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2017Standard Orbital
Welding Equipment
Catalogue
Find us on
Guidance and technical support A welding application specialist in your area will advise you on the welding process and appropriate equipment for your application.
Commissioning / TrainingA complete training program will enable you to start using the equipment immediately and in the best way possible.
Maintenance / RepairMaintenance and repair operations can be carried out at the Polysoude plant as well as on site by our service network.
Rental serviceIncrease the flexibility of your production! A large range of equipment is available for rental from our hire fleet.
POLYSOUDE : Related services
Your partners worldwideARGENTINAPOLYSOUDE S.A.S.
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www.polysoude.com • e-mail : [email protected] ART OF WELDING
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2 133Sept. 2017 Sept. 2017
Standard Orbital Welding EquipmentStandard Orbital Welding EquipmentTHE ART OF WELDING THE ART OF WELDING
2017 Polysoude
Original edition: Polysoude S.A.S. Nantes France.
The photos, diagrams and drawings are given to promote understanding and are therefore not contractual.
All copyrights reserved. This catalogue shall not be copied, either in part or whole, in any form or by any means whatsoever, whether electronic or mechanical, including photocopying, recording or the use of computer medium, without the publisher’s written permission.
Printed in France.Published by Polysoude, Nantes, France.
www.polysoude.com [email protected]
Notes
Sept. 2017
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Table of contentsProcesses .............................................................................................................. 7
GTAW / TIG orbital welding process ......................................................................................7
Orbital welding equipment ..................................................................................... 9Power sources ......................................................................................................................9
PS 164-2 .............................................................................................................................11P4-2.....................................................................................................................................13P6 CW/HW ..........................................................................................................................17PC TIG CW/HW ..................................................................................................................21Switch box ...........................................................................................................................26
Welding heads range ..........................................................................................................27
Closed chamber welding heads..........................................................................................28UHP .....................................................................................................................................29MW ......................................................................................................................................33
Open welding heads ...........................................................................................................44MU IV CW ..........................................................................................................................45MU IV AVC/OSC CW .........................................................................................................49MU IV AVC/OSC HW ..........................................................................................................57
Carriage-type welding heads ..............................................................................................60Polycar 30 CW ....................................................................................................................61POLYCAR 60-2 CW/HW .....................................................................................................65POLYCAR MP HW ..............................................................................................................69
Tube-to-tubesheet welding heads ......................................................................................72TS 34-2 ...............................................................................................................................73TS 8/75-2 ............................................................................................................................79
External wire feeders ..........................................................................................................96POLYFIL ..............................................................................................................................97
Other equipment ................................................................................................ 101Tandem electrode grinding machines ...............................................................................101
Portable electrode grinding machine ................................................................................101
Plug purge kit for orbital welding.......................................................................................101
Sharpened electrodes.......................................................................................................101
Spare parts .......................................................................................................................102
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Related services ................................................................................................ 103Spare parts for UHP 1500-2 ..............................................................................................103Spare parts for MW 40-3 ...................................................................................................105TCIs and protection discs for MW 40-3 .............................................................................105TCIs and protection discs for former MW 1250, UHP 1500 & 1500-2, K 1500 .................108TCIs and protection discs for former MW 2500.................................................................110TCIs and protection discs for former MW 4500.................................................................112TCIs and gas cups for K 375 - K 875 - K 1500 .................................................................113TCIs and gas cups for K 2500...........................................................................................116MU IV open - "P" type gas lens .........................................................................................118MU IV open - "N" type gas lens .........................................................................................119MU IV open - "GM" type gas lens .....................................................................................120TS 25 clamping units ........................................................................................................121TS 2000 tube-to-tubesheet configuration ..........................................................................123TS 2000 and TS 8/75 tube-to-tubesheet - "N" type gas lens .............................................125TS 2000 – 2 balls centring mandrels.................................................................................125TS 2000 – Centring mandrel .............................................................................................126WP27 torch .......................................................................................................................127Adaptation kit for former power sources ...........................................................................128
Administrative, packing and logistics costs ....................................................... 129Order processing & administrative fees ...........................................................................129Additional costs .................................................................................................................129Specific loading costs for trucks, containers & oversized cargo .......................................129Packing costs ....................................................................................................................130
Sales conditions ................................................................................................ 131
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Icons & legends
TIG Cold Wire technology
TIG Hot Wire technology
TIG technology without wire
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A L
T
E
Processes
GTAW / TIG orbital welding process
Main advantages of TIG with or without wire CW/HW compared to other processes: all position use, excellent surface quality, clean without spatters... Zero defects. Generally, orbital welding technique covers two main fi elds of application:
• Tube-to-tube / pipe-to-pipe joining.• Tube-to-tubesheet welding.
Electrode 1 1 1
Wire / CW HW - DC or AC
Arc type Single arc Single arc Single arc
Deposition rate / 0.15 to 0.5 kg/h 1 kg/h
or
Whenever high quality results are required, orbital welding is the fi rst choice for the joining of tubes. The welding torch - in most cases, the TIG welding (Tungsten Inert Gas) process is used - travels around the tubes to be joined, guided by a mechanical system. The name orbital welding comes from the circular movement of the welding tool around the workpiece.
Recommended tube end preparation for orbital TIG welding
Wall thickness(mm)
Angle(°)
Collar(mm)
A T L
3 ≤ E ≤ 6 30° 1
26 ≤ E ≤ 10 30° or 20°1,5
10 ≤ E ≤ 15 20°
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Orbital welding equipment
PS 164-2 P4 P6 PC
Process
Basic - Full Function, portable, “All Inclusive” power source
Advanced - Intelligent, portable 4-axis power source
Advanced - Intelligent, 6-axis Cold and Hot Wire power source
Unique - High power, multi-purpose, multi-axis, multi-process power source
Motion controls:
Torch rotation
Wire feeding
AVC
OSC
Multi-axes
Input Power 1
phase
220/230 V
1
phase
110/115/200/230 V
3
phase
400/415 V
3
phase
380/400/415 V
Power sources
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1
Technical data PS 164-2
Input Power - Voltage (± 10%) 1
phaseSingle phase + Earth 220/230 V
Input Power - Frequency 50 or 60 Hz
Type of current source Inverter
Open circuit voltage (rated values) (*) 60 V
Power 5.5 KVA
Insulation class F
Protection class IP 23
Welding current
Standard (steps of 1 A) Range 160 A: 4 to 160 A - constant or pulsed
High precision (steps of 1/10 A) Range 50 A: 4 to 50 A - constant or pulsed
Welding current precision ± 1% when I > 100 A and ± 1 A when I ≤ 100 A
Duty cycle100% 100 A
60% 160 A
Motion controls Torch rotation: constant or pulsed Wire feeding: constant or pulsed / automatic wire retract
Power source cooling Forced ventilation
Torch cooling unit with fl ow detection Integrated
Display/recording (non-volatile) of real values during welding
Arc voltage, welding current, electrode position in angular degrees, rotation and wire speed
Weld procedure data storage and transfer Memo chip card
Temporary "user" memory 16 programmes
Welding procedure library (non-volatile) 60 programmes
Dimensions LxWxH 660 x 320 x 425 mm
Weight 30 kg (with cooling water)
Standards EN 60974-1/EN 60974-10
(*) The real value U(*) The real value U00 of each power source is indicated on the power source rating plate of each power source is indicated on the power source rating plate
Power sources
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► PS 164-2
1 PS 164-2 – 50 Hz 2017640099
PS 164-2 – 60 Hz 2017640097
PS 164-2 delivered withRemote control with 9 m cable Torch cooling unit with fl ow detection Torch rotation control Wire feeder control Torch gas control with safety valve and fl ow detection Integrated printer for programmed and real parameters Integrated memo-card reader & 1 memo-card (16 programmes) 9 m earth cable
Options
15 m extension cable for any kind of welding heads (current, water, gas, rotation, wire, remote control) (1) 75501200
15 m extension cable (current, water, gas, rotation for closed chamber welding heads without wire nor remote control) (1) 0018343000
Kit second gas (back purge gas) 17000002
Gas kit for UHP, MW and TS 34-2 (integrated in the power source, this device enables to keep a low gas fl ow when the welding head is not welding to improve the gas protection during welding (2) 17640006
Accessories
Memo-card 16 programs (minimum order quantity: 10 cards) 00629119
Gas hose (Argon) - Length: 4 m 0025009102
Pressure regulator and fl ow meter Argon "France" (3) max. 16 L/min. 75501002
Pressure regulator and fl ow meter Argon "Export" (4) max. 16 L/min. 71701418
Pressure regulator and fl ow meter Argon "France" (3) max. 30 L/min. 100074295
Pressure regulator and fl ow meter Argon/Hydrogen 71701421
Modifi cation kit cooling circuit connector to adapt a former welding head (MU III, TS) 15545405
Modifi cation kit gas connector to adapt a former welding head (MU III, TS) 15545406
Manual water-cooled torch (8 m) with quick release couplings and accessory box 75500532
Trolley 9000629265
Switch box "power source/two welding heads" (without AVC/OSC) 0024480001
Consumables
Ribbon for printer (Minimum order quantity: 3 ribbons) 00590064
Paper roll for printer (Minimum order quantity: 10 rolls) 00590066(1) Possibility to connect only one 15 m extension cable(2) With this option, it is not possible to integrate the second gas
option
(3) for Spain, France, Portugal, Czech Republic, Tunisia.(4) for Germany, Austria, Denmark, Finland, Netherlands, Poland,
Sweden, Switzerland. Others countries: local purchase
Sept. 2017
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1
Technical data P4-2
Input Power - Voltage (± 10%)1
phaseSingle phase + Earth - 100 V/115 V/200 V/230 V
Input Power - Frequency 50 / 60 Hz
Type of current source Inverter
Open circuit voltage (rated values) (*) 94 V
Power 5.5 KVA
Insulation class H
Protection class IP 23 (closed touchscreen)
Welding current
Standard (steps of 1 A)
3 to 170 A - constant or pulsed (input power 220/230 V)3 to 130 A - constant or pulsed (input power 110/115 V)
High precision (steps of 1/10 A) 3 to 50 A - constant or pulsed
Welding current precision ± 1% when I > 100 A and ± 1 A when I ≤ 100 A
Duty cycle
100%110 A (input power 220/230 V)100 A (input power 110/115 V)
40% 130 A (input power 110/115 V)
25% 170 A (input power 220/230 V)
Motion controls Torch rotation: constant or pulsed Wire feeding: constant or pulsed / automatic wire retract
Power source cooling Forced ventilation
Torch cooling unit with fl ow detection Integrated
Display/recording Arc voltage, welding current, electrode position in angular degrees, rotation and wire speed
Weld procedure data storage and transfer USB memory stick
Welding procedure library 200 programmes max.
Real time data acquisition Internal PC memory
Dimensions LxWxH 630 x 320 x 500 mm
Weight 35 kg (with cooling water, touchscreen and printer)
Standards EN 60974- 1/ EN 60974-10
(*) The real value U(*) The real value U00 of each power source is indicated on the power source rating plate of each power source is indicated on the power source rating plate
Power sources
Sept. 2017
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► P4-2
P4-2 - Version with printer 0025049201
1 P4-2 - Version with touchscreen and printer 0025049203
P4-2 - Version with touchscreen, printer, remote control, wire feeder control and earth cable 0025049205
P4-2 delivered with 0025049201 0025049203 0025049205
Cooling circuit with fl ow detection Torch gas control with safety valve and fl ow detection Real time welding data acquisition USB-stick (saving, loading and archiving) P4 Software package (for laptop or touchscreen) Manual torch adapter (Item no. 0023000901) Printer Touchscreen Remote control Torch rotation control Wire feeder control Earth cable (9 m)
Options
"Full Function" – remote control box P4/P6 – 4 axes 0026149101
Earth cable 64599801
Kit second gas (back purge gas) 0025049110
Gas kit for UHP, MW, TS 25 and TS 34-2 (integrated in the power source, this device enables to keep a low gas fl ow when the welding head is not welding to improve the gas protection during welding (1)
0025049114
Rotation motor control kit for tachy welding heads from AMI, Orbitalum and others. 0025049115
Connection cable bundle including software confi guration for AMI welding heads series 8 or 9 (must be used with 0025049115) 11330537
Connection cable bundle including software confi guration with integrated rotation motor control for Swagelok welding heads series 5 11330536
Connection cable bundle including software confi guration for Orbitalum welding heads series 38S, 76S & 115S (must be used with 0025049115) 0023003100
15 m extension cable for any kind of welding heads (current, water, gas, rotation, wire, remote control) (2) 0018344500
15 m extension cable (current, water, gas, rotation) for closed chamber welding heads (2) 0018343000
10 m extension cable (current, water, gas, rotation) for MW closed chamber welding heads (Imax 125A) (2) (3) 0018346300
15 m extension cable (current, water, gas, rotation, remote control) for closed chamber welding heads (2) 0018344600
(1) With this option, it is not possible to integrate the second gas option(2) Possibility to connect only one extension cable(3) manual torch with "one wire" detection
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
14
2
3
5
4
6
Power sources
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
15
Accessories
GUI programming software for P4/P4-2 on USB stick 0025049001
2
Laptop – Windows® & keyboard (AZERTY) in French 00623666
Laptop – Windows® & keyboard (QWERTY) in English 1 00000741
Laptop – Windows® & keyboard (QWERTZ) in German 100002173
Gas hose (Argon) - Length: 4 m 0025009102
3
Pressure regulator and fl ow meter Argon "France" (4) max. 16 L/min 75501002
Pressure regulator and fl ow meter Argon "Export" (5) max. 16 L/min 71701418
Pressure regulator and fl ow meter Argon "France" (4) max. 30 L/min 100074295
Pressure regulator and fl ow meter Argon/Hydrogen 71701421
Modifi cation kit cooling circuit connector to adapt a former welding head (MU III, TS …) 15545405
Modifi cation kit gas connector to adapt a former welding head (MU III, TS …) 15545406
Manual water-cooled torch (8 m) with quick release couplings and accessory box 75500532
4 Oxygen indicator - PRO2 Plus type 0025009101
5 Trolley 9000629265
6 Switch box "power source/two welding heads" (without AVC/OSC) 0024480001
Consumables
Consumable paper roll for printer (Minimum order quantity: 10 rolls – unit price) 9000590068
(4) for Spain, France, Portugal, Czech Republic, Tunisia(5) for Germany, Austria, Denmark, Finland, Netherlands, Poland, Sweden, Switzerland
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
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1 2
Technical data P6 CW - 4/6 axes P6 HW - 6 axes
Input Power - Voltage (± 10%)3
phase
Three-phase + Earth - 400/415 VOption: multi-voltage kit - 200 to 480 V
Three-phase + Earth - 400/415 V
Input Power - Frequency 50 / 60 Hz 50 / 60 Hz
Type of current source Inverter
Open circuit voltage (rated value)(*) 100 V 78 V
Power 14.5 kVA 23 kVA
Insulation class F
Protection class IP 23S (closed touchscreen)
Welding current 5 to 300 A - constant or pulsed 5 to 550 A - constant or pulsed
Welding current precision ± 1% when I > 100 A and ± 1 A when I ≤ 100 A
Duty cycle100% 240 A 420 A
60% ≥ 300 A 520
Duty cycle of wire heating source 100% 140 A
Motion controls Torch rotation: constant or pulsed Wire feeding: constant or pulsed / automatic wire retractAVC – Arc Voltage Control / OSC – Torch Oscillation (only for 6 axes)
Additional function Axis for data acquisition (option)
Power source cooling Forced ventilation
Torch cooling unit with fl ow detection Integrated External
Display/recording (non-volatile) of real values during welding
Arc voltage, welding current, electrode position in angular degrees, rotation and wire speed
Weld procedure data storage and transfer USB memory stick
Dimensions LxWxH630 x 470 x 790 mm 630 x 470 x 1110 mm (with multi-voltage kit)
1060 x 530 x 1145 mm
Weight 90 kg (without options) 170 kg (with trolley, without options)
Standards EN 60974- 1/ EN 60974-10
(*) The real value U(*) The real value U00 of each power source is indicated on the power source rating plate of each power source is indicated on the power source rating plate
Power sources
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Standard Orbital Welding EquipmentTHE ART OF WELDING
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1 P6 CW - 4 axes – Version with touchscreen, printer and remote control 0025059103
P6 CW - 6 axes – Version with touchscreen, printer, remote control, AVC and OSC 0025059105
2 P6 HW - 6 axes – Version with touchscreen, printer, remote control, AVC and OSC 0025069105
P6 CW/HW delivered with P6 CW - 4 axes P6 CW - 6 axes P6 HW - 6 axes
Torch rotation control Wire feeder control Arc voltage control (AVC) Oscillation control (OSC) On-board printer Touchscreen USB stick - saving, loading and archiving Manual torch adapter Torch cooling unit with fl ow detection (2)
9 m earth cable Remote control 6 axes Integrated 140 A. source (100 %) for wire heating Kit for one extra gas control with fl ow safety valve Third gas - opening/closing of the video fi lter Trolley
Options P6 CW P6 HW
Multi voltage kit, three-phase, 50/60 Hz – 200 to 480 V ± 10% 0025059113 N/A
Kit for one extra gas control with fl ow safety valve 0025059110 /
Kit for continuous gas fl ow 0025059112 /
Second cooling unit circuit 0025059115 /
Rotation motor control kit for tachy welding heads : AMI, Orbitalum and others. 0025049115 /
Connection cable bundle for AMI welding heads series 8 or 9 (must be used with 0025049115) 11330537 /
Connection cable bundle with integrated rotation motor control for Swagelok welding heads series 5 11330536
Connection cable bundle for Orbitalum welding heads series 38S, 76S & 115S (must be used with 0025049115) 0023003100 /
15 m extension cable without AVC nor OSC for MU IV and TS welding heads (1) 0018344600 /
15 m extension cable with AVC and OSC for MU IV CW POLYCAR 60-2 CW welding heads (1) 0018345300 /
15 m extension cable with AVC and OSC for MU IV and POLYCAR 60-2 HW welding heads (1) / 0018345900
15 m extension cable with AVC, OSC and remote control for the POLYCAR MP / 0018346000
Axis for data acquisition (2) 0025059141 0025069130
(1) Only one extension cable (as well as the remote control extension cable) can be connected. For longer or specifi c cables, please contact us.(2) Equipment assembled in workshop only (Polysoude Nantes)
► P6 CW/HW
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Accessories P6 CW P6 HW
GUI programming software for P6 CW or HW on USB stick 0025059001 0025069001
Gas hose (Argon) - Length: 4 m 0025009102 0025009102
Trolley with double bottle holder 0020421001 /
Water cooled manual torch (8 m) with quick couplings and accessories box 75500532 /
Oxygen indicator - PRO2 Plus type 0025009101 0025009101
Modifi cation kit cooling circuit connector to adapt a former welding head (MU III, TP, TS, POLYCAR CW) 15545405 /
Modifi cation kit gas connector to adapt a former welding head (MU III, TP, TS, POLYCAR CW) 15545406 /
Y-Adaptor with 37 pins AVC/OSC for P6 (enables to connect cross slides with two connectors or Polycar MP) 11330902 11330902
3 DAQbox (Data acquisition system) - Acquisition module, software on USB stick, measurement cable, USB cable (3). See next page 0033249101 0033249101
4
Laptop for DAQbox– Windows® & keyboard (AZERTY) in French 00623666 00623666
Laptop for DAQbox– Windows® & keyboard (QWERTY) in English 100000741 100000741
Laptop for DAQbox– Windows® & keyboard (QWERTZ) in German 100002173 100002173
Accessories: pressure regulator P6 CW P6 HW
Pressure regulator and fl ow meter Argon "France" (4) max. 16 L/min 75501002 75501002
Pressure regulator and fl ow meter Argon "Export" (5) max. 16 L/min 71701418 71701418
Pressure regulator and fl ow meter Argon "France" (4) max. 30 L/min 100074295 100074295
Pressure regulator and fl ow meter Argon/Hydrogen 71701421 71701421
Accessories: cooling unit P6 CW P6 HW
External water cooling unit RFC30 - single phase 230 V AC, 50 Hz (6) / 14750001
External water cooling unit RFC30 - single phase 230 V AC, 60 Hz (6) / 14750008
Temperature option set (-10°C) for external cooling unit RFC30 / 9000629356
Water fl ow control kit requested when using MU, TS and MW welding heads (7) / 0030050001
Consumables P6 CW P6 HW
Paper roll for printer (Minimum order quantity: 10 rolls – unit price) 9000590068 9000590068
(3) Axis for data acquisition required (not delivered with the data acquisition system). See on page 17.(4) For Spain, France, Portugal, Czech Republic, Tunisia(5) For Germany, Austria, Denmark, Finland, Netherlands, Poland, Sweden, Switzerland(6) Compulsory cooling unit to be ordered for P6 HW(7) The water fl ow control kit is compulsory when the P6 HW is used with MU, TS ou MW welding heads to protect the welding head bundle.
Pressure is limited to 3 bars
Power sources
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Standard Orbital Welding EquipmentTHE ART OF WELDING
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Data acquisition system
Laptop Rear connector panel of the power source
USB cable
Power source measurement cable17666003
Acquisition module0033240301
USB stick0033249501
3
4
Possibility to connect a printer if needed
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
20
Technical data
PC 3
00 T
R CW
TIG
PC 3
50 A
C/DC
CW
TIG
PC 6
00-3
CW
TIG
PC 6
00-3
HW
TIG
Input power - Voltage (±10%)3
phase200/380/415/-440/500 V 380/400/415 V
Input power - Frequency 50 or 60 Hz
Open circuit voltage (rated value)(*) 70 V 78 V
Power 14 kVA 16 kVA 28 kVA
Type of current source Transistor Inverter
Insulation class F
Protection class IP 21
Welding current 3 to 300 A 5 to 350 A 5 to 550 A
Welding current precision ± 1% when I > 100 A and ± 1 A when I ≤ 100 A
Duty cycle (¤)100 % 240 A 300 A 420 A
60 % 300 A 350 A 540 A
Duty cycle of wire heating source 100% 160 A
Motion controls
Torch rotation: constant or pulsed Wire feeding: constant or pulsed / automatic wire retractAVC – Arc Voltage ControlOSC – Torch or electrode oscillation
Additional function Axis for data acquisition (option)
Power source cooling Forced ventilation
Torch cooling unit Integrated External and integrated(¤) External
Display/recording (non-volatile) of real values during welding Optional
Weld procedure data storage and transfer Via USB memory stick
Dimensions LxWxH - Power source 1367 x 750 x 1640 mm
Dimensions LxWxH - Tetrix Source 1100 x 455 x 950 mm
Weight 330 kg Source: 144 kgControl unit: 250 kg 330 kg
Standards EN 60974- 1/ EN 60974-10
(¤) For the PC 600-3 CW, the duty cycles when using the integrated cooling circuit are 270 A/100 % - 350 A/60 % (*) The real value U(*) The real value U00 of each power source is indicated on the power source rating plate of each power source is indicated on the power source rating plate
Power sources
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Standard Orbital Welding EquipmentTHE ART OF WELDING
21
► PC TIG CW/HW
1 PC 300 TR CW TIG - orbital power source - 50 Hz (1) 75501146
2 PC 350 AC/DC CW TIG - orbital power source - 50 Hz (1) 18279003
3 PC 600-3 CW TIG - orbital power source - 50 Hz (1) 0024990005
4 PC 600-3 HW TIG - orbital power source - 50 Hz (1) (2) 0024990009
PC delivered withPC
300
TR
CW T
IG
PC 3
50 A
C/DC
CW
TIG
PC 6
00-3
CW
TIG
PC 6
00-3
HW
TIG
Remote control pendant extended model - 13781000 Integrated torch cooling unit with fl ow security 50 Hz
External cooling circuit Axis card for wire heating control Multi-axis card for external device control
Wire axis Rotation axis with electronic brake TETRIX AC/DC power source Voltmeter/Ammeter Integrated 160 A, AC/DC source (100 %) for wire heating
Earth cable (9 m) (9 m) (15 m) (15 m)Torch gas control with fl ow meter and safety valve Gas kit (with manually adjustable fl ow meter and security)
When ordering a PC power source, please specify its item number and, if required: - The language of the laptop - AVC axis (including "Y" connector) - Oscillation axis - External cooling unit for PC 600-3 HW. See "Accessories: cooling unit" table to order it on page 24 - The frequency of the power supply (1)
(1) 60 Hz power sources are fi tted with a special pump. See "Cooling options" table on page 23.(2) When using MW, MU or TS welding heads together with a PC 600-3 HW, a fl ow control kit (item no. 0030050001) for the external cooling
unit must be ordered to protect the welding head bundle. Pressure is limited to 3 bars. See Accessories: cooling unit" table on page 24
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22
Axis card options
AVC function axis (with electronic brake control) (4) 17580001
Oscillation function axis (with electronic brake control) (4) 17590001
1
3-4
2 Multi-axis card (control of 2 external axes without drive panel) (4) 75501000
Measurement card 8 channels (4) for recorder and data acquisition system (front side) 75500884
Cable options
15 m extension cable without AVC/OSC functions (5) 75500969
15 m extension cable with AVC/OSC functions for MU IV, TS, POLYCAR 60-2 CW (5), with remote control 0018341900
Extension mass cable 15 m with arc voltage cable return 120 mm² + 50 mm² (for TIG Hot Wire) 0018342300
15 m extension cable with AVC / OSC functions for POLYCAR MP TIG Cold Wire (70 mm²) (5), with remote control 0018342000
15 m extension cable with AVC / OSC functions for POLYCAR MP TIG Hot Wire (120 mm² + 50 mm²) (5), with remote control 0018342100
15 m extension cable with AVC/OSC function for MU IV without remote control and mass cable 18340101
Gas options
U
0-20 L/min 0-50 L/min 0-20 L/min 0-40 L/min
Programmable mass fl ow meter Manually adjustable fl ow meter & security
Kit for torch gas 19435200 19435500
Kit for Bigas (2nd torch gas) 19436200 19436500 75500880
or Kit for one extra gas (4) 19437200 19437500
Kit for trailing gas (extra gas) 75500888
Kit for backing gas (extra gas) 75500889 75500890
Kit for 2nd gas 75500891 75500892
(4) A limited number of options can be installed on standard power sources; 6 axes are available in addition to the sequencer, power supply and current axis cards.
(5) Only one extension cable (as well as the remote control extension cable) can be connected. For longer or specifi c cables, please contact us.(6) The kit for one extra gas can only be ordered in the case of an existing kit for torch gas with programmable fl ow meter. The PC Power
sources are delivered in standard version with a torch gas control, with manually adjustable fl owmeter.
Power sources
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
23
U
1 2External cooling circuit
Internal cooling unit
PC 600-3 CWRear side
PC 600-3 CW Front side
Cooling options
PC 3
00 T
R CW
TIG
PC 3
50 A
C/DC
CW
TIG
PC 6
00-3
CW
TIG
PC 6
00-3
HW
TIG
2nd internal cooling circuit with fl ow security and 2nd water pump 75500879 / /
2nd external cooling circuit with fl ow security / / 0014175107
Kit to replace the external coolant circuit with a 2nd internal cooling unit with fl ow security (7)
/ / 0024999909
Water pump 230V/60Hz for internal cooling circuit 00629074
(7) PC 600-3 CW power sources, factory standard, are equipped with both an external cooling circuit on the fi rst circuit 1 and the internal cooling unit item no. 0024999903 on the second circuit 2 ; See picture below
Other options
POWin software on USB stick. Languages: French, English, German. Consult us for other languages 0017769001
Split connector for the connection to the PC power source of a head with a single connector (37 pins) including AVC (19 pins) and OSC (17 pins) (included in AVC axis 1758 0001) 11330901
PC Software kit and serial link for PC Tetrix AC/DC confi guration 9000629229
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
24
Accessories: pressure regulator
Pressure regulator Argon "France" (12) Max. 10 bars 75501003
Pressure regulator Argon "Export" (13) Max. 10 bars 71700927
Pressure regulator Argon/Hydrogen 71700917
Argon gas tube for fl ow meter 0-40 L/min 00600530
Gas hose (Argon) - Length: 4 m 70101801
Accessories: double earth cable
Double earth cable (PC 300 CW) - Length: 4 m 0018684500
Double earth cable (PC 600-3 HW) - Length: 4 m 0018683100
(8) NOTE: In After Sales service, before ordering a laptop with POWIN, contact our Service Department to check the compatibility with the EPROM version of the power source.
(9) Axis for data acquisition required (not delivered with the data acquisition system).(10) Working limits ambient temperature: from +5°C to +50°C(11) The water fl ow control kit (item no. 0030050001) is compulsory when the PC 600-3 HW is used with MU, TS ou MW welding heads to
protect the welding head bundle. Pressure is limited to 3 bars(12) For Spain, France, Portugal, Czech Republic, Tunisia(13) For Germany, Austria, Denmark, Finland, Netherlands, Poland, Sweden, Switzerland
Power sources
Accessories: Laptop & data acquisition
Laptop Windows® & Keyboard in English (with POWin software) (8) 0000623706
Laptop Windows® & Keyboard in French (with POWin software) (8) 0000623705
Laptop Windows® & Keyboard in German (with POWin software) (8) 0000623707
3 DAQbox (Data acquisition system) - Acquisition module, software on USB stick, measurement cable, USB cable (9) 0033249101
4
Laptop for DAQbox– Windows® & keyboard (AZERTY) in French 00623666
Laptop for DAQbox– Windows® & keyboard (QWERTY) in English 100000741
Laptop for DAQbox– Windows® & keyboard (QWERTZ) in German 100002173
Accessories: cooling unit
External water cooling unit RFC30 - single phase 230 V AC, 50 Hz (10) 14750001
External water cooling unit RFC30 - three-phase 230 V AC, 60 Hz (10) 14750008
Temperature option set (-10°C) for external cooling unit RFC30 9000629356
Water fl ow control kit requested when using MU, TS and MW welding heads (11) (PC 600-3) 0030050001
Modifi cation kit cooling circuit connector to adapt a former welding head (MU III, TP, TS, POLYCAR CW) 15545405
Modifi cation kit gas connector to adapt a former welding head (MU III, TP, TS, POLYCAR CW) 15545406
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
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Data acquisition system
LaptopItem no. 0062366 - FR
Item no. 100000741 - ENItem no. 100002173 -DE
USB cable included with acquisition module
Power source measurement cable17666003
Acquisition module0033240301
USB stick0033249501
Possibility to connect a printer if needed
Y-adaptor cable12955005
Front connector panel of the power source
4
3
Measurement axis card Item no. 75500884
Connector for HW recording on multi-axis card
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
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1
► Switch box
This equipment can only be used with Polysoude PS 164-2 & P4 power sources and welding heads below.The control pendant of the power source is directly connected to the switch box (for PS 164-2) or to the power source itself (for P4/P4-2).
1 Switch box power source to use two welding heads 0024480001
The switch box can be used with manual torches and:
Mode of use 1When the fi rst welding head is welding, the second one can be moved using the control buttons on the welding head
PS 164-2 P4 / P4-2MW (1)
TS 34 & TS 34-2 (1)
TS 8/75 & TS 8/75-2 (1)
Mode of use 2When the fi rst welding head is welding, the second one cannot be moved using the control buttons on the welding head
PS 164-2 P4 / P4-2 (1)
MU (without wire feeder) (1)
TS 25 (1)
TS 2000 (without wire feeder) (1)
Mode of use 3Only one welding head can use a wire feeder, because the wire feeder is connected directly onto the power source.
PS 164-2 P4 / P4-2Polyfi l-3 Polyfi l compact On-board wire feeder
(1) Without automatic switch of programs between the two welding heads
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
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Equipment for orbital welding applications
Welding heads range
Closed chamber welding heads
Open welding heads
Carriage-type welding heads
Tube-to-tubesheet
welding heads
UHP - MW MU IV POLYCAR TS
Process
Precision welding in high purity industries
With or without fi ller wire, AVC and OSC
The most versatile torch carrier
The result of 60 years of continuous improvement
Diameter range(*): 1.6 mm to 168.3 mm 8 mm to 275 mm From 32 mm 8 mm to 75 mm
Equipped with:
Wire feeder / With or without(*) With or without(*)
AVC / With or without(*)
OSC / With or without(*) /(*) according to the welding head model
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
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1 2
A
C
F
D
G
B
H
J
E
A
F
D
G
B
H
J
E
Closed chamber welding heads
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Standard Orbital Welding EquipmentTHE ART OF WELDING
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► UHP
1 UHP 250-2 (handle + drive module) – for tube O.D. 1.6 to 6.35 mm (1/16" to 1/4") 0018319801
2 UHP 500-2 (handle + drive module) – for tube O.D. 3 to 12.7 mm (1/8" to 1/2") 0018319901
UHP-2 delivered withContainer for safety packing and transport 5.5 m hose cable Tools (Cassettes)(1) Consumable & tool box
Note: we strongly recommend that you order a complete welding head (handle, drive module and clamping cassette) per model
Technical data UHP 250-2 UHP 500-2
Welding process
Compatible with power sources PS 164-2 - P4 - P6 CW - PC CW
O.D. tube range 1.60 to 6.35 mm 3.00 to 12.70 mm
Duty cycle100% 18 A 32 A
60% 50 A 50 A
Torch cooling system air-cooled
Welding speed rangefor O.D. min. 18 to 287 mm/min 12.5 to 191 mm/min
for O.D. max. 70 to 1142 mm/min 52 to 812 mm/min
Weight 3.6 kg 3.8 kg
UHP dimensions in mm
UHP 250-2 UHP 500-2A 27.8 25.4
B 11.9 12
C 5.6 5.7
D 31.6 51.3
E 16.5 25.7
F 22.3 23
G 257 261
H 23 23
I 44.5 44.5
(1) To order compulsory clamping cassettes according to the diameters of the tubes (UHP 250-2 and 500-2), see table on page 31
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Standard Orbital Welding EquipmentTHE ART OF WELDING
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6
3 4
5
Closed chamber welding heads
Sept. 2017
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Accessories
3 Clamping cassette for one tube O.D. UHP 250-2 - see table below 00183108xx
4 Clamping cassette for one tube O.D. UHP 500-2 - see table below 00183109xx
5 Shunt for water circuit (1) 0014905100
Options (individual components)
6Module UHP 250-2 0018310201
Module UHP 500-2 0018310301
When ordering an UHP-2 welding head, please specify its item number and, if required: - the clamping cassettes corresponding to the tube diameters - the shunt of the water circuit (4).
(1) For PS 164 (up to serial no. 0389159) and P4/P6 (up to software version 2.4.9.) power sources, a water shunt must be ordered to close the torch cooling circuit.
Cassettes for UHP-2 welding heads
Tube - O.D. (mm)
UHP 250-2 cassette
3.00 0018310891
3.17 0018310897
4.00 0018310892
4.76 0018310896
5.00 0018310893
6.00 0018310895
6.35 (1/4") 0018310894
Tube - O.D (mm)
UHP 500-2 cassette
3.00 0018310990
3.17 0018310995
4.00 0018310989
4.76 0018310996
6.00 0018310993
6.35 0018310997
8.00 0018310991
9.52 (3/8") 0018310998
10.00 0018310994
12.00 0018310992
12.70 (1/2") 0018310999
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
32
A
B
D
E
O.D.
CC
MW 34 1T MW 34 2TMW 65-3 2TMW 115-3 2TMW 170 2T
Single clamp 1T Double clamp 2T
1 2
3 4
Closed chamber welding heads
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
33
► MW
1 MW 34 - For tube O.D. 6 to 34 mm (2T) 0032330001
MW 34 - For tube O.D. 6 to 34 mm (1T) (1) 0032330002
2 MW 65-3 - For tube O.D. 6 to 65 mm 0017279804
3 MW 115-3 - For tube O.D. 12 to 115 mm 0017819804
4 MW 170-2 - For tube O.D. 80 to 170 mm 0017840001
MW delivered withProtective case with foam interior Cables and 5.5 m long hoses Tools
Technical data MW 34 MW 65-3 MW 115-3 MW 170-2
Welding process
Compatible with power sources PS 164-2 - P4 - P6 CW - PC CW
O.D. tube range 6 to 170 mm
Duty cycle100% 60 A 60 A 60 A 110 A
60% 60 A 120 A 120 A 120 A
Torch cooling system water-cooled water-cooled water-cooled water-cooled
Outside diameter range 6 to 34 mm 6 to 65 mm 12 to 115 mm 80 to 170 mm
Welding speed rangefor O.D. min. 8 to 179 mm/min 8 to 167 mm/min 9 to 198 mm/min 20 to 448 mm/min
for O.D. max. 46 to 1017 mm/min 49 to 1086 mm/min 41 to 911 mm/min 43 to 953 mm/min
Weight 6 kg 7 kg 9 kg 18 kg
MW dimensions in mm
MW 34 1T MW 34 2T MW 65-3 2T MW 115-3 2T MW 170-2 2T
A 95 95 126 200 290
B 350 350 458 547 580
C 31.25 33.7 38 46 63
D 16.9 16.9 19 23 31.5
E 50 50 63 100 145
(1) this welding head cannot be modifi ed in 2T-version
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
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6
10
8
5
1 set of TCIs
7
9
1 set of protection disc
Closed chamber welding heads
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
35
Note: to complete the welding head, 2 sets of TCIs (1) per O.D. are required (one per clamp)
Accessories: TCIs and protection discs
5 Set of TCIs for MW 34, MW 1250, UHP 1500 - reference according to O.D.(2) (4) 0299xxxx
6
Set of TCIs for MW 65-3 - reference according to O.D.(2) 001727x8xx
Set of TCIs for MW 115-3 - reference according to O.D.(2) 001781x8xx
Set of TCIs for MW 170-2 - reference according to O.D.(2) 001784x7xx
7 Flange kit for protection disc (MW 34) including 1 set of protection discs (3) 0032330301
8
Support for protection disc (MW 65-3) 0017271701
Support for protection disc (MW 115-3) 0017811701
Support for protection disc (MW 170-2) 0017841701
9 Set of protection discs (MW 34) (3) 003233x3xx
10
Set of protection discs (MW 65-3) (3) 00172717xx
Set of protection discs (MW 115-3) (3) 00178117xx
Set of protection discs (MW 170-2) (3) 00178417xx
(1) TCI = Tube clamp insert(2) To fi nd the reference according to the tube O.D., see tables " TCIs for MW xx welding heads" from page 38(3) 1 set per O.D – please consult us and specify the tube O.D. and its bend radius
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
36
12
910
A
CB
9
7
6
Example of welding set for the welding of bends
8
1 set of TCIs
1 support for protection disc
1 set of protectiondiscs
1 offset electrode holder
11
Closed chamber welding heads
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
37
Standard confi guration equipped with the bend kit
Welding head type
Item no. of offset electrode
holder
Min. to max. bending
radius (mm)A (mm) B (mm) C (mm) Offset
(mm)
Electrode diameter
(mm)
MW 34 1T 0017271401 6.35 to 19.05 14.10 16 31.25 5 1.6
MW 34 2T 0017271401 6.35 to 25.40 14.10 16 33.7 5 1.6
MW 65-3
0017741401 12 to 42.40 8.10 22
38
11 1.6
0016624801 12 to 42.40 8.10 22 11 2.4
0017271401 12 to 60.30 14.10 16 5 1.6
MW 115-3
0017741401 25 to 101.60 12.10 23
46
11 1.6
0016624801 25 to 101.60 12.10 23 11 2.4
0017271401 25 to 114.30 18.10 17 5 1.6
MW 170-20017841401 76.20 to 168.30 27.60 22.90
635 2.4
0016624801 76.20 to 152.40 21.60 28.90 11 2.4
Accessories: electrode holders
9 Offset electrode holder - 11 mm (electrode Ø 1.6 mm) only with protection discs - for the welding of bends with MW 40-3, MW 65-3 and MW 115-3 0017741401
10 Offset electrode holder - 5 mm (electrode Ø 1.6 mm) MW 34, MW 40-3, MW 65-3 and MW 115-3 0017271401
11 Offset electrode holder - 11 mm (electrode Ø 2.4 mm) MW 40-3, MW 65-3, MW 115-3 & MW 170-2 0016624801
12 Offset electrode holder - 5 mm (electrode Ø 2.4 mm) MW 170-2 0017841401
Accessories: Adapter for former TCIs
Adapter (4) for the use of 1 set of former TCIs with a MW 40-3 welding head -concerns former MW 1250/HD 1500/UHP 1500/UHP 1500-2 (max. O.D. 33.7 mm) 0017741101
Adapter (4) for the use of 1 set of former TCIs with a MW 65-3 welding head - concerns former MW 2500 (max. O.D. 63.5 mm) 0017271101
Adapter (4) for the use of 1 set of former TCIs with a MW 115-3 welding head - concerns former MW 4500 (max. O.D. 114.3 mm) 0017810901
(4) Delivered with fastening screws
WARNING: 2 sets of adapters are required for each welding head.
Consumables: electrode
Sharpened electrodes, cut to suitable length (delivered in a set of 50 identical pieces) Exxx
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
38
Tube - O.D. (mm)
TCIs for MW 34
6.0 02990051
6.35 (1/4") 02990052
7.0 02990112
7.9 02990487
8.0 02990053
9.25 02990522
9.52 (3/8") 02990006
9.9 02990341
10.0 02990054
10.2 02991196
10.3 02990552
10.5 02990516
11.5 02990581
11.9 02990340
12.0 02990055
12.2 02990476
12.5 02990113
12.7 (1/2") 02990023
13.0 02990501
13.5 02990056
13.7 02990553
13.8 02999715
14.0 02990057
14.3 02990387
14.8 02990608
14.9 02990550
15.0 02990116
15.5 02990647
15.9 02990058
Tube - O.D. (mm)
TCIs for MW 34
16.0 02990103
17.0 02991167
17.1 02990554
17.2 02990059
17.3 02990294
17.5 02990524
17.6 02990406
17.72 02991197
17.9 02990405
18.0 02990060
18.9 02990489
19.0 02990370
19.05 02990007
19.5 02990536
20.0 02990099
20.9 02990490
21.0 02990502
21.3 02990061
21.7 02990335
21.875 02990680
22.0 02990114
22.22 02990343
23.0 02990062
23.2 02990542
24.0 02990140
24.689 02990298
25.0 02990008
25.4 02990024
26.0 02990415
Tube - O.D. (mm)
TCIs for MW 34
26.5 02991166
26.7 02990171
26.9 02990063
27.2 02990301
28.0 02990064
28.2 02990491
28.3 02990523
29.0 02990247
30.0 02990252
30.8 02990492
31.75 02990104
31.9 02990551
32.0 02990271
33.1 02990681
33.3 02990115
33.4 02990065
33.7 02990066
34.0 02990135
Closed chamber welding heads
TCIs for MW 34 welding heads
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
39
TCIs for MW 65-3 welding heads
Tube - O.D. (mm)
TCIs for MW 65-3
6.00 0017270816
6.35 (1/4") 0017270871
7.00 0017272805
8.00 0017270817
9.53 0017270879
10.00 0017270854
10.20 0017272813
10.50 0017272806
11.00 0017272814
11.80 0017270840
12.00 0017270818
12.32 0017272820
12.70 0017270810
13.00 0017270865
13.50 0017270819
13.72 0017272812
13.80 0017270862
14.00 0017270877
15.00 0017270820
15.80 0017272823
15.87 (5/8") 0017270829
15.88 0017270860
16.00 0017270848
17.00 0017272809
17.20 0017270864
17.30 0017270863
18.00 0017270821
18.80 0017270841
19.00 0017270866
19.05 0017270826
Tube - O.D. (mm)
TCIs for MW 65-3
19.50 0017270895
20.00 0017270876
20.28 0017272821
21.00 0017272815
21.30 0017270822
21.60 0017272825
21.70 0017270855
22.00 0017270835
22.22 (7/8") 0017270830
22.80 0017270842
22.90 0017272826
23.00 0017270849
23.50 0017270887
23.75 0017272819
24.00 0017272811
25.00 0017270812
25.35 0017272818
25.40 0017270809
25.50 0017270888
26.30 0017270882
26.67 0017270872
26.90 0017270827
27.20 0017270856
28.00 0017270838
28.58 (1" 1/8) 0017270831
28.80 0017270843
29.00 0017270850
29.60 0017272816
30.00 0017270868
30.80 0017270861
Tube - O.D. (mm)
TCIs for MW 65-3
31.00 0017272807
31.60 0017272817
31.75 (1" 1/4) 0017270832
31.80 0017270880
32.00 0017270894
32.50 0017270891
33.40 0017270873
33.70 0017270823
34.00 0017270836
34.30 0017270892
34.80 0017270844
34.92 (1" 3/8) 0017270833
35.00 0017270824
36.00 0017270881
36.30 0017272832
37.00 0017270884
37.60 0017272810
38.00 0017270847
38.10 0017270811
40.00 0017270837
40.80 0017270845
41.00 0017270853
41.30 0017270893
42.00 0017270870
42.16 0017270874
42.40 0017270814
42.70 0017270857
43.00 0017270890
44.00 0017272808
44.45 (1" 3/4) 0017270834
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
40
Tube - O.D. (mm)
TCIs for MW 65-3
45.00 0017270878
46.00 0017272831
47.00 0017270889
48.00 0017270869
48.30 0017270815
48.60 0017270858
50.00 0017270867
50.50 0017272829
50.80 0017270808
51.00 0017270813
52.00 0017270825
52.80 0017270846
53.00 0017270851
54.00 0017270852
56.00 0017270883
57.00 0017270886
57.15 (2" 1/4) 0017270828
58.60 0017272830
60.00 0017270896
Tube - O.D. (mm)
TCIs for MW 65-3
60.30 0017270807
60.50 0017270859
63.00 0017270875
63.40 0017272828
63.50 0017270806
64.00 0017270885
65.00 0017270839
For protection discs, please consult us with the O.D. tube and the bent radius
Closed chamber welding heads
Sept. 2017
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TCIs for MW 115-3 welding heads
Tube - O.D. (mm)
TCIs for MW 115-3
21.30 0017810894
21.40 0017812801
21.70 0017810863
22.00 0017810859
23.00 0017812806
24.00 0017810864
24.60 0017812810
25.00 0017810833
25.40 0017810808
26.67 0017810881
26.90 0017810834
27.00 0017810887
27.20 0017810858
28.00 0017810832
28.58 0017810817
29.00 0017810835
30.00 0017810884
31.75 0017810818
32.00 0017810856
33.00 0017810865
33.40 0017810882
33.50 0017810889
33.70 0017810836
34.00 0017810857
34.93 0017810819
35.00 0017810837
38.00 0017810829
38.10 0017810805
40.00 0017810831
Tube - O.D. (mm)
TCIs for MW 115-3
41.00 0017810815
42.00 0017810890
42.20 0017810883
42.30 0017810872
42.40 0017810838
42.70 0017810850
43.00 0017812808
44.45 0017810820
45.00 0017810875
46.20 0017810873
48.30 0017810839
48.60 0017810851
50.00 0017810866
50.80 0017810806
51.00 0017810830
52.00 0017810811
53.00 0017810816
54.00 0017810841
54.80 0017812815
56.00 0017810876
57.00 0017810877
57.15 0017810821
58.00 0017810886
60.00 0017810871
60.20 0017810891
60.30 0017810825
60.50 0017810852
63.00 0017810847
63.50 0017810812
Tube - O.D. (mm)
TCIs for MW 115-3
64.30 0017810893
65.20 0017812812
67.10 0017810861
68.00 0017812816
69.00 0017812805
69.80 0017810826
69.85 0017810822
70.00 0017810813
71.00 0017810878
72.00 0017812809
73.00 0017810888
73.40 0017810860
76.00 0017810848
76.10 0017810842
76.20 0017810807
76.30 0017810853
77.70 0017812817
80.00 0017810874
82.00 0017810870
82.50 0017810843
83.00 0017810880
84.00 0017810885
84.80 0017810827
85.00 0017810814
88.90 0017810823
89.00 0017810892
89.10 0017810854
90.00 0017810879
91.00 0017812818
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Tube - O.D. (mm)
TCIs for MW 115-3
99.50 0017812811
100.00 0017810867
101.10 0017812807
101.30 0017812803
101.40 0017810849
101.60 0017810809
102.00 0017812802
103.00 0017812804
Tube - O.D. (mm)
TCIs for MW 115-3
103.80 0017810828
104.00 0017810810
105.00 0017812819
108.00 0017810845
114.00 0017810862
114.20 0017810855
114.30 0017810824
For protection discs, please consult us with the O.D. tube and the bent radius
Closed chamber welding heads
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TCIs for MW 170-2 welding heads
Tube - O.D. (mm)
TCIs for 170-2
80.00 0017840718
83.00 0017840723
85.00 0017840705
88.90 0017840708
92.00 0017840715
99.00 0017840716
100.00 0017840714
101.60 0017840720
103.00 0017840724
104.00 0017840707
114.30 0017840703
120.00 0017840728
129.00 0017840706
Tube - O.D. (mm)
TCIs for 170-2
130.94 0017840717
133.30 0017840727
139.70 0017840710
139.80 0017840712
141.00 0017840704
141.30 0017840704
150.00 0017840726
152.20 0017840725
152.40 0017840721
153.00 0017840722
154.00 0017840711
165.20 0017840713
168.30 0017840798
For protection discs, please consult us with the O.D. tube and the bent radius
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6
1 2 3
54
Open welding heads
P Version: welding heads with chuck clamping
C Version: welding heads with water-cooled clamp shells
Sept. 2017
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45
► MU IV CW
P Version: welding heads with chuck clamping adjustable for the entire O.D. range
1 MU IV 8/38 CW P (8 - 38 mm O.D.) (1) 15639807
2 MU IV 14/38 CW P with reduced torch plate (14 - 38 mm O.D.) 0040051200
3 MU IV 19/80 CW P (19 - 80 mm O.D.) (1) 15579807
4 MU IV 25/115 CW P (25 - 115 mm O.D.) (1) 17139807
MU IV 25/128 CW P (25 - 128 mm O.D.) 15679807
5 MU IV 76/195 CW P (76 - 195 mm O.D.) (1) 15469803
MU IV 114/275 CW P (114 - 275 mm O.D.) 16029803
C Version: welding heads with water-cooled shell clamping, one shell per O.D (2)
The shells must be ordered separately
6 MU IV 14/38 CW C (14 - 38 mm O.D.) 15639805
MU IV 14/38 CW C with reduced torch plate (14 - 38 mm O.D.) 0040051201
MU IV 30/58 CW C with reduced torch plate (30 - 58 mm O.D.) 0040047901
MU IV 30/80 CW C (30 - 80 mm O.D.) 15579805
MU IV 50/115 CW C (50 - 115 mm O.D.) 17139805
MU IV 50/128 CW C (50 - 128 mm O.D.) 15679805
MU IV 76/195 CW C (76 - 195 mm O.D.) 15469805
MU IV 114/275 CW C (114 - 275 mm O.D.) 16029805
Centring shell - compulsory accessory for MU IV 38 & 128 - 1 per O.D. See on page 53
Centring pads- compulsory accessory for MU IV 195 & 275 - 2 per O.D. See on page 53
MU IV CW delivered with P version C versionContainer for safety packing and transport 9 m hose cable Water-cooled and tiltable torch without wire accessories Consumable & tool box Wire accessories (3) option option
(1) Standard MU IV welding heads with short delivery time(2) 2nd water cooling circuit on the power source is required(3) To order the wire accessory, specify the model of the wire feeder which is used: POLYFIL B, POLYFIL-2 , POLYFIL-3 or POLYFIL Compact.
See the "Options" table on page 53
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>A/2D
B
E
C
A
D
E
>A/2A
Open welding heads
ODmin./ODmax.Ø A(mm)
B(mm)
C(mm)
D(mm)
E(mm)
MU IV 8/38 CW P 126 16 5 96 72
MU IV 14/38 CW P - reduced 96 12 5 96 72
MU IV 19/80 CW P 172 16 5 97 103
MU IV 25/115 CW P 215 16 5 101 148
MU IV 25/128 CW P 240 16 5 99 173
MU IV 76/195 CW P 410 30.5 14 158.5 208
MU IV 114/275 CW P 500 30.5 14 172.5 276
MU IV CW P-clamping dimensions
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Technical data MU IV CW
Welding process
Compatible with power sources PS 164-2 - P4-2 - P6 - PC
O.D. tube range 8 to 275 mm
Duty cycle100% 190 A
60% 250 A
Torch cooling system Water-cooled
Slip clutch mechanism (1) Only from MU IV 195 onwards
Welding speed rangefor O.D. min.
(mm/min)for O.D. max.
(mm/min)MU IV 8/38 CW 8 to 192 30 to 675
MU IV 14/38 CW 14 to 290 36 to 787
MU IV 14/38 CW - reduced 14 to 290 36 to 787
MU IV 30/58 CW - reduced 20 to 432 41 to 922
MU IV 19/80 CW 10 to 214 41 to 901
MU IV 25/115 CW 10 to 207 44 to 953
MU IV 25/128 CW 8 to 175 41 to 899
MU IV 76/195 CW 15 to 319 38 to 819
MU IV 114/275 CW 16 to 332 37 to 803
MU IV CW C-clamping dimensions
ODmin./ODmax.Double clamping
system optionØ A(mm)
B(mm)
C(mm)
D(mm)
E(mm)
MU IV 14/38 CW C 126 16 5 79 72
MU IV 14/38 CW C - reduced 96 12 5 79 74
MU IV 30/58 CW C - reduced 155 12 5 88 93
MU IV 30/80 CW C 172 16 5 88 103
MU IV 50/115 CW C 215 16 5 92 148
MU IV 50/128 CW C 240 16 5 108 173
MU IV 76/195 CW C N/A 410 30.5 14 178 208
MU IV 114/275 CW C N/A 500 30.5 14 178.5 276
(1) These welding heads are equipped with a slip clutch mechanism on the drive rotation which allows to wind the hose very quickly
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6
1 2 3
54
7
Open welding heads
P Version: welding heads with chuck clamping
C Version: welding heads with water-cooled clamp shells
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► MU IV AVC/OSC CW P Version: welding heads with chuck clamping adjustable for the entire O.D. range
1 MU IV 8/38 AVC/OSC CW P (8 - 38 mm O.D.) (1) 15639808
MU IV 19/80 AVC/OSC CW P (19 - 80 mm O.D.) (1) 15579808
2 MU IV 42/115 AVC/OSC CW P (42 - 115 mm O.D.) (1) 17139808
MU IV 42/128 AVC/OSC CW P (42 - 128 mm O.D.) 15679808
MU IV 42/128 AVC/OSC CW P (42 - 128 mm O.D.) with integrated wire feeder (2) 15679809
3 MU IV 76/195 AVC/OSC CW P (76 - 195 mm O.D.) (1) 15469804
4 MU IV 76/195 AVC/OSC CW P (76 - 195 mm O.D.) (1) with integrated wire feeder (2) 15469809
5 MU IV 114/275 AVC/OSC CW P (114 - 275 mm O.D.) 16029804
MU IV 114/275 AVC/OSC CW P (114 - 275 mm O.D.) with integrated wire feeder (2) 16029809
C Version: welding heads with water-cooled shell clamping, one shell per O.D (3)
6 MU IV 14/38 AVC/OSC CW C (14 - 38 mm O.D.) 15639806
MU IV 14/38 AVC/OSC CW C with reduced torch plate support (14 - 38 mm O.D.) 0040047902
MU IV 30/51 AVC/OSC CW C with reduced torch plate support (30 - 51 mm O.D.) 0040047903
MU IV 30/64 AVC/OSC CW C with reduced torch plate support (30 - 64 mm O.D.) 0040047904
MU IV 30/80 AVC/OSC CW C (30 - 80 mm O.D.) 15579806
MU IV 50/115 AVC/OSC CW C (50 - 115 mm O.D.) 17139806
7 MU IV 50/128 AVC/OSC CW C (50 - 128 mm O.D.) 15679806
MU IV 76/195 AVC/OSC CW C (76 - 195 mm O.D.) 15469806
MU IV 114/275 AVC/OSC CW C (50 - 115 mm O.D.) 16029806
Centring shell - compulsory accessory for MU IV 38 & 128 - 1 per O.D. See on page 53
Centring pads- compulsory accessory for MU IV 195 & 275 - 2 per O.D. See on page 53
MU IV AVC/OSC CW delivered with P version C versionContainer for safety packing and transport 9 m hose cable Water-cooled and tiltable torch without wire accessories Consumable & tool box Wire accessories for 0.8 mm wire diameter
(1) Standard MU IV welding heads with short delivery time(2) Integrated wire feeder item no. 11879803(3) 2nd water cooling circuit on the power source is required
Sept. 2017
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50
>A/2D
B
E
COSC
A
D
E
>A/2A
DCAVC
CAVC
Open welding heads
ODmin./ODmax.Ø A(mm)
B(mm)
Amplitude D(mm)
E(mm)CAVC
(mm)COSC (mm)
MU IV 8/38 AVC/OSC CW P 142 23 20 20 140 72
MU IV 19/80 AVC/OSC CW P 200 16 20 20 126 103
MU IV 42/115 AVC/OSC CW P 235 16 20 20 129 148
MU IV 42/128 AVC/OSC CW P 340 16 20 30 124 173
MU IV 76/195 AVC/OSC CW P 410 16 20 30 155 208
MU IV 114/275 AVC/OSC CW P 530 16 20 30 169 276
MU IV AVC/OSC CW P-clamping dimensions
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51
Technical data MU IV AVC/OSC CW
Welding process
Compatible with power sources P6 - PC
O.D. tube range 8 to 275 mm
Duty cycle100% 190 A
60% 250 A
Torch cooling system Water-cooled
Slip clutch mechanism (1) Only from MU IV 195 onwards
Welding speed range (2) for O.D. min. (mm/min)
for O.D. max. (mm/min)
MU IV 8/38 AVC/OSC CW 8 to 192 30 to 675
MU IV 14/38 AVC/OSC CW 14 to 290 36 to 787
MU IV 30/51 AVC/OSC CW 20 to 432 34 to 734
MU IV 30/64 AVC/OSC CW 20 to 432 42 to 922
MU IV 19/80 AVC/OSC CW 10 to 214 41 to 901
MU IV 25/115 AVC/OSC CW (3) 10 to 207 44 to 953
MU IV 42/128 AVC/OSC CW 8 to 175 41 to 899
MU IV 76/195 AVC/OSC CW 15 to 319 38 to 819
MU IV 114/275 AVC/OSC CW 16 to 332 37 to 803
MU IV AVC/OSC CW C-clamping dimensions
ODmin./ODmax.
Double clamping system
option (4)
Ø A(mm)
B(mm)
Amplitude D(mm)
E(mm)CAVC
(mm)COSC (mm)
MU IV 14/38 AVC/OSC CW C 142 23 20 20 120 72
MU IV 14/38 AVC/OSC CW C - reduced 132 35.5 20 20 120 74
MU IV 30/51 AVC/OSC CW C - reduced 145 35.5 20 20 132 94
MU IV 30/64 AVC/OSC CW C - reduced 158 35.5 20 20 132 94
MU IV 30/80 AVC/OSC CW C 200 16 20 20 116 103
MU IV 50/115 AVC/OSC CW C N/A 235 16 20 20 118 148
MU IV 50/128 AVC/OSC CW C 340 16 20 30 133 173
MU IV 76/195 AVC/OSC CW C N/A 410 16 20 30 175 208
MU IV 114/275 AVC/OSC CW C N/A 530 16 20 30 174 276
(1) These welding heads are equipped with a slip clutch mechanism on the drive rotation which allows to wind the hose very quickly(2) Speed ranges are identical for welding heads with standard or reduced plate(3) 25 mm is the smallest value of diameter that can be welded (4) Recommended option
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1 2
3 4
5 6
7
8
Open welding heads
Sept. 2017
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53
Accessories
1
Adapter for Ø 8-14 mm for welding head MU IV 8/38 P (1) 15630605
Adapter for Ø 19-30 mm for welding head MU IV 19/80 P (1) 15570605
Adapter for Ø 25-50 mm for welding head MU IV 25/115 P (1) 17130605
Adapter for Ø 25-70 mm for welding head MU IV 25/128 P (1) 15670605
2
Centring shell for MU IV 14/38 C (2) 156303xx
Centring shell for MU IV 30/51 C (2) 156603xx
Centring shell for MU IV 30/58 C (2) 156603xx
Centring shell for MU IV 30/64 C (2) 156603xx
Centring shell for MU IV 30/80 C (2) 155703xx
Centring shell for MU IV 44/104 C (2) 154703xx
Centring shell for MU IV 50/115 C (2) 171303xx
Centring shell for MU IV 50/128 C (2) 156703xx
3
Centring pads for MU IV 76/195 C (1) 00154603xx
Centring pads for MU IV 101/245 C (1) 155303xx
Centring pads for MU IV 114/275 C (1) 00160203xx
4
Balancer (for MU IV 28 - MU IV 80) 75501287
Balancer (for MU IV 104 - MU IV 128) 75500353
Balancer (for MU IV 195 - MU IV 245) 75501288
Spare parts box (tools & consumables) for MU IV 28 to MU IV 80 100001720
Spare parts box (tools & consumables) for MU IV 115 to MU IV 275 100001721
Consumables: electrode
Sharpened electrodes, cut to suitable length (delivered in a set of 50 identical pieces) Exxx
Options
5 Integrated wire feeder (MU IV 128/195/275) with wire accessories (X/Y adjustment and wire sheath) for wire Ø 0.8 mm. 11879803
6 Angle gearbox for welding heads MU IV 38 to MU IV 128 75500229
7 Angle gearbox for welding heads with slip clutch MU IV 195 to MU IV 275 15640600
8Wire accessory length 2.2m Ø 0.8 for MU IV 28 to MU IV 104 15649807
Wire accessory length 3.2m Ø 0.8 for MU IV 115 to MU IV 275 15649808
(1) 2 adapters or centring pads per clamping system(2) One centring shell per tube O.D.
Sept. 2017
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1
2
3
Open welding heads
P-type gas lens
N-type gas lens
GM-type gas lens
Sept. 2017
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MU IV CW welding heads
MU IV Range (mm)
With adapter(mm)
Without adapter
(mm)Gas lens Gas nozzle
length (mm)Ø Range
(mm)
38 8-388-14 P 12 8-14
14-38 P 12 14-38
80 19-80
19-30 N or GM 26 19-30
P 16 19-30
30-80 N or GM 26 30-51
P 16 30-54
P 12 30-80
115 25-115
25-50 N or GM 26 25-50
P 16 25-50
50-115 N or GM 26 50-95
P 16 50-115
128 25-128
25-70 GM 36 25-70
N or GM 26 42-70
70-128 GM 36 70-88
N or GM 26 70-128
P 16 70-128
195 76-195 / / N or GM 26 76-195
275 114-275 / / N or GM 26 114-275
MU IV CW AVC/OSC welding heads
MU IV Range (mm)
With adapter(mm)
Without adapter
(mm)Gas lens Gas nozzle
length (mm)Ø Range
(mm)
38 8-38 8-14 P 16 8-14
14-38 P 16 14-38
80 19-80
19-30 N or GM 26 19-30
30-80 N or GM 26 30-50
P 16 30-80
115 42-115
42-50 N or GM 26 42-50
50-115 N or GM 26 50-102
P 16 50-115
128 42-128
42-70 GM 26 42-70
N or GM 26 63-70
70-128 GM 26 70-108
N or GM 26 70-128
195 76-195 / / N or GM 26 76-195
275 114-275 / / N or GM 26 114-275
MU IV open welding heads - gas lens confi gurations
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
56THE ART OF WELDING
1 2
3 4
5
Open welding heads
P Version: welding heads with chuck clamping
C Version: welding heads with water-cooled clamp shells
Sept. 2017
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57June 2017
Standard orbital equipmentTHE ART OF WELDING
► MU IV AVC/OSC HW
P Version: welding heads with chuck clamping adjustable 1 MU IV 76/195 AVC/OSC HW P (1) 0023580005
2 MU IV 76/195 AVC/OSC HW P with integrated wire feeder 0023580003
C Version: welding heads with water-cooled shell clamping 3 MU IV 30/60 AVC/OSC HW C with integrated wire feeder 0040051701
4 MU IV 76/195 AVC/OSC HW C with integrated wire feeder 0023580004
5 MU IV 89/219 AVC/OSC HW C (1) 0040052201
Centring shell - compulsory accessory for MU IV 30/60 - 1 per O.D. See on page 59
Centring pads- compulsory accessory for MU IV 195 & 219 - 2 per O.D. See on page 59
MU IV HW delivered with P version C versionContainer for safety packing and transport 9 m hose cable Water-cooled torch with wire accessories Consumable & tool box
Technical data MU IV 30/60 AVC/OSC C HW
MU IV 76/195 AVC/OSC HW
MU IV 89/219 AVC/OSC C HW
Welding process
Compatible with power sources P6 and PC P6 and PC P6 and PC
Duty cycle100% 190 A 250 A 190 A
60% 250 A 300 A 250 A
Torch cooling system Water-cooled Water-cooled Water-cooled
Outside diameter range 30 to 60 mm 76 to 195 mm 89 to 219 mm
Electrode diameter 2.4 mm 3.2 mm 3.2 mm
(1) can only be used with an external wire feeder POLYFIL-3 HW and its wire sheath item no. 0023581620 (see on page 97)
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
58
BCOSC
D
D
E
A
CAVC
D
E
A
AD
Open welding heads
Sept. 2017
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59
MU IV AVC/OSC HW P-clamping dimensions
ODmin./ODmax.Ø A(mm)
B(mm)
Amplitude D(mm)
E(mm)CAVC
(mm)COSC (mm)
MU IV 76/195 AVC/OSC P HW 560 26.5 20 20 205 201
MU IV 76/195 AVC/OSC P HW with integrated wire feeder 560 26.5 20 20 205 201
MU IV AVC/OSC HW C-clamping dimensions
ODmin./ODmax.Ø A(mm)
B(mm)
Amplitude D(mm)
E(mm)CAVC
(mm)COSC (mm)
MU IV 30/60 AVC/OSC C HW with integrated wire feeder
280 26.5 20 30 160 /
MU IV 76/195 AVC/OSC C HW with integrated wire feeder 560 26.5 20 20 225 208
MU IV 89/219 AVC/OSC C HW 496 26.5 20 20 241.5 276
Accessories
Balancer (for MU IV 195 - MU IV 245) (1) 75501288
Sharpened electrodes, cut to suitable length (delivered in a set of 50 identical pieces) Exxx
Centring pads for MU IV 195 HW C – 2 pads per welding head 00154603xx
(1) This balancer can be used with all MU IV AVC/OSC HW welding heads on this page
Consumables: electrode
Sharpened electrodes, cut to suitable length (delivered in a set of 50 identical pieces) Exxx
Options
Angle gearbox for welding heads with slip clutch MU IV 195 (1) 15640600
Electrode kit Ø 4.0 version (with gas lens support, gas lens and chuck) 0029851201
Wire sheath for POLYFIL-3 HW 0023581620
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60
1 2
E
A B
DC
FGPolycar 30 dimensions in mm
Polycar 30 CWA 60
B 32
C 60
D 168
E 34
F 185
G 200
Carriage-type welding heads
Ø 70Ø 50
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► Polycar 30 CW
1 POLYCAR 30 AVC/OSC LP CW, TIG with Ø 50 mm spool (radial clearance 60 mm) (1) 0023680001
2 POLYCAR 30 AVC/OSC CW, TIG with Ø 70 mm spool (radial clearance 75 mm) 0023680002
The POLYCAR 30 CW welding head is especially design for orbital welding of tubes with an O.D. from 32 to 168 mm (1.3" to 6.6") for minimum radial clearance conditions.
Polycar 30 CW delivered withCompact shipping case for safety packing and transport AVC/OSC slides Wire accessories On board wire feeder Cable bundles and hoses 15m Consumable & tool box Kit for daily operation
Technical data Polycar 30 CW
Welding process
Compatible with power sources P6 - PC
Duty cycle100% 200 A
60% 200 A
O.D. tube range 32 to 168mm (2)
Torch type Special TIG torch with large gas lens
Torch cooling Closed loop water cooling
Maximum AVC/OSC travel speed 500 mm/min
AVC/OSC slide stroke 10 mm
AVC/OSC slide motorisation Stepper motor
Wire feeder On board
Maximum wire feeding speed 2000 mm/min
Compatible spool Ø50 mm - 0.5 kg (LP version) or Ø70 mm - 1.5 kg
Axis wire adjustment X/Y axis wire adjustment ± 2.5 mm - 0.1" and angular adjustment
Recommended wire-Ø 0.8 mm
Bundle cable length 15m
Weight (without cable nor bundle) 3 kg
(1) Only for aluminium application(2) For bigger O.D. tube, please consult us.
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
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2 3
1
R
Carriage-type welding heads
Radial Clearance
On calibrated tubes - O.D ± 0.2mmO.D (mm) 32 42 50 70 108 114 168
R with spool Ø 50 60
R with spool Ø 100 113 112 111.5 109.5 108.5 108 106
On tubes according to EN 10216-2O.D (mm) 33.7 42.4 48.3 60.3 73 88.9 101.6 114.3 141.3 168.2
R with spool Ø 70 75
R with spool Ø 100 124 122 120 119 119 118 118 117 116 116
(1) Important: aluminium application only.(2) The 0.5 kg wire spool can be used with aluminium wire ONLY.
Ø 100
Ø 70
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Accessories: Guide rings for calibrated tubes – O.D. ±0.2 mm
1
Guide ring (Stainless steel 304L) O.D. 32 mm (1.3") 0023682900
Guide ring (Stainless steel 304L) O.D. 42 mm (1.65") 0023683100
Guide ring (Stainless steel 304L) O.D. 50 mm (2") 0023682800
Guide ring (Stainless steel 304L) O.D. 57 mm (2.2") 0023683300
Guide ring (Stainless steel 304L) O.D. 70 mm (2.8") 0023682700
Guide ring (Stainless steel 304L) O.D. 108 mm (4.3") 0023682600
Guide ring (Stainless steel 304L) O.D. 114 mm (4.48") 0023683000
Guide ring (Stainless steel 304L) O.D. 168 mm (6.6") 0023682500
Other diameters between 32 to 168 mm On request
Accessories: Guide rings for standard O.D. tubes - Seamless steel tubes (1)
1
Guide ring (Stainless steel 304L) O.D. 33.7 mm (1.33") 0023684020
Guide ring (Stainless steel 304L) O.D. 42.4 mm (1.66") 0023684030
Guide ring (Stainless steel 304L) O.D. 48.3 mm (1.9") 0023684035
Guide ring (Stainless steel 304L) O.D. 60.3 mm (2.37") 0023684040
Guide ring (Stainless steel 304L) O.D. 73 mm (2.87") 0023684045
Guide ring (Stainless steel 304L) O.D. 88.9 mm (3.5") 0023684025
Guide ring (Stainless steel 304L) O.D. 101.6 mm (4") 0023684050
Guide ring (Stainless steel 304L) O.D. 114.3 mm (4.5") 0023684055
Guide ring (Stainless steel 304L) O.D. 141.3 mm (5.56") 0023684060
Guide ring (Stainless steel 304L) O.D. 168.2 mm (6.6") 0023684010
Consumables
Pressure roll Ø 0.8 0023680453
Pressure roll Ø 1.0 (2) 0023680454
Pressure roll Ø 1.2 (2) 0023680455
Sharpened electrodes cut to suitable length (delivered in a set of 50 identical pieces) Exxx
The standard version of the wire feeder includes 2 pressure rolls for 0.8 mm wire
Options
2 Wire spool holder support 1.5 kg (Ø 100 mm) including: casing holder 4", casing 4" and swivel 0023680801
3 Steel tube welding kit including: spool holder 70 mm, long nozzle 36 mm, wire accessory for Ø 0.8 wire and spool Ø 70 mm (empty) 0023681901
(1) Standard O.D. tubes according to EN 10216-2 - Seamless steel tubes(2) Only for aluminium application
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1
2
Carriage-type welding heads
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► POLYCAR 60-2 CW/HW
1 POLYCAR 60-2 CW 0019500001
1 + 2 POLYCAR 60-2 HW 0019500002
POLYCAR 60-2 delivered with CW HWCompact shipping case for safety packing and transport AVC/OSC slides Wire accessories On-board wire feeder Cable bundles and hoses 12m Consumable & tool box
Technical data 60-2 CW 60-2 HW
Welding process
Compatible with power sources P6 - PC P6 HW - PC HW
Diameter range ≥ 168 mm
Duty cycle100% 250
60% 300
Torch type TIG torch
Torch cooling Closed loop water cooling
Torch tilting ±15°
Maximum AVC travel speed 500 mm/min
AVC slide stroke 60 mm
AVC slide motorisation Stepper motor
Maximum OSC travel speed 1000 mm/min
OSC slide stroke 60 mm
OSC slide motorisation Stepper motor
Wire feeder On-board
Maximum wire feeding speed 2068 mm/min 7929 mm/min
Compatible spool 200 mm / 5 kg 200 mm / 5 kg
Axis wire adjustment X/Y axis wire adjustment ± 2.5 mm - 0.1" and angular adjustment
Recommended wire-Ø 0.8 mm – 1.0 mm – 1.2 mm
Bundle cable length 12m
Weight (without spool nor bundle) 9 kg
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1 3
D
G
B EC
A
F
2
Carriage-type welding heads
Polycar 60-2 dimensions in mm
Polycar 60-2 CW/HW
A 167 min (190*) (*) dimensions with offset
B 146.5
C 405 ±35
D 27
E 120
F ± 15°
G 618
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Accessories: Guide rings (1)
1
Nickel-plated steel guide ring with spacers (stainless steel) O.D. 168 mm (6") 12672101
Nickel-plated steel guide ring with spacers (stainless steel) O.D. 219 mm (8") 12672701
Nickel-plated steel guide ring with spacers (stainless steel) O.D. 273 mm (10") 12672801
Nickel-plated steel guide ring with spacers (stainless steel) O.D. 324 mm (12") 12672901
Nickel-plated steel guide ring with spacers (stainless steel) O.D. 356 mm (14") 12673001
Nickel-plated steel guide ring with spacers (stainless steel) O.D. 406 mm (16") 12672501
Nickel-plated steel guide ring with spacers (stainless steel) O.D. 457 mm (18") 12673101
Nickel-plated steel guide ring with spacers (stainless steel) O.D. 508 mm (20") 12672601
Nickel-plated steel guide ring with spacers (stainless steel) O.D. 559 mm (22") 12673201
Nickel-plated steel guide ring with spacers (stainless steel) O.D. 609 mm (24") 12673301
Nickel-plated steel guide ring with spacers (stainless steel) O.D. 660 mm (26") 12673401
Nickel-plated steel guide ring with spacers (stainless steel) O.D. 711 mm (28") 12673501
Nickel-plated steel guide ring with spacers (stainless steel) O.D. 762 mm (30") 12673601
Nickel-plated steel guide ring with spacers (stainless steel) O.D. 813 mm (32") 12673701
Nickel-plated steel guide ring with spacers (stainless steel) O.D. 864 mm (34") 12673801
Nickel-plated steel guide ring with spacers (stainless steel) O.D. 914 mm (36") 12673901
Nickel-plated steel guide ring with spacers (stainless steel) O.D. 1016 mm (40") 12674201
Nickel-plated straight track, length 2.5 m 12671501
Other dimensions On request
Extension feet in stainless steel On request
Important: Please consult us to choose the guide ring and indicate tube O.D.
Accessories: torche (1)
2 V2 torch kit for POLYCAR 60-2 (for welding up to 75 mm wall thickness) in addition to WP27 torch for fi nal layer 0021140001
Consumables: electrode
Sharpened electrodes, cut to suitable length (delivered in a set of 50 identical pieces) Exxx
Options
3 Cartridge torch 0019500501
(1) Compatible with Polycar 60 welding heads
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1
Carriage-type welding heads
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1 POLYCAR MP TIG HW with WP27 torch 0024750001
The POLYCAR MP TIG HW welding head equipped with the WP27 torch is designed for orbital welding of tubes & pipes with wall tickness up to 35 mm (1)
Polycar MP HW delivered withCompact shipping case for safety packing and transport AVC/OSC slides with electronic brake & limit switches Adjustable slide for torch height Tiltable torch -20°/0° 2-axes wire adjustment Cables and hoses bundles length 15 m Integrated wire feeder Consumable & tool box
Technical data Polycar MP HW
Welding process
Compatible with power sources P6 HW - PC 600-3 HW
Diameter range ≥ 168 mm/6"
Duty cycle100% 400 A
60% 450 A
Torch type WP27 TIG torch
Torch cooling Closed loop water cooling
Maximum AVC/OSC travel speed 2500 mm/min
AVC/OSC slide stroke 69 mm
AVC/OSC slide motorisation Stepper motor
Slide for torch height Manual adjustment - stoke 180 mm
Wire feeder On-board HW
Maximum wire feeding speed 7929 mm/min
Compatible spool Ø200 mm - 5 kg
Axis wire adjustment X/Y axis wire adjustment
Recommended wire-Ø 0.8 mm – 1.0 mm – 1.2 mm
Bundle cable length 15m
Weight (without cable) 16 kg
(1) For wall thicknesses >35 mm, see accessories on page 71
► POLYCAR MP HW
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A
B
D
C
EFG
1
42 3
H
Carriage-type welding heads
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Polycar MP HW dimensions in mmPolycar MP HW
A 182 E 40
B 550 F 236 ±35
C 550 ±35 G 120
D 270 H 348 ±35
Accessories: Stainless Steel Guide Ring with feet (mm/in)
1
Stainless steel guide ring with feet - O.D. 168 mm (6") 0021730601
Stainless steel guide ring with feet - O.D. 219 mm (8") 0021730801
Stainless steel guide ring with feet - O.D. 273 mm (10") 0021731001
Stainless steel guide ring with feet - O.D. 324 mm (12") 0021731201
Stainless steel guide ring with feet - O.D. 356 mm (14") 0021731401
Stainless steel guide ring with feet - O.D. 406 mm (16") 0021731601
Stainless steel guide ring with feet - O.D. 457 mm (18") 0021731801
Stainless steel guide ring with feet - O.D. 508 mm (20") 0021732001
Stainless steel guide ring with feet - O.D. 559 mm (22") 0021732201
Stainless steel guide ring with feet - O.D. 609 mm (24") 0021732401
Stainless steel guide ring with feet - O.D. 660 mm (26") 0021732601
Stainless steel guide ring with feet - O.D. 711 mm (28") 0021732801
Stainless steel guide ring with feet - O.D. 762 mm (30") 0021733001
Stainless steel guide ring with feet - O.D. 813 mm (32") 0021733201
Stainless steel guide ring with feet - O.D. 854 mm (34") 0021733401
Stainless steel guide ring with feet - O.D. 914 mm (36") 0021733601
Stainless steel guide ring with feet - O.D. 1016 mm (40") 0021734001
Other dimensions On request
Accessories: torches & cable
2 V2 torch kit for the POLYCAR MP TIG (for welding up to 75 mm wall thickness) 0020511301
3Narrow groove torch kit - NG 100 - 150 mm for the POLYCAR MP On request
Narrow groove torch kit for wall thicknesses >150 mm for double POLYCAR MP On request
4 120 mm²/70 mm² adaptation kit for current or earth cable for POLYCAR MP use (1) 0023001800
Consumables: electrode
Sharpened electrodes, cut to suitable length (delivered in a set of 50 identical pieces) Exxx
(1) Must be ordered to adapt the 70 mm² current (or earth) cable of the power source with the 120 mm² current (or earth) cable of the welding head
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Tube-to-tubesheet welding heads
1
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► TS 34-2
1 TS 34-2 for tube I.D. 10 to O.D. 33.7 mm without centring chuck unit 0020470005
TS 34-2 delivered withContainer for safety packing and transport 9 m hose cable Manual clamping assembly unit Spare parts box (tools) Kit shielding gas chambers with 3 front rings Clamping units from 10 to 14 mm Clamping units from 14 to 19 mm Clamping units from 19 to 25 mm Clamping units from 25 to 33.7 mm
When ordering a TS 34-2 welding head: - Please specify the range of tube I.D. to be welded - For each I.D., order a clamping unit (Item no. 00204740xx) and specify the I.D.
Technical data TS 34-2
Welding process,
Compatible with power sources PS 164-2 - P4-2 - P6 series - PC series
Duty cycle 100% 120 A
Collector cooling Closed water circuit
Min. tube I.D. 10 mm
Max. tube O.D. 33.7 mm – other dimensions on request
Tube joint design
Flush Standard
Recessed 1 mm max.
Protruding 0.5 mm max.
Internal bore welding Option
Positioning / Centering Expansion mandrel
Purge gas chamber Standard
Weight 3.8 kg (without cable)
Cable length 9 m
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Centring unit
Clamping unit
B
A C
D
E
2
1 34
Tube-to-tubesheet welding heads
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TS 34- 2 dimensions in mm
TS 34-2A 305
B 233
C 70
D 35
E 220
Accessories
1 Centring unit (centring chuck, introduction nose) (I.D. 10 to 33.7 mm). I.D. to be specifi ed on order. 00204740xx
2
Clamping unit (without centring unit) - tubes I.D. 10 to 14 mm 0020472201
Clamping unit (without centring unit) - tubes I.D. 14 to 19 mm 0020472301
Clamping unit (without centring unit) - tubes I.D. 19 to 25 mm 0020472401
Clamping unit (without centring unit) - tubes I.D. 25 to O.D. 33.7 mm 0020472501
Balancer type K22/5 3.8 kg 75501234
Additional fee for chromium of the centring chuck On demand
3 Pneumatic clamping unit 0020472001
4 Torch TS 34-2 with Ø 2.4 gas lens, assembled 0020470411
Consumables: electrode
Sharpened electrodes, cut to suitable length (delivered in a set of 50 identical pieces) Exxx
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Tube I.D. (mm) Centring unit
10.00 0020474001
10.40 0020474002
10.60 0020474033
11.60 0020474059
11.80 0020474043
12.00 0020474052
13.00 0020474009
13.20 0020474039
13.40 0020474068
13.60 0020474020
13.90 0020474058
14.00 0020474008
15.00 0020474029
16.00 0020474017
16.05 0020474013
16.50 0020474070
16.65 0020474040
16.90 0020474041
17.00 0020474030
17.60 0020474073
17.75 0020474051
18.05 0020474021
18.20 0020474074
18.40 0020474023
18.60 0020474056
19.00 0020474057
Tube I.D. (mm) Centring unit
19.85 0020474045
20.00 0020474018
20.40 0020474003
20.60 0020474069
21.00 0020474006
21.75 0020474063
21.85 0020474060
22.00 0020474022
22.20 0020474044
23.00 0020474004
23.60 0020474048
24.00 0020474024
24.20 0020474064
24.50 0020474025
25.00 0020474053
25.60 0020474027
26.00 0020474019
26.60 0020474028
27.00 0020474049
27.20 0020474055
27.40 0020474010
27.60 0020474054
29.75 0020474016
30.30 0020474037
30.60 0020474038
31.75 0020474015
Tube-to-tubesheet welding heads
TS 34-2 centring units
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Expanded tubesWhen tubes are expanded by press fi t, the O.D. of the centring chuck may be larger than the original tube I.D. When ordering the clamping unit, please specify the depth of expansion and the diameter of the tube I.D. where it has been expanded.
Tube I.D. (mm) Centring unit
11.00/11.25 0020474072
14.25/14.50 0020474050
14.40/14.80 0020474007
15.50/15.75 0020474026
15.70/15.40 0020474032
16.90/16.60 0020474061
17.00/17.30 0020474031
17.60/17.85 0020474042
18.00/18.30 0020474014
21.60/21.90 0020474062
22.60/23.00 0020474035
23.00/23.40 0020474034
23.60/24.00 0020474071
24.13/24.30 0020474065
24.80/24.40 0020474036
27.00/26.60 0020474012
27.40/27.00 0020474011
29.90/30.20 0020474067
30.30/30.60 0020474066
31.40/31.00 0020474005
31.70/30.60 0020474046
32.00/31.00 0020474047
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2
3
1
4
Tube-to-tubesheet welding heads
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(1) For pneumatic centring and clamping system: mandrel (1 per I.D.) to be ordered separately(2) For the welding heads without pneumatic centring and clamping system, please add centring shaft Ø 6.5 mm or Ø 8.0 mm and the centring
mandrel corresponding to the application (1 mandrel per I.D.)(3) For centring or expanding mandrel with 8 ≤ I.D. < 10.5 mm and 60 < I.D. ≤ 75 mm: on request(4) Water-cooled locating pin sub-assembly & expanding mandrel not delivered with the TS 8/75-2. See table "Accessories: low protruding
tools" on page 85
► TS 8/75-2
TS 8/75-2 with pneumatic centring and clamping system (1)
Tube 15 mm ≤ I.D. ≤ 40 mm
1 TS 8/75-2 – motorised adjustment distance electrode/tubesheet (AVC) to use with an existing external wire feeder POLYFIL Compact or POLYFIL-3 CW 0032230007
2 TS 8/75-2 – motorised adjustment distance electrode/tubesheet (AVC) with on-board "rotating" wire feeder, Spool Ø 100 mm 0032230004
TS 8/75-2 with centring system for 2 balls centring mandrel (2)
Tubes 10 mm ≤ I.D. ≤ 60 mm(3)
3 TS 8/75-2 – manual adjustment distance electrode/tubesheet for use with an external wire feeder POLYFIL Compact or POLYFIL-3 0032230012
4 TS 8/75-2 – motorised adjustment distance electrode/tubesheet (AVC) with on-board "rotating" wire feeder, Spool Ø 100 mm 0032230011
5 TS 8/75-2 – motorised adjustment distance electrode/tubesheet (AVC) or use with an external wire feeder POLYFIL Compact or POLYFIL-3 0032230010
TS 8/75-2 with pneumatic clamping system & low protruding tooling(3
Tubes 13.5 mm ≤ I.D. ≤ 40 mm(3)
6 TS 8/75-2 – motorised adjustment distance electrode/tubesheet (AVC) with on-board "rotating" wire feeder, Spool Ø 100 mm (4) 0032230009
TS 8/75-2 delivered with 1 3 5 2 4 6
Compact shipping case for safety packing and transport Wire accessories for external wire feeder /
On-board wire feeder / Cable bundles and hoses 9m Consumable & tool box
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6 1
2
3
8
74
9
5
Tube-to-tubesheet welding heads
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AB G
C
D
E
H
F
I
J
Description of the TS 8/75-2
1 Stationary wire feeder
2 Rotating wire feeder
3 External wire feeder kit
4 Torches
5 Pneumatic centring & clamping system with expanding mandrel
6 Low protruding tooling
7 Centring shaft Ø 8 mm with 2 ball-centring mandrel with housing
8Centring shaft Ø 6.5 mm with 2 ball-centring mandrel or monobloc centring mandrel with housing
9 Additional gas housing
TS 8/75-2 dimensions in mm
TS 8/75-2A 205
B218 Centring shaft with centring mandrel
244 Pneumatic centring / clamping mandrel
C 148
D 161
E 202
F 583
G 223
H 20
I 139
J 66
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78
10
9
1 2 3
4 5 6
delivered with the TS 8/75-2 welding head
Application Torch angle
1 Recess welding -15°
2 Recess welding -5°
3 Flush welding 0°
4 Flush welding +5°
5 Protrusion welding +15°
6 Protrusion welding +30°
Air-cooled torches are fi tted with a slide, a torch, a gas lens assembly and a wire adjuster.
Tube-to-tubesheet welding heads
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Accessories: Equipped air-cooled torches for TS 8/75 and TS 8/75-2 welding heads
1 Torch with slide -15°, air cooled, equipped with its wire guide 0023411735
2 Torch with slide -5°, air cooled, equipped with its wire guide 0023411730
3 Torch with slide 0°, air cooled, equipped with its wire guide 0023411710
4 Torch with slide +5°, air cooled, equipped with its wire guide 0023411715
5 Torch with slide +15°, air cooled, equipped with its wire guide 0023411720
6 Torch with slide +30°, air cooled, equipped with its wire guide 0023411725
For “extreme” working conditions (preheated workpieces or for use in confi ned spaces), water-cooled torches are available on request in order to increase the performance of the system.
Consumables: electrode
Sharpened electrodes, cut to suitable length (delivered in a set of 50 identical pieces) Exxx
Accessories: for pneumatic centring and clamping system — tubes 15 mm ≤ I.D. ≤ 75mm
7
Expanding mandrel for tube 10.5 mm ≤ I.D. ≤ 15 mm On request
Expanding mandrel for tube 15 mm ≤ I.D. ≤ 22 mm 00234116x1
Expanding mandrel for tube 22 mm ≤ I.D. ≤ 30 mm 00234116x2
Expanding mandrel for tube 30 mm ≤ I.D. ≤ 40 mm 00234116x3
Expanding mandrel for tube 40 mm ≤ I.D. ≤ 75 mm On request
Accessories: for centring system with 2 balls centring mandrel — tubes 15 mm ≤ I.D. ≤ 75 mm
8 Housing for simple centring system with 2 balls centring mandrel (1) 0023411506
9 Centring shaft Ø 8 mm 0023411521
10
Centring mandrel for tube 15 mm ≤ I.D. ≤ 30 mm (2) 3842xxx2
Centring mandrel for tube 30 mm ≤ I.D. ≤ 60 mm (2) 3842xxx3
Centring mandrel for tube 60 mm ≤ I.D. ≤ 75 mm (2) On request
To modify or replace the pneumatic centring and clamping system by a 2-ball centring mandrel, you must order
- a centring shaft Ø 6.5 mm or Ø 8.0 mm - the centring mandrel corresponding to the application (1 mandrel per I.D.) - the housing 8
- the cap M5 item no. 01501101.
(1) You must also order cap M5 item no. 01501101(2) One centring mandrel per I.D.
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14
15
17
16
11
13
12
Tube-to-tubesheet welding heads
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Accessories: for centring system with 2 balls centring mandrel — tubes 8 mm ≤ I.D. ≤ 15 mm
11 Centring shaft Ø 6.5 mm 0023411524
12 Housing for simple centring system with 2 balls centring mandrel (1) 0023411506
13Centring mandrel for tube 8 mm ≤ I.D. ≤ 10.5 mm (2) On request
Centring mandrel for tube 10.5 mm ≤ I.D. ≤ 15 mm (2) 3842xxx1
Note: The centring mandrels of the TS 8/75-2, TS 8/75 and TS 2000 are identical and have the same reference numbers
Accessories
Centring shaft with "monobloc" centring mandrel for tube ≤ 10.5 mm On request
Additional gas housing - can be used for fl ush tube welding with torches 0° & 5° (3) 0032231201
Balancer 75500353
Sharpened electrodes, cut to suitable length (delivered in a set of 50 identical pieces) Exxx
Spare part box TS 8/75 and TS 8/75-2 (tools and consumables) 0023410098
Adaptor for use of the TS 8/75 and TS 8/75-2 welding heads with PS 406-2 or PC power source 0023000902
Accessories: for low protruding tooling (dedicated for 3 - 4 mm tube protruding)
14
Water-cooled locating pin sub-assembly - for I.D. 13.50 mm (tube O.D. 19.05 x 2.77) 0032231604
Water-cooled locating pin sub-assembly - for I.D. 14.85 mm (tube O.D. 19.05 x 2.10) 0032231603
Water-cooled locating pin sub-assembly - for I.D. 15.75 mm (tube O.D. 19.05 x 1.65) 0032231601
Water-cooled locating pin sub-assembly - for I.D. 19.35 mm (tube O.D. 25.4 x 3.04) 0032231698
Water-cooled locating pin sub-assembly - for I.D. 19.86 mm (tube O.D. 25.4 x 2.77) 0032231699
Water-cooled locating pin sub-assembly - for I.D. 21.18 mm (tube O.D. 25.4 x 2.11) 0032231695
Water-cooled locating pin sub-assembly - for I.D. 26.21 mm (tube O.D. 31.75 x 2.77) 0032231694
Water-cooled locating pin sub-assembly - for I.D. 34.35 mm (tube O.D. 38.1 x 1.87) 0032231696
Water-cooled locating pin sub-assembly - for other dimensions On request
15 Tilted AVC kit - including equipped water-colled 10° torch and wire guide 0032231501
16 Adjustable pneumatic self-clamping system (without centring mandrel) 0032234001
17
Expanding mandrel for tube 10.2 mm ≤ I.D. ≤ 15 mm (4) 00168816x1
Expanding mandrel for tube 15 mm ≤ I.D. ≤ 22 mm (4) 00168816x2
Expanding mandrel for tube 22 mm ≤ I.D. ≤ 30 mm (4) 00168816x3
Expanding mandrel for tube 30 mm ≤ I.D. ≤ 40 mm (4) 00168816x4
(1) You must also order cap M5 item no. 01501101(2) One centring mandrel per I.D.(3) Can only be used if the adjustable self-clamping system or the backing plate with the adjustable legs are removed (4) Concerning the expanding mandrel dimensions, see the "TS 8/75 & TS 8/75-2 welding heads – Expanding mandrels for..." table
on page 94
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21
5
1
2
6
3
4
Tube-to-tubesheet welding heads
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SD
TS 8/75-2 - double plate welding equipment
Description of the double plate welding equipment1 TS 8/75-2 – dedicated for welding lance 4 Centring ring
2 Double plate welding lance 5 Centring mandrel kit
3 Support 6 Adaptation lance set (1)
(1) The adaptation lance set must be ordered to assembly a welding lance on a TS 8/75 or TS 8/75-2.
A complete double plate welding lance must include at least:
- 1 double plate welding lance 2
- 1 support 3 , fi tted for the right SD (see table "Support length" on page 89) - 1 centring ring 4 , fi tted for the fi rst tubesheet I.D. - 1 centring mandrel kit 5 , fi tted for the tube I.D. to be welded - 1 adaptation lance set 6 (1)
1 TS 8/75-2 – dedicated for welding lance, motorised adjustment distance electrode/tubesheet (AVC) with on-board "rotating" wire feeder for spool Ø 100 mm 0032230014
SD = Distance between the same sides of the sheets (plates) in mm
Accessories: Double plate welding lance
2
Double plate welding lance for I.D. 25.4 mm - SD 50-300 (2) to be used with TS 2000 0023230701
Double plate welding lance for I.D. 25.4 mm - SD 170-475 (1) to be used with TS 8/75-2 0023230702
Double plate welding lance for I.D. 31.75 mm - SD 170-475 (1) to be used with TS 8/75-2 0023230703
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4
5
6
3
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Tube I.D. (mm)
Centring mandrel kit 5
19 0023231578
19.2 0023231580
19.6 0023231589
19.9 0023231593
20 0023231597
20.4 0023231592
20.6 0023231588
Tube I.D. (mm)
Centring mandrel kit 5
21 0023231595
21.2 0023231503
22.1 0023231599
22.4 0023231584
23.6 0023231596
24.3 0023231579
26.1 0023231598
Tube I.D. (mm)
Centring mandrel kit 5
26.3 0023231587
26.8 0023231586
27.5 0023231504
28.1 0023231594
28.5 0023231577
30.7 0023231583
33 0023231585
Support length (mm) 3
125 175 225 275 325 375Welding lance I.D. (mm) SDmin. SDmax. SDmin. SDmax. SDmin. SDmax. SDmin. SDmax. SDmin. SDmax. SDmin. SDmax.
For TS 2000 25.4 295 350 245 300 195 250 145 200 95 150 45 100
For TS 8/75-2 25.4 or 31.75 425 480 375 430 325 380 275 330 225 280 175 230
SD = Distance between the same sides of the sheets in mm
Accessories: Tooling for double plate welding lance
3
Support length 125 mm 0013262640
Support length 175 mm 0013265741
Support length 225 mm 0013265742
Support length 275 mm 0013265743
Support length 325 mm 0013265744
Support length 375 mm 0013265745
4 Centring ring 00232321xx
5 Centring mandrel kit (Chuck & introduction nose) 00232315xx
6 Adaptation lance set - to assembly a double plate welding lance with a TS 8/75-2 0032231801
Tube I.D. (mm)
Centring ring4
28 0023232112
32.8 0023232111
33 0023232105
Tube I.D. (mm)
Centring ring4
35.76 0023232108
35.8 0023232107
39.4 0023232106
Tube I.D. (mm)
Centring ring4
39.16 0023232110
45.51 0023232109
Other I.D. On request
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15
TS 8/75 & TS 8/75-2 welding heads – 2 balls centring mandrels for centring shaft 6.5mm
Tube I.D. mm
Centring mandrel for
centring shaft Ø 6.5 mm
10.00 100002940
10.20 38420201
10.40 38420234
10.70 38420235
11.00 38420213
11.40 100001531
11.60 38420218
11.80 38420219
12.00 38420205
12.10 38420223
12.20 38420220
12.40 38420212
12.50 38420242
12.60 38420216
12.70 38420217
13.00 38420214
13.20 38420225
13.40 38420227
13.50 38420208
13.60 38420207
13.90 38420241
14.00 38420209
14.10 38420215
14.20 38420224
14.22 38420237
14.40 38420210
14.45 38420239
14.50 38420206
14.80 100000585
14.83 100002696
Tube I.D. mm
Centring mandrel for
centring shaft Ø 6.5 mm
15.00 38420211
15.75 38420226
16.00 38420232
For expanded tubes
Expanded tubes (mm)
Centring mandrel for
centring shaft Ø 6.5 mm
11.00/11.35 38420240
11.60/11.30 38420236
11.70/14.20 38420224
12.40/12.90 38420238
12.50/12.80 38420231
13.65/13.85 38420230
13.80/14.30 38420221
14.00/14.20 100001238
14.00/14.30 100000848
14.25/14.45 38420229
15.75/15.95 38420228
16.62/17.17 38420222
Tube-to-tubesheet welding heads
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12
Tube I.D. mm
Centring mandrel for
centring shaft Ø 8 mm
14.20 38420220
14.50 38420122
14.70 38421275
14.80 100002688
14.90 38421214
15.00 38420121
15.25 38420126
15.40 38420108
15.70 38421215
15.75 100001628
15.80 38420136
16.00 38420123
16.25 38420134
16.40 38421240
16.50 38420124
16.65 38420110
16.80 100001088
16.83 100001591
17.00 38420125
17.27 100001592
17.50 38420118
17.60 38421213
17.80 38420177
Tube I.D. mm
Centring mandrel for
centring shaft Ø 8 mm
18.00 38420127
18.30 38421254
18.40 38420159
18.50 38420128
18.65 38420111
19.00 38420129
19.40 38420138
19.50 38420130
19.60 38421212
19.80 38420195
19.86 38420154
20.00 38420131
20.10 38421216
20.30 38421245
20.40 38420114
20.50 38420132
20.60 38420161
20.80 38421260
20.90 38421267
21.10 38420185
21.18 100001818
21.20 100002689
21.30 100002546
21.40 38421225
21.50 38421252
21.60 38420116
21.70 38420160
22.00 38420135
22.10 38420112
22.20 38421273
Tube I.D. mm
Centring mandrel for
centring shaft Ø 8 mm
22.30 38420143
22.50 38420115
22.90 38420196
23.00 100002135
23.20 38421270
23.50 38421280
23.60 38420113
23.80 38421258
24.00 38420139
24.60 38421269
24.80 100000586
24.90 38421276
25.00 38420141
25.40 38421238
25.50 38420142
25.90 38420173
26.00 38420144
26.20 38420158
26.40 38421255
26.70 38421256
27.00 38420149
27.40 38420182
27.50 38421279
27.80 38421233
28.00 38420147
28.50 38420148
29.00 38420117
29.70 38421253
30.00 38420150
30.50 38420179
TS 8/75 & TS 8/75-2 welding heads – 2 balls centring mandrels for centring shaft 8mm
Sept. 2017
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Tube I.D. mm
Centring mandrel for
centring shaft Ø 8 mm
30.70 38420188
30.80 38421268
31.00 38421230
31.30 100000584
31.70 38420190
32.00 38420162
32.60 38420109
32.80 100000587
33.00 38420119
33.30 38421257
33.70 38420189
33.90 38421217
34.00 38420192
34.85 100001395
35.00 38420199
35.10 38420186
35.20 38421263
35.50 38420167
35.60 100002136
36.00 38421244
36.50 38421232
36.80 38420187
37.00 38420165
37.25 38420166
37.60 38420194
38.90 38420180
39.20 38421277
39.30 38420146
39.65 38420156
40.00 38420169
Tube I.D. mm
Centring mandrel for
centring shaft Ø 8 mm
40.10 38421239
40.30 38420168
40.40 38420175
40.50 38420184
41.00 38420176
41.70 38420178
42.50 38420197
43.10 100001320
43.25 3420181
44.50 38420173
45.00 38420107
45.30 38421264
45.60 38421241
45.90 38421234
46.00 38421266
47.50 38421271
48.30 38420157
48.50 38420174
49.00 38420155
49.80 38421262
50.00 38420151
51.00 38421249
51.20 38421265
52.00 38420163
52.30 38421242
53.10 38420153
53.90 38421243
56.50 38421250
57.00 100002691
58.00 38420193
Tube I.D. mm
Centring mandrel for
centring shaft Ø 8 mm
59.50 38420164
62.40 38421251
67.50 38421272
68.00 100001891
70.00 38420198
For expanded tubes
Expanded tubes (mm)
Centring mandrel for
centring shaft Ø 8 mm
14.00/13.30 100000848
14.40/14.09 38421259
15.79/16.25 100001594
15.90/15.50 38420170
18.80/18.50 38420137
19.86/20.06 38421236
22.10/22.30 38421237
23.40/23.10 38420140
24.10/23.60 38420146
26.20/26.40 38421235
31.00/31.20 38421231
31.00/31.40 38421278
35.60/35.80 100001151
40.00/40.60 38421274
47.50/47.80 38421261
51.00/52.50 38421246
56.50/58.00 38421247
62.40/63.90 38421248
Tube-to-tubesheet welding heads
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7
Tube I.D. mm Expanding mandrel
14.75 to 15.00 0023411688
15.50 to 15.75 0023411698
16.50 to 16.75 0023411687
16.75 to 17.00 0023411696
17.25 to 17.50 0023411675
21.25 to 21.50 0023411656
21.50 to 21.75 0023411673
21.75 to 22.00 0023411674
32.50 to 32.75 0023411672
15.25 to 15.50 0023411662
15.75 to 16.00 0023411694
16.00 to 16.25 0023411652
17.75 to 18.00 0023411668
18.35 to 18.60 0023411695
18.75 to 19.00 0023411684
19.00 to 19.25 0023411671
19.25 to 19.50 0023411676
19.50 to 19.75 0023411655
19.75 to 20.00 0023411699
20.25 to 20.50 0023411645
20.31 to 20.56 0023411689
20.75 to 21.00 0023411692
21.00 to 21.25 0023411686
22.00 to 22.25 0023411697
22.25 to 22.50 0023411665
22.75 to 23.00 0023411667
23.25 to 23.50 0023411653
23.50 to 23.75 0023411663
23.75 to 24.00 0023411682
24.75 to 25.00 0023411669
Tube I.D. mm Expanding mandrel
25.50 to 25.75 0023411643
25.75 to 26.00 0023411680
26.00 to 26.25 0023411670
26.50 to 26.75 0023411644
26.75 to 27.00 0023411681
27.25 to 27.50 0023411693
27.75 to 28.00 0023411666
28.25 to 28.50 0023411657
29.00 to 29.50 0023411646
29.50 to 29.75 0023411648
30.25 to 30.50 0023411683
30.50 to 30.75 0023411664
31.50 to 31.75 0023411685
31.75 to 32.00 0023411691
32.75 to 33.00 0023411679
33.65 to 33.90 0023411690
34.00 to 34.25 0023411647
34.55 to 34.80 0023411677
34.75 to 35.00 0023411661
35.75 to 36.00 0023411649
36.50 to 36.75 0023411659
36.75 to 37.00 0023411650
37.75 to 38.00 0023411651
38.75 to 39.00 0023411678
39.25 to 39.50 0023411660
39.75 to 40.00 0023411607
40.25 to 40.50 0023411658
48.50 to 48.75 0023411654
19.75 to 20.00 0023411699
TS 8/75 & TS 8/75-2 welding heads – Expanding mandrels for pneumatic centring & clamping
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19
TS 8/75 & TS 8/75-2 welding heads – Expanding mandrels for low protruding tooling clamp
Tube I.D. mm Expanding mandrel
10,20 0016881607
10,40 0016881647
10,60 0016881685
10,70 0016881648
11,00 0016881614
11,40 0016881615
11,65 0016881636
11,80 0016881616
12,00 0016881617
12,25 0016881690
12,35 0016881679
12,80 0016881695
13,00 0016881620
13,10 0016881684
13,20 0016881680
13,45 0016881677
13,51 0016881654
13,70 0016881646
14,00 0016881621
14,10 0016881632
14,40 0016881626
14,70 0016881627
14,83 0016881612
15,20 0016881691
15,30 0016881658
15,40 0016881623
15,55 0016881672
15,75 0016881611
16,00 0016881625
16,40 0016881669
Tube I.D. mm Expanding mandrel
16,60 0016881637
16,80 0016881670
16,90 0016881655
17,00 0016881633
17,30 0016881631
17,50 0016881674
19,00 0016881693
19,60 0016881649
19,80 0016881624
19,90 0016881656
20,00 0016881629
20,15 0016881613
20,30 0016881605
20,40 0016881622
20,58 0016881644
21,00 0016881638
21,18 0016881606
21,40 0016881650
22,00 0016881639
22,10 0016881610
22,50 0016881675
22,90 0016881635
23,00 0016881652
23,60 0016881663
24,00 0016881682
24,40 0016881681
25,40 0016881608
26,00 0016881660
26,20 0016881661
26,60 0016881683
Tube-to-tubesheet welding heads
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Tube I.D. mm Expanding mandrel
27,00 0016881630
27,53 0016881659
27,80 0016881668
28,45 0016881642
30,58 0016881678
31,20 0016881657
31,50 0016881688
32,50 0016881665
33,70 0016881609
33,90 0016881673
34,40 0016881687
34,50 0016881686
34,80 0016881628
35,60 0016881664
36,00 0016881643
37,00 0016881689
40,00 0016881618
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1
2
External wire feeders
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► POLYFIL
1POLYFIL-3 CW 2023500001
POLYFIL-3 HW 2030500202
2 POLYFIL Compact CW 0024390001
POLYFIL-3 delivered with CW HW Compact CW
Motor for wire feeder Cable bundle - 9m hose cable Pressure roll Ø 0.8 mm
Technical dataPOLYFIL-3 CW (1) POLYFIL-3 HW POLYFIL-3 Compact
CW (2)
Welding process
Compatible with power sources All Polysoude powers sources All Polysoude powers sources (except P6 HW)
Compatible with wire spool - diameter and weight 300mm / 15kg and 200mm / 5kg 100 mm/1.5 kg
Wire diameter 0.6 mm - 0.8 mm - 0.9 mm - 1.0 mm - 1.2 mm - 1.6 mm(other diameters on request)
Wire feed speedMin. 150 mm/min 150 mm/min 94 mm/min
Max. 2552 mm/min 8000 mm/min 2068 mm/min
Dimensions (LxWxH) 620 x 450 x 300 mm 320 x 305 x 165 mm
Weight 16 kg (without wire spool) 7 kg (without wire spool)
Cable length 9 m
(1) To use the POLYFIL-3 CW, the power source must be equipped with the following minimum software version: PSxx4: Eprom L633 Version 6.7 minimum PSxx6: Eprom L644 Version 1.A minimum PC/ K1476 Version V and card 0021700703
(2) This wire feeder can be used in horizontal and vertical position.
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1
2
3
4
56
External wire feeders
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Accessories: POLYFIL-3 CW, HW & POLYFIL Compact CW
1
Wire sheath for MU Ø 0.6 mm – 2.20m length 44419817
Wire sheath for MU Ø 0.8 mm – 2.20m length 44419818
Wire sheath for MU Ø 1.0 mm – 2.20m length 44419819
Wire sheath for MU Ø 1.2 mm – 2.20m length 44419820
Wire sheath for MU Ø 0.6 mm – 3.20m length 44419821
Wire sheath for MU Ø 0.8 mm – 3.20m length 44419822
Wire sheath for MU Ø 1.0 mm – 3.20m length 44419823
Wire sheath for MU Ø 1.2 mm – 3.20m length 44419824
Wire sheath for TS 2000 Ø 0.8 mm – 2.20m length 0016881901
Wire sheath for TS 73 Ø 0.8 mm – 2.20m length 0019230401
Wire sheath for TS 60 Ø 0.8 mm – 2.20m length 0019230501
Wire sheath for TS 8/75 Ø 0.8 mm – 2.20m length 0023411903
Consumables: POLYFIL-3 CW & HW (1)
2
Short nozzle for wire Ø 0.8 mm 25610560
Short nozzle for wire Ø 0.9 mm 25610565
Short nozzle for wire Ø 1.0 mm 25610570
Short nozzle for wire Ø 1.2 mm 25610580
3
Pressure roll for POLYFIL-3 Ø 0.6 mm/0.9 mm (price per roll, 2 rolls needed for each Ø) 2023500206
Pressure roll for POLYFIL-3 Ø 0.8 mm/1.0 mm (price per roll, 2 rolls needed for each Ø) 2023500207
Pressure roll for POLYFIL-3 Ø 1.2 mm/1.6 mm (price per roll, 2 rolls needed for each Ø) 2023500208
(1) Compatibility of the wire liner with wire feeder and welding heads:All POLYFIL wire sheathes (MU and TS) can be used with the POLYFIL-2 or POLYFIL-3 wire feeder and with POLYFIL-B or POLYFIL Compact by using an adapter, which is delivered with the wire liner. The wire sheath MU can be used with the whole range MU IV and MU III.
Consumables: POLYFIL-3 Compact CW (1)
4
Drive roller for POLYFIL Compact - Ø 0.6 mm 11000149
Drive roller for POLYFIL Compact - Ø 0.8 mm 11000107
Drive roller for POLYFIL Compact - Ø 0.9 mm 11000150
Drive roller for POLYFIL Compact - Ø 1.0 mm 11000108
Drive roller for POLYFIL Compact - Ø 1.2 mm 11000109
Drive roller for POLYFIL Compact - Ø 1.6 mm 11000140
5 Pressure roller for POLYFIL Compact 10731212
6 Straightening roller for POLYFIL Compact 10731217
(1) The wire sheathes type POLYFIL for MU are compatible with this wire feeder. An adapter, sent in standard version together with the wire feeder, will be used. Recommended wire: Ø 0.8 mm
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θφ
Average values for electrode grinding:
Current intensity (A)
Electrode diameter (mm) Grinding angle θ° Flat section φ
(mm)10 - 110 1.6 15° 0.1 to 0.2
40 - 190 2.0 15 - 30° 0.1 to 0.3
60 - 210 2.4 30° 0.1 to 0.4
125 - 290 3.2 30° 0.2 to 0.5
250 - 400 4 30° 0.3 to 1
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Tandem electrode grinding machines
Tandem electrode grinding machine (WIG-SPITZ)Tungsten electrode grinding and cutting machine with emergency brake 75500877
Table support with extractor 100000212
Accessories
Support guide for short electrodes (520.619) Ø 1.6 mm 75573664
Support guide for short electrodes (520.619) Ø 2.4 mm 75573672
Spare parts
Diamond cutting wheel 75500967
Grinding wheel grain 120 75500966
Portable electrode grinding machine
Portable grinding machine ESG PLUS - 230 V - 50 or 60 Hz 790052485
Spare parts
Diamond grinding wheel (Fine grain) 790052487
Electrode holder (with clamping sleeve 1 - 3.2 mm)) 790052457
Clamping sleeve 1 - 3.2 mm 790052481
Plug purge kit for orbital welding
Purge plug kit for orbital welding 100077871
Sharpened electrodes
Sharpened cut-to-length electrodes (delivered in a set of 50 identical pieces) Exxx
Information to be specifi ed for ordering: - Welding head type - Tube diameter - Electrode diameter - Grinding angle if different from 30°
Other equipment
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102
3 4
21
Spare parts
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Related services
Accessories
1 Set of standard TCIs UHP 1500-2 - item according to O.D. - see table below (1) 0299xxxx
2 Holder for electrode offset Ø 1.6 mm (UHP 1500-2) (offset 2.5 mm) 0018311801
Options (individual components)
3 Module UHP 1500-2 0018311501
4 Clamping system UHP 1500-2 (without TCIs) (2) 0018311601
(1) 2 sets of TCIs (Tube Insert Clamping) per O.D. are required(2) Former modules and clamping systems of UHP 1500 cannot be used with the UHP 1500-2.
► Spare parts for UHP 1500-2
TCIs for UHP 1500-2 welding heads
Tube - O.D. (mm)
TCIs for UHP 1500-2
5.9 02990488
6.0 02990051
6.35 (1/4") 02990052
7.0 02990112
7.9 02990487
8.0 02990053
9.25 02990522
9.52 (3/8") 02990006
9.9 02990341
10.0 02990054
10.2 02991196
10.3 02990552
10.5 02990516
11.5 02990581
11.9 02990340
12.0 02990055
12.2 02990476
Tube - O.D. (mm)
TCIs for UHP 1500-2
12.5 02990113
12.7 (1/2") 02990023
13.0 02990501
13.5 02990056
13.7 02990553
13.8 02999715
14.0 02990057
14.3 02990387
14.8 02990608
14.9 02990550
15.0 02990116
15.5 02990647
15.9 02990058
16.0 02990103
17.0 02991167
17.1 02990554
17.2 02990059
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Tube - O.D. (mm)
TCIs for UHP 1500-2
17.3 02990294
17.5 02990524
17.6 02990406
17.72 02991197
17.9 02990405
18.0 02990060
18.9 02990489
19.0 02990370
19.05 02990007
19.5 02990536
20.0 02990099
20.9 02990490
21.0 02990502
21.3 02990061
21.7 02990335
21.875 02990680
22.0 02990114
22.22 02990343
23.0 02990062
23.2 02990542
24.0 02990140
24.689 02990298
25.0 02990008
25.4 02990024
26.0 02990415
26.5 02991166
26.7 02990171
26.9 02990063
27.2 02990301
28.0 02990064
28.2 02990491
Tube - O.D. (mm)
TCIs for UHP 1500-2
28.3 02990523
29.0 02990247
30.0 02990252
30.8 02990492
31.75 02990104
31.9 02990551
32.0 02990271
33.1 02990681
33.3 02990115
33.4 02990065
33.7 02990066
34.0 02990135
35.0 02990067
38.0 02990339
38.1 (1 1/2") 02990009
40 02990286
Former TCIs of UHP 1500 can be used with the UHP 1500-2, K 1500 et MW 1250.
Related services - Spare parts
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► Spare parts for MW 40-3
Accessories: TCIs and protection discs
Set of TCIs for MW 40-3 - reference according to O.D.(1) 001774x8xx
Support for protection disc (MW 40-3) 0017741701
Set of protection discs (MW 40-3) (2) 00177417xx
Adapter (3) for the use of 1 set of former TCIs with a MW 40-3 welding head -concerns former MW 1250/HD 1500/UHP 1500/UHP 1500-2 (max. O.D. 33.7 mm) 0017741101
(1) TCI = Tube clamp insert (2) 1 set per O.D – please consult us and specify the tube O.D. and its bend radius(3) Delivered with fastening screws
Standard confi guration equipped with the bend kit
Welding head type
Item no. of offset electrode
holder
Min. to max. bending
radius (mm)A (mm) B (mm) C (mm) Offset
(mm)
Electrode diameter
(mm)
MW 40-3
0017741401 6.35 to 19.05 8.10 22
38
11 1.6
0016624801 6.35 to 19.05 8.10 22 11 2.4
0017271401 6.35 to 33.70 14.10 16 5 1.6
► TCIs and protection discs for MW 40-3
Tube - O.D.(mm)
TCIs for MW 40-3
Protection disc
R = 1.5 D4.77 0017740884
5.00 0017740871
6.00 0017740820 0017741786
6.35 0017740811
7.00 0017740872
7.50 0017740859 0017741768
7.80 0017742815
7.94 0017740848
7.95 0017742811
8.00 0017740821 0017741745
8.60 0017742825
Tube - O.D.(mm)
TCIs for MW 40-3
Protection disc
R = 1.5 D9.00 0017740873
9.10 0017740892
9.25 0017740842
9.35 0017740827
9.50 0017741767
9.52 (3/8") 0017740812
9.53 0017741792
10.00 0017740828 0017741787
10.20 0017740844
10.29/10.30 0017740885
11.00 0017740874
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Related services - Spare parts
Tube - O.D.(mm)
TCIs for MW 40-3
Protection disc
R = 1.5 D11.11 (7/16") 0017740849
11.50 0017740860 0017741766
11.70 0017742813
12.00 0017740819 0017741788
12.20 0017740852
12.30 0017740896
12.60 0017740861
12.70 0017740805 0017741791
12.80 0017742821
13.00 0017740858
13.10 0017742817
13.50 0017740829 0017741797
13.70 0017740882
13.80 0017740870
14.00 0017740810 0017741760
14.28 (9/16") 0017740850
15.00 0017740853
15.20 0017740869
15.70 0017742819
15.87 (5/8") 0017740813
16.00 0017740822
16.50 0017742820
16.80 0017742816
17.00 0017740855
17.10 0017740830
17.15 0017740886
17.20 0017740843 0017741796
17.30 0017740888
17.46 0017740851
17.50 0017742804
Tube - O.D.(mm)
TCIs for MW 40-3
Protection disc
R = 1.5 D18.00 0017740831 0017741763
18.20 0017740854
18.50 0017740894
19.00 0017740846
19.05 0017740806 0017741790
19.30 0017740893
19.50 0017742818
20.00 0017740823
20.60 0017740895
21.00 0017740875
21.20 0017742810
21.30 0017740832 0017741795
21.34 0017740887
21.60 0017742814
21.70 0017740818
21.80 0017740891
22.00 0017740833 0017741762
22.20 0017742812
22.22 (7/8") 0017740814
23.00 0017740834
24.00 0017740835
24.50 0017740889
25.00 0017740824 0017741798
25.20 0017742807
25.35 0017742802
25.40 0017740807 0017741789
25.70 0017742806
26.70 0017740867
26.90 0017740825 0017741794
26.97 0017742801
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
107
Tube - O.D.(mm)
TCIs for MW 40-3
Protection disc
R = 1.5 D27.00 0017740876
27.20 0017740856
28.00 0017740836 0017741761
28.58 (1 1/8") 0017740815
29.00 0017740845
29.70 0017742808
30.00 0017740837
30.20 0017742805
31.00 0017740877
31.75 (1 1/4") 0017740816
31.88 0017742803
32.00 0017740838
32.50 0017740881
33.00 0017740878
33.40 0017740868
33.70 0017740839 0017741793
34.00 0017740857
34.60 0017742823
34.93 (1 13/8") 0017740817
35.00 0017740840
35.60 0017742824
36.00 0017740883
37.00 0017740879
38.00 0017740841
38.10 0017740808
38.50 0017740847
38.90 0017742809
39.00 0017740880
40.00 0017740809
Protection discs appendix for MW 40-3 welding heads – R ≠ 1.5 D
Tube - O.D. (mm) R
MW 40-3 Protection
disc6.35 R = 9.53 0017741747
8.00 R = 12 0017741748
9.53 R = 14.29 0017741756
12.00 R = 18 0017741755
13.72 R = 20.58 0017741754
15.00 R = 25 0017741742
17.20 R = 20 0017741771
17.20 R = 28 0017741770
18.00 R = 27 0017741753
19.00 R = 28.5 0017741752
20.00 R = 30 0017741741
21.30 R = 19.05 0017741751
21.30 R = 25.5 0017741775
21.30 R = 28 0017741774
21.30 R = 30 0017741769
21.30 R = 30.5 0017741773
24.00 R = 36 0017741750
26.7 R = 28.58 0017741749
26.9 R = 28.5 0017741772
27.00 R = 40.5 0017741746
28.00 R = 49 0017741765
32.00 R = 3.5D 0017741764
Sept. 2017
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108
Tube - O.D. (mm) TCI Protection disc
5.90 02990488
6.00 02990051 02991039
6.35 (1/4") 02990052 02991185
7.00 02990112 02991147
7.90 02990487
8.00 02990053 02991148
9.00 02991149
9.25 02990522
9.52 (3/8") 02990006 02991186
9.90 02990341
10.00 02990054 02991150
10.20 02991196
10.30 02990552
10.50 02990516
11.00 02991151
11.50 02990581
11.90 02990340
12.00 02990055 02991152
12.20 02990476
12.50 02990113
12.70 (1/2") 02990023
13.00 02990501 02991153
13.50 02990056 02991071
13.70 02990553
Tube - O.D. (mm) TCI Protection disc
13.75 02991070
13.80 02999715
14.00 02990057
14.30 (9/16") 02990387
14.80 02990608
14.90 02990550
15.00 02990116
15.50 02990647
15.90 02990058
16.00 02990103
17.00 02991167
17.10 02990554
17.20 02990059
17.30 02990294
17.50 02990524
17.60 02990406
17.72 02991197
17.90 02990405
18.00 02990060 02991154
18.90 02990489
19.00 02990370
19.05 02990007 02990600
19.50 02990536
20.00 02990099
► TCIs and protection discs for former MW 1250, UHP 1500 & 1500-2, K 1500
Related services - Spare parts
Accessories: TCIs for MW 1250, UHP 1500, UHP 1500-2 & K 1500
Set of TCIs for MW 34, MW 1250, UHP 1500 - reference according to O.D (1) 0299xxxx
(1) 2 sets of TCIs (1) per O.D. are required (one per clamp)
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
109
Tube - O.D. (mm) TCI Protection disc
20.90 02990490
21.00 02990502
21.30 02990061
21.70 02990335
21.88 02990680
22.00 02990114
22.22 02990343
23.00 02990062
23.20 02990542
24.00 02990140
24.69 02990298
25.00 02990008 02991040
25.4 (1") 02990024 02991019
26.00 02990415
26.50 02991166
26.70 02990171
26.90 02990063
27.20 02990301
28.00 02990064 02991155
28.20 02990491
28.30 02990523
29.00 02990247
30.00 02990252
30.80 02990492
31.75 02990104
31.90 02990551
32.00 02990271 02991156
33.10 02990681
33.30 02990115
33.40 02990065
33.70 02990066
Tube - O.D. (mm) TCI Protection disc
34.00 02990135
35.00 02990067
38.00 02990339
38.10 (1 1/2) 02990009
40.00 02990286
Sept. 2017
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110
► TCIs and protection discs for former MW 2500
Tube - O.D. (mm) Standard TCI Widened TCI
9.52 (3/8") 02990100
10.00 02990284
11.90 02990342
12.00 02990068
12.70 02990069 02991111
13.00 02990408
13.50 02990283
13.70 02990121
13.80 02990450
14.00 02990070
15.00 02990315
15.88 02990282
16.00 02990243
17.00 02991104
17.20 02990071
17.30 02990288
18.00 02990072 02991058
19.00 02990234
19.05 02990073 02991002
19.50 02990173
20.00 02990102
21.00 02990623
21.30 02990074 02991004
21.70 02990209
Tube - O.D. (mm) Standard TCI Widened TCI
22.00 02990134 02991048
23.00 02990075
24.00 02990070
25.00 02990010
25.20 02990565
25.4 (1") 02990076 02991006
26.60 02990344 02991078
26.70 02990174
26.90 02990077 02991125
27.20 02990210 02991131
28.00 02990078 02991050
29.00 02990079 02991142
30.00 02990299
31.60 02990644
31.75 02990101
32.00 02990316
33.40 02990080 02991080
33.50 02990317
33.70 02990002 02991105
34.00 02990230 02991060
35.00 02990081
37.90 02990572
38.00 02991026
38.1 (1 1/2") 02990011 02991008
Related services - Spare parts
Accessories: TCIs for MW 2500
Set of TCIs for MW 2500 (1) - reference according to O.D 02990xxx
(1) 2 sets of TCIs (1) per O.D. are required (one per clamp)
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
111
Tube - O.D. (mm) Standard TCI Widened TCI
40.00 02990082 02991052
41.00 02990083
42.00 02990084 02991126
42.10 02990345 02991082
42.40 02990085 02991010
42.60 02990511
42.70 02990224
42.80 02990287
44.50 02990086
44.95 02990635
45.00 02990560
48.20 02990346 02991084
48.30 02990087 02991012
48.60 02990225
50.00 02990232
Tube - O.D. (mm) Standard TCI Widened TCI
50.70 02990584
50.80 02990012 02991046
51.00 02991025 02991138
52.00 02990143 02991054
53.00 02990024 02991143
54.00 02990088
56.00 02990559
57.15 02990636
60.00 02990508
60.30 02990001 02991086
60.50 02990226
63.00 02990122
63.20 02990573
63.50 02990013 02991109
64.00 02990486
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
112
► TCIs and protection discs for former MW 4500
Tube O.D. (mm)
Standard TCI
Widened TCI
Protection disc
21.30 02990423
25.00 02990626
25.4 (1) 02990163 02991168
26.90 02990424
28.00 02990535
29.00 02990270
30.00 02990371
31.75 02990304
32.00 02990604
33.40 02990162
33.70 02990334
34.00 02990354
37.00 02990314
38.1 (1 1/2") 02990111 02991020
40.00 02990331
40.05 02990547
41.00 02990394
42.00 02990372
42.40 02990107
45.00 02990605
46.05 02990548
48.30 02990117
50.00 02990469 02990474
50.80 02990110 02991169
Tube O.D. (mm)
Standard TCI
Widened TCI
Protection disc
51.00 02990582
52.00 02990355 02991096 02991100
53.00 02990233
54.00 02990373
57.00 02990606
63.00 02990161
63.50 02990093 02991113 02991114
68.00 02991164
70.00 02990228 02991097 02991101
75.00 02991098 02991102
76.00 02990583
76.10 02990204
76.20 02990015 02991115 02991116
84.00 02990507
85.00 02990229 02991106 02991107
85.80 02990426
88.90 02990016
89.00 02990607
101.60 02990160 02991117 02991118
103.00 02991165
104.00 02990014 02991099 02991103
112.00 02990624
114.30 0299 0106
Related services - Spare parts
Accessories: TCIs for MW 4500
Standard TCIs for MW 4500 (1) - reference according to O.D 029900xx
(1) 2 sets of TCIs (1) per O.D. are required (one per clamp)
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
113
Tube - O.D. (mm)
K 375 K 875 K 1500 (*)Standard
TCI Gas Cup Standard TCI Gas Cup Standard
TCI Gas Cup
2.90 02990589 02990594
3.17 02990285
3.20 02990026
3.90 02990590 02990595
4.00 02990639 02990638 02990653 02990413
4.76 (3/16") 02990430 02990431 02990388
4.78 02990027
5.90 02990488
6.00 02990535 02990432 02990278 02990028 02990051 02990622
6.35 (1/4") 02990020 02990017 02990094 02990376 02990052 02990479
7.00 02990112
7.11 02990646
7.90 02990487
7.92 02990029
7.94 (5/16") 02990389
8.00 02990598 02990596 02990021 02990030 02990053
9.25 02990522
9.50 02990540
9.52 (3/8") 02990141 02990108 02990022 02990118 02990006 02990478
9.90 02990341
10.00 02990599 02990597 02990291 02990292 02990054
10.20 02991196
10.30 02990552
10.50 02990516
10.60 02990463
10.70 02990411
10.90 02990614
11.00 02990031
11.10 (7/16") 02990390
► TCIs and gas cups for K 375 - K 875 - K 1500
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
114
Tube - O.D. (mm)
K 375 K 875 K 1500 (*)Standard
TCI Gas Cup Standard TCI Gas Cup Standard
TCI Gas Cup
11.50 02990581
11.90 02990340
12.00 02990089 02990090 02990055
12.20 02990412 02990476
12.50 02990113
12.70 (1/2") 02990095 02990410 02990023 02990295
13.00 02990501 02990512
13.50 02990025 02990056
13.70 02990553
13.80 02990416 02999715
14.00 02990098 02990454 02990057 02990593
14.20 02990268
14.28 (9/16") 02990289 02990290
14.30 02990387
14.80 02990608
14.90 02990550
15.00 02990377 02990116 02990513
15.50 02990647
15.88 (5/8") 02990097 02990035
15.90 02990058
16.00 02990453 02990436 02990103 02990036
17.00 02991167
17.10 02990554
17.20 02990059
17.30 02990303 02990294 02990293
17.50 02990524
17.60 02990406
17.72 02991197
17.90 02990405
18.00 02990318 02990319 02990060
18.90 02990489
19.00 02990370 02990514
Related services - Spare parts
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
115
Tube - O.D. (mm)
K 375 K 875 K 1500 (*)Standard
TCI Gas Cup Standard TCI Gas Cup Standard
TCI Gas Cup
19.05 (3/4") 02990041 02990395 02990007 02990019
19.50 02990536
20.00 02990655 02990032 02990099 02990640
20.90 02990490
21.00 02990502 02990515
21.30 02990091 002990092 02990061
21.60 02991195
21.70 02990333 02990335 02990375
21.88 02990680
22.00 02990114 02990105
22.22 02990142 02990033 02990343
23.00 02990062
23.20 02990542
23.60 02990497
24.00 02990140
24.69 02990298
25.00 02990034 02990008
25.40 (1") 02990024 02990305
26.00 02990415
26.50 02991166
26.70 02990171
26.90 02990063
27.20 02990301
28.00 02990064 02990645
28.20 02990491
28.30 02990523
29.00 02990247
30.00 02990252
30.80 02990492
31.75 02990104 02990037
31.90 02990551
32.00 02990271
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
116
Tube - O.D. (mm)
K 375 K 875 K 1500 (*)Standard
TCI Gas Cup Standard TCI Gas Cup Standard
TCI Gas Cup
33.10 02990681
33.30 02990115
33.40 02990065
33.70 02990066 02990096
34.00 02990135
35.00 02990067
38.00 02990339
38.10 (1 1/2") 02990009 02990038
40.50 02990286
(*) also compatible with UHP 1500, UHP 1500-2 and MW 1250
► TCIs and gas cups for K 2500
Tube - O.D. (mm) Standard TCI Gas Cup
9.52 02990100
10.00 02990284
11.90 02990342
12.00 02990068
12.70 02990069 02990434
13.00 02990408
13.50 02990283
13.70 02990121
13.80 02990450
14.00 02990070
15.00 02990315
15.88 02990282
Tube - O.D. (mm) Standard TCI Gas Cup
16.00 02990243 02990244
17.20 02990071
17.30 02990288 02990427
18.00 02990072 02990245
19.00 02990234
19.05 02990073 02990363
19.50 02990173
20.00 02990102
21.00 02990623
21.30 02990074
21.70 02990209 02990332
22.00 02990134
Related services - Spare parts
Sept. 2017
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117
Tube - O.D. (mm) Standard TCI Gas Cup
23.00 02990075
24.00 02990470
25.00 02990010 02990246
25.20 02990565
25.40 02990076 02990364
26.60 02990344
26.70 02990174 02990378
26.90 02990077
27.20 02990210 02990227
28.00 02990078
29.00 02990079
30.00 02990299
31.60 02990644
31.75 02990101 02990612
32.00 02990316
33.40 02990080 02990379
33.50 02990317
33.70 02990002 02990627
34.00 02990230 02990136
35.00 02990081
37.90 02990572
38.00 02990026
38.10 02990011 02990365
40.00 02990082
41.00 02990083 02990613
42.00 02990084
42.10 02990345
42.40 02990085 02990626
42.60 02990511
42.70 02990224
42.80 02990287
44.50 02990086
44.95 02990635 02990633
Tube - O.D. (mm) Standard TCI Gas Cup
45.00 02990560 02990563
48.20 02990346
48.30 02990087 02990380
48.60 02990225
50.00 02990232 02990562
50.70 02990584
50.80 02990012 02990169
51.00 02990025 02990571
51.17 02990632
52.00 02990143
53.00 02990024
54.00 02990088
56.00 02990559 02990564
57.15 02990636 02990634
60.00 02990508
60.30 02990001 02990381
60.50 02990226 02990302
61.00 02990570
63.00 02990122 02990561
63.20 02990573
63.50 02990013 02990018
64.00 02990486
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
118
2
3
4
1
5
6
► MU IV open - "P" type gas lens
1 Electrode chuck
Ø 1.6 29810135
Ø 2.0 29810108
Ø 2.4 29810143
Ø 3.0 29810145
2 Seal Ø 24 29810146
3 Electrode
Ø 1.6 62410016
Ø 2.0 62410020
Ø 2.4 62410024
Ø 3.0 62410030
4 Gas lens
Ø 1.6 29810140
Ø 2.0 29810101
Ø 2.4 29810142
Ø 3.0 29810130
5 Ceramic nozzle
Ø 9 – L 12 29810170
Ø 9 – L 16 29810175
Ø 9 – L 19 29810177
Ø 11 – L 8 29810150
Ø 11 – L 10 29810155
Ø 11 – L 12 29810180
Ø 11 – L 16 29810181
Ø 11 – L 19 29810182
6 Ignition deviceL 90 29830200
L 150 29830100
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
119
2
3
4
1
5
6
► MU IV open - "N" type gas lens
1 Electrode chuck
Ø 1.6 29820145
Ø 2.0 29820150
Ø 2.4 29820170
Ø 3.0 29820155
2 Seal 62325105
3 Electrode
Ø 1.6 62410016
Ø 2.0 62410020
Ø 2.4 62410024
Ø 3.0 62410030
4 Gas lens
Ø 1.6 29820120
Ø 2.0 29820101
Ø 2.4 29820160
Ø 3.0 62310130
5 Ceramic nozzleØ 9 62300115
Ø 11 62300117
6 Ignition deviceL 90 29830200
L 150 29830100
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
120
2
3
4
1
5
6
7
► MU IV open - "GM" type gas lens
1 Electrode chuck
Ø 2.4 29820170
Ø 3.0 29820155
Ø 3.2 29840406
2 Seal Tefl on 29840112
Silicone 29840113
3 Large washer 01216201
4 gas lens
Ø 2.4 29840301
Ø 3.0 29840101
Ø 3.2 29840401
5 Electrode
Ø 2.4 62410024
Ø 3.0 62410030
Ø 3.2 62410032
6 Ceramic nozzle
Ø 13 – L 26 29840116
Ø 16 – L 26 29840107
Ø 19 – L 26 29840108
Ø 19 – L 32 29840115
Ø 13 – L 36 29840117
Ø 16 – L 36 29840118
Ø 19 – L 36 29840119
7 Ignition device
L 90 14070300
L 250 14070100
L 120 0014070201
L 300 0014070401
Related services - Spare parts
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
121
► TS 25 clamping units
Tube I.D. 7 to 9.99 mm
Clamping unit (Special
version)7.00 15219710
7.70 15219712
8.00 15219709
9.40 15219767
9.60 15219711
Tube I.D. 10 to 25.40 mm
Tube I.D. 10 to 25.40 mm
Clamping unit
10.00 15219719
10.40 15219762
10.90 15219713
11.40 15219717
12.00 15219725
13.00 15219744
14.00 15219714
14.60 15219757
14.83 15219706
15.00 15219745
15.75 15219707
16.25 15219751
16.65 15219741
16.90 15219766
17.30 15219729
17.65 15219718
18.00 15219737
18.25 15219740
18.65 15219701
19.00 15219747
19.40 15219722
Tube I.D. 10 to 25.40 mm
Clamping unit
20.00 15219726
20.40 15219763
20.80 15219750
21.00 15219746
21.18 15219702
21.45 15219733
21.60 15219765
21.90 15219734
22.10 15219703
22.60 15219748
23.00 15219704
23.80 15219764
24.20 15219727
24.40 15219728
24.50 15219755
24.90 15219756
Expanded tubes
Tube I.D. (mm)Clamping
unit 11.50/11.20 15219752
13.50 /13.60 15219743
14.40/14.10 15219749
14.45/14.75 15219759
15.10/15.20 15219742
16.57/17.25 15219715
16.65/17.25 15219708
17.50/17.24 15219724
17.60/18.00 15219758
18.00/18.30 15219753
18.00/18.60 15219754
21.00/21.50 15219732
21.10/21.40 15219761
21.60/21.80 15219735
22.00/22.20 15219736
22.00/22.30 15219730
22.10/22.90 15219716
23.00/23.40 15219739
23.60/24.00 15219705
23.90/23.60 15219723
23.90/24.30 15219760
27.00/27.30 15219731
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
122
-15°
2
3
4
1
SlidePosition A
TorchCentring shaft
AdjustmentCR
Position B
Related services - Spare parts
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
123
► TS 2000 tube-to-tubesheet confi guration
2 mm recessed tubes
O.D. (mm)
Diameters of centring mandrels No. torch No. slide
Support pin position (CR min.)
Slide type
19 - 500016881316 (Ø 6.5 mm for
tube I.D. < 15 mm)
0016881315 (Ø 8 mm for
tube I.D > 15 mm)
0016881310 (-15°) 38414064
A (140 mm)
1
41 - 60 0016881310 (-15°) 38414065 2
41 - 60 38414083 (-15°) 38414064 1
Flushed tubes
OD. (mm)
Diameters of centring mandrels No. torch No. slide
Support pin position (CR min.)
Slide type
12 - 38
0016881316 (Ø 6.5 mm for
tube I.D. < 15 mm)
0016881315 (Ø 8 mm for
tube I.D > 15 mm)
75500289 (0°) 38414064
A (140 mm)
1
30 - 60 75500289 (0°) 38414065 2
12 - 38 38414086 (5°) 38414064 1
30 - 60 38414086 (5°) 38414065 2
12 - 38 75500288 (15°) 38414064 1
30 - 60 75500288 (15°) 38414065 2
Protruding tubes
OD. (mm)
Diameters of centring mandrels No. torch No. slide
Support pin position (CR min.)
Slide type
Pro
tudi
ng <
5 m
m 19x2 - 34
0016881316 (Ø 6.5 mm for
tube I.D. < 15 mm)
0016881315 (Ø 8 mm for
tube I.D. > 15 mm)
75500288 (15°) 38414064
A (143 mm)
1
30 - 50 75500288 (15°) 38414065 2
19x2 - 34 75500287 (30°) 38414064 1
30 - 50 75500287 (30°) 38414065 2
Pro
tudi
ng <
13 m
m 12 - 34 75500288 (15°) 0016881305
B (153 mm)
3
30 - 50 75500288 (15°) 0016881317 4
12 – 34 75500287 (30°) 0016881305 3
30 - 50 75500287 (30°) 0016881317 4
- Minimum I.D.: 10.2 mm (standard) and 6.5 mm (special) - The values are given for a "N" gas lens with an electrode stick-out of 9 mm for recessed tubes, 7 mm
for fl ush tubes, 10 mm for low protuding tubes (5 mm) and 13 mm for high protruding tubes (< 13 mm).
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TS 2000 tube-to-tubesheet confi guration welding heads
No. torch No. slideElectrode gyration
diameters (mm)
min. distance between
tubes
Axial positions electrode tip/
tubesheet
Min Max Min Max
0016881310 (-15°)38414064 16.5 50 - -4 11
38414065 38.5 60 -
38414083 (-15°) 38414064 38.5 60 - -4 11
75500289 (0°)38414064 11 44 - -3 12
38414065 30 60 -
38414086 (5°)38414064 11 44 - -3 12
38414065 30 60 -
75500288 (15°) Flushed
38414064 11 44 - -3 12
38414065 30 60 -
75500288 (15°) Protuding
38414064 (5 mm) 19 44 6.5 -3 12
38414065 (5 mm) 30 57 6.5
0016881305 (13 mm) 12 42 15 -9 6
0016881317 (13 mm) 30 55 15
75500287 (30°) Protuding
38414064 (5 mm) 19 42 6.5 -2.5 11.5
38414065 (5 mm) 30 55 6.5
0016881305 (13 mm) 12 39 22 -8 7
0016881317 (13 mm) 30 53 22
- Minimum I.D. 10.2 mm (standard) / 6.5 mm (special) - The values are given for a "N" gas lens with an electrode stick-out of 9 mm for recessed tubes, 7 mm
for fl ush tubes, 10 mm for low protuding tubes (5 mm) and 13 mm for high protruding tubes (< 13 mm). - In case of preparations requiring an adjustment of the diameter close to the max. rotating diameter
of the electrode, you must turn the tool before you start the welding cycle in order to move the torch away from the supporting feet (striking risk)
- The minimum distance between tubes is given for protruding tubes without preparation. For distances between tubes with preparation, the width of this preparation has to be added to the value mentioned in the table.
- Dimensions are given for information only, and allow to evaluate the required space.
Recommendations: For protruding tubes, the torch angle depends on the thickness of the tube and the gap between tubes. The smaller the gap between the tubes, the smaller the angle of the torch (for similar protruding tubes) in order to avoid any interference during welding between the torch and wire, and adjacent tubes.
For thin wall pipes (1.6 mm – 2 mm), preference will be given to a 15° angle rather than to a 30° angle in order to reduce the risk of BURN THROUGH inside the tube. For fl ush tubes, it is better to use a 0° angle or 5° angle. The tables include standard values. Adjustments are possible for borderline cases.
Related services - Spare parts
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
125
2
3
4
1
5
6
7
► TS 2000 and TS 8/75 tube-to-tubesheet - "N" type gas lens
1 Adapter Ø 2.4 11410127
2 Electrode chuck
Ø 1.6 29820145
Ø 2.0 29820150
Ø 2.4 29820170
Ø 3.0 29820155
3 Electrode
Ø 1.6 62410016
Ø 2.0 62410020
Ø 2.4 62410024
Ø 3.0 62410030
4 Seal 62325105
5 Gas lens
Ø 1.6 29820120
Ø 2.0 29820101
Ø 2.4 29820160
Ø 3.0 62310130
6 Ceramic nozzleØ 9 62300115
Ø 11 62300117
7 Ignition deviceL 150 29830100
L 250 29830400
► TS 2000 – 2 balls centring mandrels
See paragraph "TS 8/75 & TS 8/75-2 welding heads – 2 balls centring mandrels"
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126
Tube I.D. (mm)
Centring mandrel
10.00 16881619
10.20 16881607
10.40 16881647
10.70 16881648
11.00 16881614
11.40 16881615
11.65 16881636
11.80 16881616
12.00 16881617
13.00 16881620
13.51 16881654
13.70 16881646
14.00 16881621
14.10 16881632
14.40 16881626
14.70 16881627
14.83 16881612
15.30 16881658
15.40 16881623
15.75 16881611
16.00 16881625
16.60 16881637
16.90 16881655
17.00 16881633
17.30 16881631
19.60 16881649
19.80 16881624
19.90 16881656
Tube I.D. (mm)
Centring mandrel
20.00 16881629
20.15 16881613
20.30 16881605
20.40 16881622
20.58 16881644
21.00 16881638
21.18 16881606
21.40 16881650
22.00 16881639
22.10 16881610
22.90 16881635
23.00 16881652
25.40 16881608
27.00 16881630
27.53 16881659
28.45 16881642
31.20 16881657
33.70 16881609
34.80 16881628
36.00 16881643
40.00 16881618
40.10 16881645
40.40 16881653
45.00 16881634
46.00 16881651
Expandable tube (mm)
Centring mandrel
39.7/40.0 1688 1640
40.1/40.4 1688 1641
► TS 2000 – Centring mandrel
Related services - Spare parts
Sept. 2017
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127
Description Item no.0 Torch (AVC) 1m with connectors 0017480601
1 Torch body, length 230 mm WP27A 1881001
1 Torch body, length 510 mm WP27B 100006858
2 Protection muff 27-12 9018251315
3 Sleeve "A" 27-10A 100009900
3 Sleeve "B" Ref 27-10B 100001298
4 Toothed rail for model "B" 24 teeth 100018241
5 Toothed rail for model "B" 32 teeth 100018243
6 Screw 6-32 3/16" 100018245
7 Electrode holder Ø1.0 - 57N45 01882001
7 Electrode holder Ø1.6 - 57N46 01882002
7 Electrode holder Ø2.4 - 57N47 01882003
7 Electrode holder Ø3.2 - 57N48 01882004
7 Electrode holder Ø4.0 - 57N49 01882005
7 Electrode holder Ø4.8 - 57N50 01882006
7 Electrode holder Ø6.4 - 57N51 100015666
8 Seal 27-2-4 100001300
10 Brass screw Ref 27-10 x 3 100009903
11 Support of clamp "A" R.27-13A 9018251308
11 Support of clamp "B" R.27-13B 100001299
Description Item no.12 Seal 27.13.2 01882027
13 Seal 27.13.3 01882028
14 Seal 181W89 9018251322
15 Gas lense Ø1.6 mm - 49 V23 01882011
15 Gas lense Ø2.4 mm - 49 V24 01882012
15 Gas lense Ø3.2 mm - 49 V25 01882013
15 Gas lense Ø4.0 mm - 49 V26 01882014
15 Gas lense Ø4.8 mm - 49 V27 01882015
15 Gas lense Ø6.4 mm - 49V28 100006860
16 Tefl on seal - 57N56 01882029
17 Nozzle Ø10.0 mm - 57N75 100006861
17 Nozzle Ø12.5 mm - 57N74 01882021
17 Nozzle Ø16.0 mm - 53N88 01882022
17 Nozzle Ø19.0 mm - 53N87 01882023
17 Nozzle Ø24.0 mm - 53N89 100009911
17 Nozzle Ø15.5 mm/lg 83 mm - 53N88XL 100006263
17 Nozzle Ø19.0 mm/lg 83 mm - 53N87XL 100015273
17 Special extra long nozzle (min. 10 pcs) 100011996
18 Adaptor for metallic nozzle - 57N76 9018840806
► WP27 torch
Sept. 2017
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128
Description Item no.19 Metallic nozzle no.10 Ø16 - 57N78 100015667
19 Metallic nozzle N° 12 Ø 19 - 57 N 77 9018840807
23 Gas hose 1m/Thread 5/8" 100018484
23 Gas hose 1m/Thread M12 100018486
24 Water/current hose 1m/thread. 5/8" 100001516
Description Item no.24 Water/current hose 1m/thread. M14 100016672
25 Water hose 1m/Thread. 5/8" 100018488
25 Water hose 1m/Thread M14" 100018491
26 Cable bundle water/gas/current1m - 5/8" 100018493
Ignition device lg. 250 14070100
► Adaptation kit for former power sources
This kits are designed to adapt former power sources with self-opturing new generation welding heads.
Adaptation kit for former power sources
Adaptation kit – water connector 15545401
Adaptation kit – gas connector 15545402
Related services - Spare parts
Sept. 2017
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129
Administrative, packing and logistics costs
► Order processing & administrative fees
Flat rate for logistics coordination & documentation for France, E.U. countries, Switzerland, Norway 100062304
Flat rate for logistics coordination & documentation for Algeria, Azerbaijan , Libya, Russia, Ukraine, Belorussia 100062307
Flat rate for logistics coordination & documentation for Japan, Canada, US, China 100062308
Flat rate for logistics coordination & documentation for Korea, Taiwan, Singapore, Malaysia, Vietnam, Morocco, Tunisia, Turkey 100062309
Flat rate for logistics coordination & documentation for South America (except Brazil), Argentina, Chile, Mexico, Venezuela 100062310
Flat rate for logistics coordination & documentation for South America, Pakistan, Indonesia, the Philippines, Africa ( except South Africa, Morocco, Tunisia ) 100062312
Flat rate for logistics coordination & documentation for The Middle East (Saudi Arabia, Egypt, UAE, Qatar, Oman, Kuwait, Jordania, Israel, Iran, etc.) 100062313
Flat rate for logistics coordination & documentation for India 100062314
Flat rate for logistics coordination & documentation for Other countries Contact us
► Additional costs
Additional costs for letter of credit treatment for standard equipment 100062317
Additional costs for certifi cates on documents 100062318
Additional costs for certifi cates of conformity - VERITAS type 100083958
Loading cost for partial loading - over 5 standard equipment 100062319
Loading cost for full truck with standard packages 100062327
Loading cost for full container 20 ft Dry or Open Top 100062329
Loading cost for full container 40 ft Dry or Open Top 100062332
Additional charges for loading oversized cargo or Open Top container with heavy or bridge crane 100062334
Additional charges for wedging/lashing any package over 3 tons on truck or container 100062337
► Specifi c loading costs for trucks, containers & oversized cargo
Sept. 2017
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130
Packing cost for PS 164-2 power source 100063021
Packing cost for P4 power source 100063022
Packing cost for P6 CW power source 100084837
Packing cost for P6 HW power source 100084838
Packing cost for P6 HW power source with trolley 100084839
Packing cost for PC power source (except AC/DC and MIG MAG) 100063024
Packing cost for PC AC/DC or MIG MAG power source) 100063025
Packing cost for Polyfi l-3 wire feeder 100063026
Packing cost for Polyfi l Compact wire feeder 100084842
Packing cost for switch box 100084840
Packing cost for RFC 30 type cooling unit 100063028
Administrative, packing and logistics costs
► Packing costs
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
131
Sales conditions
PricesOur prices are quoted
• In euros (€)• Per unit• Ex-works Nantes (EXW Nantes INCOTERMS ICC 2010)• Administrative, packing and logistics costs not included• Excluding French VAT
WarrantyTwelve months from delivery date, against all construction defects (for second hand equipment, six months from delivery date). The warranty is limited to the exchange of parts acknowledged as defective. Extract from Polysoude general sales conditions:
• Application of warranty termsVendor guarantees that all goods sold will be free from malfunctioning resulting from defects in material, workmanship or design for a period of twelve (12) months from delivery and where the product is used for the intended purpose. Warranty is void where malfunctioning results from unauthorised servicing to the product by the purchaser, normal wear and tear, carelessness or lack of maintenance, caused by a third party or force majeure occurrence.
• Performance of warrantyUnder the warranty, the vendor shall replace free of charge any components acknowledged as defective by its technical department. The warranty shall not include labour and costs resulting from the following operations: disassembly, reassembly, shipping to site,etc. Replacement of components shall not be construed as an extension of warranty period.
Repairs, commissioning and trainingThese services will be invoiced as per lump-sum prices stipulated in the valid price list.
Technical documentationAt the date of delivery, one free copy on USB stick is supplied to you. Additional copies will be supplied at additional costs.
Minimum amount of invoiceFor each order (for example spare parts) with a net total amount inferior to 150 € (exclusive of packing and transportation costs), we will invoice an additional fee of 30 € to cover the administrative costs for such small orders.
Payment termsWithin the limits of agreed total running: 30 days net after shipment
Reserve of ownershipPolysoude retains the title of the goods until paid for in full. This close also applies if payment is subject to security or bank warranty.
AnymodificationofsalestermsandconditionsmustinallcasesbeconfirmedbyPolysoude.
Sept. 2017
Standard Orbital Welding EquipmentTHE ART OF WELDING
132
Notes
2 133Sept. 2017 Sept. 2017
Standard Orbital Welding EquipmentStandard Orbital Welding EquipmentTHE ART OF WELDING THE ART OF WELDING
2017 Polysoude
Original edition: Polysoude S.A.S. Nantes France.
The photos, diagrams and drawings are given to promote understanding and are therefore not contractual.
All copyrights reserved. This catalogue shall not be copied, either in part or whole, in any form or by any means whatsoever, whether electronic or mechanical, including photocopying, recording or the use of computer medium, without the publisher’s written permission.
Printed in France.Published by Polysoude, Nantes, France.
www.polysoude.com [email protected]
Notes
2017Standard Orbital
Welding Equipment
Catalogue
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Guidance and technical support A welding application specialist in your area will advise you on the welding process and appropriate equipment for your application.
Commissioning / TrainingA complete training program will enable you to start using the equipment immediately and in the best way possible.
Maintenance / RepairMaintenance and repair operations can be carried out at the Polysoude plant as well as on site by our service network.
Rental serviceIncrease the flexibility of your production! A large range of equipment is available for rental from our hire fleet.
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www.polysoude.com • e-mail : [email protected] ART OF WELDING
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