Zhangjiagang King Machine Co.,Ltd€¦ · TRANSTECNO Italy 1 23 Gluecoatingmotor 1:20waveBox Panasonic Japan 1 24 Gluecoating60W 3-phasemotor Panasonic Japan 1 25 Cylinder Airtac

Shanghai liyi Packaging Machinery Co.,Ltd

Tel&WhatsApp: 008617756236908 wechat :13339126273

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1. Capacity : 2,000bph for 2000ml ,10000BPH for 500ml2. Total area: 1500m2

3. Labors required: 12-15workers4. Total power: 300KW

Project for 2000 bottles/hour 2000ml Pure Water Production Line

Technical database:1、Rated capacity: 2000ML 2000B/H

750ML 10000B/H2、Filling material: Pure water3、Filling type: Gravity filling normal temperature4、Filling container type: 250ML~2000ML

PET bottle；Max diameter 96，Max height 310mm（special order could design）

5、Filling type: Neck-hold conveyor6、Cap: Standard HDPE screw cap，diameter 30/28mm7、Filling temperature: Normal temperature8、Label: PVC sleeve label9、Package: 4x6 film package ( 750ML)

2x3 film package (2000ML)10、Conveyor mode:

Empty bottle：Air conveyorFull bottle：Conveyor belt



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11、Condition: temperature：10～40℃Humidity： no dew（≤95％）

12、Resource power: 380V，50Hz，three phase13、Efficiency: >95%

Technical process:

Item Unit price(USD) Daily consumption(USD) 8 hours

PE cap 0.007 560.00

PET 1,000/TON 1,500.00(base on 17 g preform)

PE film 2,600/TON 380.00(based on 500ml bottle,

4*6package)

PVC label 4,500/TON 225.00(based on 500ml label)

II. Description of 2,000bottles/hour 2000ml Pure Water Production Line

Part I :Water treatment system SUS304L



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1, Water source pumpBrand: China Nanfang Southern PumpFlowing:15000L/hNormal temperature type: -15℃~+70℃Hot water type: +70℃~+110℃Highest ambient temperature: +40℃Max.operation pressure :10 barMax.inlet pressure is limited by max.operation pressureMotor Power: 3.00KWRunning speed: 2900rounds/min

Silica Sand filter Active carbon filter Sodium ion exchanger Precision filter

2,Silica Sand filterWhen the water through the machine, the machine will stop suspend substance through the good quality silica sand.and also protect the following machines and also clean the water this machine can achieve the back washing itselfthrough the manual valve device, and can prolong the life of machine also.Model: SYS-12Capacity : 12T/HMaterial : SUS304 stainless steelThickness:3.00mmFiltrate medium: High quality sand (1300kg)Size: Φ1000*2400mm Weight: 400kg



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3,Active carbon filterThis Active carbon filter is simple and reliable, easy to maintain. It is suitable for the places which are strict withwater quality like enterprises, hotel, army, station and dock.Model : SSJ-12Capacity: 12T/HMaterial: SUS304stainless steel including valveWorking pressure: 0.25MPaChaotic degree: maximum 5mg/LThickness:3.00mmSize: Φ1000*2400mm Weight: 800kgWater quality after treatment: accorded with GB5749-85 national standardFiltrate medium： Active carbon (325kg, 13bags)

4,Sodium ion exchangerThis machine we also called softener, that Soften theory is Exchanging Na++ of resin itself instead of Ca++Mg++ ofwater resource with Ion to make water resource soften and become soft water.Model : SN2-16Capacity : 12T/HMaterial: SUS304Lstainless steel including pipes and valves and regeneration barrelThickness:3.00mmFiltrate medium:731colophony (325kg, 13bags)Size: Φ1000*2400mm Weight: 350kg

5,Precision filter SUS304This machine is made of stainless steel as a small tank which contains precision filter membrane, it only allowsun-treated water go through the membrane, and does not allow any liquid go through another part, so it can filterthe un-treated water. It also can be used in petroleum industry, pharmacy industry, wine making industry, beverageindustry and higher quality water industry.Capacity : 6T/HSize:Φ400*1350mmQuantity of filter pole: 16 piecesMaterial: SUS304Lstainless steelThickness: 2.5mmFiltrate medium : Polypropylene membrane (PP MEMBRANE), including 16pcs of PP membrane



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7,Reverse Osmosis SUS304

The device’s key part is reverse osmosis membranes that is from the America, it has a good performance to eliminatesalts and the high pressure pump is from a high quality pump producer in China, it’s easy to handle for its simplestructure. The source water, in the case that the conductivity is less than 300us/CM, can reach the national standardstotally after treatment by this device, it’s the most ideal equipment for water treatment.Model: RO-6Capacity:6T/HDimension: 2600*1100*1900MMPipe diameter: 1.5 inchQuantity of RO membrane: 6pcsWith one water pump of 7.50kw, low and high pressure meters, conductivity meterElectrical parts: AutonicsDimension of electrical cabinet:2000*680*200mm8,UV sterilizer SUS304

Model: DK-34Total power 0.45KW



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Flow of Sterilization Water 4000LWorking Pressure ≤4kg/m2

Pass in and out the diameter of the water pipe: DG25 mmWorking Voltage: 220 VSteady Time：3-6MThe life-span of the light tube: 3000H

9,Ozone sterilizer SUS304Model: QHW-30Capacity: 30g/hOzonizer thickness: 60-80mg/LOperating pressure: 0.040-0.08mpaOperating temperature：≤35℃Inlet pressure: 0.5-0.7mpaAir mass flow: 2-3m3

Air dew point: ≤40℃Cooling water flow：120-140kg/hPower: 220V/50Hz, 2.2KVA, 15-18KWH/KgO3Dimension: L550*W400*H880mmWeight: 50kgPower: 9kwFour connections installed on the ozone generator: air inlet:/Ozone outlet/chilling water inlet/chilling water outlet

10,Finished water tankModel: CG-5Capacity: 5TParameter: stainless steel SUS304LThickness ：3mmSize:Diameter 1650*height 3200mmIncluding manhole, vent hole, sewage hole, water inlet, water outlet, inspection mirror, etc



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Part II:Filling,labeling and packing partWashing filling capping three in one SUS304The machine is mainly used in the water filling operations. The three functions of bottle rinsing, filling and cappingare composed in one body of the machine. The whole process is automatic. The machine is used in filling mineralwater and purified water in bottles made of polyester and plastics.The handle of the machine can be freely andconveniently turned to adjust the machine to fill various types of bottles. The filling operation is faster and morestable because the micro pressure filling operation of the new type is adopted. Therefore the output and benefit ofthe machine is higher than the machines of the same specifications. The advanced Mitsubishi programmedcontroller (PLC) is adopted to control the machine to run automatically while a transducer is used in the bottle–entering chains to adjust speeds and coordinated with the transducer of the main machine to make the operationsof moving bottle forward steadily and reliably . It is convenient to operate with higher automation because everypart of the machine is inspected to run with photo electricity, On the bases, the filling parts of the machine can bechanged into filling methods of lower vacuum. The filling category of lower vacuum (Z type machine) is applicable inglass bottles, filling alcohol, soy and such like materials. The aluminum theft proof cap and plastic cap can beadopted. The machine is an idea-preferred equipment for beverage makers.Technical Parameter:

Number of washing positions 24Number of filling positions 24Number of capping positions 8Capacity at 750ml bottles / hour 10,000bottles/hourApplication bottle & cap PET bottle & Screw capSuitable bottle height (mm) 160-320mmSuitable bottle diameter (mm) ¢50-¢115Power of main motor (KW) 4.50Power of washing pump(KW) 0.37Power of filling pump(KW) 0.75Power of cap unscramble(KW) 0.37



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Water pressure (Mpa) ＞0.06MPa≤0.2MpaFilling type Gravity filling + micro pressureFilling temperature Room temperatureThickness of machine frame 1.5mmThickness of deck plate 25mmDimension L3200*W2050*H2550mmWeight(kg) 5800

Pictures:

Electrical parts brandNo. Name of parts Producing area1 Programmed controller Siemens2 Electrical source transformer Siemens3 On-off device Siemens4 Low-pressure breaker Siemens5 Fuse Japan6 AC electromagnetic contractor Siemens7 AC electromagnetic contractor Siemens8 Heat-break device Siemens9 Multi-continuous electrical device Siemens10 Multi-circle electrical device Nantong11 Digital display device Shanghai12 Indicator light Hangzhou13 Cue light Hangzhou



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14 Middle-continuous electrical device Japan15 On-off changing Hangzhou16 Key on-off Hangzhou17 Button with light Hangzhou18 Emergency button Hangzhou19 Alarm Hangzhou20 Inducing on-off AUTONICS21 Fiber optic on-off Shanghai22 Speed adjusting device USA

Buffer conveyor (according to design can change)The buffer conveyor is placed before the packing machine ,so you can save the factory space and to keep thebottles ,and you can have time to change the labels or PE film .Material :SUS304 stainless steel side panel with plastic chainMotor: Hangzhou Jie brandWidth :320mm for 4linesHeight :1080mm (adjustable)

Cap washing and sterilizer system with cap feederDescription:The sterilizer is specially designed for the bottles caps ,use Low electric field（3000V）by air medium ,it has thefunction of oxygen and ultraviolet rays ,First Oxygen will kill 80% bacteria ,and the oxygen can be recycled in thebody ,Secondly Ultraviolet rays will kill the rest bacterial .Technical parameters:Model: JKCP-1500Machine base:Stainless steel SUS304Ozone generator:10g/hOzone density:>80ppmPower supply:220V 50HZInside Dimension: 520mm*400mm*1100mmOutside Dimension:600mm*550mm*1700mmPower:2.2kw



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Cap elevator without cap washing (client can choose) $2200Material:SS304Motor Power:0.25KWPackage Dimension:2300mm×700mm×2400mmWeight:240kg

Light checkerMaterial: stainless steel 304With two light pipes which will be installed on the conveyor

Blow dryer

This machine is installed after the filling machine, in order to dry the bottles which outside with some water drop.

This machine is used to remove the water outside the bottle surface; the blowing capacity can be adjusted through

the button.

Material: stainless steel 304

Size: L1400*W900*H1500mm

Weight: 100kg

Power: 7kw

With 1set of air blower and position can be adjusted, also air flux can be adjusted



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18,LY-200P Automatic rotary Opp hot-melt labeling machine for round bottle



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Electrical configuration sheetNo. Parts description Brand Origin Quantity Remarks

1 Label feeding servo motor SANYO Japan 1 750W

2 Label feeding servo driver SANYO Japan 1 750W

3 Danfoss frequency Danfoss Denmark 3

4 Air switch Merlin France １

5 Circuit breaker TE France 1

6 Relay OMRON Japan 3 24V

7Emergency Stoppingswitch(Front, back)

TE France 2

8 Switch power supply MEAN WELL Taiwan 1 6A

9 Controlled cable ChinaMulti-core shieldingwire

10PLC Programmablecontroller

Siemens Germany 3

11Human interface(7 inches screen)

Schneider Germany 1

12 Alarm light Q-Light Korea 1

13 Optical fiber wire KYENESE Japan 1Opto electronicswitch



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14 Optical Fiber Ampler KYENESE Japan 1adjust by digitaldisplay

15Photoelectric switchinspection

Panasonic Japan 1

16 Label detect sensor Panasonic Japan 2

17Label detect colorcode sensor

Panasonic Japan 1

18 Lack of bottle sensor Optex Japan 1

19 Detection sensor Optex Japan

20 System track encoder Nimicon Japan 1

21 Main power motor 2200W TRANSTECNO Italy 1Converter foradjust speed

22Main power motorfor speed reducer

TRANSTECNO Italy 1

23Glue coating motor1: 20 wave Box

Panasonic Japan 1

24Glue coating 60W3-phase motor

Panasonic Japan 1

25 Cylinder Airtac Taiwan 2

26Transducer for detectair pressure

Panasonic Japan

27 Temperature controller OMRON Japan



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28 Stainless steel ChinaInternationalStandard---SS-304

29Linked plate ofconveyor belt

152.4 China

Technical parameters

Power supply: 3-phase 380V 50Hz 8000W

Length of labeling machine: 4200 mm (Length of conveyor belt: 4200mm; can be adjust by

actual size according to client’s production line )

Width of labeling machine: 2500mm

Speed of conveyor belt: 50 m/ min (can be adjust by actual production’s condition)

Method of speed adjustment: Uninterrupted-adjust rate

Max. speed of label feeding: 90 meters labels /min

Max. speed of labeling: 12000 bottles/hour for round bottle (can be adjust by actual

production’s condition)

Label feeding precise: ± 1mm

Labeling precise: ±1mm

Bottle size: Round bottle

Max. Width of label: 140mm(standard width, can add width according to actual products’ size)

Max. length of label: 500mm

Max. external diameter of label roll: 600mm

Paper core diameter: 152mm

Labeling glue: hot melt glue, to paste label at two ends only. For Glue nozzle

Nordson-England/Robatech-Italy,brand is preferred along with glue scrapper.

Glue coating temperature: 120～160℃ (Glue model: Germany Henkel 362)

Label type: OPP Thin film label, paper-plastic complex film label, paper label

Labeling station: ULP-1212R 12 stations around the circle.

The quantity of labeling moulds: Standardized configuration is 1 set (Subject to 1 type of bottle

specification, include inlet screw stem, inlet star wheel, outlet star wheel, bracket

etc. )



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Type of labeling product::6L PET Round bottle.

Weight: about 3000 Kg

Suitable label-roll type (PVC label ,PET label)

19,Code sprayer laser typeModel: VJ3030Marking speed: 1,200 characters/secLine speed: Up to 10m/sec.(33 feet/sec)Marking window: Approx. 25x20mm to 485x351mmWavelengths: 10.6µm and 9.3µmMarking formats:Standard industrial fonts(Type 1 Windows True Type) and single line fontsMachine readable codes(OCR, 2D-matrix, etc)Bar codes: BC25, BC251, BC39, BC128, GS1-128, ENA13, UPC_A, RSS14,RSS14 Truncated, RSS14 Stacked, RSS 14Stacked Omnidirectional, RSS Limited, RSS Expanded, etc.Graphics, logos, symbols, etc.Linear, circular, angular, reverse, rotateSequential and batch numberingAutomatic date, layer and time coding; real time clockDot mode enables marking 2D codes faster than traditional grid mode.Laser tube: Sealed CO2 laser, power class 10-WattBeam deflection:Steered beam with digital high-speed galvanometer scannersFocusingFocal lengths: 64/95/127/190/254 mm(2.5/3.75/5.0/7.5/10.0 inches);63.5/85/100/150/200/300/351/400mm(2.50/3.35/3.94/5.9/7.87/11.8/13.8/15.75 inches)Multiple operator interface options



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Handheld controllerPC softwareClarity Laser ControllerSmart Graph ComLanguage capabilitiesArabic, Bulgarian, Czech, Danish, English, German, Greek, Finnish, French, Hebrew, Hungarian, Italian, Japanese,Korean, Dutch, Norwegian, Polish, Portuguese, Romanian, Russian, Serbian, Simplified Chinese, Slovak, Spanish,Swedish, Thai, Traditional Chinese, Turkish, Vietnamese; interface dependentIntegrationDirect integration into complex production line via scripting interfaceFlexible beam delivery options(beam extension unit/beam turning unit)Detachable umbilical for simple integration;available in 3 lengthsElectrical requirements100-240VAC(autorange),~50/60Hz, 1PH, 0.40KWCooling systemAir cooledEnvironmentTemperature 40-105°F(10-45℃)Humidity 10%-90%, non-condensingSealing and safety standardsSupply Unit: IP32, optional IP54 and IP65Marking Unit: IP54,optional IP65Optional safety module provides Performance Level d(PFL-d) to EN 13849-1IEC/EN 60825-1:2007Approximate weightSupply Unit(IP32/IP54): 16lbs.(7kg)Marking Unit(IP54): 30lbs(13.6kg)Applicable certificationsCE, TUV/NRTL,FCCCompliance(no certification required):ROHS, CDRH/FDA



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20 ,Automatic carton machineBottle Material：PET BottleOne bottle shape in 5 sizes,Filled with 200ml, 250ml, 500ml, 1 Liter, 1.2 Liter drinkCap size ： 28mm diameterRequest Capacity：5000-6000 Bottle/hourCarton Capacity200ml 250ml 500ml 1 Liter 1.2 Liter24 bottles/carton 24 bottles/carton 24 bottles/carton 12 bottles/carton 12 bottles/carton



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AUTOMATIC CARTON ERECTORTechnical Parameter＊Machine Dimension 1700 mm×1930 mm×1500 mm＊Carton Size L（ 200-500 mm） W（150-400mm） H（100-450mm）

＊Table Height 750±50mm＊Working Speed 8-12 Carton/Min＊Power 220V/380V Single Phase,50/60 Hz, Specified By Client

＊ Pneumatic consumption 5-6kg / C㎡, 150 NL/Min, （ 0.5Mpa ）

＊ Carton storage quantity 100pcs (100mm), 70pcs (70mm)

＊Tape Width 48-75mm , 2″- 3″＊Weight 600kg

Feature：＊ Automatic have carton open form, bottom leaves sealed.＊ Folded grasping movement, automatic correct right angle, open the carton without any mistakes＊ Compact design, simple installment＊ Carton Supply device: suitable for different sizes, place the cartons in line and order＊ bottom sealed with Tape, clean, correct, light touch.＊ Supply chains are of SUS304, Oil-less, qualified GMP＊ Safety shield is made of carbon steel, aluminum alloy and engineering plastic, and meets the state standard.＊ Cap folding mechanism is made o f stainless steel with cylinder.



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＊ Carton pressing mechanism is made of macromolecule engineering plastic and chrome plated spring and

carbon steel with coated surface.＊ Cardboard is unfolded with the plate sucking device under the control cylinder.＊ Bottom folding of the carton is finished with folding mechanism under the control cylinder.

Main parts：

PLC：MITSUBISHI（JAPAN）

Air Cylinder：CKD（Japan）CHILC（Taiwan）

Motor：Taiwan

Electric Transducer：Omron

Most electric control pieces are made in Japan, such as PLC, Magic eye, approach switch, operation button, indication,

and so on. pneumatic control pieces are made in Taiwan or Japan, like AIR TAC ，vacuum generator

Bottle Dispenser SystemDouble four-bar linkage is equipped to make the bottles lifting, moving and falling, and also combinewith pneumatic and electrical control to reach automatizaton.

Technical Parameterintelligentize，PLC controller；

one mechanical arm with four-bar linkage

machine dimension：4000L*500W*1500H；

main material：Main stands SUS

¶¶ Main parts：

PLC、Frequency Changer：MITSUBISHI（JAPAN）

Air Cylinder：CKD（Japan）CHILC（Taiwan）



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Electric Transducer：Omron

most of electric control parts are made in JAPAN, (PLC )Mitsubishi，magic eye、L/S、approach switch Omron，

controller button, indication light, ect…

AIR TAC(Taiwan)， vacuum generator、sucker (JAPAN)

Motor：Taiwan

AUTOMATIC ( FLAPS FOLDED) CARTON SEALERTechnical Parameter

Machine dimension：2260L*600W*1500H

sealing capability：13m/min

applicable tape：2″& 3″

tape-stick width：adjustable among48mm、65mm、75mm

Main Parts：Air Cylinder：CKD（Japan）OR (KOREA)

Motor：Taiwan

Blade: Taiwan RINGPACK

Electric Transducer: Omron

Belt: Switzerland

Bearing: NSK(Japan )

Photo electric switch :omron



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21,Automatic blowing machine

This equipment can produce different types of food, cooking oil bottles, carbonated drink,mineral water bottles, juice bottles, wine bottle, tennis balls can, cosmetic bottles etc.

A. FLOW RATE



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B. TECHNICAL DATA

General Information HY-4AClamping Force 480KNClamping Stroke 125MM

Max. Stretching Stroke 370MMBottom Moving Stroke 60MMNumber of Cavities 4 CavityTheoretical Output 3500 BPH（500ml）

Max. Mould Thickness 300MM

Electrical System

Voltage Standard 380v/3PH/50Hz or special orderNumber of Heating Zone 4 SectionsTotal Power (Full Loaded) 15KW

Container

Max. Container Volume 2LNeck Diameter Range 38-50mm

Max. Container Diameter 360mm



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Max. Container Height 380mm

Air system

Low Air compressor 10BarHigh Air compressor 30-40Bar

Dimension & Weight

Blow molding machine 3.65+0.5*1.65+0.2*2.0mPreform Autoloader 1.5*1.5*2.2m

Net Weight 3.0T

BOTTLE BLOWING PROCESSPREFORM LOADING

Performs put into loading hopper, then the conveyor raise the performs to perform unsbreller, hence theperforms will be arranged well on the guider. The performs will go into equipment automatically. Thistype of loading complete automatic control, high efficiency without damage to performs.

→ →HEATING ADJUSTThe heating head will receive performs automaticly and continuously, and performs average round selfrunning, can get suitable reasonable heating when moving through heating area. Blowing machineadopts to far infrared heating controlled by silicon, every line of the lamps can control temperatureindependently. If lamp no electric, machine will alarm test automaticly. The air flow in heating area, andthe perform neck protection device both designed precisely, in this case, perform can get idealtemperature heating, also bottle neck no influence. If necessary, temperature testing device can helpadjust temperature automaticly. Each class of the heating temperature showed on the meter, easy look,easy operate.

→ →STRECH BLOWINGPLC can control the mould frame open and close precisely. Easy and stable mould frame structure, leadto easier mould changing. Mould locking and pressure enlarging system is special. Blowing data ofeach cavity is controlled by touch screen very easier, it has good testing function. The special structureof the blow mouth ensures stable sealing no matter different blowing pressure, and also ensuresfinished bottle rate.



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→BOTTLES EJECTING-After blowing, robot hand will take finished bottles automatically and test bottles, if bottles not wellautomatically knick out.

This ensures the continuously production. The bottles convey to filling machine by air conveyor.

→C. COMPONENT LIST

SPARE PARTS

No Name Brand

1AIR CYLINDER

JAPAN CKD OR SMC

2 SOLENOID VALVE JAPAN CKD OR SMC

3PLC & TOUCH SCREEN JAPAN XINGET

4 FREQUENCY CONVERTER CHINA DOVE

5 RELAYSCHNEIDER

6 MEGNETIC INDUCTION SWITCH JAPAN CKD

7ELECTRIC

SCHNEIDER

8LINEAR GUIDE

CHINA TAIWAN HIWIN



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No Name Quantity1 Tools box 12 PPLC specification 13 Inverter specification 14 Voltage regulator 45 Controlled silicon 46 relay 17 Cylinder wire 48 Solenoid valve 19 Solenoid valve 210 3种 silencer 1211 Throtting valve 212 One-way valve 213 spanner 314 seal 2015 Screwdriver 316 Spanner 917 Plastic air pipe 5 m per size 518 Air pipe connector 3 model 2019 Infrared lamps 1020 Mould screw 821 Rust preventive 122 Mould release agent 123 Pipe fitting 1524

AUXLIARY MACHINES & MOULDS

A. HIGH PRESSURE AIR COMPRESSOR

Model No. Air Discharge(m3/min)

DischargePressure(Mpa)

MotorPower(kw)

Weight(kg)

Size (mm L*W*H)



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09WM 2.4 3.0 11*2 1090 1900*1700*950

B. LOW PRESSURE AIR COMPRESSOR

Model No. Air Discharge(m3/min)

DischargePressure(Mpa)

Motor Power(kw)

Weight(kg)

Size (mm L*W*H)

09W-1.6/10 1.6 1.0 15 680 1800×860×1600

C. AIR TANK

Model No. Maxtemperature

Pressures(Mpa)

Volume(m3)

Weight(kg)

Size (mm L*W*H)

11-2839 150 3.2 0.6 260 1050x650x1100

D. AIR COOLING DRYER

Model No. Capacity(m3)

pressure(Mpa)

temperture(℃)

Weight(kg)

Size (mm L*W*H)

3-3 3.0 3.2 2~10℃ 150 1200*700*1250



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E. MOULD CHILLER

Model No. Max filmcompress

ure(HP)

Water tank(L)

Weight(kg)

Refrigerant Size (mm L*W*H)

JCWC-5HP 120L/min 5 55 160 R22 960x650x1000

F. AIR FILTER

Model No.capacity(m3)

pressure(Mpa)

temperture(℃)

Weight(kg)

Size (mm L*W*H)

3.0 3.2 1-100℃ 20 30*30*60

G. BLOW MOULD

Electrical parts brand cooperation supplier



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22. Conveyor system(It should design according to your factory layout)Flat Conveyor

1.Stable conveying, using synchronous chasing control between the conveying belt and

engine, making bottles in good condition in the conveying: non-falling, non-block, non-jam.

2. Conveying belt is designed by module, component can be interchanged easily, with compact structure, low noise,

easy assembling and maintaining, good flexibility to combine the

bottle type according to the different capacity.

3. The design of electrical control is advanced and rational, we can design the control

method , select the electrical control component according to client’s layout, to improve

the conveying stability

4. Set the switch according to conveying system layout or customers’ reasonable requirement,

for the convenience of operation.

5. Belt lubricating system is equipped

6.Main part all using ANSI304

7. Fringe board is using the U.S. Rexnord technology to produce

Specification:

1.Conveyor Height:1050mm

2.Side panel: 304 stainless steel sheet, thickness is 2mm

3.Power: HANGZHOU JIE Brand 0.75KW

4.Supporting leg: 304 stainless steel

5.Trunking and cover: 304 stainless steel

6.Lubricant water conservation tank: 304 stainless steel

7.Chain plate: Domestic high-quality plastic chain plate,polyoxymethylene (POM)

8.Bearing housing: 304 stainless steel cage



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Air ConveyorDescription

Air conveyor is horsed on the floor, with fan installed on the top. Air filter is positioned at everyentrance of air fan, to prevent dust blown into bottles. Bottles are blocked on the neck in theconveyor and transported into filling machine by blowing power. All are made of stainless steelANSI304, except the horses, board of plastic and nylon.Technical parameter

1. Model of fan: DF-9;

2. Power fan: 2.2 KW/Unit; flowing capacity: 2800m3/h; full pressure: 1650MPa; rotation speed: 2840r/min;

weight:38kg

3. Length of air conveyor: according to plant layout

List 1--Electrical parts

Name Amount Unit Manufacturer Origin

PLC 1 Set SIEMENS/Mitsubishi GERMAN/Japan



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Touch Screen 1 Set SIEMENS/Mitsubishi GERMAN/Japan

Sensors 1 Set AUTONICIS KREA

Air cylinder 1 Set AIRTAC TAIWAN

Thermal protection 1 Set SIEMENS GERMAN

Solenoid valve 1 Set AIRTAC TAIWAN

Relay 1 Set SIEMENS GERMAN

Contactor 1 Set SIEMENS GERMAN

Circuit breaker 1 Set Schneider France

SWITCH 1 Set Schneider France

Toggle Buttons 1 Pc Schneider France

Emergency Stopbutton

1 Pc Schneider France

Pump 1 Set Nangfang China famous brand

Motor 1 Set Sanli China famous brand

servo motor 1 set Panasonic Japan

Air cylinder forblower

1 Set FESTO GERMAN

bearing 1 set NSK MNB EZOIJK

JAPAN

List 2--Spare parts for filling and packing line

Product name Specification Quantity (root)

Driving belt5M -525-15 W １

5M -370-15 W 2



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Cutter head belt5M -525-15W １

5M -475-15W １

Hairbrush belt 114XL*12W 2

Bottle carryig belt 5M-230*10W 2

Cutter 1

Hairbrush 1

shifting fork 2 pcs

splice PL8-01 2 pcs

gear ring”O” ”O” 42x4 6 pcs

steel ball ¢5 5 pcs

outside callipers ¢6 6 pcs

sealing gasket bottle gasket 32x18x9 12 pcs

Liquid valve gasket ¢26 12 pcs

Exhaust gasket 12x4.5x2.5 12 pcs

Gas injection gasket 8.5x2.5x2.5 12 pcs

“U” shape seal 9x14x3.5 12 pcs

“O” rings 17x1.5 12 pcs

“O” rings 10x2 12 pcs

“O” rings 15x2.5 12 pcs

“O” rings 42x3 12 pcs

special tools for capping head 1set

Plastic plate chain 1m

exhaust pipe 2set



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water distribution white cap 18pcs

Silicone”O” rings 32.5x3.55 2pcs

Black “O” rings 65x5 2pcs

Screws, nuts, bottle gasket,spring gasket several

grease gun 1 pcs

List 4--Toolbox detailed list

NO Name Specification Quantity

1 Open wrench 14、12、8、10（4 total） 1set

2Movement

wrench250＊30 1 set

3Inner hexagonal

wrench7 total 1set

4Open

screwdriver6＊100mm、3*75mm 1set

5Clubs

screwdriver6＊100mm、3*75mm 1set

Documents

Zhangjiagang King Machine Co.,Ltd€¦ · TRANSTECNO Italy 1 23 Gluecoatingmotor 1:20waveBox Panasonic Japan 1 24 Gluecoating60W 3-phasemotor Panasonic Japan 1 25 Cylinder Airtac