YOOLIM INDUSTRIAL Co., Ltd.yoolimind.kr/english/images/company_info.pdf · Parking Gear Development & Production for General Motors • 2007. 07 Cold Forging Side Gear Patented

YOOLIM INDUSTRIAL Co., Ltd.

Ver. 4.3

Review May. 2012

www.yoolimind.kr

SINCE 1998

http://www.yoolimind.kr/

CONTENTS

1. Introduction

2. History

3. Company Ideology

4. Organization

5. Sales Turnover

6. Main Products

7. Export Products

8. New Products

9. Customers

10. Manual – T/M

11. Auto – T/M

12. Manufacturing Process

13. Strength

14. Quality Assurance System

15. Certifications

16. Production Equipment

17. Headquarter & Plant

18. Logistics

2 YOOLIM INDUSTRIAL Co., Ltd.

Introduction 1

• Founded AUG. 1998

• Land 9,000㎡

• Building area 5,629㎡

• Employees 95

• Sales Turnover USD19.8Million (’11)

• Main Product Differential Bevel Gear, Clutch Body, Y4M HD,

Park Gear

• Address 1209-8, Shinsang-ri, Jinryang-eup,Gyeongsan,

Gyeongsangbuk-do, Korea

Tel: 82 53 853 4400 / Fax: 82 53 851 1695

e-mail : [email protected]

Website: www.yoolimind.kr


http://www.yoolimind.kr/

History

• 2012. 05 Excellent Green-Biz certified

• 2011. 11 Start Warm Forging Production

Government Citation for Excellence in Export Company (USD 10mill)

• 2010. 04 Leading Member of Automobile Parts Cluster in Korea

• 2009. 03 ISO 14001 Certified

• 2008. 03

New T/M 10 types of Gear Clutch Development for DYMOS

GM PSA Pass (Registered as Tier1 Supplier)

Parking Gear Development & Production for General Motors

• 2007. 07 Cold Forging Side Gear Patented

• 2006. 11 ISO/TS 16949 Certified by Int’l Cert Zertifizierung GmbH

YOOLIM Research Institute established & certified by M.O.S.T.

• 2004. 07 GM DAT D-33 & D-23 Differential Gear clutch developed

• 2003. 07 Development & Production of 5 kinds Clutch Gear for passenger car

• 2001. 12 SQ-Mark, QS-9001 quality certified

• 2000. 01 Development & Production of Differential Gear for RV

• 1999. 05 YOOLIM INDUSTRIAL CO., LTD. Converted to incorporated

• 1998. 12 ISO-9001 quality certified

• 1998. 09 Development & Production of Differential gear and Clutch Hub for passenger car

• 1998. 08 YOOLIM INDUSTRY established

2


3


Global Company

Company

Motto

▪ Credibility

▪ Sincerity

▪ Creativity

▪ Worldwide Technology

Management

▪ Human Dignity

& Happiness

▪ Human Centric

Management

▪ Permanent Technology

Innovation

▪ Creation of the best

quality value

Company Ideology

▪ Preference of Customer

Satisfaction

▪ Enterprise Quality Management

▪ Eliminate Waste &

Permanent Improving activity

▪ Education of talented staffs

& Team Work

Management Slogan

Management Policy

Quality Policy


4 <Organization> 6 Divisions

<Employees> Total : 95 C E O

Prod. Div. R&D Div.

6

Q.A Div.

5 72

Innovation Div.

2

MGMT Div.

4

Organization

Prod. MGMT

Production

Prod. Eng.

Mould MGMT

Administration

MGMT Info.

Finance

Sales Div.

Domestic Team

Overseas Team

Quality

ASSURANCE

2

R&D Team

Mould Design

Cost Analysis

Process

Design

Innovation

Team

C P O

C F O C O O

0

100

200

300

400

500

600

2009 2010 2011 2012 2013 2014

99

196 198

251

462

538

2009

58 76

2010 2011

80

2012

95

5

32%

22%

18%

17% 11%

S&T etc(8 Companies)

HYUNDAI DYMOS

GETRAG

GM KOREA

GM (SLP, TTO, STC)


2013

120

2014

130

unit : Million dollar

Year

Employees

Sales Turnover

Clients Distribution

Main Products

Mono Block Gear

Clutch Body Bevel Gear

Clutch & Pinion Spline Hub

Park Gear

6


Export Products

6253018802 6453030201 6453015202 6453012101

CLUTCH BODY→ 1,000,000 parts/ year 217 BMW

GF6 PARK GEAR→ 750,000 parts/ year

GM KOR

GM SLP

GM TTO

General Motors / GF6 Park Gear

GETRAG – Germany / Model : BMW 217 Transmission / 3 kinds of Clutch Body

GETRAG CORP., U.S. / Diff Pinion Gear / Diff Side Gear

7

GM STC


Customers 8


New Products

• Part name : 10 kinds of axles for bus

• Application : Bus & Commercial trucks

• Prod’ capacity : 500,000 pcs / Yr

Axles for bus Axles for truck & Forklift

• Part name : DIFF SIDE & PINION

• Application : 5 TON & FORKLIFT


• Part name : Diff side & pinion gear

• Application : BH(GENESIS,MOHABI)

• Prod’ capacity : 3,500,000 pcs / Yr

Diff side & Pinion Gear ATV Diff & Pinion Gear

• Part name : Diff side & pinion gear

• Application : POLARIS ATV 4WD


• Part name : 9 kinds of clutch gear

• Application : 3.5 ton / 5 ton truck

• Prod’ capacity : 1,500,000 pcs / Yr

CLUTCH GEAR

9

Cross Pin

• Part name : Cross Pin

• Application : Maserati Sport Sedan



Manual – T/M

Mono Block Gear Pinion

Side

Sleeve 1st 2nd

3rd 4th

Rev.

Clutch Gear Set

Bevel Gear

12

10


Auto – T/M

Pinion

Side

Re-Action Shaft

Park Gear

Shaft – O/D Clutch

Shaft-Plant Carrier

Bevel Gear

LP LP LP LP LP LP LP LP LP LP LP LP

- 쉐이핑 호빙 데버링 쉐이빙 열처리 교정기 A.G.R 압입기 TURN'G 세척 검사

스플라인창성 외치창성 BURR 제거 치면사상 편심 교정 단면 부시압입 부시내경 세척 검사

- 단조

- 선삭가공

- 홀 가공 침탄

C.S.P

외주개발 범위부품 개요

▶열전/열처리/열후 LP

▣ 부품명 : FRONT SUN GEAR - P/NO : 45701-31300

▣ 기종 : A6LF1 (1종)

▣ 부품기능 - U/D BRAKE HUB와 직결. - FRONT 애뉼어스, FRONT 피니언과 - 유성치차 조합.

▣ 기존 ( 신소형 ) - 단조 + 선삭완료 + 홀 가공

▣ A6LF1 - 완성외주

특기 사항

투자비 인원

외주화 효과 24억원 2명

구 분외주화 효과

Gear-sun,6 Speed Drum Lock-up

11


12


Manufacturing Process

12


Annealing Shot Cold-forging FP

Normalizing & Carburizing

Soft Turning Bonderizing

Hard Turning Final

inspection Anti-rust Packing

Broaching

DELIVERY

Manufacturing Process

Strength

1. Excellence in precision cold forging

▷Compare to only-machined parts, the hardness of tooth profile is technically superior

<30%-METAL FLOW>

▷Better shifting as better surface roughness on tooth.

▷Shorten process derives the cost reduction and the stable quality.

▷Shorten development period leading the cost reduction.

Precise cold

forging

Machined-only

▷ Based on the know-how of precise cold forging, YOOLIM is producing the gears in transmission of global automotive brands.

2. Vertically integrated- Experience

▷Having a variety of cold forging press machines, YOOLIM is able to produce the small parts to the larger ones for mass production.

▷Cutting raw material→Cold forging→Heat treatment → Turning→Broaching→Washing→Laser Marking

13


Strength

3. Design & Manufacture Moulds

MCT

Quick response to customer’s request is possible

because YOOLIM makes the tools In-House

13


F:/D20 GEAR/사진3/MCT동영상-1.AVI

F:/D20 GEAR/사진3/MCT영상2.AVI

14


Product plan Prod. Design

Prod. Development

Production

Management

Part Support

Quality Assurance

• Acceptance of customer’s requirement

• Organizing MDT

• Product design & review

• Process design & review

• Design from FMEA

• Prototype samples

• Final Design & Review

• Process Quality goal settlement

• Process FMEA

• Progress on flawless Mass Production

• Continuous Quality Improvement

• Part In/Out house continuous efforts

to satisfy customers’ needs

• Controlling PILOT 1, 2

• Evaluating test system

• ISIR approval

• Evaluation on process efficiency

Quality Assurance System

14 Quality Assurance System

► Laboratory Equipment

Horizontal Profile Projector

Run Out Checker

Linear Height Gauge

3D Coordinate Measuring Machine

Bower Gauge Digital Height Gauge

Micro Vickers Hardness Tester

Block Gauge Bevel Test M/C Metal Microscope

Surface Roughness Tester

Hardness Tester


Certifications 15

No. Contents Date Authority Remark

1 ISO9001 1998. 12 KIWA

2 QS-9000 2001. 12 QS-9000

3 SQ 2001. 12 Hyundai Hyundai/Kia Motors

4 ISO/TS16949 2006. 11 KIWA

5 ISO14001 2009. 03 MSA

6 INNO-BIZ 2010. 03 SMBA Technology Innovation Certification

7 QSB 2010. 07 GM

8 Export Company 2011. 11 Korea Government Certification

9 GREEN-BIZ 2012. 05 SMBA Environment Certification


► System Certification

14 15 Certifications


Production Equipments 16

Total : 137sets

2,500 TON

2,500ton(1), 1,600ton(1), 1,000ton(1), 630ton(5), 400ton(3), 250ton(1)

110ton(3), 35ton(2), etc.

200 TON

CNC Lathe, Lathe, Surface Grinding, Drilling, Broaching, etc.

Spheroidizing & Stress Relief annealing, Shot Blast, Bonderizing

Lubrication, Induction Heat-treat, etc.

Bevel Tester, Contracer Tester, Roughness Tester,

Profile Tester, Micro Scope, etc.

High Speed M/C (20,000RPM), MPI (Magnetic Particle Tester)

Induction Heater (1,000 KW), Bonderizing Lubrication, etc.

Warm Forging

Press M/C

Cold Forging

Press M/C

Press Cutting

M/C

General M/C

Heat

Treatment

Inspection &

Measuring

Others

1

17

1

39

9

27

43


17


[OFFICE]

[PLANT] [R&D CENTER]

[HEADQUARTER]

Headquarter & Plant

17


[2500Ton-BARNAUL]

[Cold Forging Press M/C KOMATSU etc. – 15EA]

[1600Ton-KOMATSU]

Headquarter & Plant

17


[Warm Forging Press M/C]

[Broaching M/C] [CNC M/C – MORI SEIKI]

Headquarter & Plant

17


[ MCT - MORI SEIKI ]

[CNC M/C-MURADA] [CNC M/C- WIA ]

Headquarter & Plant

Trucking

1 day YOOLIM Plant

BUSAN port

7 days

Ocean freight

35 days

Overseas Customers

Customer’s Plant

1 week inventory

Customer Request port

2 days

Lead time:

Approx.

45 days

Loading

► Logistics Concept for Customers

Unloading: 1 day

Stacking: 1 day

Loading: 1 day

Inspection:2 days

Logistics

Transport

18


you can rely on!

Quality


SINCE 1998

Documents

YOOLIM INDUSTRIAL Co., Ltd.yoolimind.kr/english/images/company_info.pdf · Parking Gear Development & Production for General Motors • 2007. 07 Cold Forging Side Gear Patented