Download pptx - 201104 food manufacturing and automation show

How do you achieve compliance, improve efficiencies and gain competitive advantage?

The Question…

what’s in a number?these numbers tell a story about

food safety

50

10

500

1

what’s in a number?these numbers tell a story about

food safety

a single food product may contain over 50 ingredients,

where many ingredients are sourced globally and have been touched by 10 or more business entities.

a single manufacturer may have over 500 unique suppliers of ingredients,

and it only takes 1 incident to destroy a company.

2006

2007

2008

2009

2010

total numberof food recalls 200

0

600

400

800

global food safety initiative (GFSI)

safe quality food (SQF)

food safety modernization act (FDA)

ISO 22000

bio-terrorism act of 2002

british retail consortium (BRC)

USDA

how can

manufacturers comply?

Quality SPC

PlantMaintenance

Fragmented Data Sources

Traceability

OEE

DocumentControl

HACCP

HR – Skills Matrix

ComplianceManagement

the status quo

instant traceability

&recall mgt

food quality&

electronic HACCP

ERP

manufacturing operations

management system (MOMS)

instant traceability

&recall mgt

food quality&

electronic HACCP

ERP

• shop floor data collection• human machine interface (HMI)• mobile device operations • OEE reporting • rejection tracking• machine integration (SCADA)• allergen control• production scheduling• pick, pack & ship

MO

MS

MO

MS

Control Panel

Control Panel

Control Panel

ProductionRecording

ProductionScheduling

BarcodeLabeling

Control Panel

ProductionRecording


BarcodeLabeling

QualityReporting

HACCPReporting

Control PanelPlant & Quality

Bulletins

ProductionRecording


BarcodeLabeling

QualityReporting

HACCPReporting


Bulletins

MaintenanceWork Orders

GaugeCalibration

Control

ChecksheetHistory

ProductionRecording


BarcodeLabeling

QualityReporting

HACCPReporting


Bulletins


GaugeCalibration

Control

ChecksheetHistory

DocumentControlAccess

ProductionRecording


BarcodeLabeling

QualityReporting

HACCPReporting


Bulletins


GaugeCalibration

Control

ChecksheetHistory

DocumentControlAccess

ProductionRecording


BarcodeLabeling

QualityReporting

HACCPReporting

Time ClockTraining

OSHA Reporting

EmployeeInnovations

PLCIntegration

MO

MS

Enabling mobility

MO

M Enabling OEE

• HR – skills matrix• visitor log• supplier approval & scorecarding

• accounting & finance • advanced product costing• CRM• maintenance management• purchasing

traceability&

recall management



ERP

food quality &

electronic HACCP



traceability&

recall management



ERP

• embedded document control• compliance management• electronic HACCP • checklists / SOP’s• corrective & preventative action • critical control point alarming• SPC charting• electronic signature• workflow

food

saf

ety

eHAC

CP Enabling eHACCP

Enabling eHACCP

Enabling eHACCP

Enabling SPC



Instant traceability

&recall mgt

ERPfood quality

&electronic

HACCP





traceability• graphical product genealogy• extended supply chain tracking• lot trace and trace• allergen tracking

• reduce scope of a recall• quickly contain tainted product

ERPfood quality

&electronic

HACCP



• Bleached Enriched Wheat Flour– Wheat Flour, Niacin, Reduced Iron, Thiamine Mononitrate, Riboflavin, Folic Acid,

• Candy Pieces– Dark Chocolate - Sugar, Chocolate liquor, cocoa butter, butter oil, soy lecithin, vanillia– Sugar, Yellow #5 Lake Yellow, Yellow # 6 Lake, Blue #2 Lake, Red #40 Lake, Blue #1, Yellow

#6, Yellow #5, Blue #1, Gum Arabic, Corn Syrup– Confectioners Glaze - Carnauba wax, beeswax and shellac

• High fructose corn syrup• Butter

– Pasteurized cream, water, lactic Acid

• Sugar• Shortening

– Canola Oil, Hydrogenated cottonseed oil, citric acid

• Eggs

• Contains less than 2% of 6 other ingredients

what’s in this cookie?traceability

traceability

traceability

traceability

ERPInstant

traceability&

recall mgt

• HR – skills matrix• visitor log• supplier approval• accounting & finance• advanced product costing• CRM• maintenance management• purchasing

food quality&

electronic HACCP



food

saf

ety

traceabilityERP

• HR – skills matrix• visitor log• supplier approval• accounting & finance• advanced product costing• CRM• maintenance management• purchasing

• embedded document control• compliance management• electronic HACCP •checklists / SOP’s• corrective & preventative action •critical control point alarm• SPC charting• electronic signature• workflow

• graphical product genealogy• extended supply chain tracking• lot trace and trace• allergen tracking

• reduce scope of a recall• quickly contain tainted product

MO

MS

• shop floor data collection• human machine interface (HMI)• mobile device operations •OEE reporting •rejection tracking• machine integration (SCADA)• allergen control• production scheduling• pick, pack & ship

Instant traceability

&recall mgt

ERPfood quality

&electronic

HACCP



enterprise food safety

management & ERP

Research

Maps

Business Software

“The Cloud”

ITEM On Premise PLEXSoftware Up-front; expensive;

Database, Application, Middleware, Server OS; CALS

Included

Hardware Up-front and expensive; Servers; backups; disaster recovery; cooling systems; test and production system

Included

Customization Customer managed; inhibits upgrades; costly. Becomes Standard

Versions and Upgrades

12-18 month release cycles. Must stay current to get support. Upgrades difficult and costly

Always on the latest version w/ Opt-in enhancements

Productivity Lower – can’t access system remotely Higher – Workers access system anytime, anywhere

TCO Higher – IT Operation (security DBA, report writing, developers, etc.), Support costs

Lower –Optimize IT Operations; more efficient support

Flexibility Tougher to adapt business system to changing business climate

Easy to adapt to changing business climate

Benefits of Cloud

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blog: foodsafteymanagement.wordpress.com

Jon Cowan – [email protected] Nessen – [email protected]

mailto:[email protected]

mailto:[email protected]