Contents
Contents
....................Instruments & Controls .
................Basic Operation & Riding .
....................................Scooter Safety .
.....................................Before Riding .
1
9
25
41
These pages give an overview of thecontents of your owner’s manual. The firstpage of each section lists the topicscovered in that section.
Important safety information youshould know, plus a look at the safety-related labels on your scooter.
The location and function of indicatorsand controls on your scooter andoperating instructions for variouscontrols and features.
The importance of wearing a helmetand other protective gear, how to makesure you and your scooter are ready toride, and important information aboutloading.
How to start and stop the engine, anduse the brakes. Also, includes ridingprecautions and important informationabout riding with a passenger or cargo.
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Contents
Contents
........‘‘Reporting Safety Defects’’ .
......................Servicing Your Honda .
......................................................Tips .
.......Taking Care of the Unexpected .
......................Technical Information .
.....................Consumer Information .
....................................................Index .
Quick Reference
63
143
151
171
193
204
202
What to do if you have a flat tire, yourengine won’t start, etc.
ID numbers, technical specifications,and other technical facts.
Information on warranties, emissioncontrols, how to get Honda servicemanuals, and...
Why your scooter needs regularmaintenance, what you need to knowbefore servicing your Honda, an ownermaintenance schedule, and instructionsfor specific maintenance andadjustment items.
How to store and transport your scooterand how to be an environmentallyresponsible rider.
Handy facts about fuel, engine oil, tiresizes, and air pressures.
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2010Honda Elite 110OWNER’S MANUAL
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-
Introduction
Introduction
When you own a Honda, you’re part of aworldwide family of satisfied customers
people who appreciate Honda’sreputation for building quality into everyproduct.
Congratulations on choosing your Hondascooter.
Before riding, take time to get acquaintedwith your scooter and how it works. Toprotect your investment, we urge you totake responsibility for keeping yourscooter well maintained. Scheduledservice is a must, of course. But it’s just asimportant to observe the break-inguidelines, and perform all pre-ride andother periodic checks detailed in thismanual.
We also recommend that you read thisowner’s manual before you ride. It’s fullof facts, instructions, safety information,and helpful tips. To make it easy to use,the manual contains a detailed list oftopics at the beginning of each section,and both an in-depth table of contents andan index at the back of the book.
As you read this manual, you will findinformation that is preceded by a
symbol. This information isintended to help you avoid damage to yourHonda, other property, or the environment.
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Introduction
Introduction
WARNING:
Read the Warranties Booklet (page )thoroughly so you understand thecoverages that protect your new Hondaand are aware of your rights andresponsibilities.
If you have any questions, or if you everneed special service or repairs, rememberthat your Honda dealer knows yourscooter best and is dedicated to yourcomplete satisfaction.
Please report any change of address orownership to your Honda dealer so wewill be able to contact you concerningimportant product information.
You may also want to visit our website atwww.honda.com.
Happy riding!
California Proposition 65 WarningThis product contains or
emits chemicals known to the State ofCalifornia to cause cancer and birthdefects or other reproductive harm.
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A Few Words About Safety
Safety Messages
Safety Labels
Safety MessagesDANGER, WARNING, CAUTION
These signal words mean:
Your safety, and the safety of others, is very important. And operating this scooter safely isan important responsibility.
To help you make informed decisions about safety, we have provided operating proceduresand other information on labels and in this manual. This information alerts you to potentialhazards that could hurt you or others.
Of course, it is not practical or possible to warn you about all hazards associated withoperating or maintaining a scooter. You must use your own good judgment.
You will find important safety information in a variety of forms, including:
–– on the scooter.
–– preceded by a safety alert symbol and one of three signal words:or .
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You WILL be KILLED or SERIOUSLY HURT if youdon’t follow instructions.
You CAN be KILLED or SERIOUSLY HURT if you don’tfollow instructions.
You CAN be HURT if you don’t follow instructions.
A Few Words About Safety
Safety Messages
Safety Headings
Safety Section
Instructions
This entire manual is filled with important safety information –– please read it carefully.
–– such as Important Safety Reminders or Important Safety Precautions.
–– such as Scooter Safety.
–– how to use this scooter correctly and safely.
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1
Scooter Safety
Scooter Safety
This section presents some of the mostimportant information andrecommendations to help you ride yourscooter safely. Please take a few momentsto read these pages. This section alsoincludes information about the location ofsafety labels on your scooter.
................Important Safety Information ..................Accessories & Modifications .
..........................................Safety Labels .
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2
Important Safety Information
Always Wear a Helmet
Scooter Safety
There is much that you can do to protectyourself when you ride. You’ll find manyhelpful recommendations throughout thismanual. The following are a few that weconsider to be most important.
It’s a proven fact: helmets significantlyreduce the number and severity of headinjuries. So always wear an approvedmotorcycle helmet and make sure yourpassenger does the same. We alsorecommend that you wear eye protection,sturdy boots, gloves, and other protectivegear (page ).
Your scooter can provide many years ofservice and pleasure if you takeresponsibility for your own safety andunderstand the challenges you can meetwhile riding.
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3
Important Safety Information
Scooter Safety
Ride Defensively
Take Time to Learn & Practice
Make Yourself Easy to See
You andYour Motorcycle Riding Tips,
The most frequent scooter collisionhappens when a car turns left in front of ascooter. Another common situation is a carmoving suddenly into your lane.
Even if you have ridden other scooters,take time to become familiar with howthis scooter works and handles. Practice ina safe area until you build your skills andget accustomed to the scooter’s size andweight.
Because many crashes involveinexperienced or untrained riders, we urgeall riders to take a motorcycle operatorcourse approved by the Motorcycle SafetyFoundation (MSF). See page .
Some drivers do not see scooters becausethey are not looking for them. To makeyourself more visible, wear brightreflective clothing, position yourself soother drivers can see you, signal beforeturning or changing lanes, and use yourhorn when it will help others notice you.
Always pay attention to other vehiclesaround you, and do not assume that otherdrivers see you. Be prepared to stopquickly or make an evasive maneuver. Forother riding tips, see the booklet,
which camewith your new scooter.
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4
Important Safety Information
Don’t Drink and Ride
Ride within Your Limits Keep Your Honda in Safe Condition
Scooter Safety
Alcohol and riding don’t mix. Even onedrink can reduce your ability to respond tochanging conditions, and your reactiontime gets worse with every additionaldrink. So don’t drink and ride, and don’tlet your friends drink and ride either.
Pushing limits is another major cause ofscooter crashes. Never ride beyond yourpersonal abilities or faster than conditionswarrant. Remember that alcohol, drugs,fatigue, and inattention can significantlyreduce your ability to make goodjudgments and ride safely.
It’s important to keep your scooterproperly maintained and in safe ridingcondition. To help avoid problems, inspectyour scooter before every ride andperform all recommended maintenance.Never exceed load limits (page ), anddo not modify your scooter (page ) orinstall accessories that would make yourscooter unsafe (page ).
6
5
34
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Improper accessories ormodifications can cause a crash inwhich you can be seriously hurt orkilled.
Follow all instructions in thisowner’s manual regardingaccessories and modifications.
5
Accessories
Accessories & Modifications
Scooter Safety
Make sure the accessory does notobscure any lights, reduce groundclearance and lean angle, limitsuspension travel or steering travel, alteryour riding position, or interfere withoperating any controls. (cont’d)
Modifying your scooter or using non-Honda accessories can make your scooterunsafe. Before you consider making anymodifications or adding an accessory, besure to read the following information.
We strongly recommend that you use onlyHonda Genuine Accessories that havebeen specifically designed and tested foryour scooter. Because Honda cannot testall other accessories, you must bepersonally responsible for proper selection,installation, and use of non-Hondaaccessories.Check with your Honda dealer forassistance and always follow theseguidelines:
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6
Modifications
Accessories & Modifications
Scooter Safety
Do not add any electrical equipmentthat will exceed the scooter’s electricalsystem capacity (page ). A blownfuse can cause a loss of lights or enginepower (page ).Do not pull a trailer or sidecar with yourscooter. This scooter was not designedfor these attachments, and their use canseriously impair your scooter’s handling.
We strongly advise you not to remove anyoriginal equipment or modify your scooterin any way that would change its design oroperation. Such changes could seriouslyimpair your scooter’s handling, stability,and braking, making it unsafe to ride.
Removing or modifying your lights,exhaust system, emission control system,or other equipment can also make yourscooter illegal.
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7
Safety Labels
Scooter Safety
If a label comes off or becomes hard to read, contact your Honda dealer for a replacement.
Safety labels on your scooter either warn you of potential hazards that could cause seriousinjury or they provide important safety information. Read these labels carefully and don’tremove them.
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8
Safety Labels
Scooter Safety
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9
Instruments & Controls
Instruments & Controls
...........Operation Component Locations .
................................Controls & Features .
This section shows the location of allgauges, indicators, and controls you wouldnormally use before or while riding yourscooter.
The items listed on this page are describedin this section. Instructions for othercomponents are presented in other sectionsof this manual where they will be mostuseful.
...................................Ignition Switch .
...............................Gauges & Indicators .
........................................Horn Button ..............................Turn Signal Switch .
.................Headlight Dimmer Switch .............................Engine Stop Switch .
.........................................Start Button .
.................................Rear Brake Lock .............................................Seat Lock .
.................................................Shutter .
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rear brake lever
turn signal switch
headlightdimmer switch
brake lock lever engine stop switch
front brake lever
throttle grip
horn button start buttonignition switchshutter
10 Instruments & Controls
Operation Component Locations
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center compartment helmet holder
glove box
11Instruments & Controls
Operation Component Locations
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helmet holderfront hook
12 Instruments & Controls
Operation Component Locations
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(1) (2) (3) (4) (5)
(6)(7)(8)
13Instruments & Controls
Gauges & Indicators
The gauges and indicators on your scooterkeep you informed, alert you to possibleproblems, and make your riding safer andmore enjoyable. Refer to the gauges andindicators frequently. Their functions aredescribed on the following pages.
(1) left turn signal indicator(2) high beam indicator(3) odometer(4) PGM-FI malfunction indicator
lamp (MIL)(5) right turn signal indicator(6) fuel gauge(7) speedometer(8) coolant temperature gauge
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14 Instruments & Controls
Gauges & Indicators
Lamp Check.
Lamp Check
When applicable, the high beam indicatorcomes on when you turn the ignitionswitch ON and remains on until you selectthe low beam.
The PGM-FI malfunction indicator lamplights for a few seconds and then goes offwhen you turn the ignition switch ON.
These indicators are identified in the tableon page with the words:
If this indicator does not come on when itshould, have your Honda dealer check fora burned-out bulb or other problems.
15
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15Instruments & Controls
Gauges & Indicators
Lamp Check.
left turn signal indicator(green)high beam indicator(blue)
Lights when the headlight is on high beam.
Flashes when the left turn signal operates.
Flashes when there is any abnormality in the PGM-FI (Programmed Fuel Injection) system. Should alsolight for a few seconds and then go off when theignition switch is turned ON and the engine stopswitch is at RUN. If the indicator comes on at anyother time, reduce speed and take your scooter to aHonda dealer as soon as possible.
PGM-FI malfunctionindicator lamp (MIL)(amber)
1
2
34
5 right turn signal indicator(green)
Flashes when the right turn signal operates.
odometer Shows the total miles ridden.
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1.59 US gal (6.0 )
0.53 US gal (2.0 )
16 Instruments & Controls
Gauges & Indicators
fuel gauge
speedometer Shows riding speed in miles per hour.coolant temperaturegauge
6
78 Shows engine coolant temperature. When the needle
moves above the C (cold) mark, the engine is warmenough to start riding. If the needle approaches theH (hot) mark, the PGM-FI malfunction indicatorlamp (MIL) blinks, the vehicle speed will beautomatically restricted. Pull safely to the side of theroad. See page for instructions and cautions.
Shows the approximate fuel supply available. At F(Full), the fuel tank capacity including reserve is:
When the gauge needle first points to E (Empty),refill the tank as soon as possible. At E there is:
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Electrical circuits on.No electrical circuitsfunction.Seat can be opened.
ON
OFF No electricalcircuits function.
LOCK(steeringlock)
No electrical circuitsfunction. Locks thesteering head.
SEAT
Key Position Function
17
Ignition Switch
Controls & Features
Instruments & Controls
The ignition switch ( ) is used for startingand stopping the engine (page ) and tolock the steering for theft prevention(page ). Insert the key and turn it to theright for the ON position. Push down onthe key and turn it to the left to the LOCK(steering lock) position.
To unlock the steering lock, insert andpush down on the key and turn it to theright to the OFF position.
(cont’d)
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(1)
FRONT
(1) ignition switch
ONOFF
LOCK
SEAT
18
Controls & Features
Instruments & Controls
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〈 〉 〈 〉
(1)
CLOSE OPEN
(2)
(3)
(4)
(1) knob(2) projection
(3) ignition key(4) slot
SHUT
OPEN
19
Shutter
Controls & Features
Instruments & Controls
This scooter’s ignition switch is equippedwith a shutter, which helps to prevent theft.
To close the shutter, move the knob ( ) tothe SHUT position, or insert the projection( ) on the ignition key ( ) into the slot( ), then turn it counterclockwise to theSHUT position.
To open the shutter, insert the projectioninto the slot and turn it clockwise to theOPEN position.
2
1
34
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(1)
RIGHT HANDLEBAR (2)
(1) start button(2) engine stop switch OFF
RUN
20
Start Button Engine Stop Switch
Controls & Features
Instruments & Controls
Starting Procedure,
The start button ( ) is used for starting theengine. Pushing the button in starts theengine. See page .
The engine stop switch ( ) is used to stopthe engine in an emergency. To operate,push the switch to the OFF position. Theswitch must be in the RUN position tostart the engine, and it should normallyremain in the RUN position even when theengine is OFF.
The starter motor will not operate if theengine stop switch is in the OFF positionwhen the start button is pushed.
The electric starter will only work whenthe brake lever is pulled in.
1
2
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(1)
HILO
(3)
LEFT HANDLEBAR
(1) headlight dimmer switch
(2) turn signal switch(3) horn button
(2)
21
Turn Signal Switch
Headlight Dimmer Switch
Controls & Features
Instruments & Controls
The turn signal switch ( ) is used to signala turn or a lane change. To operate, movethe switch all the way in the properdirection and release it. The appropriateturn signal lights will start blinking. Tocancel the light, push the switch in.
If your scooter is stopped with the ignitionswitch ON and the engine stop switchOFF, the headlight, taillight and licenselight will remain on, resulting in batterydischarge.
The headlight dimmer switch ( ) is usedto change between the high and low beamsof the headlight. To operate, turn theswitch to HI for high beam, and LO forlow beam.
2
1
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〈 〉
(1)
(2)
LEFT HANDLEBAR
(1) rear brake lever
To apply
(2) brake lock lever
22
Rear Brake Lock
Horn Button
Controls & Features
Instruments & Controls
Be sure the rear brake is applied whilestarting and warming up the engine.The rear brake lock will not function if therear brake is not adjusted properly(page ).
The horn is used to alert other motorists.To operate, push the horn button ( ).
To Apply the Brake LockSqueeze the rear brake lever ( ) and setthe brake lock lever ( ).
3
116
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〈 〉
(1)
(1) rear brake lever(2) brake lock lever
(2)
LEFT HANDLEBAR
To release
23
Controls & Features
Instruments & Controls
Before riding, make sure that the rearbrake is fully released so there is no dragon the rear wheel.
To Release the Brake LockSqueeze the rear brake lever.
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BELOW HANDLEBAR
(1) ignition key
(1) SEAT
24
Seat Lock
Controls & Features
Instruments & Controls
The seat lock is in the ignition switch onthe right side below the handlebar.
To lock the seat, lower and push down onit until it locks. Make sure the seat issecurely closed before riding.
To open the seat, insert the ignition key( ) and turn it to SEAT, then push in onthe ignition key.1
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25
Before Riding
Before Riding
Before each ride, you need to make sureyou and your Honda are both ready to ride.To help get you prepared, this sectiondiscusses how to evaluate your ridingreadiness, what items you should check onyour scooter, and adjustments to make foryour comfort, convenience, or safety. Thissection also includes importantinformation about loading.
........................Are You Ready to Ride? ...............................Protective Apparel .
....................................Rider Training ..............Is Your Scooter Ready to Ride? .
.............................Pre-ride Inspection .......................Load Limits & Guidelines .
...............................................Loading .........................................Load Limits .
............................Loading Guidelines ...............................Cargo Compartments .
..........................Center Compartment ...........................................Front Hook ............................................Glove Box .
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26
Protective Apparel
Are You Ready to Ride?
Before Riding
Read this owner’s manual.Make sure you understand all the safetymessages.Know how to operate all the controls.
You feel well and are in good physicaland mental condition.
Before each ride, be sure: For your safety, we strongly recommendthat you always wear an approvedmotorcycle helmet, eye protection, boots,gloves, long pants, and a long-sleevedshirt or jacket whenever you ride.Although complete protection is notpossible, wearing proper gear can reducethe chance of injury when you ride.Following are suggestions to help youchoose the proper gear.
Before you ride your scooter for the firsttime, we urge you to:
You are wearing an approvedmotorcycle helmet (with chin straptightened securely), eye protection, andother protective clothing.You don’t have any alcohol or drugs inyour system.
Make sure your passenger is ready to ride,too, and is wearing proper gear including ahelmet.
If you must carry an extra helmet whileriding, use a commercially availableelastic cord, strap, or net to secure thehelmet to the seat.
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Not wearing a helmet increasesthe chance of serious injury ordeath in a crash.
Be sure you and your passengeralways wear a helmet, eyeprotection, and other protectiveapparel when you ride.
27
Are You Ready to Ride?
Before Riding
(cont’d)
Helmet and Eye ProtectionYour helmet is your most important pieceof riding gear because it offers the bestprotection against head injuries. A helmetshould fit your head comfortably andsecurely. A bright-colored helmet andreflective strips can make you morenoticeable in traffic.
Leather gloves to help protect yourhands.
Sturdy boots with non-slip soles to helpprotect your feet and ankles.
In addition to a helmet and eye protection,we also recommend:
Additional Riding Gear
An open-face helmet offers someprotection, but a full-face helmet offersmore. Regardless of the style, look for aDOT (Department of Transportation)sticker on any helmet you buy. Alwayswear a face shield or goggles to protectyour eyes and help your vision.
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28
Rider Training
Are You Ready to Ride?
Before Riding
Riding Tips
We urge all riders to take a motorcycleoperator course approved by theMotorcycle Safety Foundation (MSF).New riders should start with the basiccourse, and even experienced riders willfind the advanced course beneficial. Forinformation about the MSF training coursenearest you, call the national toll-freenumber: (800) 446-9227.
A motorcycle riding suit or jacket forcomfort as well as protection.Bright-colored and reflective clothingcan help make you more noticeable intraffic. Avoid loose clothes that couldget caught on any part of your scooter.
Developing your riding skills is an on-going process. Even if you have riddenother scooters, take time to becomefamiliar with how this scooter works andhandles. Practice riding the scooter in asafe area to build your skills. Do not ridein traffic until you get accustomed to thescooter’s controls, and feel comfortablewith its size and weight.
Other riding tips can be found in thebooklet that came with your
scooter.
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29
Are You Ready to Ride?
Before Riding
ALWAYS wear a helmet.You should also wear a face shield or goggles.
Wear bright or reflective clothing. Wear gloves.
Clothes should be close-fitting.
Boots should be close-fitting, have low heels and offer ankle protection.
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Improperly maintaining thisscooter or failing to correct aproblem before riding can cause acrash in which you can beseriously hurt or killed.
Always perform a pre-rideinspection before every ride andcorrect any problems.
30
Pre-ride Inspection
Is Your Scooter Ready to Ride?
Before Riding
Tires&Wheels
Before each ride, it’s important to inspectyour scooter and make sure any problemyou find is corrected. A pre-rideinspection is a must, not only for safety,but because having a breakdown, or evena flat tire, can be a major inconvenience.
Check the following items before you geton the scooter:
Look at the tires. If a tireappears low, use an airpressure gauge to check itspressure. Also look forsigns of excessive wear(page ) or damage tothe tires and wheels.
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31
Is Your Scooter Ready to Ride?
Before Riding
Leaks,LooseParts
Lights
Load Limits
Cargo
Walk around your scooterand look for anything thatappears unusual, such as aleak or loose cable.
If you are carrying a passenger or cargo,also check the following:
Make sure you do notexceed the load limits(page ).
Check that all cargo issecure.
Make sure the headlight,brakelight, taillight, licenselight, and turn signals areworking properly.
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32
Is Your Scooter Ready to Ride?
Before Riding
Periodic MaintenanceThrottle
Brakes
Indicators
If you haven’t ridden the scooter in over aweek, you should also check other items,such as the oil level and other fluids. See
(page ).Periodic maintenance should also be doneat least once a month, no matter how oftenyou ride.
Remember, be sure to take care of anyproblem you find, or have your Hondadealer correct it before you ride.
Check these items after you get on thescooter:
Rotate the throttle to checkthat it moves smoothlywithout binding.
Pull the front and rearbrake levers to check thatthey operate normally.
Turn the ignition on andcheck for normal operationof the gauges andindicators (page ).13
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Overloading or improper loadingcan cause a crash and you can beseriously hurt or killed.
Follow all load limits and otherloading guidelines in this manual.
33
Loading
Load Limits & Guidelines
Before Riding
Your scooter has been designed to carryyou and one passenger. When you carry apassenger, you may feel some differenceduring acceleration and braking. But solong as you keep your scooter well-maintained, with good tires and brakes,you can safely carry loads within thegiven limits and guidelines.
However, exceeding the weight limit orcarrying an unbalanced load can seriouslyimpair your scooter’s handling, braking,and stability. Non-Honda accessories,improper modifications, and poormaintenance can also reduce your safetymargin.
How much weight you put on your scooter,and how you load it, are important to yoursafety. Anytime you ride with a passengeror cargo, you should be aware of thefollowing information.
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357 lbs (162 kg)
57 lbs (26 kg)
22 lbs (10 kg)
6.6 lbs (3 kg)2.0 lbs (1.0 kg)1.0 lbs (0.5 kg)
34
Load Limits
maximum weight capacity:
maximum cargo weight:
Load Limits & Guidelines
Before Riding
Following are the load limits for yourscooter:
includes following maximumcompartment weights:
includes the weight of the rider,passenger, all cargo, and all accessories.
The weight of added accessories willreduce the maximum cargo weight youcan carry.
center compartment:front hook:glove box:rear carrier:
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-
-
-
-
22 lbs (10 kg)
6.6 lbs (3 kg)
1.0 lbs (0.5 kg)
2.0 lbs (1.0 kg)
35
Loading Guidelines
Load Limits & Guidelines
Before Riding
Your scooter is primarily intended fortransporting you and a passenger. Youmay wish to secure a jacket or other smallitems to the seat when you are not ridingwith a passenger.
If you wish to carry more cargo, checkwith your Honda dealer for advice, and besure to read the information regardingaccessories on page .5
center compartment;weight limit
rear carrier;weight limit
front hook;weight limit
glove box;weight limit
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36
Load Limits & Guidelines
Before Riding
Follow these guidelines whenever youcarry a passenger or cargo:
Check that both tires are properlyinflated, and that pressure in the reartire is increased to suit the load(page ).
Improperly loading your scooter canaffect its stability and handling. Even ifyour scooter is properly loaded, youshould ride at reduced speeds whenevercarrying cargo.
To prevent loose items from creating ahazard, make sure that all cargo is tieddown securely before you ride.Place cargo weight as low and close tothe center of your scooter as possible.Balance cargo weight evenly on bothsides.
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22 lbs (10 kg).
(1) center compartment
(1)
37
Center Compartment
Cargo Compartments
Before Riding
However, regardless of compartmentcapacity, be sure you do not exceed themaximum load and cargo weight limits.
To Open the Center Compartment
To Close the Center Compartment
Place the scooter on its center stand andopen the seat (page ).
Lower and push down on the seat until itlocks.
Make sure the seat is securely closedbefore riding.
The center compartment may becomeheated by the engine. Do not store foodand other articles which are flammable orsusceptible to heat damage in thiscompartment.
Do not direct water under pressure againstthe center compartment as water will beforced into the compartment.
The center compartment ( ) is designed tocarry up to
1
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1.0 lbs (0.5 kg)
BELOW HANDLEBAR
(1) front hook
(1)
38
Front Hook
Cargo Compartments
Before Riding
maximum weight limit:
The front hook ( ) may be used to hang asmall shopping bag. Do not carry morethan the maximum weight limit.
Do not attach a large bag or other item thatcan interfere with the movement of yourfeet.
1
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2.0 lbs (1.0 kg)
BELOW HANDLEBAR
(1)
(2)
LLoocckk
(3)
UUnnlloocckkOOppeenn
(1) glove box(2) ignition key(3) knob
39
Glove Box
maximum weight limit:
Cargo Compartments
Before Riding
The glove box ( ) may be used to storelightweight items. Do not carry more thanthe maximum weight limit.
Be careful not to flood this area whenwashing your scooter.
To open the glove box, insert the ignitionkey ( ) and turn it counterclockwise orpush the knob ( ) when unlocked.To close the glove box, press the coverand make sure it is closed securely.
The glove box can be locked. To lock theglove box, insert the ignition key and turnit clockwise then remove the key.
1
32
09/04/02 10:18:41 31GFM600 0048
40 Before Riding
09/04/02 10:18:44 31GFM600 0049
41
Basic Operation & Riding
Basic Operation & Riding
To protect your new engine and enjoyoptimum performance and service life,refer to Break-in Guidelines (page ).
This section gives basic riding instructions,including how to start and stop yourengine, and how to use the throttle andbrakes. It also provides importantinformation on riding with a passenger orcargo.
To protect the catalytic converter in yourscooter’s exhaust system, avoid extendedidling and the use of leaded gasoline.
.........................Safe Riding Precautions ..............Starting & Stopping the Engine .
..........................................Preparation ...............................Starting Procedure .
..................................Flooded Engine .Bank Angle Sensor Ignition Cut-off
................................................System ......................How to Stop the Engine .
.....................................................Riding ....................................................Braking .....................................................Parking .
..........Riding with a Passenger or Cargo .........................Theft-prevention Tips .
181
4243434447
47484956586162
09/04/02 10:18:56 31GFM600 0050
42
Safe Riding Precautions
Basic Operation & Riding
Scooter Saf ety
Bef ore Riding
Before riding your scooter for the firsttime, please review thesection beginning on page 1, and the
section beginning onpage .
Even if you have ridden other scooters,take time to become familiar with howthis scooter works and handles. Practice ina safe area until you build your skills andget accustomed to the scooter’s size andweight.
Make sure flammable materials such asdry grass or leaves do not come in contactwith the exhaust system when riding,idling, or parking your scooter.
25
09/04/02 10:19:01 31GFM600 0051
43
Preparation
Starting & Stopping the Engine
Basic Operation & Riding
Always follow the proper startingprocedure described below.
For your safety, avoid starting or operatingthe engine in an enclosed area such as agarage. Your scooter’s exhaust containspoisonous carbon monoxide gas which cancollect rapidly in an enclosed area andcause illness or death.
Operate the start button for slightly longerthan usual without opening the throttle ifthe scooter has been left standing for along time or when the fuel tank has justbeen refilled.
Before starting, insert the key, turn theignition switch ON, and confirm thefollowing:
The engine stop switch is set to RUN.Do not use the electric starter for morethan 5 seconds at a time. Release the startbutton for approximately 10 secondsbefore pressing it again.
The PGM-FI malfunction indicatorlamp (MIL) is OFF.
09/04/02 10:19:09 31GFM600 0052
Contact with the spinning rearwheel can cause you to be hurt.
Set the parking brake when thescooter is on its center stand.
44
Starting Procedure
Starting & Stopping the Engine
Basic Operation & Riding
Any Air TemperaturePlace the scooter on its center stand.
Lock the rear wheel by squeezing therear brake lever ( ) and setting thebrake lock lever ( ).
The electric starter will only work whenthe brake lever is pulled in.
This scooter has a fuel-injected enginewith an automatic choke. Follow theprocedure indicated below.
1.
2.
21
09/04/02 10:19:18 31GFM600 0053
(3) ignition switch
(3)
LEFT HANDLEBAR
(1)
BELOW HANDLEBAR(2)
(1) rear brake lever(2) brake lock lever
45
Starting & Stopping the Engine
Basic Operation & Riding
Make sure the engine stop switch is atRUN.Turn the ignition switch ( ) ON.
(cont’d)
3.
4. 3
09/04/02 10:19:25 31GFM600 0054
(5) throttle
(5)
(4) start button
PUSH
(4)
CLOSED
46
Starting & Stopping the Engine
Basic Operation & Riding
Riding,Allow the engine to warm up beforeriding (see page ).
Do not ‘‘blip’’ (rapidly open and close)the throttle. This action may cause thescooter to move forward suddenly.
With the throttle completely closed,press the start button ( ).
The engine will not start if the throttle isfully open (because the electronic controlmodule cuts off the fuel supply).
Be sure to keep the throttle ( ) closedand the rear brake locked while startingand warming up the engine.
6.
7.
55.4
49
09/04/02 10:19:34 31GFM600 0055
-
47
Flooded Engine Bank Angle Sensor IgnitionCut-off System
Starting & Stopping the Engine
Basic Operation & Riding
IfYour Engine Quits or Won’t Start,
If the engine fails to start after repeatedattempts, it may be flooded with excessfuel. To clear a flooded engine:
Leave the engine stop switch set toRUN.Open the throttle fully.Press the start button for 5 seconds.Follow the normal starting procedure.If the engine starts, then open thethrottle slightly if idling is unstable.If the engine does not start, wait 10seconds, then follow steps again.
If the engine still won’t start, refer to
page .
Your scooter’s banking (lean angle) sensorsystem is designed to automatically stopthe engine and fuel pump if the scooter isoverturned.
Before restarting the engine, you mustturn the ignition switch to the OFFposition and then back to ON. The enginewill not restart until you perform thisprocedure.
1.
2.3.4.5.
41
153
09/04/02 10:19:45 31GFM600 0056
48
How to Stop the Engine
Starting & Stopping the Engine
Basic Operation & Riding
Normal Engine Stop
The engine stop switch should normallyremain in the RUN position even when theengine is OFF.
Emergency Engine StopTo stop the engine in an emergency, usethe engine stop switch. To operate, pressthe switch to the OFF position.
To stop the engine, turn the ignition switchOFF.
If your scooter is stopped with the enginestop switch OFF and the ignition switchON, the headlight, position light, taillight,and license light will remain on, resultingin battery discharge.
09/04/02 10:19:53 31GFM600 0057
(2)
(3)
(1) rear brake lever(2) brake lock lever(3) throttle
(1)
CLOSED
49
Riding
Basic Operation & Riding
To prevent unexpected movement,make sure the throttle is closed and therear brake is locked (page ) beforemoving the scooter off its center stand.
Stand on the left side of the scooter andpush it forward and off the center stand.
1. 2.
22
09/04/07 16:57:18 31GFM600 0058
(1) rear brake lever(2) brake lock lever
(1) (2)
50
Riding
Basic Operation & Riding
Mount the scooter from the left side,keeping at least one foot on the groundto steady the scooter.
To unlock the rear wheel, squeeze therear brake lever ( ) until the brake locklever ( ) releases.
3. 4.
21
09/04/02 10:20:09 31GFM600 0059
(3) throttle
(3)
OPENCLOSED
51
Riding
Basic Operation & Riding
Before starting off, indicate yourdirection with the turn signals, andcheck for safe traffic conditions. Graspthe handlebars firmly with both hands.
To accelerate, open the throttle ( )gradually. The scooter will moveforward.
To decelerate, close the throttle.
Do not blip (rapidly open and close) thethrottle as the scooter will move forwardsuddenly.
(cont’d)
5. 6.
7.
3
09/04/07 16:57:28 31GFM600 0060
CLOSED(3)
(3) throttle
(4) front brake (5) rear brake
(5) (4)
52
Riding
Basic Operation & Riding
To slow the scooter, reduce the throttle( ) and apply the front ( ) and rear ( )brakes together.Using only one brake reduces stoppingperformance. Excessive brakeapplication may cause either wheel tolock, reducing control of the scooter.
8.3 4 5
09/04/07 16:57:35 31GFM600 0061
(3)
(3) throttle (4) front brake (5) rear brake
(5) (4)
CLOSED
53
Riding
Basic Operation & Riding
After completing a turn, open thethrottle gradually to accelerate thescooter.
When approaching a corner or turn,slow the scooter by closing the throttle( ) fully and applying both the front( ) and rear ( ) brakes at the sametime.
(cont’d)
9. 10.
34 5
09/04/07 16:57:44 31GFM600 0062
(3) throttle
(3)
(4) front brake (5) rear brake
(5)CLOSED
(4)
54
Riding
Basic Operation & Riding
When descending a steep grade, closethe throttle ( ) fully and apply both thefront ( ) and rear ( ) brakes to slowthe scooter.Avoid continued use of the brakes,which may cause the brakes to overheatand reduce braking efficiency.
11.3
4 5
09/04/07 16:57:51 31GFM600 0063
55
Riding
Basic Operation & Riding
When riding in wet or rainy conditionsor loose surfaces, the ability tomaneuver and stop is reduced. For yoursafety:
Exercise extreme caution whenbraking, accelerating, or turning.Ride at slower speeds and allow forextra stopping distance.Keep the scooter as upright aspossible.Use extreme caution when ridingover slippery surface such as railroadtracks, iron plates, manhole covers,painted lines, etc.
12.
09/04/02 10:20:45 31GFM600 0064
56
Braking
Basic Operation & Riding
Applying the brakes too hard may causethe wheels to lock and slide, reducingcontrol of your scooter. If this happens,release the brake controls, steer straightahead until you regain control, thenreapply the brakes more gently.
Your scooter is equipped with a LinkedBraking System. Operating the front brakelever applies the front brake. Operatingthe rear brake lever applies the rear brakeand a portion of the front brake. For fullbraking effectiveness, use the front andrear brake levers simultaneously.
As with a conventional scooter brakingsystem, excessively hard application of thebrake controls may cause wheel lock,reducing control of the scooter.
As a general rule, the front braking systemprovides about 70 percent of total stoppingpower.
To slow or stop, apply the front and rearbrake levers smoothly.
Gradually increase braking as you feel thebrakes slowing your speed.
For support, before coming to a completestop, put your left foot down first, thenyour right foot down.
09/04/02 10:20:52 31GFM600 0065
57
Braking
Basic Operation & Riding
Your ability to brake in a turn and to brakehard in an emergency situation areimportant riding skills. We suggestattending a Motorcycle Safety Foundationexperienced rider training course(page ) to retain these skills.
When possible, reduce your speed orcomplete braking before entering a turn.Avoid braking or closing the throttlequickly while turning. Either action maycause one or both wheels to slip andreduce your control of your scooter.
When riding in wet or rainy conditions, oron loose surfaces, the ability to maneuverand stop will be reduced. All of youractions should be smooth under theseconditions. Rapid acceleration, braking orturning may cause loss of control.
For your safety, exercise extreme cautionwhen braking, accelerating or turning.
When descending a long, steep grade, useboth brakes intermittently. Continuousbrake application can overheat the brakesand reduce their effectiveness.
Riding with your hand on either brakelever may actuate the brakelight, giving afalse indication to other drivers. It mayalso overheat the brakes, reducingeffectiveness.28
09/04/02 10:20:59 31GFM600 0066
USE CENTER STAND
58
Parking
Basic Operation & Riding
CatalyticConverter
Look for a level parking area. If youcan’t park on a paved surface, makesure the ground surface is firm,especially under the center stand.Make sure flammable materials such asdry grass or leaves do not come incontact with the exhaust system whenparking your scooter. Refer to
, page .If you must park on a hill, position therear tire against the curb at a 45 degreeangle.Use the center stand to support thescooter while parked.
To lower the center stand, stand onthe left side of the scooter. Hold theleft handle grip and rear carrier. Pressdown on the tip of the stand withyour right foot and, simultaneously,pull up and back.
If you have to park on a soft surface,insert something solid under the standfor support.
1.
2.
189
09/04/02 10:21:08 31GFM600 0067
(1)
LOCK STEERING
(1) ignition key (A) push in(B) turn to LOCK(C) turn to UNLOCK
(C)
(B)
(A)
(A)
To lock
To unlock
59Basic Operation & Riding
Parking
(To unlock the steering lock, insert andpush down on the key and turn it to theright to the OFF position.)
Use the steering lock, which locks thehandlebar in place. Turn the handlebarall the way to the left. Push in on theignition key ( ) and turn it to LOCK.Remove the key.
(cont’d)
3.
1
09/04/07 16:58:00 31GFM600 0068
UNDER SEAT
(2)
(2) helmet holders
60
Parking
Basic Operation & Riding
Hang your helmet on the holder.Lower the seat to lock.
To remove a helmet, open the seat(page ). Remove the helmet from thehelmet holder. Lower and push down onthe seat until it locks. Make sure the seat issecurely closed before riding.
Open the seat (page ).
Use the helmet holders ( ), locatedbelow the seat, to secure your helmetwith your scooter:
4. 2
24
24
09/04/02 10:21:24 31GFM600 0069
61
Theft-prevention Tips
Parking
Basic Operation & Riding
If you decide to use an anti-theft device,select one of good quality and be sure tofollow the manufacturer’s instructions.
Always take the ignition key with you.Always use the steering lock (page ),even if you’re parking for just a minuteor two. A thief can easily push anunlocked scooter to a waiting truck.In addition to the steering lock, use agood quality anti-theft device madespecifically to lock a scooter to a secureobject.
Keep your owner’s manual, currentregistration, and insurance informationwith your scooter. This will make iteasier for the authorities to find you ifyour scooter is stolen and recovered.
Park your scooter in a locked garagewhenever possible. If a garage isn’tavailable, park in a concealed area or ina well-lit area with enough pedestriantraffic to discourage a thief.
59
09/04/02 10:21:32 31GFM600 0070
62
Riding with a Passenger or Cargo
Basic Operation & Riding
Load Limits,
Loading Guidelines,
Before riding with a passenger, make sureyour passenger is wearing the properprotective apparel (page ).
Your scooter is designed to carry you andone passenger. Whenever you add apassenger or cargo, you must be carefulnot to exceed the total load limits for thisvehicle ( page ). Makesure your cargo is properly secured( page ).
Tell your passenger to hold the passengerhandrails or your waist, lean with you inthe turns, and keep their feet on thepassenger footpegs at all times, even whenthe scooter is stopped at a traffic light.Be aware that carrying a passenger or
heavy cargo can affect acceleration,braking, and handling.
38
34
26
09/04/02 10:21:38 31GFM600 0071
63Servicing Your Honda
Servicing Your Honda
Maintenance, replacement or repair ofthe emission control devices andsystems may be performed by anymotorcycle repair establishment orindividual using parts that are‘‘certified’’ to EPA standards.
Bef ore You Service Your Honda
(cont’d)
To help keep your scooter in good shape,this section includes a MaintenanceSchedule for required service, a list ofperiodic checks you should perform atleast once a month, and step-by-stepinstructions for specific maintenance tasks.You’ll also find important safetyprecautions, information on fuels and oils,and tips for keeping your Honda lookinggreat.
For information about the exhaustemission and noise emission requirementsof the U.S. Environmental ProtectionAgency (EPA) and the California AirResources Board (CARB), see page .
............The Importance of Maintenance .................................Maintenance Safety .
.............Important Safety Precautions ..............................Periodic Maintenance ............................Maintenance Schedule .
...............................Maintenance Record .
For information about replacing fuses, seepage .
182
666768707277
164
09/04/02 10:21:49 31GFM600 0072
64
Servicing Your Honda
Servicing Your Honda
Service Preparations
Service Procedures
......Maintenance Component Locations .Chassis
........................Owner’s Manual Storage ....................................................Tool Kit .
.................................................Brakes .....................................................Tires .
Electrical................................................Battery .
................................Appearance Care .
.............................Front Cover Removal .
Fluids & Filters.........................................................Fuel .
.................Engine Oil & Strainer Screen .................................................Coolant .
.........................................Air Cleaner .............................Crankcase Breather .
Engine...............................................Throttle .
..........................................Spark Plug .
112120
129
134
79828384
858899
103106
107109
09/04/02 10:22:05 31GFM600 0073
*
**
*
**
65
Servicing Your Honda
Servicing Your Honda
Type of Inspection/Service
Maintenance SchedulePeriodic MaintenancePre-ride Inspection
Refer to page:
interval on schedulemonthlybefore every ride
your Honda dealeryouyou
Who PerformsWhen Performed307072
unless you have the proper tools and service data and are mechanically qualified
The following table summarizes the three types of inspections and servicingrecommendations for your scooter. Both the pre-ride inspection and the scheduledmaintenance at the recommended intervals are necessary to assure safe and dependableperformance. The periodic checks provide additional confidence in your scooter’sperformance.
more often if you ride frequently or long distances; or anytime you clean your scooter
09/04/02 10:22:20 31GFM600 0074
Improperly maintaining thisscooter or failing to correct aproblem before you ride cancause a crash in which you can beseriously hurt or killed.
Always follow the inspection andmaintenance recommendationsand schedules in this owner’smanual.
66
The Importance of Maintenance
Servicing Your Honda
Keeping your scooter well-maintained isabsolutely essential to your safety. It’salso a good way to protect yourinvestment, get maximum performance,avoid breakdowns, and have more fun. Aproperly maintained scooter will also helpto reduce air pollution.
Remember, proper maintenance is theowner’s responsibility. Be sure to inspectyour scooter before each ride, perform theperiodic checks, and follow theMaintenance Schedule in this section.
If your scooter overturns or is involved ina crash, be sure your Honda dealerinspects all major parts, even if you areable to make some repairs.
09/04/02 10:22:27 31GFM600 0075
Failure to properly followmaintenance instructions andprecautions can cause you to beseriously hurt or killed.
Always follow the procedures andprecautions in this owner’smanual.
67
Maintenance Safety
Servicing Your Honda
Other tasks that are more difficult andrequire special tools are best performed byprofessionals. Wheel removal shouldnormally be handled only by a Hondatechnician or other qualified mechanic.Instructions are included in this manualonly to assist in emergency service.
Some of the most important safetyprecautions follow. However, we cannotwarn you of every conceivable hazard thatcan arise in performing maintenance. Onlyyou can decide whether or not you shouldperform a given task.
This section includes instructions on howto perform some important maintenancetasks. If you have basic mechanical skills,you can perform many of these tasks withthe tools provided with your scooter.
09/04/02 10:22:32 31GFM600 0076
68
Important Safety Precautions
Maintenance Safety
Servicing Your Honda
Carbon monoxide poisoning fromengine exhaust.
Burns from hot scooter parts.
Injury from moving parts.
Read the instructions before you begin,and make sure you have the tools andskills required.
Make sure the engine is off before youbegin any maintenance or repairs. Thiswill help eliminate several potentialhazards:
Be sure there isadequate ventilation whenever youoperate the engine.
Let theengine and exhaust system cool beforetouching.
Do not runthe engine unless instructed to do so.
To reduce the possibility of a fire orexplosion, be careful when workingaround gasoline. Use onlynon-flammable solvent, not gasoline, toclean parts. Keep cigarettes, sparks, andflames away from all fuel-related parts.
Be sure the rear brake lock is set beforerunning the engine while the scooter issupported by the center stand. This willprevent the rear wheel from spinningand avoid the possibility of someonebeing injured from contacting the wheel.
To help prevent the scooter from fallingover, park it on a firm, level surface,using the center stand to providesupport.
09/04/02 10:22:40 31GFM600 0077
69
Maintenance Safety
Servicing Your Honda
Remember that your Honda dealer knowsyour scooter best and is fully equipped tomaintain and repair it. To ensure the bestquality and reliability, use only newHonda Genuine Parts or their equivalentsfor repair and replacement. If you have thetools and skills required for additionalmaintenance jobs, you can purchase anofficial Honda Service Manual(page ).194
09/04/02 10:22:44 31GFM600 0078
70
Periodic Maintenance
Servicing Your Honda
Check the odometer reading and performany scheduled maintenance checks that areneeded (page ). Remember, morefrequent checks may be needed for ridingin severe conditions.
In addition to the regularly scheduledmaintenance (page ) and daily pre-rideinspection (page ), consider performingthe periodic checks on the following pageat least once a month, even if you haven’tridden your scooter, or as often as once aweek if you ride frequently or for longdistances. It’s a good idea to perform thismaintenance any time you clean yourscooter.
7230
72
09/04/02 10:22:50 31GFM600 0079
71
Periodic Maintenance
Servicing Your Honda
Fluids
Lights
Freeplay
Tires &Wheels
Check the air pressure with a gauge and add air if needed (page ).Examine the tread for wear (page ).Look closely for nails, embedded objects, cuts, and other types ofdamage (page ). Roll your scooter so you can inspect the entiresurface.Check the condition of the wheels.Check the levels of the engine oil (page ), coolant (page ),and brake fluid (page ). Add the correct fluid as necessary, andinvestigate the cause of any low fluid level.
Check the freeplay of the rear brake lever (page ) and throttle grip.FusesNuts & Bolts
Make sure you have a full supply of spare fuses.Check the major fasteners and tighten as needed.
Make sure the headlight, brakelight, taillight, license light, and turnsignals are working properly.
120
120
100113
116
122
92
09/04/02 10:23:02 31GFM600 0080
72 Servicing Your Honda
Maintenance Schedule
Some items in the Maintenance Schedulecan be performed with basic mechanicalskills and hand tools. Procedures for theseitems are provided in this manual. Otheritems involve more extensive proceduresand may require special training, tools,and equipment. We recommend that youhave your Honda dealer perform thesetasks unless you have advancedmechanical skills and the required toolsand equipment. Procedures for such itemsin this schedule are provided in an officialHonda Service Manual available forpurchase (page ).
The service intervals in this MaintenanceSchedule are based on average ridingconditions. Some items will need morefrequent service if you ride in unusuallywet or dusty areas or at full throttle.Consult your Honda dealer forrecommendations applicable to yourindividual needs and use.
The required Maintenance Schedule thatfollows specifies how often you shouldhave your scooter serviced, and whatthings need attention. It is essential to haveyour scooter serviced as scheduled tomaintain safe, dependable performanceand proper emission control.
194
09/04/02 10:23:08 31GFM600 0081
* **
*
**
73
Maintenance Schedule
Servicing Your Honda
Perform the pre-ride inspection (page )and owner maintenance (page ) at eachscheduled maintenance period.
Each item on the maintenance schedulerequires some mechanical knowledge.Certain items (particularly those marked
and ) may require more technicalinformation and tools. Consult yourHonda dealer.
If you do not feel capable of performing agiven task or need assistance, rememberthat your Honda dealer knows yourscooter best and is fully equipped tomaintain and repair it. If you decide to doyour own maintenance, use only HondaGenuine Parts or their equivalents forrepair or replacement to ensure the bestquality and reliability.
In the interest of safety, we recommendthese items be serviced only by yourHonda dealer.
Should be serviced by your Hondadealer, unless you have the proper toolsand service data and are mechanicallyqualified. Refer to the official HondaService Manual (page ).
3072 194
09/04/02 10:23:15 31GFM600 0082
74 Servicing Your Honda
Maintenance Schedule
Summary of Maintenance Schedule Notes& Procedures:
At higher odometer readings, repeat atthe frequency interval established here.
Maintenance Procedures:I: inspect and clean, adjust, lubricate,
or replace, if necessaryC: cleanA: adjustL: lubricateR: replaceService more frequently if the scooter is
ridden in unusually wet or dusty areas.Service more frequently if the scooter isridden often at full throttle or in the rain.Replace every 2 years.Replacement requires mechanical skill.
NOTES:1.
2.
3.
4.
09/04/02 10:23:23 31GFM600 0083
××
--
-
-
--
**
*
*
**
*
1,000 mi
1,000 km
0.6
1.0
I
Refer to
page
103
106
109
91
99
7.5
12
I
I
R
C
I
C
I
I
2.5
4
I
C
I
5
8
I
C
R
I
FUEL LINE
THROTTLE OPERATION
AIR CLEANER
CRANKCASE BREATHER
SPARK PLUG
VALVE CLEARANCE
ENGINE OIL
ENGINE OIL STRAINER
SCREEN
RADIATOR COOLANT
COOLING SYSTEM
EVAPORATIVE EMISSION
CONTROL SYSTEM
NOTE
2
3
4
ITEM
FREQUENCY ODOMETER READING (Note 1)E
MIS
SIO
NS
-RE
LAT
ED
ITE
MS
INITIAL = 600mi (1,000km) or 1 month : R
REGULAR = EVERY 5,000mi (8,000km) or
12 months : R
75Servicing Your Honda
Maintenance Schedule
Should be serviced by your Honda dealer, unless you have the proper tools and service data and aremechanically qualified. Refer to the official Honda Service Manual (page ).194
09/04/02 10:23:33 31GFM600 0084
××
-
-
-
------
*
*
***********
*
**
1,000 mi
1,000 km
7.5
12
I
I
I
I
I
I
I
I
I
5
8
I
I
I
I
I
I
I
I
I
I
2.5
4
I
I
I
I
I
I
I
I
0.6
1.0
I
I
I
I
Refer to
page
113
115,119
112
22
DRIVE BELT
FINAL DRIVE OIL
BRAKE FLUID
BRAKE SHOES/PADS WEAR
BRAKE SYSTEM
BRAKELIGHT SWITCH
BRAKE LOCK OPERATION
HEADLIGHT AIM
CLUTCH SHOES WEAR
SUSPENSION
NUT, BOLTS, FASTENERS
WHEELS/TIRES
STEERING HEAD BEARINGS
NOTE
4
4
ITEM
FREQUENCY ODOMETER READING (Note 1)
EVERY 5,000 mi (8,000 km) I,
EVERY 15,000 mi (24,000 km) R
NO
N-E
MIS
SIO
N-R
ELA
TE
DIT
EM
S
76
Maintenance Schedule
Servicing Your Honda
Should be serviced by your Honda dealer, unless you have the proper tools and service data and aremechanically qualified. Refer to the official Honda Service Manual (page ).In the interest of safety, we recommend these items be serviced only by your Honda dealer.
194
09/04/02 10:23:44 31GFM600 0085
77
Maintenance Record
Servicing Your Honda
Miles (km) Odometer Date Performed By: Notes
Keeping an accurate maintenance record will help ensure that your scooter is properlymaintained. Retain detailed receipts to verify the maintenance was performed. If the scooteris sold, these receipts should be transferred with the scooter to the new owner. Make surewhoever performs the maintenance completes this record. All scheduled maintenance,including the 600 mile (1,000 km) initial maintenance, is considered a normal owneroperating cost and will be charged for by your dealer. Use the space under Notes to recordanything you want to remind yourself about or mention to your dealer.
600(1,000)2,500
(4,000)5,000
(8,000)7,500
(12,000)10,000
(16,000)
09/04/02 10:23:52 31GFM600 0086
78
Maintenance Record
Servicing Your Honda
Miles (km) Odometer Date NotesPerformed By:12,500
(20,000)15,000
(24,000)17,500
(28,000)20,000
(32,000)22,500
(36,000)25,000
(40,000)27,500
(44,000)30,000
(48,000)
09/04/02 10:23:58 31GFM600 0087
rear brake lever
throttle grip
front brake fluidreservoir front brake lever
79Servicing Your Honda
Maintenance Component Locations
09/04/02 10:24:03 31GFM600 0088
engine oil filler cap/dipstick
owner’s manual
fuse box
spark plug
center compartment tool kit
battery
engine oil drain bolt
coolant reserve tank
80 Servicing Your Honda
Maintenance Component Locations
09/04/02 10:24:08 31GFM600 0089
air cleaner
engine oil strainer screen
crankcasebreather
fuel fill cap
engine oil strainer screen cap
81Servicing Your Honda
Maintenance Component Locations
09/04/02 10:24:14 31GFM600 0090
(1) tool kit
(1)
INSIDE GLOVE BOX
(2) glove box
(2)
82
Tool Kit
Servicing Your Honda
An optional, larger tool kit may beavailable. Check with your Honda dealer’sparts department.
The tool kit ( ) is stored in the glove box( ) (page ).
12 39
09/04/02 10:24:20 31GFM600 0091
(1) storage bag
(1)
INSIDE GLOVE BOX
83
Owner’s Manual Storage
Servicing Your Honda
Be careful not to flood this area whenwashing your scooter.
Your scooter provides storage for theowner’s manual so you’ll have it with youfor easy reference. Store your owner’smanual (and other documents) in theplastic storage bag ( ) in the glove box( ) (page ).
12 39
09/04/02 10:24:25 31GFM600 0092
(3)
(1)
(1) front cover(2) screws
(2)
(2)
(3) bolt
FRONT
84
Front Cover Removal
Servicing Your Honda
Saf ety PrecautionsRefer to on page . Removal
The front cover ( ) must be removed toservice the battery and fuse.
Remove the screws ( ) and bolt ( ).Remove the front cover.
InstallationInstallation can be done in the reverseorder of removal.
1.2.
21
683
09/04/02 10:24:35 31GFM600 0093
unleaded86 (or higher)
typepump octanenumber
85
Fuel Recommendation
Fuel
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Use only unleaded fuel in your Honda.The use of leaded fuel will damage thecatalytic converter(s). If you ride yourHonda in a country where leaded fuelmight be available, take precautions to useonly unleaded fuel.
Use of lower octane gasoline can causepersistent ‘‘pinging’’ or ‘‘spark knock’’ (aloud rapping noise) which, if severe, canlead to engine damage. Light pingingexperienced while operating under a heavyload, such as climbing a hill, is no causefor concern.
Your engine is designed to use anyunleaded gasoline that has a pump octanenumber of 86 or higher. Gasoline pumpsat service stations normally display thepump octane number. For information onthe use of oxygenated fuels, see page .
If pinging or spark knock occurs at asteady engine speed under normal load,change brands of gasoline. If pinging orspark knock persists, consult your Hondadealer. (cont’d)
68
190
09/04/02 10:24:47 31GFM600 0094
1.59 US gal (6.0 )
(2)
(1) tab(2) fuel tank lid
(3) ignition key(4) fuel fill cap
(3)(4)
(1)
UNDER STEPBOARD
86
Refueling Procedure
Fuel Capacity
Fuel
Servicing Your Honda
Saf ety Precautions
Never use stale or contaminated gasolineor an oil/gasoline mixture. Avoid gettingdirt, dust, or water in the fuel tank.
Refer to on page .
Pull the tab ( ) and open the fuel tanklid ( ).
Fuel tank capacity:
Insert the ignition key ( ) in the fuelfill cap ( ) and turn it clockwise.
1.
2. 32
1
68
4
09/04/07 16:58:09 31GFM600 0095
Gasoline is highly flammable andexplosive. You can be burned orseriously injured when handlingfuel.
Stop the engine and keep heat,sparks and flame away.Handle fuel only outdoors.Wipe up spills immediately.
(5) filler neck
(5)
87
Fuel
Servicing Your Honda
Remove the fuel fill cap ( ) by turningit counterclockwise.Add fuel until the level reaches thebottom of the filler neck ( ). Avoidoverfilling the tank. There should be nofuel in the filler neck.
After refueling, install the fuel fill capby turning it clockwise.Turn the ignition key counterclockwiseand remove it.Close the fuel tank lid.
6.
5.
3.
4.
4
5
7.
09/04/07 16:58:18 31GFM600 0096
88 Servicing Your Honda
Engine Oil & Strainer Screen
Engine oil quality is a major factor thataffects both the performance and theservice life of the engine.
When running in very dusty conditions, oilchanges should be performed morefrequently than specified in themaintenance schedule.
Using the proper oil (page ) and filter,and regularly checking, adding, andchanging oil will help extend yourengine’s life. Even the best oil wears out.Changing oil helps get rid of dirt anddeposits in the engine. Operating theengine with old or dirty oil can damageyour engine. Running the engine withinsufficient oil can cause serious damageto the engine and transmission.
Change the engine oil as specified in themaintenance schedule on page .
89
73
09/04/02 10:25:10 31GFM600 0097
*
*
SAE 10W-30
SJ or higherexcept oilslabeled as energyconserving on thecircular APIservice label
Pro Honda HP4M 4-stroke oil oran equivalent motorcycle oil.API
classification
JASO T 903standard
viscosity(weight)
suggested oil
MB
89
Oil Recommendation
Servicing Your Honda
Engine Oil & Strainer Screen
Suggested oils are equal in performanceto SJ oils that are not labeled as energyconserving on the circular API servicelabel.
09/07/07 18:37:31 31GFM600 0098
NOT RECOMMENDED OK
90
Engine Oil & Strainer Screen
Servicing Your Honda
Your scooter does not need oil additives.Use the recommended oil.
Other viscosities shown in the followingchart may be used when the averagetemperature in your riding area is withinthe indicated range.
Do not use API SH or higher oilsdisplaying a circular API ‘‘energyconserving’’ service label on thecontainer. They may affect lubrication.
Do not use non-detergent, vegetable, orcastor based racing oils.
09/04/02 10:25:30 31GFM600 0099
(1)
(2)
(1) code number of the sales companyof the oil
(2) oil classification
91
Engine Oil & Strainer Screen
Servicing Your Honda
JASO T 903 standardThe JASO T 903 standard is an index forengine oils for 4-stroke motorcycleengines.There are two classes: MA and MB.Oil conforming to the standard is labeledon the oil container. For example, thefollowing label shows the MBclassification.
09/07/07 18:37:37 31GFM600 0100
-
-
RIGHT SIDE(1)
(1) oil filler cap/dipstick(2) upper level mark(3) lower level mark
(2)
(3)
92
Checking & Adding Oil
Servicing Your Honda
Engine Oil & Strainer Screen
Saf ety PrecautionsRefer to on page .
Remove the oil filler cap/dipstick ( )and wipe it clean.
Stop the engine and wait 2 3 minutes.
Park your scooter on its center stand ona firm, level surface.Start the engine and let it idle for 3 5minutes.
Insert the oil filler cap/dipstick until itseats, but don’t screw it in.
2.
3.4.
5.
1
1.
68
09/04/02 10:25:45 31GFM600 0101
93
Changing Engine Oil
Servicing Your Honda
Engine Oil & Strainer Screen
Saf ety PrecautionsRefer to on page .If the oil is at or near the upper levelmark ( ) –– you do not have to addoil.If the oil is below or near the lowerlevel mark ( ) –– add therecommended oil until it reaches theupper level mark. (Do not overfill.)
Reinstall the oil filler cap/dipstick.Check for oil leaks.
This procedure requires mechanical skilland professional tools such as a torquewrench, as well as a means for disposingof the drained fluid (page ). If you donot have the skills or the tools, see yourHonda dealer.
Remove the oil filler cap/dipstick andcheck the oil level.
2
3
6.
7.8.
68
149
09/04/02 10:25:54 31GFM600 0102
--
RIGHT SIDE
(1) engine oil drain bolt(2) oil filler cap/dipstick(3) sealing washer
(3)
(2)
(1)
94 Servicing Your Honda
Engine Oil & Strainer Screen
Drain the Engine Oil:Park the scooter on its center stand on afirm, level surface.If the engine is cold, start it and let itidle for 3 5 minutes. Turn the engineoff. Wait 2 3 minutes for the oil tosettle.Place a drain pan under the engine oildrain bolt ( ).To drain the oil, remove the oil fillercap/dipstick ( ), engine oil drain bolt,and sealing washer ( ).
1.
2.
3.
4.
32
1
09/04/02 10:26:03 31GFM600 0103
-
-
0.7 US qt (0.7 )
18 lbf·ft (24 N·m , 2.4 kgf·m)
95Servicing Your Honda
Engine Oil & Strainer Screen
Improper disposal of drained f luids isharmf ul to the environment.
Pour the drained oil into a suitablecontainer and dispose of it in anapproved manner (page ).
Install the oil filler cap/dipstick securely.Lock the rear wheel (page ).
Fill the crankcase with therecommended oil (page ),approximately:
Check the condition of the sealingwasher on the engine oil drain bolt.Replace the washer every other time theoil is changed.Install the engine oil drain bolt andtighten it to the specified torque:
Check that the oil level is at the upperlevel mark on the oil filler cap/dipstick(page ).Check that there are no oil leaks.
Start the engine and let it idle for 3 5minutes.Stop the engine and wait 2 3 minutes.
If a torque wrench is not used forinstallation, see your Honda dealer as soonas possible to verify proper assembly.
5.
6.
7.
8.9.
10.
11.12.
13.
149
89
22
92
09/04/02 10:26:16 31GFM600 0104
(2)(1) (3)(4)
(1) oil strainer screen cap(2) spring(3) oil strainer screen(4) O-ring
LEFT SIDE
96
Engine Oil Strainer Screen
Servicing Your Honda
Engine Oil & Strainer Screen
Saf ety PrecautionsRefer to on page .
Drain the engine oil (page ).Remove the oil strainer screen cap ( ),spring ( ), oil strainer screen ( ) andO-ring ( ).
1.2.
68
941
324
09/04/02 10:26:24 31GFM600 0105
14 lbf·ft (20 N·m , 2.0 kgf·m)
18 lbf·ft (24 N·m , 2.4 kgf·m)
97Servicing Your Honda
Engine Oil & Strainer Screen
Improper disposal of drained f luids isharmf ul to the environment.
Check the oil strainer screen, sealingrubber, and oil plug O-ring are in goodcondition.
Clean the oil strainer screen.
Pour the drained oil into a suitablecontainer and dispose of it in anapproved manner (page ).
Install the oil strainer screen, spring,and oil strainer screen cap. Tighten theoil strainer screen cap to the specifiedtorque:
Check the condition of the sealingwasher on the engine oil drain bolt.Replace the washer every other time theoil is changed.Install the engine oil drain bolt andtighten it to the specified torque:
3.
149
4.5.
6.
7.
09/04/02 10:26:34 31GFM600 0106
-
-
0.8 US qt (0.8 )
98
Engine Oil & Strainer Screen
Servicing Your Honda
Fill the crankcase with therecommended oil (page ),approximately:
Install the oil filler cap/dipstick securely.Lock the rear wheel (page ).Start the engine and let it idle for 3 5minutes.Stop the engine and wait 2 3 minutes.Check that the oil level is at the upperlevel mark on the oil filler cap/dipstick(page ).Make sure there are no oil leaks.
If a torque wrench is not used forinstallation, see your Honda dealer as soonas possible to verify proper assembly.
8.89
9.10. 2211.
12.
9213.
09/04/02 10:26:43 31GFM600 0107
99
Coolant Recommendation
Coolant
Servicing Your Honda
Using coolant with silicate inhibitors maycause premature wear of water pumpseals or blockage of radiator passages.Using tap water may cause enginedamage.
Maintaining the coolant will allow thecooling system to work properly andprevent freezing, overheating, andcorrosion.
Use Pro Honda HP coolant or anequivalent high quality ethylene glycolantifreeze containing corrosion protectioninhibitors specifically recommended foruse in aluminum engines. Check theantifreeze container label.
Use only distilled water as a part of thecoolant solution. Water that is high inmineral content or salt may be harmful tothe aluminum engine.
Your scooter’s liquid cooling systemdissipates engine heat through the coolantjacket that surrounds the cylinder andcylinder head.
The factory provides a 50/50 solution ofantifreeze and water in this scooter. Thiscoolant solution is recommended for mostoperating temperatures and provides goodcorrosion protection.
09/04/02 10:26:51 31GFM600 0108
(1) reserve tank(2) UPPER level mark(3) LOWER level mark
(2)
(3)
(1)
UNDER SEAT
100
Checking & Adding Coolant
Coolant
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Decreasing the concentration of antifreezeto less than 40% will not provide propercorrosion protection.
Increasing the concentration of antifreezeis not recommended because it decreasescooling system performance. Higherconcentrations of antifreeze (up to 60%)should only be used to provide additionalprotection against freezing. Check thecooling system frequently during freezingweather.
Park the scooter on its center stand on afirm, level surface.
1.
68
09/04/02 10:26:59 31GFM600 0109
UNDER SEAT
(4)
(5)
(6)
(1)
(4) screw(5) reserve tank lid(6) reserve tank cap
101
Coolant
Servicing Your Honda
With the engine at normal operatingtemperature, check the coolant level inthe reserve tank ( ). It should bebetween the UPPER ( ) and LOWER( ) level marks.
If the reserve tank is empty, or ifcoolant loss is excessive, check forleaks and see your Honda dealer forrepair.
Add coolant to the reserve tank asrequired to bring the coolant level to theUPPER level mark.
Lower and push down on the seat untilit locks.
Open the seat (page ).
Remove the reserve tank cap ( ).Always add coolant to the reserve tank.Do not attempt to add coolant byremoving the radiator cap.
Remove the screw ( ) and reserve tanklid ( ).
Reinstall the reserve tank cap andreserve tank lid.
2.
4.
5.
3.
6.
7.
8.
12
3
24
45
6
09/04/02 10:27:10 31GFM600 0110
Removing the radiator cap whilethe engine is hot can cause thecoolant to spray out, seriouslyscalding you.
Always let the engine and radiatorcool down before removing theradiator cap.
102
Coolant Replacement
Coolant
Servicing Your Honda
You & the Environment,
Saf ety Precautions
Improper disposal of drained f luids isharmf ul to the environment.
To properly dispose of drained coolant,refer topage .
Refer to on page .
Coolant should be replaced by your Hondadealer, unless you have the proper toolsand service data and are mechanicallyqualified. Refer to the official HondaService Manual (page ).
68
194
149
09/04/02 10:27:18 31GFM600 0111
103
Air Cleaner
Servicing Your Honda
Saf ety Precautions
Using the wrong air cleaner may result inpremature engine wear.
Improper or lack of proper air cleanermaintenance can cause poor perf ormanceand premature engine wear.
Refer to on page .
Service the air cleaner more frequently ifyou ride in unusually wet or dusty areas.Your Honda dealer can help youdetermine the correct service interval foryour riding conditions.
Proper air cleaner maintenance canprevent premature engine wear or damage,expensive repairs, low engine power, poorgas mileage, and spark plug fouling.
Your scooter’s air cleaner has veryspecific performance requirements. Use anew Honda Genuine air cleaner specifiedfor your model or an air cleaner ofequivalent quality.
68
09/04/02 10:27:25 31GFM600 0112
(2)
LEFT SIDE
LEFT SIDE
(3)
(1)
(1) screw A(2) side lid
(4)
(3) screw B(4) left side cover
104
Replacement
Air Cleaner
Servicing Your Honda
Pull the passenger footpeg out andremove the screw A ( ).Push the front side of the side lid ( )once and remove it.Remove the screw B ( ) and left sidecover ( ) while pulling up the frontside of the side cover.
1.
2.
3.
12
34
09/04/02 10:27:34 31GFM600 0113
LEFT SIDE
LEFT SIDE
(5)
(5)(6)
(5) screws C(6) air cleaner housing cover
(7) air cleaner case(8) air cleaner
(9) screws D
(9)
(7)
(9)(8)
(6)
105Servicing Your Honda
Air Cleaner
Remove the screws C ( ) and removethe air cleaner housing cover ( ).
Install the removed parts in reverseorder of removal.
Install a new air cleaner.Discard the air cleaner.
Remove the air cleaner ( ) byremoving the screws D ( ).
Pull out the air cleaner case ( ) fromthe air cleaner housing cover.
4.
9.8.7.
8
5.
6.
56
7
9
09/04/07 16:58:30 31GFM600 0114
(1)
LEFT SIDE
(1) crankcase breather tube
106
Draining
Crankcase Breather
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Service the crankcase breather morefrequently if your scooter is ridden in therain or often at full throttle. Service thebreather if you can see deposits in thetransparent section of the drain tube.
Place a drain pan under the crankcasebreather tube ( ).Remove the tube to drain the deposits init.Reinstall the crankcase breather tube.
1.
2.
3.
68
1
09/04/02 10:27:54 31GFM600 0115
- -1/16 1/4 in (2 6 mm)
RIGHT HANDLEBAR
(1) rubber dust cover(2) lock nut
(3)(1)
(3) adjuster
(2)
107
Throttle Freeplay
Throttle
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
InspectionCheck freeplay at the throttle grip flange.Freeplay:
If necessary, adjust to the specified range.
Adjustment
Turn the adjuster ( ).Loosen the lock nut ( ).
After adjustment, check for smoothrotation of the throttle grip from fullyclosed to fully open in all steeringpositions.
Pull back the rubber dust cover ( ).
Tighten the lock nut. Return the dustcover to its normal position.
1.2.3.4.
5.
23
1
68
09/04/02 10:28:06 31GFM600 0116
108
Throttle Inspection
Throttle
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Check that the throttle assembly ispositioned properly and the securingbolts are tight.Check for smooth rotation of thethrottle from fully open to fully closedin all steering positions. If there is aproblem, see your Honda dealer.
1.
2.
68
09/04/02 10:28:13 31GFM600 0117
CR7EH-9 (NGK)U22FER9 (DENSO)
CR8EH-9 (NGK)U24FER9 (DENSO)
or
or
standardspark plugforextendedhigh speedriding
(1) fuel tank lid(2) screw
(4)
(3)
(2)
(1)
(3) plug maintenance lid(4) spark plug cap
UNDER FUEL TANK LID
109
Spark Plug Recommendation Spark Plug Replacement
Spark Plug
Servicing Your Honda
Saf ety Precautions
Using spark plugs with an improper heatrange can cause engine damage.
Refer to on page .
Use only the recommended type of sparkplugs in the recommended heat range.
Open the fuel tank lid ( ) (page ).Remove the screw ( ) and the plugmaintenance lid ( ).
(cont’d)
1.
68
2. 2861
3
09/04/07 17:00:15 31GFM600 0118
- -0.031 0.035 in (0.80 0.90 mm)
(6)
(5)
(5) spark plug gap (6) side electrode
110
Spark Plug
Servicing Your Honda
With the plug washer attached, threadthe spark plug in by hand to preventcross-threading.
Clean any dirt from around the sparkplug base.
Discard the spark plug.Check the spark plug gap ( ), using awire-type feeler gauge. If adjustment isnecessary, bend the side electrode ( )carefully.The gap should be:
Disconnect the spark plug cap ( ).Take care to avoid damaging the sparkplug wire when disconnecting the cap.
Using a spark plug wrench, remove thespark plug.
4
5
6
3.
4.
5.6.
7.
09/04/02 10:28:35 31GFM600 0119
111
Spark Plug
Servicing Your Honda
An improperly tightened spark plug candamage the engine. If a plug is too loose,a piston may be damaged. If a plug is tootight, the threads may be damaged.
Tighten the spark plug:
Reinstall the spark plug cap. Take careto avoid pinching any cables or wires.
If the old plug is good:1/8 turn after it seats.
If installing a new plug, tighten ittwice to prevent loosening:
First, tighten the plug:NGK: turn after it seats.DENSO: turn after it seats.Then loosen the plug.Next, tighten the plug again:1/8 turn after it seats.
Reinstall the plug maintenance lid andclose the fuel tank lid.
1/21
a)
b)c)
8.
9.
10.
09/04/02 10:28:43 31GFM600 0120
112
Brakes
Servicing Your Honda
As the brake pads wear, the brake fluidlevel will drop. A leak in the system willalso cause the level to drop.
Hydraulic Front Brake
Frequently inspect the system to ensurethere are no fluid leaks. Periodicallyinspect the brake fluid level and the brakepads for wear.
If the brake lever freeplay does not feelwithin the normal range while riding,check the brake pads for wear (page ).
Worn pads should be replaced. If the padsare not worn beyond the recommendedlimit, there is probably air in the brakesystem. See your Honda dealer to have theair bled from the system.
Drum Rear BrakeFor more information, see page .
The hydraulic (front) and mechanically-activated drum (rear) braking systems onyour scooter dissipate the heat generatedby the friction of the brake pads on thedisc (front) and the brake shoes on thedrum (rear) as the wheels are slowed.
115
116
09/04/02 10:28:52 31GFM600 0121
Honda DOT 3 or 4Brake Fluid
brakefluid
113
Fluid Level InspectionBrake Fluid Recommendation
Brakes
Servicing Your Honda
Saf ety Precautions
Brake f luid can damage plastic andpainted surf aces. Handle with care.
Refer to on page .
If your inspection indicates a low fluidlevel, have your Honda dealer add therecommended brake fluid.
Do not add or replace brake fluid, exceptin an emergency. If you do add fluid, haveyour Honda dealer check the system assoon as possible.
The recommended brake fluid is HondaDOT 3 or DOT 4 Brake Fluid, or anybrake fluid of equal quality andperformance. Use fresh brake fluid from asealed container. Be sure to read the labelbefore opening the sealed container. Anopened container may be contaminated ormay have absorbed moisture from the air.
(cont’d)
68
09/04/02 10:29:02 31GFM600 0122
RIGHT HANDLEBAR
(1) LOWER level mark
(1)
114 Servicing Your Honda
Brakes
Worn pads should be replaced. If the padsare not worn beyond the recommendedlimit, have your brake system inspectedfor leaks.
Check for deterioration or cracks in thehoses and fittings.
Make sure there are no fluid leaks.Other Inspections
Place your motorcycle in an uprightposition on a firm, level surface.Check the fluid level.It should be above the LOWER levelmark ( ).If the level is at or below the LOWERlevel mark, check the brake pads forwear (page ).
Wipe up spills immediately. Avoid brakefluid contact with skin or eyes. If it comesin contact with your eyes, wash them outwith clean water and immediately call adoctor. If it comes in contact with yourskin, wash with clean water and, ifnecessary, call a doctor.
1.
2.
1
115
09/04/02 10:29:10 31GFM600 0123
(1)
LEFT FRONT
(1) wear indicator marks
115
Brake Pad Wear
Brakes
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Brake pad wear depends upon the severityof usage, the type of riding, and roadconditions. Generally, the pads will wearfaster on wet and dirty roads. Inspect thepads at each regular maintenance interval(page ).
Check the wear indicator mark ( ) in eachpad. If either pad is worn to the wearindicator mark, replace both pads as a set.See your Honda dealer for this service.
1
68
76
09/04/02 10:29:17 31GFM600 0124
- -3/8 13/16 in (10 20mm)
(1)
(1) rear brake lever
116
Rear Brake Lever Freeplay
Brakes
Servicing Your Honda
Saf ety PrecautionsRefer to on page . InspectionPlace your scooter on its center stand.Check freeplay by pulling in slowly onthe rear brake lever ( ) until the brakestarts to engage.Freeplay at the tip of the brake levershould be:
If necessary, adjust to the specifiedrange.
Adjust the freeplay of the rear brake leverwith the front wheel pointed straight ahead.
1.2.
1
68
09/04/02 10:29:27 31GFM600 0125
++
--
+-
(( ))
(( ))
(3)
LEFT REAR
(2) adjusting nut(3) brake arm pin
( ) increase freeplay( ) decrease freeplay
(2)
117
Brakes
Servicing Your Honda
AdjustmentAdjust by turning the brake adjustingnut ( ) a half-turn at a time. Make surethe cut-out on the adjusting nut is seatedon the brake arm pin ( ).
Apply the brake, release it, and thenspin the wheel and check that it rotatesfreely. Repeat this procedure severaltimes.Check the freeplay. If you can’t adjustthe freeplay properly, see your Hondadealer.
1.2
3
2.
3.
09/04/02 10:29:35 31GFM600 0126
cut-outnot seated
cut-outcorrectlyseated
(2)(4)
(3)
(2) adjusting nut(3) brake arm pin
(4) brake arm
(3)(2)
(2) adjusting nut(3) brake arm pin
118
Other Inspections
Brakes
Servicing Your Honda
Make sure the brake arm, spring, andfasteners are in good condition.
After adjustment, confirm the freeplay ofthe brake lever.
After adjustment, push the brake arm ( )to confirm that there is a gap between therear brake adjusting nut ( ) and the brakearm pin ( ).
2
4
3
09/04/02 10:29:45 31GFM600 0127
(1) arrow(2) brake arm
(3) reference mark(4) brake panel
LEFT REAR
(3)
(2)
(1)
(4)
119
Brake Shoe Wear
Brakes
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Place your scooter on its center stand.Apply the brake and check themovement of the arrow ( ) on thebrake arm ( ). Replace the brake shoesif the arrow aligns with the referencemark ( ) on the brake panel ( ) uponfull application of the brake. Ifreplacement is necessary, see yourHonda dealer.
The rear brake is equipped with externalbrake wear indicators that let you checkbrake wear without disassembly.Application of the brake control causes thearrow on the brake arm to move toward areference mark on the brake panel.
1
1.2.
2
3 4
68
09/04/02 10:29:53 31GFM600 0128
Using tires that are excessivelyworn or improperly inflated cancause a crash in which you can beseriously hurt or killed.
Follow all instructions in thisowner’s manual regarding tireinflation and maintenance.
120
Air Pressure
Tires
Servicing Your Honda
Saf ety Precautions
To safely operate your scooter, your tiresmust be the proper type and size, in goodcondition with adequate tread, andcorrectly inflated for the load you arecarrying.
The following pages give detailedinformation on how and when to check
your air pressure, how to inspect your tiresfor wear and damage, and ourrecommendations for tire repair andreplacement.
Refer to on page .
Properly inflated tires provide the bestcombination of handling, tread life, andriding comfort. Generally, underinflatedtires wear unevenly, adversely affecthandling, and are more likely to fail frombeing overheated. Overinflated tires makeyour scooter ride harshly, are more proneto damage from road hazards, and wearunevenly.
68
09/04/02 10:30:01 31GFM600 0129
*
*
*
29 psi(200 kPa , 2.00 kgf/cm )
25 psi(175 kPa , 1.75 kgf/cm )
33 psi(225 kPa , 2.25 kgf/cm )
includes the weight of the rider,passenger, all cargo & all accessories
rear
front
with less than 200 lbs(90 kg) of added weight
with more than 200 lbs(90 kg) of added weight
121
Tires
Servicing Your Honda
We recommend that you visually checkyour tires before every ride and use an airpressure gauge to measure the air pressureat least once a month or any time youthink the tires might be low. Even tiresthat are in good condition may lose one totwo psi per month if not checked andadjusted regularly.
Tubeless tires have some degree of self-sealing ability if they are punctured.However, because leakage is often veryslow, you should look closely forpunctures whenever a tire is not fullyinflated.
The recommended ‘‘cold’’ tire pressuresare:
Always check air pressure when your tiresare ‘‘cold’’ –– after the scooter has beenparked for at least three hours. If youcheck air pressure when your tires are‘‘warm’’ –– even if your scooter has onlybeen ridden for a few miles –– the
readings will be higher. If you let air outof warm tires to match the recommendedcold pressures, the tires will beunderinflated.
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(1)
(2)
(1) wear indicator(2) wear indicator location mark
122
Inspection
Tires
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Whenever you check the tire pressures,you should also look for:
Bumps or bulges in the side of the tireor the tread. Replace any tire that has abump or bulge.Cuts, slits, or cracks in the tires.Replace the tire if you can see fabric orcord.Nails or other foreign objects embeddedin the side of the tire or tread.Excessive tread wear.
Also, if you hit a pothole or hard objectwhile riding, pull to the side of the road assoon as you safely can and carefullyinspect the tires for damage.
Tread Wear
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××××××××
123
Tire Service Life
Tires
Servicing Your Honda
(cont’d)
Inspect the wear indicator ( ) to check forinsufficient tread depth.
If the wear indicators are visible, replacethe tire immediately as it is no longer safe.
The service life of your tires is dependenton many factors, including, but not limitedto, riding habits, road conditions, vehicleloading, tire pressure, maintenance history,speed, and environmental conditions (evenwhen the tires are not in use).In addition to your regular inspections andtire pressure maintenance, it isrecommended that you have annualinspections performed once the tires reach5 years old. It is also recommended that alltires be removed from service after 10
years from the date of manufacture,regardless of their condition or state ofwear.The last four digits of the TIN (tireidentification number) ( ) are found onthe sidewall of the tire, and indicate thedate of manufacture.
Tire Identification Number (TIN)The tire identification number (TIN) is agroup of numbers and letters that look likethe following example. The TIN is locatedon the sidewall of the tire.
DOT 22 07
1
1
(4)(2) (3)
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-
××××-××××-
-
TIRE LABELING EXAMPLE
(1)
(1) tire identification number (TIN)
124
Tire Repair
Tires
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
We strongly recommend that you replace,not repair, any tire that is punctured ordamaged. As discussed below, a tire that isrepaired, either temporarily orpermanently, will have lower speed andperformance limits than a new orundamaged tire.
DOT This indicates that the tire meetsall requirements of the U.S. Department ofTransportation.
Factory codeTire type code
22 07 Date of manufacture
(2)(3)(4)
YearWeek
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125
Tires
Servicing Your Honda
If You Have a Flat Tire,
A temporary repair can sometimes bemade in an emergency situation.However, since a temporary repair maynot hold, you must ride very slowly,preferably without any cargo or passenger,and have the tire replaced or permanentlyrepaired as soon as possible.(For more information on temporaryrepairs, seepage .)
A permanent repair, such as an internalplug patch, can be made if a tire has only asmall puncture in the tread area. With sucha repair, you should not exceed 30 mph(50 km/h) for the first 24 hours. Inaddition, you may not be able to safelycarry as much weight. If you choose tohave a tire repaired, be sure the repairwork is performed by a professional andthat the wheel is balanced before you ride.158
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126
Tire Replacement
Tires
Servicing Your Honda
Saf ety Precautions
If you have a tire professionally repairedat a non-Honda facility, we recommendthat you have the work checked by yourHonda dealer.
Refer to on page .
The tires that came on your scooter weredesigned to match the performancecapabilities of your scooter and providethe best combination of handling, braking,durability, and comfort.
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90/90-12 44J
100/90-10 56J
bias-ply, tubeless
IRC MB60
IRC MB47
CHENG SHIN C-922F
CHENG SHIN C-922R
front
rear
Installing improper tires on yourscooter can affect handling andstability. This can cause a crash inwhich you can be seriously hurt orkilled.
Always use the size and type oftires recommended in this owner’smanual.
type
127
Tires
Servicing Your Honda
The recommended tires for your scooterare:
When replacing, use the originalequipment tires or equivalent tires of thesame size, construction, speed rating, andload range as the originals.
Whenever you replace a tire, remember:Have the wheel balanced after the tire isinstalled.Have the tire replaced by your Hondadealer if possible.
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128
Tires
Servicing Your Honda
If you have a tire professionally replacedat a non-Honda facility, we recommendthat you have the work checked by yourHonda dealer.
Important Safety RemindersDo not install a tube inside a tubelesstire on this scooter. Excessive heatbuild-up can cause the tube to burst.Use only tubeless tires on this scooter.The rims are designed for tubeless tires,and during hard acceleration or braking,a tube-type tire could slip on the rimand cause the tire to rapidly deflate.
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129
Battery
Servicing Your Honda
WARNING:
Wash your hands afterhandling.
Your battery is a maintenance-f ree typeand can be permanently damaged if thecap strip is removed.
BatteryCharging,
Battery Storage,
Your scooter has a maintenance-free typebattery. You do not have to check thebattery electrolyte level or add distilledwater as you would with a conventional-type battery.
Electrical accessories use current from thebattery, even when the ignition is OFF.Limited operation also allows the batteryto discharge. If you have electricalaccessories on your scooter or do not ridefrequently, we recommend that youcharge the battery frequently (see
page ).
If you do not expect to ride your scooterfor at least two weeks, we recommend youremove the battery, or at least disconnectthe battery cables (negative cable first).
If you plan to store your scooter, seepage .
If your battery seems weak and/or isleaking electrolyte (causing slow startingor other electrical problems), see yourHonda dealer.
Battery posts, terminals andrelated accessories contain lead and leadcompounds.
130
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The battery gives off explosivehydrogen gas during normaloperation.
A spark or flame can cause thebattery to explode with enoughforce to kill or seriously hurt you.
Wear protective clothing and aface shield, or have a skilledmechanic do the batterymaintenance.
130
Battery Storage
Battery
Servicing Your Honda
Saf ety Precautions
Battery Charging,
Refer to on page .
If you do not remove the battery, werecommend disconnecting the batterycables (negative cable first).
You will get the best storage results fromremoving the battery and slow charging itevery 30 days (seepage ).
Before you remove the battery, be sure toread all the information that follows, aswell as the information on the batterylabel.
If you plan to store your scooter, werecommend you remove the battery andstore it where it can be charged at leastevery 30 days to maintain its service life.
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133
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-
+
-
+
(4)
(1)
(3)
(3) bolt(4) negative ( ) terminal lead
(6)
UNDER FRONT COVER
(1) bolts(2) battery holder
(5)
(2)
(7)
(5) bolt(6) positive ( ) terminal lead(7) battery
131
Battery
Servicing Your Honda
Make sure the ignition switch is OFF.Removal
(cont’d)
Remove the bolt ( ) that secures thenegative ( ) terminal lead ( ).Remove the bolt ( ) that secures thepositive ( ) terminal lead ( ).
Remove the front cover (page ).
Pull the battery ( ) out of the batterybox.
The battery is located in the battery boxbehind the front cover.
Remove the bolts ( ), then remove thebattery holder ( ).
1.2.3.
4.
5.
6.
4
841
23
5
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+-
132
Battery
Servicing Your Honda
Charge the battery (see followingsection), unless you have been ridingregularly.Store your battery in an easy-to-reachlocation off the floor, in an areaprotected from freezing temperaturesand direct sunlight.Clean the battery box after removingthe battery for storage. Dry the batterybox and, if paint is missing, re-paint thearea.Slow charge the battery (see followingsection) once every 30 days.
InstallationReinstall in the reverse order of removal.Be sure to connect the positive ( )terminal first, then the negative ( )terminal.Check all bolts and other fasteners aresecure.
1.
2.
7.
8.
9.
10.
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(1)
(1) charger
133
Battery Charging
Battery
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Be sure to read the information that camewith your battery charger and follow theinstructions on the battery. Impropercharging may damage the battery.
We recommend using a charger designedspecifically for your Honda, which can bepurchased from your Honda dealer. Theseunits can be left connected for longperiods without risking damage to thebattery. However, do not intentionallyleave the charger connected longer thanthe time period recommended in thecharger’s instructions.
Avoid using an automotive-type batterycharger. An automotive charger canoverheat a scooter battery and causepermanent damage.
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---
-
134
General Recommendations
Appearance Care
Servicing Your Honda
Saf ety Precautions
Frequent cleaning and polishing will keepyour Honda looking newer longer.Frequent cleaning also identifies you as anowner who values your scooter. A cleanscooter is also easier to inspect and service.
Avoid products that contain harshdetergents or chemical solvents thatcould damage the metal, paint, andplastic on your scooter.If your scooter is still warm from recentoperation, give the engine and exhaustsystem time to cool off.Park in a shady area. Washing yourscooter in bright sunlight may cause thefinish to fade because water dropletsintensify the sun’s brightness. Spottingis also more likely because surfacewater can dry before you have time towipe it off.Clean your scooter regularly to protectsurface finishes.
Refer to on page .
To clean your scooter, you may use:watera mild, neutral detergent and watera mild spray and wipe cleaner/polishera mild spray and rinse cleaner/degreaser and water
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135
Appearance Care
Servicing Your Honda
High pressure water (or air) can damagecertain parts of your scooter.
We recommend the use of a gardenhose to wash your scooter. Highpressure washers (like those at coin-operated car washes) can damagecertain parts of your scooter.
After cleaning, inspect for damage,wear, and leaks (fuel, oil, coolant, andbrake fluid).
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136
Washing Your Scooter with aMild Detergent
Appearance Care
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Start the engine and let it idle forseveral minutes. The engine heat willhelp dry moist areas.
Rinse your scooter thoroughly with coolwater to remove loose dirt.Fill a bucket with cool water. Mix in amild, neutral detergent, such as dishwashing liquid or a product madeespecially for washing scooters orautomobiles.Wash your scooter with a sponge or asoft towel. As you wash, check forheavy grime. If necessary, use a mildcleaner/degreaser to remove the grime.
After washing, rinse your scooterthoroughly with plenty of clean water toremove any residue. Detergent residuecan corrode alloy parts.Dry your scooter with a chamois or asoft towel. Leaving water on the surfaceto air dry can cause dulling and waterspots. As you dry, inspect for chips andscratches.
1.
2.
3.
4.
5.
6.
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TEST BRAKES
137
Appearance Care
Servicing Your Honda
As a precaution, ride your scooter at aslow speed and apply the brakes severaltimes. This will help dry the brakes andrestore normal braking performance.
If the inside of the headlight lensappears clouded immediately afterwashing, it should clear after a fewminutes of riding.
7.
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138
Spray Cleaning Your Scooter
Appearance Care
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Avoid using spray cleaner products on thetires or suspension components.
Suggestions for using spray cleaner(s)follow:
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Apply a spray cleaner/polish and wipe thepaint, chrome, glass, and clear plastic.
Dust and fingerprint smudges.
Light road grime. Spray any difficult-to-reach or very dirtyareas with a spray cleaner/degreaser.Rinse and dry.Apply a spray cleaner/polish and wipe witha non-abrasive cloth.Use a spray cleaner/degreaser.If necessary, rub with a sponge. Rinse anddry.Apply a spray cleaner/polish and wipe witha non-abrasive cloth.Apply a high quality chrome/aluminumpolish and wipe with a non-abrasive cloth.
Dull, corroded chrome oraluminum.
Heavy grime. Oil leaks. Brakedust.
Recommended CleaningScooter Condition
139
Appearance Care
Servicing Your Honda
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140
Painted Aluminum WheelMaintenance
Appearance Care
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Aluminum may corrode from contact withdirt, mud, or road salt. Clean the wheelsafter riding through any of thesesubstances. Use a wet sponge and milddetergent. Avoid stiff brushes, steel wool,or cleaners containing abrasives orchemical compounds.
After washing, rinse with plenty of waterand dry with a clean cloth.
If the paint is chipped, apply touch-uppaint.
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141
Finishing Touches
Appearance Care
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
If the frame has a chip that exposes themetal, first apply primer (to preventcorrosion) and then apply the touch-uppaint. Several thin layers of touch-up paintare better than one thick coat.
After washing your scooter, considerusing a commercially available spraycleaner/polish or quality liquid or pastewax to finish the job. Use only a non-abrasive polish or wax made specificallyfor scooters or automobiles. Apply thepolish or wax according to the instructionson the container.
If a surface on your scooter is chipped orscratched, your Honda dealer has touch-uppaint to match your scooter’s color. Besure to use your scooter’s color code(page ) when you buy touch-up paint.
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174
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142 Servicing Your Honda
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143
Tips
Tips
...........................Storing Your Honda .
.....................You & the Environment .
Here’s a few helpful tips on how to storeand transport your Honda, and how to bean environmentally responsible scooterowner.
.................Transporting Your Scooter .144148149
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144
Preparation for Storage
Storing Your Honda
Tips
Saf ety Precautions
Honda Winter Storage Guide,
Refer to on page .
This procedure requires a means fordraining and disposing of drained fuel(page ).
If you won’t be riding for an extendedperiod, such as during the winter,thoroughly inspect your scooter andcorrect any problem before storing it. Thatway, needed repairs won’t be forgottenand it will be easier to get your scooterrunning again.
Fill the fuel tank. Make sure the fuel fillcap is properly installed.
Make sure the cooling system is filledwith a 50/50% antifreeze solution(page ).
Change the engine oil (page ) andclean the oil strainer screen (page ).
For more information about storage, referto theavailable from your Honda dealer.
We suggest you perform the followingprocedures to keep your scooter in topcondition. These storage procedures willreduce the deterioration that can occurduring storage.
1.
2.
3.
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14996
96
99
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-
145
Storing Your Honda
Tips
(cont’d)
To prevent rusting in the cylinder,perform the following:
Remove the spark plug cap from thespark plug. Using tape or string,secure the cap to any convenientplastic body part so that it ispositioned away from the spark plug.Remove the spark plug from theengine and store it in a safe place. Donot connect the spark plug to thespark plug cap.Pour a tablespoon (15 20 cc) ofclean engine oil into the cylinder andcover the spark plug hole with a pieceof cloth.
With the engine stop switch in theRUN position, press the start buttonseveral times to crank the engine anddistribute the oil.Reinstall the spark plug and sparkplug cap.
4.
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146
Storing Your Honda
Tips
Store your scooter in an unheated area,free of dampness, away from sunlight,with a minimum of daily temperaturevariation.Place your scooter on blocks to lift bothtires off the floor.Cover your scooter with a porousmaterial. Avoid using plastic or similarnon-breathing, coated materials thatrestrict air flow and allow heat andmoisture to accumulate.
Remove the battery and charge it fully.Store it in an area protected fromfreezing temperatures and directsunlight. Slow charge the battery(page ) once a month.Wash and dry your scooter. Wax allpainted surfaces. Apply rust-inhibiting oil to the chrome pieces.Inflate the tires to their recommendedpressures (page ).
6.
7.
10.
8.
9.
5.
133
121
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147
Removal from Storage
Tips
Storing Your Honda
Saf ety PrecautionsRefer to on page .
Uncover and clean your scooter.
Perform a pre-ride inspection (page ),then test-ride your scooter at low speeds.
Charge the battery (page ) asrequired. Install the battery.
If your scooter has been stored for morethan two months –– ask your Hondadealer to drain and replace the fuel.
If your scooter has been stored for morethan four months –– change the engineoil (page ).
1.2.
3.
4.
5.
68
96
133
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148 Tips
Transporting Your Scooter
If your scooter needs to be transported, itshould be carried on a motorcycle trailer,or a truck or trailer with a flatbed area. Donot tow your scooter, as towing canseriously damage the transmission.
When contacting a towing or transportingservice, be sure to ask if they have aflatbed area, a loading ramp or powerramp to safely lift the scooter, andmotorcycle tie-down straps.
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149
You & the Environment
Tips
Recycle Wastes.
Choose Sensible Cleaners.
It’s illegal andthoughtless to put used engine oil in thetrash, down a drain, or on the ground.Used oil, gasoline, coolant, andcleaning solvents contain poisons thatcan hurt refuse workers andcontaminate our drinking water, lakes,rivers, and oceans. Before changingyour oil, make sure you have the propercontainers. Put oil and other toxicwastes in separate sealed containers andtake them to a recycling center. Callyour local or state office of publicworks or environmental services to finda recycling center in your area, and toget instructions on how to dispose ofnon-recyclable wastes.
Owning and riding a scooter can beenjoyable, but you must do your part toprotect nature.
Following are tips on how you can be anenvironmentally responsible scooterowner.
Use abiodegradable detergent when you washyour scooter. Avoid aerosol spraycleaners that containchlorofluorocarbons (CFCs) whichdamage the atmosphere’s protectiveozone layer. Don’t throw cleaningsolvents away; see the followingguidelines for proper disposal.
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150 Tips
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151
Taking Care of the Unexpected
Taking Care of the Unexpected
.............................General Guidelines .This section discusses the more commonproblems that can occur with your scooterwhile you’re riding. It tells you how toevaluate each problem and what actionsyou can take to try to resume riding. If theproblem cannot be safely solved, thissection also gives instructions on theproper way to have your scootertransported.
For information about transporting yourscooter, see page .
......If Your Battery Is Low (or Dead) ........................If You Lose Your Key .
.......................................If You Crash ....................................If a Fuse Blows .
......................If You Have a Flat Tire .
If Your Engine Quits or.........................................Won’t Start .
..................If Your Engine Overheats .
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152
153158162164168169170
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152
General Guidelines
Taking Care of the Unexpected
Taking Care of the Unexpected
Should you ever have a problem whileriding, please follow these guidelines:
Always put personal safety first.Take time to assess the situation andyour options before deciding what to do.If the problem is relatively minor andyou have the tools, supplies, and skillsto make a temporary repair, be sure tohave permanent repairs made as soon aspossible.
Additional recommendations for specificproblems follow.
Keeping your scooter well-maintained isthe best way to reduce the possibility ofhaving a problem on the road.
Do not continue riding if you are hurt oryour scooter is not in safe ridingcondition.
Remember to take along your owner’smanual, the tool kit that came with yourscooter, and any other items (such as tirerepair supplies and additional tools) thatmight help you solve a problem on yourown.
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--
153
If Your Engine Quits or Won’t Start
Taking Care of the Unexpected
Startermotor doesn’t operate
Starter motor works,but the engine won’t start
Proper operation and maintenance canprevent starting and engine performanceproblems. In many cases, the cause of theproblem may be a simple operationaloversight.
If you have a problem starting theengine or experience poor engineperformance the following informationmay help you. If you can’t correct theproblem, see your Honda dealer.
If your scooter won’t start, listen as youpress the start button. If you don’t hear thestarter motor turning, refer to the
symptom. If youcan hear the starter motor workingnormally, refer to the
symptom.
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SYMPTOM:WHAT TO DOPOSSIBLE CAUSE
ignition switch OFF Turn the ignition switch ON.
If all possible causes are negative, the startermotor may be faulty. See your Honda dealer.
faulty starter motor
Charge the battery (page ). If charging doesn’thelp, see your Honda dealer.
low (or dead) batterybattery lead loose Tighten the battery lead.
Replace with a new fuse of the same rating(page ).
blown fuseengine stop switch OFF Turn the engine stop switch to RUN.
164
133
Starter motor doesn’t operate.
154
If Your Engine Quits or Won’t Start
Taking Care of the Unexpected
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WHAT TO DOPOSSIBLE CAUSESYMPTOM:
out of fuel Fill the fuel tank.
weak battery Charge the battery (page ). If charging doesn’thelp, see your Honda dealer.
Tighten the battery terminal bolts.loose battery cables
loose or unconnected sparkplug cap
Install the spark plug cap securely. If the enginestill won’t start, see your Honda dealer.
flooded engine See (page ).47
133
Starter motor works, but the engine won’t start.
Flooded Engine
155
If Your Engine Quits or Won’t Start
Taking Care of the Unexpected
09/04/02 10:34:41 31GFM600 0164
SYMPTOM:POSSIBLE CAUSE
idles roughly, too fast, stallsWHAT TO DO
See your Honda dealer.overheating Check the high coolant temperature indicator.
Refer to page .runs erratically, misfires May damage catalytic converter.
See your Honda dealer.See your Honda dealer.blubbers (rich fuel mixture)
168
Engine starts, but runs poorly.
If Y our Engine Overheats,
156
If Your Engine Quits or Won’t Start
Taking Care of the Unexpected
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WHAT TO DOPOSSIBLE CAUSESYMPTOM:
detonates or pings underload
afterfires (backfires)
See your Honda dealer.
If applicable, switch to the recommended octanegasoline (page ) or change your brand ofgasoline. If the problem persists, see your Hondadealer.
sooty exhaust(rich fuel mixture)
See your Honda dealer.
See your Honda dealer.May damage catalytic converter.
pre-ignition (runs on afterignition switched OFF)
May damage catalytic converter.
88
Engine starts, but runs poorly (cont’d).
157
If Your Engine Quits or Won’t Start
Taking Care of the Unexpected
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158
If You Have a Flat Tire
Taking Care of the Unexpected
A flat tire is always unwelcome,especially if you are far from help. If youthink you are losing air, or you hit apothole or hard object, pull safely to theside of the road so you can inspect thetires and assess the situation. (Be sure topark on a firm, level surface and use thecenter stand for support.) You shouldexamine the tire treads and sidewalls forforeign objects or damage. If you find atire that has been punctured or damaged,you have two options.
Option 1:Have Your Scooter TransportedIf a tire has a major puncture or a cut inthe tread or sidewall, or the bead has comeloose from the rim, there is probably notmuch you can do except have your scootertransported to a Honda dealer or other
qualified service facility. Even with asimple puncture, this may be the safestand least troublesome solution. Fortransporting instructions, see page .
Option 2:Make a Temporary Roadside RepairIf a tire has only a minor nail puncture andis not completely flat, you may be able tomake an emergency repair that couldallow you to continue riding to where youcan get the tire replaced or permanentlyrepaired.
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Riding your scooter with atemporary tire repair can be risky.If the temporary repair fails, youcan crash and be seriously injuredor killed.
If you must ride with a temporarytire repair, ride slowly andcarefully and do not exceed 30mph (50 km/h) until the tire ispermanently repaired or replaced.
159
Types of Temporary Repairs
If You Have a Flat Tire
Taking Care of the Unexpected
Due to the uncertainty of any temporaryrepair, you should ride slowly (not over 30mph, 50 km/h) and carefully (preferablywithout a passenger or cargo) until the tireis replaced or permanently repaired. Stop
frequently and check the air pressure. Ifthe tire is losing pressure, it may be unsafeto continue riding. As the tire gets low, itwill affect the handling of your scooter(especially with a passenger and cargo)and it may overheat and blow out.
The following types of temporary repairsgenerally require a source of air to inflatethe tire. Possible sources include COcartridges or cans of compressed airdesigned to inflate a tire.
2
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160
Should You Repair or Replace aTire?
If You Have a Flat Tire
Taking Care of the Unexpected
Inflate the tire:
Plug the hole:
Tubeless tires havesome self-sealing ability if they arepunctured and the result is usually just aslow leak. If this is the case, you can tryinflating the tire to see if it will hold airpressure. If you can see a nail or otherobject embedded in the tire tread, do notremove it at this time.
The idea here is to dosomething to temporarily stop the leak.If you have a tubeless tire repair kit,you can pull out the nail and tryinserting an external plug in thepuncture. Follow the instructions thatcame with the repair kit and be sure toinflate the tire to the correct pressure.
We strongly recommend that you replace,not permanently repair, any tire that ispunctured or damaged, even if the tire hasonly a minor puncture. For a fulldiscussion of repairs and replacement, seepage .124
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161
Emergency WheelRemoval/Installation
If You Have a Flat Tire
Taking Care of the Unexpected
Saf ety PrecautionsRefer to on page .
We recommend wheel removal be doneonly by your Honda dealer or anotherqualified mechanic. Do not attempt toremove the wheel on your own. Wheelremoval requires mechanical skill andprofessional tools.
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162
If Your Engine Overheats
Taking Care of the Unexpected
Continuing to ride with an overheatedengine can cause serious engine damage.
Normally, the needle on your temperaturegauge will rise to a point about midwaybetween C (cold) and H (hot) and thenlevel off. Hot weather may cause theneedle to rise higher than normal. So willtemporary stress such as climbing a hill. Ifyou’re stuck in stop-and-go traffic, theneedle may climb some, but the radiatorfan is designed to prevent overheating. Beaware of these variations as you monitorthe gauge.
If the needle moves toward H for noapparent reason, pull safely to the side ofthe road. If possible, park in a shady area.
As long as the needle approaches the H(hot) mark, the PGM-FI malfunctionindicator lamp (MIL) blinks, and thevehicle speed will be automaticallyrestricted.
A steaming engine indicates a coolantleak. Shut the engine off and wait untilthe steaming stops. Look for a leak, butdon’t touch the engine or radiatorsystem. Let everything cool off first.
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163
If Your Engine Overheats
Taking Care of the Unexpected
If you are able to resume riding, continueto monitor the gauge frequently.
If there’s a mild leak, you can ride forawhile, carefully watching the gauge. Beprepared to stop and add more coolant orwater. If the leak is bad, transport yourscooter to a Honda dealer (page ).
If there’s no obvious problem, leave theengine on so the fan and coolantcirculating system can continueworking. Monitor the temperaturegauge. The needle may drop to thenormal range after a brief stop with noload on the engine.If the reserve tank is low or empty, don’tride without adding coolant (page ).After adding coolant, turn the engine onand check the temperature gauge.If the needle doesn’t drop, do not ride.The engine needs repair. Transport yourscooter to a Honda dealer (page ).If the temperature drops to normal,check the coolant level. If it has gonedown, add more coolant.
148100
148
09/04/02 10:35:44 31GFM600 0172
20A10A
main fuseother fuses
164
If a Fuse Blows
Taking Care of the Unexpected
All of the electrical circuits on yourscooter have fuses to protect them fromdamage caused by excess current flow(short circuit or overload).
To prevent an accidental short circuit,turn the ignition switch OFF beforechecking or replacing the fuses.
Recommended Fuses
The main fuse and circuit fuse box(including spare fuses) are located nearthe battery.
If something electrical on your scooterstops working, the first thing you shouldcheck for is a blown fuse.Determine from the chart on the circuitfuse box cover which fuse or fuses controlthat component. Check those fuses first,but check all the fuses before lookingelsewhere for another possible cause ofthe problem. Replace any blown fuses andcheck component operation.
1.
09/04/02 10:35:54 31GFM600 0173
(2)
(1)
(4)(3)
(5)
UNDER FRONT COVER
(1) fuse box cover(2) main fuse(3) spare main fuse
(4) circuit fuse(5) spare fuse
165
If a Fuse Blows
Taking Care of the Unexpected
(cont’d)
To access the main fuse and circuitfuses, remove the front cover (page ).
Open the fuse box cover ( ).Pull the main fuse ( ) out.If it is blown ( ), install the spare mainfuse ( ).To check or replace a circuit fuse ( ),pull the old fuse out of its retainingclips. Look for a burned wire inside thefuse. If the fuse is blown ( ), replace itwith a spare fuse ( ) of the same rating.
3.4.
5.
2.84 2
63
4
65
1
09/04/02 10:36:03 31GFM600 0174
MAIN FUSE & CIRCUIT FUSE
(6) blown fuse
(6)
166
If a Fuse Blows
Taking Care of the Unexpected
Replacing a f use with one that has ahigher rating greatly increases the chanceof damage to the electrical system.
If you do not have a replacement fuse withthe proper rating for the circuit, install onewith a lower rating.
Close the fuse box cover.Install the front cover.7.
6.
09/04/02 10:36:11 31GFM600 0175
167
If a Fuse Blows
Taking Care of the Unexpected
If you replace a blown fuse with a sparefuse that has a lower rating, replace thefuse with the correct rating as soon as youcan. Also remember to replace any sparefuses that were installed.
If you do not have a spare fuse and youcannot ride the scooter without fixing theproblem, take a fuse of the same rating ora lower rating from one of the othercircuits that you can do withouttemporarily.
If the replacement fuse of the same ratingburns out in a short time, there is probablya serious electrical problem on yourscooter. Leave the blown fuse in thatcircuit and have your scooter checked byyour Honda dealer.
09/04/02 10:36:16 31GFM600 0176
168
If You Crash
Taking Care of the Unexpected
Transporting Your Scooter,
Personal safety is your first priority after acrash. If you or anyone else has beeninjured, take time to assess the severity ofthe injuries and whether it is safe tocontinue riding. Call for emergencyassistance if needed. Also followapplicable laws and regulations if anotherperson or vehicle is involved in the crash.
If there is minor damage, or you areunsure about possible damage, ride slowlyand cautiously. Sometimes, crash damageis hidden or not immediately apparent, soyou should have your scooter thoroughlychecked at a qualified service facility assoon as possible. Also, be sure to haveyour Honda dealer check the frame andsuspension after any serious crash.
If your scooter cannot be ridden, seepage .
If you decide that you are capable ofriding safely, first evaluate the conditionof your scooter. If the engine is stillrunning, turn it off and look it overcarefully; inspect it for fluid leaks, checkthe tightness of critical nuts and bolts, andsecure such parts as the handlebar, controllevers, brakes, and wheels.
148
09/04/02 10:36:23 31GFM600 0177
169Taking Care of the Unexpected
If You Lose Your Key
Be sure to record your key number in theQuick Reference section at the rear of themanual. You’ll need this number to have aduplicate key made.
A lost key won’t be a problem if you takepreventative action. Store one duplicatekey in a safe place at home and carry asecond duplicate in your wallet.
If you lose your key and aren’t carrying aduplicate, either get your spare or haveone made. If you don’t know your keynumber, call the dealer where youpurchased your Honda. They may have itlisted in their records. If they don’t,transport your scooter to them or thenearest Honda dealer. The dealer willprobably have to remove the ignitionswitch assembly to find the key number sothey can make a key for you.
09/04/02 10:36:29 31GFM600 0178
170
If Your Battery Is Low (or Dead)
Taking Care of the Unexpected
Bump starting is also not recommended.
If you can’t charge the battery or itappears unable to hold a charge, contactyour Honda dealer.
Jump starting is not recommended,especially if you use an automobile battery.The greater amperage of an automobilebattery when the car engine is running candamage your scooter’s electrical system.
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171
Technical Information
Technical Information
.........................Vehicle Identification ......................................Specifications .
...........................Break-in Guidelines .
This section contains dimensions,capacities, and other technical data, plusinformation on government requirementsand how to break-in your scooter. .................Emission Control Systems .
............................Catalytic Converter ................................Oxygenated Fuels .
172175181182189190
09/04/02 10:36:40 31GFM600 0180
(1) VIN
(1)
INSIDE LEG SHIELD
172
Serial Numbers
Vehicle Identification
Technical Information
The VIN and engine serial number arerequired when you register your scooter.They may also be required when orderingreplacement parts. You may record thesenumbers in the Quick Reference section atthe rear of this manual.
The VIN (vehicle identification number)is stamped on the right side of the framebody and also appears on the SafetyCertification Label attached inside the legshield.
09/04/02 10:36:47 31GFM600 0181
LEFT REAR(2)
(3)
(3) engine number(2) VIN
RIGHT SIDE
173
Vehicle Identification
Technical Information
The engine number ( ) is stamped on theback of the crankcase near the rear wheel.
3
09/04/02 10:36:52 31GFM600 0182
(1) color label
(1)
INSIDE CENTER COMPARTMENT
174
Color Label & Code
Vehicle Identification
Technical Information
The color code is helpful when orderingreplacement parts. You may record thecolor and code in the Quick Referencesection at the rear of this manual.
The color label is located in the centercompartment. Open the seat (page ) tocheck the label.
24
09/04/02 10:36:59 31GFM600 0183
72.2 in (1,835 mm)26.2 in (665 mm)44.3 in (1,125 mm)50.2 in (1,275 mm)4.1 in (105 mm)
overall lengthoverall widthoverall heightwheelbaseground clearance
Dimensions
175
Specifications
Technical Information
09/04/03 14:33:02 31GFM600 0184
unleaded gasoline, pump octane number of 86 or higher
1.59 US gal (6.0 )0.8 US qt (0.8 )
0.7 US qt (0.7 )
0.43 US qt (0.41 )
API Service Classification SJ or higher except oilslabeled as energy conserving on the circular API servicelabel, SAE 10W-30, JASO T 903 standard MB,Pro Honda HP4M 4-stroke oil or an equivalentmotorcycle oil
including reserveafter disassembly:after draining:
fuelrecommendationfuel tank capacityengine oil capacity
engine oilrecommendation
Pro Honda HP Coolant or an equivalent high quality ethyleneglycol antifreeze containing corrosion protection inhibitorsspecifically recommended for use in aluminum engines
cooling system,recommendation
cooling system,capacity
Fuel & Lubricants
176
Specifications
Technical Information
09/07/07 18:37:46 31GFM600 0185
× ×
- -
±
operator, one passenger357 lbs (162 kg)rider, passenger, all cargo and accessories
6.6 cu-in (108 cm )1.97 2.17 in (50.0 55.0 mm)11.0 : 1CR7EH-9 (NGK) U22FER9 (DENSO)CR8EH-9 (NGK) U24FER9 (DENSO)
0.031 0.035 in (0.80 0.90 mm)0.006 in (0.16 mm)0.010 in (0.25 mm)
1,700 100 rpm
oror
intake:exhaust:
(NO ADJUSTMENT)
passenger capacitymaximum weightcapacity
displacementbore & strokecompression ratiospark plug (standard)spark plug(high speed riding)spark plug gapvalve clearance(cold)idle speed
Capacities
Engine Specifications
177
Specifications
Technical Information
09/04/02 10:37:33 31GFM600 0186
-
-
9.423V-Belt
26°30’2.9 in (74 mm)90/90-12 44J
29 psi (200 kPa , 2.00 kgf/cm )
25 psi (175 kPa , 1.75 kgf/cm )bias-ply, tubeless
100/90-10 56J
IRC MB47
IRC MB60
33 psi (225 kPa , 2.25 kgf/cm )
CHENG SHIN C-922F
CHENG SHIN C-922R
with less than 200 lbs(90 kg) of added weightwith more than 200 lbs(90 kg) of added weight
tire size, fronttrailcaster
primary reductionfinal reduction
tire pressure, rear(cold)
tire pressure, front(cold)
tire type
tire size, rear
Chassis & Suspension
Power Transmission
178
Specifications
Technical Information
09/04/02 10:37:48 31GFM600 0187
-
----
--
-12V 3W
12V 21W12V 21W12V 21/5W12V 60/55W
0.22 kW/5,000 rpm12V-6 Ah
12V 1.7W12V 5W
12V 1.7W
(front)(rear)
(2 bulbs)turn signal indicator
turn signal lightsbrake/tail lightheadlight
batterygenerator
instrument lightslicense light
high beam indicator
Lights
Electrical
179
Specifications
Technical Information
09/04/02 10:38:02 31GFM600 0188
×20A10A
14 lbf·ft (20 N·m , 2.0 kgf·m)18 lbf·ft (24 N·m , 2.4 kgf·m)
3mainother fuses
engine oil drain plugoil strainer screencap
Fuses
Torque Specifications
180
Specifications
Technical Information
09/04/02 10:38:11 31GFM600 0189
181
Break-in Guidelines
Technical Information
Help assure your scooter’s futurereliability and performance by payingextra attention to how you ride during thefirst 300 miles (500 km).
During this period, avoid full-throttlestarts and rapid acceleration.
09/04/02 10:38:15 31GFM600 0190
UNDER SEAT
(1)
(1) vehicle emission control informationlabel
182
Emission Control Systems
Technical Information
Exhaust Emission Requirements
Noise Emission Requirements
Warranty ComplianceThe U. S. Environmental ProtectionAgency (EPA) and the California AirResources Board (CARB), require thatyour scooter comply with applicableexhaust emissions standards during itsuseful life, when operated and maintainedaccording to the instructions provided.
The EPA also requires that scooters builtafter January 1, 1983 comply withapplicable noise emission standards forone year or 3,730 miles (6,000 km) afterthe time of sale to the ultimate purchaser,when operated and maintained accordingto the instructions provided.
Compliance with the terms of theDistributor’s Warranties for HondaScooter Emission Control Systems isnecessary in order to keep the emissionssystem warranty in effect.
09/04/02 10:38:22 31GFM600 0191
183
Emission Control Systems
Technical Information
Source of Exhaust EmissionsThe combustion process produces carbonmonoxide (CO), oxides of nitrogen (NOx),and hydrocarbons (HC). Control ofhydrocarbons and oxides of nitrogen isvery important because, under certainconditions, they react to formphotochemical smog when subjected tosunlight. Carbon monoxide does not reactin the same way, but it is toxic.
Honda Motor Co., Ltd. utilizes varioussystems to reduce hydrocarbons, oxides ofnitrogen, and carbon monoxide.
The Vehicle Emission ControlInformation label ( ) is attached to theinside of the center compartment.
1
09/04/02 10:38:30 31GFM600 0192
184
Programmed Fuel Injection (PGM-FI)System
Ignition Timing Control System
Exhaust Emission Control System
Emission Control Systems
Technical Information
The PGM-FI system has four subsystems:Air Intake, Engine Control, Fuel Control,and Exhaust Control.The Engine Control Module (ECM) usesvarious sensors to determine how much airis going into the engine. It then controlshow much fuel is injected under alloperating conditions.
The system constantly adjusts the ignitiontiming, reducing the amount of HC, COand NOx produced.
The exhaust emission control systemincludes a secondary air injection system,PGM-FI system, three-way catalyticconverter, and heated oxygen sensor.
No adjustment to these systems should bemade although periodic inspection of thecomponents is recommended.
09/04/02 10:38:36 31GFM600 0193
185
Secondary Air Injection System
Three-Way Catalytic Converter
Evaporative Emission Control System
Emission Control Systems
Technical Information
The secondary air injection systemintroduces filtered air into the exhaustgases in the exhaust port. The secondaryair injection system helps improveemission control performance.
The three-way catalytic converter is in theexhaust system. Through chemicalreactions, they convert HC, CO, and NOxin the engine’s exhaust to carbon dioxide(CO ), dinitrogen (N ), and water vapor.
This scooter complies with therequirements of the California AirResources Board (CARB) evaporativeemission regulations. Fuel vapor from thefuel tank is directed into the charcoalcanister and air cleaner where it isadsorbed and stored while the engine isstopped. When the engine is running andthe purge control solenoid valve is open,fuel vapor in the charcoal canister and aircleaner is drawn into the engine throughthe throttle body.2 2
09/04/02 10:38:41 31GFM600 0194
186
Problems That May Affect ScooterExhaust Emissions
Crankcase Emission Control System
Emission Control Systems
Technical Information
Hard starting or stalling after startingRough idleMisfiring or backfiring duringaccelerationAfter-burning (backfiring)Poor performance (driveability) andpoor fuel economy
If you are aware of any of the followingsymptoms, have the vehicle inspected andrepaired by your authorized Honda scooterdealer.
Symptoms:
The engine is equipped with a closedcrankcase system to prevent dischargingcrankcase emissions into the atmosphere.Blow-by gas is returned to the combustionchamber through the air cleaner and theintake manifold.
1.2.3.
4.5.
09/04/02 10:38:49 31GFM600 0195
187
Emission Control Systems
Technical Information
Noise Emission Control System
Removal of, or puncturing the muffler,baffles, header pipes or any othercomponent which conducts exhaustgases.Removal of, or puncturing of any partof the intake system.Lack of proper maintenance.Replacing any moving parts of thevehicle, or parts of the exhaust or intakesystem, with parts other than thosespecified by the manufacturer.
AMONG THOSE ACTS PRESUMEDTO CONSTITUTE TAMPERING ARETHE FOLLOWING ACTS:
TAMPERING WITH THE NOISECONTROL SYSTEM IS PROHIBITED:U. S. federal law prohibits the followingacts or the causing thereof: ( ) Theremoval or rendering inoperative by anyperson, other than for purposes ofmaintenance, repair or replacement, of anydevice or element of design incorporatedinto any new vehicle for the purpose ofnoise control prior to its sale or delivery tothe ultimate purchaser or while it is in use;or ( ) the use of the vehicle after suchdevice or element of design has beenremoved or rendered inoperative by anyperson.
1.
2.
3.4.
1
2
09/04/02 10:38:54 31GFM600 0196
188
Emission Control Systems
Technical Information
Fuel Permeation Emission ControlSystemThis vehicle complies with the FuelPermeation Emission Control regulationsof the U.S. Environmental ProtectionAgency (EPA) and the California AirResources Board (CARB). The fuel tank,fuel hoses, and fuel vapor charge hosesused on this vehicle incorporate fuelpermeation control technologies.Tampering with the fuel tank, fuel hoses,or fuel vapor charge hoses to reduce ordefeat the effectiveness of the fuelpermeation technologies is prohibited byfederal regulations.
09/04/02 10:38:58 31GFM600 0197
189
Catalytic Converter
Technical Information
A defective catalytic converter contributesto air pollution, and can impair your
engine’s performance. Follow theseguidelines to protect your scooter’scatalytic converter.
Always use unleaded gasoline. Even asmall amount of leaded gasoline cancontaminate the catalyst metals, makingthe catalytic converter ineffective.
Keep the engine in good runningcondition. A poorly running engine cancause the catalytic converter to overheatcausing damage to the converter or thescooter.
If your engine is misfiring, backfiring,stalling, or otherwise not runningproperly, stop riding and turn off theengine. Have your scooter serviced assoon as possible.
This scooter is equipped with a three-waycatalytic converter.The catalytic converter contains preciousmetals that serve as catalysts, promotingchemical reactions to convert the exhaustgasses without affecting the metals.
The catalytic converter acts on HC, CO,and NOx. A replacement unit must be anoriginal Honda part or its equivalent.
The catalytic converter must operate at ahigh temperature for the chemicalreactions to take place. It can set fire toany combustible materials that come nearit. Park your scooter away from highgrasses, dry leaves, or other flammables.
09/04/02 10:39:04 31GFM600 0198
190
Oxygenated Fuels
Technical Information
If you use an oxygenated fuel, be sure it isunleaded and meets the minimum octanerating requirement.Before using an oxygenated fuel, try toconfirm the fuel’s contents. Some states/provinces require this information to beposted on the pump.
The following are the EPA-approvedpercentages of oxygenates:
ETHANOL (ethyl or grain alcohol) 10%by Volume
You may use gasoline containing up to10% ethanol by volume. Gasolinecontaining ethanol may be marketedunder the name ‘‘Gasohol’’.
MTBE (Methyl Tertiary Butyl Ether) 15%by Volume
You may use gasoline containing up to15% MTBE by volume.
Some conventional gasolines are beingblended with alcohol or an ethercompound. These gasolines arecollectively referred to as oxygenatedfuels. To meet clean air standards, someareas of the United States use oxygenatedfuels to help reduce emissions.
09/04/02 10:39:11 31GFM600 0199
191
Oxygenated Fuels
Technical Information
Oxygenated f uels can damage paint andplastic. Damage caused by spilled f uel isnot covered by warranty.
Fuel system damage or performanceproblems resulting from the use of anoxygenated fuel containing more than thepercentages of oxygenates mentionedabove are not covered under warranty.
Oxygenated fuels can damage paint andplastic. Be careful not to spill fuel whenfilling the fuel tank. Wipe up any spillsimmediately.
If you notice any undesirable operatingsymptoms, try another service station orswitch to another brand of gasoline.
METHANOL (methyl or wood alcohol)5% by Volume
You may use gasoline containingmethanol containing up to 5% methanolby volume as long as it also containscosolvents and corrosion inhibitors toprotect the fuel system. Gasolinecontaining more than 5% methanol byvolume may cause starting and/orperformance problems. It may alsodamage metal, rubber, and plastic partsof your fuel system.
09/04/02 10:39:18 31GFM600 0200
192 Technical Information
09/04/02 10:39:21 31GFM600 0201
193
Consumer Information
Consumer Information
This section contains information on yourwarranty and how to get an official HondaService Manual.
...........................Authorized Manuals .............................Warranty Coverage .
................................Warranty Service ................................Contacting Honda .
............................Your Honda Dealer .....................The Honda Rider’s Club ....................Reporting Safety Defects .
194197198199200201202
09/04/02 10:39:29 31GFM600 0202
*
*
61GFM00
61CM002
31GFM600
$36.00
$48.00
$16.00
2010 Elite 110 Service Manual
Common Service Manual
2010 Elite 110 Owner’s Manual
Publication Item No. Description Price Each
Prices are subject to change without notice and without incurr ing obligation.
194
Authorized Manuals
Consumer Information
The Service Manual used by your authorized Honda dealer is available from Helm, Inc.
Also available, but not necessary, to service your model is the Honda Common ServiceManual, which explains theory of operation and basic service information for varioussystems common to all Honda motorcycles, motor scooters and ATVs.
These Honda manuals are written for the professional technician, but most mechanically-capable owners should find them easy to use if they have the proper tools and observe propersafety standards. Special Honda tools are necessary for some procedures.
09/04/02 10:39:38 31GFM600 0203
- -
*
*Prices are subject to change without notice and without incurring
obligation.
Orders are mailed within 10 days. Please allow adequate time for
delivery.
Publication
Item No.
Item Description Qty. Price
Each
Total
Price
Sub Total
$3.75Handling Charge
Grand Total
Purchaser’s Sales Tax
Mich. add 6 %
Calif. add 8.25 %
195Consumer Information
Order On-Line: www.helminc.com
Order Toll Free: 1-888-CYCLE93
OR
(NOTE: For Credit Card Orders Only)
(1-888-292-5393)
Monday Friday 8:00 AM 6:00 PM EST
By completing this form you can order the materials desired. You can pay by check ormoney order, or charge to your credit card. Mail to Helm, Inc. at the address shown on theback of this order form.
09/04/07 17:00:48 31GFM600 0204
-
NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention theshipment should be sent.
Customer Name Attention
Zip CodeStateCity
Daytime Telephone Number
Check here if your billing address is different from theshipping address shown above.
Check or money order enclosed payable to Helm Inc.U.S. funds only. Do not send cash.
MasterCard
VISA
Discover
Account Number
Date
These Publications cannot be returned for credit without receiving advance authorization within 14 days of delivery. For returns, a restocking fee maybe applied against the original order.
Expiration: Mo. Yr.
Customer Signature
Apartment NumberStreet address/P. O. BOX
Security Code
( )
P.O. BOX 07280, DETROIT, MICHIGAN 48207HELM
PAYMENT
SHIP
TO
196 Consumer Information
09/04/02 10:40:03 31GFM600 0205
197
Warranty Coverage
Consumer Information
Your new Honda is covered by thesewarranties:
Your warranty coverage will not bevoided if you choose to perform your ownmaintenance. However, you should havethe proper tools and service informationand be mechanically qualified. Failuresthat occur due directly to impropermaintenance are not covered.
Scooter Limited WarrantyEmission Control System WarrantyNoise Control Warranty
It is important to realize that yourwarranty applies to defects in material orworkmanship of your Honda. Yourwarranty coverage does not apply tonormal wear or deterioration associatedwith using the scooter.
There are responsibilities, restrictions, andexclusions which apply to these warranties.Please read the Warranties Booklet givento you by your Honda dealer at the time ofpurchase. Be sure to keep your Hondaowner’s card with your WarrantiesBooklet.
Almost all of your warranty coverage canbe extended through the Honda ProtectionPlan. For more information, see yourHonda dealer.
09/04/02 10:40:10 31GFM600 0206
198
Warranty Service
Consumer Information
Please remember that recommendedmaintenance interval servicing is notincluded in your warranty coverage.Additionally, your warranty does notapply to the normal wear of items (such asbrakes, tires, etc.).
If you have questions about warrantycoverage or the nature of the repair, it isbest to talk to the Service Manager of yourHonda dealer.
Sometimes, in spite of the best intentionsof all concerned, a misunderstanding mayoccur. If you aren’t satisfied with yourdealer’s handling of the situation, wesuggest you discuss your problem with theappropriate member of the dealership’smanagement team. If the problem hasalready been reviewed with the ServiceManager, Parts Manager, Sales Manager,etc., contact the Owner of the dealershipor their designated representative.
If you believe you have a problem withyour scooter, call the service departmentof your Honda dealer. Make anappointment for an inspection anddiagnosis. Remember, as the owner of thescooter, you will be asked to authorize thatinspection. Your dealer will give you theresults of the inspection. If the problem iscovered under warranty, your dealer willperform the warranty repairs for you.
09/04/02 10:40:17 31GFM600 0207
199Consumer Information
Contacting Honda
Your owner’s manual was written to covermost of the questions you might ask aboutyour Honda. Any questions not answeredin the owner’s manual can be answered byyour Honda dealer. If your dealer doesn’thave the answer right away, they will getit for you.
If you have a difference of opinion withyour dealer, please remember that eachdealership is independently owned andoperated. That’s why it’s important towork to resolve any differences at thedealership level.
If you wish to comment on yourexperiences with your Honda or with yourdealer, please send your comments to thefollowing address:
Motorcycle Division, American HondaMotor Co., Inc., P.O. Box 2200, Torrance,CA 90509-2200, mailstop: 100-4C-7B,telephone: (866) 784-1870.
Please include the following informationin your letter:
name, address, and telephone numberproduct model, year, and VINdate of purchasedealer name and address
We will likely ask your Honda dealer torespond, or possibly acknowledge yourcomments directly.
09/04/02 10:40:24 31GFM600 0208
200 Consumer Information
Your Honda Dealer
Once you purchase your new Honda, getfamiliar with the organization of yourHonda dealer so you can utilize the fullrange of services available.
The service department is there to performregular maintenance and unexpectedrepairs. It has the latest available serviceinformation from Honda. The servicedepartment will also handle warrantyinspections and repairs.
The parts department offers HondaGenuine Parts, Pro Honda products, andHonda Genuine Accessories. The samequality that went into your Honda can befound in Honda Genuine replacementparts. You’ll also find comparable qualityin the accessories and products availablefrom the parts department.
The sales department offers the HondaProtection Plan to extend almost all ofyour warranty coverage.Your Honda dealer can inform you aboutcompetition and other riding events inyour area. You’ll also find that your dealeris a source of information about safetytraining available in your local area andthe Honda Rider’s Club of America.
We’re sure you’ll be as pleased with theservice your Honda dealer continues toprovide after the sale as you are with thequality and dependability of your Honda.
09/04/02 10:40:31 31GFM600 0209
201Consumer Information
The Honda Rider’s Club
www.hrca.honda.com.
You may be eligible for a Honda Rider’sClub of America (HRCA) membershipwith the purchase of your new Honda.You can log on to the HRCA Clubhousewebsite for details at
09/04/02 10:40:35 31GFM600 0210
202 Consumer Information
Reporting Safety Defects
http://www.saf ercar.gov
http://www.saf ercar.gov.
If you believe that your vehicle has adefect which could cause a crash orcould cause injury or death, you shouldimmediately inform the NationalHighway Traffic Safety Administration(NHTSA) in addition to notifyingAmerican Honda Motor Co., Inc.
To contact NHTSA, you may call theVehicle Safety Hotline toll-free at1-888-327-4236 (TTY: 1-800-424-9153); go to ;or write to: Administrator, NHTSA,1200 New Jersey Avenue, SE.,Washington, DC 20590.
You can also obtain other informationabout motor vehicle safety from
If NHTSA receives similar complaints,it may open an investigation, and if itfinds that a safety defect exists in agroup of vehicles, it may order a recalland remedy campaign. However,NHTSA cannot become involved inindividual problems between you, yourdealer, or American Honda Motor Co.,Inc.
09/04/02 10:40:41 31GFM600 0211
203Consumer Information
09/04/02 10:40:44 31GFM600 0212
204
Index
Index
A B
...............................................accessories . 5............................................air cleaner . 103
..................................air pressure, tires . 120...............American Honda, contacting . 199
.................................apparel, protective . 26...................................appearance care . 134
..................................................battery . 129brakes,
..................................................fluid . 114............................................freeplay . 116...........................................pad wear . 115.........................................shoe wear . 119
...................................................braking . 56..............................break-in guidelines . 181
09/04/02 10:40:49 31GFM600 0213
205
Index
Index
C D
E
......................................defects, safety . 202
.....................emission control systems . 182engine,
.............................................number . 173.......................................................oil . 88
..........................................overheats . 162...............................................pinging . 85...............................................starting . 43
.........................................stop switch . 20..............................................stopping . 56
........................................won’t start . 153.........................................environment . 149
.........................................capacity, fuel . 86..................................care, appearance . 134
...............................catalytic converter . 189...................cleaning, appearance care . 134
............................................color label . 174compartment,
..................................................center . 37.................................owner’s manual . 83
................................................tool kit . 82.........................consumer information . 193
................................controls & features . 17....................................................coolant . 99
....................coolant temperature gauge . 16...............................crankcase breather . 106
..................................customer service . 199
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206
Index
Index
F
G
H
..................................................flat tire . 158.......................................flooded engine . 47
fuel,..................................................gauge . 16
.......................................oxygenated . 190................................recommendation . 85
......................................tank capacity . 86.....................................................fuses . 164
.....................................gap, spark plug . 110.................................................gasohol . 190..................................................gasoline . 88
...............................gauges & indicators . 13...............................................glove box . 39
.......................headlight dimmer switch . 21.........................................helmet holder . 60
...............................high beam indicator . 15Honda,
........................................contacting . 199.....................................Rider’s Club . 201
................................................dealer . 200.........................Honda service manual . 194
.............................................hook, front . 38
.............................................horn button . 22
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207
Index
Index
I
K
L
M..........................identification, vehicle . 172
.......................................ignition switch . 17................................................indicators . 13
................................inspection, pre-ride . 30
................................................key, lost . 169
maintenance,..........................component locations . 79
.........................................importance . 66..............................................periodic . 70
.................................................record . 77..................................................safety . 67
.............................................schedule . 72....................................manual, service . 194
..........................maximum weight limit . 34...........................................modifications . 6
............................................labels, safety . 7.............................................lamp check . 14...........................................limit, weight . 34
..............................................load limits . 34..................................loading guidelines . 35
lock,.....................................................seat . 24
...............................................steering . 59
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208
Index
Index
N
O
P
.....................................numbers, serial . 172
................................................odometer . 15..............................................oil, engine . 91
.............operation component locations . 10...................................overheat, engine . 162
.........................owner’s manual storage . 83..................................oxygenated fuels . 190
...................................................parking . 58......................................pinging, engine . 88
............................................plug, spark . 109.................................pre-ride inspection . 30
..........................problems, unexpected . 151..................................protective apparel . 26
09/04/02 10:41:12 31GFM600 0217
209
Index
Index
R S
(cont’d)
safety,........................important precautions . 68
....................................................labels . 7..............................reporting defects . 202..............................riding precautions . 42
...........................schedule, maintenance . 72.................................................seat lock . 24
......................................serial numbers . 172service,
...........................................customer . 199............................................manuals . 194...........................................warranty . 197............................................spark knock . 85
.............................................spark plug . 109.......................................specifications . 175
..............................rear brake lock lever . 22removal,
.........................................front cover . 84.......................reporting safety defects . 202
......................................rider training . 3, 28............................Rider’s Club, Honda . 201
riding,...................................basic operation . 41
..............................................clothing . 26.........................................precautions . 42
....................................................safety . 2..............................safety precautions . 42
.....................with passenger or cargo . 62
09/04/02 10:41:18 31GFM600 0218
210
Index
Index
T...........................................speedometer . 16
.............................................start button . 20starting,
.................................................engine . 43................................troubleshooting . 153
...........................................steering lock . 59................................stop switch, engine . 20
......................................stopping engine . 48storage,
.................................owner’s manual . 83..............................................scooter . 144
switch,.........................................engine stop . 20
...............................headlight dimmer . 21...............................................ignition . 17
..........................................turn signal . 21
...............temperature indicator, coolant . 16..............................theft-prevention tips . 61
..................................................throttle . 107.........tire identification no.(TIN) . 123, 124
tires,.......................................air pressure . 120
....................................................flat . 158..........................................replacing . 126
.....................................training, rider . 3, 28.....................transporting your scooter . 148
.............................trouble, unexpected . 151......................troubleshooting, starting . 153
...............................turn signal indicator . 15
09/04/02 10:41:22 31GFM600 0219
211
Index
Index
V
W
..........vehicle identification no. (VIN) . 172
warranty,...........................................coverage . 197...........................................extended . 197
..............................................service . 198...........................washing your scooter . 134
............................................weight limit . 34
09/04/02 10:41:27 31GFM600 0220
How to Avoid Costly Repairs
Quick Reference
Quick Reference
The following is a brief, but importantcollection of information you need toknow about your Honda. You’ll also findspace to record important notes. The engine of your Honda can be the most
expensive component to repair. Propermaintenance, especially the use of therecommended fluids and filters, preventspremature wear and damage.
Frequent causes of costly repairs are:Engine oil –– insufficient quantity,improper oil.Air cleaner –– dirty, leaking because ofimproper installation (poor seal).
Record important information on thefollowing page:
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Quick Reference
Quick Reference
VINEngine No.Ignition Key No.Color LabelOwner’s Name
AddressCity/StatePhone
Dealer’s NameAddressCity/StatePhoneService Mgr.
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1.59 US gal (6.0 )
357 lbs (162 kg)
Quick Reference
Quick Reference
ScheduledMaintenancePre-rideInspectionPeriodicChecksFuel/Capacity unleaded gasoline, pump octane number 86 or higher
Check the following items each time before you ride (page ): tires,leaks, loose parts, brakes, indicators, lights.Check the following items monthly (page ): tires, fluids, lights,freeplay, fuses, nuts & bolts.
Initial: 600 miles (1,000 km)Regular: every 2,500 miles (4,000 km)
Engine Oil
MaximumWeightCapacity
rider, passenger, all cargo and accessories
API Service Classification SJ or higher except oils labeled as energyconserving on the circular API service label,SAE 10W-30, JASO T 903 standard MB,Pro Honda HP4M 4-stroke oil or an equivalent
30
70
09/07/07 18:37:56 31GFM600 0223
-
-
90/90-12 44J
33 psi (225 kPa , 2.25 kgf/cm )
25 psi (175 kPa , 1.75 kgf/cm )
IRC MB60100/90-10 56J
IRC MB47bias-ply, tubeless
29 psi (200 kPa , 2.00 kgf/cm )
10A20A
CHENG SHIN C-922F
CHENG SHIN C-922R
with less than 200 lbs(90 kg) of added weightwith more than 200 lbs(90 kg) of added weight
U22FER9 (DENSO)CR7EH-9 (NGK)U24FER9 (DENSO)CR8EH-9 (NGK)
Quick Reference
Quick Reference
Tires
Tire Pressure(cold)
Fuses
ethylene glycol antifreeze (silicate-free) for aluminum engines in 50/50solution with Pro Honda HP Coolant or an equivalent distilled water
Coolant
Spark Plugs
main:other:
Front:
Rear:
Type:Front:Rear:
oror
standard:high speed riding:
09/04/02 10:42:02 31GFM600 0224
----
Quick Reference
Quick Reference
These symbols are used in Controls & Features section:SYMBOL SEE PAGECOMPONENT
horn buttonturn signal switch
LO headlight dimmer switchHI headlight dimmer switch
OFF engine stop switchRUN engine stop switch
START button 20202021212122
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