50
Zhengzhou Halnn Superhard Materials Co.Ltd Previous Henan Superhard Materials Institute

Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

  • Upload
    others

  • View
    4

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

LOGO

Zhengzhou Halnn Superhard

Materials Co.Ltd

Previous Henan Superhard Materials Institute

Page 2: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

About Halnn

Halnn is a high-tech enterprise specializing in the

production of ultra-hardened tools,the leader of professional

hard material processing tools in China, the first to research

new cutting tools specific for gray cast iron, kinds of wear-

resistant steel/cast steel, hardened steel materials.

With more than 10 years experience, Halnn has researched

one by one new materials grade, new technology and

become the most famous cutting tools brand in superhard

cutting tools industry.

www.halnncbn.com

Page 3: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Products

Halnn Main Products include 4 series:

www.halnncbn.com

Page 4: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Application

Mainly used Materials

Gray Cast Iron, Powder Metallurgy Materials, Harded Steel,

High Speed Steel, Superalloy Alloy and other difficult to

process materials.

Main Application Industries

Mill Rolls, Automotive Parts ,Mining Machinery, Gears

Aerospace Parts and Industry Pump, Bearings, ect.

www.halnncbn.com

Page 5: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

CBN Grade(Solid CBN)

ISO

Code

Insert

GradeSuited Materials Advantages Application Industry

K/S BN-K1

Chilled Cast Iron Good Collapse Resistance Cast Iron Rolls

Wear Resistant Cast Iron Excellent Fracture Resistance Pump

High Manganese Steel

H BN-S20

Hardened Steel Excellent Wear Resistance Hardened Steel Rolls

Rolled Hardened Steel Good Thermal Shock Resistance Ball Screw

Wear Resistant and Heat-

resistant SteelWind Power Bearings

Wear Resistant Castings

K BN-S30Cast Iiron Good Impact Resistance Automotive Parts,Brake Discs/Drum

Hard Cutting Material Excellent Wear Resistance Pump Parts

K BN-S300

Cast Iron Iron Series

Good Keeness

Cast Iron Engine Block

Sintered Alloy Gearbox Housing

Engine Cylinder liner

H BN-S200Hardened Steel

Excellent Wear ResistanceSlewing Bearings

Superalloy Forged Steel Chilled Rolls

K BNK30 Cast Iron Excellent Wear Resistance Automotive Parts , Brake Discs/Drum

www.halnncbn.com

Page 6: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

CBN Grade(PCBN)

ISO

Code

Insert

GradeSuited Materials Advantages Application Industry

H/K BN-H10

Hardeded Steel

Good Balance between Wear Resistance

and Crack Resistance

Bearing

High Strength

Cast ironGears

Ductile Cast iron

H BN-H21 Hardened Steel

Excellent Cutter Edge Strength Gear

Good Performance for interrupted turning

conditionGear Shaft

Abrasive tool

H BN-K10

Cast iron

Excellent Heat Resistant Performance Wear resistant Cast Iron IndustryIron series

sintered metal

H BN-H11 Hardened Steel

More Cutting Edges Bearing

Higher Precision Gears,Gear Shaft

Hardened Abrasive

H/K BN-H20

Hardened Steel Good Wear Resistance Brake Disc/Drum

Hard Cutting

MaterialsGood Crack Resistance Chilled Steel Gear

K BN-K20

Cast iron More Cutting Edge Brake Disc/Drum

Iron Series

Sintered MetalExcellent Wear Resistance Air-condition Compressor

www.halnncbn.com

Page 7: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Mine Machine Industry

Industry Solutions

Air-conditioning compressor industry

Rolls Industry

Industry

Solutions

Automotive industry

Bearing Industry

Gears industry

www.halnncbn.com

Page 8: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Automotive Industry Solutions

Gears

Engine

Cylinder linerBrake DiscPulley

Brake Drum

www.halnncbn.com

Page 9: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Automotive Industry Solutions---Engine Block

Cylinder boring process

Milling Process

Improved the working efficiency,

stable cutting performance. Halnn

BN-S300 have similar performance

with Seco Brand CBN insert .

The representative cutting

tools for processing engine

block in China

Chamfering process

Stable Performance,Economic

www.halnncbn.com

Page 10: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Automotive Industry Solutions---Engine Block

Process: Finish Milling

Machining Materials:HT250

Machining Part: End Surface

Insert Model:BN-S300 SNEN090308

Cutting Parameters:Vc=1700m/min,

Fz=0.12mm/r,ap=0.3mm

Processing Type:Dry Cutting

Insert Materials Cutting Speed Life/blade Cutting Fuild

Halnn BN-S300 3670m/min 85 pieces No

Other CBN Insert 3670m/min 80 pieces No

Finish milling the engine block

www.halnncbn.com

Page 11: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Automotive Industry Solutions---Engine Block

www.halnncbn.com

Page 12: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Automotive Industry Solutions---Cylinder head

Finish turning process

Finish Turning Process

High Speed Turning with Good roughness

Improved the processing efficiency, and

have stable cutting performance

Halnn BN-S300 can replace Seco Insert

Valve chamfering process

Stable Cutting performance,

More economic

Valve seat

Common model:DCGW11T304,ect

www.halnncbn.com

Page 13: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Automotive Industry Solutions---Boron cast iron

Cylinder liner

Grooving Process

Longer Tool Life,

Higher Processing Efficiency

Cylindrical turning process

Dry Cutting

Lifetime will be several times than

Ceramic insert

www.halnncbn.com

Page 14: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Automotive Industry Solutions--- Boron cast iron

Cylinder Liner

Finish turning cyliner liner of engine block

Insert MaterialsCutting

SpeedProductividity

Tool

Life/blade

Halnn BN-S300 850m/min 23 sec/piece 120 pieces

Some Ceramic inert 500m/min 40 sec/piece 25 pieces

Machining Part: Cylinder liner

Machining Process: Finishing turning

Workpiece Materials: Boron cast iron

Insert Model: BN-S300 SNMN120412

Cutting Parameters: Vc=850m/min,

Fr=0.25mm/r, ap=0.5mm

Processing Type: Wet cutting

www.halnncbn.com

Page 15: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Automotive Industry Solutions---Gears and Gears

Shaft

Compound PCBN Insert

Interrupted turning

High speed cutting, the tool life will

improve several times than

ceramic insert

Welded PCBN Inserts

Continuous Turning

Stable Cutting Performance, can replace

the other international CBN inserts

www.halnncbn.com

Page 16: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Automotive Industry Solutions---Gearbox housing

Solid CBN Inserts

Milling the surface

Production Efficiency significal

improved, the cutting tools lifetime

also improved several times.

Boring, semi-fine boring process

Welded PCBN Insert

Processing efficiency significantly

improved and achieve good

surface.

www.halnncbn.com

Page 17: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Automotive Industry Solutions---Brake Disc

Solid CBN Inserts

Roughing Process

Performance stable ,the tool life

improved several times than

coated insert.

Finish turning process

BNK30:SCGN090408/12 WNGA080408

Long tool life with high speed cutting,

and make sure high surface roughness

Welded PCBN insert

Turning the inner bore Process

Achieve high-speed cutting,

stable performance

www.halnncbn.com

Page 18: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Automotive Industry Solutions---Brake Disc

Application Case

BNK30 rough machining Brake Disc

Machining Part: Brake Disc

Machining Materials:FC250

Workpiece Hardness: HB180~240

Inserts Grade:BNK30 CNGN120416

Cutting Type: Dry Cutting

Cutting Parameters: ap=2.5mm,Fr=0.3mm/r, Vc=697m/min

Inserts MaterialsLinear

Speed(m/min)Cutting Depth Tool Life/tip

Halnn BNK30 697 2.5 260

Seco CBN300 697 2.5 200

www.halnncbn.com

Page 19: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Automotive Industry Solutions---Brake Disc

From above chart, we can see that the tool life of Halnn

BNK30 will be improved about 30% more than Seco

CBN300 Inserts.

www.halnncbn.com

Page 20: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Automotive Industry Solutions---Brake Drum

BN-S300 CNMN120716

Rough machining process

Performance stable, too life improved

several times than coated insert

Finish turning process

BN-K20 WNGA080408/12

Roughness within Ra1.6,The insert

Lifetime improved several times

than coated insert.

www.halnncbn.com

Page 21: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Automotive Industry Solutions---Brake Drum

Application Case of processing brake drum

BNK30 rough machining brake Drum

Machining Part: Brake Drum

Workpiece Hardness:HB190~220

Cutting Type: Dry Cutting

Machining Materials:FC250

Inserts Grade:BNK30 CNGA120408

Cutting Parameters:ap=0.15mm,Fr=0.16mm/r,Vc=450m/min

Inserts MaterialsLinear

Speed(m/min)Tool Life/Tip

Costs/workp

iece

Halnn BNK30 450 100 $0.45

Sumitomo BN700 450 100 $0.75

www.halnncbn.com

Page 22: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Automotive Industry Solutions---Brake Drum

From above chart, we can see that, when the tool life

is similar with Sumitomo BN700, Halnn BNK30 is more

Cost-effective.

www.halnncbn.com

Page 23: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Automotive Industry Solutions---Clutch pressure

plate and Pulley

Finishing Process

The working efficiency improved

significantly, the lifetime improved several

times than coated insert

Roughing Process

Stable performance and

excellent working efficiency

HT250

HT250

Process the end surface

Stable cutting performance and

improved the efficiency

HT250

Clutch pressure plate

Pulley

www.halnncbn.com

Page 24: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Rolls Industry Solutions

Specific for the high hardness rolls, Halnn recommend Solid CBN inserts

which can be used for large cutting margin. Compared with the traditional

cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will

be more stable,

(1) BN-K1 solid cbn insert is suitable for high hardness cast iron industry.

(2) BN-S20 solid cbn insert is suitable for high hardness steel/ forging steel

industry.

Both two grades solid cbn inserts are used for roughing and finishing

process.

The cutting paramters for reference as following tablet:

www.halnncbn.com

Page 25: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Rolls Industry Solutions

Roll MaterialsWoekpiece

hardness

Halnn

GradeCutting Parameters Insert Image

Alloy Cast iron

HSD60~80 BN-K1

Vc=40~60m/min,ap=2~10mm,Fr=0.5~1.5mm/r,

Vc=60~90m/min,ap=1mm,Fr=0.5~1mm/r

Cast Semi-SteelVc=30~60m/min,ap=1~10mm,Fr=0.5~1.5mm/r,

Vc=50~80m/min,ap=1mm,Fr=0.5~1mm/r

High Carbon Semi-

SteelVc=35~50m/min,ap=1~10mm,Fr=0.5~1mm/r

Chilled Cast iron Vc=25~50m/min,ap=1~10mm,Fr=0.5~1mm/r

High Speed Cast

SteelHSD85~92 BN-S20 Vc=20~45m/min,ap=4 mm,Fr=0.5~1.5mm/r

Forged Steel HRC65 BN-S20 Vc=90m/min,ap=4 mm,Fr=0.2~0.7mm/r

The cutting parameter for reference

www.halnncbn.com

Page 26: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Rolls Industry Solutions---High alloy cast iron rolls

Turning cylindar

Solid cbn inserts

Stable performance with reasonable price

Large margin cutting improved the efficiency

Application Case

Insert

Materials

Feed

rate

Tool

Life/bladeFailure Mode

Halnn BN-K1 1mm/r 3pieces Normal wear

Ceramic Insert 0.5mm/r 0.5 pieces Chipping

Materials: High Ni-Cr alloy cast iron

Hardness: HSD80

Insert Models:BN-K1 RNMN200800

Cutting Parameters:Vc=55m/min

Fr=1mm/r

ap=4mm

Processing Type: Dry cutting

www.halnncbn.com

Page 27: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Rolls Industry Solutions---High speed steel rolls

Turning the Grooves

Solid CBN Inserts

Efficiency improved several times

Tool Life improve several times.

Application Case

Insert MaterialsProducti

vity

Tool

life/tip

Efficiency

Improved

Halnn BN-S20 2h 25 groovesimproved 6

times

Carbide Insert 12h 3 grooves -----

Materials:High speed steel

Hardness:HSD90

Insert Mode:BN-S20 RCMX120700

Cutting Parameters:Vc=50m/min

Fr=0.2mm/r

Machining Type:Dry Cutting

www.halnncbn.com

Page 28: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Hard Material Industry Solutions-Surfacing Rolls

Process:Turning cylindrical

Solid CBN Inserts

Compared with traditional cutting tools,

the workign efficiency improved,and the

tool life also be improved several time.

Application Case

Insert Materials Speed Tool LifeFailure

Mode

Halnn BN-S20 65m/minimproved

12 timesNormal Wear

Carbide Insert 15m/min ----- Chipping

Hardness:HRC45-55

Materials:Ni-based alloy

Insert Model:BN-S20

Cutting Parameters:Vc=65m/min,Fr=0.12mm/r,ap=2.

5mm

Processing Type:Dry Cutting

www.halnncbn.com

Page 29: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Air-conditioning compressor industry solutions

The air-conditioning compressor parts are mainly made of gray cast iron. Specific

to these gray cast iron parts, Halnn researched corresponding cbn inserts grades

BNK30 and BN-K20 with high processing efficiency, the cutting speed can be 3~4

times more than carbide alloy insert and the tool life will improve several times.

The following will share the insert models and the corresponding cutting data.

Insert

Grade

Machining

Hardness

Machinin

g Type

Machinin

g Area

Machining

Materials

Cutting

Speed

Vc(m/min)

Depth of Cut

ap(mm)

Feed

Rate

f(mm/r)

BNK30HB170

~HB230Finshing

Continuou

s TurningGray Cast Iron 300~1500 ≤1 0.05~0.3

BN-K20HB170

~HB230Finishing

Continuou

sGray Cast Iron 300~1500 ≤1 0.05~0.3

www.halnncbn.com

Page 30: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Air-conditioning compressor industry solutions---

cylinder

Materials:Gray Cast iron

BNK30/BN-K20

Cost Effective, Stable Cutting Performance,

Production Efficiency increased exponentially

Insert Materials SpeedProductivi

tyTool Life

Halnn BN-K20 400m/min 37s/piece 80 pieces

Coated Carbide 260m/min 58s/piece 20 pieces

Materials:FC200

Hardness:HB170-210

Insert Model:BN-K20 WNGA080412

Machining Type:Wet Cutting

Application Case

Cutting Parameters:Vc=400m/min,Fr=0.2mm/r,ap=2mm

www.halnncbn.com

Page 31: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Air-conditioning compressor industry solutions---

Upper Bearing

Materials:Gray Cast iron

BNK30/BN-K20

stable performance ,tool life will be

several times than carbide insert

Application Case

Insert Model Speed Producivity Tool Life

Halnn NK30 570m/min 45 s/piece500

pieces

Coated Carbide 380m/min 72s/piece100

pieces

Materials:HT200

Hardness:HB170-210

Insert Model:BNK30 WNGA080412

Cutting Parameters:Vc=570m/min,

Fr=0.25mm/r,ap=2.5mm

Processing Type:Dry Cutting

www.halnncbn.com

Page 32: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Gear Industry Solutions

There are many difficulties on hard turning Gear after heat treating:

(1)The hardness of the Gear will reach HRC58~62, the insert will wear

rapidly, which will affect the processing efficiency.

(2) Some Gears exist interrupted turning condition(end surface has

hole), the cutting tools will be easily chipping, so the costs will be high.

(3) For large scale Gears, the hardness after heat treating will be high,

and the deformation also will be large, it will require high wear

resistance and impact resistance on the cutting tools.

Specific to above difficult problems, Halnn researched solid cbn inserts

BN-S20 for roughing with large margine and pcbn inserts BN-H11, BN-

H21, BN-H20,BN-H10 for finishing, which will make sure the excellent

wear resistance, strong impact resistance and anti-fracture properties.

The Inserts Grade and corresponding cutting data as follows:

www.halnncbn.com

Page 33: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Gear Industry Solutions

Insert

Grade

Machining

Hardness

Machining

TypeMachining Materials

Machining

Area

Cutting

Speed

Vc(m/min)

Depth of

Cut

ap(mm)

Feed Rate

f(mm/r)

BN-S20 HRC45~68

Roughing

•Hardened Steel

•Continuous

•Heavy

Interrupted

50~200 1~10 0.15~0.1

Finishing 60~250 ≤1 0.05~0.35

BN-H10 HRC45~63 Finishing•Hardened Steel

•High Strength Cast Iron•Continuous 60~250 ≤1 0.05~0.35

BN-H21 HRC60~68 Finishing •Hardened Steel•Heavy

interrupted60~250 ≤0.5 0.05~0.35

BN-H11 HRC45~68 Finishing •Hardened Steel •Continuous 90~200 ≤1 0.05~0.35

BN-H20 HRC45~63 Finishing •Hardened Steel

•Continuous

•Semi-

interrupted

60~180 ≤1 0.05~0.35

www.halnncbn.com

Page 34: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Gear Industry Solutions—Continuous Turning

Hard turning

BN-H11/BN-H10

High speed, the tool life will

improve several times than

ceramic insert.

Application Case

Insert Materials SpeedTool

Life/tip

Producti

vity

Halnn BN-H11 180m/min 800 pieces 6 sec

Ceramic Insert 130m/min 150 pieces 8.5 sec

Hardness:HRC58-62

Process:Finishing

Insert Model:BN-H11 CNGA120408

Cutting Parameters:Vc=180m/min,Fr=0.1mm/r,ap=0.2mm

Machining Type:Dry Cutting

★(We can offer coated cbn inserts)

www.halnncbn.com

Page 35: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Gear Industry Solutions— Semi-interrupted turning

Hard turning inner bore

PCBN Insert BN-H21

It can obey the impact of the keyway

when hard turning (interrupted turning

Application Case

Insert Materials Speed Tool LifeCosts/piec

e

Halnn BN-H21120m/mi

n

700

pieces0.1

Other CBN 120m/mi

n

650

pieces0.2

Hardness:HRC58-62

Process:Finish turning

Insert Model:BN-H21 WNGA120408

Cutting Parameters:Vc=120m/min,

Fr=0.1mm/r,

ap=0.25mm

Machining Type:Dry Cutting

★Turning instead of Grinding Process will affect by

the lathe for hard turning(so before choose the insert

solutions, we need confirm that whether it has

interrupted turning condition)

www.halnncbn.com

Page 36: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Gear Industry Solutions— Heavy Interrupted Turning

Hard Turning the end surface of the Gear

after heat-treating (it has many bore)

Halnn BN-H21

More Economic,stable

Cutting performance,and it will have similar

performance with other insert.

Application case

Insert Materials SpeedCutting

DepthTool Life

Other CBN 300m/mi

n0.3mm 600

other cbn300m/mi

n0.3mm 450

Hardness:HRC58-62

Process:Finishing

Insert Model:BN-H21 WNGA080408

Cutting Parameters:Vc=300m/min

Fr=0.1mm/r

ap=0.3mm

Machining Type:Dry Cutting

★We can offer coated CBN insert specific to other

coated insert★Turning instead of Grinding Process will affect by

the lathe for hard turning(so when before choose the

insert solutions, we need confirm that if it has

interrupted turning condition)

www.halnncbn.com

Page 37: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Gear Industry Solutions— Heavy Interrupted Turning

Process: Hard turning Large Scale Gear

after heat-treating(Vertical turning)

Solid CBN inserts BN-S20

It can obey impact of the gear surface

when hard turning ,it has stable cutting

performan -ce,it will be more economic.

Turning instead of Grinding Process will affect by the lathe for hard turning

(so when before choose the insert solutions, we need to confirm that if it

has interrupted turning condition)

Solid cbn inserts

Stable Cutting Performance,More

economic,it has similar performance

with some European Brands

Hard Turning the Gear End Surface

www.halnncbn.com

Page 38: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Gear Industry Solutions— Heavy Interrupted Turning

Heavy interrupted turning application ase

Hardness:HRC60

Insert Model:BN-S20 SNMN120712

Cutting Parameters: Vc=90m/min

Fr=0.12mm/r

ap=2.5mm

Processing type: Dry cutting

Machining Part:Cylindrical

(heavy interrupted turning)

Insert Materials Speed Tool Life Failure Mode

Halnn BN-S20 90m/min 5 pieces Normal Wear

Other Ceramic Insert 45m/min 0.3 pieces Chipping

www.halnncbn.com

Page 39: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Bearing Industry Solutions

When processing large scale bearings and fine finishing bearings,

the manufacturers usually use hard turning instead of grinding which

is a trend in bearing industry, and it has high performance, low

costs, traditional technology can’t go beyond that.

As the leader of professional superhard cutting tools, Halnn

researched professional cutting tools grades for hard turning

bearings, which not only has stable cutting performance, but also

promises high roughness, and help the manufacturers to reduce the

production costs.

The cbn inserts and corresponding cutting data will be as below:

www.halnncbn.com

Page 40: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Bearing Industry Solutions

Insert

Grade

Machin

ing

Hardne

ss

Processing

Condition

Machining

MaterialsMachining Type

Cutting

Speed

Vc(m/min)

Depth of

Cut(mm)

Feed Rate

Fr(mm/r)

BN-S20HRC45

~68

Roughing

•Hardened Steel•Intermittment cutting

•Continuous cutting

50~200 0.5~10 0.15~0.1

Semi-finishing 60~250 ≤1 0.05~0.35

BN-S200HRC45

~68

Semi-finishing•Hardened

Steel,Superalloy•Continuous turning

50~200 1~10 0.15~0.1

Fine Finishing 60~250 ≤1 0.05~0.35

BN-H21HRC62

~68Fine Finishing •Hardened Steel

•Heavy interrupted

turning

•Continuous cutting

60~250 ≤0.5 0.05~0.35

BN-H10HRC45

~68Fine Finishing

•Hardened Steel

•High Strength

Cast Iron

•Continuous cutting 60~250 ≤1 0.05~0.35

BN-H20HRC45

~63Fine Finishing •Hardened Steel

•Intermittment cutting

•Continuous cutting60~180 ≤1 0.05~0.35

BN-H11HRC45

~63Fine Finishing •Hardened Steel •Continuous cutting 90~200 ≤1 0.05~0.35

www.halnncbn.com

Page 41: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Bearing Industry Solutions---Wind Power Bearing

Solid CBN InsertsHard Turning(Bearing outer ring and inner ring)

The insert Lifetime will improved

several times than ceramic insert)

Raceway Turning Process

Solid CBN Inserts RCGX090700;RNMN090300

RCMX090700;RNMN090300

Improved production efficiency,

Roughness can arrive Ra0.8

More Economic and achieve high surface

roughness

www.halnncbn.com

Page 42: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Bearing Industry Solutions---Wind Power Bearing

Processing Wind Power Bearing application

Materials:42CrMo

Hardness:HRC47-55

Insert Model:BN-S200 RCGX090700

Cutting Parameters:Vc=110m/min

Fr=0.45mm/r

ap=0.5mm

Machining Type:Dry Cutting

Insert Materials Speed Tool Life Roughness

Halnn BN-S200 110m/min 8 pieces Ra0.8

Other Ceramic Insert 90m/min 1 pieces Ra1.6

Macining Part:Raceway and Endsurface

www.halnncbn.com

Page 43: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Bearing Industry Solutions---Metallurgical bearings

Finish Turning Cylinder and inner bore

Welded PCBN insert

More Economic ,stable cutting performance

Surface Roughness can arrive Ra0.8

Application Case

Insert Materials Speed Tool LifeRoughn

ess

Halnn BN-H11 140m/min 12 pieces Ra0.8

Other CBN 140m/min 10 pieces Ra0.8

Hardness:HRC62

Part:Cylindrical and Inner bore

Insert Model:BN-H11 DNGA150408

Cutting Parameters:Vc=140m/min

Fr=0.12mm/r

ap=2.5mm

Processing Type:Dry Cutting

www.halnncbn.com

Page 44: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Mine Machine Industry

As we all know, the Mining Industry will need many wear resistant parts. If the wear

resistant parts are not well, it will affect the working the efficiency increasing

processing costs. They will need the parts with excellent wear resistance. So the

manufacturers need to search the good cutting tools specific for these demands

from their customers.

Halnn, as the leader of cutting tools industry in China, has researched many cbn

inserts grade specific for the wear resistant parts.

The grades and corresponding parts as below:

Insert

Model

Processing

ConditionSuited Materials Machining Type Feed Rate

Cutting

Speed

Depth of

Cut(mm)

BN-K1

Roughing •Wear-resistant

Cast Iron

•High

manganese

Steel

•Continuous 0.15~0.7 35~120 1~10mm

Finishing•Continuous

•Interrupted0.05~0.35 60~180 ≤1mm

BN-S20

Roughing •Hardened Steel

•Wear-resistant

Steel

•Continuous

•Interrupted0.15~0.1 50~200 1~10

Finishing •Continuous 0.05~0.35 60~250 ≤1

www.halnncbn.com

Page 45: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Mine Machine Industry---housing and impeller

Pump houshing

Heavy cuctting,HRC60

Solid cbn inserts BN-K1

Stable cutting performance

Impeller

Turning the end surface(Heavy interrupted

turning)

Solid CBN inserts BN-K1

Stable cutting performance,which will

obey the interrupted turning condition

www.halnncbn.com

Page 46: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Mine Machine Industry---housing and impeller

housing

Application case for roughing pump housing

Insert Materials Speed Feed Rate Tool Life/blade

Halnn BN-K1 75m/min 0.1mm/r 85 pieces

Ceramic Insert 35m/min 0.07mm/r 10 pieces

Hardness:HRC60

Materials:Cr26(High chromium cast iron)

Insert Model:BN-K1 SNMN120712

Cutting Parameters:Vc=75m/min

Fr=0.1mm/r

ap=3.5mm

Processing Type:Dry Cutting

www.halnncbn.com

Page 47: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Mine Machine Industry---Concave

Turning the cylindrical

Solid CBN Inserts

Improved the working efficiency several times;

Tool Life improve several times comparing

with traditional insert

Application Case

Insert

materialsSpeed

Cutting

Depth

Process

efficiency

Halnn BN-K1 80m/min 7.5mmimpriove

12 tims

Carbide Insert 25m/min 2.5mm -----

Materials: High Manganese steel

Insert Model:BN-K1 SNMN150716

Cutting Parameters: Vc=80m/min

Fr=0.3mm/r

ap=7.5mm

Processing Type: dry Cutting

www.halnncbn.com

Page 48: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Mine Machine Industry--- Wear resistant part

Milling Process

Solid CBN inserts

Improved the working efficiency;

Tool Life improved several times

www.halnncbn.com

Page 49: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

Contact with us

Address: Room 21-11, Research #5 Building, B

site the National University Science Park,Zhengzhou

Hi-tech District,Henan Province,China

Website:www.halnncbn.com

Mob:+86 18695866134(Whatsapp)

Fax:+86 371 67981990

Wechat: Halnntools

Skype:cbn_inserts_angels

Email: [email protected]

[email protected]

www.halnncbn.com

Page 50: Zhengzhou Halnn Superhard Materials Co - CBN inserts,PCBN ... · cutting tools, the performance of Halnn BN-S20 and BN-K1 CBN Insert will be more stable, (1) BN-K1 solid cbn insert

LOGO

Thank You !