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© by ZIMM Austria 2010 2 Screw Jack Z-2 Z-2 Product features Corrosion protection Plane surface, easy to clean Stainless spindle optional Gearbox sealed Grease lubrication, NSF H1 registered High performance: hardened and ground worm shaft Bevel gearboxes are easy to install Standard flange is suitable for screw jacks and bevel gearboxes Stainless shaft, stainless bearing is standard Patents pending for or registered for a range of functions and components! P A T E N T P E N D I N G zum Patent angemeldet

Z-2 Screw Jack - TEA Machine Components Z2 Data.pdfZ-2 Screw Jack Z-2 Product features Corrosion protection Plane surface, easy to clean Stainless spindle optional Gearbox sealed Grease

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Page 1: Z-2 Screw Jack - TEA Machine Components Z2 Data.pdfZ-2 Screw Jack Z-2 Product features Corrosion protection Plane surface, easy to clean Stainless spindle optional Gearbox sealed Grease

© by ZIMM Austria 20102

Screw JackZ-2

Z-2 Product features

Corrosion protection

Plane surface, easy to clean Stainless spindle

optional

Gearbox sealed

Grease lubrication, NSF H1 registered

High performance:hardened and

ground worm shaft

Bevel gearboxes areeasy to install

Standard flange issuitable for screwjacks and bevel

gearboxes

Stainless shaft,stainless bearing

is standard

Patents pending for or registered for a rangeof functions and components!

PA

TENT

P E N D I NG

zum Patent

angemeldet

Page 2: Z-2 Screw Jack - TEA Machine Components Z2 Data.pdfZ-2 Screw Jack Z-2 Product features Corrosion protection Plane surface, easy to clean Stainless spindle optional Gearbox sealed Grease

© by ZIMM Austria 20103

System LogicZ-2

S version(standing spindle)

R version(rotating spindle)

Patents pending for or registered for a rangeof functions and components!

PA

TENT

P E N D I NG

zum Patent

angemeldet

Page 3: Z-2 Screw Jack - TEA Machine Components Z2 Data.pdfZ-2 Screw Jack Z-2 Product features Corrosion protection Plane surface, easy to clean Stainless spindle optional Gearbox sealed Grease

Examples

© by ZIMM Austria 20104

Z-2

1

2

3

5

4

6

7

8

9

10

11

12

13

Page 4: Z-2 Screw Jack - TEA Machine Components Z2 Data.pdfZ-2 Screw Jack Z-2 Product features Corrosion protection Plane surface, easy to clean Stainless spindle optional Gearbox sealed Grease

© by ZIMM Austria 20105

Standing Spindle 2.5 kNZ-2-S

Standard option:Trapezoid thread Tr

KGT:% ED1.1 to2.5 higher

Trapezoid threadTr 16x4

Duty cycle, thermal limit, for S+R

% ED/10 min at 20°C

47+stroke 62+stroke 117+stroke 139+stroke

*Hinged bearing plate KAR, assembled on side F (below).1)See Table "Fitting heights" below for bellows.

Without escape/rotation

protection

Escape/rotationprotection

without limitswitch set ESSET

Escape/rotationprotection withESSET and KAR*

Escape/rotation protectionwith limit switch set

ESSET

2)Protective tube length SRO with Tr 16x4 spindle

500 rpm1000 rpm

1500 rpm

1800 rpm

3000 rpm

2.5

2.0

1.5

1.0

0.5

0

[kN]

10 20 30 40 50 60 70 80 90 100

This grid provides approx.figures under standardindustrial conditions (ambient temperature etc.) andregular maintenance(lubrication etc.). The maximum input torques for optimum service life are shown onthe right.

26H7/2 deep

SRO

Leng

th

Fitt

ing

heig

ht Y

Spin

dle

leng

th

Ove

rall

heig

ht

Breakthrough forprotective tube SRO,square 43x27 orround Ø 44

2)

1)

1)

Y96116

Y120157

Y123160

All dimensions in mm

Bellows FB

Standardspindle end*

Fixing flange BF

Forked headGK*

Rod endKGK*

Fitting heights for 0-stroke with Tr 16x4 spindle

Y80117

without FBZ-2-FB-182

*with bellows connecting ring Z-2-FBR

M6/10 deep (8x)

kN

Page 5: Z-2 Screw Jack - TEA Machine Components Z2 Data.pdfZ-2 Screw Jack Z-2 Product features Corrosion protection Plane surface, easy to clean Stainless spindle optional Gearbox sealed Grease

Spin

dle

leng

th

Fitt

ing

heig

ht Y

+str

oke

Effe

ctiv

e le

ngth

Min

us n

ut=s

trok

e

26H7/2 deep

M6/10 deep (8x)

1)1)

1)

© by ZIMM Austria 20106

Rotating Spindle 2.5 kNZ-2-R

Standard options:Trapezoid thread Tr

Ball screwKGT

Max. compression / tensile force, static - 2.5 kN (250 kg) Max. compression / tensile force, dynamic - see diagram on the left pageNominal speed - 1500 rpmMax. drive shaft speed - 3000 rpm (load and cycle dependent)Spindle dimension, standard - Tr 16x42)

Gear reduction - 4:1 (N) 16:1 (L)Housing material - aluminium, hard-anodizedDrive shaft - stainlessWorm toothing - steel, case-hardened, groundWeight of screw jack - 0.6 kgWeight of spindle/m - 1.21 kgGearbox lubrication - Grease, Obeen UF-2, NSF H1Spindle lubrication - Grease, Obeen UF-2, NSF H1Gearbox operating temperature - max. 80°C, higher on requestMass moment of inertia - N: 0.081 kg cm2

- L: 0.037 kg cm2

Input torque (at 1500 rpm) - max. 1.4 Nm (N), max. 0.5 Nm (L)Drive-through torque - max. 9 Nm

Technical data series Z-2-S / Z-2-R

Stroke per drive shaft rotation5)Version

Z-2-SN

Z-2-SL

Z-2-RN

Z-2-RL

Normal

Low

Normal

Low

1.00 mm

0.25 mm

1.00 mm

0.25 mm

Type Speed Standardspindle2)

Standing

spindleTr 16x4

Rotating

spindleTr 16x4

i

4:1

16:1

4:1

16:1

Standard ratios

Duplex nutwith SIFA

Duplex nutDM

Flange nutFM/FM-K

Y 132 mm 142 mm 167 mm1)For bellows or spiral spring extension – See Sections 2 + 7 in the Engineering Catalogue Innovations 2008

Fitting height Z-2-R- for 0-stroke with Tr spindle

Drive torque MG (Nm) - F (kN) x 0.523)5) + ML (N-Normal)

- F (kN) x 0.153)5) + ML (L-Low)Breakaway torque - drive torque MG x 1.5

Idling torque 4) ML (Nm) - 0.08 (N-Normal)

- 0.06 (L-Low)

Between gearbox and nut or nut and end of threads provide for a safety distance of (minimum) 10 mm *(KGT 16x5 - 15 mm, KGT 16x10 - 25 mm)!See in the Engineering Catalogue Innovations 2008 – Section 2 for the Checklist.

Important information1) - For bellows extension: See Sections 2 + 7 in the Engineering Catalogue Innovations 20082) - Tr 16x4 is standard, others available: 2-pitch, INOX, left-handed,

stronger spindle Tr 18x4 (only for R version), KGT 16x5 /16x10 (only R)3) - Factor includes efficiency, ratio and 30% safety4) - Can be higher when new5) - For 4 mm spindle pitch

Safety nutSIFA

KGT16x10*

KGT16x5*

150 183

Page 6: Z-2 Screw Jack - TEA Machine Components Z2 Data.pdfZ-2 Screw Jack Z-2 Product features Corrosion protection Plane surface, easy to clean Stainless spindle optional Gearbox sealed Grease

© by ZIMM Austria 20107

Bevel Gearbox

KSZ-2 Bevel Gearbox

Insert-shaft T (long)KSZ-2-STW-T

Insert-shaft L (short)KSZ-2-STW-L

Simple plug-mounting

Order name: KSZ-2Ratio 1:1Toothing spiral-toothedNominal speed 1500 rpmmax. speed 3000 rpmNominal torque 3 Nmmax. torque 4.2 NmDuty cycle till 40%Lubricant Fluid greaseWeight 0.45 kgHousing material aluminium,

hard-anodizedShaft material stainless steel

Material: stainless steel

Material: stainless steel

Spiral-toothedHigh torques and quiet operation by spiral-toothing.

Shaft mounted gearboxThe KSZ-2 has a through going quill shaft. So it can be installed easily on the Z-2gearbox.

Insert-shaftBy mounting of a insert-shaft the KSZ-2 can be used as a general bevel gear.

KSZ-2

Order name for screws:2 pcs. screws DIN 912 M5x55, A4

Page 7: Z-2 Screw Jack - TEA Machine Components Z2 Data.pdfZ-2 Screw Jack Z-2 Product features Corrosion protection Plane surface, easy to clean Stainless spindle optional Gearbox sealed Grease

© by ZIMM Austria 20108

Motor Flange

Z-2 Motor flange

Z-2 Motor flange (also suitable for screw jacks and for bevel gearboxes)

*Z-2-MF-49-51 suitable for screw jacks Z-2, for bevel gearboxes KSZ-2 available on request.**The screws are delivery for different mounting alternative.

AC and DC motors and encoders on request

Possibilities for mounting motor flanges

Z-2

Material:aluminium, hard-anodized

Delivery incl. screws**

Motortype

Ø5356 B14C63 B14B71 B14C

2 pcs. screws gearbox-side DIN 912

(depending on mounting)**

M5x55, M5x70M5x55, M5x70M5x55, M5x70, M5x45M5x55, M5x70

4 pcs. screwsmotor-sideDIN 912

incl. spring ringsM4x30M5x20M6x25M6x20

a

51515666

Øb

4980120105

c

–91515

Ød

4.35.56.66.6

Øe

25508070

Øf

366510085

kg

0.190.220.550.45

CouplingOrder No.

KUZ-09KUZ-09KUZ-14KUZ-14

Couplingbore Ø

Gearbox Motor9 69 99 119 14

Motor flangeOrder No.

Z-2-MF-49-51*Z-2-MF-80-51Z-2-MF-80-41+P-120-15Z-2-MF-80-51+P-105-15

Page 8: Z-2 Screw Jack - TEA Machine Components Z2 Data.pdfZ-2 Screw Jack Z-2 Product features Corrosion protection Plane surface, easy to clean Stainless spindle optional Gearbox sealed Grease

Fixing flange Z-2-BF

Forked head Z-2-GK

Rod end Z-2-KGK

Material: aluminium, hard-anodized

Limit switch set ESSET(only possible with rotation protection VS)

Trapezoid thread spindle Z-2-S-Tr

DIN 103, Quality 7eMaterial: C35 (Option 1.4404)

Material: steel, galvanized (INOX on request)incl. bolt and split pin

Maintenance-free, Material: steel, galvanized,PTFE (INOX on request)

See Engineering Catalogue Innovations2008 (Section 7)

Opposed bearing plate Z-2-GLP

Duplex nut Z-2-DM

Flange nut Z-2-FM / Z-2-FM-K

Material: aluminium, hard-anodizedstainless bearing

KGT nut 16x5/16x10

Trapezoid thread spindle Z-2-R-Tr

DIN 103, Quality 7eMaterial: C35 (Option 1.4404)

with hole circle Ø 38 / bore Ø 6,6 on request

DIN 103, 7H, Mat.: 2.1090.01 (RG 7)

Z-2-FMDIN 103, 7HMat.: 2.1090.01 (RG 7)

Z-2-FM-Klike DIN 103 Mat.: heavy-duty polymer

Material: 1.7131

Safety nut SIFA on request

Driving flange TRMFL -see catalogue 2008

© by ZIMM Austria 20109

ORDER AT ONCE! Castrol Obeen UF-2Cartridge 0.4 kgLubrication grease for Z-2 gearboxand spindle, NSF H1 registered

System Components – S/R versionZ-2

Page 9: Z-2 Screw Jack - TEA Machine Components Z2 Data.pdfZ-2 Screw Jack Z-2 Product features Corrosion protection Plane surface, easy to clean Stainless spindle optional Gearbox sealed Grease

Pivot bearing plate Z-2-KAR

Handwheel HR-80-9-N

Material: aluminium, hard-anodized

Connecting shaft VWZ-30

Fixing strip Z-2-BFL

suitable for Z-2 and KSZ-2Material: stainless steel

Order example: KUZ-14-9/11 (Bores)

Material: aluminiumOrder example: VWZ-30-LA 400-9/9

Pivot bracket Z-2-LB(Z-5/10-LB with abbreviated bolt)

Protective cap Z-2-SK

Coupling KUZ-KK-16

Material: aluminium, stainless bolt

Bellow Z-2-FB-182

- max. stroke length 182 mm- stroke length from 183 mm till 364 mm 2 FB

with connecting ring (ZD 98 mm, AZ 462 mm)Material: NBR

incl. screwsMaterial: aluminium, hard-anodized

Material: aluminiumOrder example: KUZ-KK-16-9/9 (Bores)

Escape protection, Z-2-ASRotation protection, Z-2-VS

Material: aluminium (AS), POM (VS)Bo

resLe

ngth

mm

+

AZ=expansion 220 mmZD=contraction 38 mm

Attention at motorflange Z-2-MF-80-41:the pivot bracket isonly suitable on side A+C

with keyway and set screwMaterial: aluminium

Mat.: steel (KUZ-14) Mat.: alu (KUZ-09)

© by ZIMM Austria 201010

System Components – S and R versionZ-2

Coupling KUZ-14 / KUZ-09

Page 10: Z-2 Screw Jack - TEA Machine Components Z2 Data.pdfZ-2 Screw Jack Z-2 Product features Corrosion protection Plane surface, easy to clean Stainless spindle optional Gearbox sealed Grease

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Thank you for viewing product information for TEA's 2010 range of engineeringcomponents. Now, please contact us for any further information, prices and delivery. Our contact details are: T.E.A. Transmissions Pty Ltd Tahiti Road Tiaro Qld. 4650 Australia Ph: +61 (0) 7 4129 2533 Fax: +61 (0) 7 4129 2437 Web: www.tea.net.au Email: [email protected] You are assured of prompt and efficient service at all times.