YS-FL-5545B Semi-automatic Shrink Wrapper

(pneumatic)

Use, Maintenance and Spare Parts Handbook

1

The machine can only be operated by trained and authorizedpersonnel.

Daily safety instructions:

Please refer to the following information if you need to operate or maintain the machine.

Before operation

Read the manual and get prepared. Check all the parts of the machine. If any broken, replace it with a new one (an

original part is recommended). Make sure that no tools or other items are on the machine and keep it clean. Read operation and maintenance instructions carefully. Read the explanatory phases and important identification about machine application

carefully.

During operation

Do not wear loose-fitting clothes in case that they get entangled into the machine. Do not carry out maintenance operation barefoot. Do not operate the machine with wet hands to avoid electrocution. Do not put hands or other objects inside the working area. Do not package the machine with a carton, as it is beyond the load-bearing scope of

the carton.

After operation

Please turn the power main switch to OFF to stop the whole machine.

2

The machine can only be operated by trained and authorizedpersonnel.

Service and safety regulations

Please keep the service contents. Do not conduct settings or add lubricants while the machine is in operation. Please cut off the power supply before opening the cover board. Do not install any additional parts unauthorized by our company. Please use the original parts.

Useful hints

Please use a suitable power supply system. Do not tear off or cover the type specifications on the machine. Please use the manual if necessary.

3

The machine can only be operated by trained and authorizedpersonnel.

ATTENTION!

For the proper operation of the machine, please keep the machine and its parts clean, andregularly lubricate the parts needing lubrication and maintain the electrical equipment.

4

The machine can only be operated by trained and authorizedpersonnel.

Analysis of other potential risks

Pay attention to the high-temperature heating of the machine.

5

CONTENTS

PART 1 SAFETY INFORMATION...................................................................................................... 6

PART 2 PACKAGING, TRANSPORT AND INSTALLATION..........................................................8

PART 3 MACHINE TECHNICAL FEATURES AND DESCRIPTION............................................ 9

PART 4 MACHINE NAMEPLATE AND WARNING SIGNS......................................................... 10

PART 5 MACHINE BASIC PARAMETERS AND COMPONENTS............................................. 11

5.1 Basic machine parameters................................................................................................. 11

5.2 Parameters of to-be-wrapped objects:..............................................................................11

5.3 Machine overall dimensions...............................................................................................12

5.4 Machine constituent parts...................................................................................................12

PART 6 MACHINE CONTROL PANEL............................................................................................13

PART 7 POWER SUPPLY CONNECTING, AND LIGHTING......................................................14

PART 8 FILM INSTALLATION AND THREADING........................................................................ 15

PART 9 MACHINE MAINTENANCE................................................................................................17

PART 10 COMMON FAULTS AND TROUBLESHOOTING...........................................................18

PART 11 LIST OF WEAR PARTS...................................................................................................... 19

PART 12 MAIN PARTS DIAGRAMS AND DETAILED LISTS........................................................21

12.1 Machine frame...................................................................................................................... 22

12.2 Belt conveyor........................................................................................................................ 24

12.3 Cutter mechanism................................................................................................................26

12.4 Film holder mechanism.......................................................................................................28

PART 13 ELECTRICAL WIRING AND SCHEMATIC DIAGRAMS............................................... 30

6

PART 1 SAFETY INFORMATION

Before operating the machine, please read the following information carefully and payspecial attention to the contents marked with “!”.

! Power supply must be grounded and has fuse thermal protection.! Environmental relative humidity must be within 55%.! Please contact our technical personnel or authorized dealer when a problem

occurs, do not interfere directly. We refuse to undertake the compensationresponsibility of personnel or property loss caused by direct interference ofbuyer.

! Please confirm the main switch in “OFF” position and the plug isn’t plugged inthe outlet.

! Please do not turn on the control panel at will.! Please press the emergency stop button immediately if an abnormal casehappens during operation.

! Please do not operate the machine in the open air or in the environment that canbe affected by such factors as water vapor, corrosive gases, abrasive dust, or inthe environment with the danger of fire or explosion, or in the environmentneeding fire prevention items in any case.

The noise should be under 75dB (A) in the operating environment.Please keep the user manual properly so that you can refer to it at any time in order to

guarantee correct operation.

! Qualification for operating personnel

Only the personnel meeting the following qualifications are allowed to operate thismachine:

Qualified machine operating personnelQualified mechanical maintenance personnelQualified electrical maintenance personnel

A. Machine operating personnel

Only qualified operating personnel who have received training can operate themachine when it is running. The qualification includes knowing the main switch andemergency stop button, and all other control buttons and instruments, being able toreplace plastic film accurately and quickly, and to adjust, start, stop and reset the machineaccording to the sizes of different products.

7

B. Mechanical maintenance personnel

An eligible mechanical technician shall be able to operate the machine like a machineoperator. On condition that a mechanical part needs adjustment, maintenance or repair,he shall also be able to operate the machine without protective equipment, but he is noteligible to operate the electrical system.

C. Electrical maintenance personnel

An eligible electrical technician shall be able to operate the machine like a machineoperator. On condition that an electrical part needs adjustment, maintenance or repair, heshall also be able to operate the machine without protective equipment.

8

PART 2 PACKAGING, TRANSPORT AND INSTALLATION

1) The YS-FL-5545B semi-automatic shrink wrapper is wrapped with stretch film,packed in a wooden case, with the bottom of the machine fastened to the wooden pallet at thebottom of the wooden case with ropes.

The machine cannot bear great impact, as it is wrapped only with stretch film, so take carewhen removing the packaging materials.

In the wooden case, there is:a. One machine;b. One set of accessories; andc. One user manual.

2) After opening the wooden box, remove the stretch film on the machine and all otherpackaging materials.

3) Remove the ropes securing the machine to the wooden pallet, and transport themachine from the pallet to the ground with a forklift or Pallet Jack.

4) Transport the machine to its work site, and in order to ensure ease of operation, keepit a certain distance from other machines or walls.

L

5) Adjust the feet cups of the machine, making it in a horizontal state on the ground.

9

PART 3 MACHINE TECHNICAL FEATURES AND DESCRIPTION

This machine can wrap a variety of products, such as food, using films through sealingand cutting, but food package sizes should be within a given size.

It can be used alone or with other machines on an assembly line. It can be used with ashrink tunnel, which shall be installed at the exit of the back belt, i.e. on the left of themachine.

Products prohibited to be wrapped: unconsolidated granular products wet products liquid and gelatinous products not wrapped in packaging bags Highly flammable products Explosive products Steam sol cans with gas under pressure, etc. Anything that may cause damages to the machine or the health of operators, such as

acid and corrosive substances, and salt, etc.

When it is used for food packaging, the films used must be of food grade and can havedirect contact with food without any harm.

10

PART 4 MACHINE NAMEPLATE AND WARNING SIGNS

The production of the machine is in line with the EC Machines Directive EEC 98/37, theLow Voltage Directive (DBT) EEC 73/23 and its succeeding amendments, the ElectromagneticCompatibility (EMC) EEC 89/336 and its succeeding amendments. All parts of the machine arein line with these directives, and the CE sign confirms its consistency.

Transportation Speed: meter/minNet Weight: kg

Model: Rated Voltage: VAC P/N/PE

Serial Number:

Frequency: Hz Rated Power: kW

Manufacture date:

YS-FL-5545B

50/60

100 0-25

1.0

1220

The following warning signs cannot be taken off or covered by other items. If they areillegible, you can ask the manufacturer for new ones.

Beware of mechanical injuries: It is in the position where it is prone to cause mechanicalentanglement, rolling and grinding, shearing.

Beware of hand injuries: It is in the position where it is easy to cause hand injuries.

.

Beware of scalds: It is in the heat emitting or heating parts of the machine where hightemperature is generated

Beware of electric shock: It is on the electrical equipment and wiring with the possibilityof a shock hazard.

11

PART 5 MACHINE BASIC PARAMETERS AND COMPONENTS

5.1 Basic machine parameters

Item YS-FL-5545B

Power supply 1P, AC220V, 50Hz/60Hz, 1.0kW

Air supply 0.6-0.8MPa

Machine size (L × W × H) L1600mm×W680mm×H1025mm (customizable)

Worktable height 800mm (customizable)

Sealing size L550mm×W450mm

Delivery speed 0-25 m/min (adjustable)

Film typeSingle-layer foldable POF film

Thickness: 0.015mm - 0.019mm

Max. film reel diameter Φ250mm

Max. film reel width 530mm

Machine weight 100kg

Noise emission ≤71dB(A)

Environmental conditions Relative humidity≤90%, temperature 0℃-40℃

5.2 Parameters of to-be-wrapped objects:

12

Max. package size: A+C＜500mm, B+C＜400mm, where C＜150mm;Film reel size: (D×E×F) 530mm × 250mm × 75mm

5.3 Machine overall dimensions

5.4 Machine constituent parts

13

1. Machine frame 2. Belt conveyor3. Cutter mechanism 4. Control panel5. Film holder mechanism 6. Foot cup7. Caster

PART 6 MACHINE CONTROL PANEL

1. POWER: main power switch, turn it to "ON" to turn on the power, and "OFF" toturn off the power;

2. SEALING TIME: a time relay, used to set the cutter heating time. If the filmcutting time is set too short, the film will not be cut off; if too long, the cutter andthe PTFE (Teflon) tape are easy to be damaged. So, the time is usually set to be0.5-1.5s.

3. FEEDING LENGTH: a time relay, used to set the conveyor belt delivery time,which can be set according to the size of the products.

1 2 3

14

PART 7 POWER SUPPLY CONNECTING, AND LIGHTING

Users are responsible for providing an electrical distribution system (control panel, socket,grounding wire system, etc.) in line with the current regulations, especially it is advisable to usea differential switch with a current intervention limit of 0.03A. Power supply must fit themachine and comply with the set limits in corresponding standards. CEI-EN 60204-1 Standardis applicable to YS-FL-5545B machines, so the power supply must have a maximum of 10%more than the voltage, a maximum of 1% in sustained way and a maximum of 2% more thanthe frequency in a short time. This system must have a differential automatic magnetic switch,and a grounding system ensuring the minimum parameter according to the standard, and itmust comply with the local law requirements of the nations where the machine is installed.Before connecting it to power supply, confirm that the main power supply is in line with theinformation on the nameplate, and make sure the main switch is in “OFF” position.

Do not use the extension wire or temporary cable for a mobile circuit. If necessary, ask thetrained or qualified personnel to do that.

Lighting

Indoor lighting must be able to eliminate dark areas always and guarantee the operation inthe greatest safety when cleaning, using, repairing, etc.

15

PART 8 FILM INSTALLATION AND THREADING

1. Put a roll of suitable film between the film rollers of the film holder (making the opening sideof the L-shaped film face the operator) according to the size of packages, and adjust theposition of the two support rods to fix the film roll.

! The dotted line in the figure is for another type of film roll.

2. Thread the film between the two opened roller pin shafts.

! Be careful not to be stabbed by the pin on the pin roller when threading the film throughthe gap between the pin roller and the roller.

3. Make the film into two layers and then thread it through the film spread plate.

4. Adjust the product to the center of the cutter and the film folding surface (the film spreadplate can move back and forth).

16

5. Pull the film to the sealing area, for the first sealing and cutting.

6. Place the product between the upper and lower layers of the film on the worktable, spreadthe film at the left side of the product in the sealing and cutting area. When cutting the film,the cutter shall be kept a distance of 1/2 product height away from the product, to ensurethat the packaged product have enough film for shrink packaging.

7. Depress the cutter holder, and the machine begins to work.

8. After the sealing and cutting are completed, the cutter holder automatically lifts, and theconveyor belt works, delivering the product to the shrink packaging system.

17

PART 9 MACHINE MAINTENANCE

The packaging material used for the machine is film, so it is possible that the film sticks tothe cutting blade resulting in the cutter’s failure to function well. In order to keep the blade in agood condition, it is suggested that the film residue left on the blade should be wiped off withsoft cloth after every shift of work (at least once every day). Note: It is better to wipe the bladeimmediately after turning off the power supply, at least when the blade is still somewhat hot, forthat can avoid damages to the Teflon.

CAUTION!! Before operating the machine, make sure the power supply switch is in the position

“OFF” and the plug isn’t plugged in the power supply socket.! Watch out for high temperature for fear of scalding.! Transmission parts of the machine, such as transmission chains, bearing seats, etc.,

18

shall be lubricated frequently.! The cutter, Teflon tape and rubber, etc. must be kept in good condition, if worn or

damaged, please replace them with new ones in time.! The power switch shall be turned off during breakdown maintenance.

Steps to replace the cutter:1) Turn off the power of the machine;

Note: Be gently when operating, to avoid damages to the nylon that fixes the cutter.2) Loosen the screws that fixes the cutter, and remove the worn cutter;4) Place a new cutter in the fixed position of the cutter.

! Do not remove the film residue using rough cleaning tools, brushes or metalblades and so on.! For other plastic powder-coated or plastic parts, clean them with soft cloth onwhich detergent is sprayed. Do not clean them with water or other products withsolvency ingredients, because they may damage the machine or their surface.

PART 10 COMMON FAULTS AND TROUBLESHOOTING

Fault Possible Causes Solution

Failure towarm up thecutter

Heating wire damaged

Circuit breaker off

Cutter damaged

Transformer damaged

Replace it.

Find out the reason, and turn it on.

Replace it.

Replace it.

Cutter warmedup but failingto cut off the

Part of the cutter damaged

Unknown reason

Replace it.

Wipe the cutter with dry cotton cloth.

19

film Rubber damaged

Cutter groove fixing boltsloosened, resulting inuneven heating

Replace it.

Make the cutter groove horizontaland tighten the screws.

Conveyorsystem notworking

Delivery time set to be 0

Circuit breaker off

Conveyor belt drive devicefailure to move

Adjust the delivery time.

Turn it on.

Check the conveyor belt chains.

Conveyorbelt wobbling

The belt tensionedexcessively!

Adjust it appropriately.

PART 11 LIST OF WEAR PARTS

No. Name Part No./Model/Specifications QTY permachine

1 Long silicone strip 566 mm×17 mm×10mm 1

2Long high-temperature

resistant tape566 mm×17 mm×δ0.2mm 1

3 Short silicone strip 447.5 mm×17 mm×10mm 1

4Short high-temperature

resistant tape447.5 mm×17 mm×δ0.2mm 1

20

5 Heating wire 3 mm×0.5mm 1

6 Pin roller 69.900.002 2

7 Foam wheel 69.900.121 2

21

PART 12 MAIN PARTS DIAGRAMS AND DETAILED LISTS

22

No. Name

1 Machine frame

2 Belt conveyor

3 Cutter mechanism

4 Control panel

5 Film holder mechanism

6 Foot cup

7 Caster

12.1 Machine frame

23

Detailed Parts List

No. Name Part No. QTY

24

1 Machine frame ZBB60-010010000.001.0 1

2 Electromagnet base ZBB60-030230000.000.0 2

3 Electromagnet 80.700.152 2

4 Bearing base plate ZBB60-030240000.000.1 2

5 Bearing seat UCP205 2

6 Foam strip groove 2 ZBB60-030300000.000.3 1

7 Long silicone strip 566mm×17mm×10mm 1

8Long high-temperature

resistant tape566mm×17mm×δ0.2mm 1

9 Control panel ZBB61-050010000.001.0 1

10 Control panel ZBB61-050020000.000.3 1

11Short high-temperature

resistant tape447.5 mm×17 mm×δ0.2mm 1

12 Short silicone strip 447.5 mm×17 mm×10mm 1

13 Foam strip groove 1 ZBB60-030170000.000.3 1

14Electrical equipment fixed

plateZBB60-010040000.000.9 1

15Electrical equipment cover

plateZBB60-010030000.000.9 1

16 Film spread plate ZBB60-010020000.000.0 1

17 Flat-top caster without brake 3 cun 2

18 Cylinder seat ZBB61-030160000.001.2 1

19 Cylinder MAL40×200-CA 1

20 Flat-top caster with brake 3 cun 2

21 Foot cup Φ80 4

12.2 Belt conveyor

25

Detailed Parts List

26

No. Name Part No. QTY

1 Belt conveyor cover plate ZBB60-020030000.000.1 1

2 Driving roller ZBB60-020040000.000.9 1

3 Belt 1290 mm×415 mm×δ2mm 1

4 Driven roller ZBB60-020050000.000.9 1

5 bearing seat ZBB60-020220000.000.9 2

6 Belt conveyor frame ZBB60-020010000.001.0 1

7 Lifting fixed plate ZBB60-020020000.000.9 1

8 Lifting screw rod ZBB60-020080000.000.9 4

9 Chain wheel ZBB60-020210000.000.9 4

10 Bearing 51101 5

11 Chain 06B 1

12 Double-breadth hand wheel SYT9403.2-312×1000 1

13 Hand wheel shaft ZBB60-020180000.001.9 1

14 Screw M6 1

15 Tensioning wheel shaft ZBB60-020120000.000.1 1

16 Chain tensioning wheel ZBB60-020110000.000.6 1

17 Motor 25W 1

18 Motor mounting plate ZBB60-020060000.000.9 1

19 Motor chain wheel ZBB60-020200000.000.9 1

20 Right bearing seat ZBB60-020090000.000.9 1

21Left extended roller table

supportZBB60-020140000.000.9 1

22 Silicone pipe 8×12 2

23 Roller shaft ZBB60-020150000.000.9 2

24 Bearing 6001 4

25 Left bearing seat ZBB60-020100000.000.9 1

26Right extended roller table

supportZBB60-020130000.000.9 1

27 Driving chain wheel ZBB60-020190000.000.9 2

28 Chain cover plate ZBB60-020170000.000.1 1

12.3 Cutter mechanism

27

Detailed Parts List

No. Name Part No. QTY

1 Left arm A ZBB61-030010000.000.3 1

2 Rotating shaft ZBB60-030150000.000.9 1

3 Moving plate ZBB61-030310000.000.0 1

4 Right arm A ZBB61-030020000.000.3 1

5 Changer base 3 ZBB60-030080000.000.2 1

6 Support rod of conduit A ZBB61-030280000.001.1 4

7 Spring FL-3-25 4

8 Protective groove 2 ZBB60-030130000.000.1 1

9 Fixed seat of microswitch ZBB61-030250000.000.2 2

10 Cutter holder 2A ZBB61-030120000.000.3 1

11Horizontal threading

square tubeZBB61-030260000.001.1 1

28

No. Name Part No. QTY

12Longitudinal threading

square tubeZBB61-030270000.001.1 1

13 Short cutter groove ZBB60-030180000.000.0 1

14 Heating wire 3 mm×0.5mm 1

15 Cylinder pin ZBB61-030290000.000.2 1

16Corner fixture block

insulation padZBB60-030210000.000.0 1

17 Corner fixture block ZBB60-030200000.001.5 1

18 Long cutter groove ZBB60-030180000.000.0 1

19 Cutter holder 1 ZBB60-030100000.000.3 1

20 Protect groove 1 ZBB60-030110000.000.1 1

21 Spring FL-3-24 1

22Changer base insulation

padding plateZBB60-030270000.000.0 1

23 Changer base 4 ZBB60-030260000.000.9 1

24 Tension pin ZBB60-030070000.000.9 2

25 Spacer sleeve 1 ZBB60-030050000.000.0 2

26 Changer base 2 ZBB60-030060000.000.3 1

27 Spacer sleeve 2 ZBB60-030280000.000.0 2

28 Changer base 1 ZBB60-030030000.001.9 1

29 Insulation pad ZBB60-030040000.000.0 1

30 Insulation sleeve 1 ZBB60-030250000.000.0 4

12.4 Film holder mechanism

29

Detailed Parts List

30

No. Name Part No. QTY

1 Film holder frame ZBB60-040010000.000.9 1

2 Pin roller shaft bracket DB10-07 2

3 Pin roller 69.900.002 2

4 Foam wheel 69.900.121 2

5 Support rod ZBB60-040080000.000.9 1

6 Pin shaft ZBB60-040020000.000.9 2

7 Shaft ZBB60-040070000.000.9 2

8Internal tooth plum

blossom handleM8 2

9 Film holder roller shaft ZBB60-040060000.000.9 2

10 Film holder roller ZBB60-040050000.000.2 2

11 Side base plate 2 ZBB60-040040000.000.0 1

12 Side base plate 1 ZBB60-040030000.000.9 1

13External tooth plum

blossom handleM8×30 1

PART 13 ELECTRICAL WIRING DIAGRAMS

31

12

34

56

12

34

56

ABCD

ABCD

11

L3

NL - +

ABL2REM24020

PSU1

21 2

19

17

1 5

9

14

13

4 8

12

RXM2LB1BD

KA1

43

194

XT1

1 2 3 4 5 6 7 8 13 10 11 12 13

1 1 2 2 5 6 7 8 21

ZB2BZ102C

1SB0

2

ZB2BS54C 1-

17

12

11

ZB2BZ101C

4

SB13

ZB2BA3C

Start button

11

12

18

24

1

2

32A

QF2

DZ47-60 32A

20

1

2

3A

QF1

DZ47-60 1P3A

1

2

3

4 LW26

-20

2P

QS

20A

L N20 2

21

20

21

20

19

25

26

2 7

C1

1

2

3

4

5

6

A1

A2

13

14

21

22LC1D09BDC

KM1

24

2 10

1 5

9

14

13

4 8

12

RXM2LB1BD

KA2

12

11

1912

1 5

9

14

13

4 8

12

RXM2LB1BD

KA3

15

14

1915

1 5

9

14

13

4 8

12

RXM2LB1BD

KA4

18

8

179

56

13

14

116 1

8

ZB2BD2C

1SA1

2

ZB2BZ101C

1

13

L

Fan

N21 2

1 5

9

14

13

4 8

12

RXM2LB1BD

KA5

23

1922

10

PE

SQP21918

17SQP3

1918

17

PR08-2DN

NCNO

1

58

17

23

D4MC-5000

S4

M11~

兰

白

红

U127

12

19Solenoid valve 24VDC

43

25

26

30

31

1 287

4 356

9 19

8

JSSG-3（0-9.99S）

KT1 KT2

11

6 19

14

15

KT3

1 287

4 356

1619

11

12

JSSG-3（0-1.5S）

1 39

22

1 287

4 356

24VDC neutral 24VDC neutral

YV1

C1S1

50

3

24

50

01

0

220

380TC1

BK1000VA(input 230V/380V output 50V)TDB-1000-55

JSSG-3（0-9.99S）

24VDC neutral

1 5

9

14

13

4 8

12

RXM2LB1BD

KA6

619U1

21

black

brown

blueblack

brown

blue Overheatingprotection Film heating

micro switchConveyor motor

Emergencystop button

Interval time Sealing time Conveying time

YS-ZB-5545 Semi-automatic ShrinkWrapper (pneumatic) 24VDC

Wiring Diagram

Standard DrawingDetailed