Download pdf - 19 Shaheen Profile

Producing Transmission Lines and Power System Products.

a full range of Substation, Grid Station,

E-mailWebsite

[email protected]

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Contents

Company Profile I 01

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Company Introduction

Processing Methods

Production Machinery

Tools and Equipment

Health & Safety Environment and Security (HSES) Policy

Quality Policy

Business Clients

Projects and Works

List of Products (Hardware)

List of Equipment (T&P)

List of Equipment (Electrical)

COMPANY INTRODUCTION

Founded in 1970 by Syed Zulfiqar Ali Shah, Shaheen Traders began as a small business producing patterns for sand casting. As the company grew, nonferrous foundry operations were added and industrial castings became a major part of the business.

The company experienced significant growth in the 1980's when it began producing a proprietary line of Power System products. Self propelled Power systems were developed; then, as the product lines grew, casting operations increased and steel forming and galvanizing capabilities were added.

From the mid 1980's until the present, nonferrous casting operations have increased and more diverse product lines have been added. To support the power transmission industry, Shaheen manufactures connectors of many types and sizes. The acquisition of Product Design Unlimited in 1992 gave us the ability to provide a full range of substation/grid station/transmission lines connectors.

Shaheen Traders has experienced immense changes during its 39 years of business. Shaheen supplies an extensive range of products to a growing number of customers all over Pakistan. Our facility has prevailed among the most modern anywhere. We continue to update our production equipment to keep up with new technology and provide the highest quality products available.


PROCESSING METHODS

SAND (Aluminum) CastingThe standard casting procedure that we implement for our bronze and aluminum casting is the green sand and molding method. With this method the sand, which is mixed with a binder, is packed around the pattern to produce the mould. This is done by hand with pneumatic tools or our automated sand machine known as hunter. The patterns are removed from the mould leaving a cavity that will later provide the parts geometry. If the part being cast needs to be hollow or has areas of undercut, a core is used to provide the internal features. One of the great things about the green sand method is that no baking or chemical treatment required to get the mould to its final state so the cost and time between a finished pattern and finished part is greatly diminished.

Sand (Bronze) Casting Incorporated into our primary sand system is our bronze pouring line. While the majority of our bronze/brass consumption is for electrical transmission components we do produce casting for many other industries. Of the alloys that we pour some of the most common are 955(Aluminum Bronze), 836 (Red Brass), 115 (Red Brass), 875 (Silicon


Bronze) 833 (Red Brass/Contact Metal) and 131(Red Brass/Contact Metal). Our average annually consumption of bronze/brass comes in at roughly a half of million lbs.

GalvanizingSand System is our bronze pouring line. While the majority of our bronze/brass consumption is for electrical transmission components w zinc coating or galvanizing as it is more commonly known, is implemented to create a physical barrier around iron or steel parts to prevent corrosion. The galvanizing tank consists of molten bath of liquid zinc where parts are submerged through a process referred to as hot dipping.

Machining do (Red Brass/Contact metal). Our average annually consumption of bronze/brass comes in at roughly a half of a

To facilitate the needs of our customers we have a complete machine shop in house geared for production. Like the rest of the foundry our machine shop is operational all three shifts and on average employs 27 people.

Production Machinery

Hacksaw machines 0211.

Shaper Machines (Horizontal & Vertical Boring) 026.

Hass SL30 Lathe 015.

Clausing 210 Lathe 014.

Clausing 310 Lathes 033.

Fadal 4020 (4 axis) (4 axis) 012.

Haas VF3 4020 10,000 RPM (4 axis) 041.

Argon Welding Plant15. 01

Hydraulic Press 100 Ton14. 01



Grinder machine (Various Sizes) 0410.

60x48 Blast machines Model B-380 029.

Zero Blast machine Model A-360 108.

Milling Machines 027.

EquipmentNo. Capacity Units


Fabrication, Welding and Sandblasting, Painting Equipment

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Nequipment

Welding machine

Welding leads

Universal profile cutter

Auto/Disc cutter

Drill machines

Grinder 9”

Grinder 4”

Hiliti Drill Machine

Desiel Generator

Pipe bending Machine

Desiccators/Electrode oven

Fitter tool box

Electrician tool box

Plate rolling machine

Diamond Core Drill Machine

Air compressor (Electric & Diesel)

Painting airless gun

Paint thickness gauge

Holiday test detector

Hydraulic Thimble Press

Capacity

400~1000 amp

13 mm

Pedestal and magnetic

150 KV

Complete tool sets

Complete tool sets

Upto 20 mm plate

For 15~50 mm

Upto 600 cfm

Heavy Duty

Elcometer

Digital

Different Size

Units

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150

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Health & Safety Environment and Security (HSES) PolicyShaheen Traders (ST) is committed to high standards of HSE in all operational activities.

ST has developed and implemented an HSE management system to ensure:

¢The organization and planning for HSE effectively

¢Safe places and systems of work and suitable procedures are provided and maintained

¢Staff and sub-contractors are trained and made competent to perform their tasks

¢Risks from our activities are assessed and either eliminated or reduced to acceptable levels

¢Comply with all applicable HSE laws, regulations and standards

¢Follow good industrial practices where the legislation is inadequate or does not exist.

¢Preparation of emergency plans during the execution of the projects

¢An audit program, which monitors and verifies ST's HSE performance

¢The HSE policy is reviewed periodically to ensure its effectiveness

Everyone in ST has individual authority, responsibility and accountability for the safety of themselves and others, and an obligation to actively participate in promoting an effective HSE culture.

At ST, all staff at all levels is encouraged to stop any unsafe activity that may result in any human or environmental accident.

The management at ST is geared up to support human and cultural heritage, and to preserve the environment by minimizing the discharges and emissions.

Quality Policy

Shaheen Traders designs, develops, manufactures, markets and provides services of a wide range of Electrical and Electronic Products and Systems, including Construction Projects which benefit business, industry and society. Quality is an integral part of our mission and strategy. The Customer is a focal point in our thinking and action. We, therefore, align ourselves to the needs and expectations of the Customers in a manner that result in their Satisfaction, our Business profitability benefit. We create a challenging and rewarding work environment with a proactive management


that encourage our employees to work with pride, enthusiasm, commitment and high sense of ethical and moral values. We continuously endeavor to maintain our reputation and Shaheen brand name as a guarantee of quality, reliability and dependability. We function in a manner that protects and preserves the environment and ensures the health and safety of our employee. We commit ourselves to comply with all applicable statutory and regulatory requirements and endorse our commitment as responsible corporate citizen. This quality policy is in consonance with Shaheen Corporate Principles which envisage Customer Orientation, Innovation, Business success, Leadership, Learning, Cooperation and global commitment towards Corporate Citizenship. Our Quality Management System ensures the adherence of the aforesaid Quality Policy in our day to day and strategic activities at all functional levels.

Business Clients

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Lahore Electric Supply Company (LESCO)

Gujranwala Electric Supply Company (GEPCO)

Islamabad Electric Supply Company (IESCO)

Multan Electric Supply Company (MEPCO)

NTDC WAPDA (GSO,GSC,TLC,T&G,EHV)

Siemens Engineering Pakistan

AREVA T&D Pakistan (Private) Limited

ABB Private Limited

Nishat Power House

Mangla Dam

EMCO Industries (PVT) Ltd Lahore

DESCON Pvt Ltd

Packages Lahore

Dam Investigation WAPDA Division

Pakistan WAPDA Foundation

Pak Electron Limited (PEL) Lahore.

Albario Engineering PVT Ltd

SUBIZ Electrical


PROJECTS & WORKS

YEAR 2008

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Projects

500kv Grid Station Gatti

500kv Grid Station Yousfwala, Sahiwal

500 kv Grid Station sheikh Muhamdi

500kv Grid Station Sheikhupura

500kv Grid Station Rewat


220kv Grid Station Ghakar

220Kv Grid Station Ravi Lahore

220Kv Grid Station Bund Road Lahore

220Kv Grid Station NKLP Lahore

220kv Grid Station Sangjani

220kv Grid Station Burhan

132Kv Grid Station OKLP Lahore

132kv Grid Station Ghkhar

132kv Grid Station Tarnool

132kv Grid Station Fateh Jung

220Kv Grid Station Kalashakaku

220Kv Grid Station Sarfraz Nagar Lahore

132 kv Grid Station willington mall lhr

132 kv Grid Station johar town lhr

132 kv Grid Station Sunder Industrial Estate lhr

132 kv Grid Station Bahria Town lhr

132 kv Grid Station Bahria Town Rawalpindi

132 kv Grid Station Hafiza Bad

132 kv Grid Station I-16 Isamabad


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132 kv Grid Station sunny view lhr

132 kv Grid Station wapda town

132 Kv Grid Station Wapda Town Lhr

132kv Grid Station City UAE Steel Mills Sheikhupura Rd.

132kv Grid Station College Rd Gujrawala

132 Grid Station city steel UAE mills Saikhupiura

132kv STD Muzafarabad-Hattiyan

132kv Grid Station Hattiabala (AJK)

Interconnection scheme for 225 MW orient power plant at balloki

(interim in & out Arrangement)for 132 kv D/C T/L Bhai phairu- bucheki

132 Kv Bhai pheru Buche ki TL

220 kv Grid Station ravi, sarfraz nagr band road(SMS)

132kv T/L D G khan, 132kv T/L mazafargarh

132kv D/C T/L Abotabad-Green View-Rustam

132 kv in & out T/L habib abad – bhai phairu 3rd

YEAR 2007

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500 kv Grid Station sheikh Muhamdi

500kv Grid Station Sheikhupura

500kv Grid Station Rewat

Dismantling & installation of 160 MVA auto transformer at

500 kv GS sheikh Muhamdi


220kv Grid Station Ghakar

220Kv Grid Station Ravi Lahore

220Kv Grid Station Bund Road Lahore

220Kv Grid Station NKLP Lahore

220kv Grid Station Sangjani

220kv Grid Station Burhan

220 kv Grid Station lalapur


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132Kv Grid Station OKLP Lahore

132kv Grid Station Ghkhar

132 Kv Grid Station mandi bhau din

132 Kv Grid Station pasroor road gujranwala

132 Kv Grid Station Therisansi

132 Kv Grid Station shadra

132 Kv Grid Station kharain

132 kv Grid Station Allama Iqbal town lhr

132 KVGrid Station NPGS PIRAN GHAIV

132kv 2-line bays mangla switch yard

extension of 220/132 kv GS ghakhar

132kv Grid Station model town Lhr

132kv Grid Station okara city

132kv Grid Station badami bagh Lhr

132kv Grid Station Ghadman Lhr

132kv Grid Station Lahore Cant

132kv Grid Station Mandi Bahud Din

132kv Grid Station Wazirabad

132kv Grid Station Sialkot cantt

132kv Grid Station Chak-65

132kv Grid Station Shakar Garrh

132kv Grid Station Pasrur Rd Sialkot

132kv Grid Station Shalamar-II Lahore

132kv Grid Station Hafizabad

132kv SDT T/L Muzafarabad-Hattian

132kv STD T/L Sialkot cantt-Kotli Loharan

132kv D/C T/L Ravi-Bund Rd to facilitate construction

of interchange upstream Niazi Chowk Phase-I

132kv D/C T/L Ravi-Shadra

Shalimar Workshop, NTDC, Lahore

In out 132 Kv wazirabad gujranwala cant G/Sfrom

existing 132 kv college road ghakhar T/L

132 Kv Grid Station mangla-kharian T/L

132 Kv SDT sailkot – kotli loharan T/L

132 Kv SDT sailkot – kotli loharan T/L

132 kv D/C T/L Manga mandi- wapda town

132kv S/C D/L hujra shah muqeem – dipalpur

132 D/C T/L manga mandi-wapda town

132kv D/C T/L chak 65 GS passing through

Sundar industrial estate

132kv D/C T/L Managa Mandi-Wapda Town


YEAR 2006

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Projects

500kv Grid Station Gatti500kv Grid Station Yousfwala, Sahiwal500kv Grid Station SheikhupuraInstallation of 160 MVA 220/132kv auto transformer at 500/220 kv Grid Station RawatInstallation of 160 MVA 220/132kv auto transformer at 500/220 kv Grid Station quetta industrial500kv Grid Station RewatInstallation of 160 MVA 220/132kv auto transformer at 220/132 kv Grid Station Peshawar road sangjani220Kv Grid Station Ravi Lahore220Kv Grid Station Kalashahkaku220Kv Grid Station Bund Road Lahore220Kv Grid Station NKLP Lahore220kv Grid Station Sangjani132kv Grid Station Lahore cant132kv Grid Station manga mandi132Kv Grid Station Ghkhar 132 kv Grid Station Hillan132kv Grid Station Garden town132Kv Grid Station OKLP Lahore132kv Grid Station model town Lhr132kv Grid Station okara city132kv Grid Station badami bagh Lhr132 kv D/C T/L Sarfraz nagar manga mandi132 kv D/C T/L willington mall-shadman feed LAHore cant GS132kv D/C T/L in&out Bhai Pheru-Yousafwala at 132kv GS Habibabad132kv D/C T/L feed for defence GS132kv D/C T/L Mangla-Dudhyal

M/s: Shaheen Traders is proud to claim that in all these years from our establishment to date we have successfully managed to excel ourselves at a continuously increasing rating rate. In the Year 2009 we have been able to accomplish even more business than we did in previous three years (2006-2008), and still many projects are under progress.


LIST OF PRODUCTS (HARDWARE)

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Bi-Metallic Connectors… (11.66,132,220,500KV) All SizesCopper-Copper Connectors… (11.66,132,220,500KV) All SizesAluminum, to Aluminum Connectors… (11.66,132,220,500KV)All SizesAluminum Angle, Straight, T-Connectors…. (11.66,132,220,500KV)All SizesAluminum Pipe to Pipe Connectors…. (11.66,132,220,500KV)All SizesAluminum Lugs…Cables and ConductorsAluminum Jumpers…Cables and Conductors All SizesBus Bars Copper and Aluminum)…. All SizesAluminum Spacer… All SizesDead End Clamps… All SizesDead End Bodies… All SizesSingle Tension String Assembly (Shield Wire, Hawthorn, Rail, Coreopsis Conductor)Double Tension Assembly (Shield Wire, Hawthorn, Rail, Coreopsis Conductor)Inhibitor Compound (Non Oxide Compound)Turn BuckleHooksPG Clamps… All sizesCopper Earth RiserCopper Earthing ClampsCopper Clad Earthing Rods …. All SizesTemporary Eathing Device (132,220,500Kv)Copper Single & Double Grove ClampsGrounding (Grouting) Bolts…. All SizesAluminum Joint SleevesAluminum RollersD-Shackle… All SizesV-Shackle… All SizesH.T. Rubber TapePVC TapeH.T. CompoundSilica GelGreaseCable MarkingNumbering Beads (0-9, A-Z)Cable Straps… All Sizes (PVC and Steel)Bending Tools and MachinesBrass Cable Gland… All SizesPVC Cable Gland… All SizesCopper Lugs… All SizesTerminal Block… All SizesRubber Sheet… All SizesRubber TilesSamad BondSealing CompoundSealing Spray FoamCopper Nut & Bolts… All SizesS.S. Nuts & Bolts… All SizesM.S. Nuts & Bolts… All SizesG.I. Nuts & Bolts… All SizesRawal Bolts… All Sizes


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Stay Rod for 11 KVEarth Rod for 11 KVD-Strap for 11 KVD-Shackle for 11 KVPins for Pin Insulator & Disk InsulatorWooden X-ArmsSteel X-ArmsJoint Patties…???Joint Thread…..???Fiber SheetFiber RodCarbon Mould (Dies) for Earthing Joint… All TypesThermite Powder…All TypesIgniter (Flint Gun)Handle ClampEarthing Tool KitService Tool Kit…All TypesWooden Sleepers… All Sizes

LIST OF EQUIPMENT (T & P)

Sisal Rope… Size 3/8”-1.5”Nylon Rope… Size 1/8”-1”Earthing Set (Grounding Set)… All SizesLineman Safety BeltsLineman Safety BootsLineman Safety HelmetsRubber GlovesLeather Protective GlovesPress Machine… 100 Tons for heavy duty jointsAluminum & Steel Dies for pressing Al. & Steel JointsPress Machine for Punching LugsLever Hoist… 0.75 Tons-6 TonsChain Pulley Block… 0.75 Tons-10 TonsSuper Til… 1.5 Ton-3 Ton (Tirfer)Pulley Single Way… All SizesPulley Two Way… All SizesPulley Three Way… All SizesTorque WrenchesConcrete Test HammerConductor CutterBolt CutterLevelTheodoliteDouble End Spanner Set… All SizesRing Spanner Set… All SizesScrew Wrench… All SizesPipe Wrench… All SizesScrew Driver Set

Steel Rope… Size 1/8”-1.5”0102030405060708091011121314151617181920212223242526272829


LIST OF EQUIPMENT (ELECTRICAL ITEMS)

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Flood 400 watt Lights all type and wattsAll type of LightsMercury Bulb (125W, 250W, 400W)Mercury Ballast (125W, 250W, 400W)Circuit BreakerRelays of different typesElectrical Cable (Copper and Aluminum)… All SizesElectric Motors (As per Requirement)Electric Switch (As per Requirement)Electric Starter (As per requirement)MaggarsAVO MeterEarth Resistance TesterTorque TesterDog ConductorRabbit ConductorAnt ConductorGant ConductorWasp ConductorRail, Hawthorn, Lynx Conductor

In addition these products and equipments, there are several other items that we also manufacture and trade in.