YOKOGAWA
DCS Introduction
Advanced , Flexible Operator FunctionsPowerful Control Station FeaturesFlexibility in EngineeringIntegrated Solutions – Extended Applications
CS 3000 – Integrated Control System Overview
Unique Advantages leading to Lower TCO
DCS BackgroundComputer
Compatible Controller
62H
Base:* Computer Compatible System* Process I/O with PID back up
Nest Type Controller
(SPEC-200)
DCS(TDC-2000)
1975
*Position DDC as a Future System*Justify DDC cost by Automation
Promotion
Base:* Enhancement of DDC from cost, failure problem, engineering point of view
DCS(CENTUM)
1975
DDC Expected
DDC Actu
al
System Cost
No. of Loops
Analog
Early1960s
First Generation DCS1975: CENTUM was developed based on DDC Experience
< CENTUM is the first Distributed Control System in the world.>– High Confidence on Reliability /Dependability
• First Token Pass Highway in the world. * Token Pass Data High Way -- No Electronic Parts at System Common. -- Redundant Highway alternately used for Complete Error Detection -- Became the Base of IEC Standard ”PROWAY”. then IEEE 802.4, MAP, and FieldBus.
• Duplex Control Station* CPU redundancy -- Memory Update is a Key and Most Difficult -- Block by Block and Table by Table Memory Copy was applied.
* Internal Bus Redundancy -- Redundant Internal bus between CPU and I/Os with Alternate Use -- Power Supply for I/Os are also Redundant.
– Easy Engineering for Automation and Advanced Control
– User Friendly CAD (Fill-in Type) based Engineering
20001965 1970 1975 1980 1985 1990 1995
Analog Control
ECS EBS I SERIES
YS 80 YS 100
YEWPACK μXL
CENTUM CENTUM-V CENTUM-XLCENTUM CS/CS3000
Concentrated Control System
YODIC500 YODIC600
Computer Systems for Control
CCS YODIC100 YODIC1000
YEWCOM, HP9000
Supervisory Computer System
YEWMAC
Production Line Control System
DCS
ASTMAC
CS1000
History of Yokogawa DCS
Progress of Yokogawa DCS system
7DF 7VP
7FSF-BUS
COPS
CFCS
HF-BUS
COPS2
CFCS2
COPSV
CFSS
XLAISEOPSENGS
EFCS
CE NTUM- V
CTM - 2
COPS
7DF
THE FIRST DCS SYSTEM IN THE
WORLD
1. Distribution of Control2. FIF
NEW MODEL
1.High Speed Comunication Bus
2.Adoption of HDD
3. CMOS Memory4. One-Touch
Operation(Function Key
Development)
1.Enhanced Functions of OPS
2.Voice Output
3.Japanese Language Support
4.Sequence-oriented Control Station
EXCELLENT SYSTEM
1. Function Assignment2. Separation of Engneering3. High Peroformance4. Touch Operation5. Window6. Integration (Super Window)7. Expanded Control Capacity
CFFS
HF/F ConverterStation
CENTUM- XL
ComputerStation
ICS
FCSBCV
C ENTUM CS
INTEGRATED SYSTEM
V net10Mbps
1Mbps
256Kbps
Control LoopsSequence Tables
3220
3220
4040
40200
80200 4096 Blocks
’75 ~’ 78
1. Unified Operator Stations
2. Redundant Control Stations
USER ORIENTEDOPERATION
1. UNIX OS2. Advanced Control3. Open Net Work4. High Reliability5. Utilisation of Users’ Assets6. Easy Engineering
HIS
CENTUMCS3000
OPEN SYSTEM
1. WINDOWS-NT OS2. Client / Server3. Migration4. High Reliability
’79 ~’ 82 ’82 ~’ 88 ’84 ~’ ’98 ~’’92 ~’’88 ~’
Technology waves on Control Systems
time
UNIX
NTand
Microsoft
Windows 2000Internet
IT
Micro processor
CS 3000CS 3000CSXL1st CENTUM V
June 1975 ’82 ’88 ’93 ’98
CS 3000 R3CS 3000 R3
‘01
Enterprise Technology & Solution
Business (Top Management) Domain◆ Corporate Information systems◆ Enterprise Resource Planning (ERP)◆ Supply Chain Management (SCM)
Control Domain Advanced Application ◆Advanced Process Control (APC)◆ Advance Operation Assistance (AOA) Plant Control Room/Factory Floor DCS/PLC/PC/ESD/F&G
Field DomainFieldbus and conventionalField Instrumentation.
Manufacturing Exec. System Domain◆ Plant Information & Management System (PIMS) ◆ Maintenance Management (MM)
Field DomainField Domain
Control DomainControl Domain
MES Domain MES Domain
BusinessBusinessDomainDomain
DCS Introduction
Advanced , Flexible Operator FunctionsPowerful Control Station FeaturesFlexibility in EngineeringIntegrated Solutions – Extended Applications
CS 3000 – Integrated Control System Overview
Unique Advantages leading to Lower TCO
Integrated Plant Control System (IPCS)
Hi-Tech Solutions Available in CS1000/3000
◆Foundation Fieldbus
◆Profibus
OLE for Process Control
◆ExaOPC - OPC Interface
OPC Compliance
FCS
V-net
HIS
OPC Interface
Process Data
Eng. Data
CCOONNTTRROOLL
MMEESS
APC/AOAOPC Client
HIS/ENG
PIMS / Maint.Mgt.
OPC Client
Exaopc: Domain wide “OPEN”Interface
ABC-H
HF-BusCENTUM-XL
OPC Server
Positioning of CS 3000 R3
CENTUM CS 3000 R3
PIMS
AOA
Field Network
Existing SystemsCENTUM-XLCENTUM V
APC
Migration FCS
HMINew migration path supplies open architecture with existing systems.
Rich interface by new I/O.
FOUNDATION™ Fieldbus
Featuring cutting-edge “open” technologies
Well-balanced open architecture and reliability
MM
Business SystemsERP/SCM
Typical System Configuration
Vnet
HIS/ENG
Prosafe-ESD
FCSWith I/O
Ethernet
CS/CS 1000/3000CENTUM-XL/V/ µXL
BCV
ACG
Remote DCS Domain
Closed-type HIS
H1 Fieldbus
Migration bus converter
LCD-type HIS
APCS
Mulcom
I/O in the Remote Field(ExaCoast)
Incl. FieldbusEngg.
PLC / Remote I/O / Subsystems
RS-
232/
485/
Eth
ern
et
Field Devices
Business Domain
PIMS
AOA
MMAPC
System Scalable
Min. ConfigurationSingle DomainConfiguration
Max. No. of Tags : 100,000 per HISMax. No. of Stations : 64 Expanded System
Max. No. of Domains : 16Max. No. of Stations : 256
Expanded. SystemConfiguration
One Process Unit
Whole Complex
Controller
PV
CONTROL 0007PVSVPVSVPVSV
PVSV
PVSV
PVSV
PVSV
PVSV
PVSVFIC001
Check user name
Check operation and monitoring scope
Check operation and monitoring authority
•Function block operation and monitoring
•Windows operation and monitoring
•Receipt of messagesUser in
SecurityUser Group
User Permission
Operation History
Tag Basis
Important Tag
Ordinary Tag
Auxiliary Tag1
Auxiliary Tag2
(Major Alarm)
(Medium Alarm)
(Minor Alarm)
(Logging Alarm)
Operation Mark
Key Access
Windows user security
DCS Introduction
Advanced , Flexible Operator FunctionsPowerful Control Station FeaturesFlexibility in EngineeringIntegrated Solutions – Extended Applications
CS 3000 – Integrated Control System Overview
Unique Advantages leading to Lower TCO
Monitoring & OperationHuman Interface Station
MaintenanceManagementInformation
ProcessInformation
Engineering
100.000 tagnames 2,500 Display Panels Enhanced trending Intelligent alarm functions Reliable security functions Windowing operation etc....
Easy integration with higher level systems
Historical database packages etc...
Extensive self diagnostics Maintenance & report functions On-line maintenance Remote maintenance etc....
Off line engineering On line engineering Powerful engineering & testing toolsOne global databaseetc....
Human Interface Station (HIS)
Web based Plant Monitoring
Ethernet
HIS
FCS
V net
Plant LAN/WAN
General-purpose PC
HIS graphic/trend windows are
converted into HTML files and Java Applets
Web Server
Dial-up Internet Connection
General-purpose PC
Graphic windows, trend windows,
and ITV windows
Plant monitoring on a business trip, at home, at maintenance office, etc. using Web Browser
ITV Display via Web Browser
❚ Yokogawa FIELDEYE ITV system ❙ The Web camera server enables ITV images to be displayed
via a Web browser at an incredible low cost.
ITV image signal
ITV camera
HIS
ITV camera control signal
Ethernet or dial-up connection
Internet Explorer (free)
Web camera server
FIELDEYE System
Multiple Monitor
❚ Efficient monitoring/control of Advanced Process Control/Operation by a single operator with dual monitor
Windows overlap each other. Hard to see!
Dual Monitors
Much easier to see!
Single Monitor
Operation and Monitoring
Standard Operation and Standard Operation and Monitoring WindowsMonitoring WindowsGraphic,Tuning, Trends, Alarms, Operator guidance
Operation and Monitoring Support Operation and Monitoring Support FunctionsFunctionsProcess & Historical message reports, Security ITV camera & CENTUM desktop customization
Control Status Display Control Status Display WindowWindowControl drawing, Sequence table Logic chart window SEBOL & SFC windows
Trend FunctionsTrend FunctionsReal time, Historical trends Long term data archive, External recorder, Expert trend viewer &Tuning trend
Common Operation and Common Operation and Monitoring FunctionsMonitoring FunctionsWindow call-up, Window” or “Full screen”, System message, Window sizing, Window hierarchy, Navigator window…
System Maintenance FunctionsSystem Maintenance FunctionsSystem status, System alarm, HIS setting, Time setting dialog & Help dialog
Lets have a Lets have a look at some look at some
samplessamples
Operation and Monitoring Windows
Navigator Window
Overview Window
Control Group Window Tuning Window
Trend Window Sequence Table Window
DCS Introduction
Advanced , Flexible Operator FunctionsPowerful Control Station FeaturesFlexibility in EngineeringIntegrated Solutions – Extended Applications
CS 3000 – Integrated Control System Overview
Unique Advantages leading to Lower TCO
ControlField Control Station
RedundancyProcessor
Analog &Digital Control
Integration
Large control block library Advanced control functions Calculation functions C-language Graphic Flowchart (SFC) etc...
Redundant CPU, Power Supplyand Communication Interface
Unique Pair & Spare
DesignCOMP
CPU CPU
BUFFER
COMP
CPU CPU
BUFFER
INPUT
OUTPUT
BUFFER BUFFER
RISC processor Fixed scan times
4000 free configurable function blocks Powerful math. capacity etc...
Easy integration subsystems e.g. PLC, SER.. Data exchange between FCSSupport Fieldbusetc...
Input Output
◆ RS-232C
◆ RS-422
◆ RS-485
Communication unitDigital I/O unit connector type
◆ 16 -pt. Input (isolated)
◆ 16 -pt Output (isolated)
◆ 32 -pt. Input
◆ 32 -pt. Output
Current/Voltage In mV, Thermocouple, RTD
Input Pulse Input Current/Voltage Out
Analog single card I/O Unit
◆ Voltage Input
◆ mV Input
◆ Thermocouple Input
◆ RTD Input
◆ 2-wire transmitter input
◆ 4-20 mA Output
Analog Multiplexer Unit (16 channels)
RIO bus (max. 20 km)
Node Interface UnitMax. 8 units per FCS
Input / Output UnitsMax. 5 units per NIU
I/OUnit32 channels
I/OUnit2 ports
I/OUnit16 channels
I/OUnit128 channels
Input/OutputModules
◆ Fieldbus
◆ Profibus
◆ Ethernet
Field Control Station and FIO feature
......
・・・・
To Field Device
To Field Devices
Fieldbus
Vnet
New Remote I/O Bus
Direct Node
(Ethernet)
FIO Features❚ Small-sized
(Compact)❚ Two kinds of
connection❙ Direct Node❙ Remote Node
❚ Dual redundant I/O Module are possible (for all type)
❚ Field Network❙ RS:2 ports ❙ FF-H1 : 4
segments❙ Profibus-DP
PLC(Subsystem)
FF-H1
Serial,Ethernet
4-20mA (Conventional)
FF-H1
4-20mA
Remote Node
FCS
KFCS (Remote I/O type)
FIO
FIO
FIO
FIO
FIO
SB301
CP333
TB
TB
TB
TB
TB
Front Rear
KFCS<CCR>
FIO
FIO
TB
TB
Front Rear
<Site> Generic cabinets
Local nodeRemote node
ESB bus
ERbus : Enhanced Remote BUS
128 Mbps
ER bus( 10 Mbps )
FIO Node overview
写真挿入
Power supply
(10Base2)Remote I/O Interface
Up to 8 I/O modules
5 units (222.3mm)
19 inches
Node / FIO FeaturesALF111 Advantage (FF-H1)
No. of Segments❙ 4 Segments / ALF111
No. of Points❙ 48 Points / Segment
No. of total Points❙ 3072 Points / FIO
LFCS48 Points x 4
Segments x 16 ALF111
Node❚ Direct Node : Max 10
Nodes/FCS❚ Remote Node :
- Max 9 Nodes/FCS- Max 4 Nodes/RIO - Max 4 RIO/FCS
❚ Field Communication- 2 ports : RS- 4 segments : FF-H1
Environment
❚ Zone2 Compliant
❚ Temperature -20 -- 70 DEGC
❚ corrosion gas resistant G3
Low cost of construction with FIO
Cost-effective choice is available:
Single/Dual
Isolated/Non isolated/Channel isolation
Hi-Density modules
Built in interpose relays avoids relay cabinets
FIO can be installed closely near field devices to reduce wiring cost
FIO is compact: Saves Space
Open architecture Ethernet based ER Bus RS232/422/485
Rich Flexibility: Field connections
I/O module
Field wiring method according to the application & budget
Pressure Clamp Terminal block (Direct wiring for field devices)
Yokogawa Terminal Board, Cable & I/O adapter(Wiring of field devices via Terminal Boards/marshaling)
Terminal Board & MIL Connector Cable(Popular for low cost installations-Wiring of field devices via Terminal Board/Marshaling)
Separated sites
Corrosive sites
Explosive sites
Remote I/O installation
FCU
ooo
CCR (Central Control Room)
FF Solution: Four-segments & Redundant
High density of segments provides Cost Effective FF solutions
Redundancy of modules adds high reliability for FF solutions
IOM IOM IOM IOM IOM IOM
SB401or
EB501
SB401or
EB501
PSU PSU
ALF111
4 Segments
Local Node or Remote Node
ALF111
Port
FF-H1
Field Devices
Redundant Configuration Available
1
3
2
4
Field Control Unit: Redundancy
❚ Synchronous hot standby with fully redundant hardware and duplex functionality in design
Unique Pair & Unique Pair & Spare DesignSpare Design
DCS Introduction
Advanced , Flexible Operator FunctionsPowerful Control Station FeaturesFlexibility in EngineeringIntegrated Solutions – Extended Applications
CS 3000 – Integrated Control System Overview
Unique Advantages leading to Lower TCO
En gineer ing
❚Engineering can start direct after ordering❚Engineering up to Configuration Testing can be done Off Line
Off line Testingand Hardware
Simulation
CAEComputer Aided
Engineering
ConcurrentEngineering
ElectronicMediaInput
Order Start-up
HIS
V net
FCS
Off line Engineering without Target Hardwareby using Hardware Simulation Technology On line Engineering
ENGBuilder software
Master Database
DOWNLOAD the project
Engineering PC
Engineering PC
Engineering PC
backup
HIS
FCS
Engineering done by multiple PCs
Concurrent Engineering
Virtual Test FunctionOff line Testing
FCSSimulator
HISFunction
Virtual Testing
Vir
tual
Wir
ing
FCSSimulator
HIS Function
Plant Model
Plant Simulator
HIS
Exatif Communication Interface
HIS
- Off Line Virtual Testing using only one PC- Connection with Plant Simulator using the FCS Simulator
DCS Introduction
Advanced , Flexible Operator FunctionsPowerful Control Station FeaturesFlexibility in EngineeringIntegrated Solutions – Extended Applications
CS 3000 – Integrated Control System Overview
Unique Advantages leading to Lower TCO
Exa plo g: Event Analysis Package
-Detailed Analysis of Process and Operation events
-Helps in decision making for further Automation/Monitoring/Operation
Exa pil ot: Operation Efficiency Improvement Package
-Automation of St-Up, S/D, Transition & Emergency Procedures
-Reduction in Operating Time during Manual Operation
-Higher Productivity
-Maximization of Safe Operation
-Availability of “EXPERT” knowledge for uniform operation every time
AOA: Advanced Operation Assistance
Yokogawa’s unique AOA Solutions for the Benefits of Customers
Shell Global Solutions
Partners in Partners in Advanced Process ControlAdvanced Process Control
The Alliance
The Alliance
a bc
f
d
e
Shell customers
Yokogawacustomers
ROW
MarketSegmentation
EX: EXA-SMOC with CS3000
O p e r a t i o n/M o n i t o r i ng /C o n t r o l
S t a n d a r dD i s p l a y s
H I S
E t h e r n et
A P CD i s p l a y s
O p t i o n a lE t h e r n e t
O p t i o n a lR e m o t eO p e r a t i o n /M o n i t o r i n g
W I NN T
O S
E x a s m o cO P C C l i e n t
E x a o p cS e r v e r
V N e t / V LN e t
H I S / EN G
E x a s m o c S t a t i o n
D o w n l o a d
E t h e r n e t C a r d
V F 7 0 1 C a r d
S M O C - P C ( B u i l d e r )
L F C S
S F C S
P r o c e s s D a t a
E x a s m o c D a t a
YOKOGAWA
Exa tas Ter minal Sys tem Architec ture
TAS-CS Human Machine Interface
TAS-MS poll to Host Systemand searches for the following Delivery data: - BOL No. - Delivery Number - Order Number - Truck Number - Product and Quantity
TAS-CS Control Station
Loading Control, Pump Management, Bay Change,Additive Control, Spot Loading, Loading Monitoring
TAS-MS Management Server - Host System Interface - Order Management - Traffic Management - Ship Loading/Unloading Management - Data Gathering - Management Data Handling - Reporting - Master Data Management
TAS-MS Client
Ex ata s Main F unc tio ns : Inte gra tion
Exatas Terminal Automation System
Ethernet
TAS-MSHuman Machine
Interface (HIS)
Control Station (FCS)
Host System (e.g., SAP )
VariousSubsystems
Tank Gauging
Safety System
MOV System
Card Reader
ElectronicPreset
RefineryOnsite Systems
If the terminal isa part of refinery.
RefineryOffsite System
If the terminal isa part of refinery.
TIM3000 : Tank Inventory ManagementTIM3000 : Tank Inventory ManagementFunctionalityFunctionalityReal-time module Tank data collection Tank data calculation Tank status management Monitoring of job control conditions Monitoring of tank behavior
Interface Module Collection of tank snapshots into Database Receipt of tank property
FeaturesFeatures Modularity of functions Adoption of Oracle RDBMS
Easy interface to other systems Easy development of reports Easy development of user interface
Connectable to various TGS Reliable TGS
BenefitsBenefits Safe tank operation Provision of tank data for operation accounting & scheduling Precise grasp of tank inventory
PIMS: Plant Information & Management System
DATA MANAGER
REAL TIMEDATABASE
HISTORICALDATABASE
REFERENCEDATABASE
OPC CLIENT
PCS
OPC SERVER
PIMSisa
ERPCMMSEDMS
quantum
OPERATIONS ACTIVITYMANAGEMENTLIMS
PROCESS PLANTPLANTUNITTANK
FACILITYSTREAM
MATERIALSFEED
INTERMEDIATEFINISHED PRODUCT
CHEMICALSUTILITIES
TECHNICAL CHARACTERISTICS
ECONOMIC CHARACTERISTICS
PLANT MODEL
PERFORMANCEMONITORING
MASS BALANCING PRODUCTIONACCOUNTING
ENVIRONMENTALMONITORING
DATARECONCILIATION
YOKOGAWA
DCS Introduction
Advanced , Flexible Operator FunctionsPowerful Control Station FeaturesFlexibility in EngineeringIntegrated Solutions – Extended Applications
CS 3000 – Integrated Control System Overview
Unique Advantages leading to Lower TCO
Quick & High-quality configuration
❚ The time for newly plant construction or reconstruction should be minimum.❙ The longer time links the larger financial disadvantage.
❚ R3 provides the following configuration environment.❙ Total Project management.❙ Advance Debugging.
❘ You need not wait the hardware delivery or field wiring construction.
❙ Reuse of configuration data❘ This is available between several stations or between several
plants.
❙ Unified configuration operation with LOOK&FEEL.❙ Several engineers can work at the same time.❙ On-line maintenance.❙ Pinpoint help viewer.
Concurrent engineering
❚ Several engineers can work at the same time.
Only one database
Back
Total Project management.
❚ The application of all stations in a system is included in one database.
ooo
All graphics, all control logic are in a database
ooo
HIS No.1 HIS No.2FCS No.1 FCS No.2
Back
Benefit of Project management.
❚ The application of all stations in a system is included in one database. ❙ At least 1 PC is required to generate whole over a system.
❘ You need not create same or similar graphics/sequences in front of each engineering PC.
❙ One PC (one configuration software) can handle several projects.
❙ You can reuse the application database of a plant to another plant by a project, by a station, by a graphic, by a control logic.
❘ This shortens the configuration time.❘ This makes the configuration quality excellent
because the copy source has been working well in an actual plant.
❙ Optimum management of application data is available. Back
Advance Debugging.
❚ The delivery time of controller and construction time of field wiring is much longer than the delivery time of PC.❙ If you can advance your configuration work only with PC,
you can shorten your total configuration time.❙ If you can advance your debugging work without actually
connecting the controllers and field devices, you can shorten your total configuration time.
❚ Yokogawa provides the excellent debug functions.Virtual Test
You can debug R3 configuration only with a PC.
Target TestYou can debug R3 configuration without field wiring.
Back
Advance Debugging Theory.
Actual plant
ooo
FCS
Field devices
HIS
FCSSimulator
Auto wiring
Virtual test
For HIS, this pretends FCS
For FCS simulator, this pretends the actual plant.
Memory in PC
Normal operation is available.
Virtual input is created from the output from FCS simulator.
Target test
Auto wiring
ooo
FCS
For FCS, this pretends the actual plant.
Virtual input is created from the output from FCS
FCS memory
Start up ! (Actual plant)
ooo
FCS
Field devices
❚ Virtual test (only with PC)❙ Check simple entry
mistakes.❙ Try new control logic.❙ Check graphic work❙ Operator training.
❚ Target test ( without wiring)❙ Check actual FCS CPU
performance❙ Check the actual
relationship among each station.Only minimum check is needed
at start up !
ooo
Plant A(project A)
Reuse of configuration data.
ooo
Plant B(project B)
ooo
Reuse the graphic in own station Reuse the control logic
in own station
Reuse the control logic in another station(Graphic is also available)
Reuse the graphic in another project
Reuse the control logic in another project
Reuse the projectExport CSV file to use in MS-EXCEL.Import CSV file to reuse.
•Configuration tool is not needed only for simple entry work
Tag 1Tag 2Tag 3
Back
Project(Each plant)
Each folder for each FCS
Each folder for each HIS
Drag&Drop enables Copy& paste
Unified configuration with LOOK&FEEL.
Detail configuration for each
Example : Control logic
•Graphical configuration•FB in FCS and FF devices are handled in a same tool.
FB : Function Block
I/O specification
❚ Installation environment❙ ISA G3 for corrosive environment❙ Wide temperature range -20°C to 70°C❙ Conformed to EMC, C-tick.❙ Non-incendive for Explosion proof
❘ Class I, Div.2, Group A,B,C,D, T4
❚ Redundancy❙ Available for all types (analog, digital, Fieldbus, Modbus)
❚ Replacement ability for the existing XL, V systems.❙ Full compatible size, connection, and function.
Flexible Field Wiring.
Terminal board
Field wiring
Field wiring
Dedicated cable
❚ According to your plant, any I/O modules can be connected with direct connection or terminal board connection.
❚ Even in case of fieldbus,
you can choose either type.
❚ Change the front blocks, you can change how to connect the field wiring.
Flexible Field Wiring.
Terminal board
Dedicated cable
For single
For dual
On-line maintenance.
❚ In your plant operation, sometimes you would like to modify or to add/remove your control logic or graphics.❙ It is quite difficult (nearly impossible) to stop your controller
frequently.❙ You usually configured several control loops.
While modifying one of loops, you do not want to effect the control of any other loops.
❚ R3 provides the “On-line maintenance” function to meet your above requirement. ❙ You need not stop your controller when you modify small
parts of control logic, graphics, etc.❙ Any other parts of control logic are effected by this
modification, so the influence for your plant control is minimum.
Back
On-line maintenance.
Control logic
ooo
Controlling
(1) R3 Controller is controlling the plant with its control logic.
(2) You modify one of control loops. (or sequence logic etc.)Only this loop is stopped.Others are going on working.
(3) Modified item loop is retrieved on-line to actual control without any effect to other loops.
(4) In this term, CPU of controller never stops.
No effectNo effect No effect
No effect
No effect
No effectController CPU is Non-stop !
Life Cycle Benefits
Reasonable Engineering Pricing
Efficient Engineering Function of CS 3000 Local Engineering Force
Short Engineering Period
Maintenance Service
Hardware maintenanceSystem upgradeRemote Maintenance
Additional Service
Software supportSub system supportTuning & Control Solutions
ETS capability
System Integration ServiceNetwork Engineering ServiceAPC/AOA/PRM/PIMS
ReduceReduceCustomer’s Total Customer’s Total
Cost of Ownership Cost of Ownership in Life Cyclein Life Cycle
R3 Summary & Benefits (1) HISHIS
Cost Effective LCD Displays, Win 2000: More Open to IT, Dual Monitor, Web monitoring,
Low cost ITV Interfacing
FIOFIO
Very Cost Effective, High Density & Compact I/O
Simple and low Engineering & Construction cost,
Application and Budget based Flexibility in Selection,
Cost cutting in field wiring on top of Fieldbus
More immune towards Corrosion & Temperature
Redundant modules even for Fieldbus
Migration Friendly
R3: Fieldbus & PRMR3: Fieldbus & PRM Hi density Module, Integrated Engineering, Maintenance Management
APCS - StationAPCS - StationA Cost Effective station for Advanced Regulatory Control and Exacoast,
Reduce load on FCSs,
Compliments and Supplements Exasmoc and Exarqe based APC
AOA AOA (Exaplog & Exapilot)(Exaplog & Exapilot) & APC & APC (Exasmoc & Exarqe)(Exasmoc & Exarqe)
Seamlessly Integrated (Almost embedded like) in System
R3: Fully Loaded with IT PowerR3: Fully Loaded with IT PowerPIMS, MES and Enterprise Integration
R3 Summary & Benefits (2)
R3: Better than Hybrid SystemsR3: Better than Hybrid Systems R3 is a Cost Effective Complete DCS solution against Hybrid (PC+PLC) DCS
Even CS 3000 R3 is cost effective for small applications.
V & XL MigrationV & XL MigrationA special FCS (RFCS2) is available for V & XL migration,
Field Wiring is not affected,
Phase wise and/or Customer’s budget wise plan can be offered.
Benefits of FIO, Win2000 HIS, FCS, APC & Fieldbus for Migrated system,
Additional Benefits on MES & Enterprise Integration
Migration of Other Vendor DCSMigration of Other Vendor DCSThese Issues can be handled project by project.
New Customer is benefited by R3 features.
R3 Summary & Benefits (3)