Online SYSteMS™
WATCHMAN
WATCHMAN Online Systems™ integrate with walk-around programs and WATCHMAN™ Services to deliver condition-based diagnostic results for your critical assets combined with balance of plant.
CRITICAL ASSETSCRITICAL ASSETSCONTINUAL MONITORINGCONTINUAL MONITORING
EXPERTAUTOMATED ANALYSTS
HAZLOCWATCHMAN™
PORTAL ENABLEDSECURED HISTORICAL DATA
WIRELESSWIRELESS
The most comprehensive condition-based maintenance online system available.
The all-new WATCHMAN Online Systems is a
cost-effective solution to get full diagnostic
results for your high-value, operation-critical
assets. WATCHMAN Online Systems is not
a protective system that merely trips a signal
to shut-down a machine just prior to failure,
the WATCHMAN Online Systems provides
continued detailed diagnostics to evaluate each
component of your critical machinery for a fully
trendable, automated diagnostics solution.
The online system works with the WATCHMAN
Reliability Portal™ to ensure your assets have
the most reliable health coverage and risk
assessment. Confi gurable to be connected
through the WATCHMAN Diagnostic Data
Center, analytical results are available to plant
personnel and all key decision makers through
a secure website interface.
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begins with expert infrastructure...
SPRite™ Online Hardware
aleRt™ Online engine
WatcHMan Reliability Portal™
WATCHMANOnline SYSteMS™
Simple user interfaces with advanced confi guration capabilities.
aleRt Online enGine™ cOnFiG. utilitY aleRt™ Online DaSHbOaRD
has powerful confi guration
options...
ConFIgUratIon UtIlItY
The ALERT Online Engine™ confi guration utility makes setup a snap. Installed on a local central server along with additional useful dashboards and setup tools, the online system can be setup to collect data continuously, at established intervals, or at certain times of the day.
WATCHMAN Online Systems™ utilizes SPRITE™ acquisition hardware which can understand machine states and only collect quality data when certain criteria are met. Scalar readings and process data can be inputted from dedicated sensors or from existing systems to ensure the most accurate diagnostics.
Installers and system managers can quickly get a snapshot of the online systems operation to make sure data is handled correctly. You can monitor live activity as well as use it to setup and troubleshoot the installation.
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Online monitoring systems tailored to your operation-critical machines.
SprIte™ i400
The i400 is a 4 channel wireless network device. It can acquire 4 channels of vibration data simultaneous and multiplex 4 additional DC measurements. The i400 can be battery operated or can be connected to a power source.
The SPRITE™ i400 is enclosed in a compact, rugged, IP-67 rated enclosure and is approved for hazardous locations through ATEX (Zone 2) and CSA (Class 1, Division 2).
SprIte™ i800
The i800 is an 8 channel network device. It can acquire 8 simultaneous channels of data plus 8 additional DC measurements (multiplexed). The i800 connects to a wireless or wired network through a standard Ethernet connector. i800 is battery operated or can be connected to a power source.
The SPRITE i800 is enclosed in a rugged, IP-67 rated enclosure and is approved for hazardous locations through ATEX (Zone 2) and CSA (Class 1, Division 2).
SprIte™ i1600
The i1600 is a 16 channel network data collection device. It has a standard Ethernet connector that connects to the network. The ALERT Online Engine accesses this device over the network. The i1600 is assigned an IP address on the network to identify this acquisition device and its connected machines.
The SPRITE i1600 comes in an IP-66 rated NEMA4X enclosure with power supply.
See individual product specifi cation sheets for additional details.
• Dashboard metrics for managers and executives to make informed decisions without needing to decipher technical data.
• Historical information allows users to understand the true risks and track readiness of their plants.
• Event tracking to get more involved to ensure priorities are set, maintenance is planned, and repairs are completed.
• Cloud-based access to the full ExpertALERT software to remove IT expenditures and software management.
WatcHMan Online SYSteMS™ iS PORtal enableD.
Collaboration can take place when the health of critical assets is on the line. Analysts, Plant Managers, Executives and other key decision makers can all be informed and involved.
Get trendable, actionable diagnostic results with ExpertALERT™
• Dashboard metrics for managers and executives to make informed decisions without needing to decipher technical data.
• Historical information allows users to understand the true risks and track readiness of their plants.
expertalert™ aUtomateD DIagnoStIC SoFtWare
The heart of any Azima DLI program is the powerful ExpertALERT software. ExpertALERT is used to build the machines in the program, analyze data, maintain historical records, and report the fi ndings. With WATCHMAN™ Services, this software tool is included and managed by your team of Azima DLI certifi ed analysts. There is no need to learn vibration analysis or install software on your own system.
ExpertALERT provides critical machinery health information instead of just vibration data by rapidly screening vibration measurements and applying over 4,500 unique rules to identify over 650 individual faults in a wide variety of machine types. Our proven automated machinery condition assessment system can process hundreds of vibration measurements in just a few seconds leaving you with actionable diagnosis, fault severity and repair priority. Instead of overwhelming you with data that is diffi cult to interpret, ExpertALERT provides fast, accurate diagnostic results.
Azima DLI’s sophisticated rulebase methodology extends beyond simple monitoring of alarms on peaks or spectral bands. Our test-point variation feature captures and compares complex patterns detected from the entire set of locations on your machine. By adding this machine-specifi c baseline data to the database, ALERT becomes a highly accurate diagnostic system.
In an online system where there is a continual stream of vibration data, it is important to have a software tool that is capable of scrubbing through these readings to fi nd exact fault trends with ample warning to order the correct parts and plan the downtime.
PORTAL
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aleRt™ MacHine PReFeRenceS
A completely scalable, flexible & sustainable predictive maintenance program.
Include your critical assets with the rest of your PdM program. Portable
data collection, visual inspections, infrared analysis, oil analysis and
other PdM technologies can be included with your WATCHMAN Online
Systems™ for a complete picture of the health of your plant.
Complete IntegratIon
The WATCHMAN Online Systems is fully capable of integrating with your Azima DLI portable vibration program and other predictive maintenance (PdM) technologies. Plant managers shouldn’t need to sort through multiple files; all PdM reports can be viewed in one location on the WATCHMAN Reliability Portal™.
The powerful ALERT database manages the data collected with the TRIO or other Azima DLI data collectors alongside the online data from your critical assets. This gives users the unique ability to adapt their program as needed to take full advantage of the vibration analysis capabilities.
integrates and delivers complete
results
Scalable
All Azima DLI programs are completely scalable to keep up with the demands at your plant. The program can be deployed rapidly with quality results being received in days, not months.
Flexible
Azima DLI programs are flexible to give users the ability to build it to their specific needs. Use physical servers or virtual servers, have multiple collectors or multiple analysts, build your program around one machine or thousands around the globe, the WATCHMAN Online Systems and ALERT database structure can adapt.
SuStainable
Azima DLI believes PdM programs need to be sustainable. Our technology and methodology is proven and best suited to assure your success. With your data in the cloud, your program is secure and manageable. Multiple analysts can cover your program either temporarily or permanently, whatever fits your needs.
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300 TRADECENTER, SUITE 4610 | WOBURN, MA 01801 USA | TOLL FREE 800-482-2290 | P 781-938-0707 | F 781-935-0179
KnOWinG WHat’S aHeaD™
Online SYSteMS™
WATCHMAN