HB30857J HB30857J400S402C-05 2006/07/26
The information given within this parts book was correct at the time of printing and is subject to change without notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 7
5. Parts Lists & Illustrations Pg. 9
6. Parts Index Pg. 100
The build list of your engine, found on the front page of this parts book, provides a uniquereference to the components fitted to your engine; therefore this parts book is only applicable tothis particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
This parts book has been designed to provide you with all the information you need to identifyparts to service your engine. There are several features within the book to make it easy to findthe parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations
This section shows each major section of your engine broken down into individual part numbersalong with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used foridentification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help youlocate the page within the Parts Lists & Illustrations section where the part appears.
Introduction
How to use your Parts Book
Engine Breakdown
Page 5
Section Page
Cylinder BlockA1LH
9
Cylinder BlockA1LH
11
Pistons & RingsA1LH
13
Connecting RodsA1LH
15
Crankshaft & BearingsA1LH
17
Cylinder Head AssemblyB1FH
19
Rocker Shaft AssemblyB1FH
21
Timing CaseC1ZH
23
Timing CaseC1ZH
25
Timing CaseC1ZH
27
Timing CaseC1ZH
29
Timing CaseC1ZH
31
Camshaft & GearsC1ZH
33
Fuel Injection PumpD1VH
35
Fuel Injection PumpD1VH
37
High Pressure Fuel PipesD1VH
39
AtomisersD1VH
41
Cold Start SystemE1CH
43
Water PumpF1FH
45
Water PumpF1FH
47
Fan DriveF4HH
49
SumpG2DH
51
Dipstick & TubeG2DH
53
Oil FilterG2DH
55
Oil Leak-Off PipesG2DH
57
RotorG2DH
59
Section Page
Engine Breakdown
Page 6
Lift PumpH1BH
61
Fuel FilterH4CH
63
Flywheel AssemblyJ1SH
65
Flywheel HousingJ1SH
67
Starter MotorK1AH
69
Exhaust ManifoldL1BH
71
Alternator GroupN1HK
73
Alternator GroupN1HK
75
Engine Lifting EyesO1CH
77
Auxiliary DriveP1GH
79
InstrumentationQ6QH
81
Inlet ManifoldS1SH
83
Section Page
ExhaustZ1AK
85
ElectricalZ3AK
87
MiscellaneousZ3CK
89
MiscellaneousZ3DK
91
ElectricalZ3FH
93
ElectricalZ3NH
95
ElectricalZ3OH
97
FiltrationZ6OK
99
Section Page
Page 7
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
Cylinder Block Plate A
A1LH
Page 8
13 15
16
20
23
9
8
19
1
10
18
17
46
11
22
21
14
12
5
7
Cylinder Block Plate A
A1LH
Page 9
Item Part No. References Qty. Description Notes
1 1 CYLINDER BLOCK (A)2 064210018 1 CAP3 064210035 1 PLUG4 064210035 1 PLUG5 064210015 1 CAP6 064210035 1 PLUG7 198466010 4 PLUG8 198466940 1 PLUG9 198466940 1 PLUG10 198466050 1 PLUG11 012110660 1 STUD12 012110635 1 STUD13 010109440 2 STUD14 030500616 2 DOWEL15 030500512 2 DOWEL16 030500820 2 DOWEL17 030309005 2 PIN18 198517301 1 BUSH19 040306203 1 BALL BEARING20 064100045 1 PLUG21 042303015 1 NEEDLE BEARING22 165296162 1 SHAFT
Footnotes
(A) SERVICE BY COMPLETE ENGINE
Cylinder Block Plate B
A1LH
Page 10
4
1
2
3
Cylinder Block Plate B
A1LH
Page 11
Item Part No. References Qty. Description Notes
1 165166260 1 PLATE2 165996490 1 GASKET - TIMING CASE3 011310612 3 SCREW4 198636080 1 SEAL - REAR END OIL
Pistons & Rings Plate A
A1LH
Page 12
5
4
2
1
3
6
Pistons & Rings Plate A
A1LH
Page 13
Item Part No. References Qty. Description Notes
1 115017630 2 PISTON AND RING KIT2 F 115017630 1 PISTON3 115104050 1 PISTON RING KIT4 115326260 2 PIN5 036500019 2 CIRCLIP6 036500019 2 CIRCLIP
Connecting Rods Plate A
A1LH
Page 14
5
2
1
3
4
6
Connecting Rods Plate A
A1LH
Page 15
Item Part No. References Qty. Description Notes
1 115026350 2 CON ROD2 F 115026350 1 CON ROD3 198517325 1 SMALL END BUSH4 115176130 2 CON ROD BOLT5 020109103 2 CON ROD NUT6 U5ME0021 1 BIG END BEARING KIT
Crankshaft & Bearings Plate A
A1LH
Page 16
17
11
3
12
6
7
13
1
2
10
16
5
4
9
15
8
14
Crankshaft & Bearings Plate A
A1LH
Page 17
Item Part No. References Qty. Description Notes
1 115256910 1 CRANKSHAFT ASSEMBLY2 F 115256910 1 CRANKSHAFT3 115276210 1 CRANKSHAFT GEAR4 030509020 1 KEY5 034100508 1 WOODRUFF KEY6 110156450 1 BEARING HOLDER ASSEMBLY7 F 110156450 1 BEARING HOLDER ASSEMBLY8 010810845 2 BOLT9 030500612 2 DOWEL10 198586401 1 MAIN BEARING KIT11 011510850 1 SCREW12 110156460 1 BEARING HOLDER ASSEMBLY13 F 110156460 1 BEARING HOLDER ASSEMBLY14 010810850 2 BOLT15 030500612 2 DOWEL16 198586281 1 MAIN BEARING KIT17 010700845 2 SCREW
Cylinder Head Assembly Plate A
B1FH
Page 18
2
1718
16
8
14
4
10
15
6
13
7
1
3
5
9
11
12
Cylinder Head Assembly Plate A
B1FH
Page 19
Item Part No. References Qty. Description Notes
1 111010750 1 CYLINDER HEAD ASSEMBLY2 F 111010750 1 CYLINDER HEAD3 064210018 1 CAP4 064210022 4 PLUG5 030300414 2 PIN6 120166370 2 INTAKE VALVE7 110136445 2 VALVE SEAT INSERT8 120176290 2 EXHAUST VALVE9 120406080 4 SEAL - VALVE STEM10 198217070 4 VALVE SPRING11 120186100 4 CAP12 120226080 8 VALVE COLLET13 1 CYLINDER HEAD GASKET14 120116100 4 TAPPET15 120456320 4 PUSHROD16 120216130 4 CAP17 111136460 8 SCREW18 111136470 2 SCREW
Service Options
13 111147600 1 GASKET - CYLINDER HEAD 1.2 MM13 111147610 1 GASKET - CYLINDER HEAD 1.3 MM
Rocker Shaft Assembly Plate A
B1FH
Page 20
2
15
10
14
39
5
12
1
11
8
4
6
7
13
Rocker Shaft Assembly Plate A
B1FH
Page 21
Item Part No. References Qty. Description Notes
1 120037111 1 ROCKER LEVER2 F 120037111 1 ROCKER LEVER3 120366330 2 ROCKER ARM4 120366320 2 ROCKER ARM5 198217660 1 ROCKER SHAFT SPRING6 199486220 4 ADJUSTING SCREW7 020109076 4 NUT8 120316330 1 ROCKER SHAFT9 198436370 1 PLUG10 052100100 1 SEAL - O RING11 030300416 2 PIN12 120996210 1 SEAL - ROCKER BOX13 011310625 1 SCREW14 012109259 2 STUD15 023100006 2 NUT
Timing Case Plate A
C1ZH
Page 22
1
4
5
6
2
3
Timing Case Plate A
C1ZH
Page 23
Item Part No. References Qty. Description Notes
1 D FOLLOWING 1 TIMING CASE2 165996500 1 GASKET - TIMING CASE COVER3 011310640 4 SCREW4 011310660 2 SCREW5 011310680 2 SCREW6 023100006 1 NUT
Timing Case Plate B
C1ZH
Page 24
1
4
8
3
24
26
16
25
17
27
6
13
5
14
9
15
23
7
18
19
20
12
21
29
28
10
2
22
11
Timing Case Plate B
C1ZH
Page 25
Item Part No. References Qty. Description Notes
1 165106660 1 TIMING CASE2 030300414 1 PIN3 125046240 1 LEVER4 125116131 1 SHAFT5 052109108 1 SEAL - O RING6 036800005 1 CIRCLIP7 198216731 1 SPRING8 125156170 1 ARM9 052109110 1 SEAL - O RING10 036800008 1 SNAP RING11 198217351 1 TENSION SPRING12 125156180 1 ARM13 036800006 1 CIRCLIP14 052109109 1 SEAL - O RING15 125176080 1 LEVER16 020700008 1 NUT17 026200008 1 WASHER18 198216760 1 STOP SPRING19 125976120 1 STAY20 011310616 1 SCREW21 010109264 1 SCREW22 198636090 1 SEAL - FRONT END OIL23 125416020 1 LEVER24 010110630 1 SCREW25 023100006 1 NUT26 010109264 1 SCREW27 031100004 1 PIN28 023100006 1 NUT29 023100006 1 NUT
Timing Case Plate C
C1ZH
Page 26
1
4 3
6
5
2
Timing Case Plate C
C1ZH
Page 27
Item Part No. References Qty. Description Notes
1 010109264 1 SCREW (A)2 023100006 1 NUT3 010109264 1 SCREW4 023100006 1 NUT5 D FOLLOWING 1 BOLT6 D FOLLOWING 1 BOLT ASSEMBLY
Footnotes
(A) HIGH IDLE SETTING
Timing Case Plate D
C1ZH
Page 28
102
3
4
6
1
5
78
9
11
Timing Case Plate D
C1ZH
Page 29
Item Part No. References Qty. Description Notes
1 131046410 1 BOLT ASSEMBLY2 020109176 1 NUT3 025100010 1 WASHER4 052109100 1 SEAL - O RING5 131466210 1 BOLT6 198346150 1 CIRCLIP7 020109177 1 NUT8 025100010 1 WASHER9 199486330 1 BOLT10 D FOLLOWING 1 ANTI-TAMPER CAP11 D FOLLOWING 1 ANTI-TAMPER CAP
Timing Case Plate E
C1ZH
Page 30
3
1
54
2
Timing Case Plate E
C1ZH
Page 31
Item Part No. References Qty. Description Notes
1 U5MK0619 1 ANTI-TAMPER CAP2 F U5MK0619 1 ANTI-TAMPER CAP3 064209053 1 END CAP4 131276440 1 ANTI-TAMPER CAP5 26420462 1 ANTI-TAMPER CAP
Camshaft & Gears Plate A
C1ZH
Page 32
15
811
10
12
17
16
3
139
6
14
1
5
7
42
Camshaft & Gears Plate A
C1ZH
Page 33
Item Part No. References Qty. Description Notes
1 165026110 1 OIL PUMP IDLER GEAR2 F 165026110 1 GEAR3 030509018 3 DOWEL4 198216821 1 SPRING5 198517290 3 BUSH6 199266180 1 WASHER7 120026820 1 CAMSHAFT ASSEMBLY8 1 CAMSHAFT9 199216230 3 SPACER10 120016030 1 CAMSHAFT GEAR11 034100508 1 WOODRUFF KEY12 120736081 1 CAMSHAFT GEAR13 040109059 1 BALL BEARING14 125256120 1 TAPPET15 199566651 1 PLATE16 011310612 1 SCREW17 010700610 1 SCREW
Fuel Injection Pump Plate A
D1VH
Page 34
1
23
4
Fuel Injection Pump Plate A
D1VH
Page 35
Item Part No. References Qty. Description Notes
1 131017981 1 FUEL INJECTION PUMP2 P 1 SHIM KIT3 011310620 2 SCREW4 023100006 2 NUT
Service Options
2 131437391 J (+)0.3MM 1 SHIM2 131437381 J (+)0.2MM 1 SHIM2 131437470 J (+)0.5MM 1 SHIM2 131437411 J (+)0.5MM 1 SHIM2 131437401 J (+)0.4MM 1 SHIM
Fuel Injection Pump Plate B
D1VH
Page 36
2
1
Fuel Injection Pump Plate B
D1VH
Page 37
Item Part No. References Qty. Description Notes
1 185206450 1 SOLENOID2 025100016 1 WASHER
High Pressure Fuel Pipes Plate A
D1VH
Page 38
12
3
4
6
5
High Pressure Fuel Pipes Plate A
D1VH
Page 39
Item Part No. References Qty. Description Notes
1 131507920 1 PIPE - FUEL INJ NO 1 CYL2 131507930 1 PIPE - FUEL INJ NO 2 CYL3 199106021 1 CLAMP4 199106021 1 CLAMP5 010110625 1 SCREW6 023100006 1 NUT
Atomisers Plate A
D1VH
Page 40
8
6
9
5
2
4
3
7
1
10
Atomisers Plate A
D1VH
Page 41
Item Part No. References Qty. Description Notes
1 131606970 1 PIPE - LEAK OFF2 067200078 1 CLIP3 068204090 1 FUEL INJ PUMP RETURN PIPE4 067200078 1 CLIP5 131246280 1 CONNECTOR6 025100006 1 WASHER7 131406480 2 INJECTOR8 F 131406480 1 BODY9 131426210 1 WASHER10 131426200 2 SEAL - INJECTOR
Cold Start System Plate A
E1CH
Page 42
1
3
2
Cold Start System Plate A
E1CH
Page 43
Item Part No. References Qty. Description Notes
1 185376380 1 CONNECTOR2 185366220 2 GLOWPLUG3 023100004 2 NUT
Water Pump Plate A
F1FH
Page 44
11
7
14
3
1
10
2
4
9
8
6
5
13
12
Water Pump Plate A
F1FH
Page 45
Item Part No. References Qty. Description Notes
1 145017400 1 WATER PUMP2 145996630 1 GASKET - WATER PUMP3 145146490 1 PLATE4 145996640 1 GASKET - WATER PUMP5 011310635 3 SCREW6 011310650 4 SCREW7 023100006 1 NUT8 145206270 1 THERMOSTAT9 198217410 1 SPRING10 145996740 1 GASKET - THERMOSTAT HSG11 145216161 1 THERMOSTAT HOUSING12 011310650 2 SCREW13 023100006 1 NUT14 064500020 1 PLUG
Water Pump Plate B
F1FH
Page 46
1
Water Pump Plate B
F1FH
Page 47
Item Part No. References Qty. Description Notes
1 145336490 1 WATER PUMP PULLEY
Fan Drive Plate A
F4HH
Page 48
2
1
3
Fan Drive Plate A
F4HH
Page 49
Item Part No. References Qty. Description Notes
1 145306690 1 FAN2 145336490 1 WATER PUMP PULLEY3 011310614 4 SCREW
Sump Plate A
G2DH
Page 50
4
6
5
2
8
9
1
10
11
7
3
Sump Plate A
G2DH
Page 51
Item Part No. References Qty. Description Notes
1 110708820 1 SUMP2 110996830 1 GASKET - SUMP3 010411212 1 PLUG4 025100012 1 WASHER5 010411212 1 PLUG6 025100012 1 WASHER7 010109235 14 SCREW8 140406600 1 STRAINER9 140986930 1 OIL PIPE10 052109076 1 SEAL - O RING11 011310612 2 SCREW
Dipstick & Tube Plate A
G2DH
Page 52
6
5
2
1
3
4
Dipstick & Tube Plate A
G2DH
Page 53
Item Part No. References Qty. Description Notes
1 198416760 1 DIPSTICK2 110756490 1 DIPSTICK TUBE3 052109113 2 SEAL - O RING4 011310612 1 SCREW5 398430560 1 OIL FILLER CAP6 052100280 1 SEAL - O RING
Oil Filter Plate A
G2DH
Page 54
2
1
Oil Filter Plate A
G2DH
Page 55
Item Part No. References Qty. Description Notes
1 140517030 1 OIL FILTER2 140546020 1 CONNECTION
Oil Leak-Off Pipes Plate A
G2DH
Page 56
6
2
5
1 43
7
Oil Leak-Off Pipes Plate A
G2DH
Page 57
Item Part No. References Qty. Description Notes
1 140607392 1 OIL PIPE2 198486780 1 BOLT3 140996260 1 WASHER4 140996260 1 WASHER5 198486780 1 BOLT6 140996260 1 WASHER7 140996260 1 WASHER
Rotor Plate A
G2DH
Page 58
1
2
3
4
56
7
8
Rotor Plate A
G2DH
Page 59
Item Part No. References Qty. Description Notes
1 140036220 1 RELIEF VALVE2 052109078 1 SEAL - O RING3 140166130 1 ROTOR4 140116140 1 COVER5 F SERVICE OPTION 1 SHIM6 198216720 1 SPRING7 199236540 1 COLLAR8 036800010 1 CIRCLIP
Service Options
5 199286150 J (+)0.10MM 1 SHIMP
5 199286160 J (+)0.15MM 1 SHIM5 199286170 J (+)0.20MM 1 SHIM5 199286180 J (+)0.50MM 1 SHIM
Lift Pump Plate A
H1BH
Page 60
1
3 2
Lift Pump Plate A
H1BH
Page 61
Item Part No. References Qty. Description Notes
1 130506290 1 LIFT PUMP2 052109107 1 O RING3 011310612 2 SCREW
Fuel Filter Plate A
H4CH
Page 62
5
4
10
9
8
3
11
12
13
16
15
2
6
1
7
14
Fuel Filter Plate A
H4CH
Page 63
Item Part No. References Qty. Description Notes
1 130306041 1 FUEL FILTER ASSEMBLY2 1 HEAD3 052100440 1 SEAL - O RING4 130366040 1 FUEL FILTER5 130446090 1 RING6 130976750 1 MOUNTING BRACKET7 010310865 1 BOLT8 027100008 1 WASHER9 026100008 1 WASHER10 011510816 2 SCREW11 068207315 1 FUEL PIPE12 067200115 1 CLIP13 067200115 1 CLIP14 068209166 1 HOSE15 067200115 1 CLIP16 067200115 1 CLIP
Flywheel Assembly Plate A
J1SH
Page 64
3
1 2 4
Flywheel Assembly Plate A
J1SH
Page 65
Item Part No. References Qty. Description Notes
1 115350091 1 FLYWHEEL ASSEMBLY2 F 115350091 1 FLYWHEEL3 115376150 1 STARTER RING4 010109330 1 SCREW
Flywheel Housing Plate A
J1SH
Page 66
1
2
Flywheel Housing Plate A
J1SH
Page 67
Item Part No. References Qty. Description Notes
1 110447500 1 FLYWHEEL HOUSING2 011510820 8 SCREW
Starter Motor Plate A
K1AH
Page 68
1
2
Starter Motor Plate A
K1AH
Page 69
Item Part No. References Qty. Description Notes
1 185086540 1 STARTER MOTOR2 010810830 2 BOLT
Exhaust Manifold Plate A
L1BH
Page 70
2
1
3
4
Exhaust Manifold Plate A
L1BH
Page 71
Item Part No. References Qty. Description Notes
1 135617560 1 EXHAUST MANIFOLD2 135996610 1 GASKET - EXHAUST MANIFOLD3 011310625 2 SCREW4 023100006 2 NUT
Alternator Group Plate G
N1HK
Page 72
1 10 1112
2
8
9 7
3
6
4
5
13 1415
16
Alternator Group Plate G
N1HK
Page 73
Item Part No. References Qty. Description Notes
1 185046210 1 ALTERNATOR2 185446217 1 PLATE3 185716200 1 PLATE4 185446218 1 STATOR5 015140425 2 SCREW6 040126201 1 BALL BEARING8 015140408 1 SCREW9 185446220 1 CLIP10 185446219 1 ALTERNATOR PULLEY11 040126201 1 BALL BEARING12 199236510 1 COLLAR13 026100010 1 WASHER14 027100010 1 WASHER15 020210010 1 NUT
Alternator Group Plate K
N1HK
Page 74
8
57
6
2
41
39
10
Alternator Group Plate K
N1HK
Page 75
Item Part No. References Qty. Description Notes
1 185046210 1 ALTERNATOR2 010310850 1 SCREW3 026109011 1 WASHER4 026100008 1 WASHER5 013110830 1 SCREW6 023100008 1 NUT7 185726650 1 LEVER (A)8 011500816 1 SCREW9 023100008 1 NUT10 080109113 1 V BELT
Footnotes
(A) ILLUSTRATION SHOWN MAY NOT RESEMBLE ACTUAL PART
Engine Lifting Eyes Plate A
O1CH
Page 76
1
4
2
3
Engine Lifting Eyes Plate A
O1CH
Page 77
Item Part No. References Qty. Description Notes
1 195816550 1 LIFTING EYE2 011510816 1 SCREW3 195816550 1 LIFTING EYE4 011510816 2 SCREW
Auxiliary Drive Plate A
P1GH
Page 78
13
7
4
5
6
2
Auxiliary Drive Plate A
P1GH
Page 79
Item Part No. References Qty. Description Notes
1 115398300 1 1 GROOVE CRANKSHAFT PUL-2 020800018 1 NUT3 034100508 1 WOODRUFF KEY4 165206360 1 PLATE5 165996560 1 GASKET6 010310850 4 SCREW7 023100008 4 NUT
Instrumentation Plate A
Q6QH
Page 80
2
3
1
4
Instrumentation Plate A
Q6QH
Page 81
Item Part No. References Qty. Description Notes
1 185246210 1 OIL PRESSURE SWITCH2 140996260 2 WASHER3 198486780 1 BOLT4 385720510 1 WATER TEMPERATURE SWITCH
Inlet Manifold Plate A
S1SH
Page 82
1
3
5
6
4
10
2
7
8
9
13
11
12
Inlet Manifold Plate A
S1SH
Page 83
Item Part No. References Qty. Description Notes
1 111210190 1 ROCKER BOX COVER2 111996450 1 GASKET - CYL. HEAD COVER3 110666060 1 GAUZE4 110666240 1 PLATE CLAMPING5 015600406 4 SCREW6 110566070 1 BREATHER VALVE7 011100408 4 METRIC BOLT8 011310670 3 SCREW9 024600006 2 CAP NUT10 140996380 2 WASHER11 135566480 1 PIPE - AIR12 135996750 1 GASKET13 011310620 2 SCREW
Exhaust Plate A
Z1AK
Page 84
1
2
Exhaust Plate A
Z1AK
Page 85
Item Part No. References Qty. Description Notes
1 314990013 1 GASKET - EXHAUST2 011510825 4 SCREW
Electrical Plate A
Z3AK
Page 86
1
2
ON
OFF
4
3
Electrical Plate A
Z3AK
Page 87
Item Part No. References Qty. Description Notes
1 385201160 1 IGNITION SWITCH2 385210060 1 IGNITION KEY3 385800010 1 CAP4 390190030 1 PLATE
Miscellaneous Plate E
Z3CK
Page 88
7
1
2
4 6
53
Miscellaneous Plate E
Z3CK
Page 89
Item Part No. References Qty. Description Notes
7 020900008 1 NUT
Miscellaneous Plate A
Z3DK
Page 90
1
2
Miscellaneous Plate A
Z3DK
Page 91
Item Part No. References Qty. Description Notes
1 185516061 1 REGULATOR2 385620320 1 TERMINAL
Electrical Plate A
Z3FH
Page 92
1
2
Electrical Plate A
Z3FH
Page 93
Item Part No. References Qty. Description Notes
1 20195 1 CONNECTION KIT2 F 20195 3 CONNECTION
Electrical Plate A
Z3NH
Page 94
1
Electrical Plate A
Z3NH
Page 95
Item Part No. References Qty. Description Notes
1 185306081 1 LAMP
Electrical Plate A
Z3OH
Page 96
1
2
Electrical Plate A
Z3OH
Page 97
Item Part No. References Qty. Description Notes
1 385620200 2 CONNECTION (A)2 385620280 2 CONNECTION
Footnotes
(A) STARTER MOTOR
Filtration Plate A
Z6OK
Page 98
1
Filtration Plate A
Z6OK
Page 99
Item Part No. References Qty. Description Notes
1 130506300 1 PRIMER
Parts Index
Page 100
Page 101
Parts Index
Description Part No. Page
1 GROOVE CRANKSHAFT PULLEY
115398300 79
ADJUSTING SCREW 199486220 21
ALTERNATOR 185046210 73, 75
ALTERNATOR PULLEY
185446219 73
ANTI-TAMPER CAP 131276440 31
26420462 31
U5MK0619 31
ARM 125156170 25
125156180 25
BALL BEARING 040109059 33
040126201 73, 73
040306203 9
BEARING HOLDER ASSEMBLY
110156450 17
110156460 17
BIG END BEARING KIT
U5ME0021 15
BOLT 010310865 63
010810830 69
010810845 17
010810850 17
131466210 29
198486780 57, 57, 81
199486330 29
BOLT ASSEMBLY 131046410 29
BREATHER VALVE 110566070 83
BUSH 198517290 33
198517301 9
CAMSHAFT ASSEMBLY
120026820 33
CAMSHAFT GEAR 120016030 33
120736081 33
CAP 064210015 9
064210018 9, 19
120186100 19
120216130 19
385800010 87
CAP NUT 024600006 83
CIRCLIP 036500019 13, 13
036800005 25
036800006 25
036800010 59
198346150 29
CLAMP 199106021 39, 39
CLIP 067200078 41, 41
067200115 63, 63, 63, 63
185446220 73
COLLAR 199236510 73
199236540 59
CON ROD 115026350 15
CON ROD BOLT 115176130 15
CON ROD NUT 020109103 15
CONNECTION 140546020 55
385620200 97
Description Part No. Page
Parts Index
Page 102
385620280 97
CONNECTION KIT 20195 93
CONNECTOR 131246280 41
185376380 43
COVER 140116140 59
CRANKSHAFT ASSEMBLY
115256910 17
CRANKSHAFT GEAR
115276210 17
CYLINDER HEAD ASSEMBLY
111010750 19
DIPSTICK 198416760 53
DIPSTICK TUBE 110756490 53
DOWEL 030500512 9
030500612 17, 17
030500616 9
030500820 9
030509018 33
END CAP 064209053 31
EXHAUST MANIFOLD
135617560 71
EXHAUST VALVE 120176290 19
FAN 145306690 49
FLYWHEEL ASSEMBLY
115350091 65
FLYWHEEL HOUSING
110447500 67
FUEL FILTER 130366040 63
FUEL FILTER ASSEMBLY
130306041 63
Description Part No. Page
FUEL INJ PUMP RETURN PIPE
068204090 41
FUEL INJECTION PUMP
131017981 35
FUEL PIPE 068207315 63
GASKET 135996750 83
165996560 79
GASKET - CYL. HEAD COVER
111996450 83
GASKET - CYLINDER HEAD
111147600 19
111147610 19
GASKET - EXHAUST
314990013 85
GASKET - EXHAUST MANIFOLD
135996610 71
GASKET - SUMP 110996830 51
GASKET - THERMOSTAT HSG
145996740 45
GASKET - TIMING CASE
165996490 11
GASKET - TIMING CASE COVER
165996500 23
GASKET - WATER PUMP
145996630 45
145996640 45
GAUZE 110666060 83
GLOWPLUG 185366220 43
HOSE 068209166 63
IGNITION KEY 385210060 87
IGNITION SWITCH 385201160 87
Description Part No. Page
Page 103
Parts Index
INJECTOR 131406480 41
INTAKE VALVE 120166370 19
KEY 030509020 17
LAMP 185306081 95
LEVER 125046240 25
125176080 25
125416020 25
185726650 75
LIFT PUMP 130506290 61
LIFTING EYE 195816550 77, 77
MAIN BEARING KIT 198586281 17
198586401 17
METRIC BOLT 011100408 83
MOUNTING BRACKET
130976750 63
NEEDLE BEARING 042303015 9
NUT 020109076 21
020109176 29
020109177 29
020210010 73
020700008 25
020800018 79
020900008 89
023100004 43
023100006 21, 23, 25, 25, 25, 27, 27, 35, 39, 45, 45, 71
Description Part No. Page
023100008 75, 75, 79
O RING 052109107 61
OIL FILLER CAP 398430560 53
OIL FILTER 140517030 55
OIL PIPE 140607392 57
140986930 51
OIL PRESSURE SWITCH
185246210 81
OIL PUMP IDLER GEAR
165026110 33
PIN 030300414 19, 25
030300416 21
030309005 9
031100004 25
115326260 13
PIPE - AIR 135566480 83
PIPE - FUEL INJ NO 1 CYL
131507920 39
PIPE - FUEL INJ NO 2 CYL
131507930 39
PIPE - LEAK OFF 131606970 41
PISTON AND RING KIT
115017630 13
PISTON RING KIT 115104050 13
PLATE 145146490 45
165166260 11
165206360 79
185446217 73
185716200 73
199566651 33
Description Part No. Page
Parts Index
Page 104
390190030 87
PLATE CLAMPING 110666240 83
PLUG 010411212 51, 51
064100045 9
064210022 19
064210035 9, 9, 9
064500020 45
198436370 21
198466010 9
198466050 9
198466940 9, 9
PRIMER 130506300 99
PUSHROD 120456320 19
REGULATOR 185516061 91
RELIEF VALVE 140036220 59
RING 130446090 63
ROCKER ARM 120366320 21
120366330 21
ROCKER BOX COVER
111210190 83
ROCKER LEVER 120037111 21
ROCKER SHAFT 120316330 21
ROCKER SHAFT SPRING
198217660 21
ROTOR 140166130 59
SCREW 010109235 51
010109264 25, 25, 27, 27
010109330 65
Description Part No. Page
010110625 39
010110630 25
010310850 75, 79
010700610 33
010700845 17
011310612 11, 33, 51, 53, 61
011310614 49
011310616 25
011310620 35, 83
011310625 21, 71
011310635 45
011310640 23
011310650 45, 45
011310660 23
011310670 83
011310680 23
011500816 75
011510816 63, 77, 77
011510820 67
011510825 85
011510850 17
013110830 75
015140408 73
015140425 73
015600406 83
111136460 19
111136470 19
Description Part No. Page
Page 105
Parts Index
SEAL - FRONT END OIL
198636090 25
SEAL - INJECTOR 131426200 41
SEAL - O RING 052100100 21
052100280 53
052100440 63
052109076 51
052109078 59
052109100 29
052109108 25
052109109 25
052109110 25
052109113 53
SEAL - REAR END OIL
198636080 11
SEAL - ROCKER BOX
120996210 21
SEAL - VALVE STEM
120406080 19
SHAFT 125116131 25
165296162 9
SHIM 131437381 35
131437391 35
131437401 35
131437411 35
131437470 35
199286150 59
199286160 59
199286170 59
Description Part No. Page
199286180 59
SMALL END BUSH 198517325 15
SNAP RING 036800008 25
SOLENOID 185206450 37
SPACER 199216230 33
SPRING 198216720 59
198216731 25
198216821 33
198217410 45
STARTER MOTOR 185086540 69
STARTER RING 115376150 65
STATOR 185446218 73
STAY 125976120 25
STOP SPRING 198216760 25
STRAINER 140406600 51
STUD 010109440 9
012109259 21
012110635 9
012110660 9
SUMP 110708820 51
TAPPET 120116100 19
125256120 33
TENSION SPRING 198217351 25
TERMINAL 385620320 91
THERMOSTAT 145206270 45
THERMOSTAT HOUSING
145216161 45
TIMING CASE 165106660 25
Description Part No. Page
Parts Index
Page 106
V BELT 080109113 75
VALVE COLLET 120226080 19
VALVE SEAT INSERT
110136445 19
VALVE SPRING 198217070 19
WASHER 025100006 41
025100010 29, 29
025100012 51, 51
025100016 37
026100008 63, 75
026100010 73
026109011 75
026200008 25
027100008 63
027100010 73
131426210 41
140996260 57, 57, 57, 57, 81
140996380 83
199266180 33
WATER PUMP 145017400 45
WATER PUMP PULLEY
145336490 47, 49
WATER TEMPERATURE SWITCH
385720510 81
WOODRUFF KEY 034100508 17, 33, 79
Description Part No. Page