2
CUSTOMER SERVICE 877.370.3604 (toll free) INSTALLATION QUESTIONS [email protected] or call 715.247.2983 LIMITED WARRANTY Küryakyn warrants that any Küryakyn products sold hereunder, shall be free of defects in materials and workmanship for a period of one (1) year from the date of purchase by the consumer excepting the following provisions: Küryakyn shall have no obligation in the event the customer is unable to provide a receipt showing the date the customer purchased the product(s). The product must be properly installed, maintained and operated under normal conditions. Küryakyn makes no warranty, expressed or implied, with respect to any gold plated products. Küryakyn shall not be liable for any consequential and incidental damages, including labor and paint, resulting from failure of a Küryakyn product, failure to deliver, delay in delivery, delivery in non- conforming condition, or for any breech of contract or duty between Küryakyn and a customer. Küryakyn products are often intended for use in specific applications. Küryakyn makes no warranty if a Küryakyn product is used in applications other than intended. Küryakyn electrical products are warranted for one (1) year from the date of purchase by the consumer. Components of Küryakyn products containing L.E.D.s will be warranted for defects in materials and workmanship for 3 years from the date of purchase. Küryakyn makes no warranty of any kind in regard to other manufacturer’s products distributed by Küryakyn. Küryakyn will pass on all warranties made by the manufacturer and where possible, will expedite the claim on behalf of the customer, but ultimately, responsibility for disposition of the warranty claim lies with the manufacturer. ABOUT OUR CATALOG For purchasing Küryakyn® products, you can receive a complete catalog free of charge. Send the Proof-of-Purchase below with your address to: Küryakyn, P.O. Box 339, Somerset, WI 54025. Please indicate either Accessories Catalog for Harley-Davidson ® or GL & Metric Cruisers. Be sure to ask your local dealer about other Küryakyn® products, the motorcycle parts and accessories designed for riders by riders. ©2005 Küryakyn USA® All Rights reserved. INSTALLATION PROOF-OF-PURCHASE PARTS INCLUDED 1 Zombie Clutch Lever 1 Zombie Brake Lever 2 Zombie Emblems 2 Grooved Emblems 1 Alcohol Pad 1 Instruction Sheet Please read and understand entire instructions before starting installation. THANK YOU FOR CHOOSING KÜRYAKYN! IN ORDER TO PROTECT YOU AND OTHERS FROM POSSIBLE INJURY AND/OR PROPERTY DAMAGE OR LOSS, PLEASE PAY CLOSE ATTENTION TO ALL INSTRUCTIONS, WARNINGS, CAUTIONS AND ATTENTION NOTES REGARDING THE USE AND CARE OF THIS PRODUCT. CAUTION! This indication alerts you to the fact that ignoring the contents described herein can result in potential injury or material damage. ATTENTION! This indication alerts you to the fact that ignoring the contents described herein may negatively affect product performance and functionality. TOOLS SUGGESTED Small external snap ring pliers, 1/2” and 9/16” open end wrenches, grease. STRICTLY OBSERVE THE FOLLOWING GUIDELINES IN ORDER TO USE THE PRODUCT PROPERLY AND AVOID POTENTIALLY DANGEROUS ACCIDENTS. PROCEDURE STEP 1 Read and understand all steps in the instructions before starting the installation. Park the motorcycle on a hard, level surface and turn off the ignition. STEP 2 With your snap ring pliers, remove the snap rings located on the bottom of each lever pivot pin. Be careful not to lose the snap rings. Remove both pivot pins. STEP 3- BRAKE SIDE Carefully remove the brake lever from the master cylinder assembly. Place a small amount of grease on the pivot pin. Check to be sure the nylon bushing is in place in the lever and replace the lever into the master cylinder — DO NOT FORCE IT! If it does not go in with ease, make sure the thin tab on the brake lever is positioned at the end of the master cylinder plunger. When the pivot pin can be inserted easily through the master cylinder housing and the lever, it is positioned correctly. Gently squeeze the brake control a few times to ensure proper operation. Replace the snap ring on the pivot pin. -cont.- FITS: ‘96-UP H-D MODELS WITH CABLE CLUTCH (EX. ‘04-UP XL AND ‘08-UP DRESSERS ROAD KINGS, ROAD GLIDE , STREET GLIDE) 1047-12HD-0908 ZOMBIE™ LEVERS 1047 PIC. 1

zOMBIE™ LEVERS 1047 - img.jpcycles.comimg.jpcycles.com/staticwebfiles/instructions/pdf/510-380.pdf · 1047-12HD-0908 zOMBIE™ LEVERS 1047 PIC. 1 INSTALLATION CAUTION! As a safety

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Page 1: zOMBIE™ LEVERS 1047 - img.jpcycles.comimg.jpcycles.com/staticwebfiles/instructions/pdf/510-380.pdf · 1047-12HD-0908 zOMBIE™ LEVERS 1047 PIC. 1 INSTALLATION CAUTION! As a safety

CUSTOMER SERVICE877.370.3604 (toll free)

INSTALLATION [email protected]

or call 715.247.2983

LIMITED WARRANTYKüryakyn warrants that any Küryakyn products sold

hereunder, shall be free of defects in materials and workmanship for a period of one (1) year from the

date of purchase by the consumer excepting the following provisions:

• Küryakyn shall have no obligation in the event

the customer is unable to provide a receipt showing the date the customer purchased the product(s).

• The product must be properly installed, maintained and operated under normal conditions.

• Küryakyn makes no warranty, expressed or implied, with respect to any gold plated products.

• Küryakyn shall not be liable for any consequential and incidental damages, including labor and

paint, resulting from failure of a Küryakyn product, failure to deliver, delay in delivery, delivery in non-

conforming condition, or for any breech of contract or duty between Küryakyn and a customer.

• Küryakyn products are often intended for use in specific applications. Küryakyn makes no

warranty if a Küryakyn product is used in applications other than intended.

• Küryakyn electrical products are warranted for one (1) year from the date of purchase by the consumer. Components of Küryakyn products containing L.E.D.s

will be warranted for defects in materials and workmanship for 3 years from the date of purchase.

• Küryakyn makes no warranty of any kind in regard to other manufacturer’s products distributed by

Küryakyn. Küryakyn will pass on all warranties made by the manufacturer and where possible, will expedite

the claim on behalf of the customer, but ultimately, responsibility for disposition of the

warranty claim lies with the manufacturer.

ABOUT OUR CATALOGFor purchasing Küryakyn® products, you

can receive a complete catalog free of charge. Send the Proof-of-Purchase below with

your address to: Küryakyn, P.O. Box 339, Somerset, WI 54025. Please indicate either

Accessories Catalog for Harley-Davidson® or GL & Metric Cruisers.

Be sure to ask your local dealer about other Küryakyn® products, the motorcycle parts

and accessories designed for riders by riders.

©2005 Küryakyn USA® All Rights reserved.

INSTALLATION

PROOF-OF-PURCHASE

PARTS INCLUDED 1 Zombie Clutch Lever 1 Zombie Brake Lever 2 Zombie Emblems 2 Grooved Emblems 1 Alcohol Pad 1 Instruction SheetPlease read and understand entire instructions before starting installation.

THANk YOU FOR CHOOSING küRYAkYN!

IN ORDER TO PROTECT YOU AND OTHERS FROM POSSIBLE INjURY AND/OR PROPERTY DAMAGE OR LOSS, PLEASE PAY CLOSE ATTENTION TO ALL INSTRUCTIONS, WARNINGS, CAUTIONS AND ATTENTION NOTES REGARDING THE USE AND CARE OF THIS PRODUCT.

CAUTION! This indication alerts you to the fact that ignoring the contents described herein can result in potential injury or material damage.

ATTENTION! This indication alerts you to the fact that ignoring the contents described herein may negatively affect product performance and functionality.

TOOLS SUGGESTEDSmall external snap ring pliers, 1/2” and 9/16” open end wrenches, grease.

STRICTLY OBSERVE THE FOLLOWING GUIDELINES IN ORDER TO USE THE PRODUCT PROPERLY AND AVOID POTENTIALLY DANGEROUS ACCIDENTS.

PROCEDURESTEP 1 Read and understand all steps in the instructions before starting the installation. Park the motorcycle on a hard, level surface and turn off the ignition.

STEP 2 With your snap ring pliers, remove the snap rings located on the bottom of each lever pivot pin. Be careful not to lose the snap rings. Remove both pivot pins.

STEP 3- BRAkE SIDE Carefully remove the brake lever from the master cylinder assembly. Place a small amount of grease on the pivot pin. Check to be sure the nylon bushing is in place in the lever and replace the lever into the master cylinder — DO NOT FORCE IT! If it does not go in with ease, make sure the thin tab on the brake lever is positioned at the end of the master cylinder plunger. When the pivot pin can be inserted easily through the master cylinder housing and the lever, it is positioned correctly. Gently squeeze the brake control a few times to ensure proper operation. Replace the snap ring on the pivot pin.

-cont.-

FITS: ‘96-UP H-D MODELS WITH CABLE CLUTCH (Ex. ‘04-UP xL AND ‘08-UP DRESSERS ROAD kINGS, ROAD GLIDE , STREET GLIDE)

1047-12HD-0908

z O M B I E ™ L E V E R S 1 0 4 7

PIC.1

Page 2: zOMBIE™ LEVERS 1047 - img.jpcycles.comimg.jpcycles.com/staticwebfiles/instructions/pdf/510-380.pdf · 1047-12HD-0908 zOMBIE™ LEVERS 1047 PIC. 1 INSTALLATION CAUTION! As a safety

INSTALLATION

CAUTION! As a safety precaution, we recommend testing to ensure that the front brake is not dragging. With a small jack or lift, elevate the front wheel off the ground, being sure to stabilize the motorcycle. Spin the front wheel; it should spin freely for a couple of revolutions. If it moves with noticeable resistance or seems to stick or bind, the brakes are dragging and one should go back and review the installation to determine the cause of this brake drag before the motorcycle is operated.

STEP 4- CLUTCH SIDE Loosen the clutch cable adjuster (PIC. 1) so the maximum amount of slack is attained. (Refer to the picture sequence.) Pull the cable housing as far out of the clutch perch as possible (PIC. 2) and rotate the cable and housing away from the handlebar (PIC. 3). The lever may now be pulled free of the perch (PIC. 4). Slide the nylon cable anchor out of the stock lever freeing the cable. (Now is a good time to lube your clutch cable!) Apply a small amount of grease to the pivot pin. Make sure the nylon bushing is in place in the new lever, and reassemble in reverse order of disassembly. Replace the snap ring on the pivot pin. Adjust the clutch cable so there is about 1/8” of free play in the lever. Tighten the adjuster locknut (easy, or you can break the adjuster!) Replace the rubber boot or cover over the adjuster.

STEP 5 Clean the flat spot on the levers as circled in PIC. 5 with the included alcohol-cleaning pad & allow the area to dry.

ATTENTION! Ensure the area of installation is free of grease, oil, dirt or other debris to ensure proper adhesion. Küryakyn WILL NOT warranty any parts lost due to improper installation.

ATTENTION! The adhesive will not bond correctly if applied at temperatures less than 50° F. Do not attempt this installation in temperatures less than 50° F. STEP 6 Choose which emblem you wish to install (Zombie or Grooved); using the back of your fingernail, rub the backing of the adhesive pad to activate the catalyst. STEP 7 Remove the adhesive backing and install the emblem , ensuring that the aligning pins will be placed so that the emblem is in the correct orientation; press and hold in place for one (1) minute, full bonding strength will occur in 24 hours.

Ride On!

PAgE

2z O m b I E ™ L E v E R S

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