
60
45
35
7°
C
11°
P
15°
D
E
20°
Strength(%)
Inscribed Circle In RNG's
b) Shape I.C.
RNG3
RNG4
RNG5
RNG6
3/8"
1/2"
5/8"
3/4"
90
100
110
120
Strength(%)
Insert Thickness
c) Thickness
1/8"
3/16"
1/4"
5/16"
3/8"
40
60
80
100
120
Strength(%)
Note: Feed .008IPR, DOC: .080"
Note: Feed .008IPR, DOC: .080", Insert Thickness: 5/16" Note: Feed .008IPR, DOC: .080", Nose radius:3/64"
Lead Angles
e) Lead Angle
15° 280
155
120
105
100
15˚
30˚
45˚
60˚
75˚
30°
45°
60°
75°
Strength(%)
Insert Identification System
Theo
retic
al S
treng
thCo
mpa
rison
1514
Insert Identification System
b
inch metric a (inch) r (inch)
T
E
S
Z
02
04
06
08
01
02
04
06
04
06
005
010
015
020
002
004
010
015
010
015
.002
.004
.006
.008
-
-
.004
.006
.004
.006
-
-
-
-
.001
.002
.002
.002
.001
.001
ar
R
S TC
D K
φd
m m
φd s
1 Shape
C 80°
D 55°
E 75°
L
P
R
S
T
V 35°
W 80°
3 Tolerance Class
Symbol d (inch) m (inch) s (inch)
M tolerance
M tolerance
Inscribed Circle
Inscribed Circle
d (inch)
d (inch)
1/4"
3/8"
1/2"
5/8"
3/4"
1"
±.002
±.002
±.003
±.004
±.004
±.005
m (inch)
m (inch)
±.003
±.003
±.005
±.006
±.006
±.007
A
F
C
H
E
G
J
K
L
M
N
U
±.0010
±.0050
±.0010
±.0050
±.0010
±.0010
±.0020
±.002~±.005
±.002~±.005
±.002~±.005
±.002~±.005
±.003~±.010
±.0002
±.0002
±.0005
±.0005
±.0010
±.0010
±.0020
±.0005
±.0010
±.003~±.007
±.003~±.007
±.005~±.015
±.0010
±.0010
±.0010
±.0010
±.0010
±.0050
±.0050
±.0010
±.0010
±.0050
±.0010
±.0050
7 Nose RadiusCorner Radius Inch Metric
1/64"
1/32"
3/64"
1/16"
5/64"
3/32"
1/8"
1
2
3
4
5
6
8
04
08
12
16
20
24
32
2 Clearances 4 Type
0°
5°
7°
11°
15°
20°
N
B
C
P
D
E
Type
Special design
Symbol
N
F
R
A
G
M
X
Type
70°-90°
70°-90°
40°-60°
40°-60°
Symbol
H
B
T
W
6 Thickness
ThicknessS(inch)
1/8"
3/16"
1/4"
5/16"
3/8"
1/2"
Inch Metric
03
04
06
07
09
12
2
3
4
5
6
8
8 Edge Condition
Sharp F
Chamfered T
Honed E
Chamferedand Honed
S
Z
SInch N G A 4 3 3 T 04 201 2 3 4 5 6 7 8 9 10
SMetric N G A 12 04 12 T 010 20
1/4"
3/8"
1/2"
5/8"
3/4"
±.002
±.002
±.003
±.004
±.004
±.004
±.004
±.006
±.006
±.007
9 Negative land width 10 Negative land angle
Description b˚
15
20
25
30
15˚
20˚
25˚
30˚
C D R S T V W
InscribedCircle(inch)
1/4"
3/8"
1/2"
5/8"
3/4"
1"
Inch
Metric
06
09
12
16
19
25
07
11
15
19
23
31
06
09
12
15
19
25
11
16
22
27
33
44
11
16
22
27
33
44
04
06
08
10
13
17
2
3
4
5
6
8
5 Cutting Edge Length
Inse
rt Id
entif
icat
ion
Syste
m
Inse
rt Id
entif
icat
ion
Syste
m
16
Insert Stock List
19
3/8
1/2
5/8
3/4
1
1/43/8
1/2
3/41/4
3/8
1/2
1/2
5/8
3/4
1/8
3/16
5/16
1/4
5/16
3/83/321/8
3/16
5/163/16
5/16
3/16
5/16
1/4
5/16
—
—
—
1/32
3/64
1/16
1/323/64
1/16
3/64
1/16
3/32
○●●●●●●●○●●○○○●●○●●●○●●●●●●●●●●●●●●●●○●
●○●
●○○●●○●●○●○●○●○●○●○○●●○○○●●●○●
●●●●●○○○○●○●●●●●●●●○○○○○○○●●○○
○●○○●●○●●●○●●●
○●●●●●○●○●○○○○
NTK Part NumberShape
Dimensions
Metric Inch IC T RWA1 SX5 SX9
RCGX060400T00520RCGX060700T00520RCGX090700E004RCGX090700T00520RCGX090700T01020RCGX120700E004RCGX120700T00520RCGX120700T01020RCGX120700Z01520RNGN090300T00520RNGN120400T00520RNGN120400T01020RNGN120700E002RNGN120700T00520RNGN120700T01020RNGN120700Z01520RNGN150700T00520RNGN190600T00520RNGN190700T00520RNGN190700T01020RNGN250700T00520RNGN250700S15015RNGN250900T00520
RCGX23T0220RCGX25T0220RCGX35E02RCGX35T0220RCGX35T0420RCGX45E02RCGX45T0220RCGX45T0420RCGX45Z0620RNG32T0220RNG43T0220RNG43T0420RNG45E01RNG45T0220RNG45T0420RNG45Z0620RNG55T0220RNG64T0220RNG65T0220RNG65T0420RNG85T0220RNG85S6015RNG86T0220
RPGN060200T00520RPGN090300T00520RPGN120400E002RPGN120400T00520RPGN120400T01020RPGN120400Z01520RPGN190700T00520
RPG21.5T0220RPG32T0220RPG43E01RPG43T0220RPG43T0420RPG43Z0620RPG65T0220
RPGX060400T00520RPGX090700E004RPGX090700T00520RPGX120700E004RPGX120700T00520RPGX120700T01020
RPGX23T0220RPGX35E02RPGX35T0220RPGX45E02RPGX45T0220RPGX45T0420
SNGN120408T00520SNGN120408T01020SNGN120412T00520SNGN120412T01020SNGN120416T00520SNGN120416T01020SNGN120708T00520SNGN120712T00520SNGN120716T00520SNGN120716Z01520SNGN150712T02020SNGN150716T02020SNGN190616T00320SNGN190616T00520SNGN190616T01020SNGN190616Z01520SNGN190724T00320
SNG432T0220SNG432T0420SNG433T0220SNG433T0420SNG434T0220SNG434T0420SNG452T0220SNG453T0220SNG454T0220SNG454Z0620SNG553T0820SNG554T0820SNG644T0120SNG644T0220SNG644T0420SNG644Z0620SNG656T0120
1/4
3/8
1/2
3/16
5/16 —
●●●●●●●●●
●●○●○○●○○
○○○●●○●●○
18
Insert Stock List
CNGN120408T00520CNGN120408T01020CNGN120412T00520CNGN120412T01020CNGN120416T00520CNGN120708T00520CNGN120712T00520CNGN120716T00520CNGN160712T00520CNGN160716T00520CNGN190624T00520CNGN190724T00520
CNGX120708T00520
CNGX120712T00520
CNGX120712T01020
CNGX120716T01020
CNG432T0220CNG432T0420CNG433T0220CNG433T0420CNG434T0220CNG452T0220CNG453T0220CNG454T0220CNG553T0220CNG554T0220CNG646T0220CNG656T0220
CNGX452T0220
CNGX453T0220
CNGX453T0420
CNGX454T0420
1/2
5/8
6/8
1/2
5/8
3/8
1/2
1/2
5/8
1/2
3/16
5/16
1/45/16
3/16
1/4
5/16
3/16
5/16
1/4
3/16
1/32
3/64
1/161/323/641/163/643/32
3/32
1/32
3/64
1/16
3/641/16
3/64
1/161/32
3/64
1/16
1/32
3/64
1/16
1/32
3/64
1/32
3/64
1/16
3/32
●●●●●●●●○○●○
CNGA120408T00520CNGA120408T01020CNGA120412T00520CNGA120412T01020CNGA120416T00520CNGA120416T01020CNGA160612T00520CNGA160616T00520CNGA190612T00520CNGA190612T01020CNGA190616T00520
CNGA432T0220CNGA432T0420CNGA433T0220CNGA433T0420CNGA434T0220CNGA434T0420CNGA543T0220CNGA544T0220CNGA643T0220CNGA643T0420CNGA644T0220
●●●●●●●●●●●
●○●○●○●●●○●
●○●●○○○○○○○
●○●○●○●○○○○●
●○●●○○○○○○○○
●●●●
DNGN150408T00520DNGN150408T01020DNGN150412T00520DNGN150412T01020DNGN150416T00520DNGN150416T01020DNGN150708T00520DNGN150708T02020DNGN150712T00520DNGN150712T02020DNGN190612T00520DNGA150408T00520DNGA150408T01020DNGA150412T00520DNGA150412T01020DNGA150416T00520DNGA150416T01020DNGA150424T00520DNGA150424T01020
DNG432T0220DNG432T0420DNG433T0220DNG433T0420DNG434T0220DNG434T0420DNG452T0220DNG452T0820DNG453T0220DNG453T0820DNG543T0220DNGA432T0220DNGA432T0420DNGA433T0220DNGA433T0420DNGA434T0220DNGA434T0420DNGA436T0220DNGA436T0420
●●●●●●○○○○○●●●●●●●●
○○○○○○○○○○○●○●○○○○○
○○○○○○○○○○○○○●○○○○○
NTK Part NumberShape
Dimensions
Metric Inch IC T RWA1 SX5 SX9
Standard Stock Item
●:Stock ○:Available ●:Stock ○:Available
Inse
rt St
ock
List
Inse
rt St
ock
List
21
VDB250B031VDB250B062VDB312B031VDB312B062VDB375B031VDB375B046VDB375B062
VDB250RB
VGK82502VGK83122VGK83124VGK83752VGK83754
VGK8312R
VGW41251VGW41252VGW41561VGW41562VGW41871VGW41872VGW62501VGW62501T00520VGW62501T01020VGW62501Z00520VGW62501Z01020VGW62502VGW62503VGW62814VGW83122VGW83124VGW83752VGW83754VGW83754T00520VGW4125RVGW4156RVGW4187RVGW6218RVGW6250RVGW6281RVGW8312RVGW8344RVGW8375R
VDB250B031VDB250B062VDB312B031VDB312B062VDB375B031VDB375B046VDB375B062
VDB250RB
VGK82502VGK83122VGK83124VGK83752VGK83754
VGK8312R
VGW41251VGW41252VGW41561VGW41562VGW41871VGW41872VGW62501VGW62501T0220VGW62501T0420VGW62501Z0220VGW62501Z0420VGW62502VGW62503VGW62814VGW83122VGW83124VGW83752VGW83754VGW83754T0220VGW4125RVGW4156RVGW4187RVGW6218RVGW6250RVGW6281RVGW8312RVGW8344RVGW8375R
.250
.312
.375
.250
.250
.312
.312
.375
.375
.312
.125
.156
.187
.250
.312
.375
.125
.156
.187
.218
.250
.281
.312
.344
.375
.031
.062
.031
.062
.031
.046
.062
.125
.031
.031
.062
.031
.062
.156
.015
.031
.015
.031
.015
.031
.015
.015
.015
.015
.015
.031
.046
.062
.031
.062
.031
.062
.063
.078
.094
.109
.125
.141
.156
.172
.188
.337
.337
.328
.328
.187
.250
.337
.187
.250
.337
1.125
1.000
1.000
.500
.750
1.000
.500
.750
1.000
1.125
●○●●●○●
●
○○○○○
○
●●●●●●●●●●●●●●●●●●●●●●●●●●●●
●○●●●○●
●
●●●●●
●
○○○○●●○○○○○●●○○●●●○○○●○●○●○●
●●○○○●●
○
○○○○○
○
○○○○○○○○○○○○○○○○○○○○○○○○○○○○
NTK Part NumberShape
Dimensions (inch)
Metric Inch RW T LWA1 SX5 SX9
Standard Edge Preparation for WA1 is EX0001 which means .002" or less honing only.Standard Edge Preparation for SX5 & SX9 are T0220 chamfer only.Standard Edge Preparations are not listed in this grooving inserts.
●:Stock ○:Available
20
Standard Stock Item
TNGN160404T01020TNGN160408T01020TNGN160412T01020TNGN220408T00520TNGN220408T01020TNGN220412T00520TNGN220416T00520TNGN220708T00520TNGN220712T00520TNGN220716T00520TNGN270616T00320TNGN270616T00520
TNG331T0420TNG332T0420TNG333T0420TNG432T0220TNG432T0420TNG433T0220TNG434T0220TNG452T0220TNG453T0220TNG454T0220TNG544T0120TNG544T0220
3/8
1/2
5/8
1/2
3/8
1/2
3/8
1/2
1/2
3/16
3/16
3/16
3/16
5/16
1/4
3/16
1/8
3/16
1/641/323/643/321/323/641/16
1/641/323/64
1/32
3/641/161/323/64
1/16
1/32
1/323/641/323/641/16
○●●●●●●○●●
●
○○○●○●●●●○●○
○○○●●○○○○○○○
TNGA220408T00520 TNGA432T0220 ● ○ ○
TPGN160308T00520TPGN160312T00520TPGN220408T00520TPGN220412T00520TPGN220416T00520VNGA160404T00520VNGA160408T00520VNGA160412T00520VNGA220424T01020WNGA080408T00520WNGA080412T00520WNGA080416T01020
TPG322T0220TPG323T0220TPG432T0220TPG433T0220TPG434T0220
●●○○○
●●●●●
○○○○○
VNGA331T0220VNGA332T0220VNGA333T0220VNGA436T0420WNGA432T0220WNGA433T0220WNGA434T0420
○●●●●●○
●●○○●●○
○○○○●●●
NTK Part NumberShape
Dimensions (inch)
Metric Inch IC T RWA1 SX5 SX9
1/2
5/8
3/16
1/4
1/32●●●●●○○
○○○○●●●
○○●●○○○
3/64
1/16
SNGA120408T00520SNGA120408T01020SNGA120412T00520SNGA120412T01020SNGA150612T00520SNGA150616T00520SNGA150616T02020
SNGA432T0220SNGA432T0420SNGA433T0220SNGA433T0420SNGA543T0220SNGA544T0220SNGA544T0820
●:Stock ○:Available
Insert Stock List
Inse
rt St
ock
List
Inse
rt St
ock
List
Toolholders
22
Standard Stock Item
NTK Part numberShape
IC
Dimensions (inch)
T RZM3 QM3
Metric
CNGG120404FNZP
CNGG120408FNZP
CNMG120408TNBZ5
DNGG150404FNZPDNGG150408FNZP
DNMG150404TNG
DNMG150408TNBZ5
SNMG120408TNBZ5
TNGG160402FRC
TNGG160401FRDA
TNGG160401FRU2TNGG160402FRU2TNGG160404FRU2TNGG160408FRU2TNGG160402FLU2TNGG160404FLU2TNGG160408FLU2TNGG160402FNZPTNGG160404FNZPTNGG160408FNZPTNMG160404TNBZ5TNMG160408TNBZ5VNGG160402FNZPVNGG160404FNZPVNGG160408FNZPVNMG160404TNBAM1VNMG160408TNBAM1WNGG080404FNZPWNGG080408FNZPWNMG080408TNBZ5WNMG080412TNBZ5
CNGG431FNZP
CNGG432FNZP
CNMG432Z5
DNGG431FNZPDNGG432FNZP
DNMG431G
DNMG431Z5
SNMG432Z5
TNGG3308FRC
TNGG3304FRDA
TNGG3304FRU2TNGG3308FRU2TNGG331FRU2TNGG332FRU2TNGG3308FLU2TNGG331FLU2TNGG332FLU2TNGG3308FNZPTNGG331FNZPTNGG332FNZPTNMG331Z5TNMG332Z5VNGG3308FNZPVNGG331FNZPVNGG332FNZPVNMG331AM1VNMG332AM1WNGG431FNZPWNGG432FNZPWNMG432Z5WNMG433Z5
1/2
3/16
3/8
1/2
Inch
1/64
1/32
1/32
1/641/32
1/64
1/32
1/32
.008
.004
.004
.0081/641/32.0081/641/32.0081/641/321/641/32.0081/641/321/641/321/641/321/323/64
●
●
○
●●
○
○
○
●
●
●●●●●●●●●●○○○○○○○●●○○
●
●
●
●●
●
●
●
○
○
○○○○○○○●●●●●●●●●●●●●●
●:Stock ○:Available
Insert Stock List
Inse
rt St
ock
List
25
Clamp
DC6CN
DC6DN
ACN 423
ADN 422AOS-6×30W FSS15-3.0×12
LLR-T20
LLR-T10ASGL6-D
Shim Clamp screw Shim screw Wrench SpringParts
Toolholder
WCLN
WDJN
• Parts
• Inserts
CNGA120408T00520CNGA120408T01020CNGA120412T00520CNGA120412T01020CNGA120416T00520CNGA120416T01020DNGA150408T00520DNGA150408T01020DNGA150412T00520DNGA150412T01020DNGA150416T00520DNGA150416T01020DNGA150424T00520DNGA150424T01020
CNGA432T0220CNGA432T0420CNGA433T0220CNGA433T0420CNGA434T0220CNGA434T0420DNGA432T0220DNGA432T0420DNGA433T0220DNGA433T0420DNGA434T0220DNGA434T0420DNGA436T0220DNGA436T0420
1/2
1/2
3/16
3/16
1/32
3/64
1/16
1/32
3/64
1/16
3/32
●●●●●●●●●●●●●●
●○●○●○●○●○○○○○
●○●○○○○○●○○○○○
NTK Part NumberShape
Dimensions (inch)
Metric Inch IC T RWA1 SX5 SX9
Note: Special shim is needed for insert nose radius 1/16" or larger.
●:Stock ○:Available
24
Toolholders
WCLN
• Holder and Applicable Inserts
Toolholder
Stock
○●○
○●○
Dimensions* (inch)
hR L b l1 h1 f l2
1.001.251.50
1.001.251.50
6.006.008.00
1.001.251.50
1.251.502.00
1.251.251.25
Insert
CNGA1204CNGA43
CNGA1207CNGA45
• Right hand shown.
WCLNR/L16-4DWCLNR/L20-4DWCLNR/L24-4F
*Conform to master insert which has 1/32" corner R.・A holder comes with two shim sheets. An insert 5/16" thick can likewise be mounted by removing one shim sheet.
*Conform to master insert which has 1/32" corner R.・A holder comes with two shim sheets. An insert 5/16" thick can likewise be mounted by removing one shim sheet.
WDJN
• Right hand shown.
• Holder and Applicable Inserts
Toolholder
Stock
○●○
○●○
Dimensions* (inch)
hR L b l1 h1 f l2
1.001.251.50
1.001.251.50
6.006.008.00
1.001.251.50
1.251.502.00
1.501.501.50
Insert
DNGA1504DNGA43
DNGA1507DNGA45
WDJNR/L16-4DWDJNR/L20-4DWDJNR/L24-4F
Tool
hold
ers
Tool
hold
ers
27
CRGNl1
h1 h
l2
f
6° 6°
6°
6°
b
• Toolholders
• Inserts
• Right hand shown.
ToolholderDimensions (inch)
Shim
IRSN-43
IRSN-53
ShimScrew
S-46
S-58
Clamp
CL-12
ClampScrew
XNS-59
Stock
R L
●●●●
●●●●
Insert
RNG45(RNG43)
RNG55
h
1.001.251.001.25
b
1.001.251.001.25
l1
6.006.006.006.00
l2 f
1.1881.1881.3751.375
1.251.501.251.50
CRGNR/L164CRGNR/L204CRGNR/L165CRGNR/L205
RNGN120400T00520RNGN120400T01020RNGN120700E002RNGN120700T00520RNGN120700T01020RNGN120700Z01520RNGN150700T00520
RNG43T0220RNG43T0420RNG45E01RNG45T0220RNG45T0420RNG45Z0620RNG55T0220
1/2
5/8
3/16
5/16—
●●●●●●●
●○○●●○●
●●●●●○●
NTK Part NumberShape
Dimensions (inch)
Metric Inch IC T RWA1 SX5 SX9
●:Stock ○:Available
Note: If RNG43 is used, a IRSN-45 shim is needed.
RPGX060400T00520RPGX090700E004RPGX090700T00520RPGX120700E004RPGX120700T00520RPGX120700T01020
RPGX23T0220RPGX35E02RPGX35T0220RPGX45E02RPGX45T0220RPGX45T0420
1/43/8
1/2
3/16
5/16 —
●●●●●●
●○●○●○
○○●○●●
NTK Part NumberShape
Dimensions (inch)
Metric Inch IC T RWA1 SX5 SX9
RCGX060400T00520RCGX060700T00520RCGX090700E004RCGX090700T00520RCGX090700T01020RCGX120700E004RCGX120700T00520RCGX120700T01020RCGX120700Z01520
RCGX23T0220RCGX25T0220RCGX35E02RCGX35T0220RCGX35T0420RCGX45E02RCGX45T0220RCGX45T0420RCGX45Z0620
1/4
3/8
1/2
3/16
5/16 —
●●●●●●●●●
●●○●○○●○○
○○○●●○●●○
Inserts
26
VRAON
l1l2
bh
• Toolholders
ToolholderDimensions (inch)
Shim
SM2RV(SM2RVS)
SM3RV
SM4RV
ShimScrew
SC02C-08
SC05C-08
SC05C-10
SC06C-08
SC06C-10
Clamp
CL2RV
CL3RV
CL4RV
ClampScrew
SC40F-16
SC10F-10
SC40F-12
Stock
●●●●●●●●
Insert
RCGX25 RPGX25(RCGX23, RPGX23)
RCGX35RPGX35
RCGX45RPGX45
h
1.001.251.001.251.501.001.251.50
b
1.001.251.001.251.501.001.251.50
l1
6.006.006.006.007.006.006.007.00
l2
1.001.001.251.251.251.501.501.50
VRAON16-2DVRAON20-2DVRAON16-3DVRAON20-3DVRAON24-3EVRAON16-4DVRAON20-4DVRAON24-4E
VRAOR/L
l1
l2
bh
• Toolholders
ToolholderDimensions (inch)
Shim
SM2RV(SM2RVS)
SM3RV
SM4RV
ShimScrew
SC02C-08
SC05C-08
SC05C-10
SC06C-08
SC06C-10
Clamp
CL2RVRL
CL3RV
CL4RV
ClampScrew
SC40F-16
SC10F-10
SC40F-12
Stock
R L
●●●●●●●●
●●●●●●●●
Insert
RCGX25 RPGX25(RCGX23 RPGX23)
RCGX35RPGX35
RCGX45RPGX45
h
1.001.251.001.251.501.001.251.50
b
1.001.251.001.251.501.001.251.50
l1
6.006.006.006.007.006.006.007.00
l2
1.001.001.251.251.251.501.501.50
VRAOR/L16-2DVRAOR/L20-2DVRAOR/L16-3DVRAOR/L20-3DVRAOR/L24-3EVRAOR/L16-4DVRAOR/L20-4DVRAOR/L24-4E●:Stock
• Right hand shown.
Toolholders
Tool
hold
ers
Tool
hold
ers
28
Grooving Tools
31
DB Facing, Curve In
CL
CL
LI H
W
RIGHT HAND
LEFT HAND• Right hand shown.
• Shank
Shank
DB7-1-7-16RDB7-1-7-20RDB7-1-7-16LDB7-1-7-20L
Dimensions (inch)Stock
○○○○
AnvilScrew
DAS41
StockClampScrew
Stock
● SC40F10 ●
H W L Iinch inch inch inch1.001.251.001.25
1.001.251.001.25
6.007.006.007.00
.750
(Shanks come complete with screws - order anvil and clamp separately)
●:Stock ○:Available
• Anvil
Right hand
Left hand
Insert
VDB250VDB312VDB375VDB250VDB312VDB375
3" - 4 - 1/2"O.D. range
4 - 1/2" - 7" 7" - 14" 14" and overDBA-4307DBA-4309DBA-4311DBA-8307DBA-8309DBA-8311
○○○○○○
DBA-4407DBA-4309DBA-4311DBA-8407DBA-8309DBA-8311
○○○○○○
DBA-4507DBA-4509DBA-4511DBA-8507DBA-8509DBA-8511
○○○○○○
DBA-4607DBA-4509DBA-4511DBA-8607DBA-8509DBA-8511
○○○○○○
• Clamp
Right handLeft hand
VDB250Insert Number
VDB312 VDB375CR1-1-E07ACL1-1-E07A
○○
CR1-1-E09ACL1-1-E09A
○○
CR1-1-E11ACL1-1-E11A
○○
30
DB
Ll
WH
• Right hand shown.
• Shank
Shank
DB1-1-16RDB1-1-16LDB1-1-20RDB1-1-20L
Dimensions (inch)AnvilScrew
DAS41
ClampScrew
SC40F10
Stock Stock Stock
●●●●
● ●
H W L Iinch inch inch inch
1.00 1.00
1.25 1.25
6.00
7.00.750
• Anvil and ClampShank Size
1.00" SQ
1.25" SQ
Insert
VDB250VDB312VDB375VDB250VDB312VDB375
AnvilRight Hand
Clamp AnvilLeft Hand
ClampR1E07R1E09R1E11R2E07R2E09R2E11
●●●●●●
CR1-1-E07CR1-1-E09CR1-1-E11CR1-1-E07CR1-1-E09CR1-1-E11
●●●●●●
L1E07L1E09L1E11L2E07L2E09L2E11
●●●●●●
CL1-1-E07CL1-1-E09CL1-1-E11CL1-1-E07CL1-1-E09CL1-1-E11
●●●●●●
(Shanks come complete with screws - order anvil and clamp separately)
●:Stock ○:Available
Grooving Tools
Gro
ovin
g To
ols
Gro
ovin
g To
ols
33
Inserts
VDB250B031VDB250B062VDB312B031VDB312B062VDB375B031VDB375B046VDB375B062
VDB250RB
VDB250B031VDB250B062VDB312B031VDB312B062VDB375B031VDB375B046VDB375B062
VDB250RB
.250
.312
.375
.250
.031
.062
.031
.062
.031
.046
.062
.125
.337
.337 1.125
1.125
●○●●●○●
●
●○●●●○●
●
●●○○○●●
○
NTK Part NumberShape
Dimensions (inch)
Metric Inch RW T LWA1 SX5 SX9
32
DB Facing, Curve Out
CL
CL
LI H
W
RIGHT HAND
LEFT HAND• Right hand shown.
• Shank
Shank
DB7-1-7-16RDB7-1-7-20RDB7-1-7-16LDB7-1-7-20L
Dimensions (inch)Stock
○○○○
AnvilScrew
DAS41
StockClampScrew
Stock
● SC40F10 ●
H W L Iinch inch inch inch1.001.251.001.25
1.001.251.001.25
6.007.006.007.00
.750
(Shanks come complete with screws - order anvil and clamp separately)
●:Stock ○:Available
●:Stock ○:Available
• Anvil
Right hand
Left hand
Insert
VDB250VDB312VDB375VDB250VDB312VDB375
3" - 4 - 1/2"O.D. range
4 - 1/2" - 7" 7" - 14" 14" and overDBA-3307DBA-3309DBA-3311DBA-7307DBA-7309DBA-7311
○○○○○○
DBA-3407DBA-3309DBA-3311DBA-7407DBA-7309DBA-7311
○○○○○○
DBA-3507DBA-3509DBA-3511DBA-7507DBA-7509DBA-7511
○○○○○○
DBA-3607DBA-3509DBA-3511DBA-7607DBA-7509DBA-7511
○○○○○○
• Clamp
Right handLeft hand
VDB250Insert Number
VDB312 VDB375CR1-1-E07ACL1-1-E07A
○○
CR1-1-E09ACL1-1-E09A
○○
CR1-1-E11ACL1-1-E11A
○○
Grooving Tools
Gro
ovin
g To
ols
Gro
ovin
g To
ols
Standard Edge Preparation for WA1 is EX0001 which means .002" or less honing only.Standard Edge Preparation for SX5 & SX9 are T0220 chamfer only.Standard Edge Preparations are not listed in this grooving inserts.
34
Milling Cutters
3736
Milling Cutters
Mill
ing
Cut
ters
Mill
ing
Cut
ters
HeightL
BoreφD2
KeywayW L1
―
―
―
―
RNIW200S075R03RNIW250S075R04RNIW300S100R05RPIW125E125R03RPIW150E150R03RPIW200S075R04RPIW300S100R05
Cutter
CutterEffective
Cutting Dia.φD1
No. ofInserts
ShankDiameterφD2
OverallLength
L
HeadLength
L2Insert
RPG431.250
1.5003
1.250
1.5004.000
1.640
1.830
RPIW125E125R03
RPIW150E150R03
Cutter
CutterEffective
Cutting Dia.φD1
No. ofInserts Height
L
DimensionsBoreφD2
KeywayW L1
Insert
EffectiveCutting Dia.φD1
No. ofInserts
DimensionsInsert
RNG45
2.000
2.500
3.000
3
4
5
2.000.750
1.000
.322
.387
.748
RNIW200S075R03
RNIW250S075R04
RNIW300S100R05
RPIW200S075R04
RPIW300S100R05
2.000
3.000
4
52.000
.750
1.000
.322
.387.748 RPG43
蘆Spare Parts
AMS-6T
AMS-5T
Clamp
AOB-6S-T30
AOB-5S-T25
Clamp screw
LLR-T30
LLR-T25
Torx wrench
ARP42A
Shim
M3×8
Shim screw
RNG45E01RNG45T0220RNG45T0420RNG45Z0620RPG43T0220RPG43T0420RPG43Z0620
1/2
1/25/16
3/16
—
—
●●●●●●●
○●●○●●○
●●●○●●○
NTK Part NumberShapeDimensions (inch)
IC T RWA1 SX5 SX9
●:Stock
蘆Inserts
AHM with round type inserts makes high speed milling of high temperature alloys and hardened steels possible
■ High Temperature Alloys■ Hardened Steels
Recommended work materials
ccel igh speed illccel igh speed ill
L
L2
φD
2
φD
1
L
φD1
φD2W
L1
L
φD1
L1
φD2
W
38 39
40
Application
4342
Application
Application Range For Nickel Based Alloys
IPR.004 .008 .012 .016 .020 .024
(Fig,1)
SFM
2300
1800
1300
800
500
WA1 provides superior reliability in both roughing and semi-finishing of nickel based alloys.WA1 is first recomended ceramics for nickel based alloys.①
②
③
IPR.004 .008 .012 .016 .020 .024
(Fig,2)
SFM
2300
1800
1300
800
500
SX5 and SX9 do not have the same flank wear resistance as WA1 at high cutting speeds.SX5 and SX9 do have the best toughness and notch wear resistance at high cutting speeds.In order to increase the wear resistance of both SX5 & SX9, the feed must be increased.Increasing the feed utilizes the toughness of SX5 & SX9 gives the user a major advantage of decreasing cycle time.
③
② ①
④
Important Choices For Successful Use Of Ceramics
80˚ 55˚ 35˚60˚
100˚
STRENGTH INCREASES
(Fig.3)
Work material : Inco718 no scale Insert : RNG45Depth of cut : .040 inch Coolant : WET
1)Use strong insert shapes.Maximize geometry for strength and productivity.
2)Use largest insert nose radius.Maximize insert nose radius for strength and longer tool life.
Take into account that the larger the nose radius the greater the tool pressure.
Typical application machining nickel-based alloys use RNG45 insert for roughing and CNGA432 for finishing.
3)Minimize overhang.Too much tool overhang may cause chatter or insert breakage.
The stronger the set-up the more stable the process. Use tooling designed for ceramic applications.
4)Pre-chamfer parts.Pre-chamferring the part reduces the potential for insert chipping or breaking upon the entry or exit point of work
material.
5)No dwelling.Inserts wear out when rubbing the part instead of cutting.
6)Coolant.When turning with WA1, SX5, SX9, ZM3 & QM3 a flood coolant condition should be used.
In some cases where a high interruption is encountered it may be best to cut-off the coolant. No coolant should
be used while milling with SX5 & SX9.
7)Edge preparations.Typical cutting tool applications machining nickel-based alloys require the insert cutting edge to be sharp. Using
slight T-land is also effective to reducing notching.
WA1 Recommended Area
SX5 & SX9 Recommended Area
App
licat
ion
App
licat
ion
4544
How To Reduce Notch Wear
Notching is the main failure when machining nickel based alloys. Notching can be reduced by using proper insertgrade, insert shape and re-programing. The following information should help to minimize this problem.
C) Effect of depth of cutPrime consideration should be given to theeffect of depth of cut upon insert tool life.There is a direct relationship between the insertradius size and the maximum depth of cutwhich should be taken. See the chart below forrecommendations.
(Fig.4)
ROUND INSERT MAXIMUM D. OF C. *INSERT RADIUS MAXIMUM D. OF C.
1/4"3/8"1/2"1"
*OPTIMUM D. OF C. IS 5-15% OF THE INSERT DIAMETER *BASED ON 0º LEAD ANGLE
.060"...Less
.090"...Less
.125"...Less
.250"...Less
1/32"3/64"1/16"3/32"
.008"...Less
.012"...Less
.016"...Less
.024"...Less
•Recommended Depth of Cut Range
Notch wear on the insert cutting edge as shown in (Fig. 6) is the result of multiple passes being taken at the samedepth of cut. This type of wear will minimize tool life.The following programming examples will help to minimize this mode of failure.
Programming "ramping" cuts in the same cutting direction is one of the best procedures to use to minimizenotching. By varying the DOC, wear is distributed over the entire cutting edge not on one point.
Another programming change that may help to reduce notching is by varying the depth of cut . Again, the sameprinciple applies,notching takes place at various points on the cutting edge rather than concentrated at one pointas (Fig.6)
feed
(Fig.6)
feed
(Fig.7)
feed
(Fig.8)
A) Increase cutting speeds for WA1When the cutting speeds are increased less notch wear is noticeable.
D) Effect of lead anglesWhen cutting nickel based alloys considerationshould be given to using the largest lead anglepossible. When using large lead angles, the cuttingforces are spread over a larger surface area of theinsert. This will also improve tool life and surfacefinish while reducing notching. As the lead angleincreases the chip will flow more easily.
Typical insert wear pattern showing the effect ofvarious lead angle changes and the resultingincrease of depth of cut notching.
E) Effect of Ramping
B) Increase feed rates for SX5 and SX9Increasing the feed with utilizing the superior toughness of both SX5 & SX9 is effective inreducing notching.
1800 SFM
.008 IPR
Shown in Fig.1 ① on page 42
Shown in Fig.2 ① on page 42
500 SFM
.016IPR
Shown in Fig.1 ② on page 42
Shown in Fig.2 ② on page 42
-5
-5
00
15
15
45
45
(Fig.5)
Application
App
licat
ion
App
licat
ion
4746
feed
(B)(A) (B)(A)
(Fig.9)
ENLARGEMENT(A) ENLARGEMENT(B)
When machining a grooved area with multiple passesduring the last remaining plunge the insert radiusengages a potentially work hardened area. This pro-gramming procedure sets up the potential of cornerradius chipping (Ref. A) or notching. The proceduredescribed below (Fig.10) would be a better program-ming alternative.
feed
α
1st PROGRAM 2nd PROGRAM
feed
α
Picture 1 Picture 2
Picture 3
(Fig.11)
(Fig.12)
If this procedure is not used, notching willresult as shown in (Pic. 3) or breaking asshown in (Pic. 2). By using this programingmethod notching is minimized as shown in(Pic. 1).
α
feed
(D)(C) (D)(C)
(Fig.10)
ENLARGEMENT(C) ENLARGEMENT(D)
Another option in removing a pocket of materialwould be shown in (Fig.10). The grooving insert isplunged down both outside walls thus maintaining agood finish. The remaining material can be removedby using a stronger insert shape such as a RCGX style.
INSERT RADIUS DEPTH OF CUT
Inch Inch1/64"1/32"3/64"1/16"3/32"1/8"
.005
.009
.014
.018
.028
.037
•α=45º
How To Protect Corner Radii
Grooving inserts can be used to machine areas larger than their widths.The procedure below shows the best way to maintain good sidewall finishes while guarding against notching.
Application
App
licat
ion
App
licat
ion
4948
A) Use WA1Use WA1 where more flank wear resistanceneeded.
Knowing the hardness of the work material before thecutting begins may make all the difference between suc-cess or failure. Many times on the shop floor the operatordoes not know the part hardness.If this information is not known then more time is need-ed in the testing procedure trying to find the optimumspeed and feed range. As the material hardness increasesspeed should decrease. Also, parts that have a forget scalework surface require a 25% speed and feed reductionuntil the scale is gone. This type of programing changewill reduce the potential of notching as a failure mode.
• Increase speeds and decrease feeds • Use smaller I.C round insert, or smaller nose radius• Choose an insert shape with most acute angle possible• Use positive insert geometries• Reduce lead angle• Reduce edge preparation or use sharp edge• Minimize overhang
The dynamic toughness and wear resistance of both SX5 & SX9 grades open up a new frontier in high speedmilling of nickel-based alloys. Successful applications include the following :1) Speed ranges of 2000-3500SFM2) Feed ranges of ( .003~.006") per tooth3) No coolant should be used when milling4) Use RPG-32, RPG-43 or RNG-45 inserts5) Heavy depth of cuts .040 - .0100"
Chatter problems are often caused by too much cutting pressure when machiningnickel-based alloys in especially profiling cut or grooving where over hang of holderneeded, cutting thin-walled parts or no rigidity machine, and it causes excessiveinsert wear or insert breakage.
f/2f
B) Increase feed rates for SX5 & SX9In some case, in order to increase the wearresistance of both SX5 & SX9, the feedmust be increased. By increasing the feedand utilizing the toughness of SX5 & SX9,the inserts are off the part sooner causingless wear. Increasing the feed also decreasescycle time and improves productivity andprofitability.
C) Decrease cutting speeds for SX5 & SX9When the cutting speeds are decreased less flank wear is noticeable.
1300 SFM
Shown in Fig.2 ③ on page 42
500 SFM
Shown in Fig.2 ① on page 42
A) FlakingFlaking on the insert is often caused by too much cutting tool pressure due to increased flankwear or notching. Take a look the failure mode and then refer how to reduce notch wearshown on (page 44) or how to reduce flank wear show on (page48).Also, a slightly larger T-land on the edge prep may help.
B) BreakageInsert breakage should be improved by following guidelines.
Flaking Breakage
Shown in Fig.1 ③ on page 42 Shown in Fig.2 ④ on page 42
.000 .004 .008 .012 .016 .020.000
.025
.050
.075
.100
Whisker rainforcedceramic
Feed (IPR)
Fla
nk w
ear
(inch
)
Cutting conditionWork material : INCO718Insert shape : RNG45
Cutting Speed : 800SFMDepth of Cut : .080inchCoolant
SX9Whisker ceramic
SX9
SX9
SX9
SX9
Feed rate increased decreases wear amount of SX9
When the insert breakage happens at the begin of cut scale, it might be caused by toohigh cutting speeds & feeds.
(Fig.14)
(Fig.13)
How To Reduce Flank Wear
As mentioned earlier, SX5 & SX9 do not have the same flank wear resistance as WA1 at high cutting speeds. UseWA1 for best flank wear resistance needed. Flank wear can be reduced by changing to optimized speeds & feeds forSX5 & SX9.
How To Eliminate Flaking and Breakage
How To Eliminate Chatter
Milling
Application
App
licat
ion
App
licat
ion
5150
Application
Ni-based Heat Resistant AlloysMaterial Specifications Cross-Reference List -Aerospace Material Designation
Materialcondition
Ni-based alloys
Annealed or
solution treated
Haynes 80A
Haynes 75
Haynes 263
Haynes 600
Haynes 625
Haynes X-750
Haynes 718
Inconel 781
Nimocast PE10
Nimocast PD16
Nimocast PK24
Nimocast 842
Nimocast 713
Nimonic 95
Nimonic 242
Nimonic PE13
Nimonic PK25
Nimonic PK31
Refractaloy 26
Rene 63
Rene 77
Rene 80
Rene 95
Rene 100
Rene 125
TRW 1800
TRW V1 A
Udimet 630
Udimel 700
Udimet 710
Hastalloy B*
Hastalloy C*
Hastalloy N*
Hastalloy W*
Hastalloy X*
lncoloy 804*
lncoloy 825*
Inconel 600*
Inconel 601*
lnconel 604*
Inconel 625*
Monel 400*
Monel R-405*
Nimonic 75*
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
140
200
—
—
160
—
180
170
150
180
180
110
110
170
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
70.9
73.7
51.4
75.9
61.4
74.9
53.5
70.0
56.4
43.8
61.1
57.7
72.6
49.9
58.0
49.0
49.9
53.8
38.0
54.4
57.6
61.0
64.5
60.6
60.0
70.0
70.5
51.0
54.6
55.0
64.3
54.1
72.2
62.7
47.1
41.0
42.0
75.0
60.0
74.4
61.0
65.0
66.0
75.0
20.0
20.0
20.0
16.0
21.0
16.0
18.0
16.0
20.0
16.5
9.5
22.0
13.4
19.5
21.5
21.8
19.0
20.0
19.0
14.0
15.0
14.0
14.0
10.0
8.9
13.0
6.0
17.0
15.0
18.0
0.6
16.0
7.0
5.0
22.0
29.5
21.0
15.5
23.0
15.8
21.5
—
—
19.5
2.0
—
20.0
—
—
—
—
—
—
—
15.0
10.0
—
—
10.0
1.5
19.5
14.0
20.0
15.0
15.0
9.5
8.0
15.0
10.0
—
7.5
—
17.5
15.0
1.25
1.25
0.25
1.25
1.5
—
—
—
—
—
—
—
—
—
3.0
5.0
—
8.0
5.0
7.0
19.0
8.0
—
34.0
—
—
—
5.0
—
18.5
—
—
16.0
0.5
0.4
—
—
—
—
—
—
17.5
—
0.5
5.5
5.75
3.0
5.5
18.5
26.0
30.0
8.0
14.0
7.2
2.5
1.5
1.2
4.0
—
—
6.0
—
9.0
—
3.0
—
6.0
3.3
3.0
10.0
4.5
—
10.5
9.0
4.0
4.5
3.2
6.0
4.2
4.0
3.5
3.0
2.0
—
2.0
3.0
—
1.5
28.0
17.0
16.5
24.5
9.0
—
3.0
—
—
—
9.0
—
—
—
0.1
0.12
0.06
0.08
0.1
0.08
0.08
0.07
—
0.06
0.17
0.3
0.12
0.11
—
0.1
0.08
—
0.03
0.05
0.17
0.15
0.15
0.18
0.1
0.1
0.13
0.04
0.1
0.07
0.1
0.07
0.06
0.06
0.1
0.1
0.04
0.05
0.05
0.04
0.04
0.12
0.15
0.12
—
—
—
—
—
—
—
2.25
—
—
—
—
—
—
—
0.5
0.8
—
0.8
0.1
0.1
—
—
—
—
—
—
—
—
—
0.8
0.8
0.4
0.5
0.6
1.0
—
—
—
0.2
0.5
1.0
1.0
—
—
—
—
—
—
—
—
0.15
—
—
—
—
—
1.0
—
0.5
0.8
—
1.0
0.2
0.1
—
—
—
—
—
—
—
—
—
0.7
0.7
0.25
0.5
0.6
0.75
—
—
—
0.2
0.5
—
—
—
1.5
0.25
1.0
—
—
0.8
0.5
0.1
—
1.2
5.5
—
6.2
2.0
—
—
2.9
0.4
0.2
3.8
4.3
—
—
5.5
4.7
6.0
5.4
0.6
4.4
2.5
—
—
0.5
—
—
0.25
—
—
1.4
—
0.4
—
—
—
2.5
0.4
1.5
—
—
0.25
0.9
3.0
—
1.2
4.7
—
1.0
3.5
—
—
2.9
2.3
2.75
2.5
3.3
4.0
2.5
4.7
2.5
0.06
1.0
1.1
3.4
5.0
—
—
—
—
—
0.6
1.0
—
—
—
0.4
—
—
0.4
—
0.5
—
—
3.5
1.0
5.0
0.2
9.0
—
1.0
—
2.3
—
—
0.6
—
5.0
—
3.5
—
8.0
3.5
—
7.0
10.5
6.3
4.1
—
1.5
—
4.0
0.21
—
0.6
0.5
2.0
—
—
0.1
3.6
32.0
31.06
—
Commercialdesignation
HardnessBrinell HB
Ann. Aged
Nominal compositionApproximate content in %
Ni Cr Co Fe Mo C Mn Si Al Ti Others
* These alloys cannot be hardened by aging process.
USA
SAE
—
—
—
—
—
—
—
—
—
—
—
5391A
—
—
—
5536E
5751A
—
—
—
—
—
—
—
—
—
—
—
—
—
5396A
5388C
5771
—
5390A
—
—
5540
—
—
—
4544
4674
—
AMS
—
—
—
—
—
5542
—
—
—
5397
—
—
—
—
—
5754E
5753
—
—
—
—
—
—
—
—
—
—
—
—
—
5396
5388
5607
5786
5390
—
—
5580
5715
—
5666
4574
7234
—
UK
BS
—
—
—
—
—
—
—
—
—
HC204
3146
HC203
—
—
—
HR6,204
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
3072-76
3072-76
—
—
—
3072-76
—
HR5,203-4
France
AFNOR
—
—
—
—
—
NC15TNbA
—
—
—
NK15CAT
—
NC13AD
—
—
—
NC22FeD
NKOD20ATU
—
Z6NKCDT38
—
—
—
NC14K8
—
—
—
—
—
NCKD20AT
NC18TDA
ND37FeV
—
—
—
NC22FeD
—
NC21FeDU
NC15Fe
—
—
NC22FeDNB
NU30
—
NC20T
Germany
Werkst.-Nr
—
—
—
—
—
—
—
—
—
LW2.4674
—
2.4670
—
—
—
2.4665
2.4666
—
—
—
—
—
—
—
—
—
—
2.4668
2.4636
—
2.4800
2.4602
—
—
2.4603
—
2.4858
2.4816
2.4851
—
2.4856
2.4360
—
2.4630
DIN1706
—
—
—
—
—
—
—
—
NiFe33Cr17Mo
—
—
S-NiCr13AI6MoNb
—
—
—
NiCr22Fe18Mo
NiCr18CoMo
—
—
—
—
—
—
NiCo15Cr10MoAITi
—
—
NiTa9Co8W6CrAI
NiCr19NbMo
NiCo15CrMoAlTi
—
S-NiMo30
NiCr17Mo17FeW
—
—
—
—
NiCr21Mo
NiCr15Fe
NiCr23Fe
—
NiCr22Mo9Nb
NiCu30Fe
—
NiCr20Ti
Others
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
N10001
N10002
N10003
N10004
N06002
—
N08825
N06600
N06601
—
N06625
N04400
N04405
—
Customerdesignation
App
licat
ion
App
licat
ion
5352
Ni-based Heat Resistant AlloysMaterial Specifications Cross-Reference List -Aerospace Material Designation
Materialcondition
Aged or solution
treated and aged
Cast or cast
and aged
Astroloy*
Hastelloy R235*
lncoloy 901*
lncoloy 903*
Inconel 700*
lnconel 702*
InconeI 706*
lnconel 713*
Inconel 718*
Inconel 722*
Inconel X-750*
Inconel 751*
Jethete M-252*
MAR-M 246*
MAR-M 421*
MAR-M 432*
Monel K-500*
Nimocast 80*
Nimocast 90*
Nimonic 80A*
Nimonic 90*
Nimonic 105*
Nimonic 115*
Nimonic 901*
Nimonic 263/C263*
Nimonic PE16*
Nimonic PK33*
R-235*
Rene 41
Udimet 500*
Udimet 718*
Waspaloy*
GMR 235*
GMR 235D
lN-100*
Jessop G39*
Jessop G64*
Jessop G81*
MAR-M 200*
—
—
180
—
—
—
—
—
180
—
—
—
—
—
—
—
120
—
—
—
—
—
—
—
—
—
—
—
—
—
180
—
—
—
—
130
220
—
—
—
—
300
380
350
—
—
—
380
380
390
—
320
270
—
—
290
—
—
350
346
320
350
350
275
250
350
—
—
—
380
—
—
—
—
—
—
300
—
56.9
61.0
44.3
39.0
46.0
79.6
42.0
75.0
52.5
74.8
73.0
70.0
55.3
59.5
62.3
52.3
64.0
69.9
52.9
75.0
59.0
53.0
59.0
44.0
51.5
43.5
55.9
63.3
53.1
51.7
52.5
56.9
63.3
63.0
61.6
67.5
60.7
79.3
69.4
15.0
15.0
12.5
—
15.0
15.6
16.0
12.5
19.0
15.0
15.5
15.5
20.0
9.0
15.5
15.5
—
20.0
20.0
19.5
19.5
15.0
14.2
12.5
20.2
16.5
18.0
15.0
19.0
19.0
18.0
19.8
15.5
15.5
10.0
19.5
11.0
20.0
9.0
15.0
2.5
—
15.0
23.5
—
—
—
—
—
—
—
10.0
10.0
10.0
20.0
—
2.0
18.0
—
16.5
20.0
13.2
—
20.0
—
14.0
1.2
11.0
19.0
—
13.5
—
—
15.0
—
—
13.0
10.0
—
10.0
34.0
41.0
0.7
0.35
40.0
—
19.0
6.5
7.0
7.0
—
0.2
—
—
1.0
5.0
5.0
—
—
—
—
35.0
—
34.0
0.5
10.0
1.8
—
18.0
0.8
10.0
4.5
—
5.0
2.0
—
—
5.25
5.5
6.0
—
3.75
—
—
4.2
3.0
—
—
—
10.0
2.5
1.7
—
—
—
—
—
—
5.0
4.0
5.7
6.0
3.3
7.0
5.5
10.0
4.0
3.0
4.45
5.2
5.0
3.0
3.0
3.0
—
—
0.06
0.15
0.05
0.02
0.12
0.04
0.03
0.12
0.04
0.04
0.04
0.1
0.15
0.15
0.15
0.15
0.13
0.1
0.1
0.08
0.08
0.12
0.16
0.04
0.06
0.06
0.05
0.12
0.09
0.1
0.05
0.07
0.15
0.15
0.18
0.5
0.15
0.05
0.15
—
0.25
0.24
—
0.10.0
0.05
0.2
—
0.35
0.55
0.35
1.0
0.5
—
—
—
0.8
—
—
—
—
—
—
—
—
—
0.25
0.1
0.3
0.1
—
0.1
0.25
0.1
1.2
—
—
—
—
—
0.6
0.12
—
0.3
0.2
0.3
—
0.35
0.2
0.35
0.5
0.5
—
—
—
—
—
—
—
—
—
—
—
—
—
0.25
0.3
0.3
0.1
—
0.1
0.6
0.3
0.5
—
—
—
—
4.0
3.0
0.15
0.7
3.0
3.0
0.4
6.1
0.9
0.6
0.7
1.5
1.0
5.5
4.3
2.8
2.8
1.0
1.5
1.4
1.5
4.7
5.0
0.3
0.5
1.2
2.1
2.0
1.5
3.0
0.6
1.4
3.0
3.5
5.5
—
6.0
1.3
5.0
3.5
2.0
2.7
1.4
2.2
0.7
1.75
0.8
0.9
2.4
2.5
2.6
2.6
1.5
1.75
4.3
0.6
2.0
2.5
2.4
2.5
1.2
4.0
2.9
2.0
1.2
2.2
2.5
3.1
3.0
0.1
3.0
2.0
2.5
4.75
—
—
2.3
2.0
0.05
—
0.15
3.0
—
—
—
—
0.1
—
—
0.5
—
11.5
5.3
5.0
30.0
—
—
—
—
—
—
—
—
—
—
—
—
—
5.2
—
0.06
0.05
—
4.5
4.0
—
13.5
Commercialdesignation
HardnessBrinell HB
Ann. Aged
Nominal compositionApproximate content in %
Ni Cr Co Fe Mo C Mn Si Al Ti Others
USA
SAE
—
—
—
—
—
—
—
—
5383
—
5542G
—
—
—
—
—
4676
—
—
—
—
—
—
5660C
—
—
—
—
—
—
5383
—
—
—
—
—
—
—
—
AMS
—
—
5660
—
—
5550
5702
5391
5589
5541
5582
—
5551
—
—
—
—
—
—
—
—
—
—
5661A
—
—
—
—
5399
5751
5589
5544
—
—
5397
—
—
—
—
UK
BS
—
—
—
—
—
—
—
3146-3
HR8
—
—
—
—
—
—
—
3072-76
3146
—
Hr401,601
Hr2,202
HR3
HR4
—
HR10
HR207
—
—
—
—
HR8
—
—
—
—
—
—
—
—
France
AFNOR
—
—
ZSNCDT42
—
NK27CADT
—
—
NC12AD
NC19FeNB
NC16FeTi
NC16FeTNb
—
—
—
—
—
—
—
—
NC20TA
Nc20ATV
NCKD20ATV
NCK15ATD
ZSNCDT42
NCK20D
NW11AC
NC19KDUV
—
NC19KDT
NCK19DAT
NC19FeN
NC20K14
—
—
—
—
—
—
—
Germany
Werkst.-Nr
—
—
LW2.4662
—
—
—
—
LW2.4670
LW24668
—
2.4669
—
2.4916
2.4675
—
—
2.4375
—
—
2.4631
2.4632
2.4634
2.4636
2.4662
2.4650
—
—
—
2.4973
2.4983
LW2.4668
LW2.4668
—
—
LW2.4674
—
—
—
—
DIN1706
—
—
NiFe35Cr14MoTi
—
NiCo29Cr15MoAITi
—
—
S-NiCr13AI6MoNb
NiCr19Fe19NbMo
NiCr16FeTi
NiCr16FeTi
—
S-NiCr19Co
NiCo10W10Cr9AITi
NiCR16Co10WAlTi
NiCo20Cr16WAITi
NiCu30AI
—
—
NiCr20TiAk
NiCr20Co18Ti
NiCo20C15MoAITi
NiCo15Cr15MoAITi
NiCr15MoTi
NiCr15Co19MoTi
NiFe33Cr17Mo
NiCr20Co16MoTi
—
NiCr19Co11MoTi
NiCr18Co18MoTi
NiCr19Fe19NbMo
NiCr19Fe19NbMo
—
NiCr16MoAl
NiCo15Cr10MoAITi
NiCr20MoW
NiCr11AIWNb
NiCr20Co18Ti
NiW13Co10Cr9AITi
Others
—
—
N09901
—
—
N07702
N09707
—
N07713
N07722
N07750
N07751
N07252
—
—
—
N05500
—
—
N07080
N07090
—
—
—
—
—
—
—
N07041
N07500
N07718
N07001
AISI:686
—
N13100
—
—
—
—
Customerdesignation
* These alloys can be hardened by an aging process.** These alloys cannot be hardened by an aging process.
Application
App
licat
ion
App
licat
ion
5554
Co-based Heat Resistant AlloysMaterial Specifications Cross-Reference List -Aerospace Material Designation
Materialcondition
Co-based alloys
Annealed or
solution treated
In aged
condition
Air Resist 13
Air Resist 213
Altemp S 816
FSX 414
Haynes 36
Haynes 151
HS 25
HS 30
HS 31
HS 36
Jessop 832
Jessop 834
Jessop 865
Jessop 875
Jessop 887
Jetalloy 209
L-251
L-605
M 203
M 204
M 205
MAR-M 302
MAR-M 322
MAR-M 509
MAR-M 905
MAR-M 918
Refractaloy 70
V-36
Wl-52
Jessop X-40
Jessop X-45
Jessop X-50
Jessop X-63
J 1650
Haynes 25*
Haynes 188*
HS 6*
HS 21*
J1570*
—
—
—
—
—
—
—
—
—
—
—
—
1.0
—
20.0
10.0
10.0
—
10.0
16.0
10.0
10.0
12.0
12.0
10.5
—
10.0
10.0
10.0
10.0
25.0
25.0
25.0
—
—
10.0
20.0
20.0
20.0
20.0
0.5
10.5
10.5
20.5
10.0
27.0
10.0
22.0
2.5
3.0
28.0
—
19.0
20.0
29.0
18.5
20.0
20.0
24.0
25.0
18.0
19.0
19.0
25.5
21.0
20.0
20.0
19.0
20.0
20.0
18.0
18.0
21.5
21.5
23.0
20.0
20.0
21.0
25.0
21.0
25.5
25.5
25.5
25.0
19.0
20.0
22.0
28.0
27.0
19.0
79.6
65.8
47.6
52.8
52.8
65.6
48.4
51.4
53.8
53.1
44.0
42.0
53.0
66.0
50.0
52.0
56.0
51.0
38.0
42.0
40.0
57.0
60.0
55.0
55.0
52.0
46.0
43.2
62.6
53.0
54.7
40.3
57.6
38.0
49.0
38.0
60.5
62.6
39.0
2.5
—
—
1.0
2.0
—
3.0
1.0
1.5
2.0
17.0
20.0
2.0
—
3.0
1.0
1.0
1.6
1.6
1.6
1.6
0.75
0.75
—
—
0.4
0.5
2.4
2.0
1.5
2.0
4.0
1.0
—
3.0
2.5
3.0
2.0
2.0
—
—
4.0
—
—
—
—
6.0
—
—
2.0
2.0
—
—
—
—
—
—
—
—
—
—
—
—
—
—
8.0
4.0
—
—
—
—
6.0
—
—
—
—
5.0
—
11.0
4.7
4.0
7.0
14.5
12.8
15.0
—
8.0
15.0
—
—
7.5
11.0
15.0
15.0
14.0
15.0
12.0
12.0
12.0
10.0
9.0
7.0
—
—
4.0
2.0
11.0
7.5
7.0
12.0
—
12.0
15.0
14.0
5.0
—
7.0
—
—
—
—
1.2
0.5
1.5
0.6
0.6
1.5
0.8
—
0.6
—
0.5
—
—
1.5
0.8
—
—
0.1
0.1
0.05
—
0.1
—
0.6
0.25
0.75
—
—
—
—
1.5
1.0
—
0.6
—
—
—
—
0.6
0.5
2.0
0.6
0.8
—
0.3
—
0.6
—
1.5
—
—
0.6
1.0
—
—
0.2
0.1
0.05
—
0.1
—
0.5
0.25
0.75
—
—
—
—
0.5
0.4
—
0.6
—
3.5
3.5
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
0.7
—
2.7
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
0.15
—
—
—
—
—
—
—
—
—
2.0
—
—
2.0
—
—
—
0.75
0.2
0.5
0.5
—
—
—
—
—
—
—
—
—
—
—
—
—
4.12
6.68
0.4
0.25
0.4
0.47
0.1
0.4
0.4
0.4
3.5
6.5
0.45
2.45
0.1
0.02
0.4
0.1
1.67
1.27
1.67
10.0
7.7
4.6
7.65
7.65
0.08
2.29
2.45
0.5
0.25
0.75
0.45
0.2
0.1
0.1
1.0
0.25
—
Commercialdesignation
HardnessBrinell HB
Ann. Aged
Nominal compositionApproximate content in %
Ni Cr Co Fe Mo W Mn Si Al Ti Others
USA
SAE
—
—
—
—
—
—
5380
5382
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
5537C
—
—
—
—
AMS
—
—
(5534)
—
—
—
5759
—
—
—
—
—
—
—
—
—
—
5759
—
—
—
—
—
—
—
—
—
—
—
5382
—
—
—
—
5759
5772
5373
5385
—
UK
BS
—
—
—
—
—
—
—
—
3146
—
—
—
—
—
—
—
—
—
—
—
—
—
—
3146-3
—
—
—
—
—
3156-2
—
—
—
—
—
—
—
3531
—
France
AFNOR
—
—
—
—
—
—
KC20WN
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
KC20WN
KC22WN
—
—
—
Germany
Werkst.-Nr
—
—
LW2.4989
—
—
—
LW2.4964
—
LW2.4670
—
—
—
—
—
—
—
—
2.4964
—
—
—
—
—
—
—
—
—
—
—
LW2.4670
—
—
—
—
LW2.4964
—
—
—
—
DIN1706
—
—
CoCr20Ni20W
—
CoCr19W14NiB
CoCr20W13
CoCr20W15Ni
CoCr25NiW
CoCr25NiW
CoCr19W14NiB
CoCr19Fe16NiMoVNb
CoCr19Fe20NiMoVNb
CoCr25Niw
CoCr21W11Nb
CoCr20W15Ni
—
—
CoCr20W15Ni
—
—
—
CoCrW10TaZrB
CoCr22W9TaZrNb
CoCr24Ni10WTaZrB
—
CoCr20Ni20Ta
—
CoCr25NiMoWNb
CoCr12MoW
CoCr25NiW
—
—
—
—
CoCr20W15Ni
CoCr22W14Ni
—
CoCr29Mo
—
Others
—
—
—
—
—
—
—
R30030
R30031
—
—
—
—
—
—
—
—
R30605
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
R30006
R30021
—
Customerdesignation
* These alloys can be hardened by an aging process.** These alloys cannot be hardened by an aging process.
Application
App
licat
ion
App
licat
ion
56
Index
5958
Index
• Inserts • Toolholders, MillsItem Number Description Page
CNG
CNGA
CNGG-ZP
CNGN
CNGX
CNMG-Z5
DNG
DNGA
DNGG-ZP
DNGN
DNMG-G
DNMG-Z5
RCGX
RNG
RNGN
RPG
RPGN
RPGX
SNG
SNGA
SNGN
SNMG-Z5
TNG
TNGA
TNGN
TNGG-C
TNGG-DA
TNGG-LU2
TNGG-RU2
TNGG-ZP
TNMG-Z5
TPG
TPGN
VDB
VGK
VGW
VNGA
VNGG-ZP
VNMG-AM1
WNGA
WNGG-ZP
WNMG-Z5
Ceramic
Ceramic
Micro-Grain Carbide
Ceramic
Ceramic
Micro-Grain Carbide
Ceramic
Ceramic
Micro-Grain Carbide
Ceramic
Micro-Grain Carbide
Micro-Grain Carbide
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Micro-Grain Carbide
Ceramic
Ceramic
Ceramic
Micro-Grain Carbide
Micro-Grain Carbide
Micro-Grain Carbide
Micro-Grain Carbide
Micro-Grain Carbide
Micro-Grain Carbide
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Ceramic
Micro-Grain Carbide
Micro-Grain Carbide
Ceramic
Micro-Grain Carbide
Micro-Grain Carbide
18
18, 24, 25
22
18
18
22
18
18, 24, 25
22
18
22
22
19
19, 37
19, 37
19, 37
19, 37
19
19
20
19
22
20
20
20
22
22
22
22
22
22
20
20
21, 33
21
21
20
22
22
20
22
22
Item Number Description Page
ACN
ADN
AMS
AMT
AOB
AOS
ARP
ASGL
CL
CL1-1
CL-12
CR1-1
CRGNL
CRGNR
CW6CNC
CW6DNC
DAS41
DB1-1-16L
DB1-1-16R
DB7-1-20L
DB7-1-20R
DB7-1-7-16L
DB7-1-7-16R
DB7-1-7-20L
DB7-1-7-20R
DBA
FSS
IRSN-43
IRSN-53
L1E
L2E
LLR
R1E
R2E
RNIW
RPIW
S-46
S-58
SC02C
SC05C
SC06C
SC10F
Shim
Shim
Clamp
Clamp
Clamp Screw
Clamp Screw
Shim
Spring
Clamp
Clamp
Clamp
Clamp
Tool Holder
Tool Holder
Clamp
Clamp
Shim Screw
Tool Holder
Tool Holder
Tool Holder
Tool Holder
Tool Holder
Tool Holder
Tool Holder
Tool Holder
Shim
Shim Screw
Shim
Shim
Shim
Shim
Wrench
Shim
Shim
Cutter
Cutter
Shim Screw
Shim Screw
Shim Screw
Shim Screw
Shim Screw
Clamp Screw
25
25
36
37
36, 37
25
36
25
26
31, 32
27
31, 32
27
27
25
25
30
30
30
30
30
31, 32
31, 32
31, 32
31, 32
31, 32
25
27
27
30
30
25
30
30
36
36, 37
27
27
26
26
26
26
• Toolholders, MillsItem Number Description Page
SC40F
SM
VRAOL
VRAON
VRAOR
WCLNL
WCLNR
WDJNL
WDJNR
XNS-59
Clamp Screw
Shim
Tool Holder
Tool Holder
Tool Holder
Tool Holder
Tool Holder
Tool Holder
Tool Holder
Clamp Screw
26, 30
26
26
26
26
24
24
24
24
27
Inde
x
Inde
x
6160
Cautions for using cutting toolsObjective product Danger Countermeasure
Cutting tools in gen-eral
Throw-away type(blade change type)tools in general
Cutters and othertools that are rotatedfor use
Soldering tool
Others
*Wear protective gear, such as protective gloves, etc.,especially when taking out the product from the case orattaching the tool to a machine,
*Wear protective gear such as safety covers or protectiveglasses.*l Use within the recommended purpose of usage.
Refer to the operation manual, catalogue, etc.
*Wear protective gear such as safety cover or protectiveglasses.*Stop the machine, wear the protective gloves and use tools
such as nipper or clipper, etc. to remove cutting chips.
*Wear protective gear such as protective gloves.
*Do not use the tool where there is a possibility of fire orexplosion.*If you use insoluble cutting lubricant, be sure to have
antifire provisions.
*Wear protective gear such as safety cover or protectiveglasses.*Make sure to have a trial operation in advance in order
to confirm that there is no vibration or abnormal sound.
*Do not touch with bare hands.
*Clean the surface for attachment of an insert or the partfor fixture of the insert completely before attaching theinsert.*Make sure that the insert or the part is clamped securely
using a spanner provided with the product before attach-ment. Also, do not use any inserts or parts other thanthe ones provided with the products.
*Do not use a tool such as a pipe. Use the spanner whichis provided with the product.
*Use the tools only for the recommended purposes.Refer to the operation manual, catalog, or other sourceof information.
*Wear protective gear such as protective gloves, etc.
*Use the tool within the recommended rotation speed.*Check and adjust the accuracy of rotating section or bal-
ance periodically so that eccentric rotation or deflectiondoes not occur due to abrasion of the bearings, etc.
*Confirm that the soldering is secure before use.*Do not use under conditions which may cause the tool
to reach high temperatures.
*Do not use the chip which has been soldered manytimes because the strength will be lower.
*Use the tools only as specified.
◎This type of tool has very sharp blade. If you touch itdirectly, you may get injured.
◎If you use it improperly or if the conditions for use areinappropriate, it may cause breakage or shattering ofthe tool, which may result in injury.
◎Sudden increase of cutting resistance due to a mixtureof impact and burden or excessive abrasion may causebreakage or shattering of the tool, which may result ininjury.
◎Tools or workpieces will be very hot while cutting. Therefore, if you touch them immediately after themachining, you may get burn injury.
◎Sparks, heat generated due to breakage while cutting,cutting chips may also cause a fire.
◎When using the tool at high speed rotation if the wholemachine including the holder of the machine is not wellbalanced, the tool may get broken due to tremor orvibration, which may result in injury.
◎Touching burrs on the machined product directly mayresult in injury.
◎If the chip or parts are not clamped securely, those mayfall down or scatter while cutting, which may cause injury.
◎If the tool is tightened too tightly using a tool such aspipe, etc., the chip or tool may fall down or shatter whilecutting. This is dangerous.
◎When using the tool at high speed rotation, a part orchip may be thrown out by centrifugal force, which isvery dangerous. Be careful about handling the tool safe-ly.
◎The sharp cutter blades may cause injury if you touchthem directly with your hands.
◎The tool may be deflected due to eccentric rotation orbad balance that will cause vibration, breakage or scat-tering of the tool, which may result in injury.
◎You may get injured due to defluxion or breakage of thechips, etc.
◎Repeating soldering many times may cause the chip tobe broken easily. This is dangerous.
◎Using the tool for other than its intended purposes maycause breakage of the machine or tool. This is very dan-gerous.
For safe use of the Extra Hard Tool Product safety.1. To use extra hard tool product.
In accordance with the Product Liability Law (PL law) that has been in effect since July 1, 1995, we affix warning
labels or caution labels to the packages of the products which are covered by the law. However, we don't affix
specific caution labels onto the tool itself. Therefore, please read this catalogue before using extra hard tool products
and extra hard tool materials. In addition, we would like to ask you to inform your operators of the content of this
catalogue as part of your safety training.
2. Basic features of extra hard tool materials2-1. Meaning and usage of terms in this catalogueExtra hard tool material: Generic name for tool materials such as extra hard alloys, cermet, ceramic, CBN
sintering material and diamond sintering material.
Extra hard alloy : Tool material which is mainly made of WC (Carbonized tungsten)
Extra hard : Abbreviation for extra hard tool materials, or the abbreviation for extra hard alloy in the narrow sense.
Extra hard tool : Generic name of tools which are made of extra hard tool material.
2-2. Physical characteristicsAppearance: Each material is different. Example: Gray, black, gold color, etc. Odor: None
Hardness : Extra hard cermet: HV500 to 3000kg/mm2, Ceramic : HV1000 to 4000kg/mm2
Hardness : CBN sintering material : HV 2000 to 5000 kg/mm2, Diamond sintering material: HV8000 to 12000kg/mm2
Gravity: Extra hard: 9 to 16, cermet: 5 to 9, ceramic : 2 to 7, CBN and diamond sintering material 3 to 5
2-3. ComponentCarbide, nitride, carbonitride, oxide such as W, Ti, Al, Si, Ta, B, and materials that contain Co, Ni, Cr, Mo, etc. in
addition to those compounds.
3. Cautions for handling extra hard tool materials・Extra hard materials can sometimes be quite fragile, although they are normally very hard. The materials may be damaged
by sharp impact or excessive tightening.
・Since extra hard materials have high specific gravity, care should be taken when handling large products or large amounts
of the products which are made of those materials.
・Extra hard materials have different thermal expansion ratios from other metallic materials. Therefore, cracks may occur in
the product after shrinkage fit or cold shrinkage fit because the temperature for use is significantly higher or lower than the
specification temperature.
・If the extra hard material has corrosion due to liquid for grinding, lubricant or water, etc., the strength of the material will be
deteriorated significantly. Be sure to store the material where it will not come in contact with liquids or water.
4. Cautions for machining extra hard tools・Extra hard tools may lose strength significantly depending on the surface condition. Be sure to use diamonds for grinding.
・Extra hard tools may generate dust during grinding. If you inhale a great deal of the dust, it may affect your health. Please
make sure to have equipment for disposal and wear protective devices such as a mask, etc. If the dust comes in contact
with your bare skin gets into your eyes, wash thoroughly with water.
・When grinding the extra hard material or soldered material, heavy metal component will be included in the waste fluid. So,
make sure to dispose of the waste fluid properly.
・When regrinding extra hard tools, do a post check to be sure that no cracks have occurred.
・If you use a laser or electric pen, etc. to mark the extra hard material or products, it may cause cracks. Do not make mark-
ings at places where stress will be applied.
・If electric discharge machining is conducted on the extra hard material, remnant cracks may occur on the surface which
cause the material to weaken. Be sure to remove any cracks by grinding, if necessary.
・When soldering the extra hard materials, if the material temperature is much lower or higher than the melting temperature of
the soldering material, it may cause defluxion or breakage of the product. Be careful about the temperature.
6362
64