Z-40/23N - Manuals - Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts/Z... · a — general service parts ... 39 114130gt label,tcon software,z40.....1 ... z-40/23n

Serial Number Range

from SN Z40N07-100 toZ40N16-3178

Z-40/23NZ-40/23N RJ from SN Z40N16-3179 to

Z40N16-3999

Part No. 119818

Rev D7

April 2018

2 Z-40/23N, Z-40/23N RJ Part No. 119818

April 2018

http://www.genielift.com/en/service-support/manuals/index.htm

Part No. 119818 Z-40/23N, Z-40/23N RJ 3

April 2018

How to Read Your Serial Number

This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.

How to Read Your Serial Number..........................................3

Parts Stocking List.................................................................7

How to Order Parts................................................................8

Service Parts Fax Order Form...............................................9

Electronic Version

Click on any page number to view the figure.

001 Parts Stocking List001.1 Parts Stocking List.....................................................10

100 Decals101.1 Decals with Words.....................................................12

102.1 Decals with Symbols.................................................16

200 Chassis Components201.1 Front Axle Assembly..................................................18

202.1 Rear Axle Assembly (to Z40N15-2823).....................20

202.2 Rear Axle Assembly (from Z40N15-2824).................22

203.1 Drive Chassis Components - View 1.........................24

204.1 Drive Chassis Components - View 2 (to SN 197)......26

204.2 Drive Chassis Components - View 2 (from SN 198)...28

205.1 Drive Chassis Components - View 3.........................30

206.1 Fuse Box Assembly...................................................32

207.1 Power Cables (to SN Z40N15--2778)........................34

207.2 Power Cables (from Z40N15-2779)...........................36

208.1 Battery Charger (to Z40N09-765)..............................38

208.2 Battery Charger (from Z40N09-766)..........................40

300 Turntable Components301.1 Turntable Rotator.......................................................42

302.1 Turntable Components - View 1.................................44

303.1 Turntable Components - View 2.................................46

304.1 Ground Control Box - View 1.....................................48

305.1 Ground Control Box - View 2.....................................52

306.1 Turntable Cover - View 1............................................54

307.1 Turntable Cover - View 2............................................56

308.1 Wire Harness Diagram..............................................58

400 Boom Components401.1 Boom Pins and Bearings...........................................60

402.1 Secondary Linkage....................................................62

403.1 Upper Pivot................................................................64

404.1 Primary Boom Wear Pads (to SN 681)......................66

404.2 Primary Boom Wear Pads (from SN 682)..................68

405.1 Primary and Extension Booms..................................70

406.1 Cable Track (to SN 681).............................................72

406.2 Cable Track (from SN 682)........................................74

407.1 Jib Boom and Platform Rotator.................................76

408.1 Rotating Jib Boom Assembly.....................................78

500 Pumps and Manifolds501.1 Hydraulic Power Unit.................................................80

502.1 Function Manifold......................................................82

503.1 Jib Rotate Manifold (to SN 611).................................84

503.2 Jib Rotate Manifold (from SN 612)............................86

504.1 Jib Manifold (to SN 677)............................................88

504.2 Jib Manifold (from SN 678)........................................90

600 Platform Components601.1 Platform Components................................................92

602.1 Platform Control Box - View 1....................................96

603.1 Platform Control Box - View 2....................................98

604.1 Joystick Controller...................................................100

700 Hydraulic Hoses and Fittings701.1 Drive Chassis..........................................................102

702.1 Turntable Components.............................................104

703.1 Boom Components..................................................106

800 Accessories801.1 Flashing Beacon......................................................108

802.1 Air Line to Platform..................................................110

803.1 Platform Accessories - View 1.................................112

804.1 Platform Accessories - View 2.................................114

805.1 Platform Overload....................................................116

806.1 Hostile Environmental Package - Primary BoomWipers...............................................................................118

807.1 Hostile Environmental Package - Cylinder Bellows..120

808.1 Inverter....................................................................122

809.1 Lift Guard Contact Alarm (from January 2017)........124

IndicesPart Number Index.............................................................126

Part Description Index.......................................................130

Cross ReferencesFittings Cross Reference...................................................136

4 Z-40/23N, Z-40/23N RJ Part No. 119818

April 2018

Table of Contents

This Page Intentionally Left Blank

Part No. 119818 Z-40/23N, Z-40/23N RJ 5

April 2018

Table of Contents (continued)

6 Z-40/23N, Z-40/23N RJ Part No. 119818

April 2018

Notes

Part No. 119818 Z-40/23N, Z-40/23N RJ 7

April 2018

Parts Stocking List

8 Z-40/23N, Z-40/23N RJ Part No. 119818

April 2018

How To Order Parts

Part No. 119818 Z-40/23N, Z-40/23N RJ 9

April 2018

Fax Order Form

10 Z-40/23N, Z-40/23N RJ Part No. 119818

001 Parts Stocking List April 2018

001.1 Parts Stocking List

Description Qty.Part No.Item

— GENERAL SERVICE PARTS —A

PAINT,WET,TRAFFIC BLACK (1 GL)**1257733GT--1-gallon

PAINT, AEROSOL, TRAFFIC BLACK1258567GT--12-ounce spray paint

PAINT,AEROSOL,GENIE GRAY***1268GT--12-ounce spray paint

SEAL MARKER,CROSSCHECK,BLUE,TUBE

1283776GT--

PAINT,AEROSOL,BRIGHT BLUE***1484GT--12-ounce spray paint

O-RING KIT,FIELD SVC,ALL PROD*28750GT--O-ring kit, SAE

PAINT,WET,GENIE BLUE (1 GL)**32150GT--1-gallon

PAINT,WET,GENIE GRAY (1 GL)**32151GT--1-gallon

PLUG AND CAP KIT-SERVICE,37 **33994GT--Plug and cap kit, SAE

CHOCK,CYLINDER (SERVICE TOOL)36555GT--

O-RING KIT (ORFS FITTINGS)49612GT--O-ring kit, ORFS

PLUG AND CAP KIT-SERVICE,ORFS*49613GT--Plug and cap kit, ORFS

GREASE,DIELECTRIC 4 OZ**66399GT--

PARKER DIGITAL PRESSURE GAUGE93500GT--

--

— MANUALS —1

MANUAL,AEM SAFETY27581GT--

MANUAL,RESPON,A92.5 BOOM31779GT--

— HYD FILTERS —2

FILTER,ELEMENT,BETA(5)=100060857GT--

— FUSES —3

FUSE,200 AMP18576GT--

FUSE,500 AMP,VERY FAST ACTING43179GT--

Part No. 119818 Z-40/23N, Z-40/23N RJ 11

001 Parts Stocking ListApril 2018

001.1 Parts Stocking List

12 Z-40/23N, Z-40/23N RJ Part No. 119818

100 Decals April 2018

101.1 Decals with Words


DECAL KIT WORDS Z40119874GT--does not include items 23 25-28, 30, 31,38, 39, 42 and 43

DECAL,ARROW BLUE...........................127204GT1

DECAL,ARROW YELLOW LRG 9".........127205GT2

DECAL,TRIANGLE,BLUE.......................227206GT3

DECAL,TRIANGLE,YELLOW.................227207GT4

DECAL,WARN,CRUSH HAZARDHAND......................................................2

28161GT5

DECAL,INSTRUCT,FOOTSWITCHOPER......................................................1

28165GT6

DECAL, POWER TO PLATFORM230V**.....................................................2

28174GT7

DECAL,WARNING-COMPARTACCESS.................................................2

28175GT8

DECAL,LABEL,MANUAL NOT HERE.....128176GT9

DECAL,WARN,CRUSH HAZARDPLAT.......................................................2

28177GT10

DECAL,WARN,FALL HAZARD...............128181GT11


28235GT12

DECAL,WARN,IMPROPEROPERATION...........................................1

28236GT13

DECAL,NOTICE,BATTERY CABLES.....228372GT14

DECAL,DANGER DO NOT ALTERSWTC.....................................................1

31060GT15

DECAL,DANGER,ELECTHAZARD,PLUG.......................................1

31508GT16

DECAL,NOTICE,CHARGER INSTRUC...131785GT17

DECAL,DANGER,TIP-OVERBATTERY................................................2

31787GT18

DECAL,DANGER,BATTERYSAFETY***..............................................2

31788GT19

DECAL,NOTICE,MAX LOAD 500 LBS....137052GT20

DECAL,NOTICE,MAX LOAD 500 LBS....137052GT20A(models with 4' platform)

DECAL,NOTICE,MAX LOAD 500 LBS....130080GT20B(models with 5' platform)

DECAL,LANYARD ANCHORAGEPOINT.....................................................2

40434GT21

DECAL,LABEL,PWR TO CHARGR230V........................................................1

43658GT22

DECAL,GENERATOR OPTION..............144779GT23


44980GT24

DECAL,LABEL,AIR LINE 110 PSI..........244981GT25

DECAL,INSTR,SIDE FRC/WIND,AUS.....144986GT26

DECAL,OPERATINGINSTR,GROUND....................................1

52947GT29

(to SN Z40N11-990)


DECAL,COSMETIC,GENIEBOOM,HORZ..........................................1

52969GT30

DECAL,LABEL,OPEN,LATCH................272833GT31

DECAL,LABEL,LIGHTS***......................172867GT32

DECAL, LABEL - CHEVRON RANDO.....182366GT33

DECAL,LABEL,LOWER MIDRAIL..........197815GT34

DECAL,NOTICE,SIDEFRC/WINDANSI......................................1

97893GT35

DECAL,BATT CONN DIAGRAM.............1114117GT37

LABEL, PCON SOFTWARE,Z40............1114129GT38to SN Z40N15-2761

LABEL,TCON SOFTWARE,Z40.............1114130GT39to SN Z40N15-2761

DECAL,TIRE SPECS..............................4114131GT40

DECAL,GROUND CONTROLPANEL,Z40.............................................1

114132GT41

PLATFORM CONTROL PANEL,LABEL.....................................................1

114133GT42

DECAL,OP INST.,PLATFORM................1114134GT43(to SN Z40N11-990)

DECAL,GENIE Z40/23N.........................1114156GT44option

DECAL,GENIE Z40/23NRJ.....................1114165GT44option

DECAL,WHEEL LOAD...........................4114180GT45

DECAL,LABEL,TRANSPORT.................1114114GT46



DECAL,AC INVERTER POWER,115V....2114350GT47

DECAL,AC INVERTER POWER,115V....2114350GT48

DECAL,DANGER,GENERAL SAFETY....2114389GT48

DECAL,DANGER,GENERAL SAFETY....2114389GT49

DECAL,DANGER,ELECT HAZARD***....2114390GT49

DECAL,DANGER,ELECT HAZARD***....2114390GT50

DECAL,DANGER,TILT ALARM..............1114397GT50

DECAL,DANGER,TILT ALARM..............1114397GT51

DECAL,LABEL,CLEAR...........................1114427GT51


DECAL,OPER INST,Z40 PLAT AUS.......1227131GT52(from SN Z40N11-991)

DECAL,OPER INST,Z40 PLAT AUS.......1227131GT53(from SN Z40N11-991)

DECAL,OPER INST,DC BOOM GNDAU...........................................................1

227213GT53

(from SN Z40N11-991)

LABEL,TCON SOFTWARE,Z40.............11256898GT54from SN Z40N15-2762

Part No. 119818 Z-40/23N, Z-40/23N RJ 13

100 DecalsApril 2018

101.1 Decals with Words


DECAL,OPER INST,DC BOOM GNDAU...........................................................1

227213GT54

(from SN Z40N11-991)


LABEL, PCON SOFTWARE,Z40............11256899GT55from SN Z40N15-2762


14 Z-40/23N, Z-40/23N RJ Part No. 119818


101.1 Decals with Words(continued)


Part No. 119818 Z-40/23N, Z-40/23N RJ 15


101.1 Decals with Words(continued)

16 Z-40/23N, Z-40/23N RJ Part No. 119818


102.1 Decals with Symbols


DECAL KIT SYMBOLS Z40119875GT--does not include items 8-10, and 22-25

DECAL,ARROW BLUE...........................127204GT1

DECAL,ARROW YELLOW LRG 9".........127205GT2

DECAL,TRIANGLE,BLUE.......................227206GT3

DECAL,TRIANGLE,YELLOW.................227207GT4


28174GT5


28235GT6

DECAL,LANYARD ANCHORAGEPOINT.....................................................2

40434GT7


43658GT8


44980GT9

DECAL,LABEL,AIR LINE 110 PSI..........244981GT10

DECAL,COSMETIC,GENIEBOOM,HORZ..........................................1

52969GT11

DECAL,LABEL,LIGHTS***......................172867GT12

DECAL,WARNING,CRUSHINGHAZARD.................................................4

82472GT13

DECAL,SYMBOL-COMP ACCESS........182473GT14

DECAL,SYMBOL-BATTERY SAFETY.....282481GT15

DECAL, SYMBOL - READ THEMANUAL.................................................2

82487GT16

DECAL,DANGER,ELEC.HAZ.STAYCLR.........................................................2

82544GT17

DECAL,WARN,CRUSH HAZARDPLAT.......................................................2

82548GT18

DECAL,LABEL,MAX CAPACITY***........182601GT19

DECAL,DANGER,MAX SIDEFRC,667N...............................................1

82602GT20

DECAL,DANGER,SIDE FRC 400N........182604GT21

DECAL,LABEL,LOWER MIDRAIL..........197815GT22

LABEL, PCON SOFTWARE,Z40............1114129GT23to SN Z40N15-2761

LABEL,TCON SOFTWARE,Z40.............1114130GT24to SN Z40N15-2761

DECAL,GROUND CONTROLPANEL,Z40.............................................1

114132GT25

PLATFORM CONTROL PANEL,LABEL.....................................................1

114133GT26

DECAL,GENIE Z40/23N.........................1114156GT27option

DECAL,GENIE Z40/23NRJ.....................1114165GT28option


DECAL,LABEL,FALL HAZARD***..........1114247GT30


DECAL,LABEL,TIPOVER,TILT AL SY.....1114248GT31

DECAL,LABEL,TIP OVER LMTSWTCH...................................................1

114252GT32

DECAL,LABEL,DRIVE ENABLEPATCH.....................................................1

114298GT33

DECAL,SYM-ELEC HAZARD,PLUG......1114334GT34


DECAL,LABEL,TIPOVER,BATTERIES....2114345GT36




Part No. 119818 Z-40/23N, Z-40/23N RJ 17


102.1 Decals with Symbols

18 Z-40/23N, Z-40/23N RJ Part No. 119818

200 Chassis Components April 2018

201.1 Front Axle Assembly


SCREW,HHC,3/8-16 X 16175GT1

WASHER,LOCK,.3756021GT2

ROD END,.375 X 2.25***25284GT3

SCREW,HHC,M20 X 90 GR.8.8110622GT4

WASHER,FLAT,.75 HARDENED33278GT5



WASHER,FLAT,USS,1/4"Y6638GT8

SUBASSY,STEER SENSOR..................1110998GT9includes items 10

COVER,STEERING SENSOR110452GT--

SENSOR,STEER ANGLE.......................1110533GT10

SPRING,COMP,300 OD X .63LG...........1119910GT11

STEER SENSOR ACTUATOR,HEX.......1110556GT12

PIN,1.5DIA X 3.45LG,1 HOLE................4110370GT13

FRONT AXLE ASSY,Z40........................1119876GT14includes item 15 and 20

BEARING,1.5"ID X 1.75OD X1.25L........2110876GT15

WASHER,THRUST,1.5 X 3.5 X .187.......245074GT16

STEER YOKE ASSY,Z40........................2119877GT17

BEARING,1.00IDX1.25ODX1.00L25817GT--

HUB ASSEMBLY MODEL#60-8***.........245043GT18

LUG BOLT,5/8-18,WHEEL HUB***21166GT--

BEARING RACE (LARGE) (45873)40145GT--inner cone not included

BEARING RACE (SMALL) (45873)40146GT--outer cone not included

SEAL-GREASE,MODEL 60-845110GT--

CAP,DUST,45873 HUB KIT45111GT--

WASHER,FLAT,1.56 X 2.5 X .06118596GT19

BUSHING,1.5ID X 1.75OD X 1.1LG.......2119426GT20

PIN,1.00DIAX3.44LG,2HOLE.................2110875GT21

CYLINDER,STEER,DOUBLERODDED**..............................................1

110362GT22

SEAL KIT (110362)119427GT--for 110362

GLAND NUT ASSY,Z40 STEER CYL1259444GT--for 110362

ROD END,20MM,Z40 STEER CYL***128514GT--

SCREW,HHC,1/2-13 X 310598GT23

WASHER,LOCK,0.5"6033GT24


NUT,NYLOCK,M20X2.5067443GT26

PLATE,STEERING LINK,MACHINED**...4110871GT27

SCREW, HCC, 3/8-16 X 1.508516GT28


ROD END,.375X3.69,ZAG......................4825019GT29

SCREW,HHC,3/8-16 X 1.25 GRD 56019GT30

Part No. 119818 Z-40/23N, Z-40/23N RJ 19

200 Chassis ComponentsApril 2018

201.1 Front Axle Assembly

20 Z-40/23N, Z-40/23N RJ Part No. 119818


202.1 Rear Axle Assembly (to Z40N15-2823)


MOTOR CONTROLLER,48VAC,3PH.....2110665GT1

MOUNT,CABLE TIE,SWIVEL,NYLON119781GT--to SN 1158

CLAMP,CABLE,MOTOR CONTROLLER226254GT--from SN 1159

SCREW,SHC,1/4-20 X 1.75128030GT2


NUT,NYLOCK,1/4-206091GT4

SCREW,PHILLIPS,PHM,10-32 X .3849818GT5

WASHER,LOCK,#10 PLTD6607GT6

WASHER,FLAT, M5 YELLOW ZINC49413GT7

SCREW,HHC,1/4-20 X 1.56145GT8

BRACKET,CONTACTOR MOUNT..........1110880GT9

CONTACTOR,DRIVE,24V,180A***.........174267GT10

SPRING, RETURN (FOR 74267)74468GT--

FIXED CONTACT (FOR 74267)74469GT--

MOVING CONTACT (FOR PN 74267)74470GT--

SCREW,SHC,5/8-11 X 1.75..................1219418GT11

WASHER,FLAT,.625 HARDENED........1213064GT12

WHEEL DRIVE. Z-40***..........................2107712GT13

O-RING,END COVER,4HP/4HB***106123GT--for 107712

SEAL KIT,WHEEL DRIVE,4HB***106508GT--for 107712 (inventory limited to stock onhand as component is no longer available)

SEAL KIT,WHEEL DRIVE(106148/106445/107712)

1286600GT--

for 107712

BEARING KIT,WHEEL DRIVE(106148/106445/107712)

1286601GT--

for 107712

LUG,WHEEL STUD,5/8-18,W1/4HB**21149GT--for 107712

SNAP RING,WHEEL DRIVE232486GT--for 107712 (large snap ring for cover)

BEARING KIT-74097 TORQUE HUB**74714GT--for 107712 (inventory limited to stock onhand as component is no longer available)

WELDMENT,REAR AXLE.......................1110561GT14

SCREW,SHC,M6 X 224 X 30,GR 8.8.....4119438GT15

WASHER,LOCK,M649407GT16

WASHER,FLAT,M6 PLTD.25926GT17

MOTOR,DRIVE,AC 4.3KW W/BRAKE.....2110356GT18

BRAKE (110356) Z40119899GT--

O-RING,.188 X 5'OD,BUNA N,70A.........2110965GT19

Part No. 119818 Z-40/23N, Z-40/23N RJ 21


202.1 Rear Axle Assembly (to Z40N15-2823)

22 Z-40/23N, Z-40/23N RJ Part No. 119818


202.2 Rear Axle Assembly (from Z40N15-2824)


SCREW,HHC,5/16-18 X 2.......................450793GT1


MOTOR, DRIVE, AC, INT.BRK, Z40.......21255013GT3

Brake--

SCREW,SHC,1/4-20 X 1.75....................8128030GT4

WASHER,FLAT,USS,1/4"Y...................126638GT5

NUT,NYLOCK,1/4-20............................126091GT6

MOTOR CONTROLLER,48VAC,3PH.....2110665GT7

CLAMP,CABLE,MOTOR CONTROLLER226254GT--

CONTACTOR,DRIVE,24V,180A***.........174267GT8

SPRING, RETURN (FOR 74267)74468GT--

FIXED CONTACT (FOR 74267)74469GT--

MOVING CONTACT (FOR PN 74267)74470GT--

BRACKET,CONTACTOR MOUNT..........1110880GT9


WASHER,LOCK,#10 PLTD6607GT11

WASHER,FLAT, M5 YELLOW ZINC49413GT12

SCREW,HHC,1/4-20 X 1.56145GT13


SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................4

56912GT15

COVER,REAR AXLE..............................2110554GT16

MACHINING, HUB MOUNT, Z40............1236301GT17

SCREW,FHM,10-32 X 1.........................26873GT18

NUT,NYLOCK,10-32...............................26178GT19

FORMING,FUSE MOUNT BRACKET.....1119432GT20

FUSE BLOCK, ANN & ANL FUSE..........166717GT21

FUSE,200 AMP.......................................118576GT22

NUT,LOCKING-LG.FLANGE,5/16-18.....218503GT23

O-RING,.188 X 5'OD,BUNA N,70A.........2110965GT24

WHEEL DRIVE. Z-40***..........................2107712GT25

O-RING,END COVER,4HP/4HB***106123GT--for 107712

SEAL KIT,WHEEL DRIVE,4HB***106508GT--for 107712 (inventory limited to stock onhand as component is no longer available)

SEAL KIT,WHEEL DRIVE(106148/106445/107712)

1286600GT--

for 107712

BEARING KIT,WHEEL DRIVE(106148/106445/107712)

1286601GT--

for 107712

SNAP RING,WHEEL DRIVE232486GT--for 107712 (large snap ring for end cover)

BEARING KIT-74097 TORQUE HUB**74714GT--for 107712 (inventory limited to stock onhand as component is no longer available)


SCREW,SHC,5/8-11 X 1.75....................819418GT26

Part No. 119818 Z-40/23N, Z-40/23N RJ 23


202.2 Rear Axle Assembly (from Z40N15-2824)

24 Z-40/23N, Z-40/23N RJ Part No. 119818


203.1 Drive Chassis Components - View 1


SCREW,HHC,1/4-20 X 1.756637GT1



CONVERTER, DC-DC, 48-26 VOLT**.....179452GT4

DC-DC CONVERTER, RETRO KIT216186GT--

HARNESS, KIT,48-24 CONVERTER,216228GT--

SCREW,PHILLIPS,PHM,10-32 X.62549826GT5

WASHER,FLAT,MS,#10,Y6146GT6

NUT,NYLOCK,10-326178GT7

FORMING,REAR CHARGER MOUNT....1110886PGT8A(to SN 1901)

MOUNTING BKT,DC-DCCONVERTER.........................................1

216397GT8B

(one bracket per machine) (from SN 1902)



SPRING CLIP,1/4-20,.025-.15X.54,ZAG56912GT11

Ref. CHARGER12(refer to 208.1 or 208.2)

SCREW,HHC,1/4-20 X .756090GT13

NUT,LP NYLOCK,1/4-206889GT14

GROUND STRAP,24"LONG...................1107578GT15

SCREW,HHC,1/2-13 X 2 GR56096GT16

WASHER,FLAT,USS,1/2",Y6095GT17


SCREW,HHC,5/8-11 X 4.0***...............1659746GT19


NUT,NYLOCK,5/8-11,GR.8110878GT21

PLATE,REAR AXLE BOLT SPACER.......4110619PGT22

COVER,REAR AXLE PAINTED..............2110554PGT23

TIRE/WHEEL ASSY,REAR,N-MARK......2110877GT24Solid, Non-marking, rear (9 x 9.5 inch boltcenter)

NUT,LUG,5/8-18 X 90 DEGREE,Z4554627GT--

CLAMP,HOSE,UHMW............................2101723GT25

SCREW,HHC,1/4-20 X 1.56145GT26

TIRE & WHEEL ASSY,FRONT N-M........294908GT27Solid, Non-marking, front (8 x 8 inch boltcenter)

NUT,LUG,5/8-18 X 90 DEGREE,Z4554627GT--

PLATE,FRONT ACCESS PAINTED........1110609PGT28

Ref. AMMETER, 39243/47906/6641229(refer to 208.1)

BLOCK,CABLE CLAMP,2/0 DOUBLE.....170606GT30

Ref., ENCLOSURE,FUSE BOX31(refer to 206.1)


Ref., COVER, FUSE BOX32(refer to 206.1)

FORMING,FRONT CHARGERMOUNT...................................................1

110885PGT33A

(to SN 1901)

MOUNTING BKT,DC-DCCONVERTER.........................................1

216397GT33B

(one bracket per machine) (from SN 1902)

MOUNTING BRACKET,DCCONVERTER.........................................1

216185GT34

Part No. 119818 Z-40/23N, Z-40/23N RJ 25



26 Z-40/23N, Z-40/23N RJ Part No. 119818


204.1 Drive Chassis Components - View 2 (to SN 197)





COVR W/DECALS,NON-STEERZ45/25.....................................................1

52707-SGT4

COVER,DR CHASSISFRONT,NON-OSC..................................1

50770-SGT5

COUNTERWEIGHT,CAST,554LBS........1119287GT6Required for replacement: Qty 4 P/N128066

TUBE,CHASSIS SPACER PAINTED......4107574PGT7

PLATE,WASHER,FLAT,RETAINING,PT...4119815PGT8

SCREW,HHC,1-8 X 5 GRD.236128GT9

WASHER,FLAT,1.063 X 2 X .13413775GT10


Part No. 119818 Z-40/23N, Z-40/23N RJ 27


204.1 Drive Chassis Components - View 2 (to SN 197)

28 Z-40/23N, Z-40/23N RJ Part No. 119818


204.2 Drive Chassis Components - View 2 (from SN 198)


SCREW,HHC,1/4-20 X 1.........................86888GT1

WASHER,FLAT,USS,1/4"Y.....................86638GT2

SPRINGCLIP,1/4-20,.025-.15X.54,ZAG................8

56912GT3

COVR W/DECALS,NON-STEERZ45/25.....................................................1

52707-SGT4

COVER,DR CHASSISFRONT,NON-OSC..................................1

50770-SGT5

COUNTERWEIGHT,CAST,554LBS........1119287GT6

TUBE,CHASSIS SPACER PAINTED......4107574PGT7

PLATE,WASHER,FLAT,RETAINING,PT...4119815PGT8

SCREW, HHC, 1-8 X 4, GRID .2.............4128066GT9

Part No. 119818 Z-40/23N, Z-40/23N RJ 29


204.2 Drive Chassis Components - View 2 (from SN 198)

30 Z-40/23N, Z-40/23N RJ Part No. 119818




SCREW,THUMB,A-REG,3/8-16X1,ZAG..4824228GT1

SPRING CLIP,3/8-16,.05-.20X.73,ZAG....429868GT2

LID-BATTERY BOX W/DECALS Z40......1119878GT3

LID-BATTERY BOX W/SYMBOLS Z40119879GT--

BATTERY CABLE ASSY,9.5"JUMPER....619520GT4

SCREW,HHC,5/16-18 X 1 GR513002GT5

NUT,LOCKING-LG.FLANGE,5/16-1818503GT6

BOOT,CABLE TERMINAL,LG,RED,2/0...451147GT7

BATTERY, 390AH L16,WET...................856461GT8A

BATTERY,AGM,6V/390A,L16..................8823684GT8Bmodels with AGM option from SN 1859

BEARING,0.75IDX1.00ODX0.75L..........236369GT9

WASHER,THRUST,.75 X 1.38X.1336212GT10

BATTERY BOX ASSY,LH SIDE Z40.......1119880GT11A(includes item 9) to SN 2179

BATTERY BOX ASSY, LH.......................1161941GT11B(includes item 9) from SN 2180

NUT-THIN HEAVY HEX, 1/4-2066094GT12

BATTERY CABLE ASSEMBLY (Z40)......2128015GT13

FORMING,BATTERY CONNHANDLE,PT............................................4

119787PGT14

SCREW,HHC,1/4-20 X 1.258915GT15

BATTERY CABLE ASSEMBLYZ40,LFT..................................................1

128016GT16A

to Z40N14-2675

BATTERY CABLE ASSY Z40,RIGHT.....1128017GT16Bto Z40N14-2675

HARN ASSY, POWER PACK, Z40..........11251892GT16Cfrom Z40N14-2676

WEAR PAD,4X2X.5 W/INSERT***45209GT17

SCREW,HHC,1/4-20 X .756090GT18


SCREW,HHC,5/16-18 X 1.2513000GT20

BATTERY BOX ASSY,RH SIDE Z40.......1119881GT21A(includes item 9) to SN 2179

BATTERY BOX ASSY, RH......................1161940GT21B(includes item 9) from SN 2180

LATCH,ROTARY, W/KNOB,LEFT............166900GT22Ainstalled on RIGHT side of chassis

LATCH,ROTARY, W/KNOB,RIGHT66901GT22B(shown) installed on LEFT side of chassis


INSULATION,48V BATT.BOX LID...........2106241GT24models with AGM option from SN 1859

FORMING,BATTERY BOX LATCH RH101426PGT25A

FORMING,BATTERY BOX LATCH LH101425PGT25B

Part No. 119818 Z-40/23N, Z-40/23N RJ 31



32 Z-40/23N, Z-40/23N RJ Part No. 119818


206.1 Fuse Box Assembly


ASSEMBLY, ENCLOSURE, FUSE BOX119402GT--

FORMING,COVER,FUSE BOX..............1119399GT1

GASKET,FUSE ENCLOSURE................1119400GT2

FUSE,500 AMP,VERY FAST ACTING.....143179GT3


FORMING,FUSE BOX............................1119401GT5

CONN RECEPT,FLANGED....................173723GT6



STRAIN RELIEF, 3/4, NPT, GRY............570684GT9

FUSE,200 AMP.......................................118576GT10




Part No. 119818 Z-40/23N, Z-40/23N RJ 33


206.1 Fuse Box Assembly

34 Z-40/23N, Z-40/23N RJ Part No. 119818


207.1 Power Cables (to SN Z40N15--2778)


CABLE ASSY #4 BLACK 5/16................1110809-9500GT1

CABLE ASSY #2 RED 5/16....................1110805-9450GT2

CABLE ASSY #2 RED ANDERSON.......1110807-4500GT3

CABLE ASSY #2 BLACK 5/16 & 3/8......1110811-11250GT4

CABLE ASSY #2 BLACK ANDERSON...1110808-7000GT5

CABLE ASSY #2 RED 5/16 & 3/8...........1110810-10600GT6


CABLE ASSY #2 RED 5/16....................1110805-7750GT8


CABLE ASSY #2 RED 5/16....................2110805-1700GT10


CABLE ASSY #4 RED 5/16....................2110804-1800GT12

CABLE ASSY #4 RED 5/16....................2110804-1200GT13

CABLE ASSY #4 RED 5/16....................2110804-1400GT14

Part No. 119818 Z-40/23N, Z-40/23N RJ 35


207.1 Power Cables (to SN Z40N15--2778)

36 Z-40/23N, Z-40/23N RJ Part No. 119818


207.2 Power Cables (from Z40N15-2779)


CABLE ASSY, BATT JUMPER, Z40.......11251859GT1



CABLE ASSY #4 RED............................11251861GT4

CABLE ASSY #2 BLACK 5/16 & 3/8......1110811-11250GT5

CABLE ASSY #2 RED 5/16 & 3/8...........1110810-10600GT6

CABLE ASSY #4 BLACK........................11251860GT7

CABLE ASSY #2 RED 5/16....................1110805-7750GT8

CABLE ASSY, FUSE JUMPER, Z40......11251915GT9

CABLE ASSY #2 RED 5/16....................2110805-1700GT10


CABLE ASSY #4 RED 5/16....................2110804-1800GT12to SN Z40N15-2824



Part No. 119818 Z-40/23N, Z-40/23N RJ 37


207.2 Power Cables (from Z40N15-2779)

38 Z-40/23N, Z-40/23N RJ Part No. 119818


208.1 Battery Charger (to Z40N09-765)


DECAL, POWER TO CHARGER, UNIV133286GT--

KIT,UNIV CHRGR UPGRADE,Z40/Z45139720GT--

CHARGER,48V,110VAC,60H,25A54794GT--

CHARGER,48V,200-250VAC,50H,25A54795GT--



CHARGER,48V,110/60,12A,EERATNG58494GT--

TIMER (23442)(41896)(36314)...............127263GT1

RELAY,CHARGER TIMER**18078GT--

TIMER(24059,41897,41898,41899).......127830GT1A

RELAY,CHARGER .TIMER(19531/32)19533GT--

FUSE ASSY-BOOM CHARGER.............113008-6GT2

CAPACITOR,6MFD,660VAC-CHARGR*........................1

13008-3GT3

CASE COVER ONLY 18710/18720........140532GT4

SCREW,CHARGER COVER,#10 X .540537GT5



SCREW,HEATSINK/DIODE ASSY40538GT8

HEATSINK ASSY W/DIODES (23442)....127262GT9

TRNSFRMR(36316 &17)(41898 &99).....140398GT10A

TRANSFORMER,CHARGER36314/4189640523GT10B

TRANSFORMER,CHARGER36315/4189740524GT10C

Ref. Chassis11

SCREW,HHC,1/4-20 X 2.7536294GT12



AMMETER-BOOM CHARGER...............113008-5GT15

CONN,SQUEEZE,1/2NPT .38-.50,SM....17056GT16

LOCKNUT,ELEC,1/2"..............................16935GT17

BRACKET,CHARGER GAUGEMOUNTING............................................1

36313GT18

SCREW,FUSE ASSY,#7 PHMS X .62540533GT19

WASHER,LOCK,#10, CHARGER FUSE40534GT20

SCREW,TIMER,#8 PHMS X.37540536GT21

Part No. 119818 Z-40/23N, Z-40/23N RJ 39


208.1 Battery Charger (to Z40N09-765)

40 Z-40/23N, Z-40/23N RJ Part No. 119818


208.2 Battery Charger (from Z40N09-766)


CHARGER 48V/30A AUTO AC X-LED....1128375GT1(includes item 6) (order power cordseparately)

DECAL, POWER TO CHARGER,UNIV.......................................................1

133286GT--

HARN.CHARGER INTERLOCK Z34......1139858GT--

ASSY,LED,IES CHARGER228946GT--

CLIP,RETAINING,IES CHARGER228947GT--

Ref. Chassis2




KIT,ASSY,LED,IES CHARGER...............1228973GT6

CONN,PLUG 120 AC/15A DOMESTIC...1119403GT7A

PLUG,PWR,UK,16AMP,3PIN,BLK144161GT7B

PLUG,FUSED,250V,13AMP,U.K.**25388GT7C

BUSHING,STRAIN RELIEF,.875/.40......1128118GT8A(domestic)

BUSHING,STRAIN RELIEF,.875/.30139318GT8B(UK)

BRACKET, CHARGER CORD AND LED128825GT9

CORD AC IEC320-C19 TO 220EU.........1128645GT10A

CORD AC IEC320-C19 TO 110US128377GT10B

CORD EURO AC IEC320-C19PIGTAIL128376GT10C

Part No. 119818 Z-40/23N, Z-40/23N RJ 41


208.2 Battery Charger (from Z40N09-766)

42 Z-40/23N, Z-40/23N RJ Part No. 119818

300 Turntable Components April 2018

301.1 Turntable Rotator


SCREW,SHC,5/8-11 X 2.75,A574........1274712GT1to SN Z4009-767

SCREW,HHC,5/8-11 X 2.75 GR8 BO....12139861GT--from SN Z4009-768


SCREW,SHC,5/8-11 X 4,A574...............621175GT3to SN Z4009-767

SCREW,HHC,5/8-11 X 4.00 GR8 BO.....6139865GT--from SN Z4009-768

SCREW,HHC,3/8-16 X .758255GT4


BRACKET,DRIVE SENSOR,ENABLE.....150469GT6

Ref Chassis Wire Harness (see figure308.1)

7

SWITCH,LIMIT,W/RLR ARM,NO/NC**....188356-11103GT8

LS ROT.HEAD W/O LEVER (ZCE01)106427GT--

HARNESS,LS,D.E. Z45110160GT--

ROLLER ARM,LIMIT SWITCH***97128GT--

SCREW,PHILLIPS,RHM,10-32 X 1.551063GT9



RETAINING PIN, ASSY..........................154145-800GT12

PLATE,SWING LOCK,PAINTED***.........150776PGT13



SCREW,SHC,1/2-13 X 4.50 ZINC56680GT16

BEARING,SWING CHASSIS..................1101815GT17

HOSE ASSY 1/4,STR FEM,PIPETHRE..188635-4024GT--

SCREW,SHC,5/8-11 X 4.5,A574..........1625068GT18to SN Z4009-767

SCREW,HHC,5/8-11X4.50GR8PLAIN....................................................16

139866GT--

from SN Z4009-768

Ref: Swing Drive Assy19A77082 is no longer available; used to SN967, order 824050

MANIFOLD,TURNTABLE ROTATION***128446GT--for 77082; to SN 967

SEAL KIT,MANIFOLD TO MOTOR220255GT--for 128446; to SN 967

ELBOW,90D,520220-4-448904GT--not included, must order seperately

SEAL KIT,SWING MOTOR***77246GT--for 77082; to SN 967

Ref: Swing Drive Assy.............................119B147209 is no longer available; from SN 968to 2422, order 824050

SEAL KIT,SWING DRIVE***147210GT--for 147209; from SN 968 to 2422


BRAKE KIT, SWING DRIVE147211GT--for 147209; from SN 968 to 2422

MANIFOLD KIT, SW DRIVE147212GT--for 147209; from SN 968 to 2422

SEAL KIT,MANIFOLD TO MOTOR220255GT--for 147209; from SN 968 to 2423


SWING DRIVE ASSEMBLY824050GT19Cfrom SN 2423, relaces 77082 and 147209


SEAL KIT, SWING DRIVE824051GT--for 824050; from SN 2423

VALVE BLOCK, SWING DRIVE824052GT--for 824050; from SN 2423

PROTECTOR,SLEW BOLT.....................1107651GT20

Part No. 119818 Z-40/23N, Z-40/23N RJ 43

300 Turntable ComponentsApril 2018

301.1 Turntable Rotator

44 Z-40/23N, Z-40/23N RJ Part No. 119818


302.1 Turntable Components - View 1


COVER,CENTER SWINGCHASSIS,PTD........................................1

119784PGT1



PLATE,FRONT COVER PAINTED..........170647PGT4

SCREW,HHC,1/2-13 X 1.25 GR510597GT5


CONN,SQUEEZE,1/2NPT .38-.50,SM....17056GT7

BRACKET,HIGH PRESSURE FILTER.....188269PGT8

FILTER ASSY,HIGH PRESSW/SWITC................................................1

110448GT9

SWITCH,CLOGGING INDICATOR119900GT--

FILTER,ELEMENT,BETA(5)=100060857GT--

SCREW,HHC,3/8-16 X .758255GT10



SENSOR,LEVEL,4.5 DEG......................194077GT13ANSI/CSA

LEVEL SENSOR,LS60,YL,2.5X4.5110382GT--CE models

SENSOR,LEVEL 3 DEG**42439GT--Austraila models

FORMING,SWING CHASSIS TRAYPTD.........................................................1

60106PGT14

MOTOR W/TACH 48VDC,3.5HP.............115Refer to 501.1

SCREW,HHC,3/8-16 X 1.25 GRD 56019GT16


LATCH,FLEXIBLE...................................245363GT18




FORMING,DRAW LATCH MOUNT.........2128319GT22

Ref., INVERTER.....................................123refer to 808.1

SCREW, HCC, 3/8-16 X 1.508516GT24


BUMPER,RUBBER,COVERS.................250974GT26

BRACKET,RUBBERBUMPER,ENGCOVER...........................2

54363GT27

BULKHEAD,SWINGCHASSIS,LH,PAIN..................................1

60000-SGT28

SCREW,HHC,3/8-16 X 16175GT29


Part No. 119818 Z-40/23N, Z-40/23N RJ 45



46 Z-40/23N, Z-40/23N RJ Part No. 119818




WEAR PAD,4.88 X 1.5 X .5.....................154231GT1



SCREW, HCC, 3/8-16 X 1.508516GT4

POWER UNIT,AUX PUMP 24VDC.........136179GT5

MOTOR, 24V (36179)37184GT--

PUMP ASSEMBLY (36179)37185GT--

VALVE,CHECK (36179)37186GT--

SEAL KIT, 37185 PUMP37187GT--

GASKET, PUMP / MOTOR (36179)37191GT--

COUPLER, PUMP / MOTOR (36179)37192GT--

NYLON WASHER,(36179)49878GT--

SCREW,HHC,3/8-16 X 2.7514033GT6


NUT, LP NYLOCK, 3/8-167713GT8

Ref. Ground Controls (refer to 304.1 or305.1)

9


SCREW,HHC,1/4-20 X .756090GT11

BRACKET,GROUND CONTROL BOXPNT.........................................................1

119042PGT12

CONTROLLER ASSY,TCON (110989)....113AOriginal 110989 TCON Controller (to SN2761) is no longer available. For first-timereplacement, order both TCON (1256894)and PCON (1256897). New softwarerequired; contact Genie Service. Afterinstallation of both controllers, replaceindividually.

CONTROLLER ASSY,TCON Z401256894GT13B(from SN Z4015N-2762)

ZERK,GREASE,1/8 NPT........................128646GT14

CONNECTOR,BULKHEAD,FEMALE-4...148885GT15

HOSE ASSY 1/4,STR FEM,PIPETHRE..188635-4024GT16

SCREW,HHC,1/4-20 X 2.7536294GT17


Ref. Function Manifold (refer to 502.1).....119

SCREW,HHC,3/8-16 X 1.25 GRD 56019GT20

SCREW,HHC,1/2-13 X 1.25 GR510597GT21


SCREW,HHC,3/8-16 X .758255GT23


TANK BREATHER,NYLON **.................142019GT25

STRAP ASSY,29.25LG,W/RUBBER.......277435GT26

TANK,HYDRAULIC,8 GALLON,DC/BI.....150966GT27

PLUG,3/4 MAGNETIC PIPE SQ.DRV.....156022GT--


STRAINER ASSEMBLY,1.25" NPT***.....145162GT28

BULKHEAD,SWING,RIGHT,Z45DC/BE.....................................................1

54443GT29

HORN,24VDC,SPADE TERMINALS***....181579GT30

BRACKET, RETURN FILTER..................150744-SGT31

CUP,PROP ROD,DC/BI...........................154360GT32

SCREW,HHC,1/4-20 X 16888GT33

SCREW,HHC,3/8-16 X 16175GT34

FORMING,SWING CHASSIS,RH...........150959GT35

BULKHEAD FITTING,PLASTIC X 8**.....139223GT36

WASHER/BULKHEAD***........................162088GT37

TUBE,PLASTIC .5 NPT X 18".................160065GT38

Part No. 119818 Z-40/23N, Z-40/23N RJ 47



48 Z-40/23N, Z-40/23N RJ Part No. 119818


304.1 Ground Control Box - View 1


BUTTON,PUSH,RED MUSHROOMHEAD......................................................1

66812GT1

BASE WITH 1 NC CONTACT, E-STOP66817GT--includes 1 N.C. contact

CONTACT,NC66818GT--

HOUR METER,10-80 VOLTS***.............119506GT2includes mounting bracket

SWITCH TOGGLE SPDT 3P MOMSHDR......................................................1

128580-SGT3A

(Jib Rotate Option) (to SN 1695)

BOOT,TOGGLE SWITCH,SHORT*27246GT--


128580GT3B

(Jib Rotate Option) (from SN 1696)




128580-SGT6A

(Function Enable) (to SN 1695)



128580GT6B

(Function Enable) (from SN 1696)

ASSY, CIRCUIT BREAKER 15A.............1147094GT7


128580-SGT8A

(Secondary Boom Up/Down) (to SN 1695)



128580GT8B

(Secondary Boom Up/Down) (from SN1696)


128580-SGT9A

(Primary Boom Up/Down) (to SN 1695)



128580GT9B

(Primary Boom Up/Down) (from SN 1696)

ASSEMBLY,CIRCUIT BREAKER,15AMP1277226GT10


128580-SGT11A

(Jib Boom Up/Down) (to SN 1695)



128580GT11B

(Jib Boom Up/Down) (from SN 1696)


128580-SGT12A

(PlatformLevel) (to SN 1695)



128580GT12B

(PlatformLevel) (from SN 1696)



128580-SGT13A

(Turntable Rotate) (to SN 1695)



128580GT13B

(Turntable Rotate) (from SN 1696)


128580-SGT14A

(Platform Rotate) (to SN 1695)



128580GT14B

(Platform Rotate) (from SN 1696)

SCREW,HHC,1/4-20 X .756090GT15




CONN,RECEP 12 WAY,GRY FLANGE....173730GT19

ALARM,STEADY TONE***......................139540GT20order 72326 mounting ring separately

NUT - PLASTIC,RING FOR ALARMS72326GT--for 39540


128580-SGT21A

(Primary Boom Ext/Ret) (to SN 1695)



128580GT21B

(Primary Boom Ext/Ret) (from SN 1696)

PLUG,SANTOPRENE .5 BLACKDOME.....................................................2

229567GT22


128580-SGT23A

(Auxiliary Power) (to SN 1695)



128580GT23B

(Auxiliary Power) (from SN 1696)

LIGHT,LED IND. RED 24V NH................1824878GT24original light no longer available

KEYSWITCH,3 POS. W/KEYS***...........196008-SGT25A

KEY SINGLE***......................................183093GT--

NUT,RETAINER (96008).........................185239GT--

GASKET,KEYSWITCH,PLASTIC***.......188827GT--

SCREW,PHILLIPS,PHM,8-32 X.25**......696010GT--

Part No. 119818 Z-40/23N, Z-40/23N RJ 49




KEYSWITCH,3 POSW/KEYS,LOCKING.................................1

83131GT25B

KEY SINGLE***83093GT--

NUT,RETAINER (96008)85239GT--

GROUND CONTROL BOX W/DECALZ40..........................................................1

128008GT26

CONN,RECEP 8 WAY 14-18GA,FL........187755GT27

50 Z-40/23N, Z-40/23N RJ Part No. 119818


304.1 Ground Control Box - View 1(continued)


Part No. 119818 Z-40/23N, Z-40/23N RJ 51


304.1 Ground Control Box - View 1(continued)

52 Z-40/23N, Z-40/23N RJ Part No. 119818




ASSY VOLTAGE DIV AND DIODE..........1119584GT1

ANGLE,RELAYMNT,W/NUTSERTS,PNT........................1

54534GT2

includes nutserts

NUTSERT,1/4-20,STEEL CAD PLTD23404GT--

ASSY,RELAY SOCKET, AUTO34053GT--

RELAY,24VDC,40/30A,SEALED***.........456302GT3Ato SN 2778

RELAY,24VDC,40/30A,SEALED***.........556302GT3Bfrom SN 2779

CONN,RECEP 48 WAY,4 X 12................173736GT4

LOCK,RECEP 12 WAY, 14-18GA54255GT--

SCREW,SHM,PHP, #12 X .7573803GT5



STANDOFF, 1/4" PASS THRU, BLK........1106404GT8

GROUND CONTROL BOX ASSY...........1110973GT9

GASKET,GROUND CONTROL BOX119429GT--

CORROSION INHIBITOR,FOAM30997GT--

SCREW,PHIL,PHM,6-32 X 1/4 SS81551GT10

STANDOFF,6-32 X 3/8L X 1/4 HEX81550GT11

Part No. 119818 Z-40/23N, Z-40/23N RJ 53



54 Z-40/23N, Z-40/23N RJ Part No. 119818


306.1 Turntable Cover - View 1


STRUT,GAS,200 LB***...........................2106069GT1

RETAINER,GAS SPRING***27377GT--

BALL STUD**..........................................233555GT2



FORMING,ENG.COVERSUPPORT,PNTD....................................1

50990-SGT5

HINGE,.375X.120THK.,SLOTTED..........275073GT6



WASHER,FENDER,.25 X 1.25 X.06212906GT9

SCREW,HHC,1/4-20 X 1.258915GT10

SCREW,HHC,1/4-20 X 16888GT11



SCREW, HCC, 3/8-16 X 1.508516GT14

FORMING,GAS STRUTMOUNT,PNTD**......................................1

107594GT15




KEEPER,LATCH (45363)........................275076GT19

COVER ASSY W/WRD DECALS,LHZ40..........................................................1

119882GT20A

COVER ASSY W/SYM DECALS,LH101864GT20Bto SN Z4008-333

COVER ASSY W/SYM DECALS,LHT115412GT20Cfrom SN Z4008-334

COVER,TURNTABLE,LH,DC/BE50784GT20Ddoes not include decals, refer to section 1

PAD,REST,1"THICK,W/STUDS*.............156849GT21

NUT, LP NYLOCK, 3/8-16.......................27713GT22

Part No. 119818 Z-40/23N, Z-40/23N RJ 55



56 Z-40/23N, Z-40/23N RJ Part No. 119818




SCREW,HHC,1-8 X 3 GRD.542078GT1

WASHER,LOCK,1"29605GT2

WASHER,FLAT,USS,1",Y38859GT3

COUNTERWEIGHT,CAST,5600LBS......1110472GT4

PLUG,NYLON .875 BLACK DOMED15243GT--

RIVET,STEEL,P, .25 X .375....................47265GT5

FORMING,CLEVIS PROP ROD,DC/BI....177034PGT6

SCREW,HHC,1/4-20 X 2.258179GT7



TUBE,PROP ROD,12.25"LG,DC/BI........154455PGT10

BUMPER, PLASTIC, 1.25 O.D.55753GT--

SCREW,HHC,1/4-20 X 1.........................66888GT11

WASHER,FENDER,.25 X 1.25 X.062.....612906GT12

COVER ASSY W/WRD DECALS,RHZ40..........................................................1

119884GT13A

COVER ASSY W/SYM DECALS,RH Z40119885GT13B

COVER,TANK SIDE,DC/BI77032GT13Cdoes not include decals, please refer tosection 1


KEEPER,LATCH (45363)........................175076GT15

PLATE,COVER LATCH BACKING..........150790GT16


DOUBLER,BENT,COVER,DC/BI,RH......1139417PGT18

HINGE,.375X.120THK.,SLOTTED..........275073GT19


LATCH,FLEXIBLE...................................145363GT21

PLATE,DRAW LATCH MOUNT...............160015GT22

Part No. 119818 Z-40/23N, Z-40/23N RJ 57



58 Z-40/23N, Z-40/23N RJ Part No. 119818


308.1 Wire Harness Diagram


KIT,REPAIR,DEUTSCH PLUG,W/TUBE58253GTA(small kit)

KIT,REPAIR,DEUTSCH CONNECTORS*83129GTB(large kit)

CRIMPER,DEUTSCH,LIGHT DUTY***61794GTC(tool)

HARNESS PROGRAM CAN PLUS1110803GTD

KIT, TRC RETROFIT, STNDRD1264822GTETelematics (includes 1264834)

INSTRN, TRC RETROFIT, STNDRD1264834GT--

HARNESS JIB MANIFOLD NRJ Z40......1107998GT1

HARNESS JIB MANIFOLD RJ Z40110795GT--

HARNESS,PLAT BOX,Z40.....................1110802GT2

HARNESS LS PLUNGER LOAD LIMIT...1110796GT3

WIRE CABLE,12/3 CON.TPEJKT..........................................664-inches

43955GT4

ASSEMBLY FOOT SWITCH...................1110255GT5

HARNESS,LS,PRIM/EXT.......................188725GT6

HARNESS LS PRIMARY PIGTAIL Z40...1110798GT7

HARNESS BOOM CONTROL CABLEZ40..........................................................1

110794GT8

HARNESS LS OP SEC Z40...................1110800GT9

HARNESS TURNTABLE TCON Z40.......1110791GT10

HARNESS BASE BOX Z40....................1110801GT11

HARNESS FUSE BOX Z40....................1110812GT12A(to SN 1901)

HARNESS,FUSE BOX,Z40....................1162161GT12B(from SN 1902)

HARNESS MOTOR CTRL LEFT Z40.....1110792GT13A(to SN 2823)

HARNESS, MOTOR CTRL LT, Z40.........11257650GT13B(from SN 2824)

HARNESS MOTOR CTRL RIGHT Z40....1110793GT14A(to SN 1901)

HARNESS MOTOR CTRL RIGHT Z40....1216636GT14B(from SN 1902 to SN 2823)

HARNESS, MOTOR CTRL RT, Z40........11257649GT14C(from SN 2824)

HARNESS,SPEED DIAL***....................1110797GT15controller assy with wire harness

HARNESS,TILT ALARM,24V,CSA..........11260219GT16for CSA models only from SN Z40N07-100to Z40N15-2739

ASSY,RECEP,24V,CSA TILT...................11261450GT17Afor CSA models only from SN Z40N07-100to Z40N15-2739

KIT,TILT ALARM,DC AND BI-ENERGYMODELS

1285812GT17B

from SN 2731


INSTRUCTIONS,INSTALL (LEVELSENSOR ALARM)

1285689GT--

for kit 1285812

HARN,PBOX,OPA,PLUS1......................11255859GT18A

PLUG,BLANKING...................................11255030GT18B

Part No. 119818 Z-40/23N, Z-40/23N RJ 59


308.1 Wire Harness Diagram

60 Z-40/23N, Z-40/23N RJ Part No. 119818

400 Boom Components April 2018

401.1 Boom Pins and Bearings


PIN,2.00DIAX24.00LG,CHAMFER***.....188676GT1

SCREW,HHC,1/2-13 X 1.58177GT2

ROD END,.5 X 3.75,ZAG1256267GT3

PIN,2.00DIAX12.88LG,CHAMFER***.....1107859GT4(replaced 107589)

BEARING,2.0IDX2.25ODX1.50L..........1618720GT5

BEARING,1.5IDX1.75ODX1.5L..............445071GT6

PIN,1.50DIAX7.50LG,1HOLE***.............2107727GT7

BEARING,FL,1.5IDX1.75ODX1.10LG.....454156GT8

PIN,2.00DIAX10.88LG,CHAMFER.........4107588GT9

SCREW,HHC,1/2-13 X 1, GR 533987GT10

SCREW,HHC,1/2-13 X 1.25 GR510597GT11

SCREW,HHC,3/8-16 X 36326GT12


PIN,1.50DIAX13.88LG,2HOLE...............250455GT14

CYLINDER,ELEVATE,Z45/25***.............288203GT15

VALVE, CNTRBAL 3500 PSI, ATM VEN77303GT--

SEAL KIT,ELEVATE (88203)77521GT--


Part No. 119818 Z-40/23N, Z-40/23N RJ 61

400 Boom ComponentsApril 2018

401.1 Boom Pins and Bearings

62 Z-40/23N, Z-40/23N RJ Part No. 119818


402.1 Secondary Linkage


SCREW,HHC,3/8-16 X 1.25 GRD 56019GT1



COVER, UPPER PIVOT.........................1237688GT4

SWITCH,LIMIT,W/RLLR ARM NO/NC.....288356-11205GT5


HARNESS LS PRIMARY DUAL Z40110799GT--


WIRE CABLE,16/2 SJO,BULK...37-inches1505GT6

SCREW,HHC,1/4-20 X 1.756637GT7


UPPER SECONDARY ASSEMBLYZ40..........................................................1

119886GT9

COVER,UPPER LEVELARM,PAINTED........................................1

106621PGT10

BRACKET, CLAMP, PAINTED.................5128027PGT11

CLAMPING BLOCK, SECONDARY........4128028GT12

UPPER LEVELING ARM ASSY Z40......1119887GT13

COVER,LOWER LEVELARM,PAINTED........................................1

106622PGT14

LOWER LEVELING ARM ASSY Z40.....1119888GT15

MIDPIVOT,ASSEMBLY Z40....................1119889GT16USA/Canada/Australian

MIDPIVOT,ASSEMBLY Z40 (CE)119890GT--Europe/Asia/South America

WELDMENT, BOOM REST....................1106628GT17


SCREW,HHC,1/2-13 X 1, GR 533987GT19


WEAR PAD, MID-PIVOT.........................1106629GT21

SCREW,HHC,1/4-20 X 2.56884GT22


CLAMPING BLOCK,SECONDARY.........1106630GT24

CONNECTING LINK, Z45/25..................150479-SGT25

LOWER SECONDARY TUBE ASSYZ40..........................................................1

119891GT26

SCREW,PHILLIPS,PHM,10-32 X 2.054239GT27




SCREW,HHC,1/4-20X7.50110974GT31from SN 100 to 285

SCREW,HHC,1/4-20 X 16888GT--from SN 286

SERVICE KIT, SECONDARY REST.......1128290GT32from SN 100 to 285


REST PAD,SECONDARY.......................1128288GT--from SN 286

SCREW,HHC,1/4-20 X .756090GT33


BUMPER, PLASTIC, 1.25 O.D................255753GT35

UPPER PIVOT ASSEMBLY Z40.............1119892GT36

NUT,NYLOCK,1/4-206091GT37not used after serial number 285

Part No. 119818 Z-40/23N, Z-40/23N RJ 63


402.1 Secondary Linkage

64 Z-40/23N, Z-40/23N RJ Part No. 119818


403.1 Upper Pivot


Ref., BEARING1refer to 405.1

Ref., PRIMARY BOOM...........................12refer to 405.1

WASHER,SHIM,1.27 X 2.13 X .06230255GT3




ROD END,.375 X 2.25***25284GT7

CYLINDER,MASTER..............................1110317GT8

SEAL KIT,MASTER & SLAVE CYL77364GT--

PIN,1.25 DIA X 3.19 LG, PLATE.............170671GT9


SCREW, HCC, 3/8-16 X 1.508516GT11

ROD END,.375X3.69,ZAG825019GT12


SCREW,HHC,1/2-13 X 2 GR56096GT14

WASHER,LOCK,0.5"6033GT15

ROD END,.5 X 3.75,ZAG1256267GT16

BEARING,POLYGON,BM5120...............41262633GT17

CYLINDER,PRIM LIFT JIB,Z45..............11263057GT18

VALVE,COUNTERBALANCE,3800 PSI77014GT--for 77188, 1263057

SEAL KIT,CYL,Z45 (77187&77188)77189GT--for 77188, 1263057


UPPER PIVOT ASSEMBLY Z40.............1119892GT20includes item 15

BEARING,1.25IDX1.5ODX1.00L............130370GT21

PIN,2.00DIAX24.00LG,CHAMFER***.....188676GT22

WASHER,FLAT,2.01 X 3.5 X .0618730GT23

SCREW,HHC,1/2-13 X 1.58177GT24

Part No. 119818 Z-40/23N, Z-40/23N RJ 65


403.1 Upper Pivot

66 Z-40/23N, Z-40/23N RJ Part No. 119818


404.1 Primary Boom Wear Pads (to SN 681)


Ref., PRIMARY BOOM1refer to 405.1

WEAR PAD,EXT BOOM***.....................6101429GT26 x 2 x 0.75 inches

SHIM,WEAR PAD .030............as-needed74134GT3



SCREW,HHC,1/4-20 X .756090GT6

WEAR PAD,EXT BOOM***.....................974044GT76 x 2 x 0.5 inches

Ref., EXTENSION BOOM8refer to 405.1

WEARPAD, LS, EXT. BOOM...................1128037GT9

Part No. 119818 Z-40/23N, Z-40/23N RJ 67


404.1 Primary Boom Wear Pads (to SN 681)

68 Z-40/23N, Z-40/23N RJ Part No. 119818


404.2 Primary Boom Wear Pads (from SN 682)



WEAR PAD,EXT BOOM***101429GT26 x 2 x 0.75 inches

SHIM,WEAR PAD .03074134GT3



WEAR PAD,EXT BOOM***74044GT66 x 2 x 0.5 inches

Ref., EXTENSION BOOM7refer to 405.1

WEARPAD, LS, EXT. BOOM128037GT8

SCREW,HHC,1/4-20 X .756090GT9

Part No. 119818 Z-40/23N, Z-40/23N RJ 69


404.2 Primary Boom Wear Pads (from SN 682)

70 Z-40/23N, Z-40/23N RJ Part No. 119818


405.1 Primary and Extension Booms


PRIMARY BOOM, ASSY Z40.................11269536GT1Ato SN 681 (includes items 30-31)

PRIMARY BOOM, ASSY Z401269537GT1Bfrom SN 682 (includes items 30-31)

SCREW,HHC,1/4-20 X 1.756637GT2



WEAR PAD,EXTENSION CYLINDER.....2110752GT5

SNAP RING,EXTERNAL,1.25,ZAG........4824164GT6

WASHER,SHIM,1.27 X 2.13 X .062........430255GT7

PIN,1.25DIAX6.36LG,2RING..................250546GT8

WELDMENT, EXT. BOOM......................1110539GT9Ato SN 681

WELDMENT, EXT. BOOM, Z40128612GT9Bfrom SN 682

CYLINDER,EXTEND..............................1110658GT10

SEAL KIT (110658)***119526GT--

VALVE,COUNTERBALANCE119955GT--

VALVE,COUNTERBALANCE,1000 ATM77409GT--



CLAMP,HOSE,ALUMINUM.....................154530GT13to SN 681

CLAMP,PRIMARY BOOM.......................2119517GT14to SN 681

SWITCH,LIMIT,W/RLLR ARM,NO/NC*...188356-11165GT15

Ref., HARNESS,LS,PRIM/EXT--refer to 308.1





CONN,SQUEEZE,1/2NPT .38-.50,SM7056GT18

WIRE CABLE,16/2 SJO,BULK...42-inches1505GT19

PIN,1.25DIAX9.38LG,THREADED.........150584GT20

SCREW,HHC,3/8-16 X 16175GT21

ROD END,.375X3.69,ZAG......................1825019GT22

SPACER,NYLON,2.00 X 1.33 X.310.......177376GT23

SPACER,NYLON,2.01 X 1.28 X.135.......177375GT24

BOLT,CARRIAGE,1/4-20 X 1.00,G2.......379456GT25from SN 682

WASHER,FLAT,USS,1/4"Y.....................36638GT26from SN 682

NUT,NYLOCK,1/4-20..............................36091GT27from SN 682

CLAMP, PRI, HOSE/CABLE, Z45/51......3128601GT28from SN 682


FORMING, HOSE CLAMP RETAINER....3128995GT29from SN 682



Part No. 119818 Z-40/23N, Z-40/23N RJ 71


405.1 Primary and Extension Booms

72 Z-40/23N, Z-40/23N RJ Part No. 119818


406.1 Cable Track (to SN 681)



SCREW,BHHS,1/4-20 X .7514297GT2

SCREW,HHC,3/8-16 X 3.2521604GT3



BACKING, HOSE CLAMP PTD..............2106804PGT6

CLAMP,CABLETRACK,TOP...................1119522GT7

CLAMP,CABLETRACK,BOT...................1119523GT8

WLDMNT,CABLE TRACK TRAY,JIB.......154983GT9



CHANNEL,CABLE TRKCOVER,JIB,PA........................................1

54984PGT12

CABLE TRACK,PLASTIC,26 LINK*........150451GT13

REPAIR LINK,7 LINKS***58919GT--

REPAIR LINK END SET (42763)*58920GT--

LINK,NYLATRAC KS6-5.4***58927GT--

TUBE,CABLE TRACK ARM,JIB.............154461GT14

Part No. 119818 Z-40/23N, Z-40/23N RJ 73


406.1 Cable Track (to SN 681)

74 Z-40/23N, Z-40/23N RJ Part No. 119818


406.2 Cable Track (from SN 682)



SCREW,BHHS,1/4-20 X .7514297GT2



BACKING PLATE, PULLTUBE................1128862GT5

CLAMP, CABLETRACK, TOP, Z40..........1128613GT6

CLAMP, CABLETRACK, BOT, Z40.........1128614GT7


BOLT,CARRIAGE,1/4-20 X .75,G26878GT9

NUT,NYLOCK FLG,3/8-16,F,ZAG1274322GT10

11

COVER,CABLETRACK TRAY,Z40/45128308GT12

WLDMNT,CABLETRACKTRAY,Z40/45J.........................................1

128306GT13

CABLE TRACK,PLASTIC,26 LINK*........150451GT14Ato SN 768

REPAIR LINK,7 LINKS***58919GT--for 50451

REPAIR LINK END SET (42763)*58920GT--for 50451

LINK,NYLATRAC KS6-5.4***58927GT--for 50451

CABLE TRACK, NP400, 23 LINK139702GT14Bfrom SN 769

REPAIR LINK,7 LINKS NP400-7***111051GT--for 139702

REPAIR LINK,NP400-7***111052GT--for 139702

REPAIR END BRKT SET,NP400-7***111053GT--for 139702

TUBE, CABLETRACK ARM, Z40/45......1128309GT15

Part No. 119818 Z-40/23N, Z-40/23N RJ 75


406.2 Cable Track (from SN 682)

76 Z-40/23N, Z-40/23N RJ Part No. 119818


407.1 Jib Boom and Platform Rotator


WIRE LOOM,1.88 DIA............109-inches42939GT--


WASHER,SHIM,1.27 X 2.13 X.062..........................................as-needed

30255GT2


BELLCRANK,ASSEMBLY.......................1119894GT4

BEARING,FL,1.25IDX1.5ODX1.25L35675GT--

SCREW, HCC, 3/8-16 X 1.508516GT5


ROD END,.375X3.69,ZAG825019GT7

COMPRESSION MEMBER(BORED)***.............................................2

36054-SGT8

SCREW,HHC,1/4-20 X 1.258915GT9



CYLINDER,JIB........................................1110318GT12

VALVE,CNTERBAL,CBBB-LHN@3000**31106GT--

SEAL KIT (54994)65789GT--

SCREW,HHC,1/4-20 X 2.258179GT13


CLAMP,JIB BOOM..................................1119519GT15

SCREW,HHC,3/4-10 X 9.5 GR 8 YE.......156925GT16


NUT,NYLOCK,3/4-10,GRD.8..................177051GT18

WELDMENT,PLATFORMSUPPORT***..........................................1

56500-SGT19

SCREW,HHC,3/8-16 X .75,GR 8............694195GT20

WASHER,FLAT,313, HARDENED..........657201GT21

SCREW,HHC,1/4-20 X 1.56145GT22


MANIFOLD,ROTATOR,180 DEG.***.......156929GT24

VALVE - COUNTERBALANCE**62506GT--

O-RING, ROTATOR MANIFOLD62507GT--

ROTATOR,PLAT,Z30/34/Z40...................1233717GT25A

SEAL AND BRG KIT,4.5K ROTATOR*147369GT--(for 94404)


ROTATOR,PLAT,Z30/34/Z40...................1233717GT25B(replaced 94404)

SEAL AND BRG KIT,4.5K ROTATOR233745GT--


JIB BOOM MACHINING.........................1119563GT26

SCREW,HHC,3/8-16 X 1.25 GRD 56019GT27

PIN,1.25DIA.X10.38LG,1HOLE..............236199GT28



Ref., JIB MANIFOLD...............................130Refer to 504.1 or 504.2

FORMING,HOSE GUIDE PAINTED.......1119222PGT31

SCREW,HHC,1/4-20 X .756090GT32


SCREW,HHC,3/8-16 X 16175GT34

CYLINDER,LEVELING...........................1110360GT35

BEARING,FL,1.25IDX1.41ODX.89L.......235088GT--rod end

BEARING,1.25 ID X 1.5 OD X .75..........247377GT--barrel end


SEAL KIT, 9421794260GT--

BEARING,FL,1.25IDX1.5ODX1.25L.......235675GT36


Part No. 119818 Z-40/23N, Z-40/23N RJ 77


407.1 Jib Boom and Platform Rotator

78 Z-40/23N, Z-40/23N RJ Part No. 119818


408.1 Rotating Jib Boom Assembly


WASHER,SHIM,1.27 X 2.13 X.062..........................................as-needed

30255GT1A

to SN 846

WASHER 1.27ID X1.88OD X.062128837GT1Bfrom SN 847




ROD END,.375X3.69,ZAG825019GT5

SCREW,HHC,1-8X12.75,5,ZAG824075GT6

WASHER,FLAT,1.000,HARDENED........2122079GT7

FORMING,HOSE GUIDE PAINTED.......1119222PGT8

SCREW,HHC,1/4-20 X .756090GT9


SCREW,HHC,1/4-20 X 2.258179GT11


Ref., ROTATING JIB MANIFOLD............113Refer to 503.1 or 503.2

CLAMP,JIB BOOM..................................1119519GT14

JIB BOOM MACHINING.........................1119563GT15


SCREW,HHC,3/8-16 X 1.25 GRD 56019GT17

PIN,1.25DIA.X10.38LG,1HOLE..............236199GT18

SEAL AND BRG KIT,4.5K ROTATOR*147369GT19Afor 94404; to SN 1556


ROTATOR,PLAT,Z30/34/Z40...................1233717GT19Breplaced 94404

SEAL AND BRG KIT,4.5K ROTATOR233745GT--from SN 1557


MANIFOLD,ROTATOR,180 DEG.***.......156929GT20




SCREW,HHC,1/4-20 X 1.56145GT22

COMPRESSION MEMBER(BORED)***.............................................2

36054-SGT23

SCREW,HHC,1/4-20 X 1.258915GT24



CYLINDER,JIB........................................1110318GT27

VALVE,CNTERBAL,CBBB-LHN@3000**31106GT--

SEAL KIT (54994)65789GT--

MANIFOLD,ROTATOR 200 DEG............174051GT28




ROTATOR,JIB,180 DEG,15K..................1226540GT29This is a direct replacement for 94403 butthe seal kits are not backwards compatible.Please check the PN on rotator beforeordering one of the seal kits listed below.

SEAL KIT,15K ROTATOR147370GT--FOR 94403. REFER TO THEMANUFACTURER SN STAMPED ON THEROTATOR BARREL. FOR ROTATOR SND1A009 AND EARLIER, USE SEAL KITP/N 147370. FOR ROTATOR SERIALNUMBERS D1A010 AND LATER, USESEAL KIT P/N 226542

SEAL KIT, 15K ROTATOR226542GT--FOR 226540. REFER TO THEMANUFACTURER SN STAMPED ON THEROTATOR BARREL. FOR ROTATOR SND1A009 AND EARLIER, USE SEAL KITP/N 147370. FOR ROTATOR SERIALNUMBERS D1A010 AND LATER, USESEAL KIT P/N 226542

NUT,NYLOCK,1-8,GR8...........................1123143GT30

WASHER,LOCK,1"29605GT31

PIN,SLAVE CYLINDER..........................156749GT32Ato SN 811

PIN,SLAVE CYLINDER139655GT32Bfrom SN 812

MACH,SUPPORT ROTATOR..................174081GT33

BEARING,1.25IDX1.50ODX1.25L74866GT--

CYLINDER,LEVELING...........................1110360GT34

BEARING,FL,1.25IDX1.41ODX.89L.......235088GT--rod end

BEARING,1.25 ID X 1.5 OD X .75..........247377GT--barrel end


SEAL KIT, 9421794260GT--

SCREW,HHC,1/2-13X1.25,GR8,Y..........8123663GT35


BEARING,FL,1.25IDX1.5ODX1.25L.......235675GT37


Part No. 119818 Z-40/23N, Z-40/23N RJ 79


408.1 Rotating Jib Boom Assembly

80 Z-40/23N, Z-40/23N RJ Part No. 119818

500 Pumps and Manifolds April 2018

501.1 Hydraulic Power Unit


MOTOR W/TACH 48VDC,3.5HP.............1110573GT1

SPRING-BRUSH,40844, SCISSORS.....144750GT2

BRUSH COVER -PLATE-(48504)*..........158936GT3

BRUSH SET 4 EA...................................158932GT4

SCREW,HH TAPETITE THRD8-32X.5052913GT5

SCREW,HHTAPTITE THREAD8-32X.3852914GT6

SENSOR KIT, SPEED (110573).............1128009GT7includes sensor, magnet, and fasteners

SCREW,HHC,3/8-24 X 1 GR 8 YEL32317GT8


KIT,Z40 FUNC PUMPREPLACEMENT*....................................1

147557GT10A

to SN 830

SEAL KIT,BOSCH PUMP233641GT--for 147557 and 96193; pump stamping9510090001

SEAL KIT,BOSCH PUMP***85197GT--for 147557 and 96193; pump stamping9510290001

PUMP,4CC GEAR,CCW***96193GT--for use ONLY after first-time installation of147557

PUMP,4CC GEAR,CCW***96193GT10Bfrom SN 831

SEAL KIT,BOSCH PUMP233641GT--for 96193; pump stamping 9510090001

SEAL KIT,BOSCH PUMP***85197GT--for 96193; pump stamping 9510290001

SEAL KIT,SHAFT,4CC PUMP119956GT10Cfor 119951 pump; from SN 100 to 830

SEAL KIT W/SHAFT SEAL,4CC PUMP119957GT10Cfor 119951 pump; from SN 100 to 830

Part No. 119818 Z-40/23N, Z-40/23N RJ 81

500 Pumps and ManifoldsApril 2018

501.1 Hydraulic Power Unit

82 Z-40/23N, Z-40/23N RJ Part No. 119818


502.1 Function Manifold


MANIFOLD,FUNCTION110338GT--

VALVE,PROPORTIONAL 3 POS 4 WY107788GT1BU, Primary boom extend/retract

COIL, 20V, ZENER DIODE DEUTSCH119827GT--

SEAL KIT, VALVE44229GT--

ORIFICE DISC,.046",GREEN47092GT2BM, Secondary boom down

VALVE,PROP,3 POS,4-WAY***94614GT3BS, Primary boom up/down



VALVE,PROPORTIONAL 3 POS 4 WY*119828GT4BC, Steer left/right



VALVE,PROP,3 POS,4-WAY***94614GT5BN, Secondary boom up/down



VALVE,RELIEF 2100 PSI119829GT6BP, Secondary down


VALVE, COMPENSATOR, 80 PSI110180GT7BL, Turntable rotate curcuit

VALVE,PROPORTIONAL 3 POS 4 WY*107816GT8BK, Turntable rotate left/right



VALVE,SHUTTLE826779GT9BJ Turntable rotate curcuit

VALVE,CB.CBBC-LHN@1000***54063GT10BT, Primary down

SEAL KIT (39345)43018GT--

VALVE,PROPORTIONAL RELIEF119830GT11BW, System relief

COIL, 24V, DEUTSCH NO DIODE119825GT--


VALVE,NEEDLE,FINE ADJUSTMENT**101055GT12BH, Platform level up/down

VALVE,CHECK,GS68 (SIZE8 8)52368GT13BA, Prevents oil from draining out ofjib/rotate manifold back to tank


VALVE, CHECK 25 PSI107740GT14BX, System relief valve circuit

VALVE,CHECK,GS68 (SIZE8 8)52368GT15BY, Prevents oil from draining out ofjib/rotate manifold back to tank



VALVE,SHUTTLE44216GT16BF, Platform level

SEAL KIT-FOR PN.44216 & 82677944235GT--

VALVE,CHECK,DUAL PILOT,135 PSI101958GT17BE, Platform level

VALVE, CHECK 25 PSI107740GT18BB, Prevents oil from draining out ofmanifold

VALVE RELIEF,2500PSI(88513)**101114GT19BD, Platform level Relief

VALVE,SOLENOID 3 POS.4 WAY***39346GT20BG, Platform level up/down



Part No. 119818 Z-40/23N, Z-40/23N RJ 83


502.1 Function Manifold

84 Z-40/23N, Z-40/23N RJ Part No. 119818


503.1 Jib Rotate Manifold (to SN 611)


MANIFOLD,ROTATING JIB*** (110354GT)--Note: this part is obsolete and has beenreplaced by 128570; software upgrade torev C or later required when replacing; referto section 503.2 after replacement

VALVE,PROP,3 POS,4-WAY***94614GT1AA, Jib boom up / down


NUT-COIL SHORT44174GT--


E-COIL WASHER,#8,DUAL COIL97372GT--

VALVE,PROP,3 POS,4-WAY***94614GT2AB, Platform rotate





VALVE,PROP,3 POS,4-WAY***94614GT3AC, Jib boom rotate





Part No. 119818 Z-40/23N, Z-40/23N RJ 85


503.1 Jib Rotate Manifold (to SN 611)

86 Z-40/23N, Z-40/23N RJ Part No. 119818


503.2 Jib Rotate Manifold (from SN 612)


MANIFOLD,ROTATING JIB,Z40128570GT--Backwards compatible for units before SN612 with rev C Software

VALVE,PROP,3 POS,4-WAY***94614GT1AA, Jib boom up / down





VALVE,PROPORTIONAL 3 POS 4 WY*107816GT2AB, Platform rotate




SPACER-DUAL COIL,#8***44236GT--

VALVE,PROPORTIONAL 3 POS 4 WY*107816GT3AC, Jib boom rotate




SPACER-DUAL COIL,#8***44236GT--

Part No. 119818 Z-40/23N, Z-40/23N RJ 87


503.2 Jib Rotate Manifold (from SN 612)

88 Z-40/23N, Z-40/23N RJ Part No. 119818


504.1 Jib Manifold (to SN 677)


MANIFOLD,NON-ROTATING JIB(110355GT)

--

Note: this part is obsolete and has beenreplaced by 128569; software upgrade torev C or later required when replacing; referto section 504.2 after replacement

VALVE,PROP,3 POS,4-WAY***...............194614GT1AB, Platform rotate





VALVE,PROP,3 POS,4-WAY***...............194614GT2AA, Jib boom up / down





Part No. 119818 Z-40/23N, Z-40/23N RJ 89


504.1 Jib Manifold (to SN 677)

90 Z-40/23N, Z-40/23N RJ Part No. 119818


504.2 Jib Manifold (from SN 678)


MANIFOLD,JIB,Z40***128569GT--

VALVE,PROP,3 POS,4-WAY***...............194614GT1AC, Platform rotate





VALVE,PROPORTIONAL 3 POS 4WY*.........................................................1

107816GT2

AA, Jib boom up / down





Part No. 119818 Z-40/23N, Z-40/23N RJ 91


504.2 Jib Manifold (from SN 678)

92 Z-40/23N, Z-40/23N RJ Part No. 119818

600 Platform Components April 2018

601.1 Platform Components


WELDMENT,PLATFORM 46X30106633GT--does not include decals, refer to section 1,Australia, from SN Z40N11-991

WELDMENT,PLATFORM 56X30106634GT--does not include decals, refer to section 1,Australia, from SN Z40N11-991

PLAT.ASSY.W/DECAL 4'Z40 ANSI119895GT--USA and Canadian models

PLAT.ASSY.W/DECAL 4' Z40 CE119896GT--European models

PLAT.ASSY.W/DECAL 5'Z40 ANSI119897GT--USA and Canadian models

PLAT.ASSY.W/DECAL 5'Z40 CE119898GT--European models

PLAT.ASSY.W/DECAL 4' Z40 ASIA128010GT--Asia and South American models

PLAT.ASSY.W/DECAL 5'Z40 ASIA128011GT--Asia and South American models




SCREW,FHM,10-32 X .7517626GT4


GUARD,FOOTSWITCH,W/DECALSTEEL.....................................................1

32710GT6

USA/Canada/Australia models

FOOTSWITCH HOUSING,PAINTED30807P-SGT--CE/Asia/South America models

ASSEMBLY, FOOT SWITCH...................1128042GT7Ato SN 1503

FOOT SWITCH128043GT--for PN 128042

WIRE CABLE,16/4 CON.TPEJKT............................................60-inches

43960GT--

for PN 128042

KIT, FOOTSWITCH, Z40 WORD............1228471GT7Bupgrade kit for USA/Canada/Australiamodels to SN 1503

ASSY,FOOT SWITCH,GOLD CONTACT228308GT--for kits 228471 & 228472

KIT, FOOTSWITCH, Z40 SYM................1228472GT7CCE/Asia/South America models to SN 1503

ASSY,FOOT SWITCH,GOLD CONTACT228308GT--for kits 228471 & 228472

ASSY,FOOT SWITCH,GOLD CONTACT228308GT7Dafter SN 1504

FLOORING,PLATFORM 46X30,PAINT...156465PGT8

FLOORING,PLATFORM,56X30,PNTD....156576PGT--

PLATFORM STEP * PAINTED................156656PGT9



WIRE CABLE,12/3 CON.TPEJKT..........................................720-inches

43955GT11

CONN. SQZ,1/2NPT .39-.56 MED..........17057GT12

T-BOX, 2.75 x 4.5 x 2.0...........................110775GT13

GASKET,COVER,GFCI,WEATHERPROOF.274052GT14

DECAL PLATE W/DECALS,ANSI, Z40....1119911GT15AUSA/Canada and Australia

ASSY, DECAL PLATE, Z40228782GT15BAustralia

DECAL PLATE W/DECALS, CE ,Z40119912GT15CCE/Asia/South American

COVER,GFCI,WEATHERPROOF..........145437GT16includes mounting fasteners; USA/Canada

SCREW,PHILLIPS,PHM,8-32 X.37533759GT17

SCREW,HHC,5/16-18 X 1.2513000GT18

WASHER,FLAT,313, HARDENED57201GT19


SCREW,HHC,1/4-20 X .756090GT21

MANUAL BOX W/DECALS***.................144743GT22AUSA/Canada/Australia

BOX,INSTRUCTION STORAGE24514GT22BEurope/Asia/South America (decalrequired; refer to Section100)

SLIDING MIDRAIL KIT,PTD....................1102992GT23

MIDRAIL GUIDE ( HOOK )12443GT--

WIRE LOOM,3/8 POLY SLIT20973GT--

CABLE TIE,4" BLK,HEAT RESISTNT21121GT--

PLAT RAIL ASSY 4'ANSI/CSA...............1101981GT24USA/Canada/Australia (railing only; referto the top of the parts list for completeplatform)

PLAT RAIL ASSY, 4' CE101982GT--CE/Asia/South America (railing only; referto the top of the parts list for completeplatform)

PLAT RAILING ASSY,5'ANSI119913GT--USA/Canada/Australia (railing only; referto the top of the parts list for completeplatform)

PLAT RAILING ASSY 5' CE119914GT--CE/Asia/South America (railing only; referto the top of the parts list for completeplatform)

WELDMENT,PLATFORMSUPPORT***..........................................1

56500-SGT25

SCREW,HHC,1/4-20 X 1.756637GT26

CLAMP,0.50,#8 X 1/4,RUB CUSH..........16833GT27

CLAMP,CABLE STRAIN RELIEF............1119518GT28

FORMING,CLAMP MOUNT PAINTED....1119221PGT29

Part No. 119818 Z-40/23N, Z-40/23N RJ 93

600 Platform ComponentsApril 2018

601.1 Platform Components


LOCKNUT,ELEC,1/2"6935GT30

OUTLET,110V GFCI***...........................113585GT31ANorth America

RECEPTACLE,UK,110VT112560GT31BUK (for use after T112563 is installed)

PLATE,UK,POWER TO PLAT.................1T112561GT31BUK

SVC KIT,UKRECEPT.REPLACEMENT......................1

T112563GT31B

UK

SCREW,PHILLIPS,PHM,6-32 X .5..........649820GT32

94 Z-40/23N, Z-40/23N RJ Part No. 119818


601.1 Platform Components(continued)


Part No. 119818 Z-40/23N, Z-40/23N RJ 95


601.1 Platform Components(continued)

96 Z-40/23N, Z-40/23N RJ Part No. 119818


602.1 Platform Control Box - View 1


PLATFORM CONTROL BOX BASE ASSY110848GT--

CONN,RECEP 24 WAY,W/FLANGE.......173753GT1

CLAMP,0.75,#12 X 1/4,RUB CUSH13268GT2

ALARM,STEADY TONE***......................139540GT3order 72326 mounting ring separately

NUT - PLASTIC,RING FOR ALARMS72326GT--for 39540

CONN,RECEP 12 WAY,GRY FLANGE....173730GT4

SCREW,PHIL,PHM,6-32 X 1/4 SS81551GT5

STANDOFF,6-32 X 1/2L X 1/4 HEX88287GT6

ASSY VOLTAGE DIV AND DIODE..........1119584GT7

PCB VOLTAGE DIV(BLANK) Z40119583GT--



PLAT. CONTROL BOX W/DECAL Z40.....1128014GT10

GASKET,PLATFORM CONTROL BOX110851GT--

CONN RECEPT,FLANGED....................173723GT11

SCREW,PHIL,PHM,10-32 X .5,SSTL54365GT12


CONTROLLER ASSY PCON Z40(110990)..................................................1

14A

Original 110990 PCON Controller (to SN2761) is no longer available. For first-timereplacement, order both PCON (1256897)and TCON (1256894). New softwarerequired; contact Genie Service. Afterinstallation of both controllers, replaceindividually.

CONTROLLER ASSY PCON Z401256897GT14B(from SN Z4015N-2762)



SCREW,HHC,1/4-20 X 2.258179GT17

Part No. 119818 Z-40/23N, Z-40/23N RJ 97



98 Z-40/23N, Z-40/23N RJ Part No. 119818




--


128580-SGT1A

drive enable (to SN 1695)



128580GT1B

drive enable (fromSN 1696)

SCREW,HHC,1/4-20 X .756090GT2


JOYSTICK,2AXIS,ROCKER,DEUTSCH.....................1

101173GT4A

(OEM joystick) boom up/down,extend/retract and turntable rotate

JOYSTICK,DUAL AXIS W/STEER101173HGT4B(aftermarket joystick) boom up/down,extend/retract and turntable rotate

SCREW PH M5-0.8X20 DIN 7500CE139338GT5

NUT HEX M5-0.8 CLASS 8 ZINC104030GT6

BUTTON,PUSH,BLACK W/SEAL***.......166813GT7

BASE, W/1 N.O. CONTACTS***66815GT--includes 1 N.O. contact

CONTACT,N.O.***66816GT--


229567GT8


128580-SGT9A

secondary boom up/down (to SN 1695)


SWITCH TOGGLE SPDT 3P MOM SHDR128580GT9Bsecondary boom up/down (from SN 1696)


128580-SGT10A

platform level (to SN 1695)


SWITCH TOGGLE SPDT 3P MOM SHDR128580GT10Bplatform level (from SN 1696)


128580-SGT11A

platform rotate (to SN 1695)


SWITCH TOGGLE SPDT 3P MOM SHDR128580GT11Bplatform rotate (from SN 1696)


128580-SGT12A

jib boom up/down (to SN 1695)


SWITCH TOGGLE SPDT 3P MOM SHDR128580GT12Bjib boom up/down (from SN 1696)



229567GT13A

SWITCH TOGGLE SPDT 3P MOM SHDR128580-SGT13Bjib rotate if equipped (to SN 1695)


SWITCH TOGGLE SPDT 3P MOM SHDR128580GT13Cjib rotate if equipped (from SN 1696)


128580-SGT14A

auxiliary power (to SN 1695)


SWITCH TOGGLE SPDT 3P MOM SHDR128580GT14Bauxiliary power (from SN 1696)

LIGHT,LED IND. RED 24V NH................1824878GT15Aauxiliary power (from SN 1696), originalcomponent no longer available

PLUG,SANTOPRENE .5 BLACK DOME229567GT15B


229567GT16

LIGHT,LED IND. RED 24V NH824878GT--platform overload if equipped, originalcomponent no longer available

BUTTON,PUSH,RED MUSHROOMHEAD......................................................1

66812GT17

BOOT(BELLOWS),E-STOP,BLACK146478GT--(from SN Z4010-936)

BASE WITH 1 NC CONTACT, E-STOP66817GT--includes 1 N.C. contacts

SCREW,SHS,1/4-20 X .25 ZINC88315GT18

JOYSTICK,1 AXISROCKER,DEUTSCH..............................1

101005GT19

(OEM joystick) drive/steer

JOYSTICK,SINGLE AXIS W/STEER101005HGT19(aftermarket joystick) drive/steer

LIGHT,LED IND. RED 24V NH................1824878GT20original component no longer available

KNOB,BLACK PLASTIC,.25 SHAFT......1101648GT21

HARNESS,SPEED DIAL***....................1110797GT21controller assy with wire harness; does notinclude 101648 knob, order separately(includes 119958)

LCD DISPLAY ENGAGE4***..................1110859GT22

GUARD,DISPLAY,POLYCARB................1110853GT23

GASKET,DISPLAY GUARD....................1110854GT24

BRACKET,DISPLAY RETAINER.............1110852PGT25

LID, PLATFORM CONTROL BOX139789GT26A(from SN Z4010-857)

KIT, Z40 PBOX LID REPLACEMENT139795GT26B(to SN Z4010-856)

PLATFORM CONTROL BOX BASE ASSY110848GT27(includes nutserts)

Part No. 119818 Z-40/23N, Z-40/23N RJ 99



100 Z-40/23N, Z-40/23N RJ Part No. 119818


604.1 Joystick Controller


JOYSTICK,2 AXIS,ROCKER,DEUTSCH101173GT--(calibration required after replacement),OEM joystick

JOYSTICK,DUAL AXIS W/STEER101173HGT--(calibration required after replacement),aftermarket joystick

JOYSTICK,1 AXIS ROCKER,DEUTSCH101005GT--(calibration required after replacement),OEM joystick

JOYSTICK,SINGLE AXIS W/STEER101005HGT--(calibration required after replacement),aftermarket joystick

BOOT, ROCKER JOYSTICK 75565........175443GT1

ROCKER,RETAINER, 75565..................175444GT2

ROCKER ASSY.,MAGNETIC 75565.......175445GT3

SPRING,SWITCH CENTERING,75565...175446GT4

SWITCH SHIELD,ROCKJOYSTK75565........................................1

75447GT5

SUPPORT,SENSOR,JOYSTICK.............175448GT6

KNOB,ROCKER JOYSTICK 75565........175449GT7

SCREW, PHM, #6-32 X .625 ZINC.........1T112626GT8

BOOT,JOYSTICK....................................1139598GT9

SPRING,JOYSTK CENTR,62390/91......110no longer available from supplier

COLLAR,JOYSTICK,CENTER...............1119915GT11

SEAL, CONNECTOR (DTJOYSTICKS)...........................................1

128000GT12

SLEEVE,CONNECTOR,DTJOYSTICKS............................................1

128001GT13

Part No. 119818 Z-40/23N, Z-40/23N RJ 101


604.1 Joystick Controller

102 Z-40/23N, Z-40/23N RJ Part No. 119818

700 Hydraulic Hoses and Fittings April 2018

701.1 Drive Chassis


ELBOW,45D,520320-4............................248907GT1

HOSE ASSY,1/4,STR FEM,STR FEM.....249119-9878GT2

CONN,520120-4***.................................248905GT3

Part No. 119818 Z-40/23N, Z-40/23N RJ 103

700 Hydraulic Hoses and FittingsApril 2018

701.1 Drive Chassis

104 Z-40/23N, Z-40/23N RJ Part No. 119818


702.1 Turntable Components


CONN,520102-8-8..................................248944GT1

HOSE ASSY,1/2,90 FEM,STR FEM.......149143-2429GT2


FITTING,CONN,520120-6......................148916GT4

ELBOW,90D,520220-4-6***....................148911GT5

HOSE ASSY,1/4,90 DEG FEM,STR F.....149164-2143GT6

STRAINER ASSEMBLY,1.25" NPT***.....145162GT7

CONN,520102-12...................................148966GT8

HOSE ASSY 3/4" 90 DEG STR FEM.....149150-2430GT9

CONN,520120-12-10..............................148975GT10

VALVE,CHK,#8PORT-#8MALEORFS.....148999GT11

TEE,BRANCH,520433-8.........................148939GT12


HOSE ASSY,1/4,STR FEM.STR FEM.....249119-2578GT14

ELBOW,90D,520220-8-12.......................248947GT15

ELBOW,90D,520220-4-4.........................248904GT16


CONN,520120-4***.................................248905GT18

FITTING,CONN,520120-6-8***...............148930GT19

CONN,520120-8***.................................148933GT20

Part No. 119818 Z-40/23N, Z-40/23N RJ 105


702.1 Turntable Components

106 Z-40/23N, Z-40/23N RJ Part No. 119818


703.1 Boom Components


ELBOW,90D,520220-4-4.........................348904GT1

FITTING,ELBOW,90D,520220-6-4..........148926GT2

CONN,520120-6-4..................................648927GT3

HOSE ASSY,1/4"STR FEM,STR FEM.....249120-2481GT4

CONN,520120-4***...............................1448905GT5

HOSE ASSY,1/4"90 FEM,STR FEM.......149114-4911GT6



HOSE ASSY,1/4,STR FEM,STR MALE...1119813-24791GT9



CONN,LONG,520122-6..........................248917GT12




FITTING,TEE,BRANCH,520429-4***.....248890GT16


FITTING,CONN,520120-6......................148916GT18


HOSE ASSY,1/4.STR FEM,STR FEM*....149119-34078GT20

HOSE ASSY 1/4.STR FEM,STR MALE..149121-19488GT21



Part No. 119818 Z-40/23N, Z-40/23N RJ 107


703.1 Boom Components

108 Z-40/23N, Z-40/23N RJ Part No. 119818

800 Accessories April 2018

801.1 Flashing Beacon



STROBE,FIREBOLT,12-80VDC,AMB**...156704GT2(replaced 20189)

FLASHTUBE,U SHAPED,360DEG,BULB122019GT--

FLASHTUBE,STRAIGHT,360DEG,BULB226393GT--

LENS,AMBER,STROBE,FIREBOLT72282GT--



Part No. 119818 Z-40/23N, Z-40/23N RJ 109

800 AccessoriesApril 2018

801.1 Flashing Beacon

110 Z-40/23N, Z-40/23N RJ Part No. 119818


802.1 Air Line to Platform


OPT,AIRLINE TO PLAT,Z40110515GT--

HOSE ASSY,3/8 STR FEM STR FEM.....170644-66292GT1

FEMALE BULKHEAD CONNECTOR-8...249212GT2


MALE PIPE THD,1/4" SER,3/8"X18........149214GT4



SCREW, HCC, 3/8-16 X 1.508516GT7

MPT,CPLR,1/4"SER,3/8"X18..................149215GT8

BRACKET,AIR LINE TO PLAT PAINT.....1119249PGT9

Part No. 119818 Z-40/23N, Z-40/23N RJ 111


802.1 Air Line to Platform

112 Z-40/23N, Z-40/23N RJ Part No. 119818


803.1 Platform Accessories - View 1


PIPE CRADLE ASSY. SERV (ONE)**85300GTA(ANSI & CE only) (This is a singleassembly. Qty 2 of 85300GT required tocomplete a set)

INSTRUCTIONS-PIPE CRADLE,BOOMS65630GT--

WORKLIGHT OPTION 48V110514GTB

OPTION,EURO TOEBOARD60922GTC

WORKLIGHT,48 VOLT............................2107858GT1

SCREW,HHF,5/16-18X.75,8,ZAG824085GT2

TRIMLOCK,BLACK,5/32".......................219018-1100GT3


STRAP, CONDUIT HOLDER 60"***........256570GT5

NUT,NYLOCK FLG,1/4-20,F,ZAG...........81277924GT6

SCREW,HHF,1/4-20X2.5,8,ZAG.............4824083GT7

WELDMENT, PIPE CRADLE..................256525GT8

WELDMENT,PIPE CRADLE MOUNT.....481368GT9

U-BOLT, FLATTENED, 1.5 X 3/8UNC,ZAG................................................8

1251600GT10

NUT,NYLOCK FLG,3/8-16,F,ZAG.........161274322GT11

TOEBOARD,ENTRY EUROPEANPNTD**...................................................1

94745PGT12

SCREW,HHF,1/4-20X.625,8,ZAG...........41256855GT13

SCREW,HHF,1/4-20X1.5,8,ZAG.............4824081GT14

BRACKET,WORK LIGHT MOUNT5/16"........................................................2

35956GT15

Part No. 119818 Z-40/23N, Z-40/23N RJ 113



114 Z-40/23N, Z-40/23N RJ Part No. 119818




SCREW,HHC,1/4-20 X .6258914GT1


CLAMP,1.25X.5 RUBBER-CUSHION56424GT3


MESH,HALF HEIGHT,5'***74007GT5

MESH,HALF HEIGHT RH,4'***...............274009GT5


MESH,HALF,SWING GATE***................154457GT7

KIT,SWING GATE W/SPRING................1128368GT8

WELDMENT,SWING GATE,ALUMINUM128374GT--

SPRING,SHORT PLATFORM GATE42104GT--

HINGE CASTING9596GT--Special welding requirements forinstallation of this component. Stronglysuggest ordering 128368 OR contact GenieService for welding requirements.

KIT,FIELD INSTALL,SWING GATE119950GT8Aincludes 128368, 33674, 1487 and 1488

HINGE CASTING9596GT--Special welding requirements forinstallation of this component. Stronglysuggest ordering 119950 OR contact GenieService for welding requirements.

BUMPER,BATTERY BOX & RAILS43392GT9

RIVET,STEEL,P, .25 X .3757265GT--

PIN,LOCK,SHORT***.............................133674GT10

GATE LATCH CASTING--DRILLED........11487GT11

RAILING CATCH CASTING--DRILLED...11488GT12

RIVET,ALUM,P,.188 X .2587085GT13

HINGE,CONTROL BOX..........................277860GT14

LID,CONTROL BOX COVER..................1101678GT15

LID,CONTROL BOX COVER..................1101679GT16

BUMPER,RUBBER***.............................634619GT17

CONTROL BOX COVER, RH.................1101676GT18

CONTROL BOX COVER, LH..................1101677GT19

TOOL TRAY............................................19599-SGT20

Part No. 119818 Z-40/23N, Z-40/23N RJ 115



116 Z-40/23N, Z-40/23N RJ Part No. 119818


805.1 Platform Overload


OPT, PLAT SPT, LOAD SENSE110509GT--

WELDMENT,PLATFORM SUPPORT.....194176GT1

PIN,0.75DIAX5.75LG,CHAMFER...........461726GT2


ROD END,.250 X 2.75 LG......................445748GT4


BEARING,GARLOCK,12FDU12.............825685GT6

SCREW,PHIL,PHM,10-24X1.5 ZINC73634GT7



RETAINER,SPRING,1.21 X .375............161975GT10

SPRING,COMP,1" OD,232 LB/IN............161974GT11

LOAD SUPPORT WITH BEARINGS......2101512GT12includes item 6

SWITCH,ROLLER PLUNGER LIMIT......161973GT13


WASHER,SHIM .0151 THK......as-needed110789GT15

MOUNT,SWITCH....................................161972GT16

BUMPER,RUBBER***.............................134619GT17


SCREW,HHC,3/8-16 X 3.2521604GT19

WELDMENT,ROTATOR SUPPORT........194170GT20

Part No. 119818 Z-40/23N, Z-40/23N RJ 117


805.1 Platform Overload

118 Z-40/23N, Z-40/23N RJ Part No. 119818


806.1 Hostile Environmental Package - Primary Boom Wipers


OPTION,HOSTILE ENVIRONMENT110510GT--

SCREW,HHC,1/4-20 X 2.25....................48179GT1

WASHER,LOCK,.25................................46356GT2

WASHER,FLAT,USS,1/4"Y...................146638GT3

TUBE,RD,STL,DOM,.75OD X .375ID.....4119077GT4

FORMING,WIPER MOUNT....................2128972GT5

KIT, WIPER, Z-40/23N147344GT--(order kit for first time replacement of p/n119076P)

WIPER,PRIMARY BOOM.......................1128971GT6

PLATE,WIPER BACKING.......................2128973GT7

NUT,LP NYLOCK,1/4-20.......................106889GT8

BOLT,CARRIAGE,1/4-20 X .75,G2.......106878GT9

Part No. 119818 Z-40/23N, Z-40/23N RJ 119


806.1 Hostile Environmental Package - Primary Boom Wipers

120 Z-40/23N, Z-40/23N RJ Part No. 119818


807.1 Hostile Environmental Package - Cylinder Bellows


KIT,CYLINDER BELLOW,Z40119772GT--

BELLOWS,PRIMARY CYLINDER,JIB.....154638GT1

BELLOWS,MASTER CYLINDER............154640GT2

BELLOWS,STEER CYLINDER...............2110873GT3not shown

BELLOWS,SECONDARY,ELEVATECYL.........................................................2

54652GT4

BELLOWS,SLAVE CYLINDER...............154639GT5

LABEL,DEUTZ STARTER CABLE..........199462GT6

Part No. 119818 Z-40/23N, Z-40/23N RJ 121


807.1 Hostile Environmental Package - Cylinder Bellows

122 Z-40/23N, Z-40/23N RJ Part No. 119818


808.1 Inverter


FUSE,50 AMP,VERY FAST ACTING......136372GT1


BOOT,CABLE TERM,MED.RED,4/0.......28910GT2

SCREW,HHC,1/4-20 X 1.56145GT3



FORMING,FUSE MOUNT BRACKET.....1119432GT6

SCREW,PHILLIPS,FHM,10-32X1.0049824GT7


SCREW,PHILLIPS,FHM,10-32X1.0049824GT9




SCREW,HHC,1/4-20 X 16888GT13

CLAMP,1.00,#16 X 1/4,RUB CUSH........218666GT14

INVERTER,48VDC,120VAC/60HZ..........1150026GT15

HARNESS,INVERTER............................1139325GT--

WIRE LOOM,3/8 NYLON,HITEMP........................................48-inches

53471GT--

BOOT,CABLE TERM,MED.RED,4/0.......28910GT16A

STUD,POWER 3/8" RED........................194981GT16Abattery positive

STANDOFF, 3/8" BLACK.........................194982GT16Bground

Part No. 119818 Z-40/23N, Z-40/23N RJ 123


808.1 Inverter

124 Z-40/23N, Z-40/23N RJ Part No. 119818


809.1 Lift Guard Contact Alarm (from January 2017)


From January 2017, this option became astandard installation on all models unlessthe customer specifically request not tohave it installed

--

KIT,LIFT GUARD CONTACT ALARM,4'-5'PLATFORM

1279136GT--

HARNESS, OPA2, Z401278499GT--

RELAY,24VDC,40/30A,SLD W/BRKT*78098GT--

MODULE, PLUS+1, CONTACT ALARM1278121GT--located inside the Platform Control Box

SCREW,HHF,10-24X.51264934GT1

SPRING CLIP,10-24,.025-.125X.468,ZAG73575GT2


SCREW,PHPM,6-32X.875,ZAG1256859GT4

ASSEMBLY, LIGHT, CONTACTALARM....................................................2

1278111GT5

DECAL, INSTRUCTION, CONTACTALARM

1278542GT6

SCREW,HHF,1/4-20X.75,8,ZAG824078GT7


ASSEMBLY, SENSOR, PROX, CONTACTALARM....................................................1

1278119GT9

ASSY, SENSOR W/HOUSING1278433GT10(Includes holder item 1277877 and sensorpart 1278119)

HOLDER, SENSOR................................11277877GT--

PLATE, SENSOR HOLDER....................11277873GT11

ASSEMBLY, OPA CABLE, SMALL..........11278417GT12

NUT,1/4-20,8,ZAG1261184GT--Part of assembly 1278417

MAGNET, 1/4-20, 15 LB.1278124GT--Part of assembly 1278417

GRIP, CABLE1278368GT--Part of assembly 1278417

OPA WIRE ASSY, SMALL1278459GT--Part of assembly 1278417

SCREW,PHPM,10-32X1.25,ZAG825352GT13

NUT,SERRATED,10-32,ZAG1264261GT14

WELDMENT, RIGHT OPA, SMALL.........11278175GT15

PLATE, CABLE AND WIRE COVER.......11277875GT16

GUIDE, CABLE.......................................11277876GT17


SCREW,HHF,3/8-16X1,8,ZAG824090GT19

CLAMP, 1.25 INCH TUBE.......................21278363GT20

WELDMENT, LEFT OPA, SMALL...........11278177GT21

DECAL,INSTRUCTION,ACTUATORSWITCH SOCKET..................................1

1278982GT22

Part No. 119818 Z-40/23N, Z-40/23N RJ 125


809.1 Lift Guard Contact Alarm (from January 2017)

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.

PagePart Number

99, 101101005GT .................99, 101101005HGT ...............83101055GT .................83101114GT .................99, 101101173GT .................99, 101101173HGT ...............31101425PGT ...............31101426PGT ...............67, 69101429GT .................117101512GT .................99101648GT .................115101676GT .................115101677GT .................115101678GT .................115101679GT .................25101723GT .................43101815GT .................55101864GT .................83101958GT .................93–94101981GT .................93–94101982GT .................93–94102992GT .................99104030GT .................45, 47, 6110597GT ...................1910598GT ...................55106069GT .................21, 23106123GT .................31106241GT .................53106404GT .................43, 63, 71106427GT .................21, 23106508GT .................63106621PGT ...............63106622PGT ...............63106628GT .................63106629GT .................63106630GT .................93–94106633GT .................93–94106634GT .................73106804PGT ...............27, 29107574PGT ...............25107578GT .................61107588GT .................55107594GT .................43107651GT .................21, 23107712GT .................61107727GT .................83107740GT .................93–9410775GT ...................83107788GT .................83, 87, 91107816GT .................113107858GT .................61107859GT .................59107998GT .................43110160GT .................83110180GT .................59110255GT .................65110317GT .................77, 79110318GT .................83110338GT .................21110356GT .................77, 79110360GT .................19110362GT .................19110370GT .................45110382GT .................45110448GT .................19110452GT .................57110472GT .................117110509GT .................119110510GT .................113110514GT .................111110515GT .................19110533GT .................71110539GT .................23110554GT .................25110554PGT ...............

PagePart Number

19110556GT .................21110561GT .................81110573GT .................25110609PGT ...............25110619PGT ...............19110622GT .................71110658GT .................21, 23110665GT .................71110752GT .................61110776GT .................117110789GT .................59110791GT .................59110792GT .................59110793GT .................59110794GT .................59110795GT .................59110796GT .................59, 99110797GT .................59110798GT .................63110799GT .................59110800GT .................59110801GT .................59110802GT .................59110803GT .................35, 37110804-1200GT ........35, 37110804-1400GT ........35, 37110804-1800GT ........35, 37110805-1700GT ........35, 37110805-7750GT ........35110805-9450GT ........35, 37110806-1300GT ........35, 37110807-3750GT ........35110807-4500GT ........35110808-3550GT ........35, 37110808-7000GT ........35110809-9500GT ........35, 37110810-10600GT ......35, 37110811-11250GT ......59110812GT .................97, 99110848GT .................97110851GT .................99110852PGT ...............99110853GT .................99110854GT .................99110859GT .................19110871GT .................121110873GT .................19110875GT .................19110876GT .................25110877GT .................25110878GT .................21, 23110880GT .................25110885PGT ...............25110886PGT ...............21, 23110965GT .................53110973GT .................63110974GT .................19110998GT .................75111051GT .................75111052GT .................75111053GT .................13–14, 17114114GT .................13–14114117GT .................13–14, 17114129GT .................13–14, 17114130GT .................13–14114131GT .................13–14, 17114132GT .................13–14, 17114133GT .................13–14114134GT .................13–14, 17114156GT .................13–14, 17114165GT .................13–14, 17114180GT .................17114247GT .................17114248GT .................17114252GT .................

PagePart Number

17114298GT .................17114334GT .................17114345GT .................13–14114350GT .................13–14114389GT .................13–14114390GT .................13–14114397GT .................13–14, 17114427GT .................77119032GT .................47119042PGT ...............119119077GT .................93–94119221PGT ...............77, 79119222PGT ...............111119249PGT ...............27, 29119287GT .................33119399GT .................33119400GT .................33119401GT .................33119402GT .................41119403GT .................19119426GT .................19119427GT .................53119429GT .................23, 123119432GT .................21119438GT .................71119517GT .................93–94119518GT .................77, 79119519GT .................73119522GT .................73119523GT .................71119526GT .................77, 79119563GT .................97119583GT .................53, 97119584GT .................121119772GT .................21119781GT .................45119784PGT ...............31119787PGT ...............105119812-2021GT ........107119813-24791GT ......27, 29119815PGT ...............83119825GT .................83119827GT .................83119828GT .................83119829GT .................83119830GT .................85, 87, 89, 91119836GT .................13–14119874GT .................17119875GT .................19119876GT .................19119877GT .................31119878GT .................31119879GT .................31119880GT .................31119881GT .................55119882GT .................57119884GT .................57119885GT .................63119886GT .................63119887GT .................63119888GT .................63119889GT .................63119890GT .................63119891GT .................63, 65119892GT .................77119894GT .................93–94119895GT .................93–94119896GT .................93–94119897GT .................93–94119898GT .................21119899GT .................45119900GT .................19119910GT .................93–94119911GT .................93–94119912GT .................

PagePart Number

93–94119913GT .................93–94119914GT .................101119915GT .................115119950GT .................71119955GT .................81119956GT .................81119957GT .................109122019GT .................79122079GT .................79123143GT .................33, 49–50, 97, 125

12344GT ...................

79123663GT .................93–9412443GT ...................1131251600GT ...............371251859GT ...............371251860GT ...............371251861GT ...............311251892GT ...............371251915GT ...............231255013GT ...............591255030GT ...............591255859GT ...............61, 651256267GT ...............1131256855GT ...............1251256859GT ...............471256894GT ...............971256897GT ...............13–14, 171256898GT ...............14, 171256899GT ...............591257649GT ...............591257650GT ...............111257733GT ...............111258567GT ...............191259444GT ...............591260219GT ...............1251261184GT ...............591261450GT ...............651262633GT ...............651263057GT ...............1251264261GT ...............591264822GT ...............591264834GT ...............1251264934GT ...............111268GT .....................711269536GT ...............711269537GT ...............75, 113, 1251274322GT ...............49–501277226GT ...............1251277873GT ...............1251277875GT ...............1251277876GT ...............1251277877GT ...............113, 1251277924GT ...............1251278111GT ...............1251278119GT ...............1251278121GT ...............1251278124GT ...............1251278175GT ...............1251278177GT ...............1251278363GT ...............1251278368GT ...............1251278417GT ...............1251278433GT ...............1251278459GT ...............1251278499GT ...............1251278542GT ...............1251278982GT ...............1251279136GT ...............101128000GT .................101128001GT .................50128008GT .................81128009GT .................93–94128010GT .................93–94128011GT .................

126 Z-40/23N, Z-40/23N RJ Part No. 119818

April 2018

Part Number Index

PagePart Number

97128014GT .................31128015GT .................31128016GT .................31128017GT .................63128027PGT ...............63128028GT .................21, 23128030GT .................67, 69128037GT .................93–94128042GT .................93–94128043GT .................29128066GT .................41128118GT .................63128288GT .................63128290GT .................75128306GT .................75128308GT .................75128309GT .................45128319GT .................115128368GT .................115128374GT .................41128375GT .................41128376GT .................111283776GT ...............41128377GT .................43128446GT .................19128514GT .................77128550GT .................591285689GT ...............91128569GT .................87128570GT .................49–50, 99128580-SGT ..............49–50, 99128580GT .................591285812GT ...............71128601GT .................71128612GT .................75128613GT .................75128614GT .................41128645GT .................21, 231286600GT ...............21, 231286601GT ...............41128825GT .................79128837GT .................75128862GT .................119128971GT .................119128972GT .................119128973GT .................71128995GT .................55, 5712906GT ...................31, 93–9413000GT ...................3113002GT ...................3913008-3GT ................3913008-5GT ................3913008-6GT ................21, 23, 25, 4313064GT ...................19, 63, 7913066GT ...................9713268GT ...................39, 41133286GT .................9413585GT ...................2713775GT ...................41139318GT .................123139325GT .................99139338GT .................57139417PGT ...............101139598GT .................79139655GT .................75139702GT .................39139720GT .................99139789GT .................99139795GT .................41139858GT .................43139861GT .................43139865GT .................43139866GT .................4714033GT ...................73, 7514297GT ...................41144161GT .................

PagePart Number

99146478GT .................49–50147094GT .................43147210GT .................43147211GT .................43147212GT .................119147344GT .................77, 79147369GT .................79147370GT .................81147557GT .................111484GT .....................1151487GT .....................1151488GT .....................123150026GT .................63, 711505GT .....................5715243GT ...................31161940GT .................31161941GT .................59162161GT .................93–9417626GT ...................3918078GT ...................23, 31, 3318503GT ...................7318504GT ...................11, 23, 3318576GT ...................1918596GT ...................10918605GT ...................12318666GT ...................61, 7118720GT ...................6518730GT ...................11319018-1100GT ..........21, 2319418GT ...................49–5019506GT ...................3119520GT ...................3919533GT ...................93–9420973GT ...................93–9421121GT ...................2121149GT ...................1921166GT ...................4321175GT ...................73, 11721604GT ...................25216185GT .................25216186GT .................25216228GT .................25216397GT .................59216636GT .................43220255GT .................21, 23226254GT .................109226393GT .................79226540GT .................79226542GT .................13–14227131GT .................13–14227213GT .................93–94228308GT .................93–94228471GT .................93–94228472GT .................93–94228782GT .................41228946GT .................41228947GT .................41228973GT .................49–50, 99229567GT .................21, 23232486GT .................81233641GT .................77, 79233717GT .................77, 79233745GT .................5323404GT ...................23236301GT .................63237688GT .................93–9424514GT ...................4325068GT ...................19, 6525284GT ...................4125388GT ...................11725685GT ...................1925817GT ...................2125926GT ...................13–14, 1727204GT ...................13–14, 1727205GT ...................13–14, 1727206GT ...................

PagePart Number

13–14, 1727207GT ...................49–50, 9927246GT ...................3927262GT ...................3927263GT ...................5527377GT ...................1127581GT ...................3927830GT ...................13–1428161GT ...................13–1428165GT ...................13–14, 1728174GT ...................13–1428175GT ...................13–1428176GT ...................13–1428177GT ...................13–1428181GT ...................13–14, 1728235GT ...................13–1428236GT ...................13–1428372GT ...................4728646GT ...................1128750GT ...................57, 7929605GT ...................2729764GT ...................3129868GT ...................13–1430080GT ...................77, 7930222GT ...................65, 71, 77, 7930255GT ...................65, 7130370GT ...................93–9430807P-SGT .............5330997GT ...................13–1431060GT ...................77, 7931106GT ...................13–1431508GT ...................1131779GT ...................13–1431785GT ...................13–1431787GT ...................13–1431788GT ...................1132150GT ...................1132151GT ...................8132317GT ...................93–9432710GT ...................19, 77, 11133278GT ...................5533555GT ...................11533674GT ...................93–9433759GT ...................61, 6333987GT ...................1133994GT ...................5334053GT ...................6534276GT ...................115, 11734619GT ...................77, 7935088GT ...................109, 12335461GT ...................77, 7935675GT ...................11335956GT ...................77, 7936054-SGT ................2736128GT ...................4736179GT ...................77, 7936199GT ...................3136212GT ...................39, 4736294GT ...................3936313GT ...................3136369GT ...................12336372GT ...................1136555GT ...................13–1437052GT ...................4737184GT ...................4737185GT ...................4737186GT ...................4737187GT ...................4737191GT ...................4737192GT ...................5738859GT ...................4739223GT ...................8339346GT ...................49–50, 9739540GT ...................1940145GT ...................1940146GT ...................3940398GT ...................

PagePart Number

13–14, 1740434GT ...................3940523GT ...................3940524GT ...................3940532GT ...................3940533GT ...................3940534GT ...................3940536GT ...................3940537GT ...................3940538GT ...................4742019GT ...................5742078GT ...................11542104GT ...................4542439GT ...................77, 7942797GT ...................7742939GT ...................8343018GT ...................11, 3343179GT ...................11543392GT ...................13–14, 1743658GT ...................59, 93–9443955GT ...................93–9443960GT ...................85, 87, 89, 9144174GT ...................8344216GT ...................8344227GT ...................83, 85, 87, 89, 9144229GT ...................8344235GT ...................8744236GT ...................93–9444743GT ...................8144750GT ...................13–1444779GT ...................13–14, 1744980GT ...................13–14, 1744981GT ...................13–1444986GT ...................1945043GT ...................6145071GT ...................1945074GT ...................1945110GT ...................1945111GT ...................47, 10545162GT ...................3145209GT ...................45, 5745363GT ...................93–9445437GT ...................11745748GT ...................8347092GT ...................77, 7947377GT ...................41, 45, 47, 55, 61, 63, 65, 71,

4828GT .....................

73, 77, 79, 111, 117, 1234748885GT ...................10748890GT ...................43, 105, 10748904GT ...................103, 105, 10748905GT ...................10348907GT ...................10548911GT ...................105, 10748916GT ...................10748917GT ...................10748926GT ...................10748927GT ...................10548930GT ...................10548933GT ...................10548939GT ...................10548944GT ...................10548947GT ...................10548966GT ...................10548975GT ...................10548999GT ...................10749114-4911GT ..........10749117-4891GT ..........10749119-19978GT ........10549119-2578GT ..........10749119-33278GT ........10749119-33678GT ........10749119-3378GT ..........10749119-34078GT ........10749119-34978GT ........

Part No. 119818 Z-40/23N, Z-40/23N RJ 127

April 2018

Part Number Index (continued)

PagePart Number

10349119-9878GT ..........10749120-1881GT ..........10749120-2481GT ..........10749120-3081GT ..........10749120-31981GT ........10749121-19488GT ........10749121-24788GT ........10749121-3088GT ..........10549143-2429GT ..........10549150-2430GT ..........10549164-2143GT ..........11149212GT ...................11149214GT ...................11149215GT ...................2149407GT ...................21, 2349413GT ...................1149612GT ...................1149613GT ...................45, 55, 57, 12349816GT ...................21, 2349818GT ...................33, 49–50, 5349819GT ...................33, 49–50, 94, 9749820GT ...................10949821GT ...................12349824GT ...................2549826GT ...................4749878GT ...................73, 7550451GT ...................6150455GT ...................4350469GT ...................6350479-SGT ................6550542GT ...................71, 77, 7950546GT ...................7150584GT ...................4750744-SGT ................27, 2950770-SGT ................4350776PGT .................5550784GT ...................5750790GT ...................2350793GT ...................4750959GT ...................4750966GT ...................4550974GT ...................5550990-SGT ................4351063GT ...................3151147GT ...................8352368GT ...................27, 2952707-SGT ................8152913GT ...................8152914GT ...................13–1452947GT ...................13–14, 1752969GT ...................12353471GT ...................1175365GT .....................45, 47, 55, 63, 735397GT .....................8354063GT ...................4354145-800GT ............6154156GT ...................4754231GT ...................63, 7154239GT ...................5354255GT ...................4754360GT ...................4554363GT ...................9754365GT ...................4754443GT ...................5754455PGT .................11554457GT ...................7354461GT ...................7154530GT ...................5354534GT ...................2554627GT ...................12154638GT ...................12154639GT ...................12154640GT ...................12154652GT ...................3954794GT ...................3954795GT ...................

PagePart Number

3954796GT ...................3954797GT ...................7354983GT ...................7354984PGT .................57, 63, 113, 11555753GT ...................4756022GT ...................5356302GT ...................11556424GT ...................3156461GT ...................93–9456465PGT .................77, 93–9456500-SGT ................11356525GT ...................11356570GT ...................93–9456576PGT .................93–9456656PGT .................4356680GT ...................10956704GT ...................7956749GT ...................55, 6356849GT ...................23, 25, 27, 29, 63, 93–94

56912GT ...................

7756925GT ...................6356927GT ...................77, 7956929GT ...................77, 93–9457201GT ...................5958253GT ...................3958494GT ...................73, 7558919GT ...................73, 7558920GT ...................73, 7558927GT ...................8158932GT ...................8158936GT ...................2559746GT ...................4560000-SGT ................5760015GT ...................316002GT .....................4760065GT ...................4560106PGT .................19, 45, 47, 63, 77, 79

6019GT .....................

19, 43, 45, 47, 65, 81

6021GT .....................

19, 656033GT .....................11, 4560857GT ...................25, 31, 47, 49–50, 63, 67, 69, 77, 79, 93–94, 99

6090GT .....................

21, 23, 25, 39, 45, 47, 55, 57,

6091GT .....................

63, 71, 73, 75, 77, 79, 93–94, 115, 117, 12311360922GT ...................25, 43, 45, 476095GT .....................25, 656096GT .....................41, 45, 47, 55, 71, 111, 117

6097GT .....................

21, 23, 25, 77, 79, 123

6145GT .....................

25, 33, 39, 43, 45, 55, 57, 117, 123

6146GT .....................

11761726GT ...................19, 45, 47, 65, 71, 77, 79

6175GT .....................

23, 25, 39, 43, 45, 49–50, 53,

6178GT .....................

55, 57, 63, 71, 93–94, 975961794GT ...................11761972GT ...................11761973GT ...................11761974GT ...................11761975GT ...................25, 436198GT .....................4762088GT ...................

PagePart Number

77, 7962506GT ...................77, 7962507GT ...................41, 616326GT .....................19, 23, 25, 31, 69, 77, 79, 119

6356GT .....................

11365630GT ...................77, 7965789GT ...................21, 236607GT .....................3166094GT ...................25, 63, 71, 93–946637GT .....................19, 21, 23, 25, 27, 29, 39, 45,

6638GT .....................

47, 49–50, 55, 57, 63, 67, 71, 75, 77, 79, 93–94, 97, 99, 115, 119, 1231166399GT ...................23, 33, 12366717GT ...................49–50, 9966812GT ...................9966813GT ...................9966815GT ...................9966816GT ...................49–50, 9966817GT ...................49–5066818GT ...................3166900GT ...................3166901GT ...................1967443GT ...................93–946782GT .....................93–946833GT .....................236873GT .....................75, 1196878GT .....................636884GT .....................19, 25, 27, 29, 45, 47, 55, 57,

6888GT .....................

63, 67, 69, 75, 93–94, 117, 12325, 97, 1196889GT .....................39, 946935GT .....................6570534GT ...................39, 45, 717056GT .....................93–947057GT .....................25, 77, 7970606GT ...................11170644-66292GT ........4570647PGT .................6570671GT ...................3370684GT ...................10972282GT ...................49–50, 9772326GT ...................57, 1157265GT .....................13–1472833GT ...................13–14, 1772867GT ...................12573575GT ...................11773634GT ...................33, 9773723GT ...................49–50, 9773730GT ...................5373736GT ...................9773753GT ...................5373803GT ...................11574007GT ...................11574009GT ...................67, 6974044GT ...................7974051GT ...................93–9474052GT ...................7974081GT ...................7974089GT ...................67, 6974134GT ...................21, 2374267GT ...................21, 2374468GT ...................21, 2374469GT ...................21, 2374470GT ...................4374712GT ...................21, 2374714GT ...................77, 7974735GT ...................7974866GT ...................55, 5775073GT ...................

PagePart Number

55, 5775076GT ...................10575278-1829GT ..........10175443GT ...................10175444GT ...................10175445GT ...................10175446GT ...................10175447GT ...................10175448GT ...................10175449GT ...................6577014GT ...................5777032GT ...................5777034PGT .................7777051GT ...................47, 55, 63, 737713GT .....................6577189GT ...................4377246GT ...................6177303GT ...................6577364GT ...................7177375GT ...................7177376GT ...................7177409GT ...................4777435GT ...................6177521GT ...................11577860GT ...................12578098GT ...................2579452GT ...................7179456GT ...................11381368GT ...................5381550GT ...................53, 9781551GT ...................4781579GT ...................61, 658177GT .....................57, 77, 79, 97, 119

8179GT .....................

10581812-4792GT ..........13–1482366GT ...................31823684GT .................43824050GT .................43824051GT .................43824052GT .................79824075GT .................125824078GT .................113824081GT .................113824083GT .................113824085GT .................125824090GT .................71, 77, 79824164GT .................31824228GT .................1782472GT ...................1782473GT ...................1782481GT ...................49–50, 99824878GT .................1782487GT ...................19, 65, 71, 77, 79825019GT .................125825352GT .................1782544GT ...................1782548GT ...................43, 45, 478255GT .....................1782601GT ...................1782602GT ...................1782604GT ...................83826779GT .................49–5083093GT ...................5983129GT ...................5083131GT ...................19, 45, 47, 55, 65, 77, 111

8516GT .....................

8185197GT ...................49–5085239GT ...................11385300GT ...................11587085GT ...................5087755GT ...................6188203GT ...................4588269PGT .................9788287GT ...................9988315GT ...................

128 Z-40/23N, Z-40/23N RJ Part No. 119818

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PagePart Number

4388356-11103GT ........7188356-11165GT ........6388356-11205GT ........43, 4788635-4024GT ..........61, 6588676GT ...................5988725GT ...................49–5088827GT ...................1238910GT .....................1158914GT .....................31, 55, 77, 798915GT .....................1193500GT ...................4594077GT ...................11794170GT ...................11794176GT ...................7794195GT ...................77, 7994260GT ...................83, 85, 87, 89, 9194614GT ...................11394745PGT .................2594908GT ...................12394981GT ...................12394982GT ...................1159596GT .....................1159599-SGT ..................49–5096008-SGT ................49–5096010GT ...................8196193GT ...................43, 63, 7197128GT ...................85, 87, 89, 9197372GT ...................13–14, 1797815GT ...................13–1497893GT ...................12199462GT ...................94T112560GT ...............94T112561GT ...............94T112563GT ...............101T112626GT ...............55T115412GT ...............

Part No. 119818 Z-40/23N, Z-40/23N RJ 129

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The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.

AALARM,STEADY TONE***.....49–50, 97AMMETER-BOOM CHARGER.....39ANGLE,RELAY MNT,W/NUTSERTS,PNT.....53ASSEMBLY FOOT SWITCH.....59ASSEMBLY, ENCLOSURE, FUSE BOX.....33ASSEMBLY, FOOT SWITCH.....93–94ASSEMBLY, LIGHT, CONTACT ALARM.....125ASSEMBLY, OPA CABLE, SMALL.....125ASSEMBLY, SENSOR, PROX, CONTACTALARM.....125

ASSEMBLY,CIRCUIT BREAKER,15AMP....49–50

ASSY VOLTAGE DIV AND DIODE.....53, 97ASSY, CIRCUIT BREAKER 15A.....49–50ASSY, DECAL PLATE, Z40.....93–94ASSY, SENSOR W/HOUSING.....125ASSY,FOOT SWITCH,GOLD CONTACT.....93–94

ASSY,LED,IES CHARGER.....41ASSY,RECEP,24V,CSA TILT.....59ASSY,RELAY SOCKET, AUTO.....53

BBACKING PLATE, PULLTUBE.....75BACKING, HOSE CLAMP PTD.....73BALL STUD**.....55BASE WITH 1 NC CONTACT, E-STOP......49–50, 99

BASE, W/1 N.O. CONTACTS***.....99BATTERY BOX ASSY, LH.....31BATTERY BOX ASSY, RH.....31BATTERY BOX ASSY,LH SIDE Z40.....31BATTERY BOX ASSY,RH SIDE Z40.....31BATTERY CABLE ASSEMBLY (Z40).....31BATTERY CABLE ASSEMBLY Z40,LFT.....31BATTERY CABLE ASSY Z40,RIGHT.....31BATTERY CABLE ASSY,9.5"JUMPER.....31BATTERY, 390AH L16,WET.....31BATTERY,AGM,6V/390A,L16.....31BEARING KIT,WHEEL DRIVE(106148/106445/107712).....21, 23

BEARING KIT-74097 TORQUE HUB**.......21, 23

BEARING RACE (LARGE) (45873).....19BEARING RACE (SMALL) (45873).....19BEARING,0.75IDX1.00ODX0.75L.....31BEARING,1.00IDX1.25ODX1.00L.....19BEARING,1.25 ID X 1.5 OD X .75.....77, 79BEARING,1.25IDX1.50ODX1.25L.....79BEARING,1.25IDX1.5ODX1.00L.....65, 71BEARING,1.5"ID X 1.75OD X1.25L.....19BEARING,1.5IDX1.75ODX1.5L.....61BEARING,2.0IDX2.25ODX1.50L.....61, 71BEARING,FL,1.25IDX1.41ODX.89L.....77, 79BEARING,FL,1.25IDX1.41ODX1.50L.....77, 79BEARING,FL,1.25IDX1.5ODX1.25L.....77, 79BEARING,FL,1.5IDX1.75ODX1.10LG.....61BEARING,GARLOCK,12FDU12.....117BEARING,POLYGON,BM5120.....65BEARING,SWING CHASSIS.....43BELLCRANK,ASSEMBLY.....77BELLOWS,MASTER CYLINDER.....121BELLOWS,PRIMARY CYLINDER,JIB.....121

B E L L O W S , S E C O N D A R Y, E L E VAT ECYL......121

BELLOWS,SLAVE CYLINDER.....121BELLOWS,STEER CYLINDER.....121BLOCK,CABLE CLAMP,2/0 DOUBLE...25, 77, 79

BOLT,CARRIAGE,1/4-20 X .75,G2.....75, 119BOLT,CARRIAGE,1/4-20 X 1.00,G2.....71BOOT(BELLOWS),E-STOP,BLACK.....99BOOT, ROCKER JOYSTICK 75565.....101BOOT,CABLE TERM,MED.RED,4/0.....123BOOT,CABLE TERMINAL,LG,RED,2/0.....31BOOT,JOYSTICK.....101BOOT,TOGGLE SWITCH,SHORT*......49–50, 99

BOX,INSTRUCTION STORAGE.....93–94BRACKET, CHARGER CORD AND LED.....41BRACKET, CLAMP, PAINTED.....63BRACKET, RETURN FILTER.....47BRACKET,AIR LINE TO PLAT PAINT.....111BRACKET,CHARGER GAUGEMOUNTING.....39

BRACKET,CONTACTOR MOUNT.....21, 23BRACKET,DISPLAY RETAINER.....99BRACKET,DRIVE SENSOR,ENABLE.....43BRACKET,GROUND CONTROL BOXPNT.....47

BRACKET,HIGH PRESSURE FILTER.....45B R A C K E T , R U B B E RBUMPER,ENGCOVER.....45

BRACKET,WORK LIGHT MOUNT 5/16".....113Brake.....23BRAKE (110356) Z40.....21BRAKE KIT, SWING DRIVE.....43BRUSH COVER -PLATE-(48504)*.....81BRUSH SET 4 EA.....81BULKHEAD FITTING,PLASTIC X 8**.....47BULKHEAD,SWING CHASSIS,LH,PAIN.....45BULKHEAD,SWING,RIGHT,Z45 DC/BE.....47BUMPER, PLASTIC, 1.25 O.D......57, 63, 113, 115

BUMPER,BATTERY BOX & RAILS.....115BUMPER,RUBBER***.....115, 117BUMPER,RUBBER,COVERS.....45BUSHING,1.5ID X 1.75OD X 1.1LG.....19BUSHING,STRAIN RELIEF,.875/.30.....41BUSHING,STRAIN RELIEF,.875/.40.....41BUTTON,PUSH,BLACK W/SEAL***.....99BUTTON,PUSH,RED MUSHROOMHEAD.....49–50, 99

CCABLE ASSY #2 BLACK 5/16.....35, 37CABLE ASSY #2 BLACK 5/16 & 3/8.....35, 37CABLE ASSY #2 BLACK ANDERSON......35, 37

CABLE ASSY #2 RED 5/16.....35, 37CABLE ASSY #2 RED 5/16 & 3/8.....35, 37CABLE ASSY #2 RED ANDERSON.....35, 37CABLE ASSY #4 BLACK.....37CABLE ASSY #4 BLACK 5/16.....35CABLE ASSY #4 RED.....37CABLE ASSY #4 RED 5/16.....35, 37CABLE ASSY, BATT JUMPER, Z40.....37CABLE ASSY, FUSE JUMPER, Z40.....37CABLE TIE,4" BLK,HEAT RESISTNT.....93–94

CABLE TRACK, NP400, 23 LINK.....75CABLE TRACK,PLASTIC,26 LINK*.....73, 75CAP,DUST,45873 HUB KIT.....19CAPACITOR,6 MFD,660VAC-CHARGR*.....39CASE COVER ONLY 18710/18720.....39CHANNEL,CABLE TRK COVER,JIB,PA.....73CHARGER 48V/30A AUTO AC X-LED.....41CHARGER,48V,100-125VAC,60H,25A.....39CHARGER,48V,110/60,12A,EERATNG.....39CHARGER,48V,110VAC,60H,25A.....39CHARGER,48V,200-250VAC,50H,25A.....39CHARGER,48V,200-250VAC,60H,25A.....39CHOCK,CYLINDER (SERVICE TOOL).....11CLAMP, 1.25 INCH TUBE.....125CLAMP, CABLETRACK, BOT, Z40.....75CLAMP, CABLETRACK, TOP, Z40.....75CLAMP, PRI, HOSE/CABLE, Z45/51.....71CLAMP,0.50,#8 X 1/4,RUB CUSH.....93–94CLAMP,0.75,#12 X 1/4,RUB CUSH.....97CLAMP,1.00,#16 X 1/4,RUB CUSH.....123CLAMP,1.25X.5 RUBBER-CUSHION.....115CLAMP,CABLE STRAIN RELIEF.....93–94CLAMP,CABLE,MOTOR CONTROLLER.....21, 23

CLAMP,CABLETRACK,BOT.....73CLAMP,CABLETRACK,TOP.....73CLAMP,HOSE,ALUMINUM.....71CLAMP,HOSE,UHMW.....25CLAMP,JIB BOOM.....77, 79CLAMP,PRIMARY BOOM.....71CLAMPING BLOCK, SECONDARY.....63CLAMPING BLOCK,SECONDARY.....63CLIP,RETAINING,IES CHARGER.....41COIL, 20V, DEUTSCH NO DIODE.......85, 87, 89, 91

COIL, 20V, ZENER DIODE DEUTSCH.....83COIL, 24V, DEUTSCH NO DIODE.....83COLLAR,JOYSTICK,CENTER.....101COMPRESSION MEMBER (BORED)***.....77, 79

CONN RECEPT,FLANGED.....33, 97CONN,520102-12.....105CONN,520102-8-8.....105CONN,520120-12-10.....105CONN,520120-4***.....103, 105, 107CONN,520120-6-4.....107CONN,520120-8***.....105CONN,LONG,520122-6.....107CONN,PLUG 120 AC/15A DOMESTIC.....41CONN,RECEP 12 WAY,GRY FLANGE.......49–50, 97

CONN,RECEP 24 WAY,W/FLANGE.....97CONN,RECEP 48 WAY,4 X 12.....53CONN,RECEP 8 WAY 14-18GA,FL.....50CONN,SQUEEZE,1/2NPT .38-.50,SM.......39, 45, 71

CONN. SQZ,1/2NPT .39-.56 MED......93–94CONNECTING LINK, Z45/25.....63CONNECTOR,BULKHEAD,FEMALE-4.....47CONTACT,N.O.***.....99CONTACT,NC.....49–50CONTACTOR,DRIVE,24V,180A***.....21, 23CONTROL BOX COVER, LH.....115CONTROL BOX COVER, RH.....115CONTROLLER ASSY PCON Z40.....97CONTROLLER ASSY PCON Z40(110990).....97

130 Z-40/23N, Z-40/23N RJ Part No. 119818

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Part Description Index

CONTROLLER ASSY,TCON (110989).....47CONTROLLER ASSY,TCON Z40.....47CONVERTER, DC-DC, 48-26 VOLT**.....25CORD AC IEC320-C19 TO 110US.....41CORD AC IEC320-C19 TO 220EU.....41CORD EURO AC IEC320-C19PIGTAIL.....41CORROSION INHIBITOR,FOAM.....53COUNTERWEIGHT,CAST,554LBS.....27, 29COUNTERWEIGHT,CAST,5600LBS.....57COUPLER, PUMP / MOTOR (36179).....47COVER ASSY W/SYM DECALS,LH.....55COVER ASSY W/SYM DECALS,RH Z40.....57COVER ASSY W/WRD DECALS,LH Z40.....55COVER ASSY W/WRD DECALS,RH Z40.....57COVER, UPPER PIVOT.....63COVER,CABLETRACK TRAY,Z40/45.....75COVER,CENTER SWING CHASSIS,PTD....45C O V E R , D R C H A S S I SFRONT,NON-OSC.....27, 29

COVER,GFCI,WEATHERPROOF.....93–94COVER,LOWER LEVEL ARM,PAINTED.....63COVER,REAR AXLE.....23COVER,REAR AXLE PAINTED.....25COVER,STEERING SENSOR.....19COVER,TANK SIDE,DC/BI.....57COVER,TURNTABLE,LH,DC/BE.....55COVER,UPPER LEVEL ARM,PAINTED.....63COVR W/DECALS,NON-STEER Z45/25.....27, 29

CRIMPER,DEUTSCH,LIGHT DUTY***.....59CUP,PROP ROD,DC/BI.....47CYLINDER,ELEVATE,Z45/25***.....61CYLINDER,EXTEND.....71CYLINDER,JIB.....77, 79CYLINDER,LEVELING.....77, 79CYLINDER,MASTER.....65CYLINDER,PRIM LIFT JIB,Z45.....65CYLINDER,STEER,DOUBLE RODDED**.....19

DDC-DC CONVERTER, RETRO KIT.....25DECAL KIT SYMBOLS Z40.....17DECAL KIT WORDS Z40.....13–14DECAL PLATE W/DECALS, CE ,Z40.....93–94DECAL PLATE W/DECALS,ANSI, Z40.......93–94

DECAL, INSTRUCTION, CONTACTALARM.....125

DECAL, LABEL - CHEVRON RANDO.....13–14DECAL, POWER TO CHARGER, UNIV.....39, 41

DECAL, POWER TO PLATFORM 115V**...13–14, 17

DECAL, POWER TO PLATFORM 230V**...13–14, 17

DECAL, SYMBOL - READ THE MANUAL.....17DECAL,AC INVERTER POWER,115V....13–14DECAL,ARROW BLUE.....13–14, 17DECAL,ARROW YELLOW LRG 9".......13–14, 17

DECAL,BATT CONN DIAGRAM.....13–14D E C A L , C O S M E T I C , G E N I EBOOM,HORZ.....13–14, 17

DECAL,DANGER DO NOT ALTERSWTC.....13–14

DECAL,DANGER,BATTERY SAFETY***....13–14

DECAL,DANGER,ELEC.HAZ.STAY CLR.....17DECAL,DANGER,ELECT HAZARD***....13–14

D E C A L , D A N G E R , E L E C THAZARD,PLUG.....13–14

DECAL,DANGER,GENERAL SAFETY......13–14

DECAL,DANGER,MAX SIDE FRC,667N.....17DECAL,DANGER,SIDE FRC 400N.....17DECAL,DANGER,TILT ALARM.....13–14DECAL,DANGER,TIP-OVER BATTERY.....13–14

DECAL,GENERATOR OPTION.....13–14DECAL,GENIE Z40/23N.....13–14, 17DECAL,GENIE Z40/23NRJ.....13–14, 17DECAL,GROUND CONTROLPANEL,Z40.....13–14, 17

DECAL,INSTR,SIDE FRC/WIND,AUS.....13–14D E C A L , I N S T R U C T, F O O T S W I T C HOPER.....13–14

DECAL,INSTRUCTION,ACTUATOR SWITCHSOCKET.....125

DECAL,LABEL,AIR LINE 110 PSI.....13–14, 17DECAL,LABEL,CLEAR.....13–14, 17DECAL,LABEL,DRIVE ENABLE PATCH.....17DECAL,LABEL,FALL HAZARD***.....17DECAL,LABEL,LIGHTS***.....13–14, 17DECAL,LABEL,LOWER MIDRAIL.....13–14, 17DECAL,LABEL,MANUAL NOT HERE.....13–14DECAL,LABEL,MAX CAPACITY***.....17DECAL,LABEL,OPEN,LATCH.....13–14DECAL,LABEL,PWR TO CHARGR 115V....13–14, 17

DECAL,LABEL,PWR TO CHARGR 230V....13–14, 17

DECAL,LABEL,TIP OVER LMT SWTCH.....17DECAL,LABEL,TIPOVER,BATTERIES.....17DECAL,LABEL,TIPOVER,TILT AL SY.....17DECAL,LABEL,TRANSPORT.....13–14, 17DECAL,LANYARD ANCHORAGE POINT...13–14, 17

DECAL,NOTICE,BATTERY CABLES.....13–14DECAL,NOTICE,CHARGER INSTRUC......13–14

DECAL,NOTICE,MAX LOAD 500 LBS....13–14DECAL,NOTICE,SIDE FRC/WINDANSI.....13–14

DECAL,OP INST.,PLATFORM.....13–14DECAL,OPER INST,DC BOOM GND AU....13–14

DECAL,OPER INST,Z40 PLAT AUS.....13–14DECAL,OPERATING INSTR,GROUND.....13–14

DECAL,SYM-ELEC HAZARD,PLUG.....17DECAL,SYMBOL-BATTERY SAFETY.....17DECAL,SYMBOL-COMP ACCESS.....17DECAL,TIRE SPECS.....13–14DECAL,TRIANGLE,BLUE.....13–14, 17DECAL,TRIANGLE,YELLOW.....13–14, 17DECAL,WARN,CRUSH HAZARD HAND....13–14

DECAL,WARN,CRUSH HAZARD PLAT.....13–14, 17

DECAL,WARN,FALL HAZARD.....13–14DECAL,WARN,IMPROPER OPERATION...13–14

DECAL,WARNING,CRUSHING HAZARD.....17DECAL,WARNING-COMPART ACCESS....13–14

DECAL,WHEEL LOAD.....13–14, 17DOUBLER,BENT,COVER,DC/BI,RH.....57

EE-COIL WASHER,#8,DUAL COIL....85, 87, 89, 91

ELBOW,45D,520320-4.....103ELBOW,90D,520220-4-4.....43, 105, 107ELBOW,90D,520220-4-6***.....105ELBOW,90D,520220-8-12.....105

FFEMALE BULKHEAD CONNECTOR-8.....111FILTER ASSY,HIGH PRESS W/SWITC.....45FILTER,ELEMENT,BETA(5)=1000.....11, 45FITTING,CONN,520120-6.....105, 107FITTING,CONN,520120-6-8***.....105FITTING,ELBOW,90D,520220-6-4.....107FITTING,TEE,BRANCH,520429-4***.....107FIXED CONTACT (FOR 74267).....21, 23FLASHTUBE,STRAIGHT,360DEG,BULB....109FLASHTUBE,U SHAPED,360DEG,BULB...109FLOORING,PLATFORM 46X30,PAINT......93–94

FLOORING,PLATFORM,56X30,PNTD.......93–94

FOOT SWITCH.....93–94FOOTSWITCH HOUSING,PAINTED.....93–94FORMING, HOSE CLAMP RETAINER.....71FORMING,BATTERY BOX LATCH LH.....31FORMING,BATTERY BOX LATCH RH.....31FORMING,BATTERY CONN HANDLE,PT....31FORMING,CLAMP MOUNT PAINTED....93–94FORMING,CLEVIS PROP ROD,DC/BI.....57FORMING,COVER,FUSE BOX.....33FORMING,DRAW LATCH MOUNT.....45FORMING,ENG.COVER SUPPORT,PNTD...55FORMING,FRONT CHARGER MOUNT.....25FORMING,FUSE BOX.....33FORMING,FUSE MOUNT BRACKET...23, 123FORMING,GAS STRUT MOUNT,PNTD**.....55FORMING,HOSE GUIDE PAINTED.....77, 79FORMING,REAR CHARGER MOUNT.....25FORMING,SWING CHASSIS TRAY PTD.....45FORMING,SWING CHASSIS,RH.....47FORMING,WIPER MOUNT.....119From January 2017, this option became astandard installation on all models unless thecustomer specifically request not to have itinstalled.....125

FRONT AXLE ASSY,Z40.....19FUSE ASSY-BOOM CHARGER.....39FUSE BLOCK, ANN & ANL FUSE.......23, 33, 123

FUSE,200 AMP.....11, 23, 33FUSE,50 AMP,VERY FAST ACTING.....123FUSE,500 AMP,VERY FAST ACTING.....11, 33

GGASKET, PUMP / MOTOR (36179).....47GASKET,COVER,GFCI,WEATHERPROOF.93–94

GASKET,DISPLAY GUARD.....99GASKET,FUSE ENCLOSURE.....33GASKET,GROUND CONTROL BOX.....53GASKET,KEYSWITCH,PLASTIC***.....49–50GASKET,PLATFORM CONTROL BOX.....97GATE LATCH CASTING--DRILLED.....115GLAND NUT ASSY,Z40 STEER CYL.....19GREASE,DIELECTRIC 4 OZ**.....11GRIP, CABLE.....125

Part No. 119818 Z-40/23N, Z-40/23N RJ 131

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Part Description Index (continued)

GROUND CONTROL BOX ASSY.....53GROUND CONTROL BOX W/DECAL Z40....50GROUND STRAP,24"LONG.....25GUARD,DISPLAY,POLYCARB.....99G U A R D , F O O T S W I T C H , W / D E C A LSTEEL.....93–94

GUIDE, CABLE.....125

HHARN ASSY, POWER PACK, Z40.....31HARN,PBOX,OPA,PLUS1.....59HARN.CHARGER INTERLOCK Z34.....41HARNESS BASE BOX Z40.....59HARNESS BOOM CONTROL CABLE Z40...59HARNESS FUSE BOX Z40.....59HARNESS JIB MANIFOLD NRJ Z40.....59HARNESS JIB MANIFOLD RJ Z40.....59HARNESS LS OP SEC Z40.....59HARNESS LS PLUNGER LOAD LIMIT.....59HARNESS LS PRIMARY DUAL Z40.....63HARNESS LS PRIMARY PIGTAIL Z40.....59HARNESS MOTOR CTRL LEFT Z40.....59HARNESS MOTOR CTRL RIGHT Z40.....59HARNESS PROGRAM CAN PLUS1.....59HARNESS TURNTABLE TCON Z40.....59HARNESS, KIT,48-24 CONVERTER,.....25HARNESS, MOTOR CTRL LT, Z40.....59HARNESS, MOTOR CTRL RT, Z40.....59HARNESS, OPA2, Z40.....125HARNESS,FUSE BOX,Z40.....59HARNESS,INVERTER.....123HARNESS,LS,D.E. Z45.....43HARNESS,LS,PRIM/EXT.....59HARNESS,PLAT BOX,Z40.....59HARNESS,SPEED DIAL***.....59, 99HARNESS,TILT ALARM,24V,CSA.....59HEATSINK ASSY W/DIODES (23442).....39HINGE CASTING.....115HINGE,.375X.120THK.,SLOTTED.....55, 57HINGE,CONTROL BOX.....115HOLDER, SENSOR.....125HORN,24VDC,SPADE TERMINALS***.....47HOSE ASSY 1/4,STR FEM,PIPETHRE.....43, 47

HOSE ASSY 1/4.STR FEM,STR MALE.....107HOSE ASSY 3/4" 90 DEG STR FEM.....105HOSE ASSY,1/2,90 FEM,STR FEM.....105HOSE ASSY,1/2,STR FEM,STR FEM.....105HOSE ASSY,1/4"90 FEM,STR FEM.....107HOSE ASSY,1/4"STR FEM,STR FEM.....107HOSE ASSY,1/4,90 DEG FEM,STR F.....105HOSE ASSY,1/4,90 FEM,STR FEM.....107HOSE ASSY,1/4,STR FEM,STR FEM......103, 107

HOSE ASSY,1/4,STR FEM,STR MALE.....107HOSE ASSY,1/4,STR FEM.STR FEM.....105HOSE ASSY,1/4.STR FEM,STR FEM*.....107HOSE ASSY,3/8 STR FEM STR FEM.....111HOUR METER,10-80 VOLTS***.....49–50HUB ASSEMBLY MODEL#60-8***.....19

IINSTRN, TRC RETROFIT, STNDRD.....59INSTRUCTIONS,INSTALL (LEVEL SENSORALARM).....59

INSTRUCTIONS-PIPE CRADLE,BOOMS...113INSULATION,48V BATT.BOX LID.....31INVERTER,48VDC,120VAC/60HZ.....123

JJIB BOOM MACHINING.....77, 79JOYSTICK,1 AXIS ROCKER,DEUTSCH.....99, 101

JOYSTICK,2 AXIS,ROCKER,DEUTSCH.....99, 101

JOYSTICK,DUAL AXIS W/STEER.....99, 101JOYSTICK,SINGLE AXIS W/STEER.....99, 101

KKEEPER,LATCH (45363).....55, 57KEY SINGLE***.....49–50KEYSWITCH,3 POS W/KEYS,LOCKING.....50KEYSWITCH,3 POS. W/KEYS***.....49–50KIT, Z40 PBOX LID REPLACEMENT.....99KIT, FOOTSWITCH, Z40 SYM.....93–94KIT, FOOTSWITCH, Z40 WORD.....93–94KIT, TRC RETROFIT, STNDRD.....59KIT, WIPER, Z-40/23N.....119KIT,ASSY,LED,IES CHARGER.....41KIT,CYLINDER BELLOW,Z40.....121KIT,FIELD INSTALL,SWING GATE.....115KIT,LIFT GUARD CONTACT ALARM,4'-5'PLATFORM.....125

KIT,REPAIR,DEUTSCH CONNECTORS*.....59KIT,REPAIR,DEUTSCH PLUG,W/TUBE.....59KIT,SWING GATE W/SPRING.....115KIT,TILT ALARM,DC AND BI-ENERGYMODELS.....59

KIT,UNIV CHRGR UPGRADE,Z40/Z45.....39KIT,Z40 FUNC PUMP REPLACEMENT*.....81KNOB,BLACK PLASTIC,.25 SHAFT.....99KNOB,ROCKER JOYSTICK 75565.....101

LLABEL, PCON SOFTWARE,Z40.....13–14, 17LABEL,DEUTZ STARTER CABLE.....121LABEL,TCON SOFTWARE,Z40.....13–14, 17LATCH,FLEXIBLE.....45, 57LATCH,ROTARY, W/KNOB,LEFT.....31LATCH,ROTARY, W/KNOB,RIGHT.....31LCD DISPLAY ENGAGE4***.....99LENS,AMBER,STROBE,FIREBOLT.....109LEVEL SENSOR,LS60,YL,2.5X4.5.....45LID, PLATFORM CONTROL BOX.....99LID,CONTROL BOX COVER.....115LID-BATTERY BOX W/DECALS Z40.....31LID-BATTERY BOX W/SYMBOLS Z40.....31LIGHT,LED IND. RED 24V NH.....49–50, 99LINK,NYLATRAC KS6-5.4***.....73, 75LOAD SUPPORT WITH BEARINGS.....117LOCK,RECEP 12 WAY, 14-18GA.....53LOCKNUT,ELEC,1/2".....39, 94LOWER LEVELING ARM ASSY Z40.....63LOWER SECONDARY TUBE ASSY Z40.....63LS ROT.HEAD W/O LEVER (ZCE01)....43, 63, 71

LUG BOLT,5/8-18,WHEEL HUB***.....19LUG,WHEEL STUD,5/8-18,W1/4HB**.....21

MMACH,SUPPORT ROTATOR.....79MACHINING, HUB MOUNT, Z40.....23MAGNET, 1/4-20, 15 LB......125MALE PIPE THD,1/4" SER,3/8"X18.....111MANIFOLD KIT, SW DRIVE.....43MANIFOLD,FUNCTION.....83

MANIFOLD,JIB,Z40***.....91MANIFOLD,NON-ROTATING JIB(110355GT).....89

MANIFOLD,ROTATING JIB*** (110354GT)...85MANIFOLD,ROTATING JIB,Z40.....87MANIFOLD,ROTATOR 200 DEG......79MANIFOLD,ROTATOR,180 DEG.***.....77, 79MANIFOLD,TURNTABLE ROTATION***.....43MANUAL BOX W/DECALS***.....93–94MANUAL,AEM SAFETY.....11MANUAL,RESPON,A92.5 BOOM.....11MESH,HALF HEIGHT RH,4'***.....115MESH,HALF HEIGHT,5'***.....115MESH,HALF,SWING GATE***.....115MIDPIVOT,ASSEMBLY Z40.....63MIDPIVOT,ASSEMBLY Z40 (CE).....63MIDRAIL GUIDE ( HOOK ).....93–94MODULE, PLUS+1, CONTACT ALARM.....125MOTOR CONTROLLER,48VAC,3PH.....21, 23MOTOR W/TACH 48VDC,3.5HP.....45, 81MOTOR, 24V (36179).....47MOTOR, DRIVE, AC, INT.BRK, Z40.....23MOTOR,DRIVE,AC 4.3KW W/BRAKE.....21MOUNT,CABLE TIE,SWIVEL,NYLON.....21MOUNT,SWITCH.....117MOUNTING BKT,DC-DC CONVERTER.....25MOUNTING BRACKET,DC CONVERTER....25MOVING CONTACT (FOR PN 74267).....21, 23MPT,CPLR,1/4"SER,3/8"X18.....111

NNUT - PLASTIC,RING FOR ALARMS...49–50, 97

NUT HEX M5-0.8 CLASS 8 ZINC.....99NUT, LP NYLOCK, 3/8-16.....47, 55, 63, 73NUT,1/4-20,8,ZAG.....125NUT,LOCKING-LG.FLANGE,1/4-20.....73NUT,LOCKING-LG.FLANGE,5/16-18....23, 31, 33

NUT,LP NYLOCK,1/4-20.....25, 97, 119NUT,LP NYLOCK,5/16-18.....31NUT,LUG,5/8-18 X 90 DEGREE,Z45.....25NUT,NYLOCK FLG,1/4-20,F,ZAG.....113, 125NUT,NYLOCK FLG,3/8-16,F,ZAG.......75, 113, 125

NUT,NYLOCK,1-8.....27NUT,NYLOCK,1-8,GR8.....79NUT,NYLOCK,1/2-13.....25, 43NUT,NYLOCK,1/4-20.....21, 23, 25, 39, 45, 47, 55, 57, 63, 71, 73, 75, 77, 79, 93–94, 115, 117, 123

NUT,NYLOCK,10-24.....117NUT,NYLOCK,10-32.....23, 25, 39, 43, 45, 49–50, 53, 55, 57, 63, 71, 93–94, 97

NUT,NYLOCK,3/4-10,GRD.8.....77NUT,NYLOCK,3/8-16.....41, 45, 47, 55, 61, 63, 65, 71, 73, 77, 79, 111, 117, 123

NUT,NYLOCK,5/16-18.....93–94NUT,NYLOCK,5/8-11,GR.8.....25NUT,NYLOCK,6-32.....33, 49–50, 97, 125NUT,NYLOCK,8-32.....109NUT,NYLOCK,M20X2.50.....19NUT,RETAINER (96008).....49–50NUT,SERRATED,10-32,ZAG.....125NUT-COIL SHORT.....85, 87, 89, 91NUT-THIN HEAVY HEX, 1/4-20.....31NUTSERT,1/4-20,STEEL CAD PLTD.....53NYLON WASHER,(36179).....47

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OO-RING KIT (ORFS FITTINGS).....11O-RING KIT,FIELD SVC,ALL PROD*.....11O-RING, ROTATOR MANIFOLD.....77, 79O-RING,.188 X 5'OD,BUNA N,70A.....21, 23O-RING,END COVER,4HP/4HB***.....21, 23OPA WIRE ASSY, SMALL.....125OPT, PLAT SPT, LOAD SENSE.....117OPT,AIRLINE TO PLAT,Z40.....111OPTION,EURO TOEBOARD.....113OPTION,HOSTILE ENVIRONMENT.....119ORIFICE DISC,.046",GREEN.....83OUTLET,110V GFCI***.....94

PPAD,REST,1"THICK,W/STUDS*.....55, 63PAD,REST,2"THICK,W/STUDS*.....63PAINT, AEROSOL, TRAFFIC BLACK.....11PAINT,AEROSOL,BRIGHT BLUE***.....11PAINT,AEROSOL,GENIE GRAY***.....11PAINT,WET,GENIE BLUE (1 GL)**.....11PAINT,WET,GENIE GRAY (1 GL)**.....11PAINT,WET,TRAFFIC BLACK (1 GL)**.....11PARKER DIGITAL PRESSURE GAUGE.....11PCB VOLTAGE DIV(BLANK) Z40.....97PIN,0.75DIAX5.75LG,CHAMFER.....117PIN,1.00DIAX3.44LG,2HOLE.....19PIN,1.25 DIA X 3.19 LG, PLATE.....65PIN,1.25DIA.X10.38LG,1HOLE.....77, 79PIN,1.25DIAX12.50LG,2HOLE.....77, 79PIN,1.25DIAX3.37LG,1HOLE.....65PIN,1.25DIAX4.38LG,1HOLE.....77PIN,1.25DIAX6.36LG,2RING.....71, 77, 79PIN,1.25DIAX7.64LG,2RING.....77PIN,1.25DIAX9.38LG,THREADED.....71PIN,1.25DIAX9.63LG,1HOLE.....79PIN,1.50DIAX13.88LG,2HOLE.....61PIN,1.50DIAX7.50LG,1HOLE***.....61PIN,1.5DIA X 3.45LG,1 HOLE.....19PIN,1.75DIAX11.88LG,CHAMFER.....65PIN,1.75DIAX9.25LG,1HOLE.....65PIN,2.00DIAX10.88LG,CHAMFER.....61PIN,2.00DIAX11.38LG,CHAMFER.....61PIN,2.00DIAX12.88LG,CHAMFER***.....61PIN,2.00DIAX24.00LG,CHAMFER***.....61, 65PIN,LOCK,SHORT***.....115PIN,SLAVE CYLINDER.....79PIPE CRADLE ASSY. SERV (ONE)**.....113PLAT RAIL ASSY 4'ANSI/CSA.....93–94PLAT RAIL ASSY, 4' CE.....93–94PLAT RAILING ASSY 5' CE.....93–94PLAT RAILING ASSY,5'ANSI.....93–94PLAT. CONTROL BOX W/DECAL Z40.....97PLAT.ASSY.W/DECAL 4' Z40 ASIA.....93–94PLAT.ASSY.W/DECAL 4' Z40 CE.....93–94PLAT.ASSY.W/DECAL 4'Z40 ANSI.....93–94PLAT.ASSY.W/DECAL 5'Z40 ANSI.....93–94PLAT.ASSY.W/DECAL 5'Z40 ASIA.....93–94PLAT.ASSY.W/DECAL 5'Z40 CE.....93–94PLATE, CABLE AND WIRE COVER.....125PLATE, SENSOR HOLDER.....125PLATE,COVER LATCH BACKING.....57PLATE,DRAW LATCH MOUNT.....57PLATE,FRONT ACCESS PAINTED.....25PLATE,FRONT COVER PAINTED.....45PLATE,REAR AXLE BOLT SPACER.....25PLATE,STEERING LINK,MACHINED**.....19PLATE,SWING LOCK,PAINTED***.....43

PLATE,UK,POWER TO PLAT.....94PLATE,WASHER,FLAT,RETAINING,PT......27, 29

PLATE,WIPER BACKING.....119PLATFORM CONTROL BOX BASEASSY.....97, 99

PLATFORM CONTROL PANEL, LABEL.....13–14, 17

PLATFORM STEP * PAINTED.....93–94PLUG AND CAP KIT-SERVICE,37 **.....11PLUG AND CAP KIT-SERVICE,ORFS*.....11PLUG,3/4 MAGNETIC PIPE SQ.DRV.....47PLUG,BLANKING.....59PLUG,FUSED,250V,13AMP,U.K.**.....41PLUG,NYLON .875 BLACK DOMED.....57PLUG,PWR,UK,16AMP,3PIN,BLK.....41PLUG,SANTOPRENE .5 BLACK DOME.....49–50, 99

POWER UNIT,AUX PUMP 24VDC.....47PRIMARY BOOM, ASSY Z40.....71PROTECTOR,SLEW BOLT.....43PUMP ASSEMBLY (36179).....47PUMP,4CC GEAR,CCW***.....81

RRAILING CATCH CASTING--DRILLED.....115RECEPTACLE,UK,110V.....94Ref Chassis Wire Harness (see figure308.1).....43

Ref: Swing Drive Assy.....43RELAY,24VDC,40/30A,SEALED***.....53RELAY,24VDC,40/30A,SLD W/BRKT*.....125RELAY,CHARGER .TIMER(19531/32).....39RELAY,CHARGER TIMER**.....39REPAIR END BRKT SET,NP400-7***.....75REPAIR LINK END SET (42763)*.....73, 75REPAIR LINK,7 LINKS NP400-7***.....75REPAIR LINK,7 LINKS***.....73, 75REPAIR LINK,NP400-7***.....75REST PAD,SECONDARY.....63RETAINER,GAS SPRING***.....55RETAINER,SPRING,1.21 X .375.....117RETAINING PIN, ASSY.....43RIVET,ALUM,P,.188 X .25.....115RIVET,STEEL,P, .25 X .375.....57, 115ROCKER ASSY.,MAGNETIC 75565.....101ROCKER,RETAINER, 75565.....101ROD END,.250 X 2.75 LG.....117ROD END,.375 X 2.25***.....19, 65ROD END,.375X3.69,ZAG.....19, 65, 71, 77, 79ROD END,.5 X 3.75,ZAG.....61, 65ROD END,20MM,Z40 STEER CYL***.....19ROLLER ARM,LIMIT SWITCH***.....43, 63, 71ROTATOR,JIB,180 DEG,15K.....79ROTATOR,PLAT,Z30/34/Z40.....77, 79

SSCREW PH M5-0.8X20 DIN 7500CE.....99SCREW, HCC, 3/8-16 X 1.50....19, 45, 47, 55, 65, 77, 111

SCREW, HHC, 1-8 X 4, GRID .2.....29SCREW, PHM, #6-32 X .625 ZINC.....101SCREW,BHHS,1/4-20 X .75.....73, 75SCREW,CHARGER COVER,#10 X .5.....39SCREW,FHM,10-32 X .75.....93–94SCREW,FHM,10-32 X 1.....23SCREW,FUSE ASSY,#7 PHMS X .625.....39SCREW,HEATSINK/DIODE ASSY.....39

SCREW,HH TAPETITE THRD8-32X.50.....81SCREW,HHC,1-8 X 3 GRD.5.....57SCREW,HHC,1-8 X 5 GRD.2.....27SCREW,HHC,1-8X12.75,5,ZAG.....79SCREW,HHC,1/2-13 X 1, GR 5.....61, 63SCREW,HHC,1/2-13 X 1.25 GR5.....45, 47, 61SCREW,HHC,1/2-13 X 1.5.....61, 65SCREW,HHC,1/2-13 X 2 GR5.....25, 65SCREW,HHC,1/2-13 X 3.....19SCREW,HHC,1/2-13X1.25,GR8,Y.....79SCREW,HHC,1/4-20 X .625.....115SCREW,HHC,1/4-20 X .75.......25, 31, 47, 49–50, 63, 67, 69, 77, 79, 93–94, 99

SCREW,HHC,1/4-20 X 1.....19, 25, 27, 29, 45, 47, 55, 57, 63, 67, 69, 75, 93–94, 117, 123

SCREW,HHC,1/4-20 X 1.25.....31, 55, 77, 79SCREW,HHC,1/4-20 X 1.5.......21, 23, 25, 77, 79, 123

SCREW,HHC,1/4-20 X 1.75.....25, 63, 71, 93–94

SCREW,HHC,1/4-20 X 2.25.....57, 77, 79, 97, 119

SCREW,HHC,1/4-20 X 2.5.....63SCREW,HHC,1/4-20 X 2.75.....39, 47SCREW,HHC,1/4-20X7.50.....63SCREW,HHC,3/4-10 X 9.5 GR 8 YE.....77SCREW,HHC,3/8-16 X .75.....43, 45, 47SCREW,HHC,3/8-16 X .75,GR 8.....77SCREW,HHC,3/8-16 X 1.....19, 45, 47, 65, 71, 77, 79

SCREW,HHC,3/8-16 X 1.25 GRD 5.....19, 45, 47, 63, 77, 79

SCREW,HHC,3/8-16 X 2.75.....47SCREW,HHC,3/8-16 X 3.....41, 61SCREW,HHC,3/8-16 X 3.25.....73, 117SCREW,HHC,3/8-24 X 1 GR 8 YEL.....81SCREW,HHC,5/16-18 X 1 GR5.....31SCREW,HHC,5/16-18 X 1.25.....31, 93–94SCREW,HHC,5/16-18 X 2.....23SCREW,HHC,5/8-11 X 2.75 GR8 BO.....43SCREW,HHC,5/8-11 X 4.0***.....25SCREW,HHC,5/8-11 X 4.00 GR8 BO.....43SCREW,HHC,5/8-11X4.50GR8 PLAIN.....43SCREW,HHC,M20 X 90 GR.8.8.....19SCREW,HHF,1/4-20X.625,8,ZAG.....113SCREW,HHF,1/4-20X.75,8,ZAG.....125SCREW,HHF,1/4-20X1.5,8,ZAG.....113SCREW,HHF,1/4-20X2.5,8,ZAG.....113SCREW,HHF,10-24X.5.....125SCREW,HHF,3/8-16X1,8,ZAG.....125SCREW,HHF,5/16-18X.75,8,ZAG.....113SCREW,HHTAPTITE THREAD8-32X.38.....81SCREW,PHIL,PHM,10-24X1.5 ZINC.....117SCREW,PHIL,PHM,10-32 X .5,SSTL.....97SCREW,PHIL,PHM,6-32 X 1/4 SS.....53, 97SCREW,PHILLIPS,FHM,10-32X1.00.....123SCREW,PHILLIPS,PHM,10-32 X .38.....21, 23SCREW,PHILLIPS,PHM,10-32 X .5.....33, 49–50, 53

SCREW,PHILLIPS,PHM,10-32 X .75....45, 55, 57, 123

SCREW,PHILLIPS,PHM,10-32 X 2.0.....63, 71SCREW,PHILLIPS,PHM,10-32 X.625.....25SCREW,PHILLIPS,PHM,6-32 X .5.......33, 49–50, 94, 97

SCREW,PHILLIPS,PHM,8-32 X 1.25.....109SCREW,PHILLIPS,PHM,8-32 X.25**.....49–50SCREW,PHILLIPS,PHM,8-32 X.375.....93–94SCREW,PHILLIPS,RHM,10-32 X 1.5.....43

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SCREW,PHPM,10-32X1.25,ZAG.....125SCREW,PHPM,6-32X.875,ZAG.....125SCREW,SHC,1/2-13 X 4.50 ZINC.....43SCREW,SHC,1/4-20 X 1.75.....21, 23SCREW,SHC,5/8-11 X 1.75.....21, 23SCREW,SHC,5/8-11 X 2.75,A574.....43SCREW,SHC,5/8-11 X 4,A574.....43SCREW,SHC,5/8-11 X 4.5,A574.....43SCREW,SHC,M6 X 224 X 30,GR 8.8.....21SCREW,SHM,PHP, #12 X .75.....53SCREW,SHS,1/4-20 X .25 ZINC.....99SCREW,THUMB,A-REG,3/8-16X1,ZAG.....31SCREW,TIMER,#8 PHMS X.375.....39SEAL AND BRG KIT,4.5K ROTATOR.....77, 79SEAL AND BRG KIT,4.5K ROTATOR*........77, 79

SEAL KIT (110362).....19SEAL KIT (110658)***.....71SEAL KIT (39345).....83SEAL KIT (54994).....77, 79SEAL KIT W/SHAFT SEAL,4CC PUMP.....81SEAL KIT, 15K ROTATOR.....79SEAL KIT, 37185 PUMP.....47SEAL KIT, 94217.....77, 79SEAL KIT, SWING DRIVE.....43SEAL KIT, VALVE.....83, 85, 87, 89, 91SEAL KIT,15K ROTATOR.....79SEAL KIT,BOSCH PUMP.....81SEAL KIT,BOSCH PUMP***.....81SEAL KIT,CYL,Z45 (77187&77188).....65SEAL KIT,ELEVATE (88203).....61SEAL KIT,MANIFOLD TO MOTOR.....43SEAL KIT,MASTER & SLAVE CYL.....65SEAL KIT,SHAFT,4CC PUMP.....81SEAL KIT,SWING DRIVE***.....43SEAL KIT,SWING MOTOR***.....43S E A L K I T, W H E E L D R I V E(106148/106445/107712).....21, 23

SEAL KIT,WHEEL DRIVE,4HB***.....21, 23SEAL KIT-FOR PN.44216 & 826779.....83S E A L M A R K E R , C R O S SCHECK,BLUE,TUBE.....11

SEAL, CONNECTOR (DT JOYSTICKS).....101SEAL-GREASE,MODEL 60-8.....19SENSOR KIT, SPEED (110573).....81SENSOR,LEVEL 3 DEG**.....45SENSOR,LEVEL,4.5 DEG.....45SENSOR,STEER ANGLE.....19SERVICE KIT, SECONDARY REST.....63SHIM,WEAR PAD .030.....67, 69SLEEVE,CONNECTOR,DT JOYSTICKS....101SLIDING MIDRAIL KIT,PTD.....93–94SNAP RING,EXTERNAL,1.25,ZAG......71, 77, 79

SNAP RING,WHEEL DRIVE.....21, 23SPACER,NYLON,2.00 X 1.33 X.310.....71SPACER,NYLON,2.01 X 1.28 X.135.....71SPACER-DUAL COIL,#8***.....87SPRING CLIP,1/4-20,.025-.15X.54,ZAG.....23, 25, 27, 29, 63, 93–94

SPRING CLIP,10-24,.025-.125X.468,ZAG...125SPRING CLIP,3/8-16,.05-.20X.73,ZAG.....31SPRING, RETURN (FOR 74267).....21, 23SPRING,COMP,1" OD,232 LB/IN.....117SPRING,COMP,300 OD X .63LG.....19SPRING,JOYSTK CENTR,62390/91.....101SPRING,SHORT PLATFORM GATE.....115SPRING,SWITCH CENTERING,75565.....101SPRING-BRUSH,40844, SCISSORS.....81

STANDOFF, 1/4" PASS THRU, BLK.....53STANDOFF, 3/8" BLACK.....123STANDOFF,6-32 X 1/2L X 1/4 HEX.....97STANDOFF,6-32 X 3/8L X 1/4 HEX.....53STEER SENSOR ACTUATOR,HEX.....19STEER YOKE ASSY,Z40.....19STRAIN RELIEF, 3/4, NPT, GRY.....33STRAINER ASSEMBLY,1.25" NPT***....47, 105STRAP ASSY,29.25LG,W/RUBBER.....47STRAP, CONDUIT HOLDER 60"***.....113STROBE,FIREBOLT,12-80VDC,AMB**.....109STRUT,GAS,200 LB***.....55STUD,POWER 3/8" RED.....123SUBASSY,STEER SENSOR.....19SUPPORT,SENSOR,JOYSTICK.....101SVC KIT,UK RECEPT.REPLACEMENT.....94SWING DRIVE ASSEMBLY.....43SWITCH SHIELD,ROCK JOYSTK75565.....101SWITCH TOGGLE SPDT 3P MOMSHDR.....49–50, 99

SWITCH,CLOGGING INDICATOR.....45SWITCH,LIMIT,W/RLLR ARM NO/NC.....63SWITCH,LIMIT,W/RLLR ARM,NO/NC*.....71SWITCH,LIMIT,W/RLR ARM,NO/NC**.....43SWITCH,ROLLER PLUNGER LIMIT.....117

TT-BOX, 2.75 x 4.5 x 2.0.....93–94TANK BREATHER,NYLON **.....47TANK,HYDRAULIC,8 GALLON,DC/BI.....47TEE,BRANCH,520433-8.....105TIMER (23442)(41896)(36314).....39TIMER(24059,41897,41898,41899).....39TIRE & WHEEL ASSY,FRONT N-M.....25TIRE/WHEEL ASSY,REAR,N-MARK.....25TOEBOARD,ENTRY EUROPEANPNTD**.....113

TOOL TRAY.....115TRANSFORMER,CHARGER36314/41896...39TRANSFORMER,CHARGER36315/41897...39TRIMLOCK,BLACK,5/32".....113TRNSFRMR(36316 &17)(41898 &99).....39TUBE, CABLETRACK ARM, Z40/45.....75TUBE,CABLE TRACK ARM,JIB.....73TUBE,CHASSIS SPACER PAINTED.....27, 29TUBE,PLASTIC .5 NPT X 18".....47TUBE,PROP ROD,12.25"LG,DC/BI.....57TUBE,RD,STL,DOM,.75OD X .375ID.....119

UU-BOLT, FLATTENED, 1.5 X 3/8UNC,ZAG.....113

UPPER LEVELING ARM ASSY Z40.....63UPPER PIVOT ASSEMBLY Z40.....63, 65UPPER SECONDARY ASSEMBLY Z40.....63

VVALVE - COUNTERBALANCE**.....77, 79VALVE BLOCK, SWING DRIVE.....43VALVE RELIEF,2500PSI(88513)**.....83VALVE, CHECK 25 PSI.....83VALVE, CNTRBAL 3500 PSI, ATM VEN.....61VALVE, COMPENSATOR, 80 PSI.....83VALVE,CB.CBBC-LHN@1000***.....83VALVE,CHECK (36179).....47VALVE,CHECK,DUAL PILOT,135 PSI.....83VALVE,CHECK,GS68 (SIZE8 8).....83VALVE,CHK,#8PORT-#8MALEORFS.....105

VALVE,CNTERBAL,CBBB-LHN@3000**....77, 79

VALVE,COUNTERBALANCE.....71, 77, 79VALVE,COUNTERBALANCE,1000 ATM.....71VALVE,COUNTERBALANCE,3800 PSI.....65VALVE,NEEDLE,FINE ADJUSTMENT**.....83VALVE,PROP,3 POS,4-WAY***.......83, 85, 87, 89, 91

VALVE,PROPORTIONAL 3 POS 4 WY.....83VALVE,PROPORTIONAL 3 POS 4 WY*.....83, 87, 91

VALVE,PROPORTIONAL RELIEF.....83VALVE,RELIEF 2100 PSI.....83VALVE,SHUTTLE.....83VALVE,SOLENOID 3 POS.4 WAY***.....83

WWASHER 1.27ID X1.88OD X.062.....79WASHER,FENDER,.25 X 1.25 X.062.....55, 57WASHER,FLAT, M5 YELLOW ZINC.....21, 23WASHER,FLAT,.5 HARDENED.....19, 63, 79WASHER,FLAT,.625 HARDENED........21, 23, 25, 43

WASHER,FLAT,.75 HARDENED.....19, 77, 111WASHER,FLAT,1.000,HARDENED.....79WASHER,FLAT,1.063 X 2 X .134.....27WASHER,FLAT,1.56 X 2.5 X .061.....19WASHER,FLAT,2.01 X 3.5 X .06.....65WASHER,FLAT,313, HARDENED.....77, 93–94WASHER,FLAT,M6 PLTD......21WASHER,FLAT,MS,#10,Y.........25, 33, 39, 43, 45, 55, 57, 117, 123

WASHER,FLAT,MS,#8,Y.....109, 123WASHER,FLAT,USS,1",Y.....57WASHER,FLAT,USS,1/2",Y.....25, 43, 45, 47WASHER,FLAT,USS,1/4"Y.......19, 21, 23, 25, 27, 29, 39, 45, 47, 49–50, 55, 57, 63, 67, 71, 75, 77, 79, 93–94, 97, 99, 115, 119, 123

WASHER,FLAT,USS,3/8",Y......41, 45, 47, 55, 71, 111, 117

WASHER,FLAT,USS,5/16",Y.....45, 47, 55, 63, 73

WASHER,LOCK,#10 PLTD.....21, 23WASHER,LOCK,#10, CHARGER FUSE.....39WASHER,LOCK,.25.....19, 23, 25, 31, 69, 77, 79, 119

WASHER,LOCK,.375.....19, 43, 45, 47, 65, 81WASHER,LOCK,0.5".....19, 65WASHER,LOCK,1".....57, 79WASHER,LOCK,M6.....21WASHER,SHIM .0151 THK......117WASHER,SHIM,1.27 X 2.13 X .062.....65, 71, 77, 79

WASHER,THRUST,.75 X 1.38X.13.....31WASHER,THRUST,1.5 X 3.5 X .187.....19WASHER/BULKHEAD***.....47WEAR PAD, MID-PIVOT.....63WEAR PAD,4.88 X 1.5 X .5.....47WEAR PAD,4X2X.5 W/INSERT***.....31WEAR PAD,EXT BOOM***.....67, 69WEAR PAD,EXTENSION CYLINDER.....71WEARPAD, LS, EXT. BOOM.....67, 69WELDMENT, BOOM REST.....63WELDMENT, EXT. BOOM.....71WELDMENT, EXT. BOOM, Z40.....71WELDMENT, LEFT OPA, SMALL.....125WELDMENT, PIPE CRADLE.....113WELDMENT, RIGHT OPA, SMALL.....125WELDMENT,PIPE CRADLE MOUNT.....113

134 Z-40/23N, Z-40/23N RJ Part No. 119818

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WELDMENT,PLATFORM 46X30.....93–94WELDMENT,PLATFORM 56X30.....93–94WELDMENT,PLATFORM SUPPORT.....117WELDMENT,PLATFORM SUPPORT***.....77, 93–94

WELDMENT,REAR AXLE.....21WELDMENT,ROTATOR SUPPORT.....117WELDMENT,SWING GATE,ALUMINUM.....115WHEEL DRIVE. Z-40***.....21, 23WIPER,PRIMARY BOOM.....119WIRE CABLE,12/3 CON.TPE JKT....59, 93–94WIRE CABLE,16/2 SJO,BULK.....63, 71WIRE CABLE,16/4 CON.TPE JKT.....93–94WIRE LOOM,1.88 DIA......77WIRE LOOM,3/8 NYLON,HI TEMP.....123WIRE LOOM,3/8 POLY SLIT.....93–94WLDMNT,CABLE TRACK TRAY,JIB.....73WLDMNT,CABLETRACK TRAY,Z40/45J.....75WORKLIGHT OPTION 48V.....113WORKLIGHT,48 VOLT.....113

ZZERK,GREASE,1/8 NPT.....47

—— FUSES —.....11— GENERAL SERVICE PARTS —.....11— HYD FILTERS —.....11— MANUALS —.....11

Part No. 119818 Z-40/23N, Z-40/23N RJ 135

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136 Z-40/23N, Z-40/23N RJ Part No. 119818

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Fitting Cross References

Part No. 119818 Z-40/23N, Z-40/23N RJ 137

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Fitting Cross References (Continued)

138 Z-40/23N, Z-40/23N RJ Part No. 119818

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Part No. 119818 Z-40/23N, Z-40/23N RJ 139

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140 Z-40/23N, Z-40/23N RJ Part No. 119818

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Part No. 119818 Z-40/23N, Z-40/23N RJ 141

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142 Z-40/23N, Z-40/23N RJ Part No. 119818

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Parts M

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Z-40/23N

RJ

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40N16-3178

from S

N Z

40N16-3179 to Z

40N16-3999

Part No.119818

Rev D7

Documents

Z-40/23N - Manuals - Geniemanuals.gogenielift.com/Parts And Service Manuals/data/Parts/Z... · a — general service parts ... 39 114130gt label,tcon software,z40.....1 ... z-40/23n