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PRESENTATION 2020
LOCATION IN EUROPE
Company Head Office:
ČZ a.s.
Sluneční náměstí 2540/5
CZ-158 00 Praha 5
GPS: 50,050537 N14,3420461 E
Production Plant:
ČZ a.s.
Tovární 202CZ-386 15 Strakonice
GPS: 49,2534136 N13,9079304 E
2www.czas.cz
HISTORY
1919 Founded under the name Jihočeská zbrojovka1923 Original production – small arms 1930 Production of bicycles 1931 Production of chains 1934 Production of tools1935 Production of motorcycles 1954 Production of castings1981 Production of turbochargers1988 Production of gearboxes for Škoda-VW passenger cars1993 Privatisation of the company – ČZ Strakonice, a.s.1995 Joint Venture ČZ-TURBO-GAZ, Inc. in Russia 1999 Production of forklift trucks DESTA2004 Takeover by principal shareholder ČZ a.s.
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COMPANY PROFILE
2018 2019 2020
Gross Sales 64.1 mil EUR 61.4 mil EUR 52.4 mil EUR
Domestic Sales 26.1 mil EUR 24.2 mil EUR 22.1 mil EUR
Export 38.0 mil EUR 37.2 mil EUR 30.3 mil EUR
Exchange rate EUR 1.00 / CZK 26,44
Number of Employees (without Ltd.): 795
Total Area: 500 000 m2
Floor Area: 160 000 m2
Ownership Structure: 100% ČZ a.s.
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ORGANIZATION CHART
General Meeting
Administrative BoardChairman of the
Administrative Board
ČZ Řetězy, s.r.o. ČZ Gastro, s.r.o. ČZ-TURBO-GAZ, Inc.
Commercial DirectorFinance Director Technical Director Production Director
ČZ Strojírna, s.r.o.
Tool ShopDivision
Iron Foundry Division
AUTODivision
TURBODivision
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Al-Foundry Division
BASIC ECONOMIC INDICATORS I.
Indicator Unit At 31.12.2018 At 31.12.2019 At 31.12.2020
Sales th. EUR 50 631 47 917 42 141
Export th. EUR 29 613 28 832 23 545
Value added th. EUR 21 674 21 073 19 219
Persons employed pers. 835 812 795
Sales/Persons employed th. EUR 61 59 53
Value added/Persons employed th. EUR 26 26 24
Profit before taxes th. EUR 3 175 2 334 1 672
Monthly average wage per person EUR 1 075 1 109 1 086
Materials/Production in % 38.8 38.1 33.5
Energy/Production in % 6.2 6.3 7.9
Wages and salaries/Production in % 21.2 22.1 24.4
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BASIC ECONOMIC INDICATORS II.
Indicator Unit At 31.12.2018 At 31.12.2019 At 31.12.2020
Total assets th. EUR 75 744 74 437 76 241
Fixed assets th. EUR 40 607 42 705 43 680
Inventories th. EUR 6 324 6 318 6 543
Receivables th. EUR 8 096 7 773 8 677
Financial accounts th. EUR 19 967 16 818 16 503
Total equity and liabilities (TEaL) th. EUR 75 744 74 437 76 241
Share capital th. EUR 4 202 4 202 4 202
Long-term payables th. EUR 3 310 3 357 3 678
Short-term payables th. EUR 10 759 8 774 9 688
Bank loans and aids th. EUR --- --- ---
Stock (Inventories) turnover days 45.0 47.5 55.9
Collection of commercial debts days 57.6. 58.4 74.1
Credits payable turnover days 76.5 65.9 82.8
Capital and reserves/TEaL in % 75.9 77.2 75.4
Bank credits/Total assets in % --- --- ---
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CAPITAL INVESTMENTS
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In th. EUR 2018 2019 2020
Technology 3 958 5 552 1 524
Buildings 355 1 007 560
Tooling 0 0 289
Immaterial Investment Capital
0 30 0
Projects 0 0 7
Total 4 313 6 589 2 381
Leasing 0 0 0
TOTAL 4 313 6 589 2 381
DIVISION TOOL SHOP
Moulds for pressure castings of Al and Zn alloys
Moulds for thermosets (Prepreg, SMC)
Patterns for grey and nodular cast iron
Machining fixtures, measuring gauges, calibers, spare parts
Number of employees 178
REFERENCES
Aisin, Aisan, ALW, Aluprogress, BRISK, DURA Automotive,Faurecia, HDO GmbH, JOPP, JTEKT, Kovolis, Kovolit, KSM Castings, Legrand, RAVAK, ŠKODA Auto, Toyota Gosei
QUALITY
Certification according to ISO 9001
PRODUCTION FACILITIES
CNC machines 3 & 5-axis
CNC lathes
Electro-erosive machining
Grinding, milling, deep drilling
Tooling assemblies, repairs
Own design office, CAD-CAM
CMM measuring, optical scanner
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DIVISION ALUMINUM FOUNDRY
Production of high pressure die castings: DIN226/EN-AB46000/AlSi9Cu3(Fe)
DIN231/EN47100/AlSi12Cu1(Fe)
Production of low pressure die castings: LM22/EN-AB-45400/AlSi5Cu3
LM25/EN-AB-42100/AlSi7Mg
DIN239/EN-AB-43000/AlSi10Mg(a)
Annual capacity 3 000 t
Number of employees 105
REFERENCES
Aisin (CZ), ALW (CZ), Aluprogress (CZ), John Deere (FR), Mubea (CZ)
C.C.N. (FR), Inproma (CZ), EPCE (CZ), GMR (CZ), Isolit Bravo (CZ),
Motor Jikov (CZ), PSP Pohony (CZ), Saviotechnics (CZ), Tyco Electronic (PL)
QUALITY
Certification according to IATF 16949
PRODUCTION FACILITIES
Melting gas furnaces STRIKO (2x) and electric furnaces ELSKLO (2x)
De-gassing equipment
Manually operated or fully automatic machines CLH 400, FRECH 500, CLH 630,
FRECH 800, CLD 1600 (locking force)
Low pressure casting machine BPS 650 SX (3x) – produced by LPM Italy
Continuous line for heat treatment T4 & T6
Trimming presses (range 8t – 60t), tumbling and blasting equipment, hand-finishing, visual inspection10
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DIVISION IRON FOUNDRY
Shell molded iron castings (Croning method)
Casting of grey and nodular cast iron including SiMo, weight 1 – 10 kg
Annual capacity 3 000 t/year
Number of employees 85
REFERENCES
Divisions in ČZ Group (AUTO, TURBO)
Motorenfabrik HATZ – Germany
Kaeser Kompressoren – Germany
QUALITY
Certification according to ISO 9001 and VDA 6.1
PRODUCTION FACILITIES
Modern electric melting furnace, semi-automatic pouring line FDC
Production of shell moulds and cores on special Hottinger and Shalco machines
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DIVISION AUTO
Machined engine components made of iron and aluminium
Basic technologies: turning and milling
Number of employees 127
REFERENCES
ŠKODA-Auto – CZ
VW – Germany
AISIN – CZ
Honeywell – Europe
Rege Motorteile – Germany
METAZ – CZ
Division TURBO – CZ
Oerlikon Graziano – Italy
John Deere
QUALITY
Certification according to ISO/TS 16 949:2009
PRODUCTION FACILITIES
Flexible production capacities (machining centres, high-output universal NC and CNC machines, special machines)
Universal and special machines for production of synchronous rings
12www.czas.cz
DIVISION TURBO
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Development, production of turbochargers for CD engines
(25 – 400 kW) and customer service
Turbocharger family types C09, C1, K2, K3 (FG, WG, VTG – electronic and pneumatic controlling – and water cooling options)
Annual production capacity approx. 350.000 pcs/year
Number of employees 150
REFERENCES
Producers of trucks, tractors and utility cars
John Deere – France, USA, Mexico, Argentina
AGCO Sisu - Finland
Englotech Co. – China
KAMAZ, GAZ, JAMZ, AMZ, ZMZ – Russia
Tumosan – Turkey
GENERAC - USA
QUALITY
Certification according to ISO 9001:2000
PRODUCTION FACILITIES
Flexible production base – mainly high-output universal NC and CNC machines, specialmachines for welding, balancing and measuring
ČZ ŘETĚZY, S.R.O.
Production and development of roller and bush chains from the pitch 6,35 mm up to 25,4 mm,motorcycle chains, timing systems for cars and motorcycles including silent chains, special industrialchainsDevelopment and production of chain manufacturing machinesAnnual capacity 2 500 000 mNumber of employees 150
REFERENCESEuropean and world producers of cars and motorcycles –VW, Audi, Bentley, ZMZ, KTM, BMW, Betamotor, Husquarna, DucatiSachs, Loncin, Jawa“A-class” supplier for VW, Audi, KTM
QUALITYCertification according to ISO/TS 16 949:2002
PRODUCTION FACILITIESSingle purpose and special machines for formingModern technologies of heat treatment including process control and regulation
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ČZ STROJÍRNA, S.R.O.Overhauling and modernization of machines➢ CNC universal and special grinding machines
➢ Grinding machines for bearing and glass industry
➢ Single purpose machines, flatting machine tools
➢ Production of assembly subgroups and individual parts
REFERENCES
Schaeffler Group
Franklin
Kunzmann
DENSO
P.C.I.
SMS-MEER
Bosch Diesel Jihlava, ŠKODA-Auto, Motorpal Jihlava , Žďas Žďár, Moser Karlovy Vary
ZKL Brno, ZKL-VRL Praha, KOYO Olomouc
QUALITY
Certification according to ISO 9001:2008
PRODUCTION FACILITIES
Universal machines, NC and CNC machines, special machine tools
Closed production cycle including heat treatment – supported by division Tool Shop
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DEPARTMENT OF TESTROOMS & LABORATORIES
Mechanical, metallographic and chemical tests
(accredited according to ČSN EN ISO / IEC 17 025 – Testing Laboratory No. 1285)
Other tests of materials, semi-finished products and components
Professional activities relating to materials
Specification of residual impurities according to ISO 16232
EQUIPMENT:➢ Testing (tearing) machines ➢ Hardness testers➢ Pendulum impact testing machine (CHARPY)➢ Equipment for metallographic samples production ➢ Optical microscopes➢ Optical emission spectrometer ➢ Equipment for chemical analysis ➢ Analytical scales ➢ Laboratory ovens and driers➢ Contaminative unit (preparation of samples for residual impurity evaluation)
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CALIBRATION SERVICES
Accredited services:
Gauge calibration with respect to:Length Plane angleTime TorquePressure
Non-accredited services:
➢ Dimensional measurement including digitizing
➢ Implementation of system management in calibration labs
➢ Consulting and training services
Licence according to ČSN EN ISO / IEC 17 025
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WORKING SAFETY & ENVIRONMENT
WORKING SAFETYFocus on prevention and avoidance of the risk of possible work injuries or diseases resulting from the working process (training, EU standard application, safety device application)Own surgery cognizant of the working conditions in the company
ENVIRONMENTOrientation to non-waste technologies, waste material sorting and disposalWater system – consciousness of requirements for waste water quality and its monitoringAtmosphere – used technologies meet the required limits and are periodically monitored
CONCLUSIONCertification according to ISO 14 001, ISO 9001Certification according to VDA 6.1, IATF 16949Certification „Safe Enterprise“
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CONTACTS
ČZ a.s. – Commercial DirectorMr Přemysl Papež, Tel.: +420 383 342 170E-mail: [email protected]
Division Tool shop – Sales Manager Mr Jaroslav Křivanec, Tel.: +420 383 342 327 E-mail: [email protected]
Division Al Foundry – Sales Manager Mr Pavel Švihovec, Tel.: +420 383 342 321 E-mail: [email protected]
Division Iron Foundry – Sales Manager Mr Jan Kovarovič, Tel.: +420 383 342 349 E-mail: [email protected]
Division Auto – Sales Manager Mrs Martina Frčková, Tel.: +420 383 342 119E-mail: [email protected]
Division Turbo – DirectorMr Nils Brejaart, Tel.: +420 383 342 596E-mail: [email protected]
ČZ Řetězy, s.r.o. – Sales Manager Mrs Ludmila Michálková, Tel.: +420 383 342 358E-mail: [email protected]
ČZ Strojírna s.r.o. – Executive DirectorMr Jaroslav Jána, Tel.: +420 383 342 447 E-mail: [email protected]
Testrooms & Laboratories – Manager Mr Jiří Motl, Tel.: +420 383 342 315E-mail: [email protected]
Calibration Services – Manager Mr František Podlaha, Tel.: +420 383 342 407E-mail: [email protected]
19www.czas.cz
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