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PANTONE285CVC
YQ50YQ50L
OWNER’S MANUAL
3C6-F8199-E1
Read this manual carefully before operating this vehicle.
U3C6E1E0.book Page 2 Friday, August 8, 2008 10:09 AM
INTRODUCTIONEAU10113
Welcome to the Yamaha world of motorcycling!As the owner of the YQ50/YQ50L, you are benefiting from Yamaha’s vast experience and newest technology regarding thedesign and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YQ50/YQ50L. The Owner’s Manualdoes not only instruct you in how to operate, inspect and maintain your scooter, but also in how to safeguard yourself andothers from trouble and injury.In addition, the many tips given in this manual will help keep your scooter in the best possible condition. If you have any fur-ther questions, do not hesitate to contact your Yamaha dealer.The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-rent product information available at the time of printing, there may be minor discrepancies between your scooter and thismanual. If there is any question concerning this manual, please consult a Yamaha dealer.
WARNINGEWA12411
Please read this manual carefully and completely before operating this scooter.
U3C6E1E0.book Page 1 Friday, August 8, 2008 10:09 AM
IMPORTANT MANUAL INFORMATIONEAU10132
Particularly important information is distinguished in this manual by the following notations:
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
WARNING
NOTICE
TIP
U3C6E1E0.book Page 1 Friday, August 8, 2008 10:09 AM
IMPORTANT MANUAL INFORMATION
EAUM1010
YQ50/YQ50LOWNER’S MANUAL
©2008 by MBK INDUSTRIE1st edition, July 2008
All rights reservedAny reprinting or unauthorized use without the written permission of
MBK INDUSTRIE is expressly prohibited.
Printed in France.
U3C6E1E0.book Page 2 Friday, August 8, 2008 10:09 AM
TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
Further safe-riding points ................1-5
DESCRIPTION ..................................2-1Left view ..........................................2-1Right view ........................................2-2
INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1
Main switch/steering lock ................3-1Indicator and warning lights ............3-2Speedometer unit ...........................3-3Tachometer (if equipped) ................3-3Fuel gauge ......................................3-4Handlebar switches ........................3-4Front brake lever ............................3-5Rear brake lever .............................3-5Fuel tank cap ..................................3-5Fuel .................................................3-6Catalytic converters ........................3-72-stroke engine oil ..........................3-8Kickstarter .......................................3-9Rider seat .......................................3-9Storage compartments .................3-10Adjusting the shock absorber
assembly (if equipped) ..............3-11
FOR YOUR SAFETY – PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT RIDING POINTS................................. 5-1
Starting a cold engine .................... 5-1Starting off ...................................... 5-2Acceleration and deceleration ........ 5-2Braking ........................................... 5-2Tips for reducing fuel
consumption ............................... 5-3Engine break-in .............................. 5-3Parking ........................................... 5-4
PERIODIC MAINTENANCE AND ADJUSTMENT ................................... 6-1
Periodic maintenance and lubrication chart .......................... 6-2
Removing and installing the cowling and panel ....................... 6-6
Checking the spark plug ................. 6-7Final transmission oil ...................... 6-8Coolant ........................................... 6-9Cleaning the air filter element ...... 6-10Adjusting the carburetor ............... 6-11Checking the throttle cable free
play ........................................... 6-11Tires ............................................. 6-12Cast wheels .................................. 6-13Checking the front and rear brake
lever free play ........................... 6-14
Checking the front and rear brake pads ................................ 6-14
Checking the brake fluid level ...... 6-15Changing the brake fluid .............. 6-16Checking and lubricating the
throttle grip and cable ............... 6-16Lubricating the front and rear
brake levers .............................. 6-16Checking and lubricating the
centerstand ............................... 6-17Checking the front fork ................. 6-17Checking the steering .................. 6-18Checking the wheel bearings ....... 6-18Battery ......................................... 6-19Replacing the fuse ....................... 6-20Replacing the headlight bulb ....... 6-21Replacing the tail/brake light
bulb ........................................... 6-22Replacing a turn signal light
bulb ........................................... 6-22Troubleshooting ........................... 6-23Troubleshooting charts ................ 6-24
SCOOTER CARE AND STORAGE... 7-1Care ............................................... 7-1Storage .......................................... 7-3
SPECIFICATIONS ............................ 8-1
CONSUMER INFORMATION............ 9-1Identification numbers .................... 9-1
U3C6E1E0.book Page 1 Friday, August 8, 2008 10:09 AM
1-1
1
SAFETY INFORMATIONEAUT1012
Be a Responsible OwnerAs the vehicle’s owner, you are respon-sible for the safe and proper operationof your scooter.Scooters are single-track vehicles.Their safe use and operation are de-pendent upon the use of proper ridingtechniques as well as the expertise ofthe operator. Every operator shouldknow the following requirements beforeriding this scooter.He or she should:
� Obtain thorough instructions froma competent source on all aspectsof scooter operation.
� Observe the warnings and mainte-nance requirements in this Own-er’s Manual.
� Obtain qualified training in safeand proper riding techniques.
� Obtain professional technical ser-vice as indicated in this Owner’sManual and/or when made neces-sary by mechanical conditions.
Safe RidingPerform the pre-operation checks eachtime you use the vehicle to make sure itis in safe operating condition. Failure toinspect or maintain the vehicle properlyincreases the possibility of an accidentor equipment damage. See page 4-1for a list of pre-operation checks.
� This scooter is designed to carrythe operator and a passenger.
TIPAlthough this scooter is designed tocarry a passenger, always comply withthe local regulations.
� The failure of motorists to detectand recognize scooters in traffic isthe predominating cause of auto-mobile/scooter accidents. Manyaccidents have been caused by anautomobile driver who did not seethe scooter. Making yourself con-spicuous appears to be very effec-tive in reducing the chance of thistype of accident.Therefore:• Wear a brightly colored jacket.
• Use extra caution when you areapproaching and passingthrough intersections, since in-tersections are the most likelyplaces for scooter accidents tooccur.
• Ride where other motorists cansee you. Avoid riding in anothermotorist’s blind spot.
� Many accidents involve inexperi-enced operators. In fact, many op-erators who have been involved inaccidents do not even have a cur-rent driver’s license.• Make sure that you are qualified
and that you only lend yourscooter to other qualified opera-tors.
• Know your skills and limits.Staying within your limits mayhelp you to avoid an accident.
• We recommend that you prac-tice riding your scooter wherethere is no traffic until you havebecome thoroughly familiar withthe scooter and all of its con-trols.
U3C6E1E0.book Page 1 Friday, August 8, 2008 10:09 AM
SAFETY INFORMATION
1-2
1
� Many accidents have been causedby error of the scooter operator. Atypical error made by the operatoris veering wide on a turn due to ex-cessive speed or undercornering(insufficient lean angle for thespeed).• Always obey the speed limit and
never travel faster than warrant-ed by road and traffic conditions.
• Always signal before turning orchanging lanes. Make sure thatother motorists can see you.
� The posture of the operator andpassenger is important for propercontrol.• The operator should keep both
hands on the handlebar andboth feet on the operator foot-rests during operation to main-tain control of the scooter.
• The passenger should alwayshold onto the operator, the seatstrap or grab bar, if equipped,with both hands and keep bothfeet on the passenger footrests.Never carry a passenger unlesshe or she can firmly place bothfeet on the passenger footrests.
� Never ride under the influence ofalcohol or other drugs.
� This scooter is designed for on-road use only. It is not suitable foroff-road use.
Protective apparelThe majority of fatalities from scooteraccidents are the result of head inju-ries. The use of a safety helmet is thesingle most critical factor in the preven-tion or reduction of head injuries.
� Always wear an approved helmet.� Wear a face shield or goggles.
Wind in your unprotected eyescould contribute to an impairmentof vision that could delay seeing ahazard.
� The use of a jacket, substantialshoes, trousers, gloves, etc., is ef-fective in preventing or reducingabrasions or lacerations.
� Never wear loose-fitting clothes,otherwise they could catch on thecontrol levers or wheels and causeinjury or an accident.
� Always wear protective clothingthat covers your legs, ankles, andfeet. The engine or exhaust sys-tem become very hot during or af-ter operation and can cause burns.
� A passenger should also observethe above precautions.
Avoid Carbon Monoxide PoisoningAll engine exhaust contains carbonmonoxide, a deadly gas. Breathing car-bon monoxide can cause headaches,dizziness, drowsiness, nausea, confu-sion, and eventually death.Carbon Monoxide is a colorless, odor-less, tasteless gas which may bepresent even if you do not see or smellany engine exhaust. Deadly levels ofcarbon monoxide can collect rapidlyand you can quickly be overcome andunable to save yourself. Also, deadlylevels of carbon monoxide can lingerfor hours or days in enclosed or poorlyventilated areas. If you experience anysymptoms of carbon monoxide poison-ing, leave the area immediately, getfresh air, and SEEK MEDICAL TREAT-MENT.
U3C6E1E0.book Page 2 Friday, August 8, 2008 10:09 AM
SAFETY INFORMATION
1-3
1
� Do not run engine indoors. Even ifyou try to ventilate engine exhaustwith fans or open windows anddoors, carbon monoxide can rap-idly reach dangerous levels.
� Do not run engine in poorly venti-lated or partially enclosed areassuch as barns, garages, or car-ports.
� Do not run engine outdoors whereengine exhaust can be drawn intoa building through openings suchas windows and doors.
LoadingAdding accessories or cargo to yourscooter can adversely affect stabilityand handling if the weight distribution ofthe scooter is changed. To avoid thepossibility of an accident, use extremecaution when adding cargo or accesso-ries to your scooter. Use extra carewhen riding a scooter that has addedcargo or accessories. Here, along withthe information about accessories be-low, are some general guidelines to fol-low if loading cargo to your scooter:
The total weight of the operator, pas-senger, accessories and cargo mustnot exceed the maximum load limit.Operation of an overloaded vehiclecould cause an accident.
When loading within this weight limit,keep the following in mind:
� Cargo and accessory weightshould be kept as low and close tothe scooter as possible. Securelypack your heaviest items as closeto the center of the vehicle as pos-sible and make sure to distributethe weight as evenly as possibleon both sides of the scooter to min-imize imbalance or instability.
� Shifting weights can create a sud-den imbalance. Make sure that ac-cessories and cargo are securely
attached to the scooter beforeriding. Check accessory mountsand cargo restraints frequently.• Properly adjust the suspension
for your load (suspension-ad-justable models only), andcheck the condition and pres-sure of your tires.
• Never attach any large or heavyitems to the handlebar, frontfork, or front fender. Such itemscan create unstable handling ora slow steering response.
� This vehicle is not designed topull a trailer or to be attached toa sidecar.
Genuine Yamaha AccessoriesChoosing accessories for your vehicleis an important decision. GenuineYamaha accessories, which are avail-able only from a Yamaha dealer, havebeen designed, tested, and approvedby Yamaha for use on your vehicle.Many companies with no connection toYamaha manufacture parts and acces-sories or offer other modifications forYamaha vehicles. Yamaha is not in aposition to test the products that these
Maximum load:180 kg (397 lb)
U3C6E1E0.book Page 3 Friday, August 8, 2008 10:09 AM
SAFETY INFORMATION
1-4
1
aftermarket companies produce.Therefore, Yamaha can neither en-dorse nor recommend the use of ac-cessories not sold by Yamaha ormodifications not specifically recom-mended by Yamaha, even if sold andinstalled by a Yamaha dealer.
Aftermarket Parts, Accessories, andModificationsWhile you may find aftermarket prod-ucts similar in design and quality togenuine Yamaha accessories, recog-nize that some aftermarket accessoriesor modifications are not suitable be-cause of potential safety hazards to youor others. Installing aftermarket prod-ucts or having other modifications per-formed to your vehicle that change anyof the vehicle’s design or operationcharacteristics can put you and othersat greater risk of serious injury or death.You are responsible for injuries relatedto changes in the vehicle.Keep the following guidelines in mind,as well as those provided under “Load-ing” when mounting accessories.
� Never install accessories or carrycargo that would impair the perfor-mance of your scooter. Carefullyinspect the accessory before usingit to make sure that it does not inany way reduce ground clearanceor cornering clearance, limit sus-pension travel, steering travel orcontrol operation, or obscure lightsor reflectors.• Accessories fitted to the handle-
bar or the front fork area cancreate instability due to improperweight distribution or aerody-namic changes. If accessoriesare added to the handlebar orfront fork area, they must be aslightweight as possible andshould be kept to a minimum.
• Bulky or large accessories mayseriously affect the stability ofthe scooter due to aerodynamiceffects. Wind may attempt to liftthe scooter, or the scooter maybecome unstable in crosswinds. These accessories mayalso cause instability whenpassing or being passed bylarge vehicles.
• Certain accessories can dis-place the operator from his orher normal riding position. Thisimproper position limits the free-dom of movement of the opera-tor and may limit control ability,therefore, such accessories arenot recommended.
� Use caution when adding electri-cal accessories. If electrical acces-sories exceed the capacity of thescooter’s electrical system, anelectric failure could result, whichcould cause a dangerous loss oflights or engine power.
Aftermarket Tires and RimsThe tires and rims that came with yourscooter were designed to match theperformance capabilities and to providethe best combination of handling, brak-ing, and comfort. Other tires, rims, siz-es, and combinations may not beappropriate. Refer to page 6-12 for tirespecifications and more information onreplacing your tires.
U3C6E1E0.book Page 4 Friday, August 8, 2008 10:09 AM
SAFETY INFORMATION
1-5
1
EAU10372
Further safe-riding points � Be sure to signal clearly when
making turns.� Braking can be extremely difficult
on a wet road. Avoid hard braking,because the scooter could slide.Apply the brakes slowly whenstopping on a wet surface.
� Slow down as you approach a cor-ner or turn. Once you have com-pleted a turn, accelerate slowly.
� Be careful when passing parkedcars. A driver might not see youand open a door in your path.
� Railroad crossings, streetcar rails,iron plates on road constructionsites, and manhole covers be-come extremely slippery whenwet. Slow down and cross themwith caution. Keep the scooter up-right, otherwise it could slide outfrom under you.
� The brake pads could get wetwhen you wash the scooter. Afterwashing the scooter, check thebrakes before riding.
� Always wear a helmet, gloves,trousers (tapered around the cuffand ankle so they do not flap), anda bright colored jacket.
� Do not carry too much luggage onthe scooter. An overloaded scoot-er is unstable. Use a strong cord tosecure any luggage to the carrier(if equipped). A loose load will af-fect the stability of the scooter andcould divert your attention from theroad. (See page 1-1.)
U3C6E1E0.book Page 5 Friday, August 8, 2008 10:09 AM
DESCRIPTION
2-1
2
EAU10410
Left view
1 2 3 4
6
8
9
7 5
1. Rear brake lever (page 3-5)2. Left handlebar switches (page 3-4)3. Speedometer unit (page 3-3)4. Main switch/steering lock (page 3-1)5. Final transmission oil filler cap (page 6-8)6. Centerstand (page 6-17)7. Kickstarter (page 3-9)8. Air filter element (page 6-10)
9. Coolant level check window (page 6-9)
U3C6E1E0.book Page 1 Friday, August 8, 2008 10:09 AM
DESCRIPTION
2-2
2
EAU10420
Right view
2 31 4
56
1. Fuel tank cap (page 3-5)2. Throttle grip (page 6-11)3. Front brake lever (page 3-5)4. Coolant reservoir cap (page 6-9)5. Battery/fuse (page 6-19/6-20)6. Oil tank cap (page 3-8)
U3C6E1E0.book Page 2 Friday, August 8, 2008 10:09 AM
INSTRUMENT AND CONTROL FUNCTIONS
3-1
3
EAU10460
Main switch/steering lock
The main switch/steering lock controlsthe ignition and lighting systems, and isused to lock the steering. The variouspositions are described below.
EAU10640
ON “ ”All electrical circuits are supplied withpower, and the engine can be started.The key cannot be removed.
TIPThe headlight, meter lighting and tail-light come on automatically when theengine is started.
EAU10661
OFF “ ”All electrical systems are off. The keycan be removed.
WARNINGEWA10061
Never turn the key to “ ” or “ ”while the vehicle is moving. Other-wise the electrical systems will beswitched off, which may result inloss of control or an accident.
EAU10670
CHECK “ ”The 2-stroke engine oil level warninglight should come on. (See page 3-2.)
EAU10681
LOCK “ ”The steering is locked, and all electricalsystems are off. The key can be re-moved.
To lock the steering1. Turn the handlebars all the way to
the left.2. Push the key in from the “ ” posi-
tion, and then turn it to “ ” whilestill pushing it.
3. Remove the key.
To unlock the steeringPush the key in, and then turn it to “ ”while still pushing it.
PUSH
OPEN
ZAUM0253
U3C6E1E0.book Page 1 Friday, August 8, 2008 10:09 AM
INSTRUMENT AND CONTROL FUNCTIONS
3-2
3
EAU11003
Indicator and warning lights
EAU11020
Turn signal indicator light “ ” This indicator light flashes when theturn signal switch is pushed to the left orright.
EAU11080
High beam indicator light “ ” This indicator light comes on when thehigh beam of the headlight is switchedon.
EAU11181
Oil level warning light “ ” This warning light comes on when thekey is in the “ ” position or if the oil lev-el in the 2-stroke engine oil tank is lowduring operation. If the warning lightcomes on during operation, stop imme-diately and fill the oil tank with Ya-malube 2 or equivalent 2-stroke engineoil of either JASO grade “FC” or ISOgrades “EG-C” or “EG-D”. The warninglight should go off after the 2-stroke en-gine oil tank has been refilled.
TIPIf the warning light does not come onwhen the key is in the “ ” position ordoes not go off after the 2-stroke en-gine oil tank has been refilled, have aYamaha dealer check the electrical cir-cuit.
NOTICEECA16291
Do not operate the vehicle until youknow that the engine oil level is suf-ficient.
EAU11433
Coolant temperature warning light “ ”
This warning light comes on if the en-gine overheats. If this occurs, stop theengine immediately and allow the en-gine to cool.
NOTICEECA10021
Do not continue to operate the en-gine if it is overheating.
TIP� For radiator-fan-equipped vehi-
cles, the radiator fan(s) automati-cally switch on or off according tothe coolant temperature in the ra-diator.
1. Turn signal indicator light “ ”2. High beam indicator light “ ”3. Oil level warning light “ ”
TEMP
1 2 3ZAUM0254
1. Coolant temperature warning light “ ”
TEMP
Km / h
E
1/2
F
1ZAUM0255
U3C6E1E0.book Page 2 Friday, August 8, 2008 10:09 AM
INSTRUMENT AND CONTROL FUNCTIONS
3-3
3
� If the engine overheats, see page6-24 for further instructions.
EAUT1821
Speedometer unit
The speedometer unit is equipped witha speedometer and an odometer. Thespeedometer shows the riding speed.The odometer shows the total distancetraveled.
EAU11851
Tachometer (if equipped)
The electric tachometer allows the riderto monitor the engine speed and keep itwithin the ideal power range.
NOTICEECA10031
Do not operate the engine in the ta-chometer red zone.Red zone: 10000 r/min and above
1. Speedometer2. Odometer
2
1
ZAUM0801
1. Tachometer2. Tachometer red zone
1 2
ZAUM0292
U3C6E1E0.book Page 3 Friday, August 8, 2008 10:09 AM
INSTRUMENT AND CONTROL FUNCTIONS
3-4
3
EAU12140
Fuel gauge
The fuel gauge indicates the amount offuel in the fuel tank. The needle movestowards “E” (Empty) as the fuel leveldecreases. When the needle reaches“E”, refuel as soon as possible.
TIPDo not allow the fuel tank to empty itselfcompletely.
EAU12347
Handlebar switches
Left
Right
EAU12400
Dimmer switch “ / ” Set this switch to “ ” for the highbeam and to “ ” for the low beam.
EAU12460
Turn signal switch “ / ” To signal a right-hand turn, push thisswitch to “ ”. To signal a left-handturn, push this switch to “ ”. When re-leased, the switch returns to the centerposition. To cancel the turn signallights, push the switch in after it has re-turned to the center position.
EAU12500
Horn switch “ ” Press this switch to sound the horn.
EAUM1132
Start switch “ ” Push this switch while applying thefront or rear brake to crank the enginewith the starter. See page 5-1 for start-ing instructions prior to starting the en-gine.
1. Fuel gauge
E
1/2
F1
ZAUM0257
1. Horn switch “ ”2. Turn signal switch “ / ”3. Dimmer switch “ / ”
1. Start switch “ ”
U3C6E1E0.book Page 4 Friday, August 8, 2008 10:09 AM
INSTRUMENT AND CONTROL FUNCTIONS
3-5
3
EAU12900
Front brake lever
The front brake lever is located on theright handlebar grip. To apply the frontbrake, pull this lever toward the handle-bar grip.
EAU12950
Rear brake lever
The rear brake lever is located on theleft handlebar grip. To apply the rearbrake, pull this lever toward the handle-bar grip.
EAUM2081
Fuel tank cap
To remove the fuel tank cap1. Open the fuel tank cap lock cover.2. Insert the key into the lock and turn
it 1/4 turn counterclockwise. Thelock will be released and the fueltank cap can be removed.
To install the fuel tank cap1. Push the fuel tank cap into position
with the key inserted in the lock.2. Turn the key clockwise to the orig-
inal position, and then remove it.3. Close the lock cover.
1. Front brake lever
1
ZAUM0084
1. Rear brake lever
1
ZAUM0085
1. Fuel tank cap
1
ZAUM0262
U3C6E1E0.book Page 5 Friday, August 8, 2008 10:09 AM
INSTRUMENT AND CONTROL FUNCTIONS
3-6
3
TIPThe fuel tank cap cannot be installedunless the key is in the lock. In addition,the key cannot be removed if the cap isnot properly installed and locked.
WARNINGEWA11141
Make sure that the fuel tank cap isproperly installed before riding.Leaking fuel is a fire hazard.
EAU13212
Fuel Make sure there is sufficient gasoline inthe tank.
WARNINGEWA10881
Gasoline and gasoline vapors areextremely flammable. To avoid firesand explosions and to reduce therisk of injury when refueling, followthese instructions.
1. Before refueling, turn off the en-gine and be sure that no one is sit-ting on the vehicle. Never refuelwhile smoking, or while in the vi-cinity of sparks, open flames, orother sources of ignition such asthe pilot lights of water heaters andclothes dryers.
2. Do not overfill the fuel tank. Stopfilling when the fuel reaches thebottom of the filler tube. Becausefuel expands when it heats up,heat from the engine or the suncan cause fuel to spill out of thefuel tank.
3. Wipe up any spilled fuel immedi-ately. NOTICE: Immediately wipeoff spilled fuel with a clean, dry,soft cloth, since fuel may deteri-orate painted surfaces or plasticparts. [ECA10071]
4. Be sure to securely close the fueltank cap.
WARNINGEWA15151
Gasoline is poisonous and cancause injury or death. Handle gaso-line with care. Never siphon gaso-line by mouth. If you should swallowsome gasoline or inhale a lot of gas-oline vapor, or get some gasoline inyour eyes, see your doctor immedi-
1. Fuel tank filler tube2. Fuel level
1
2
ZAUM0020
U3C6E1E0.book Page 6 Friday, August 8, 2008 10:09 AM
INSTRUMENT AND CONTROL FUNCTIONS
3-7
3
ately. If gasoline spills on your skin,wash with soap and water. If gaso-line spills on your clothing, changeyour clothes.
EAU41272
NOTICEECA11400
Use only unleaded gasoline. The useof leaded gasoline will cause severedamage to internal engine parts,such as the valves and piston rings,as well as to the exhaust system.
Your Yamaha engine has been de-signed to use premium unleaded gaso-line with a pump octane number[(R+M)/2] of 91 or higher, or a researchoctane number of 95 or higher. Ifknocking (or pinging) occurs, use agasoline of a different brand. Use of un-leaded fuel will extend spark plug lifeand reduce maintenance costs.
Gasohol (for Canada)There are two types of gasohol: gaso-hol containing ethanol and that contain-ing methanol. Gasohol containingethanol can be used if the ethanol con-tent does not exceed 10%. Gasoholcontaining methanol is not recom-mended by Yamaha because it cancause damage to the fuel system or ve-hicle performance problems.
EAU13445
Catalytic converters This vehicle is equipped with catalyticconverters in the exhaust system.
WARNINGEWA10862
The exhaust system is hot after op-eration. To prevent a fire hazard orburns:
� Do not park the vehicle nearpossible fire hazards such asgrass or other materials thateasily burn.
� Park the vehicle in a placewhere pedestrians or childrenare not likely to touch the hotexhaust system.
� Make sure that the exhaust sys-tem has cooled down before do-ing any maintenance work.
� Do not allow the engine to idlemore than a few minutes. Longidling can cause a build-up ofheat.
Recommended fuel:Premium unleaded gasoline only
Fuel tank capacity:7.0 L (1.85 US gal, 1.54 Imp.gal)
U3C6E1E0.book Page 7 Friday, August 8, 2008 10:09 AM
INSTRUMENT AND CONTROL FUNCTIONS
3-8
3
NOTICEECA10701
Use only unleaded gasoline. The useof leaded gasoline will cause unre-pairable damage to the catalyticconverter.
EAUM2500
2-stroke engine oil
Make sure that there is sufficient 2-stroke engine oil in the oil tank. If nec-essary, add the recommended 2-strokeengine oil as follows.
1. Open the storage compartment.(See page 3-10.)
2. Remove the engine oil tank cap bypulling it off.
3. Fill the oil tank with the recom-mended 2-stroke engine oil, andthen install the tank cap by push-ing it into the filler hole.
TIPMake sure that the 2-stroke engine oiltank cap is properly installed beforeriding the vehicle.
1. Storage compartment B2. Oil tank cap
1
2ZAUM0263 Recommended oil:
See page 8-1.Oil quantity:
1.40 L (1.48 US qt, 1.23 Imp.qt)
ZAUM0204
U3C6E1E0.book Page 8 Friday, August 8, 2008 10:09 AM
INSTRUMENT AND CONTROL FUNCTIONS
3-9
3
EAUS1050
Kickstarter
To start the engine, push the kickstarterdown lightly with your foot until thegears engage, and then push it downsmoothly but forcefully.
EAU14160
Rider seat
To open the rider seat1. Place the scooter on the center-
stand.2. Insert the key into the main switch,
and then turn it counterclockwise.
TIPDo not push inward when turning thekey.
3. Fold the rider seat up.
To close the rider seat1. Fold the rider seat down, and then
push it down to lock it in place.
2. Remove the key from the mainswitch if the scooter will be left un-attended.
TIPMake sure that the seat is properly se-cured before riding.
1. Kickstarter
1
ZAUM0146
1. Seat
1
ZAUM0264
U3C6E1E0.book Page 9 Friday, August 8, 2008 10:09 AM
INSTRUMENT AND CONTROL FUNCTIONS
3-10
3
EAUM2530
Storage compartments This vehicle is equipped with two stor-age compartments.
Storage compartment A
Storage compartment A is located un-der the rider seat. (See page 3-9.)
WARNINGEWA10961
� Do not exceed the load limit of 3kg (7 lb) for the storage com-partment.
� Do not exceed the maximumload of 180 kg (397 lb) for the ve-hicle.
NOTICEECA10080
Keep the following points in mindwhen using the storage compart-ment.
� Since the storage compartmentaccumulates heat when ex-posed to the sun, do not storeanything susceptible to heat in-side it.
� To avoid humidity from spread-ing through the storage com-partment, wrap wet articles in aplastic bag before storing themin the compartment.
� Since the storage compartmentmay get wet while the scooter isbeing washed, wrap any articlesstored in the compartment in aplastic bag.
� Do not keep anything valuableor breakable in the storage com-partment.
To store a helmet in the storage com-partment, place the helmet upside-down with the front facing forward.
TIP� Some helmets cannot be stored in
the storage compartment becauseof their size or shape.
� Do not leave your scooter unat-tended with the seat open.
Storage compartment BStorage compartment B is located infront of the rider seat.
To open the storage compartment1. Insert the key into the lock, and
then turn it clockwise.
2. Fold the storage compartmentcover up.
1. Storage compartment A
1
ZAUM0265
1. Storage compartment lock2. Open.
1
2
ZAUM0266
U3C6E1E0.book Page 10 Friday, August 8, 2008 10:09 AM
INSTRUMENT AND CONTROL FUNCTIONS
3-11
3
To close the storage compartment1. Fold the storage compartment
cover down.2. Turn the key counterclockwise,
and then remove it.
EAU14832
Adjusting the shock absorber assembly (if equipped)
This shock absorber assembly isequipped with a spring preload adjust-ing ring.
NOTICEECA10101
To avoid damaging the mechanism,do not attempt to turn beyond themaximum or minimum settings.
Adjust the spring preload as follows.To increase the spring preload andthereby harden the suspension, turnthe adjusting ring in direction (a). To de-
crease the spring preload and therebysoften the suspension, turn the adjust-ing ring in direction (b).Align the appropriate notch in the ad-justing ring with the position indicatoron the shock absorber.
WARNINGEWA10221
This shock absorber assembly con-tains highly pressurized nitrogengas. Read and understand the fol-lowing information before handlingthe shock absorber assembly.
� Do not tamper with or attempt toopen the cylinder assembly.
� Do not subject the shock ab-sorber assembly to an openflame or other high heat source.This may cause the unit to ex-plode due to excessive gaspressure.
1. Spring preload adjusting ring2. Position indicator
(b)(a)
12
ZAUM0294
Spring preload setting:Minimum (soft):
(b)Standard:
middleMaximum (hard):
(a)
U3C6E1E0.book Page 11 Friday, August 8, 2008 10:09 AM
INSTRUMENT AND CONTROL FUNCTIONS
3-12
3
� Do not deform or damage thecylinder in any way. Cylinderdamage will result in poordamping performance.
� Do not dispose of a damaged orworn-out shock absorber as-sembly yourself. Take the shockabsorber assembly to a Yamahadealer for any service.
U3C6E1E0.book Page 12 Friday, August 8, 2008 10:09 AM
FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspectionand maintenance procedures and schedules described in the Owner’s Manual.
WARNINGEWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided inthis manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.• Refuel if necessary.• Check fuel line for leakage.
3-6
2-stroke engine oil• Check oil level in oil tank.• If necessary, add recommended oil to specified level.• Check vehicle for oil leakage.
3-8
Final transmission oil • Check vehicle for oil leakage. 6-8
Coolant• Check coolant level in reservoir.• If necessary, add recommended coolant to specified level.• Check cooling system for leakage.
6-9
Front brake
• Check operation.• If soft or spongy, have Yamaha dealer bleed hydraulic system.• Check brake pads for wear.• Replace if necessary.• Check fluid level in reservoir.• If necessary, add recommended brake fluid to specified level.• Check hydraulic system for leakage.
6-14, 6-14, 6-15
U3C6E1E0.book Page 1 Friday, August 8, 2008 10:09 AM
FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
4
Rear brake
• Check operation.• If soft or spongy, have Yamaha dealer bleed hydraulic system.• Check brake pads for wear.• Replace if necessary.• Check fluid level in reservoir.• If necessary, add recommended brake fluid to specified level.• Check hydraulic system for leakage.
6-14, 6-14, 6-15
Throttle grip
• Make sure that operation is smooth.• Check cable free play.• If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.
6-11, 6-16
Wheels and tires
• Check for damage.• Check tire condition and tread depth.• Check air pressure.• Correct if necessary.
6-12, 6-13
Brake levers • Make sure that operation is smooth.• Lubricate lever pivoting points if necessary. 6-16
Centerstand • Make sure that operation is smooth.• Lubricate pivot if necessary. 6-17
Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened.• Tighten if necessary. —
Instruments, lights, signals and switches
• Check operation.• Correct if necessary. —
Battery • Check fluid level.• Fill with distilled water if necessary. 6-19
ITEM CHECKS PAGE
U3C6E1E0.book Page 2 Friday, August 8, 2008 10:09 AM
OPERATION AND IMPORTANT RIDING POINTS
5-1
5
EAU15951
Read the Owner’s Manual carefully tobecome familiar with all controls. Ifthere is a control or function you do notunderstand, ask your Yamaha dealer.
WARNINGEWA10271
Failure to familiarize yourself withthe controls can lead to loss of con-trol, which could cause an accidentor injury.
EAU16562
Starting a cold engine
NOTICEECA10250
See page 5-3 for engine break-in in-structions prior to operating the ve-hicle for the first time.
1. Turn the key to “ ”, and when theoil level warning light comes on,turn it to “ ”.
NOTICEECA10240
If the oil level warning light does notcome on, have a Yamaha dealercheck the electrical circuit.
2. Close the throttle completely.
3. While applying the front or rearbrake, start the engine by pushingthe start switch or by pushing thekickstarter lever down. NOTICE:For maximum engine life, neveraccelerate hard when the en-gine is cold! [ECA11041]
If the engine fails to start by push-ing the start switch, release theswitch, wait a few seconds, andthen try again. Each starting at-tempt should be as short as possi-ble to preserve the battery. Do notcrank the engine more than 5 sec-onds on any one attempt. If the en-gine does not start with the startermotor, try using the kickstarter.
PUSH
OPEN
ZAUM0253
ZAUM0367
U3C6E1E0.book Page 1 Friday, August 8, 2008 10:09 AM
OPERATION AND IMPORTANT RIDING POINTS
5-2
5
EAU16761
Starting off
TIPBefore starting off, allow the engine towarm up.
1. While pulling the rear brake leverwith your left hand and holding thegrab bar with your right hand, pushthe scooter off the centerstand.
2. Sit astride the seat, and then ad-just the rear view mirrors.
3. Switch the turn signals on.4. Check for oncoming traffic, and
then slowly turn the throttle grip (onthe right) in order to take off.
5. Switch the turn signals off.
EAU16780
Acceleration and deceleration
The speed can be adjusted by openingand closing the throttle. To increase thespeed, turn the throttle grip in direction(a). To reduce the speed, turn the throt-tle grip in direction (b).
EAU16793
Braking
WARNINGEWA10300
� Avoid braking hard or suddenly(especially when leaning over toone side), otherwise the scootermay skid or overturn.
� Railroad crossings, streetcarrails, iron plates on road con-struction sites, and manholecovers become extremely slip-pery when wet. Therefore, slowdown when approaching suchareas and cross them with cau-tion.
� Keep in mind that braking on awet road is much more difficult.
� Ride slowly down a hill, as brak-ing downhill can be very diffi-cult.
1. Close the throttle completely.2. Apply both front and rear brakes
simultaneously while gradually in-creasing the pressure.
ZAUM0267
(b)
(a)
ZAUM0199
U3C6E1E0.book Page 2 Friday, August 8, 2008 10:09 AM
OPERATION AND IMPORTANT RIDING POINTS
5-3
5
EAU16820
Tips for reducing fuel con-sumption Fuel consumption depends largely onyour riding style. Consider the followingtips to reduce fuel consumption:
� Avoid high engine speeds duringacceleration.
� Avoid high engine speeds with noload on the engine.
� Turn the engine off instead of let-ting it idle for an extended length oftime (e.g., in traffic jams, at trafficlights or at railroad crossings).
EAU16830
Engine break-in There is never a more important periodin the life of your engine than the periodbetween 0 and 1000 km (600 mi). Forthis reason, you should read the follow-ing material carefully.Since the engine is brand new, do notput an excessive load on it for the first1000 km (600 mi). The various parts inthe engine wear and polish themselvesto the correct operating clearances.During this period, prolonged full-throt-tle operation or any condition that mightresult in engine overheating must beavoided.
EAUM2091
0–150 km (0–90 mi)Avoid prolonged operation above 1/3throttle. Vary the speed of the scooterfrom time to time. Do not operate it atone set throttle position.150–500 km (90–300 mi)Avoid prolonged operation above 1/2throttle.500–1000 km (300–600 mi)Avoid cruising speeds in excess of 3/4throttle.
ZAUM0269
U3C6E1E0.book Page 3 Friday, August 8, 2008 10:09 AM
OPERATION AND IMPORTANT RIDING POINTS
5-4
5
1000 km (600 mi) and beyondAvoid prolonged full throttle operation.Vary speeds occasionally. NOTICE:After 1000 km (600 mi) of operation,the final transmission oil must bechanged. [ECAM1071]
NOTICEECA10270
If any engine trouble should occurduring the engine break-in period,immediately have a Yamaha dealercheck the vehicle.
EAU17213
Parking When parking, stop the engine, andthen remove the key from the mainswitch.
WARNINGEWA10311
� Since the engine and exhaustsystem can become very hot,park in a place where pedestri-ans or children are not likely totouch them and be burned.
� Do not park on a slope or on softground, otherwise the vehiclemay overturn, increasing therisk of a fuel leak and fire.
� Do not park near grass or otherflammable materials whichmight catch fire.
U3C6E1E0.book Page 4 Friday, August 8, 2008 10:09 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-1
6
EAU17281
Periodic inspection, adjustment, and lu-brication will keep your vehicle in thesafest and most efficient condition pos-sible. Safety is an obligation of the vehi-cle owner/operator. The most importantpoints of vehicle inspection, adjust-ment, and lubrication are explained onthe following pages.The intervals given in the periodicmaintenance and lubrication chartshould be simply considered as a gen-eral guide under normal riding condi-tions. However, depending on theweather, terrain, geographical location,and individual use, the maintenance in-tervals may need to be shortened.
WARNINGEWA10321
Failure to properly maintain the ve-hicle or performing maintenance ac-tivities incorrectly may increaseyour risk of injury or death duringservice or while using the vehicle. Ifyou are not familiar with vehicle ser-vice, have a Yamaha dealer performservice.
WARNINGEWA15121
Turn off the engine when performingmaintenance unless otherwisespecified.
� A running engine has movingparts that can catch on bodyparts or clothing and electricalparts that can cause shocks orfires.
� Running the engine while ser-vicing can lead to eye injury,burns, fire, or carbon monoxidepoisoning – possibly leading todeath. See page 1-1 for more in-formation about carbon monox-ide.
WARNINGEWA10330
This scooter is designed for use onpaved roads only. If this scooter isoperated in abnormally dusty, mud-dy or wet conditions, the air filter el-ement should be cleaned orreplaced more frequently, otherwiserapid engine wear may result. Con-sult a Yamaha dealer for propermaintenance intervals.
U3C6E1E0.book Page 1 Friday, August 8, 2008 10:09 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-2
6
EAU17715
Periodic maintenance and lubrication chart
TIP� The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.� From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).� Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READINGANNUAL CHECK1000 km
(600 mi)6000 km (3500 mi)
12000 km (7000 mi)
18000 km (10500 mi)
24000 km (14000 mi)
1 * Fuel line • Check fuel and vacuum hoses for cracks or damage. √ √ √ √ √
2 Spark plug • Replace. √ √ √ √ √
3 Air filter element• Clean. √ √
• Replace. √ √
4 * Battery
• Check electrolyte level and specif-ic gravity.
• Make sure that the breather hose is properly routed.
√ √ √ √ √
5 * Front brake• Check operation, fluid level and
vehicle for fluid leakage. √ √ √ √ √ √
• Replace brake pads. Whenever worn to the limit
6 * Rear brake• Check operation, fluid level and
vehicle for fluid leakage. √ √ √ √ √ √
• Replace brake pads. Whenever worn to the limit
U3C6E1E0.book Page 2 Friday, August 8, 2008 10:09 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-3
6
7 * Brake hoses• Check for cracks or damage. √ √ √ √ √
• Replace. Every 4 years
8 * Wheels • Check runout and for damage. √ √ √ √
9 * Tires
• Check tread depth and for dam-age.
• Replace if necessary.• Check air pressure.• Correct if necessary.
√ √ √ √ √
10 * Wheel bearings • Check bearing for looseness or damage. √ √ √ √
11 * Steering bearings
• Check bearing play and steering for roughness. √ √ √ √ √
• Lubricate with lithium-soap-based grease. Every 24000 km (14000 mi)
12 * Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. √ √ √ √ √
13 Front brake lever pivot shaft • Lubricate with silicone grease. √ √ √ √ √
14 Rear brake lever pivot shaft • Lubricate with silicone grease. √ √ √ √ √
15 Centerstand • Check operation.• Lubricate. √ √ √ √ √
16 * Front fork • Check operation and for oil leak-age. √ √ √ √
17 * Shock absorber as-sembly
• Check operation and shock ab-sorber for oil leakage. √ √ √ √
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READINGANNUAL CHECK1000 km
(600 mi)6000 km (3500 mi)
12000 km (7000 mi)
18000 km (10500 mi)
24000 km (14000 mi)
U3C6E1E0.book Page 3 Friday, August 8, 2008 10:09 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAUM2070
TIP� The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
18 * Carburetor • Adjust engine idling speed. √ √ √ √ √ √
19 * Autolube pump • Check operation.• Bleed if necessary. √ √ √ √
20 * Cooling system• Check coolant level and vehicle
for coolant leakage. √ √ √ √ √
• Change. Every 3 years
21 Final transmission oil
• Check vehicle for oil leakage. √ √ √
• Change. √ √ √
22 * V-belt • Replace. Every 10000 km (6000 mi)
23 * Front and rear brake switches • Check operation. √ √ √ √ √ √
24 Moving parts and cables • Lubricate. √ √ √ √ √
25 * Throttle grip hous-ing and cable
• Check operation and free play.• Adjust the throttle cable free play
if necessary.• Lubricate the throttle grip housing
and cable.
√ √ √ √ √
26 * Lights, signals and switches
• Check operation.• Adjust headlight beam. √ √ √ √ √ √
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READINGANNUAL CHECK1000 km
(600 mi)6000 km (3500 mi)
12000 km (7000 mi)
18000 km (10500 mi)
24000 km (14000 mi)
U3C6E1E0.book Page 4 Friday, August 8, 2008 10:09 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
� Hydraulic brake service• Regularly check and, if necessary, correct the brake fluid level.• Every two years change the brake fluid.• Replace the brake hoses every four years and if cracked or damaged.
U3C6E1E0.book Page 5 Friday, August 8, 2008 10:09 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
EAU18740
Removing and installing the cowling and panel
The cowling and panel shown aboveneed to be removed to perform some ofthe maintenance jobs described in thischapter. Refer to this section each timea cowling or panel needs to be re-moved and installed.
EAU18790
Cowling A
To remove the cowlingRemove the screws, and then take thecowling off.
To install the cowlingPlace the cowling in the original posi-tion, and then install the screws.
EAUM1250
Panel A
To remove the panel1. Open the storage compartment.
(See page 3-10.)2. Remove the screw, and then take
the panel off.
To install the panel1. Place the panel in the original posi-
tion, and then install the screw.2. Close the storage compartment.
1. Cowling A2. Panel A
1
2
ZAUM0270
1. Screw
1
ZAUM0271
1. Panel A2. Screw
2
1
ZAUM0272
U3C6E1E0.book Page 6 Friday, August 8, 2008 10:09 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-7
6
EAU19622
Checking the spark plug The spark plug is an important enginecomponent, which should be checkedperiodically, preferably by a Yamahadealer. Since heat and deposits willcause any spark plug to slowly erode, itshould be removed and checked in ac-cordance with the periodic mainte-nance and lubrication chart. In addition,the condition of the spark plug can re-veal the condition of the engine.The porcelain insulator around the cen-ter electrode of the spark plug shouldbe a medium-to-light tan (the ideal colorwhen the vehicle is ridden normally). Ifthe spark plug shows a distinctly differ-ent color, the engine could be operatingimproperly. Do not attempt to diagnosesuch problems yourself. Instead, havea Yamaha dealer check the vehicle.If the spark plug shows signs of elec-trode erosion and excessive carbon orother deposits, it should be replaced.
Before installing a spark plug, the sparkplug gap should be measured with awire thickness gauge and, if necessary,adjusted to specification.
Clean the surface of the spark pluggasket and its mating surface, and thenwipe off any grime from the spark plugthreads.
TIPIf a torque wrench is not available wheninstalling a spark plug, a good estimateof the correct torque is 1/4–1/2 turnpast finger tight. However, the sparkplug should be tightened to the speci-fied torque as soon as possible.
Specified spark plug:NGK/BR8HS
1. Spark plug gap
Spark plug gap:0.6–0.7 mm (0.024–0.028 in)
Tightening torque:Spark plug:
20 Nm (2.0 m·kgf, 14 ft·lbf)
1
ZAUM0037
U3C6E1E0.book Page 7 Friday, August 8, 2008 10:09 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-8
6
EAU20064
Final transmission oil The final transmission case must bechecked for oil leakage before eachride. If any leakage is found, have aYamaha dealer check and repair thescooter. In addition, the final transmis-sion oil must be changed as follows atthe intervals specified in the periodicmaintenance and lubrication chart.
1. Start the engine, warm up the finaltransmission oil by riding thescooter for several minutes, andthen stop the engine.
2. Place the scooter on the center-stand.
3. Place an oil pan under the finaltransmission case to collect theused oil.
4. Remove the final transmission oilfiller cap and final transmissiondrain bolt to drain the oil from the fi-nal transmission case.
5. Install the final transmission oildrain bolt, and then tighten it to thespecified torque.
6. Refill with the specified amount ofthe recommended final transmis-sion oil, and then install and tightenthe oil filler cap. WARNING! Makesure that no foreign material en-ters the final transmission case.Make sure that no oil gets on thetire or wheel. [EWA11311]
7. Check the final transmission casefor oil leakage. If oil is leaking,check for the cause.
1. Final transmission oil drain bolt2. Final transmission oil filler cap
Tightening torque:Final transmission oil drain bolt:
18 Nm (1.8 m·kgf, 13 ft·lbf)
1
2
ZAUM0273
Recommended final transmission oil:
See page 8-1.Oil quantity:
0.11 L (0.12 US qt, 0.10 Imp.qt)
U3C6E1E0.book Page 8 Friday, August 8, 2008 10:09 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-9
6
EAU20070
Coolant The coolant level should be checkedbefore each ride. In addition, the cool-ant must be changed at the intervalsspecified in the periodic maintenanceand lubrication chart.
EAUM2102
To check the coolant level1. Place the vehicle on a level sur-
face and hold it in an upright posi-tion.
TIP� The coolant level must be checked
on a cold engine since the levelvaries with engine temperature.
� Make sure that the vehicle is posi-tioned straight up when checkingthe coolant level. A slight tilt to theside can result in a false reading.
2. Check the coolant level throughthe check window.
TIPThe coolant should be between theminimum and maximum level marks.
3. If the coolant is at or below theminimum level mark, remove thecowling A. (See page 6-6.)
4. Open the reservoir cap, and thenadd coolant to the maximum levelmark. WARNING! Remove onlythe coolant reservoir cap. Neverattempt to remove the radiatorcap when the engine is hot.[EWA15161] NOTICE: If coolant is notavailable, use distilled water orsoft tap water instead. Do notuse hard water or salt watersince it is harmful to the engine.If water has been used insteadof coolant, replace it with cool-ant as soon as possible, other-
wise the cooling system will notbe protected against frost andcorrosion. If water has beenadded to the coolant, have aYamaha dealer check the anti-freeze content of the coolant assoon as possible, otherwise theeffectiveness of the coolant willbe reduced. [ECA10472]
5. Close the reservoir cap, and theninstall the cowling.
1. Maximum level mark2. Minimum level mark
1
2
ZAUM0591
1. Coolant reservoir cap
Coolant reservoir capacity:0.25 L (0.26 US qt, 0.22 Imp.qt)
1
ZAUM0274
U3C6E1E0.book Page 9 Friday, August 8, 2008 10:09 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-10
6
EAU33031
Changing the coolantThe coolant must be changed at the in-tervals specified in the periodic mainte-nance and lubrication chart. Have aYamaha dealer change the coolant.WARNING! Never attempt to removethe radiator cap when the engine ishot. [EWA10381]
EAUM1642
Cleaning the air filter element The air filter element should be cleanedat the intervals specified in the periodicmaintenance and lubrication chart.Clean the air filter element more fre-quently if you are riding in unusuallywet or dusty areas.
1. Remove the air filter case cover byremoving the screws.
2. Pull the air filter element out, cleanit with solvent, and then squeezethe remaining solvent out.WARNING! Use only a dedicat-ed parts cleaning solvent. Toavoid the risk of fire or explo-sion, do not use gasoline or sol-vents with a low flash point.
[EWA10431] NOTICE: To avoid dam-aging the foam material, handleit gently and carefully, and donot twist or wring it. [ECA10511]
3. Apply oil of the recommended typeto the entire surface of the ele-ment, and then squeeze the ex-cess oil out.
1. Screw
1
ZAUM0275
1. Air filter element
1
ZAUM0276
1
43
2
ZAUM0156
U3C6E1E0.book Page 10 Friday, August 8, 2008 10:09 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-11
6
TIPThe air filter element should be wet butnot dripping.
4. Insert the element into the air filtercase. NOTICE: Make sure thatthe air filter element is properlyseated in the air filter case. Theengine should never be operat-ed without the air filter elementinstalled, otherwise the pis-ton(s) and/or cylinder(s) maybecome excessively worn.[ECA10481]
5. Install the air filter case cover by in-stalling the screws.
EAU21300
Adjusting the carburetor The carburetor is an important part ofthe engine and requires very sophisti-cated adjustment. Therefore, all carbu-retor adjustments should be left to aYamaha dealer, who has the neces-sary professional knowledge and expe-rience.
EAU21382
Checking the throttle cable free play
The throttle cable free play should mea-sure 1.5–3.0 mm (0.06–0.12 in) at thethrottle grip. Periodically check thethrottle cable free play and, if neces-sary, have a Yamaha dealer adjust it.
Recommended oil:Foam air filter oil
1. Throttle cable free play
1
ZAUM0051
U3C6E1E0.book Page 11 Friday, August 8, 2008 10:09 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-12
6
EAU21872
Tires To maximize the performance, durabil-ity, and safe operation of your vehicle,note the following points regarding thespecified tires.
Tire air pressure
The tire air pressure should be checkedand, if necessary, adjusted before eachride.
WARNINGEWA10501
Operation of this vehicle with im-proper tire pressure may cause se-vere injury or death from loss ofcontrol.
� The tire air pressure must bechecked and adjusted on coldtires (i.e., when the temperatureof the tires equals the ambienttemperature).
� The tire air pressure must be ad-justed in accordance with theriding speed and with the totalweight of rider, passenger, car-go, and accessories approvedfor this model.
WARNINGEWA10511
Never overload your vehicle. Opera-tion of an overloaded vehicle couldcause an accident.
Tire inspection
The tires must be checked before eachride. If the center tread depth reachesthe specified limit, if the tire has a nail orglass fragments in it, or if the sidewall iscracked, have a Yamaha dealer re-place the tire immediately.
ZAUM0053
Tire air pressure (measured on cold tires):
0–90 kg (0–198 lb):Front:
150 kPa (1.50 kgf/cm², 22 psi)Rear:
150 kPa (1.50 kgf/cm², 22 psi)90–180 kg (198–397 lb):
Front:160 kPa (1.60 kgf/cm², 23 psi)
Rear:170 kPa (1.70 kgf/cm², 25 psi)
Maximum load*:180 kg (397 lb)
* Total weight of rider, passenger, car-go and accessories
1. Tire tread depth2. Tire sidewall
Minimum tire tread depth (front and rear):
1.6 mm (0.06 in)
1
2
ZAUM0054
U3C6E1E0.book Page 12 Friday, August 8, 2008 10:09 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
6
TIPThe tire tread depth limits may differfrom country to country. Always complywith the local regulations.
Tire informationThis model is equipped with tubelesstires.After extensive tests, only the tires list-ed below have been approved for thismodel by Yamaha Motor Co., Ltd.
WARNINGEWA10470
� Have a Yamaha dealer replaceexcessively worn tires. Besidesbeing illegal, operating the vehi-cle with excessively worn tiresdecreases riding stability andcan lead to loss of control.
� The replacement of all wheeland brake related parts, includ-ing the tires, should be left to aYamaha dealer, who has thenecessary professional knowl-edge and experience.
EAU21960
Cast wheels To maximize the performance, durabil-ity, and safe operation of your vehicle,note the following points regarding thespecified wheels.
� The wheel rims should be checkedfor cracks, bends or warpage be-fore each ride. If any damage isfound, have a Yamaha dealer re-place the wheel. Do not attempteven the smallest repair to thewheel. A deformed or crackedwheel must be replaced.
� The wheel should be balancedwhenever either the tire or wheelhas been changed or replaced. Anunbalanced wheel can result inpoor performance, adverse han-dling characteristics, and a short-ened tire life.
� Ride at moderate speeds afterchanging a tire since the tire sur-face must first be “broken in” for itto develop its optimal characteris-tics.
Front tire:Size:
130/60-13 53L (MICHELIN), 53P (PIRELLI)
Manufacturer/model:MICHELIN / PILOT SPORTPIRELLI / EVO21
Rear tire:Size:
140/60-13 57L (MICHELIN), 53P (PIRELLI)
Manufacturer/model:MICHELIN / PILOT SPORTPIRELLI / EVO22
U3C6E1E0.book Page 13 Friday, August 8, 2008 10:09 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-14
6
EAUM2061
Checking the front and rear brake lever free play
The brake lever free play should mea-sure 10.0–20.0 mm (0.39–0.79 in) asshown. Periodically check the brake le-
ver free play and, if necessary, have aYamaha dealer check the brake sys-tem.
WARNINGEWA10641
An incorrect brake lever free play in-dicates a hazardous condition in thebrake system. Do not operate the ve-hicle until the brake system hasbeen checked or repaired by aYamaha dealer.
EAU22390
Checking the front and rear brake pads The front and rear brake pads must bechecked for wear at the intervals spec-ified in the periodic maintenance andlubrication chart.
EAU22400
Front brake pads
Check each front brake pad for dam-age and measure the lining thickness. Ifa brake pad is damaged or if the liningthickness is less than 2 mm (0.08 in),have a Yamaha dealer replace thebrake pads as a set.
1. Front brake lever free play
1. Rear brake lever free play
1
ZAUM0107
1
ZAUM0108
1. Lining thickness
1
ZAUM0058
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-15
6
EAU22500
Rear brake pads
Check each rear brake pad for damageand measure the lining thickness. If abrake pad is damaged or if the liningthickness is less than 2 mm (0.08 in),have a Yamaha dealer replace thebrake pads as a set.
EAU22580
Checking the brake fluid level
Insufficient brake fluid may allow air toenter the brake system, possibly caus-ing it to become ineffective.Before riding, check that the brake fluidis above the minimum level mark andreplenish if necessary. A low brake fluidlevel may indicate worn brake padsand/or brake system leakage. If thebrake fluid level is low, be sure to checkthe brake pads for wear and the brakesystem for leakage.Observe these precautions:
� When checking the fluid level,make sure that the top of the brakefluid reservoir is level.
� Use only the recommended qualitybrake fluid, otherwise the rubberseals may deteriorate, causingleakage and poor braking perfor-mance.
� Refill with the same type of brakefluid. Mixing fluids may result in aharmful chemical reaction andlead to poor braking performance.
� Be careful that water does not en-ter the brake fluid reservoir whenrefilling. Water will significantlylower the boiling point of the fluidand may result in vapor lock.
� Brake fluid may deteriorate paint-ed surfaces or plastic parts. Al-ways clean up spilled fluidimmediately.
� As the brake pads wear, it is nor-mal for the brake fluid level to grad-ually go down. However, if thebrake fluid level goes down sud-denly, have a Yamaha dealercheck the cause.
1. Lining thickness
1
ZAUM0278
1. Minimum level mark
1 1
ZAUM0280
Recommended brake fluid:DOT 4
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-16
6
EAUM1360
Changing the brake fluid Have a Yamaha dealer change thebrake fluid at the intervals specified inthe periodic maintenance and lubrica-tion chart. In addition, have the brakehose replaced every four years orwhenever it is damaged or leaking.
EAU23111
Checking and lubricating the throttle grip and cable The operation of the throttle grip shouldbe checked before each ride. In addi-tion, the cable should be lubricated atthe intervals specified in the periodicmaintenance chart.
EAU23172
Lubricating the front and rear brake levers
The pivoting points of the front and rearbrake levers must be lubricated at theintervals specified in the periodic main-tenance and lubrication chart.
Recommended lubricant:Silicone grease
ZAUM0061
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-17
6
EAU23192
Checking and lubricating the centerstand
The operation of the centerstandshould be checked before each ride,and the pivots and metal-to-metal con-tact surfaces should be lubricated ifnecessary.
WARNINGEWA11301
If the centerstand does not move upand down smoothly, have a Yamahadealer check or repair it. Otherwise,the centerstand could contact theground and distract the operator, re-sulting in a possible loss of control.
EAU23272
Checking the front fork The condition and operation of the frontfork must be checked as follows at theintervals specified in the periodic main-tenance and lubrication chart.
To check the conditionCheck the inner tubes for scratches,damage and excessive oil leakage.
To check the operation1. Place the vehicle on a level sur-
face and hold it in an upright posi-tion. WARNING! To avoid injury,securely support the vehicle sothere is no danger of it fallingover. [EWA10751]
2. While applying the front brake,push down hard on the handlebarsseveral times to check if the frontfork compresses and reboundssmoothly.
1. Centerstand
1
ZAUM0455
Recommended lubricant:Lithium-soap-based grease
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-18
6
NOTICEECA10590
If any damage is found or the frontfork does not operate smoothly,have a Yamaha dealer check or re-pair it.
EAU45511
Checking the steering Worn or loose steering bearings maycause danger. Therefore, the operationof the steering must be checked as fol-lows at the intervals specified in the pe-riodic maintenance and lubricationchart.
1. Place the vehicle on the center-stand. WARNING! To avoid inju-ry, securely support the vehicleso there is no danger of it fallingover. [EWA10751]
2. Hold the lower ends of the frontfork legs and try to move them for-ward and backward. If any freeplay can be felt, have a Yamahadealer check or repair the steering.
EAU23290
Checking the wheel bearings The front and rear wheel bearings mustbe checked at the intervals specified inthe periodic maintenance and lubrica-tion chart. If there is play in the wheelhub or if the wheel does not turnsmoothly, have a Yamaha dealer checkthe wheel bearings.
ZAUM0296
ZAUM0297
U3C6E1E0.book Page 18 Friday, August 8, 2008 10:09 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-19
6
EAUM1403
Battery
A poorly maintained battery will corrodeand discharge quickly. The electrolytelevel, battery lead connections andbreather hose routing should bechecked before each ride and at the in-tervals specified in the periodic mainte-nance and lubrication chart.
To check the electrolyte level1. Place the scooter on a level sur-
face and hold it in an upright posi-tion.
TIPMake sure that the scooter is posi-tioned straight up when checking theelectrolyte level.
2. Remove panel A. (See page 6-6.)3. Check the electrolyte level in the
battery.
TIPThe electrolyte should be between theminimum and maximum level marks.
4. If the electrolyte is at or below theminimum level mark, add distilledwater to raise it to the maximumlevel mark. NOTICE: Use only
distilled water, as tap water con-tains minerals that are harmfulto the battery. [ECA10611]
WARNINGEWA10760
� Electrolyte is poisonous anddangerous since it contains sul-furic acid, which causes severeburns. Avoid any contact withskin, eyes or clothing and al-ways shield your eyes whenworking near batteries. In caseof contact, administer the fol-lowing FIRST AID.• EXTERNAL: Flush with plenty
of water.• INTERNAL: Drink large quan-
tities of water or milk and im-mediately call a physician.
• EYES: Flush with water for 15minutes and seek promptmedical attention.
� Batteries produce explosive hy-drogen gas. Therefore, keepsparks, flames, cigarettes, etc.,away from the battery and pro-vide sufficient ventilation whencharging it in an enclosedspace.
1. Battery
1. Maximum level mark2. Minimum level mark
12+UPPER
LOWER
ZAUM0106
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-20
6
� KEEP THIS AND ALL BATTER-IES OUT OF THE REACH OFCHILDREN.
5. Check and, if necessary, tightenthe battery lead connections andcorrect the breather hose routing.
To store the battery1. If the scooter will not be used for
more than one month, remove thebattery, fully charge it, and thenplace it in a cool, dry place.NOTICE: When removing thebattery, be sure the key isturned to “ ”, then disconnectthe negative lead before discon-necting the positive lead. [ECA16302]
2. If the battery will be stored for morethan two months, check the specif-ic gravity of the electrolyte at leastonce a month and fully charge thebattery whenever necessary.
3. Fully charge the battery before in-stallation.
4. After installation, make sure thatthe battery leads are properly con-nected to the battery terminals andthat the breather hose is properly
routed, in good condition, and notobstructed. NOTICE: If thebreather hose is positioned insuch a way that the frame is ex-posed to electrolyte or gas ex-pelled from the battery, theframe could suffer structuraland external damages. [ECA10601]
EAU23503
Replacing the fuse
The fuse holder is located behind panelA. (See page 6-6.)If the fuse is blown, replace it as fol-lows.
1. Turn the key to “ ” and turn off allelectrical circuits.
2. Remove the blown fuse, and theninstall a new fuse of the specifiedamperage. WARNING! Do notuse a fuse of a higher amperagerating than recommended toavoid causing extensive dam-age to the electrical system andpossibly a fire. [EWA15131]
1. Fuse
1
ZAUM0282
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-21
6
3. Turn the key to “ ” and turn onthe electrical circuits to check if thedevices operate.
4. If the fuse immediately blowsagain, have a Yamaha dealercheck the electrical system.
EAUM2111
Replacing the headlight bulb If the headlight bulb burns out, replaceit as follows.
NOTICEECA10670
It is advisable to have a Yamahadealer perform this job.
1. Remove cowling A. (See page6-6.)
2. Disconnect the headlight coupler.3. Remove the headlight bulb holder
by turning it counterclockwise, andthen remove the burnt out bulb.
4. Place a new headlight bulb into po-sition, and then secure it with thebulb holder.
5. Connect the coupler.
6. Install the cowling.7. Have a Yamaha dealer adjust the
headlight beam if necessary.
Specified fuse:7.5 A
1. Headlight bulb holder
1
ZAUM0283
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-22
6
EAU24133
Replacing the tail/brake light bulb
1. Remove the tail/brake light lens byremoving the screws.
2. Remove the burnt-out bulb bypushing it in and turning it counter-clockwise.
3. Insert a new bulb into the socket,push it in, and then turn it clock-wise until it stops.
4. Install the lens by installing thescrews. NOTICE: Do not over-tighten the screws, otherwisethe lens may break. [ECA10681]
EAU24204
Replacing a turn signal light bulb
1. Remove the turn signal light lensby removing the screw.
2. Remove the burnt-out bulb bypushing it in and turning it counter-clockwise.
3. Insert a new bulb into the socket,push it in, and then turn it clock-wise until it stops.
4. Install the lens by installing thescrew. NOTICE: Do not over-tighten the screw, otherwise thelens may break. [ECA11191]
ZAUM0284 ZAUM0285
ZAUM0286
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-23
6
EAU25881
Troubleshooting Although Yamaha scooters receive athorough inspection before shipmentfrom the factory, trouble may occur dur-ing operation. Any problem in the fuel,compression, or ignition systems, forexample, can cause poor starting andloss of power.The following troubleshooting chartsrepresent quick and easy proceduresfor checking these vital systems your-self. However, should your scooter re-quire any repair, take it to a Yamahadealer, whose skilled technicians havethe necessary tools, experience, andknow-how to service the scooter prop-erly.Use only genuine Yamaha replace-ment parts. Imitation parts may look likeYamaha parts, but they are often inferi-or, have a shorter service life and canlead to expensive repair bills.
WARNINGEWA15141
When checking the fuel system, donot smoke, and make sure there areno open flames or sparks in the ar-ea, including pilot lights from water
heaters or furnaces. Gasoline orgasoline vapors can ignite or ex-plode, causing severe injury orproperty damage.
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-24
6
EAU37621
Troubleshooting charts
Starting problems or poor engine performance
Check the fuel level in the fuel tank.
1. FuelThere isenough fuel.
There isno fuel.
Check the compression.
Supply fuel. The engine does not start.Check the compression.
Operate theelectric starter or thekickstarter.
2. CompressionThere is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer check the vehicle.
Remove the spark plug and check the electrodes.
3. IgnitionWet
Dry
Wipe off with a dry cloth and correct the spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start. Have a Yamaha dealer check the vehicle.
The engine does not start.Check the battery.
Open the throttle halfway and operate the electric starter.
Operate theelectric starter.
4. BatteryThe engine turns overquickly.
The engine turns overslowly.
The battery is good.
Check the electrolyte and batterylead connections, and charge thebattery if necessary.
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-25
6
Engine overheating
WARNINGEWA10400
� Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may beblown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
� After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and thenslowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissingsound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolantas soon as possible.
Wait until the engine has cooled.
Check the coolant level in the reservoir and radiator.
The coolant level is OK.
The coolant level is low.Check the cooling systemfor leakage.
Have a Yamaha dealer checkand repair the cooling system.
Add coolant. (See TIP.)
Start the engine. If the engine overheats again, have a Yamaha dealer check and repair the cooling system.
There isleakage.
There is no leakage.
U3C6E1E0.book Page 25 Friday, August 8, 2008 10:09 AM
SCOOTER CARE AND STORAGE
7-1
7
EAU26093
Care While the open design of a scooter re-veals the attractiveness of the technol-ogy, it also makes it more vulnerable.Rust and corrosion can develop even ifhigh-quality components are used. Arusty exhaust pipe may go unnoticedon a car, however, it detracts from theoverall appearance of a scooter. Fre-quent and proper care does not onlycomply with the terms of the warranty,but it will also keep your scooter lookinggood, extend its life and optimize itsperformance.
Before cleaning1. Cover the muffler outlet with a
plastic bag after the engine hascooled down.
2. Make sure that all caps and coversas well as all electrical couplersand connectors, including thespark plug cap, are tightly in-stalled.
3. Remove extremely stubborn dirt,like oil burnt onto the crankcase,with a degreasing agent and abrush, but never apply such prod-
ucts onto seals, gaskets and wheelaxles. Always rinse the dirt and de-greaser off with water.
Cleaning
NOTICEECA10782
� Avoid using strong acidic wheelcleaners, especially on spokedwheels. If such products areused on hard-to-remove dirt, donot leave the cleaner on the af-fected area any longer than in-structed. Also, thoroughly rinsethe area off with water, immedi-ately dry it, and then apply a cor-rosion protection spray.
� Improper cleaning can damageplastic parts (such as cowlings,panels, windshields, headlightlenses, meter lenses, etc.) andthe mufflers. Use only a soft,clean cloth or sponge with wa-ter to clean plastic. However, ifthe plastic parts cannot be thor-oughly cleaned with water, di-luted mild detergent with watermay be used. Be sure to rinse
off any detergent residue usingplenty of water, as it is harmfulto plastic parts.
� Do not use any harsh chemicalproducts on plastic parts. Besure to avoid using cloths orsponges which have been incontact with strong or abrasivecleaning products, solvent orthinner, fuel (gasoline), rust re-movers or inhibitors, brake flu-id, antifreeze or electrolyte.
� Do not use high-pressure wash-ers or steam-jet cleaners sincethey cause water seepage anddeterioration in the following ar-eas: seals (of wheel and swing-arm bearings, fork and brakes),electric components (couplers,connectors, instruments,switches and lights), breatherhoses and vents.
� For scooters equipped with awindshield: Do not use strongcleaners or hard sponges asthey will cause dulling orscratching. Some cleaning com-pounds for plastic may leavescratches on the windshield.
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SCOOTER CARE AND STORAGE
7-2
7
Test the product on a small hid-den part of the windshield tomake sure that it does not leaveany marks. If the windshield isscratched, use a quality plasticpolishing compound afterwashing.
After normal useRemove dirt with warm water, a milddetergent, and a soft, clean sponge,and then rinse thoroughly with cleanwater. Use a toothbrush or bottlebrushfor hard-to-reach areas. Stubborn dirtand insects will come off more easily ifthe area is covered with a wet cloth fora few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on theroads during winter are extremely cor-rosive in combination with water, carryout the following steps after each ride inthe rain, near the sea or on salt-sprayed roads.
TIPSalt sprayed on roads in the winter mayremain well into spring.
1. Clean the scooter with cold waterand a mild detergent after the en-gine has cooled down. NOTICE:Do not use warm water since itincreases the corrosive actionof the salt. [ECA10791]
2. Apply a corrosion protection sprayon all metal, including chrome- andnickel-plated, surfaces to preventcorrosion.
After cleaning1. Dry the scooter with a chamois or
an absorbing cloth.2. Use a chrome polish to shine
chrome, aluminum and stainless-steel parts, including the exhaustsystem. (Even the thermally in-duced discoloring of stainless-steel exhaust systems can be re-moved through polishing.)
3. To prevent corrosion, it is recom-mended to apply a corrosion pro-tection spray on all metal,including chrome- and nickel-plat-ed, surfaces.
4. Use spray oil as a universal clean-er to remove any remaining dirt.
5. Touch up minor paint damagecaused by stones, etc.
6. Wax all painted surfaces.7. Let the scooter dry completely be-
fore storing or covering it.
WARNINGEWA10941
Contaminants on the brakes or tirescan cause loss of control.
� Make sure that there is no oil orwax on the brakes or tires. Ifnecessary, clean the brakediscs and brake linings with aregular brake disc cleaner or ac-etone, and wash the tires withwarm water and a mild deter-gent.
� Before operating the scootertest its braking performanceand cornering behavior.
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SCOOTER CARE AND STORAGE
7-3
7
NOTICEECA10800
� Apply spray oil and wax spar-ingly and make sure to wipe offany excess.
� Never apply oil or wax to anyrubber and plastic parts, buttreat them with a suitable careproduct.
� Avoid using abrasive polishingcompounds as they will wearaway the paint.
TIP� Consult a Yamaha dealer for ad-
vice on what products to use.� Washing, rainy weather or humid
climates can cause the headlightlens to fog. Turning the headlighton for a short period of time willhelp remove the moisture from thelens.
EAU26301
Storage
Short-termAlways store your scooter in a cool, dryplace and, if necessary, protect itagainst dust with a porous cover.
NOTICEECA10820
� Storing the scooter in a poorlyventilated room or covering itwith a tarp, while it is still wet,will allow water and humidity toseep in and cause rust.
� To prevent corrosion, avoiddamp cellars, stables (becauseof the presence of ammonia)and areas where strong chemi-cals are stored.
Long-termBefore storing your scooter for severalmonths:
1. Follow all the instructions in the“Care” section of this chapter.
2. Drain the carburetor float chamberby loosening the drain bolt; this willprevent fuel deposits from buildingup. Pour the drained fuel into thefuel tank.
3. Fill up the fuel tank and add fuelstabilizer (if available) to preventthe fuel tank from rusting and thefuel from deteriorating.
4. Perform the following steps to pro-tect the cylinder, piston rings, etc.from corrosion.a. Remove the spark plug cap
and spark plug.b. Pour a teaspoonful of engine oil
into the spark plug bore.c. Install the spark plug cap onto
the spark plug, and then placethe spark plug on the cylinderhead so that the electrodes aregrounded. (This will limit spark-ing during the next step.)
d. Turn the engine over severaltimes with the starter. (This willcoat the cylinder wall with oil.)WARNING! To prevent dam-age or injury from sparking,make sure to ground the
U3C6E1E0.book Page 3 Friday, August 8, 2008 10:09 AM
SCOOTER CARE AND STORAGE
7-4
7
spark plug electrodes whileturning the engine over.[EWA10951]
e. Remove the spark plug capfrom the spark plug, and theninstall the spark plug and thespark plug cap.
5. Lubricate all control cables and thepivoting points of all levers andpedals as well as of the side-stand/centerstand.
6. Check and, if necessary, correctthe tire air pressure, and then liftthe scooter so that both of itswheels are off the ground. Alterna-tively, turn the wheels a little everymonth in order to prevent the tiresfrom becoming degraded in onespot.
7. Cover the muffler outlet with aplastic bag to prevent moisturefrom entering it.
8. Remove the battery and fullycharge it. Store it in a cool, dryplace and charge it once a month.Do not store the battery in an ex-cessively cold or warm place [lessthan 0 °C (30 °F) or more than 30
°C (90 °F)]. For more informationon storing the battery, see page6-19.
TIPMake any necessary repairs beforestoring the scooter.
U3C6E1E0.book Page 4 Friday, August 8, 2008 10:09 AM
SPECIFICATIONS
8-1
8
Dimensions:Overall length:
1818 mm (71.6 in)Overall width:
719 mm (28.3 in)Overall height:
1170 mm (46.1 in)Seat height:
828 mm (32.6 in)Wheelbase:
1256 mm (49.4 in)Ground clearance:
148 mm (5.83 in)Minimum turning radius:
1800 mm (70.9 in)Weight:
With oil and fuel:97.0 kg (214 lb)
Engine:Engine type:
Liquid cooled 2-strokeCylinder arrangement:
Forward-inclined single cylinderDisplacement:
49.0 cm³Bore × stroke:
40.0 × 39.2 mm (1.57 × 1.54 in)Compression ratio:
7.90 :1Starting system:
Electric starter and kickstarterLubrication system:
Separate lubrication (Yamaha autolube)
Engine oil:Type:
YAMALUBE 2 or 2-stroke engine oil (JASO FC grade) or (ISO EG-C or EG-D grade)
Engine oil quantity:Quantity:
1.40 L (1.48 US qt, 1.23 Imp.qt)Final transmission oil:
Type:SAE 10W-30 type SE motor oil
Quantity:0.11 L (0.12 US qt, 0.10 Imp.qt)
Cooling system:Coolant reservoir capacity (up to the maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)Radiator capacity (including all routes):
1.20 L (1.27 US qt, 1.06 Imp.qt)Air filter:
Air filter element:Wet element
Fuel:Recommended fuel:
Premium unleaded gasoline onlyFuel tank capacity:
7.0 L (1.85 US gal, 1.54 Imp.gal)Carburetor:
Manufacturer:GURTNER
Type × quantity:PY 12 x 1
Spark plug (s):Manufacturer/model:
NGK/BR8HS
Spark plug gap:0.6–0.7 mm (0.024–0.028 in)
Clutch:Clutch type:
Dry, centrifugal automaticTransmission:
Primary reduction system:Helical gear
Primary reduction ratio:52 × 13 (4.000)
Secondary reduction system:Spur gear
Secondary reduction ratio:43 × 14 (3.070)
Transmission type:V-belt automatic
Operation:Centrifugal automatic type
Chassis:Frame type:
Steel tube underboneCaster angle:
27.00 °Trail:
90.0 mm (3.54 in)Front tire:
Type:Tubeless
Size:130/60-13 53L (MICHELIN), 53P (PIRELLI)
Manufacturer/model:MICHELIN / PILOT SPORT
Manufacturer/model:PIRELLI / EVO21
U3C6E1E0.book Page 1 Friday, August 8, 2008 10:09 AM
SPECIFICATIONS
8-2
8
Rear tire:Type:
TubelessSize:
140/60-13 57L (MICHELIN), 53P (PIRELLI)Manufacturer/model:
MICHELIN / PILOT SPORTManufacturer/model:
PIRELLI / EVO22Loading:
Maximum load:180 kg (397 lb)(Total weight of rider, passenger, cargo and accessories)
Tire air pressure (measured on cold tires):
Loading condition:0–90 kg (0–198 lb)Front:
150 kPa (1.50 kgf/cm², 22 psi)Rear:
150 kPa (1.50 kgf/cm², 22 psi)Loading condition:
90–180 kg (198–397 lb)Front:
160 kPa (1.60 kgf/cm², 23 psi)Rear:
170 kPa (1.70 kgf/cm², 25 psi)Front wheel:
Wheel type:Cast wheel
Rim size:13xMT3.00
Rear wheel:Wheel type:
Cast wheelRim size:
13xMT3.50Front brake:
Type:Single disc brake
Operation:Right hand operation
Recommended fluid:DOT 3 or 4
Rear brake:Type:
Single disc brakeOperation:
Left hand operationRecommended fluid:
DOT 3 or 4Front suspension:
Type:Telescopic fork
Spring/shock absorber type:Coil spring/oil damper
Wheel travel:80.0 mm (3.15 in)
Rear suspension:Type:
Unit swingSpring/shock absorber type:
Coil spring/gas-oil damperWheel travel:
70.0 mm (2.76 in)
Electrical system:Ignition system:
DC. CDICharging system:
AC magnetoBattery:
Model:CB4-LB(GS), YB4L-B(YUASA)
Voltage, capacity:12 V, 4.0 Ah
Headlight:Bulb type:
IncandescenceBulb voltage, wattage × quantity:
Headlight:12 V, 35 W/35.0 W × 1
Tail/brake light:12 V, 21.0 W/5.0 W × 1
Front turn signal light:12 V, 10.0 W × 2
Rear turn signal light:12 V, 10.0 W × 2
Meter lighting:12 V, 1.7 W × 2
High beam indicator light:12 V, 1.7 W × 1
Oil level warning light:12 V, 1.7 W × 1
Turn signal indicator light:12 V, 1.7 W × 1
Coolant temperature warning light:12 V, 1.7 W × 1
U3C6E1E0.book Page 2 Friday, August 8, 2008 10:09 AM
SPECIFICATIONS
8-3
8
Fuses:Main fuse:
7.5 A
U3C6E1E0.book Page 3 Friday, August 8, 2008 10:09 AM
CONSUMER INFORMATION
9-1
9
EAU26351
Identification numbers Record the key identification number,vehicle identification number and mod-el label information in the spaces pro-vided below for assistance whenordering spare parts from a Yamahadealer or for reference in case the vehi-cle is stolen.KEY IDENTIFICATION NUMBER:
VEHICLE IDENTIFICATION NUMBER:
MODEL LABEL INFORMATION:
EAU26381
Key identification number
The key identification number isstamped into the key tag. Record thisnumber in the space provided and useit for reference when ordering a newkey.
EAU26410
Vehicle identification number
The vehicle identification number isstamped into the frame.
TIPThe vehicle identification number isused to identify your vehicle and maybe used to register it with the licensingauthority in your area.
1. Key identification number
1
ZAUM0070
1. Vehicle identification number
1
ZAUM0287
U3C6E1E0.book Page 1 Friday, August 8, 2008 10:09 AM
CONSUMER INFORMATION
9-2
9
EAUM2540
Model label
The model label is affixed to the bottomof the rider seat. (See page 3-9.)Record the information on this label inthe space provided. This informationwill be needed when ordering spareparts from a Yamaha dealer.
1. Model label
1
ZAUM0295
U3C6E1E0.book Page 2 Friday, August 8, 2008 10:09 AM
INDEXA
Acceleration and deceleration................. 5-2Air filter element, cleaning..................... 6-10
BBattery................................................... 6-19Brake fluid, changing ............................ 6-16Brake fluid level, checking .................... 6-15Brake lever, front..................................... 3-5Brake lever, rear ..................................... 3-5Brake levers, lubricating........................ 6-16Braking.................................................... 5-2
CCarburetor,adjusting ............................. 6-11Care ........................................................ 7-1Catalytic converters ................................ 3-7Centerstand, checking and
lubricating ........................................... 6-17Coolant.................................................... 6-9Coolant temperature warning light .......... 3-2Cowling and panel, removing and
installing................................................ 6-6D
Dimmer switch ........................................ 3-4E
Engine break-in....................................... 5-3Engine oil ................................................ 3-8
FFinal transmission oil .............................. 6-8Front and rear brake lever free play,
checking ............................................. 6-14Front and rear brake pads, checking .... 6-14Front fork, checking .............................. 6-17Fuel ......................................................... 3-6Fuel consumption, tips for reducing ........ 5-3
Fuel gauge.............................................. 3-4Fuel tank cap .......................................... 3-5Fuse, replacing ..................................... 6-20
HHandlebar switches ................................ 3-4Headlight bulb, replacing ...................... 6-21High beam indicator light ........................ 3-2Horn switch............................................. 3-4
IIdentification numbers ............................ 9-1Indicator and warning lights.................... 3-2
KKey identification number ....................... 9-1Kickstarter............................................... 3-9
MMain switch/steering lock........................ 3-1Model label ............................................. 9-2
OOil level warning light.............................. 3-2
PParking ................................................... 5-4Part locations.......................................... 2-1Periodic maintenance and lubrication
chart ..................................................... 6-2R
Rider seat ............................................... 3-9S
Safe-riding points.................................... 1-5Safety information................................... 1-1Shock absorber assembly, adjusting
(if equipped) ....................................... 3-11Spark plug, checking .............................. 6-7Specifications ......................................... 8-1Speedometer unit ................................... 3-3
Starting a cold engine .............................5-1Starting off...............................................5-2Start switch..............................................3-4Steering, checking.................................6-18Storage....................................................7-3Storage compartments..........................3-10
TTachometer (if equipped) ........................3-3Tail/brake light bulb, replacing ..............6-22Throttle cable free play, checking .........6-11Throttle grip and cable, checking and
lubricating ...........................................6-16Tires ......................................................6-12Troubleshooting ....................................6-23Troubleshooting charts..........................6-24Turn signal indicator light ........................3-2Turn signal light bulb, replacing ............6-22Turn signal switch ...................................3-4
VVehicle identification number ..................9-1
WWheel bearings, checking .....................6-18Wheels ..................................................6-13
U3C6E1E0.book Page 1 Friday, August 8, 2008 10:09 AM
U3C6E1E0.book Page 2 Friday, August 8, 2008 10:09 AM
YAMAHA MOTOR CO., LTD.PRINTED IN FRANCE
2008.08 (E)
PANTONE285CVC