Title: Surface treatment 11Start: January 2019Term: 2 yearsCosts: (basic) 5.400 € p.a.*
(extended) 7.000 € p.a.*
Invoices are issued in two instalments. The first instal-ment due on start of the project, the second one ispayable after one year. *Member companies of the supporting organisation ofthe Kunststoff-Institut Lüdenscheid will have to contribu--te ten percent less.
Lateral entry is possibleEven after project start a lateral entry is possible at anytime.
Project data
You have access to further information on the projectcontent and its course via our website or direct contact:
Dipl.-Ing. Dominik Malecha+49 (0) 23 51.10 [email protected]
Katharina Prammer, B. Eng.+49 (0) 23 51.10 [email protected]
Information
Kunststoff-Institut für die mittelständische Wirtschaft NRW GmbH
(K.I.M.W.)Karolinenstraße 8 | 58507 Lüdenscheid
Tel.: +49 (0) 23 51.10 64-191Fax: +49 (0) 23 51.10 64-190
|
Surface treatment of plastic moulded parts
Aim of the project is the development of profoundknowledge and characteristics of technologies,testing methods and coating systems to gaincompetitive advantages and finally lower costs.The participating companies will be put into the positionto be able to evaluate and implement the technologiessafely and to recognise trends early, to meet thedemands of the market.Besides the extensive project services, networkingbetween the project participants provides furtherbenefit.
Aim of the project
Practical tests on in-mould-coating of a 3D moul-ded part
Research and practical tests on easy to clean surfacesand surface treatments
Trend and technology reports of the leading tradefairs on every project meeting, such as IAA, CESand IFA
Two or three project meetings per year for up to twopersons per company (change of participants is alsopossible)
Free of charge participation for one or two persons percompany for three seminars on surface technologies(over the period of two years)
Access to the „expert system“ for process selectionof surface- and decorating techniques
Access to the database for surface technologies Access to manuals, reports, studies, examinations
and lectures created in earlier projects (protectedlogin-area)
Exchange of experiences between the projectparticipants
Lectures of external speakers on special issues Extended: basic offer plus 30h for company-
specific investigations (within the duration of theproject)
Project services
PUR | easy to clean | trends
11th project
Joint-Project
sour
ce:
Car
Men
Gm
bH
Privacy information:The responsibility for the consignation of this flyer lies with the Kunststoff-Institut Lüdenscheid. The cons-ignation was made because of your interest in news concerning our company. More information about datacollection can be found on www.kunststoff-institut.de. You also have the right to object at any time to theprocessing of personal data for this purpose. Please send the objection to Kunststoff-Institut Lüdenscheid,Karolinenstraße 8, D-58507 Lüdenscheid, Phone +49 (0) 23 51.10 64-191 or [email protected] more information about data protection please contact [email protected]
Project documentation in german and english
Within the project „Surface treatment“, for now 20years, future-orientated processes are looked at, bywhich the participating companies stay technologicallyup to date.From January 2019 on, the Kunststoff Institut givesonce again the opportunity to take part in this success-ful project with recently 45 participating companies.In addition to the new project services, the projectmembers gain access to all project outcomes in formof manuals, reports, studies and presentations etc. ofthe former project terms since 1997.
Introduction
Content Surface treatment
Project focuses
In-mould-coatingThe technology of in-mould-coating with PUR- andPUA-systems has already been extensively worked onduring the prior project terms in the last 4 years.Thereby numerous 2D test specimens, made of variousthermoplast and PUR combinations, have been prod-uced and many different tests according the performa-nce of the coating have been performed.Besides that, anti-adhesive tool coatings for a betterdemoulding and the demoulding behaviour of variousstructures have been investigated.The focus of the new project will be the coating of a 3Dmoulded part. Therefore the existing injection mouldingtool will be modified, so that the KIMW demonstrator„Naviblende“(navigation unit panel) can be coated in-side the mould. Gaps, edge radii and intersections givethe opportunity for various tests on demoulding, flowproperties and the surface quality in critical areas.Active venting inside the PUR-cavity will ensure thattrapped air can stream out, so that surface can be pre-vented from defects. In addition further investigationsusing the 2D sample sheet with various structures andinterfering contours will be made, to determine opport-unities and the limits of possibilities.
On this occasion, laminating possibilities on varyingwall thicknesses and gaps within the coating layer willbe determined.
Example of the demonstrator „Naviblende“
Easy to clean (E2C) surfacesTouch-sensitive operating panels and high-gloss sur-faces are more in demand than ever in almost allbusiness sectors. The high-graded optic of thesecomponents is noticeably affected by fingerprints.The visibility of a surface contamination is hardlyavoidable, but a functional coating for an easy clea-ning can be taken into account.
The work focuses break down as follows: Research for the state-of-the-art and latest develop-
ments Organisation and production of sample sheets with
potential E2C-systems Examination of the sample sheets referring to their
E2C-effect in consideration of automotive specific-ations
For the investigation of the cleanability of surfacescurrent test standards will be reviewed regarding totheir usability. Within the project an easily performa-ble test for easy-to-clean surfaces will be developed.
Technology and trend researchSurface technologies are developing rapidly. Besidesnew designs, which are wanted, the manufacturingtechnologies need to be modified or developed for acost-effective production of the demanded products.Modern ink and machinery sytems, as well as the in-tegration and automatisation, offer new opportunitiesfor digital printing technology.As part of this project, technological developmentsin the field of surface technologies for plastics will befollowed and future-orientated process progresseswill be shown. Trend reports from various leadingtrade fairs will be shown as an inspiration for theproject participants for current or future products.
What is a joint project?In a joint project, the institute does comprehensive research
terest. This is close to practice, with a high amount of tech-nical know-how and is funded by the participants` contri-bution only.
Advantages of a joint study Cost sharing = low contributions per participant Participating companies save personnel and costs Technological market leadership Networking Interdisciplinary exchange of experience
Time and cost intensive investigations as well as the organisation are carried out exclusively by the institute. The involvement of company employees is, at minimum, reduced to the participation at the project meetings.
Secrecy
13.03.2019
Joint project "Surface treatment 11" 1© Kunststoff-Institut Lüdenscheid
© T
exts
and im
ages c
onta
ined in t
his
page a
re p
rote
cte
d b
y c
opyright
and m
ay n
ot
be u
sed w
ithout
perm
issio
n.
Surface treatment of plastic moulded parts 11
Project focusesPUR | easy to clean | trends
© Kunststoff-Institut Lüdenscheid
Trends
Joint project "Surface treatment 11" 03/2019
Audi A8 | IAA 2017
Range Rover Velar D240 | IAA 2017
DéLonghi coffee maker Maestrosa | IFA 2018
Siemens dryer avantgarde | IFA 2018
Toshiba pressure cooker | IFA 2018
2
13.03.2019
Joint project "Surface treatment 11" 2© Kunststoff-Institut Lüdenscheid
© T
exts
and im
ages c
onta
ined in t
his
page a
re p
rote
cte
d b
y c
opyright
and m
ay n
ot
be u
sed w
ithout
perm
issio
n.
© Kunststoff-Institut Lüdenscheid
Aim of the project
Joint project "Surface treatment 11"
Development and exchange of profound knowledge and characteristics of the following technologies
in-mould-coating (LiW)
Easy to clean surfaces – testing systems and coatings
Reliably assessing and applying of the techniques developed during the project
Introduction and early recognition of market trends
Networking between the project participants
03/2019 3
© Kunststoff-Institut Lüdenscheid
Motivation for participation
Joint project "Surface treatment 11"
in-mould-coating gives opportunities, that might be impracticable with conventional coating systems (e.g. partial high-gloss and matt structures, self-healing effect)
The technology is well suited for decorative elements
The process combination with fuctional films enlarges the range of application
In the age of touch-sensitive operating panels, high-gloss surfaces an carsharing, product surfaces have to be easy to clean
New and practicable test methods for easy to clean characteristics are in demand
the market is developing rapidly. Technology- and trendreports provide advantages.
Reasons for participation:
Quick and easy gaining of knowledge
Reduced personnel requirements and shared costs
Constructive exchange of experiences and networking with experienced project and externalpartners
Access to the results of projects to date from 20 years
03/2019 4
13.03.2019
Joint project "Surface treatment 11" 3© Kunststoff-Institut Lüdenscheid
© T
exts
and im
ages c
onta
ined in t
his
page a
re p
rote
cte
d b
y c
opyright
and m
ay n
ot
be u
sed w
ithout
perm
issio
n.
IN-MOULD-COATING
Work package
© Kunststoff-Institut Lüdenscheid
Specific competences of KIMW
Joint project "Surface treatment 11"
in-mould-coating
Accessible equipment for in-mould-coating
PUR-injection mould for sample sheets as a basis for practical tests
Extensive analysis technology for inspection of the practical tests
Process-specific experience gained over 4 years
Easy to clean surfaces
Market overview / database for coating systems
Application centre for surface treatment for coating tests with all common technologies
Accredited laboratory; appropriate for development, validation and publication of new testing methods
furthermore
Extensive network for surface treatment
Interdisciplinary exchange between the specialist departments
Project performances of the last periods of project
03/2019 6
13.03.2019
Joint project "Surface treatment 11" 4© Kunststoff-Institut Lüdenscheid
© T
exts
and im
ages c
onta
ined in t
his
page a
re p
rote
cte
d b
y c
opyright
and m
ay n
ot
be u
sed w
ithout
perm
issio
n.
© Kunststoff-Institut Lüdenscheid
Accessible equipment for in-mould-coating
Joint project "Surface treatment 11"
“in-mould-coating” means coating with polyurethane and polyurea coating systems during the injection moulding process
Schematic representation of the process steps
03/2019
KIMW sample sheet; carbon fibres with clear compound
1. Injection moulding
2. Changing to second cavity
3. Reaction injection moulding (RIM) of 2K-polyurethane system
4. Removal of final coated part
7
© Kunststoff-Institut Lüdenscheid
Accessible equipment
Joint project "Surface treatment 11"
equipment
03/2019
Structure of an injection mould; KIMW sample sheetSchöfer GmbH
Injection moulding machineEngel VC330H/120 CO)
Dosing systemHennecke Streamline
8
13.03.2019
Joint project "Surface treatment 11" 5© Kunststoff-Institut Lüdenscheid
© T
exts
and im
ages c
onta
ined in t
his
page a
re p
rote
cte
d b
y c
opyright
and m
ay n
ot
be u
sed w
ithout
perm
issio
n.
© Kunststoff-Institut Lüdenscheid
Opportunities opened up by in-mould-coating
Joint project "Surface treatment 11"
haptic | soft -> hard
transparency | transparent -> opaque
surfaces | structured -> smooth
colours | different colours -> effects
Self-healing effect
Integration
Decorative film, wood, textile, …
Functional films (Printed electronics, …)
03/2019
leather grain, etched
laser structures
9
© Kunststoff-Institut Lüdenscheid
Latest sample sheets – serial parts
Joint project "Surface treatment 11" 03/2019
source: https://www.peugeotnigeria.com/showroom/3008/suv/
source: Hennecke GmbH
PUR-sample sheet with three coating thicknesses(0,2/0,6/1,0 mm)
PUR-sample sheet with functional film
Decor trim A-pillar,moulded
Demonstrator Fakuma 2016
10
13.03.2019
Joint project "Surface treatment 11" 6© Kunststoff-Institut Lüdenscheid
© T
exts
and im
ages c
onta
ined in t
his
page a
re p
rote
cte
d b
y c
opyright
and m
ay n
ot
be u
sed w
ithout
perm
issio
n.
© Kunststoff-Institut Lüdenscheid
Project servicespreparation of mould and samples
Joint project "Surface treatment 11"
in-mould-coating (3D-shape)
Reconstruction of the actual mould for mould injection of a 3d-shape(KIMW demonstrator „Naviblende“(navigation unit panel))with active venting inside the PUR-cavity
Objects of investigation of this shape are:gaps, edge raidii, material accumulation for test on demoulding, flow properties, surface quality in critical areas, venting
in-mould-coating (PUR-sample sheet)
Preparation of cavity inserts with structures and interferingcotours for further tests
Determination of laminating possibilities on varying wall thicknesses and gaps within the coating layer
03/2019
KIMW „Naviblende“(navigation unit panel)
source: Schöfer GmbH
11
EASY TO CLEAN
Work package
13.03.2019
Joint project "Surface treatment 11" 7© Kunststoff-Institut Lüdenscheid
© T
exts
and im
ages c
onta
ined in t
his
page a
re p
rote
cte
d b
y c
opyright
and m
ay n
ot
be u
sed w
ithout
perm
issio
n.
© Kunststoff-Institut Lüdenscheid
Possibilities for the production of easy to clean (E2C) surfaces
Joint project "Surface treatment 11"
Coating-, treatment- and „additive-“ systems foreasy cleaning of surfaces
Particularly smooth surfaces
low, non-polar surface free energies
hydrophobic – water rolls off
oleophobic – oily substances roll off
scratch resistance
03/2019 13
© Kunststoff-Institut Lüdenscheid
Current test standards for easy to clean surfaces
Joint project "Surface treatment 11"
Test standards
BMW PR 506„Fingerprinttest on surfaces of interior parts“
Daimler DBL 5399„soiling / cleansing on interior parts and materials“
KIMW 004„test of cleanability“
03/2019
Specification of soiling, cleansing, appraisal
Test piece 35mm x 75mm
Cleaning direction
Valuation area(cleaned surface)
Test medium
14
13.03.2019
Joint project "Surface treatment 11" 8© Kunststoff-Institut Lüdenscheid
© T
exts
and im
ages c
onta
ined in t
his
page a
re p
rote
cte
d b
y c
opyright
and m
ay n
ot
be u
sed w
ithout
perm
issio
n.
© Kunststoff-Institut Lüdenscheid
Accessible equipment and testing technologies for production and evaluation of E2C
Joint project "Surface treatment 11" 03/2019
OT - test engineering
AOT robotic painting
15
© Kunststoff-Institut Lüdenscheid
Project services
Joint project "Surface treatment 11"
Easy to clean (E2C) surfaces
Research for suitable surfaces and coating systems
Organisation and production of sample sheets with potential E2C-systems
Examination of the sample sheets referring to their E2C-effect in consideration of automotive specifications and by application of theappropriate test standards
Development/advancement of an easily performable test for surfaces(following the Continental E2C specifications TST N 001 16.11-000) andother testing methods, if necessary
03/2019 16
13.03.2019
Joint project "Surface treatment 11" 9© Kunststoff-Institut Lüdenscheid
© T
exts
and im
ages c
onta
ined in t
his
page a
re p
rote
cte
d b
y c
opyright
and m
ay n
ot
be u
sed w
ithout
perm
issio
n.
TREND AND TECHNOLOGY REPORTS
Work package
© Kunststoff-Institut Lüdenscheid
Trend research
03/2019Joint project "Surface treatment 11"
Trend and technology reports of the leading trade fairs for surfacetechnologies
IAA, CES, IFA, PMS, InPrint, HMI, Fakuma, „K“, as well as different congresses
18
13.03.2019
Joint project "Surface treatment 11" 10© Kunststoff-Institut Lüdenscheid
© T
exts
and im
ages c
onta
ined in t
his
page a
re p
rote
cte
d b
y c
opyright
and m
ay n
ot
be u
sed w
ithout
perm
issio
n.
FURTHER PROJECT SERVICES AND DETAILS
© Kunststoff-Institut Lüdenscheid
Additional project services
Joint project "Surface treatment 11"
Two or three project meetings per year for up to two persons per company(change of participants is also possible)
Access to mauals, reports, studies, examinations and lectures created in earlier projects (protected login-area)
Free of charge paticipation for one or two persons per company for threeseminars on surface technologies (over the period of two years)
Access to the „expert system“ for process selection of surface- anddecorating techniques
Access to the database for surface technologies (selection of suppliers)
Constructive exchange of experiences and networking with experienced project partners
Lectures of external speakers on special issues
03/2019 20
13.03.2019
Joint project "Surface treatment 11" 11© Kunststoff-Institut Lüdenscheid
© T
exts
and im
ages c
onta
ined in t
his
page a
re p
rote
cte
d b
y c
opyright
and m
ay n
ot
be u
sed w
ithout
perm
issio
n.
© Kunststoff-Institut Lüdenscheid
Project information
Joint project "Surface treatment 11"
Project dates
Project launch : January 2019
Project duration: 2 years
Project costs: 5.400 € p.a. (basic)
7.000 € p.a. (extended)**including 30h for project-related commissioning
Applicable documents
Project brochure
Terms and conditions
Contact person:Dipl.-Ing. Dominik MalechaPhone: +49(0)2351.1064-132E-Mail: [email protected]
03/2019 21
© Kunststoff-Institut Lüdenscheid
Reference list JP Surface Treatment 11
1. BCS Automotive Interface Solutions GmbH, Radolfzell
2. Behr-Hella Thermocontrol GmbH, Lippstadt
3. Berlac AG, CH-Sissach
4. Continental Automotive GmbH, Babenhausen
5. Covestro AG, Leverkusen
6. Daikin Chemical Europe GmbH, Düsseldorf
7. Dr. Schneider Kunststoffwerke GmbH,Kronach-Neuses
8. Engel Austria GmbH, A-Schwertberg
9. Gigaset Communications GmbH, Bocholt
10. GXC Coatings GmbH, Goslar
11. Hennecke GmbH, Sankt Augustin
12. HIB-Trim Part Solutions GmbH, Bruchsal
13. John McGavigan Ltd., UK-Glasgow
14. KraussMaffei Technologies GmbH, München
Joint project "Surface treatment 11" 03/2019
15. Kunststoff-Zentrum in Leipzig gGmbH, Leipzig
16. Leopold Kostal GmbH & Co. KG, Lüdenscheid
17. Linden GmbH & Co. KG, Lüdenscheid
18. Marquardt GmbH, Rietheim-Weilheim
19. Momentive Performance Materials, Leverkusen
20. Montblanc Simplo GmbH, Hamburg
21. Novem Car Interior Design GmbH, Vorbach
22. Panadur GmbH, Halberstadt
23. Peter-Lacke GmbH, Herford
24. Preh GmbH, Bad Neustadt a. d. Saale
25. Rühl Puromer GmbH, Friedrichsdorf
26. Valeo Klimasysteme GmbH, Bad Rodach
27. Votteler Lackfabrik GmbH & Co. KG,Korntal-Münchingen
28. WEIDPLAS GmbH, CH-Rapperswil
29. Witte Bitburg GmbH, Bitburg
22
13.03.2019
Joint project "Surface treatment 11" 12© Kunststoff-Institut Lüdenscheid
© T
exts
and im
ages c
onta
ined in t
his
page a
re p
rote
cte
d b
y c
opyright
and m
ay n
ot
be u
sed w
ithout
perm
issio
n.
Kunststoff-Institut Lüdenscheid Dipl.-Ing. Dominik MalechaKarolinenstr. 8 +49 (0) 23 51.10 64-132D-58507 Lüdenscheid [email protected]
For any further information do not hesitate to contact us.
Kunststoff-Institut für die mittelständische Wirtschaft NRW GmbH (K.I.M.W.) | Karolinenstraße 8 | 58507 Lüdenscheid | www.kunststoff-institut.de
Kunststoff-Institut Lüdenscheid Mr. Stefan Euler Karolinenstr. 8 58507 Lüdenscheid
Telefax: +49 (0) 23 51.10 64-190 Mail: [email protected]
Registration for joint project: Surface treatment of plastic moulded parts 11
Herewith we confirm our binding participation in the joint projekt above.Project manager: Dipl.-Ing. Dominik Malecha Katharina Prammer, B.Eng.Projekt costs: Exercise price: 5.400 €/Year incl. optional hour pool: 7.000 €/Year run-time: 2 Years Project start: January 2019 Documents: AGB und project flyer Member companys of our "Trägergesellschaft des Kunststoff-Instituts Lüdenscheid" pay a by 10 % reduced contribution.
Exercise price *2 including optional hour pool (+30 hrs)
Our purchase order number _____________________
We hand in our purchase order number later
Send us the invoice without purchase order number Please hand in your purchase order number within two weeks from the date of this document.After the expiration of this deadline we have to send the invoice without these information.
Invoicing adress (if different):
Company
Street
Place
Phone
Telefax
Please contact the participants below: Direct dialing / Mail:
1.
2.
Date Legally binding signature