ENGINEERING POLYMER SPECIALISTS
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2315 Southpark Drive • Murfreesboro, TN 37128 USA
Phone (电话): +1-615.898.1700 • Fax (传真): +1-615.898.1697
Email: [email protected] • Web: www.ptsllc.com
Polymer Technology & Services (Suzhou) Trading Ltd.Suite 901B, Kinwick Centre - 32 Hollywood Road, Central - Hong Kong - PRC
Polymer Technology & Services (Suzhou) Trading Ltd.Room 1902, Xinhai International Plaza,
No. 200 Xinhai Street, Suzhou Industrial Park, 215021, Suzhou, China
Phone (电话): +86 (0)512-6280-9167, 6280-0789Fax (传真): +86-(0)512-6280-0739
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FILE Company Profile
Polymer Technology and Services, LLC (PTS) is a supplier of high quality name brand and generic engineering thermoplastics. We offer the broadest range of world class resins combined with all the benefits of an efficient business model for distribution and techni-cal services. We call it “right sized”.
ServiceBased in Murfreesboro, Tennessee, USA since 1992, PTS offers over 150 years of combined engineering plastics experience. Our prompt and thorough personnel covers every OEM and molder’s needs, assisting with planning, scheduling, material selection, pro-cessing tips, agency compliance and design assistance.
SupportWith the depth of bench at PTS, we live up to our middle name everyday and provide round-the-clock expertise that helps our customers’ staffs and machinery perform at peak levels. By pre-scribing the precise grade of material and providing productivity analysis, when needed, we help operators and supervisors avoid costly problems or shutdowns for corrections. We pride ourselves in keeping up with the industry’s newest technologies and thermo-plastic grades - which helps improve your product quality, uptime and bottom line.
LogisticsPTS is located near the distribution center of the eastern two-thirds of the United States. Our central location allows us to develop spe-cialized inventory programs to orchestrate the optimum scenario for J-I-T delivery. Our strategic location warehousing in Illinois, In-diana, Kentucky, North Carolina, New Jersey, Tennessee and Texas also helps to improve cash flow and reduce risk of damage to resin storage. Our material tracking is constantly updated between the source of manufacture and your facility to provide you instanta-neous data and stronger inventory controls for your operation.
The mission of PTS is to strive to offer our processing customers and end-users the broadest possible array of engineering polymers with the best service and response time in the industry, at the most competitive pricing available.
© 2013 Polymer Technology & Services, LLC ABO
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PTS offers a wide selection of products to meet the specific needs of our customers without the limitations of distributor that can only offer the product line of a special manufacturer ,we ensure the product meets our customer’s needs, not make the customer fit the product
Who we are:• Supplier of High Quality Engineering Thermoplastics• Cover OEM and molders’ needs• Assist with planning, scheduling, material selection,
processing tips, agency compliance and design assistance.
Why TRISTAR® PC is right for you?• UL recognized, UL94 V-0 and 5VA ratings• Electrical, Electronic and telecommunication
market specialists• We offer superior quality materials, exceptional service,
quick response time and competitive prices.
Combining a broad product offer,technical expertise, and responsive
customer service; PTS hopes to become your “Engineering Polymer Specialist”.
A Success Story:PTS developed a resin to meet a stringent specification developed
for outdoor enclosures for telecommunication applications. The
product required low temperature impact (-40 C), UV stability and
improved chemical resistance. The new product offered improved
impact, chemical resistance and cycle time for molding; all at a
lower material cost than the competitive resin system, this is the
TRISTAR® PC-10FR-GY(VIM).
They trust us for their Global Business...• Schneider Electric / Square D.
• Alcatel
• Elster Electricity
• Regal Beloit
• Emerson Electric
• Tyco Electronics
• Hayward Pool
• Motorola
• Pace
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COMPANY PTS LLC SABIC IP BAYER STYRONTRADE NAME PTS CYCOLOY® BAYBLEND® TRIAX® PULSE®
PC/ABS
-FR PCA-FR C2800
C2950HF FR90 1725
-ID PCA-1012C1110
MC8002T85MN 830
-GP PCA-3013
PCA-30G30 5220 UT 250
-LT PCA-3015 5720 UT 1018
COMPANY PTS LLC SABIC IP BAYER TRADE NAME PTS XENOY® MAKROBLEND®
PC/PBT
ABBREVIATIONS: GP: General Purpose FR: Flame Retardant HF: Hi Flow ID: Impact Ductile LT: Low Temperature
CYCOLOY® AND XENOY® are registered trademarks of Sabic IP.PULSE® is a registered trademark of STYRON, LLC.BAYBLEND®, TRIAX®, and MAKROBLEND® are registered trademarks of Bayer.
The PTS LLC. grades listed are suggestions only. Due to variable conditions or methods of processing, NO GUARANTEES OR WARRANTIES ARE EXPECTED OR IMPLIED, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE.The above information is not to be construed as a license or recommendation to infringe on any patents.
© 2013 Polymer Technology & Services, LLC
TRISTAR® PC-10FR-GY(VIM)POLYCARBONATE, FLAME RETARDANT, UL94 V-0 AT 3.0 mm, UV AND
CHEMICAL RESISTANT, TESTED TELCORDIA GR49
-GP PCA-1011 C1000 T65MN 930
-HF PCA-1010H C1950 T45MN 600
-5VA FR PCA-2010 PCA-2008
FR(Non Cl, non Br)
PCA-2010NHPCA-2010NHV C6200
FR(Non Cl, non Br 5VA)
PCA-2201NHPCA-2201NHV C6600 FR3000 Emerge™ 7700
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-GP
PC-06*,PC-10R-(6),
PC-08*,PC-10R-(8)
101, 101R201, 201R
31003105
300-6,301-6
-UVPC-10R-(V6),PC-10R-(V8)
103, 103R203, 203R
3103,3107
302-6,303-6
-FR([email protected] mm)-FR with UV
PC-10FR-(8)PC-10FR-(V8)
950AR953AR - -
-GPPC-10*,PC-10R
141, 141R241, 241R
2800,2805
300-10,301-10
-UV PC-10R-(V)143, 143R243, 243R
2803,2807
302-10,303-10
-FR([email protected] mm)-FR with UV
PC-10FRPC-10FR-(V)
940A, 940AR943A, 943AR
6455,6457 891
-GP PC-10R-(12) 141L, 141LR
2600,2605 -
-UV PC-10R-(VE) 143L, 143LR2603,2607
-
-FR([email protected] mm)-FR with UV
PC-10FRNPC-10FRN-(V)
920R, 940R923R, 943R 6485
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-FR([email protected] mm),**with UV PC-10FRN-(V)** -
6485
-
-GP PC-10R-(15)121, 121R221, 221R
2500,2505
300-15,301-15
-UV PC-10R-(V15)123, 123R223, 223R
2503,2507
302-15,303-15
-FR([email protected] mm)-FR with UV
PC-10FR-(16)PC-10FR-(V16)
920AR923AR
6355,6357 -
-GPPC-10R-(18),PC-10R-(22) HF1110 2405
300EP-22,301EP-22
-UVPC-10R-(V18),PC-10R-(V22) HF-1130
2407
302EP-22,303EP-22
-FR([email protected] mm)-FR with UV
PC-10FR-(18)PC-10FR-(V18) -
6255,6257
-
-10%-10% with UV
PC-10GFRPC-10GFR-(V)
500R,503R 9415 5101
-20%-20% with UV
PC-20GFRPC-20GFR-(V) 3412 8325 5201
-30%-30% with UV
PC-30GFRPC-30GFR-(V) 3413 - -
© 2013 Polymer Technology & Services, LLC
What is polycarbonate?Polycarbonates are long-chain linear polyesters of carbonic acid and dihydric phenols, such as bisphenol A.
What are the properties of polycarbonate?Before starting to list properties of polycarbonate, it is probably wise to explain why the properties are the way they are. First, the technical stuff. Take a look at the above diagram. In it, you will see two six-sided structures. These are called phenyl groups. You will also see two groups identified by the label CH3. These are methyl groups. The presence of the phenyl groups on the molecular chain and the two methyl side groups contribute to molecular stiffness in the polycarbonate. This stiffness has a large effect on the properties of polycarbonate. First, attraction of the phenyl groups between different molecules contributes to a lack of mobility of the individual molecules. This results in good thermal resistance but relatively high viscosity (i.e., low melt flow) during processing. The inflexibility and the lack of mobility prevent polycarbonate from developing a significant crystalline structure. This lack of crystalline structure (the amorphous nature of the polymer) allows for light transparency.
Now for the clearer, less technical version of the properties. Polycarbonate is naturally transparent, with the ability to transmit light nearly that of glass. It has high strength, toughness, heat resistance, and excellent dimensional and color stability. Flame retardants can be added to polycarbonate without significant loss of properties.
The general properties can be summarized as follows:excellent physical properties excellent toughnessvery good heat resistance fair chemical resistancetransparent moderate to high pricefair processing
How do these properties compare to other materials?One of the biggest advantages of polycarbonate is its impact strength. The following diagram compares the impact strength of polycarbonate to other commonly sold plastics.
Polycarbonate does have its disadvantages. It has only fair chemical resistance and is attacked by many organic solvents. However, through modification with special additives, TRISTAR® PC grades have been developed to pass Bellcore/Telcordia GR-49 Chemical Resistance requirements.
CH3
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6&
6
What is a glass fiber reinforced grade of polycarbonate?The addition of glass fibers to polycarbonate significantly increases the tensile strength, flexural strength, flexural modulus, and heat deflection temperature of the polycarbonate while causing a decrease in the impact strength and tensile elongation. The greater the amount of glass fiber added to the polycarbonate, the greater the effect on each property will be.
How is polycarbonate used?It can be injection molded, blow molded, and extruded and is an ideal engineering plastic with good electrical insulating properties, finding applications in electric meter housings and covers, casket hardware, portable tool housings, safety helmets, computer parts, and vandal-proof windows and light globes. The price of polycarbonate restricts its use to mainly engineering applications.
Other engineering applications include the following:equipment housingsexterior automotive componentsoutdoor lighting fixturesnameplates and bezelsfiber optic enclosuresbrackets and structural partsmedical supply componentscircuit protection devices
How is polycarbonate sold?In general, the primary distinguishing characteristic of a grade of polycarbonate is its melt flow. The only exceptions are glass fiber reinforced grades, which are sold based on the percentage of glass fiber used in the production of the plastic. Other properties (such as UV stabilization, mold release, impact modification, and flame retardancy) typically differentiate grades of the same melt flow or percentage of glass fiber. Changes in melt flow have an effect on other physical properties.
When specifying a grade of polycarbonate, it is necessary to know the conditions under which it will be used.
Criteria such as wall thickness, length of flow, environmental conditions including low and/or elevated temperatures, UV exposure, chemical environment and impact requirements all must be considered. In electrical and telecommunication applications, UL flammability and Telcordia specifications must also be considered. Your PTS representative can help you navigate through this application maze.
Notched Izod ImpactStrength vs. Temperature
(1/8” thickness)Notched Izod Impact Strength —ft.-lb./in.
20
18
16
14
12
10
8
6
4
2
0 -60 -40 -20 0 20 40 60 80 100
Temperature— °F.
7 MFI
10 MFI18 MFI
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© 2013 Polymer Technology & Services, LLC
TRISTAR® is a registered trademark of Polymer Technology & Services, LLC. LEXAN® is a registered trademark of SABIC IP CALIBRE® is a registered trademark of STYRON, LLC. MAKROLON® is a registered trademark of Bayer. *Extrusion Grades **5VA Flame Retardant grades are available only in Black, Gray and Beige Colors. The PTS LLC. grades listed are suggestions only. Due to variable conditions or methods of processing, NO GUARANTEES OR WARRANTIES ARE EXPECTED OR IMPLIED, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE. The above information is not to be construed as a license or recommendation to infringe on any patents.
PC-09FRN-WTPC-09FRN-WTV 9925
FR7067
PC-10FRNH
PC-10FRNH-(V) 945 6557 EMERGE™ 8600
-FR([email protected] mm, [email protected] mm)-FR with UV
-NON Cl, NON Br FR ([email protected] mm)-FR with UV
-
COMPANY PTS LLC SABIC IP BAYER STYRONTRADE NAME TRISTAR® LEXAN® MAKROLON® CALIBRETM
5-8 MFI
9-12 MFI
12-14 MFI
15-17 MFI
18-24 MFI
Glass Reinforced GradesV-O @ 1.5mm, 5VA @ 2.4mm
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© 2013 Polymer Technology & Services, LLC
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© 2013 Polymer Technology & Services, LLC
UL ApprovalUL (Underwriters Laboratories) performs various tests on products sold in the United States. One such test, UL94, is used to measure the resistance of plastics to a flame source. For polycarbonate, the test will normally result in a mark of V-0, V-1, V-2. V-0 is the most flame retardant and V-2 is the least flame retardant of the marks typically given to polycarbonate. If the material does not pass the test for V-0, V-1, or V-2; then the product is not UL approved. UL approval is given for a particular product at a measured thickness which is reported with the rating. Hence, saying that a given product is V-2 is insufficient information without also specifying at what thickness the rating is valid. UL approval is required for certain applications of polycarbonate.
CONDITION 94V-0 94V-1 94V-2Maximum time any one specimen can burn after removal of 2nd application of flame 10 sec 30 sec 30 secMaximum glowing time permitted for any one sample after removal of 2nd application of flame 30 sec 60 sec 60 secTotal flaming combustion time allowed(maximum) for the 10 flame applications 50 sec 250 sec 250 secIgnition of cotton from dripping, flaming particles not permitted not permitted permittedFlaming combustion up to the holding clamp not permitted not permitted not permitted
94HB Conditions:1.Shall not have a burning rate exceeding 1.5 inch/minute over a 3 inch span for specimens having a thickness of 0.120 inch and above.
2.Shall not have a burning rate exceeding 3.0 inch/minute over a 3 inch span for specimens having a thickness of under 0.120 inch.
3.Shall cease to burn before the flame reaches the 4 inch reference mark but shall not comply with 94 V-0, V-1, or V-2 requirements.
The second part of the UL94 test determines the Relative Thermal Index (RTI) of the material. The RTI is the temperature at which a specific property will decrease to half of its original value after 60,000 hours of exposure at that temperature. If a material has not been tested, the generic RTI for the material is assigned. The generic RTI for polycarbonate is 80°C. PTS TRISTAR® polycarbonate grades have elevated RTI as shown below.
What is FDA certification?Materials that are used in applications that are in contact with food require FDA certification.
What is UV stabilization?UV stabilizers are added to polycarbonate to help protect the material from the effects of exposure to the Sun. Radiation from the Sun, especially in the UV portion of the spectrum, degrades the properties of polycarbonate. The addition of UV stabilizers allows the material to sustain exposure to the Sun for a longer period of time.
What is mold release?Adding a mold release agent to polycarbonate makes processing easier. It acts in a way similar to a lubricant in the injection molding process.
Amorphous:The molecular chains have no distinct uniformity or pattern. The chains are farther apart than a crystalline resin.• Benefits: Low in mold shrinkage• How established: Low mold temperatures
Crystalline:Refers to the molecular structure of the resin (polymer). The de-gree of crystallinity refes to uniformity and closeness of the mo-lecular chains forming the polymer and resulting from the forma-tion of solid crystals with a definite geometric pattern.• Benefits: dimensional stability, low post mold shrinkage• How established: High mold temperatures
4 9
TRISTAR® PC-10R-BK(14)POLYCARBONATE, 14 MELT,UL94 V-2 AT 1.5mm
TRISTAR® PC-10FRN-BK(V)POLYCARBONATE, FLAME RETAR-
DANT, UL94 5VA AT 2.5 mm,UV RESISTANT
TRISTAR® PC-10GFR-GY(V)POLYCARBONATE, 10% GLASS
FILLED, FLAME RETARDANT UL94 V-0 AT 1.5 mm, 5VA @ 2.4mm, UV RESISTANT
PCA-403: PC/PBT ALLOY, UVAND CHEMICAL RESISTANCE, IM-
PROVED LOw TEMPERATUREIMPACT
Flexural Test
TRISTAR® T PC-10GFR-GY(V)POLYCARBONATE, 10% GLASS FILLED,
FLAME RETARDANT UL94 V-0 AT 1.5 mm, 5VA @ 2.4mm, UV RESISTANT
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© 2013 Polymer Technology & Services, LLC
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Relative Thermal Index (RTI):A numerical rating expressed in degrees Celsius, which results from long-term thermal aging and the evaluation of a specific property. The value assigned is based on a comparison of new material against a known or control material.
TRISTAR® PC-10FR-GY(VIM)POLYCARBONATE, FLAME RETARDANT, UL94 V-0 AT 3.0 mm, UV AND CHEMICAL RESISTANT, TESTED TELCORDIA GR49
What is PC/ABS?A compounded blend of Polycarbonate and ABS. The PC contributes impact and heat distortion resistance, while the ABS contributes processability and chemical stress resistance, and cost reduction below PC.
What are the properties of PC/ABS?Properties of PC/ABS include the following:
impact resistance between ABS and PC, (10-14 ft.-lb./in.)strength and stiffness between PC and ABSheat resistance superior to ABS, less than PCflame retardant system more stable in processing than ABSvery good indoor UV light color stabilitylow temperature impact and ductilitysuperior processability to PC
When should PC/ABS be used?PC/ABS should be used for appearance housings, and structural parts which need stiffness, gloss, impact and heat resistance which is higher than ABS, but requiring costs below Polycarbonate. Housings requiring UL V0, but not 5VA-that is, portable electronic devices, not permanently fixed electric devices are also good applications for PC/ABS. Others include appearance parts requiring color fastness under interior UV light, automotive interior parts where temperature environment is between 180 F and 230 F - “above the beltline” applications, and where non-shattering ductility is required like instrument panel retainers. Applications such as painted exterior automotive parts requiring low temperature impact greater than 10 ft.-lb./in. is another place PC/ABS should be used. Any outdoor application should be painted.
What is made with PC/ABS?portable appliances, flashlights, phoneslaptop computer caseskeyboards, monitors, printer enclosuresautomotive instrument panel retainerswheel covers, small tractor hoodsnon-professional safety helmets
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What is PC/PBT?
A compounded blend of Polycarbonate and PBT. The PC contributes
impact, stiffness and heat resistance, while the PBT contributes
chemical resistance. The usual moisture sensitivity of the crystalline
PBT is overcome by the PC in the blend. Some grades are made
using PET instead of PBT.
What are the properties of PC/PBT?impact resistance,low temperature impact resistance, ductilityheat resistancechemical resistance
When should PC/PBT be used?
PC/PBT is effective where impact and chemical resistance
are needed, and where low temperature impact, requiring
a ductile failure mode (non-shattering breaks) is necessary.
Applications such as bumpers and body moldings on autos and lawn
& garden equipment, where toughness and resistance to stress
cracking from fuels and lubricating fluids are required are good uses
for PC/PBT. The shrinkage varies based upon the relative content of
the PBT, and therefore tool may be unique for this material, that is, it
is not easy to substitute it for other polymers.
What is made with PC/PBT?automotive bumpersautomotive side moldingslawn and garden tractor hoodshand tool housingsirrigation componentswiring connectors (PC/PET)
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TRISTAR ® PC 10FR GY02VIKPOLYCARBONATE,
FLAME RETARDANT, UL94 V-0 AT 3.0 mm, UV
AND CHEMICAL RESISTANT
TRISTAR® PC-10R-WT(V15)POLYCARBONATE, 15 MELT, UL94 V-2
AT 1.5mm, UV RESISTANT
© 2013 Polymer Technology & Services, LLC
Component - Plastics E155285
POLYMER TECHNOLOGY & SERVICES L L C2315 SOUTHPARK DR, MURFREESBORO TN 37128
PC-10FRN-BK(V)(e)(f1)Polycarbonate (PC), “Tristar”, furnished as pellets
Min Thk Flame RTI RTI RTIColor (mm) Class HWI HAI Elec Imp Str BK 1.5 V-0 3 0 125 115 125
2.5 V-0, 5VA 3 1 125 115 125 3.0 V-0, 5VA 2 1 125 115 125 3.8 V-0 - - 125 115 125
Comparative Tracking Index (CTI): 2 Inclined Plane Tracking (IPT): - Dielectric Strength (kV/mm): 24 Volume Resistivity (10x ohm-cm) : 15High-Voltage Arc Tracking Rate (HVTR): 3 High Volt, Low Current Arc Resis (D495): 6 Dimensional Stability (%): 0 (V) - Represents three to four digits denoting color.(e) - Represents a two to four digit alphanumeric code indicating color.(f1) - Suitable for outdoor use with respect to exposure to Ultraviolet Light, Water Exposure and Immersion in accordance with UL 746C.NOTE - Material designations may be followed by numbers and/or letters representing color and/or
granulation and/or lubrication.
Test Name Test Method Units Thickness Tested (mm) ValueGlow-Wire Flammability (GWFI) IEC 60695-2-12 C 3.8 960Glow-Wire Ignition (GWIT) IEC 60695-2-13 C 3.8 775ANSI/UL 94 small-scale test data does not pertain to building materials, furnishings and related contents. ANSI/UL 94 small-scale test data is intended solely for determining the flammability of plastic materials used in the components and parts of end-product devices and appliances, where the acceptability of the combination is determined by UL.
Report Date: 1995-05-26 Last Revised: 2008-11-13 © 2013 UL LLC
Component - Plastics E155285
POLYMER TECHNOLOGY & SERVICES L L C2315 SOUTHPARK DR, MURFREESBORO TN 37128
PCA-2201NHV (b), PCA-2201NH (b)Polycarbonate/Acrylonitrile Butadiene Styrene (PC/ABS), furnished as pellets
Min Thk Flame RTI RTI RTIColor (mm) Class HWI HAI Elec Imp Str ALL 1.5 V-0 3 1 60 60 60
2.0 V-0, 5VB 3 1 60 60 60 3.0 V-0, 5VA 2 1 60 60 60
Comparative Tracking Index (CTI): 0 Inclined Plane Tracking (IPT): - Dielectric Strength (kV/mm): 18 Volume Resistivity (10x ohm-cm) : -High-Voltage Arc Tracking Rate (HVTR): - High Volt, Low Current Arc Resis (D495): - Dimensional Stability (%): - (b) - Represents a six to eight digit character code. All colors.NOTE - Material designations may be followed by numbers and/or letters representing color and/or granulation and/or lubrication.
Test Name Test Method Units Thickness Tested (mm) ValueGlow-Wire Flammability (GWFI) IEC 60695-2-12 C 1.5 925Glow-Wire Ignition (GWIT) IEC 60695-2-13 C 1.5 700ANSI/UL 94 small-scale test data does not pertain to building materials, furnishings and related contents. ANSI/UL 94 small-scale test data is intended solely for determining the flammability of plastic materials used in the components and parts of end-product devices and appliances, where the acceptability of the combination is determined by UL.
Report Date: 2013-03-13 Last Revised: 2013-03-13 © 2013 UL LLC
Component - Plastics E155285
POLYMER TECHNOLOGY & SERVICES L L C2315 SOUTHPARK DR, MURFREESBORO TN 37128
PCA-30G-(z)-(a)Polybutylene Terephthalate/Polycarbonate (PBT/PC), glass reinforced, furnished as pellets
Min Thk Flame RTI RTI RTIColor (mm) Class HWI HAI Elec Imp Str ALL 1.5 HB - - 75 75 75
3.0 HB - - 75 75 75 Comparative Tracking Index (CTI): - Inclined Plane Tracking (IPT): - Dielectric Strength (kV/mm): - Volume Resistivity (10x ohm-cm): -High-Voltage Arc Tracking Rate (HVTR): - High Volt, Low Current Arc Resis (D495): - Dimensional Stability (%): - (a) - Represents a six to eight digit character code. All colors except clear(z) - Represents glass content 0-33%.NOTE - Material designations may be followed by numbers and/or letters representing color and/or granulation and/or lubrication.
Test Name Test Method Units Thickness Tested (mm) ValueGlow-Wire Flammability (GWFI) IEC 60695-2-12 C - -Glow-Wire Ignition (GWIT) IEC 60695-2-13 C - -ANSI/UL 94 small-scale test data does not pertain to building materials, furnishings and related contents. ANSI/UL 94 small-scale test data is intended solely for determining the flammability of plastic materials used in the components and parts of end-product devices and appliances, where the acceptability of the combination is determined by UL.
Report Date: 1995-05-26 Last Revised: 2008-11-13 © 2013 UL LLC
Specific Gravity, solid Melt Flow Index, 300°C,1.2Kg* Melt Flow Index, 260°C,2.2Kg*Melt Flow Index, 250°C,3.8Kg*Mold Shrinkage Water Absorption, 24 hours 73°F Tensile Strength, yield, 0.125” Tensile Elongation, break, 0.125” Flexural Strength, yield, 0.125” Flexural Modulus, 0.125” Rockwell Hardness Izod Impact Str., Notched, 0.125 ” Heat Deflection Temp. @ 264 PSI HDT @1.8MPaDielectric Strength, 0.125” Volume Resistivity, 40 hours @ 23°C, 50% RH Volume Resistivity, 96 hours @ 90°C, 50% RHHot Wire Ignition (HWI), 1.62 mm Hot Wire Ignition (HWI), 3.0 mmHigh Current Arc Ignition (HAI), @ 23°C, 50% RH, 1.62 mm High Current Arc Ignition(HAI), @ 23°C, 50% RH High Voltage Arc Tracking(HVTR), 3.0 mm High Voltage, Low Current Arc Resistance,3.0mm Comparative Tracking Index (CTI),3.0 mm High Voltage Arc Resistance to Ignition,1.6 mm RELATIVE THERMAL INDEX UL 746B
Electrical Mechanical with impact Mechanical without impact
Flammability All Colors All Colors Black, Gray, Beige Only Black Only Limited Oxygen index IEC GWFI IEC GWIT
•g/10 ming/10 ming/10 min
%%
PSI (MPa)%
PSI (MPa)105 PSI (MPa)
R-Scaleft.-lb./in. (J/m)
°F (°C)°F (°C)kv/m
ohm-cmohm-cm
PLCPLCPLCPLC
PLC
PLC
PLC
seconds
1.5 mm3.0 mm2.5 mm1.5 mm
%°C°C
ASTM D-792ASTM D-1238ASTM D-1238ASTM D-1238ASTM D-955ASTM D-570ASTM D-638ASTM D-638ASTM D-790ASTM D-790ASTM D-785ASTM D-256ASTM D-648
ISO 75-AASTM D-149ASTM D-257ASTM D-257
ASTM D-3874ASTM D-3874
UL 746AUL 746A
UL 746A
ASTM D-495
ASTM D-3638
UL 746A
UL94UL94UL94UL94
ASTM D-2863IEC 695-2-1/2IEC 695-2-1/2
PC-10FRN-(V)(f1)1.2315••
0.5-0.70.18
8,500 (59)75
12,500 (86)3.1 (2,137)
12013.0 (693)250 (121)273 (134)
246.00E+153.00E+15
3201
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37.6960775
PC-10FR (f1)1.2312••
0.5 - 0.70.18
9,000 (62)75
13,000 (90)3.2 (2,200)
12014.0 (747)260 (127)279 (137)
246.00E+153.00E+15
3201
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125115125V-2V-O••
36.9960775
PC-10R(V) (f1)1.2010••
0.5-0.70.15
9,000 (62)100
13,000 (90)3.2 (2,200)
12015.0 (800)260 (127)279 (137)
256.00E+153.00E+15
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125115125V-2V-2•••
960775
PC10GFR (f2)1.25
•••
0.2 - 0.40.12
9,000 (62)15
14,000 (96)4.5 (3,100)
1202.0 (107)280 (138)286 (141)
196.00E+153.00E+15
2200
0
7
3
•
125115125V-O
5VA (@2.4mm)••
37.1960800
PC20GFR 1.34
•••
0.1 - 0.30.12
16,000 (110)5
19,000 (130)7.8 (5,400)
1202.0 (107)285 (141)
•••••1•0
3
6
4
•
808080•
V-O•
V-O•••
PC30GFR1.43
•••
0.1 - 0.30.12
18,500 (127)3.0
22,500 (155)11 (7,600)
1202.0 (107)290 (143)
•••••1•0
•
6
4
•
808080•
V-0•••••
PCA-30G30 1.43
•••••
15,000 (103)4
20,000 (138)10(6894)
•2.7 (144)226 (108)
••••••••
•
•
•
•
757575HB••••••
PCA-30131.21
••20
0.75-1.00.03
7,500 (51.7)150
9,200 (63.3)2.66 (1833)
•13 (694)
212 (100)••••430
0
•
•
0•
757575•HB•••••
PCAFR1.20
•16.0
•0.4 - 0.7
0.039,000 (62)
4014,000 (96)3.7 (2,570)
•10 (534)190 (88)
••••••••
•
•
•
•
606060V-O••••••
PROPERTY UNIT
PCA-10121.15
•20.0
•0.4 - 0.6
•9,000 (62)
•14,000 (96)3.5 (2400)
•12(640)
235 (113)••••••••
•
•
•
•
••••••••••
Physical
Mechanical
Impact
Thermal
Electric
UL
Relative Thermal
Index
Flamm-ability
PC/ABS ALLOYPC/PBT ALLOY
*Other melt flow are available, please see Reference Sheet on page 14 Disclaimer: ALTHOUGH ANY INFORMATION, RECOMMENDATIONS, OR ADVICE CONTAINED HEREIN IS GIVEN IN GOOD FAITH, PTS MAKES NO WARRANTY OR GUARANTEE, EXPRESS OR IMPLIED, (I) THAT THE RESULTS DESCRIBED HEREIN WILL BE OBTAINED UNDER END-USE CONDITIONS, OR (II) AS TO THE EFFECTIVENESS OR SAFETY OF ANY DESIGN INCORPORATING PTS MATERIALS, PRODUCTS, RECOMMENDATIONS OR ADVICE. No statement contained herein concerning a possible or suggested use of any material, product or design is intended, or should be construed, to grant any license under any patent or other intellectual property right covering such use or design, or as a recommendation for the use of such material, product or design in the infringement of any patent or other intellectual property right.
© 2013 Polymer Technology & Services, LLC © 2013 Polymer Technology & Services, LLC
TEST METHOD
UNFILLED GLASS REINFORCED
PC-09FRN-(WT)1.23
9•••
0.188,500 (59)
10010,900 (75)3.0 (2,070)
12013.0 (695)265 (129)284 (140)
•••••••
•
•
•
•
•••
V-O••••••
PC10FRNH1.2312•••
0.188,900 (61)
7514,000 (96)3.4 (2,340)
12013.0 (695)260 (126)275 (135)
•••••••
•
•
•
•
••••
V-0•••••
PCA-2201NH1.17
•16•
0.004-0.006•
8,700 (60)65
12,900 (89)3.9 (2,690)
•11.0 (585)185 (85)
••••••••
•
•
•
•
••••
V-O•••••
ECO-FRIENDLY / FLAME RETARDANTPC & PC/ABS
Specific Gravity, solid Melt Flow Index, 300°C,1.2Kg* Melt Flow Index, 260°C,2.2Kg*Melt Flow Index, 250°C,3.8Kg*Mold Shrinkage Water Absorption, 24 hours 73°F Tensile Strength, yield, 0.125” Tensile Elongation, break, 0.125” Flexural Strength, yield, 0.125” Flexural Modulus, 0.125” Rockwell Hardness Izod Impact Str., Notched, 0.125 ” Heat Deflection Temp. @ 264 PSI HDT @1.8MPaDielectric Strength, 0.125” Volume Resistivity, 40 hours @ 23°C, 50% RH Volume Resistivity, 96 hours @ 90°C, 50% RHHot Wire Ignition (HWI), 1.62 mm Hot Wire Ignition (HWI), 3.0 mmHigh Current Arc Ignition (HAI), @ 23°C, 50% RH, 1.62 mm High Current Arc Ignition(HAI), @ 23°C, 50% RH High Voltage Arc Tracking(HVTR), 3.0 mm High Voltage, Low Current Arc Resistance,3.0mm Comparative Tracking Index (CTI),3.0 mm High Voltage Arc Resistance to Ignition,1.6 mm RELATIVE THERMAL INDEX UL 746B
Electrical Mechanical with impact Mechanical without impact
Flammability All Colors All Colors Black, Gray, Beige Only Black Only Limited Oxygen index IEC GWFI IEC GWIT
•g/10 ming/10 ming/10 min
%%
PSI (MPa)%
PSI (MPa)105 PSI (MPa)
R-Scaleft.-lb./in. (J/m)
°F (°C)°F (°C)kv/m
ohm-cmohm-cm
PLCPLCPLCPLC
PLC
PLC
PLC
seconds
1.5 mm3.0 mm2.5 mm1.5 mm
%°C°C
ASTM D-792ASTM D-1238ASTM D-1238ASTM D-1238ASTM D-955ASTM D-570ASTM D-638ASTM D-638ASTM D-790ASTM D-790ASTM D-785ASTM D-256ASTM D-648
ISO 75-AASTM D-149ASTM D-257ASTM D-257
ASTM D-3874ASTM D-3874
UL 746AUL 746A
UL 746A
ASTM D-495
ASTM D-3638
UL 746A
UL94UL94UL94UL94
ASTM D-2863IEC 695-2-1/2IEC 695-2-1/2
PC-10FRN-(V)(f1)1.2315••
0.5-0.70.18
8,500 (59)75
12,500 (86)3.1 (2,137)
12013.0 (693)250 (121)273 (134)
246.00E+153.00E+15
3201
3
6
2
16
125115125V-OV-O5VA•
37.6960775
PC-10FR (f1)1.2312••
0.5 - 0.70.18
9,000 (62)75
13,000 (90)3.2 (2,200)
12014.0 (747)260 (127)279 (137)
246.00E+153.00E+15
3201
3
6
2
16
125115125V-2V-O••
36.9960775
PC-10R(V) (f1)1.2010••
0.5-0.70.15
9,000 (62)100
13,000 (90)3.2 (2,200)
12015.0 (800)260 (127)279 (137)
256.00E+153.00E+15
3201
3
6
2
16
125115125V-2V-2•••
960775
PC10GFR (f2)1.25
•••
0.2 - 0.40.12
9,000 (62)15
14,000 (96)4.5 (3,100)
1202.0 (107)280 (138)286 (141)
196.00E+153.00E+15
2200
0
7
3
•
125115125V-O
5VA (@2.4mm)••
37.1960800
PC20GFR 1.34
•••
0.1 - 0.30.12
16,000 (110)5
19,000 (130)7.8 (5,400)
1202.0 (107)285 (141)
•••••1•0
3
6
4
•
808080•
V-O•
V-O•••
PC30GFR1.43
•••
0.1 - 0.30.12
18,500 (127)3.0
22,500 (155)11 (7,600)
1202.0 (107)290 (143)
•••••1•0
•
6
4
•
808080•
V-0•••••
PCA-30G30 1.43
•••••
15,000 (103)4
20,000 (138)10(6894)
•2.7 (144)226 (108)
••••••••
•
•
•
•
757575HB••••••
PCA-30131.21
••20
0.75-1.00.03
7,500 (51.7)150
9,200 (63.3)2.66 (1833)
•13 (694)
212 (100)••••430
0
•
•
0•
757575•HB•••••
PCAFR1.20
•16.0
•0.4 - 0.7
0.039,000 (62)
4014,000 (96)3.7 (2,570)
•10 (534)190 (88)
••••••••
•
•
•
•
606060V-O••••••
PROPERTY UNIT
PCA-10121.15
•20.0
•0.4 - 0.6
•9,000 (62)
•14,000 (96)3.5 (2400)
•12(640)
235 (113)••••••••
•
•
•
•
••••••••••
Physical
Mechanical
Impact
Thermal
Electric
UL
Relative Thermal
Index
Flamm-ability
PC/ABS ALLOYPC/PBT ALLOY
*Other melt flow are available, please see Reference Sheet on page 14 Disclaimer: ALTHOUGH ANY INFORMATION, RECOMMENDATIONS, OR ADVICE CONTAINED HEREIN IS GIVEN IN GOOD FAITH, PTS MAKES NO WARRANTY OR GUARANTEE, EXPRESS OR IMPLIED, (I) THAT THE RESULTS DESCRIBED HEREIN WILL BE OBTAINED UNDER END-USE CONDITIONS, OR (II) AS TO THE EFFECTIVENESS OR SAFETY OF ANY DESIGN INCORPORATING PTS MATERIALS, PRODUCTS, RECOMMENDATIONS OR ADVICE. No statement contained herein concerning a possible or suggested use of any material, product or design is intended, or should be construed, to grant any license under any patent or other intellectual property right covering such use or design, or as a recommendation for the use of such material, product or design in the infringement of any patent or other intellectual property right.
© 2013 Polymer Technology & Services, LLC © 2013 Polymer Technology & Services, LLC
TEST METHOD
UNFILLED GLASS REINFORCED
PC-09FRN-(WT)1.23
9•••
0.188,500 (59)
10010,900 (75)3.0 (2,070)
12013.0 (695)265 (129)284 (140)
•••••••
•
•
•
•
•••
V-O••••••
PC10FRNH1.2312•••
0.188,900 (61)
7514,000 (96)3.4 (2,340)
12013.0 (695)260 (126)275 (135)
•••••••
•
•
•
•
••••
V-0•••••
PCA-2201NH1.17
•16•
0.004-0.006•
8,700 (60)65
12,900 (89)3.9 (2,690)
•11.0 (585)185 (85)
••••••••
•
•
•
•
••••
V-O•••••
ECO-FRIENDLY / FLAME RETARDANTPC & PC/ABS
8
PRO
DUCT
INTR
ODU
CTIO
N
© 2013 Polymer Technology & Services, LLC
5
UL IN
FORM
ATIO
N
Relative Thermal Index (RTI):A numerical rating expressed in degrees Celsius, which results from long-term thermal aging and the evaluation of a specific property. The value assigned is based on a comparison of new material against a known or control material.
TRISTAR® PC-10FR-GY(VIM)POLYCARBONATE, FLAME RETARDANT, UL94 V-0 AT 3.0 mm, UV AND CHEMICAL RESISTANT, TESTED TELCORDIA GR49
What is PC/ABS?A compounded blend of Polycarbonate and ABS. The PC contributes impact and heat distortion resistance, while the ABS contributes processability and chemical stress resistance, and cost reduction below PC.
What are the properties of PC/ABS?Properties of PC/ABS include the following:
impact resistance between ABS and PC, (10-14 ft.-lb./in.)strength and stiffness between PC and ABSheat resistance superior to ABS, less than PCflame retardant system more stable in processing than ABSvery good indoor UV light color stabilitylow temperature impact and ductilitysuperior processability to PC
When should PC/ABS be used?PC/ABS should be used for appearance housings, and structural parts which need stiffness, gloss, impact and heat resistance which is higher than ABS, but requiring costs below Polycarbonate. Housings requiring UL V0, but not 5VA-that is, portable electronic devices, not permanently fixed electric devices are also good applications for PC/ABS. Others include appearance parts requiring color fastness under interior UV light, automotive interior parts where temperature environment is between 180 F and 230 F - “above the beltline” applications, and where non-shattering ductility is required like instrument panel retainers. Applications such as painted exterior automotive parts requiring low temperature impact greater than 10 ft.-lb./in. is another place PC/ABS should be used. Any outdoor application should be painted.
What is made with PC/ABS?portable appliances, flashlights, phoneslaptop computer caseskeyboards, monitors, printer enclosuresautomotive instrument panel retainerswheel covers, small tractor hoodsnon-professional safety helmets
••••
•••
••••••
What is PC/PBT?
A compounded blend of Polycarbonate and PBT. The PC contributes
impact, stiffness and heat resistance, while the PBT contributes
chemical resistance. The usual moisture sensitivity of the crystalline
PBT is overcome by the PC in the blend. Some grades are made
using PET instead of PBT.
What are the properties of PC/PBT?impact resistance,low temperature impact resistance, ductilityheat resistancechemical resistance
When should PC/PBT be used?
PC/PBT is effective where impact and chemical resistance
are needed, and where low temperature impact, requiring
a ductile failure mode (non-shattering breaks) is necessary.
Applications such as bumpers and body moldings on autos and lawn
& garden equipment, where toughness and resistance to stress
cracking from fuels and lubricating fluids are required are good uses
for PC/PBT. The shrinkage varies based upon the relative content of
the PBT, and therefore tool may be unique for this material, that is, it
is not easy to substitute it for other polymers.
What is made with PC/PBT?automotive bumpersautomotive side moldingslawn and garden tractor hoodshand tool housingsirrigation componentswiring connectors (PC/PET)
••••
••••••
TRISTAR ® PC 10FR GY02VIKPOLYCARBONATE,
FLAME RETARDANT, UL94 V-0 AT 3.0 mm, UV
AND CHEMICAL RESISTANT
TRISTAR® PC-10R-WT(V15)POLYCARBONATE, 15 MELT, UL94 V-2
AT 1.5mm, UV RESISTANT
© 2013 Polymer Technology & Services, LLC
Component - Plastics E155285
POLYMER TECHNOLOGY & SERVICES L L C2315 SOUTHPARK DR, MURFREESBORO TN 37128
PC-10FRN-BK(V)(e)(f1)Polycarbonate (PC), “Tristar”, furnished as pellets
Min Thk Flame RTI RTI RTIColor (mm) Class HWI HAI Elec Imp Str BK 1.5 V-0 3 0 125 115 125
2.5 V-0, 5VA 3 1 125 115 125 3.0 V-0, 5VA 2 1 125 115 125 3.8 V-0 - - 125 115 125
Comparative Tracking Index (CTI): 2 Inclined Plane Tracking (IPT): - Dielectric Strength (kV/mm): 24 Volume Resistivity (10x ohm-cm) : 15High-Voltage Arc Tracking Rate (HVTR): 3 High Volt, Low Current Arc Resis (D495): 6 Dimensional Stability (%): 0 (V) - Represents three to four digits denoting color.(e) - Represents a two to four digit alphanumeric code indicating color.(f1) - Suitable for outdoor use with respect to exposure to Ultraviolet Light, Water Exposure and Immersion in accordance with UL 746C.NOTE - Material designations may be followed by numbers and/or letters representing color and/or
granulation and/or lubrication.
Test Name Test Method Units Thickness Tested (mm) ValueGlow-Wire Flammability (GWFI) IEC 60695-2-12 C 3.8 960Glow-Wire Ignition (GWIT) IEC 60695-2-13 C 3.8 775ANSI/UL 94 small-scale test data does not pertain to building materials, furnishings and related contents. ANSI/UL 94 small-scale test data is intended solely for determining the flammability of plastic materials used in the components and parts of end-product devices and appliances, where the acceptability of the combination is determined by UL.
Report Date: 1995-05-26 Last Revised: 2008-11-13 © 2013 UL LLC
Component - Plastics E155285
POLYMER TECHNOLOGY & SERVICES L L C2315 SOUTHPARK DR, MURFREESBORO TN 37128
PCA-2201NHV (b), PCA-2201NH (b)Polycarbonate/Acrylonitrile Butadiene Styrene (PC/ABS), furnished as pellets
Min Thk Flame RTI RTI RTIColor (mm) Class HWI HAI Elec Imp Str ALL 1.5 V-0 3 1 60 60 60
2.0 V-0, 5VB 3 1 60 60 60 3.0 V-0, 5VA 2 1 60 60 60
Comparative Tracking Index (CTI): 0 Inclined Plane Tracking (IPT): - Dielectric Strength (kV/mm): 18 Volume Resistivity (10x ohm-cm) : -High-Voltage Arc Tracking Rate (HVTR): - High Volt, Low Current Arc Resis (D495): - Dimensional Stability (%): - (b) - Represents a six to eight digit character code. All colors.NOTE - Material designations may be followed by numbers and/or letters representing color and/or granulation and/or lubrication.
Test Name Test Method Units Thickness Tested (mm) ValueGlow-Wire Flammability (GWFI) IEC 60695-2-12 C 1.5 925Glow-Wire Ignition (GWIT) IEC 60695-2-13 C 1.5 700ANSI/UL 94 small-scale test data does not pertain to building materials, furnishings and related contents. ANSI/UL 94 small-scale test data is intended solely for determining the flammability of plastic materials used in the components and parts of end-product devices and appliances, where the acceptability of the combination is determined by UL.
Report Date: 2013-03-13 Last Revised: 2013-03-13 © 2013 UL LLC
Component - Plastics E155285
POLYMER TECHNOLOGY & SERVICES L L C2315 SOUTHPARK DR, MURFREESBORO TN 37128
PCA-30G-(z)-(a)Polybutylene Terephthalate/Polycarbonate (PBT/PC), glass reinforced, furnished as pellets
Min Thk Flame RTI RTI RTIColor (mm) Class HWI HAI Elec Imp Str ALL 1.5 HB - - 75 75 75
3.0 HB - - 75 75 75 Comparative Tracking Index (CTI): - Inclined Plane Tracking (IPT): - Dielectric Strength (kV/mm): - Volume Resistivity (10x ohm-cm): -High-Voltage Arc Tracking Rate (HVTR): - High Volt, Low Current Arc Resis (D495): - Dimensional Stability (%): - (a) - Represents a six to eight digit character code. All colors except clear(z) - Represents glass content 0-33%.NOTE - Material designations may be followed by numbers and/or letters representing color and/or granulation and/or lubrication.
Test Name Test Method Units Thickness Tested (mm) ValueGlow-Wire Flammability (GWFI) IEC 60695-2-12 C - -Glow-Wire Ignition (GWIT) IEC 60695-2-13 C - -ANSI/UL 94 small-scale test data does not pertain to building materials, furnishings and related contents. ANSI/UL 94 small-scale test data is intended solely for determining the flammability of plastic materials used in the components and parts of end-product devices and appliances, where the acceptability of the combination is determined by UL.
Report Date: 1995-05-26 Last Revised: 2008-11-13 © 2013 UL LLC
APP
LIC
ATIO
NS,
TES
TIN
G
© 2013 Polymer Technology & Services, LLC
UL IN
FORM
ATIO
N
© 2013 Polymer Technology & Services, LLC
UL ApprovalUL (Underwriters Laboratories) performs various tests on products sold in the United States. One such test, UL94, is used to measure the resistance of plastics to a flame source. For polycarbonate, the test will normally result in a mark of V-0, V-1, V-2. V-0 is the most flame retardant and V-2 is the least flame retardant of the marks typically given to polycarbonate. If the material does not pass the test for V-0, V-1, or V-2; then the product is not UL approved. UL approval is given for a particular product at a measured thickness which is reported with the rating. Hence, saying that a given product is V-2 is insufficient information without also specifying at what thickness the rating is valid. UL approval is required for certain applications of polycarbonate.
CONDITION 94V-0 94V-1 94V-2Maximum time any one specimen can burn after removal of 2nd application of flame 10 sec 30 sec 30 secMaximum glowing time permitted for any one sample after removal of 2nd application of flame 30 sec 60 sec 60 secTotal flaming combustion time allowed(maximum) for the 10 flame applications 50 sec 250 sec 250 secIgnition of cotton from dripping, flaming particles not permitted not permitted permittedFlaming combustion up to the holding clamp not permitted not permitted not permitted
94HB Conditions:1.Shall not have a burning rate exceeding 1.5 inch/minute over a 3 inch span for specimens having a thickness of 0.120 inch and above.
2.Shall not have a burning rate exceeding 3.0 inch/minute over a 3 inch span for specimens having a thickness of under 0.120 inch.
3.Shall cease to burn before the flame reaches the 4 inch reference mark but shall not comply with 94 V-0, V-1, or V-2 requirements.
The second part of the UL94 test determines the Relative Thermal Index (RTI) of the material. The RTI is the temperature at which a specific property will decrease to half of its original value after 60,000 hours of exposure at that temperature. If a material has not been tested, the generic RTI for the material is assigned. The generic RTI for polycarbonate is 80°C. PTS TRISTAR® polycarbonate grades have elevated RTI as shown below.
What is FDA certification?Materials that are used in applications that are in contact with food require FDA certification.
What is UV stabilization?UV stabilizers are added to polycarbonate to help protect the material from the effects of exposure to the Sun. Radiation from the Sun, especially in the UV portion of the spectrum, degrades the properties of polycarbonate. The addition of UV stabilizers allows the material to sustain exposure to the Sun for a longer period of time.
What is mold release?Adding a mold release agent to polycarbonate makes processing easier. It acts in a way similar to a lubricant in the injection molding process.
Amorphous:The molecular chains have no distinct uniformity or pattern. The chains are farther apart than a crystalline resin.• Benefits: Low in mold shrinkage• How established: Low mold temperatures
Crystalline:Refers to the molecular structure of the resin (polymer). The de-gree of crystallinity refes to uniformity and closeness of the mo-lecular chains forming the polymer and resulting from the forma-tion of solid crystals with a definite geometric pattern.• Benefits: dimensional stability, low post mold shrinkage• How established: High mold temperatures
4 9
TRISTAR® PC-10R-BK(14)POLYCARBONATE, 14 MELT,UL94 V-2 AT 1.5mm
TRISTAR® PC-10FRN-BK(V)POLYCARBONATE, FLAME RETAR-
DANT, UL94 5VA AT 2.5 mm,UV RESISTANT
TRISTAR® PC-10GFR-GY(V)POLYCARBONATE, 10% GLASS
FILLED, FLAME RETARDANT UL94 V-0 AT 1.5 mm, 5VA @ 2.4mm, UV RESISTANT
PCA-403: PC/PBT ALLOY, UVAND CHEMICAL RESISTANCE, IM-
PROVED LOw TEMPERATUREIMPACT
Flexural Test
TRISTAR® T PC-10GFR-GY(V)POLYCARBONATE, 10% GLASS FILLED,
FLAME RETARDANT UL94 V-0 AT 1.5 mm, 5VA @ 2.4mm, UV RESISTANT
REFE
RREN
CE -
PO
LYC
ARB
ON
ATE
-GP
PC-06*,PC-10R-(6),
PC-08*,PC-10R-(8)
101, 101R201, 201R
31003105
300-6,301-6
-UVPC-10R-(V6),PC-10R-(V8)
103, 103R203, 203R
3103,3107
302-6,303-6
-FR([email protected] mm)-FR with UV
PC-10FR-(8)PC-10FR-(V8)
950AR953AR - -
-GPPC-10*,PC-10R
141, 141R241, 241R
2800,2805
300-10,301-10
-UV PC-10R-(V)143, 143R243, 243R
2803,2807
302-10,303-10
-FR([email protected] mm)-FR with UV
PC-10FRPC-10FR-(V)
940A, 940AR943A, 943AR
6455,6457 891
-GP PC-10R-(12) 141L, 141LR
2600,2605 -
-UV PC-10R-(VE) 143L, 143LR2603,2607
-
-FR([email protected] mm)-FR with UV
PC-10FRNPC-10FRN-(V)
920R, 940R923R, 943R 6485
-
-FR([email protected] mm),**with UV PC-10FRN-(V)** -
6485
-
-GP PC-10R-(15)121, 121R221, 221R
2500,2505
300-15,301-15
-UV PC-10R-(V15)123, 123R223, 223R
2503,2507
302-15,303-15
-FR([email protected] mm)-FR with UV
PC-10FR-(16)PC-10FR-(V16)
920AR923AR
6355,6357 -
-GPPC-10R-(18),PC-10R-(22) HF1110 2405
300EP-22,301EP-22
-UVPC-10R-(V18),PC-10R-(V22) HF-1130
2407
302EP-22,303EP-22
-FR([email protected] mm)-FR with UV
PC-10FR-(18)PC-10FR-(V18) -
6255,6257
-
-10%-10% with UV
PC-10GFRPC-10GFR-(V)
500R,503R 9415 5101
-20%-20% with UV
PC-20GFRPC-20GFR-(V) 3412 8325 5201
-30%-30% with UV
PC-30GFRPC-30GFR-(V) 3413 - -
© 2013 Polymer Technology & Services, LLC
What is polycarbonate?Polycarbonates are long-chain linear polyesters of carbonic acid and dihydric phenols, such as bisphenol A.
What are the properties of polycarbonate?Before starting to list properties of polycarbonate, it is probably wise to explain why the properties are the way they are. First, the technical stuff. Take a look at the above diagram. In it, you will see two six-sided structures. These are called phenyl groups. You will also see two groups identified by the label CH3. These are methyl groups. The presence of the phenyl groups on the molecular chain and the two methyl side groups contribute to molecular stiffness in the polycarbonate. This stiffness has a large effect on the properties of polycarbonate. First, attraction of the phenyl groups between different molecules contributes to a lack of mobility of the individual molecules. This results in good thermal resistance but relatively high viscosity (i.e., low melt flow) during processing. The inflexibility and the lack of mobility prevent polycarbonate from developing a significant crystalline structure. This lack of crystalline structure (the amorphous nature of the polymer) allows for light transparency.
Now for the clearer, less technical version of the properties. Polycarbonate is naturally transparent, with the ability to transmit light nearly that of glass. It has high strength, toughness, heat resistance, and excellent dimensional and color stability. Flame retardants can be added to polycarbonate without significant loss of properties.
The general properties can be summarized as follows:excellent physical properties excellent toughnessvery good heat resistance fair chemical resistancetransparent moderate to high pricefair processing
How do these properties compare to other materials?One of the biggest advantages of polycarbonate is its impact strength. The following diagram compares the impact strength of polycarbonate to other commonly sold plastics.
Polycarbonate does have its disadvantages. It has only fair chemical resistance and is attacked by many organic solvents. However, through modification with special additives, TRISTAR® PC grades have been developed to pass Bellcore/Telcordia GR-49 Chemical Resistance requirements.
CH3
C
CH3
Bisphenol A
Imp
act
Str
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h
Not
ched
Izod
ft.-lb
./in.
0
2
4
6
8
10
1
2 1
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PC
PC
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S
AB
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PV
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PP
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What is a glass fiber reinforced grade of polycarbonate?The addition of glass fibers to polycarbonate significantly increases the tensile strength, flexural strength, flexural modulus, and heat deflection temperature of the polycarbonate while causing a decrease in the impact strength and tensile elongation. The greater the amount of glass fiber added to the polycarbonate, the greater the effect on each property will be.
How is polycarbonate used?It can be injection molded, blow molded, and extruded and is an ideal engineering plastic with good electrical insulating properties, finding applications in electric meter housings and covers, casket hardware, portable tool housings, safety helmets, computer parts, and vandal-proof windows and light globes. The price of polycarbonate restricts its use to mainly engineering applications.
Other engineering applications include the following:equipment housingsexterior automotive componentsoutdoor lighting fixturesnameplates and bezelsfiber optic enclosuresbrackets and structural partsmedical supply componentscircuit protection devices
How is polycarbonate sold?In general, the primary distinguishing characteristic of a grade of polycarbonate is its melt flow. The only exceptions are glass fiber reinforced grades, which are sold based on the percentage of glass fiber used in the production of the plastic. Other properties (such as UV stabilization, mold release, impact modification, and flame retardancy) typically differentiate grades of the same melt flow or percentage of glass fiber. Changes in melt flow have an effect on other physical properties.
When specifying a grade of polycarbonate, it is necessary to know the conditions under which it will be used.
Criteria such as wall thickness, length of flow, environmental conditions including low and/or elevated temperatures, UV exposure, chemical environment and impact requirements all must be considered. In electrical and telecommunication applications, UL flammability and Telcordia specifications must also be considered. Your PTS representative can help you navigate through this application maze.
Notched Izod ImpactStrength vs. Temperature
(1/8” thickness)Notched Izod Impact Strength —ft.-lb./in.
20
18
16
14
12
10
8
6
4
2
0 -60 -40 -20 0 20 40 60 80 100
Temperature— °F.
7 MFI
10 MFI18 MFI
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3
© 2013 Polymer Technology & Services, LLC
TRISTAR® is a registered trademark of Polymer Technology & Services, LLC. LEXAN® is a registered trademark of SABIC IP CALIBRE® is a registered trademark of STYRON, LLC. MAKROLON® is a registered trademark of Bayer. *Extrusion Grades **5VA Flame Retardant grades are available only in Black, Gray and Beige Colors. The PTS LLC. grades listed are suggestions only. Due to variable conditions or methods of processing, NO GUARANTEES OR WARRANTIES ARE EXPECTED OR IMPLIED, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE. The above information is not to be construed as a license or recommendation to infringe on any patents.
PC-09FRN-WTPC-09FRN-WTV 9925
FR7067
PC-10FRNH
PC-10FRNH-(V) 945 6557 EMERGE™ 8600
-FR([email protected] mm, [email protected] mm)-FR with UV
-NON Cl, NON Br FR ([email protected] mm)-FR with UV
-
COMPANY PTS LLC SABIC IP BAYER STYRONTRADE NAME TRISTAR® LEXAN® MAKROLON® CALIBRETM
5-8 MFI
9-12 MFI
12-14 MFI
15-17 MFI
18-24 MFI
Glass Reinforced GradesV-O @ 1.5mm, 5VA @ 2.4mm
MIS
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FILE Company Profile
Polymer Technology and Services, LLC (PTS) is a supplier of high quality name brand and generic engineering thermoplastics. We offer the broadest range of world class resins combined with all the benefits of an efficient business model for distribution and techni-cal services. We call it “right sized”.
ServiceBased in Murfreesboro, Tennessee, USA since 1992, PTS offers over 150 years of combined engineering plastics experience. Our prompt and thorough personnel covers every OEM and molder’s needs, assisting with planning, scheduling, material selection, pro-cessing tips, agency compliance and design assistance.
SupportWith the depth of bench at PTS, we live up to our middle name everyday and provide round-the-clock expertise that helps our customers’ staffs and machinery perform at peak levels. By pre-scribing the precise grade of material and providing productivity analysis, when needed, we help operators and supervisors avoid costly problems or shutdowns for corrections. We pride ourselves in keeping up with the industry’s newest technologies and thermo-plastic grades - which helps improve your product quality, uptime and bottom line.
LogisticsPTS is located near the distribution center of the eastern two-thirds of the United States. Our central location allows us to develop spe-cialized inventory programs to orchestrate the optimum scenario for J-I-T delivery. Our strategic location warehousing in Illinois, In-diana, Kentucky, North Carolina, New Jersey, Tennessee and Texas also helps to improve cash flow and reduce risk of damage to resin storage. Our material tracking is constantly updated between the source of manufacture and your facility to provide you instanta-neous data and stronger inventory controls for your operation.
The mission of PTS is to strive to offer our processing customers and end-users the broadest possible array of engineering polymers with the best service and response time in the industry, at the most competitive pricing available.
© 2013 Polymer Technology & Services, LLC ABO
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PTS offers a wide selection of products to meet the specific needs of our customers without the limitations of distributor that can only offer the product line of a special manufacturer ,we ensure the product meets our customer’s needs, not make the customer fit the product
Who we are:• Supplier of High Quality Engineering Thermoplastics• Cover OEM and molders’ needs• Assist with planning, scheduling, material selection,
processing tips, agency compliance and design assistance.
Why TRISTAR® PC is right for you?• UL recognized, UL94 V-0 and 5VA ratings• Electrical, Electronic and telecommunication
market specialists• We offer superior quality materials, exceptional service,
quick response time and competitive prices.
Combining a broad product offer,technical expertise, and responsive
customer service; PTS hopes to become your “Engineering Polymer Specialist”.
A Success Story:PTS developed a resin to meet a stringent specification developed
for outdoor enclosures for telecommunication applications. The
product required low temperature impact (-40 C), UV stability and
improved chemical resistance. The new product offered improved
impact, chemical resistance and cycle time for molding; all at a
lower material cost than the competitive resin system, this is the
TRISTAR® PC-10FR-GY(VIM).
They trust us for their Global Business...• Schneider Electric / Square D.
• Alcatel
• Elster Electricity
• Regal Beloit
• Emerson Electric
• Tyco Electronics
• Hayward Pool
• Motorola
• Pace
11
REFE
REN
CE -
ALL
OYS
COMPANY PTS LLC SABIC IP BAYER STYRONTRADE NAME PTS CYCOLOY® BAYBLEND® TRIAX® PULSE®
PC/ABS
-FR PCA-FR C2800
C2950HF FR90 1725
-ID PCA-1012C1110
MC8002T85MN 830
-GP PCA-3013
PCA-30G30 5220 UT 250
-LT PCA-3015 5720 UT 1018
COMPANY PTS LLC SABIC IP BAYER TRADE NAME PTS XENOY® MAKROBLEND®
PC/PBT
ABBREVIATIONS: GP: General Purpose FR: Flame Retardant HF: Hi Flow ID: Impact Ductile LT: Low Temperature
CYCOLOY® AND XENOY® are registered trademarks of Sabic IP.PULSE® is a registered trademark of STYRON, LLC.BAYBLEND®, TRIAX®, and MAKROBLEND® are registered trademarks of Bayer.
The PTS LLC. grades listed are suggestions only. Due to variable conditions or methods of processing, NO GUARANTEES OR WARRANTIES ARE EXPECTED OR IMPLIED, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE.The above information is not to be construed as a license or recommendation to infringe on any patents.
© 2013 Polymer Technology & Services, LLC
TRISTAR® PC-10FR-GY(VIM)POLYCARBONATE, FLAME RETARDANT, UL94 V-0 AT 3.0 mm, UV AND
CHEMICAL RESISTANT, TESTED TELCORDIA GR49
-GP PCA-1011 C1000 T65MN 930
-HF PCA-1010H C1950 T45MN 600
-5VA FR PCA-2010 PCA-2008
FR(Non Cl, non Br)
PCA-2010NHPCA-2010NHV C6200
FR(Non Cl, non Br 5VA)
PCA-2201NHPCA-2201NHV C6600 FR3000 Emerge™ 7700
ENGINEERING POLYMER SPECIALISTS
ENG
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2315 Southpark Drive • Murfreesboro, TN 37128 USA
Phone (电话): +1-615.898.1700 • Fax (传真): +1-615.898.1697
Email: [email protected] • Web: www.ptsllc.com
Polymer Technology & Services (Suzhou) Trading Ltd.Suite 901B, Kinwick Centre - 32 Hollywood Road, Central - Hong Kong - PRC
Polymer Technology & Services (Suzhou) Trading Ltd.Room 1902, Xinhai International Plaza,
No. 200 Xinhai Street, Suzhou Industrial Park, 215021, Suzhou, China
Phone (电话): +86 (0)512-6280-9167, 6280-0789Fax (传真): +86-(0)512-6280-0739